JP2002053616A - Polyvinyl alcoholic polymer and powder comprising the polymer - Google Patents

Polyvinyl alcoholic polymer and powder comprising the polymer

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Publication number
JP2002053616A
JP2002053616A JP2000240769A JP2000240769A JP2002053616A JP 2002053616 A JP2002053616 A JP 2002053616A JP 2000240769 A JP2000240769 A JP 2000240769A JP 2000240769 A JP2000240769 A JP 2000240769A JP 2002053616 A JP2002053616 A JP 2002053616A
Authority
JP
Japan
Prior art keywords
polymerization
polyvinyl alcohol
polymer
temperature
vinyl acetate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000240769A
Other languages
Japanese (ja)
Inventor
Mitsuo Shibuya
光夫 渋谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Synthetic Chemical Industry Co Ltd
Original Assignee
Nippon Synthetic Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Synthetic Chemical Industry Co Ltd filed Critical Nippon Synthetic Chemical Industry Co Ltd
Priority to JP2000240769A priority Critical patent/JP2002053616A/en
Publication of JP2002053616A publication Critical patent/JP2002053616A/en
Pending legal-status Critical Current

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  • Polymerization Catalysts (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a polyvinyl alcoholic polymer having a high crystallinity, and further to provide a polyvinyl alcoholic powder comprising the polymer. SOLUTION: This polyvinyl alcoholic polymer is obtained by introducing an azo-based compound catalyst having <=64 deg.C half life temperature by 10 hr to a polymerization system while keeping the temperature at the temperature >=10 deg.C lower than the half life temperature to polymerize (1) vinyl acetate or (2) the vinyl acetate and other unsaturated monomers to provide a polyvinyl acetate-based polymer, and saponifying the resultant polyvinyl acetate-based polymer.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、酢酸ビニル又
は、酢酸ビニルと他の不飽和単量体を重合して得られ
たポリ酢酸ビニル系重合体をケン化してなる結晶性の高
いポリビニルアルコール系重合体に関し、更には、その
ポリビニルアルコール系重合体からなり温水又は熱水下
で良溶解性の高鹸化度ポリビニルアルコール系重合体粉
末に関する。
BACKGROUND OF THE INVENTION The present invention relates to a highly crystalline polyvinyl alcohol based on saponification of vinyl acetate or a polyvinyl acetate polymer obtained by polymerizing vinyl acetate and other unsaturated monomers. The present invention also relates to a polymer, and more particularly to a polyvinyl alcohol-based polymer powder comprising a polyvinyl alcohol-based polymer and having good solubility in warm water or hot water and having a high degree of saponification.

【0002】[0002]

【従来の技術】従来、ポリビニルアルコール系重合体は
酢酸ビニルを重合した後ケン化して製造され、該重合方
法としては溶液重合法、塊状重合法、懸濁重合法および
乳化重合法等が知られている。その際、重合開始剤(触
媒)としては、過硫酸カリウム等の過硫酸塩、アゾビス
イソブチロニトリル等のアゾ系化合物触媒及びベンゾイ
ルパーオキシド等の有機過酸化物が一般的に用いられて
いる。酢酸ビニルを重合して得られたポリ酢酸ビニル系
重合体はケン化されることにより、工業的に有用なポリ
ビニルアルコール系重合体に変換されている。
2. Description of the Related Art Hitherto, a polyvinyl alcohol polymer has been produced by polymerizing vinyl acetate and then saponifying it. Known polymerization methods include a solution polymerization method, a bulk polymerization method, a suspension polymerization method and an emulsion polymerization method. ing. At that time, as the polymerization initiator (catalyst), a persulfate such as potassium persulfate, an azo compound catalyst such as azobisisobutyronitrile, and an organic peroxide such as benzoyl peroxide are generally used. I have. A polyvinyl acetate polymer obtained by polymerizing vinyl acetate is converted into an industrially useful polyvinyl alcohol polymer by saponification.

【0003】しかして、重合開始剤を選択することによ
って、ポリビニルアルコール系重合体の物性も固有の性
能を発現することから、当業者によって種々の重合開始
剤の検討が行われており、例えば、特開平9−3161
10号公報には、酢酸ビニル単量体の単独重合又は酢酸
ビニル単量体および酢酸ビニル単量体と共重合可能な他
の単量体との共重合により酢酸ビニル系重合体を製造す
るに際して、重合開始剤として60℃における半減期が
10〜110分の有機過酸化物を用い、且つ重合液中に
特定のカルボン酸又はその塩を存在せしめる酢酸ビニル
系重合体の製造方法が開示され、特許第2555137
号公報には、感光性樹脂組成物の成分の1つとして、6
0℃における半減期が200分以下の重合触媒を用いて
重合したポリビニルエステル系樹脂をケン化して得られ
る平均重合度が1000以下のポリビニルアルコール系
樹脂が用いられている。一方、特開昭58−20660
6号公報には、エチレン−酢酸ビニル系共重合体ケン化
物成形物の製造法が記載され、エチレン−酢酸ビニル系
共重合体の重合条件として、重合開始剤の半減期等の関
係式が規定され、得られたエチレン−酢酸ビニル系共重
合体ケン化物の成形物としてフィルムのフィッシュアイ
が少ないことが記載されている。
[0003] By selecting a polymerization initiator, the physical properties of the polyvinyl alcohol-based polymer also exhibit unique performance. Therefore, those skilled in the art have studied various polymerization initiators. JP-A-9-3161
No. 10 discloses a method for producing a vinyl acetate polymer by homopolymerization of a vinyl acetate monomer or copolymerization with a vinyl acetate monomer and another monomer copolymerizable with the vinyl acetate monomer. A method for producing a vinyl acetate polymer using an organic peroxide having a half-life at 60 ° C. of 10 to 110 minutes as a polymerization initiator and allowing a specific carboxylic acid or a salt thereof to be present in a polymerization solution, Patent No. 2555137
Japanese Patent Application Laid-Open Publication No. HEI 7-64, discloses one of the components of the photosensitive resin composition as 6
A polyvinyl alcohol-based resin having an average degree of polymerization of 1000 or less obtained by saponifying a polyvinyl ester-based resin polymerized using a polymerization catalyst having a half-life at 0 ° C. of 200 minutes or less is used. On the other hand, JP-A-58-20660
No. 6 describes a method for producing a saponified product of an ethylene-vinyl acetate copolymer and specifies a relational expression such as a half-life of a polymerization initiator as a polymerization condition of the ethylene-vinyl acetate copolymer. It is described that a molded product of the obtained saponified ethylene-vinyl acetate copolymer has little fisheye in the film.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、本発明
者が上記の開示技術について詳細に検討した結果、特開
平9−316110号公報では、触媒として有機過酸化
物を用いているため重合の際に分子鎖への連鎖移動が起
き易く、分岐が多くなるため得られたポリビニルアルコ
ール系重合体の結晶性が低下し、該重合体の水への溶解
性に問題が発生した。又、特許第2555137号公報
や特開昭58−206606号公報では、触媒を溶解し
た溶液の温度管理が不充分なためか、有効に作用する触
媒濃度が変動し易く、現場製造時の到達目標重合率の制
御が困難になり製品の品質にばらつきが出るという欠点
があった。
However, as a result of a detailed study of the above disclosed technology, the present inventor has disclosed that in Japanese Patent Application Laid-Open No. 9-316110, an organic peroxide is used as a catalyst, Chain transfer to the molecular chain was apt to occur, and the number of branches increased, resulting in a decrease in the crystallinity of the obtained polyvinyl alcohol-based polymer and a problem in the solubility of the polymer in water. Further, in Japanese Patent No. 2555137 and Japanese Patent Application Laid-Open No. 58-206606, it is likely that the effective concentration of the catalyst is liable to fluctuate due to insufficient temperature control of the solution in which the catalyst is dissolved. There is a drawback that it is difficult to control the degree of polymerization and the quality of the product varies.

【0005】[0005]

【課題を解決するための手段】そこで、本発明者は上記
の課題を解決するために鋭意研究を重ねた結果、10時
間での半減期温度が64℃以下のアゾ系化合物触媒を、
該半減期温度より10℃以上低い温度に保ちながら重合
系に導入して、酢酸ビニル又は、酢酸ビニルと他の
不飽和単量体を重合して得られたポリ酢酸ビニル系重合
体をケン化してなるポリビニルアルコール系重合体が結
晶性が高く、該重合体からなる粉末は、温水又は熱水下
での溶解性の面で改良効果が高いことを見出して本発明
を完成するに至った。
The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, have obtained an azo compound catalyst having a half-life temperature of 10 hours or less of 64 ° C. or less.
Introduced into the polymerization system while maintaining the temperature at least 10 ° C. lower than the half-life temperature, to saponify vinyl acetate or a polyvinyl acetate-based polymer obtained by polymerizing vinyl acetate and other unsaturated monomers. The present inventors have found that a polyvinyl alcohol-based polymer having high crystallinity and a powder made of the polymer have a high effect of improving the solubility in hot water or hot water, thereby completing the present invention.

【0006】[0006]

【発明の実施の形態】以下に本発明を詳細に説明する。
本発明のポリビニルアルコール系重合体は、酢酸ビニ
ル又は、酢酸ビニルと他の不飽和単量体を重合してポ
リ酢酸ビニル系重合体を得、更にケン化して製造される
のであるが、上記の他の不飽和単量体としては例えばエ
チレン、プロピレン、イソブチレン、α−オクテン、α
−ドデセン、α−オクタデセン等のオレフィン類、アク
リル酸、メタクリル酸、クロトン酸、マレイン酸、無水
マレイン酸、イタコン酸等の不飽和酸類あるいはその塩
あるいはモノ又はジアルキルエステル等、アクリロニト
リル、メタクリロニトリル等のニトリル類、アクリルア
ミド、メタクリルアミド、ジアセトンアクリルアミド等
のアミド類、エチレンスルホン酸、アリルスルホン酸、
メタアリルスルホン酸等のオレフィンスルホン酸あるい
はその塩、アルキルビニルエーテル類、N−アクリルア
ミドメチルトリメチルアンモニウムクロライド、アリル
トリメチルアンモニウムクロライド、ジメチルアリルビ
ニルケトン、N−ビニルピロリドン、塩化ビニル、塩化
ビニリデン、ポリオキシエチレン(メタ)アリルエーテ
ル、ポリオキシプロピレン(メタ)アリルエーテルなど
のポリオキシアルキレン(メタ)アリルエーテル、ポリ
オキシエチレン(メタ)アクリレート、ポリオキシプロ
ピレン(メタ)アクリレート等のポリオキシアルキレン
(メタ)アクリレート、ポリオキシエチレン(メタ)ア
クリルアミド、ポリオキシプロピレン(メタ)アクリル
アミド等のポリオキシアルキレン(メタ)アクリルアミ
ド、ポリオキシエチレン(1−(メタ)アクリルアミド
ー1,1−ジメチルプロピル)エステル、ポリオキシエ
チレンビニルエーテル、ポリオキシプロピレンビニルエ
ーテル、ポリオキシエチレンアリルアミン、ポリオキシ
プロピレンアリルアミン、ポリオキシエチレンビニルア
ミン、ポリオキシプロピレンビニルアミン等が挙げられ
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail.
The polyvinyl alcohol-based polymer of the present invention is produced by polymerizing vinyl acetate or vinyl acetate and other unsaturated monomers to obtain a polyvinyl acetate-based polymer, which is further saponified. Other unsaturated monomers include, for example, ethylene, propylene, isobutylene, α-octene, α
Olefins such as dodecene and α-octadecene; unsaturated acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, maleic anhydride, and itaconic acid or salts thereof, and mono- or dialkyl esters; acrylonitrile, methacrylonitrile, etc. Nitriles, acrylamide, methacrylamide, amides such as diacetone acrylamide, ethylene sulfonic acid, allyl sulfonic acid,
Olefinsulfonic acids such as methallylsulfonic acid or salts thereof, alkyl vinyl ethers, N-acrylamidomethyltrimethylammonium chloride, allyltrimethylammonium chloride, dimethylallylvinylketone, N-vinylpyrrolidone, vinyl chloride, vinylidene chloride, polyoxyethylene ( Polyoxyalkylene (meth) allyl ethers such as (meth) allyl ether and polyoxypropylene (meth) allyl ether; polyoxyalkylene (meth) acrylates such as polyoxyethylene (meth) acrylate and polyoxypropylene (meth) acrylate; Polyoxyalkylene (meth) acrylamides such as oxyethylene (meth) acrylamide and polyoxypropylene (meth) acrylamide; Len (1- (meth) acrylamide-1,1-dimethylpropyl) ester, polyoxyethylene vinyl ether, polyoxypropylene vinyl ether, polyoxyethylene allylamine, polyoxypropylene allylamine, polyoxyethylene vinylamine, polyoxypropylene vinylamine, etc. Is mentioned.

【0007】重合開始剤として用いられる10時間での
半減期温度が64℃以下のアゾ系化合物触媒(以下アゾ
系化合物触媒と略記する)としては、2,2’−アゾビ
ス(2−メチルブタンアミドオキシム)ジハイドロクロ
ライドテトラハイドレイト[10時間半減期温度57
℃、例えば大塚化学(株)製の「OTAZO−3
0」]、1,1’−アゾビス(1−アセトキシ−1−フ
ェニルエタン)[10時間半減期温度61℃、例えば大
塚化学(株)製の「OTAZOー15」]、2,2’−
アゾビス−(2,4−ジメチル−4−メトキシバレロニ
トリル)[10時間半減期温度30℃]、2,2’−ア
ゾビス−(2,4−ジメチル−バレロニトリル)[10
時間半減期温度52℃]等が挙げられ、特に得られるポ
リビニルアルコール系重合体の臭気を軽減できるという
点より、2,2’−アゾビス(2−メチルブタンアミド
オキシム)ジハイドロクロライドテトラハイドレイト、
1,1’−アゾビス(1−アセトキシ−1−フェニルエ
タン)が好ましい。
As an azo compound catalyst having a half-life temperature of 10 ° C. or less of 64 ° C. or less (hereinafter abbreviated as “azo compound catalyst”) used as a polymerization initiator, 2,2′-azobis (2-methylbutanamide) is used. Oxime) dihydrochloride tetrahydrate [10 hour half-life temperature 57
° C, for example, “OTAZO-3” manufactured by Otsuka Chemical Co., Ltd.
0 ”], 1,1′-azobis (1-acetoxy-1-phenylethane) [10 hour half-life temperature 61 ° C., for example,“ OTAZO-15 ”manufactured by Otsuka Chemical Co., Ltd.], 2,2′-
Azobis- (2,4-dimethyl-4-methoxyvaleronitrile) [10-hour half-life temperature 30 ° C.], 2,2′-azobis- (2,4-dimethyl-valeronitrile) [10
Time half-life temperature of 52 ° C.], and the like. Particularly, 2,2′-azobis (2-methylbutanamide oxime) dihydrochloride tetrahydrate, from the viewpoint that the odor of the obtained polyvinyl alcohol-based polymer can be reduced.
1,1′-azobis (1-acetoxy-1-phenylethane) is preferred.

【0008】尚、アゾ系化合物触媒の半減期温度は、重
合開始剤に対して不活性な溶媒、例えばベンゼン等を用
いて、アゾ系化合物触媒の濃度が0.05〜0.1モル
/lの溶液を調製しガラス管中に注入、窒素置換して密
封後、各温度に設定した恒温槽中に入れる。そして10
時間経過した後、アゾ系化合物触媒の濃度を公知の方法
にて測定し、温度と重合開始剤濃度の関係からアゾ系化
合物触媒の濃度が初期濃度の二分の一となる温度で定義
する。
The azo compound catalyst has a half-life temperature of 0.05 to 0.1 mol / l using a solvent inert to the polymerization initiator, for example, benzene. Is prepared, poured into a glass tube, replaced with nitrogen, sealed, and then placed in a thermostat set at each temperature. And 10
After a lapse of time, the concentration of the azo compound catalyst is measured by a known method, and defined as a temperature at which the concentration of the azo compound catalyst is half of the initial concentration from the relationship between the temperature and the polymerization initiator concentration.

【0009】重合時に用いる溶媒(重合溶媒)として
は、炭素数4以下のアルコールを主とする溶媒が好適に
用いられ、該アルコールとしてはメタノール、エタノー
ル、プロパノール等が挙げられるが、中でもメタノール
が好適に用いられ、該溶媒の使用量としては、上記又
は、の重量に対して0.01〜4倍の範囲で目的とす
る重合体の重合度に応じて選択すれば良い。
As the solvent (polymerization solvent) used in the polymerization, a solvent mainly containing an alcohol having 4 or less carbon atoms is preferably used. Examples of the alcohol include methanol, ethanol, and propanol. Among them, methanol is preferred. The amount of the solvent used may be selected in the range of 0.01 to 4 times the weight of the above or in accordance with the degree of polymerization of the desired polymer.

【0010】本発明で酢酸ビニル又は、酢酸ビニル
と他の不飽和単量体を重合するにあたっては、上記又
はと重合溶媒及びアゾ系化合物触媒等を重合缶内に仕
込んで行うのであるが、アゾ系化合物触媒の仕込みの際
にその温度を該半減期温度より10℃以上低い温度に保
つことに本発明の最大の特徴があり、好ましくは20〜
15℃低い温度である。半減期温度よりも10℃未満の
温度の場合や半減期温度よりも高いと、仕込みライン内
で該重合触媒の分解が一部始まり、重合触媒の活性が低
下し重合時に目的とする重合率が達成されなかったり、
重合率制御が困難となったりして好ましくない。
In the polymerization of vinyl acetate or vinyl acetate and other unsaturated monomers in the present invention, the above or the above polymerization solvent and an azo compound catalyst are charged in a polymerization vessel. The greatest feature of the present invention resides in maintaining the temperature at a temperature lower by at least 10 ° C. than the half-life temperature at the time of charging the system compound catalyst.
The temperature is 15 ° C. lower. When the temperature is lower than the half-life temperature by less than 10 ° C. or higher than the half-life temperature, the decomposition of the polymerization catalyst partially starts in the charging line, the activity of the polymerization catalyst decreases, and the target polymerization rate at the time of polymerization decreases. Not achieved,
It is not preferable because the control of the polymerization rate becomes difficult.

【0011】アゾ系化合物触媒を低温に保つ方法として
は、(イ)触媒仕込みラインを冷却媒体で冷却する。即
ち、重合触媒の溶解槽及び重合缶への仕込ラインを全て
ダブルチューブとし、ダブルチューブの外側に冷媒を流
すことで冷却する。(ロ)触媒を溶解する溶媒を冷却し
て少量ずつ触媒を溶解しながら仕込む等の方法が挙げら
れるが、(イ)の方法が好ましい。(イ)の方法では仕
込みラインを塩化マグネシウム、塩化ナトリウム、塩化
カルシウム等の塩類を溶解した水溶液や塩化アンモニウ
ム/硝酸カリウム、塩化アンモニウム/硝酸ナトリウ
ム、硝酸ナトリウム/硝酸アンモニウム、硝酸アンモニ
ウム/チオシアン酸アンモニウム等からなる冷媒で冷却
する。
As a method for keeping the azo compound catalyst at a low temperature, (a) the catalyst charging line is cooled with a cooling medium. That is, the entire line for charging the polymerization catalyst dissolution tank and the polymerization can is formed as a double tube, and cooling is performed by flowing a refrigerant outside the double tube. (B) A method of cooling the solvent in which the catalyst is dissolved and charging the solution while dissolving the catalyst little by little, and the like, may be mentioned, but the method (a) is preferred. In the method (a), the charging line is formed of an aqueous solution in which salts such as magnesium chloride, sodium chloride, and calcium chloride are dissolved, or a refrigerant composed of ammonium chloride / potassium nitrate, ammonium chloride / sodium nitrate, sodium nitrate / ammonium nitrate, ammonium nitrate / ammonium thiocyanate, and the like. Cool with.

【0012】本発明ではこの仕込み方法を満足すれば、
他の重合時の条件については、公知の方法を採用するこ
とができ、例えば連続式、バッチ式のいずれであっても
良く、各重合方式に応じて適宜、重合条件を設定すれば
よい。アゾ系化合物触媒は重合溶媒、あるいは上記又
はに溶解して重合に用いられる。重合時の触媒濃度は
上記又は1モルに対して、7.5×10-3〜6.5
×10-8モル、更には1.0×10-4〜6.5×10-7
モルが好ましく、6.5×10-8モル未満では、重合率
が安定しないため好ましくない。逆に7.5×10-3
ルを越えると、ケン化前の重合体中にアルコ−ル不溶解
物が多くなり最終製品への異物混入の原因となり品質上
好ましくない。
In the present invention, if this charging method is satisfied,
Other polymerization conditions may be selected from known methods, for example, either of a continuous type or a batch type, and the polymerization conditions may be appropriately set according to each polymerization type. The azo compound catalyst is used for polymerization in the form of a polymerization solvent or the above or dissolved in the above. The concentration of the catalyst at the time of polymerization is 7.5 × 10 −3 to 6.5 with respect to the above or 1 mol.
× 10 -8 mol, furthermore 1.0 × 10 -4 to 6.5 × 10 -7
Mol is preferable, and if it is less than 6.5 × 10 −8 mol, the polymerization rate is not stable, which is not preferable. Conversely, if it exceeds 7.5 × 10 -3 mol, alcohol insolubles will increase in the polymer before saponification, which will cause contamination of the final product with foreign substances, which is not preferable in terms of quality.

【0013】重合にあたって連続式重合の場合は、又
はを重合缶に連続的に仕込むと共に生成するポリ酢酸
ビニル系重合体を缶から抜き取りながら重合を実施す
る。アゾ系化合物触媒や重合溶媒の仕込みは特に制限は
なく、それぞれを混合したり単独であるいは又はに
混合したりする等任意である。又、バッチ式重合にあた
っても重合溶媒、又は、アゾ系重合触媒の重合缶へ
の仕込み方法として任意の手段が採用され、代表的には
反応缶中に重合溶媒を仕込み、これに又は及び重合
触媒を一括滴下、又は分割又は連続滴下して重合を行
う。
In the case of continuous polymerization, the polymerization is carried out while continuously charging or in a polymerization vessel and withdrawing the produced polyvinyl acetate polymer from the vessel. The preparation of the azo compound catalyst and the polymerization solvent is not particularly limited, and they may be mixed singly or singly or mixed. Also, in the batch polymerization, a polymerization solvent or an azo polymerization catalyst may be charged into a polymerization vessel by any means. Typically, a polymerization solvent is charged into a reaction vessel, and the polymerization catalyst or the polymerization catalyst is added thereto. Are polymerized by dropping all at once, or by dividing or continuously dropping.

【0014】かくして、重合缶内に又は、重合触
媒、重合溶媒を仕込んで重合を始めるわけであるが、重
合温度は特に限定されず通常は40〜80℃、更に好ま
しくは55〜80℃が適当である。かかる温度が40℃
未満では重合に長時間を要し、重合時間を短縮しようと
すると触媒量が多量に必要となり、逆に80℃を越える
と重合制御が困難となり好ましくない。
Thus, polymerization is started in a polymerization vessel or by charging a polymerization catalyst and a polymerization solvent. The polymerization temperature is not particularly limited, but is usually 40 to 80 ° C., and more preferably 55 to 80 ° C. It is. Such temperature is 40 ° C
When the temperature is less than the above, a long time is required for polymerization, and when the polymerization time is to be shortened, a large amount of the catalyst is required.

【0015】又、重合時間はバッチ式重合の場合は、4
〜10時間(更には6〜9時間)が好ましく、該重合時
間が4時間未満では重合温度を高くしたり、触媒量を多
く設定しなければならず、逆に10時間を越えると生産
性の面で問題があり好ましくない。連続式重合の場合、
重合缶内での平均滞留時間は2〜8時間(更には2〜6
時間)が好ましく、該滞留時間が2時間未満では重合温
度を高くしたり、触媒量を多く設定しなければならず、
8時間を越えると生産性の面で問題があり好ましくな
い。
The polymerization time is 4 in the case of batch polymerization.
It is preferably 10 to 10 hours (more preferably 6 to 9 hours). If the polymerization time is less than 4 hours, the polymerization temperature must be raised or the amount of catalyst must be set large. There is a problem in the aspect, and it is not preferable. In the case of continuous polymerization,
The average residence time in the polymerization vessel is 2 to 8 hours (further 2 to 6 hours).
Time) is preferred, and if the residence time is less than 2 hours, the polymerization temperature must be increased or the amount of catalyst must be set large,
If the time exceeds 8 hours, there is a problem in productivity, which is not preferable.

【0016】酢酸ビニルの重合率は生産性の面から重合
制御が可能な範囲でできるだけ高く設定され、連続式重
合の場合は20〜80%である。該重合率が20%未満
では生産性の面や未反応の酢酸ビニルが多量に存在する
等の問題があり、逆に80%を越えると重合制御が困難
となり好ましくない。又、バッチ式重合の場合は重合率
は20〜98%が好ましく、重合率が20%未満では生
産性の面や未反応の酢酸ビニルが多量に存在する等の問
題があり、逆に98%を越えると重合制御が困難となっ
たり、重合物への連鎖移動が起こったりして好ましくな
い。
The polymerization rate of vinyl acetate is set as high as possible within the range in which polymerization can be controlled from the viewpoint of productivity, and is 20 to 80% in the case of continuous polymerization. If the polymerization rate is less than 20%, there are problems such as productivity and a large amount of unreacted vinyl acetate is present. On the other hand, if it exceeds 80%, polymerization control becomes difficult, which is not preferable. In the case of batch polymerization, the polymerization rate is preferably 20 to 98%. If the polymerization rate is less than 20%, there are problems such as productivity and a large amount of unreacted vinyl acetate. If it exceeds, polymerization control becomes difficult or chain transfer to the polymer occurs, which is not preferable.

【0017】重合溶媒の量は重合溶媒の量Sと又の
量Mとの重量比(S/M)を目的とする重合度に応じて
決定する。重合溶媒としてメタノールを使用する場合S
/Mは0.1〜0.4が一般的である。従来は1500
以上の比較的高重合度の重合体を得ようとするとS/M
を低くし、得率を上げるために重合率を追い込む(ポリ
酢酸ビニル系重合体濃度が約50%以上)必要があり、
その結果重合体への連鎖移動がおこり分岐が出来やすい
という問題点があったが、本発明ではポリ酢酸ビニル系
重合体濃度を50%以上と高度に追い込んでも、分岐の
少ない品質の良好なポリ酢酸ビニル系重合体が得られる
ので、重合度が1500以上のポリ酢酸ビニル系重合体
であっても得率を向上することが可能となる。
The amount of the polymerization solvent is determined by the weight ratio (S / M) of the amount S of the polymerization solvent to the amount M of the polymerization solvent depending on the desired degree of polymerization. When using methanol as polymerization solvent S
/ M is generally 0.1 to 0.4. Conventionally 1500
In order to obtain a polymer having a relatively high degree of polymerization as described above, S / M
It is necessary to drive down the polymerization rate (polyvinyl acetate-based polymer concentration is about 50% or more) in order to lower the
As a result, there was a problem that chain transfer to the polymer occurred and branching was easily caused. However, in the present invention, even if the concentration of the polyvinyl acetate-based polymer was as high as 50% or more, a good quality polymer with few branches was obtained. Since a vinyl acetate polymer is obtained, the yield can be improved even with a polyvinyl acetate polymer having a degree of polymerization of 1500 or more.

【0018】かかる重合を実施して得られたポリ酢酸ビ
ニル系重合体はケン化され、ポリビニルアルコール系重
合体となるのであるが、かかるケン化反応は、ケン化触
媒の共存下に実施される。ケン化に当たっては、上記ポ
リ酢酸ビニル系重合体をアルコール、ベンゼン、酢酸メ
チル等に溶解する。アルコールとしてはメタノール、エ
タノール、イソプロパノール、ブタノール等が挙げられ
る。ケン化触媒としては水酸化ナトリウム、水酸化カリ
ウム、ナトリウムメチラート、ナトリウムエチラート、
カリウムメチラート等のアルカリ金属の水酸化物やアル
コラートの如きアルカリ触媒が用いられ、硫酸、塩酸等
の酸触媒も用いることが可能である。アルカリ触媒の使
用量は、酢酸ビニル単位1モルに対して1〜100ミリ
モル当量、好ましくは1〜50ミリモル当量、更に好ま
しくは1〜30ミリモル当量である。ケン化反応は、ア
ルコール中の重合体の濃度を20〜50重量%とし、3
0℃〜60℃の温度で実施される。かかるケン化によ
り、ケン化度は98.5〜100モル%(更には99〜
100モル%)とすることが好ましい。
The polyvinyl acetate polymer obtained by carrying out such polymerization is saponified to give a polyvinyl alcohol polymer. Such a saponification reaction is carried out in the presence of a saponification catalyst. . In the saponification, the polyvinyl acetate polymer is dissolved in alcohol, benzene, methyl acetate, or the like. Examples of the alcohol include methanol, ethanol, isopropanol, butanol and the like. As the saponification catalyst, sodium hydroxide, potassium hydroxide, sodium methylate, sodium ethylate,
An alkali catalyst such as an alkali metal hydroxide or an alcoholate such as potassium methylate is used, and an acid catalyst such as sulfuric acid or hydrochloric acid can also be used. The amount of the alkali catalyst used is 1 to 100 millimolar equivalents, preferably 1 to 50 millimolar equivalents, and more preferably 1 to 30 millimolar equivalents, per mole of vinyl acetate units. The saponification reaction is carried out by setting the concentration of the polymer in the alcohol to 20 to 50% by weight.
It is carried out at a temperature between 0 ° C and 60 ° C. By such saponification, the degree of saponification is 98.5 to 100 mol% (further 99 to 100 mol%).
(100 mol%).

【0019】ポリビニルアルコール系重合体は通常は最
終製品の形状としては、粉末で取り扱われることが多
い。そして、各種用途分野での実用に当たっては該粉末
を水に溶解した水溶液とするため、その溶解性は実用上
大きな問題となる。即ち、一般に温水又は熱水下で継粉
を形成することなく速やかに水に溶解する粉末が有用視
されている現状ににおいて、本発明では前記のケン化条
件を更に限定することにより、50℃以上の温水又は熱
水に投入しても継粉を生じることなく分散させることが
出来、且つ90℃〜95℃で完全に溶解した水溶液とな
るポリビニルアルコール系重合体粉末が得られる。以下
そのポリビニルアルコール系重合体粉末の製造について
詳細に説明する。
The polyvinyl alcohol-based polymer is usually handled as a powder in the form of the final product. Then, in practical use in various application fields, since the powder is used as an aqueous solution dissolved in water, its solubility is a serious problem in practical use. That is, under the present situation where powders that dissolve quickly in water without forming a flour under hot or hot water are generally considered useful, the present invention further limits the saponification conditions to 50 ° C. The polyvinyl alcohol-based polymer powder which can be dispersed without generating a joint powder even when poured into the above-mentioned warm water or hot water and becomes an aqueous solution completely dissolved at 90 ° C to 95 ° C is obtained. Hereinafter, the production of the polyvinyl alcohol-based polymer powder will be described in detail.

【0020】かかるポリビニルアルコール系重合体粉末
を製造するには (a)濃度20〜50重量%のポリ酢酸ビニル系重合体
のメタノール溶液と水酸化ナトリウムのメタノール溶液
との混合物を連続的にベルトコンベア上に供給し、メタ
ノリシス反応によって得られるゲル状物を湿式粉砕機等
を用いて粉砕及び乾燥する方法。(USP2,642,
419記載) (b)濃度20〜50重量%のポリ酢酸ビニル系重合体
のメタノール溶液と水酸化ナトリウムのメタノール溶液
との混合物を2軸ニーダー型反応器や押出機型反応器に
供給し、メタノリシス反応によって得られるゲル状物を
湿式粉砕機等を用いて粉砕及び乾燥する方法。 (c)ケン化度20〜60モル%の部分ケン化ポリビニ
ルアルコール重合体溶液とポリビニルエステル溶液との
混合物をケン化し、ゲル状物を粉砕及び乾燥する方法
(特開平9−316272号公報)等の方法が挙げられ
る。上記各方法において粉砕後の乾燥は通常、粉温とし
て50〜130℃好ましくは100〜120℃の温度で
1〜5時間好ましく1〜3時間行われる。
To produce such a polyvinyl alcohol polymer powder: (a) A mixture of a methanol solution of a polyvinyl acetate polymer having a concentration of 20 to 50% by weight and a methanol solution of sodium hydroxide is continuously fed onto a belt conveyor. A method of pulverizing and drying a gel-like substance obtained by a methanolysis reaction using a wet pulverizer or the like. (USP 2,642,
419) (b) A mixture of a methanol solution of a polyvinyl acetate polymer having a concentration of 20 to 50% by weight and a methanol solution of sodium hydroxide is supplied to a twin-screw kneader-type reactor or an extruder-type reactor for methanolysis. A method in which a gel obtained by the reaction is pulverized and dried using a wet pulverizer or the like. (C) A method of saponifying a mixture of a partially saponified polyvinyl alcohol polymer solution having a degree of saponification of 20 to 60 mol% and a polyvinyl ester solution, and pulverizing and drying a gel-like material (Japanese Patent Laid-Open No. 9-316272), etc. Method. In each of the above methods, drying after pulverization is usually performed at a powder temperature of 50 to 130 ° C, preferably 100 to 120 ° C, for 1 to 5 hours, preferably 1 to 3 hours.

【0021】ポリビニルアルコール系重合体粉末の粒径
に関しては、200メッシュパスの割合が1%以下であ
ることが好ましい。又、粒径の上限は10メッシュパス
が好ましく、更には16メッシュパスが好ましい。粒径
範囲として60メッシュオン〜10メッシュパス、更に
は32メッシュオン〜16メッシュパスの範囲が高ケン
化度ポリビニルアルコール系重合体の溶解速度の向上の
点より好ましい。
With respect to the particle size of the polyvinyl alcohol-based polymer powder, the ratio of 200 mesh passes is preferably 1% or less. The upper limit of the particle size is preferably 10 mesh passes, more preferably 16 mesh passes. The range of 60 mesh on to 10 mesh pass, and more preferably 32 mesh on to 16 mesh pass, is preferable from the viewpoint of improving the dissolution rate of the polyvinyl alcohol polymer having a high saponification degree.

【0022】かくして本発明のポリビニルアルコール系
重合体が得られるのであるが、更にホルマール化、アセ
タール化、ブチラール化、ウレタン化、アセト酢酸エス
テル化、スルホン化、カルボキシル化等の後反応を行っ
ても良く、いずれも従来技術で得られるポリビニルアル
コール系重合体に比べ、結晶性が高いため様々な用途例
えばフィルムとして用いた時、耐水性を発揮する。
Thus, the polyvinyl alcohol-based polymer of the present invention can be obtained. However, a post-reaction such as formalization, acetalization, butyralization, urethanization, acetoacetate esterification, sulfonation, and carboxylation can be performed. All of them have high crystallinity as compared with the polyvinyl alcohol-based polymer obtained by the prior art, and thus exhibit water resistance when used in various applications such as films.

【0023】尚、上記の方法で得られたポリビニルアル
コール系重合体粉末に増量剤、消泡剤、剥離剤、紫外線
硬化剤等の添加剤を適宜配合しても差支えない。又、必
要に応じて特性を失わない範囲で、通常のポリビニルア
ルコール、澱粉、カルボキシメチルセルロース等の樹脂
を混合してもよい。本発明のポリビニルアルコール系重
合体粉末は以下のような用途に幅広く用いることが可能
である。
The polyvinyl alcohol-based polymer powder obtained by the above method may be appropriately mixed with additives such as a bulking agent, an antifoaming agent, a release agent and an ultraviolet curing agent. If necessary, ordinary resins such as polyvinyl alcohol, starch, and carboxymethyl cellulose may be mixed as long as the properties are not lost. The polyvinyl alcohol-based polymer powder of the present invention can be widely used for the following applications.

【0024】(1)成形物関係 繊維、フィルム、シート、パイプ、チューブ、防漏膜、
暫定皮膜、ケミカルレース用、水溶性繊維 (2)接着剤関連 木材、紙、アルミ箔、プラスチック等の接着剤、粘着
剤、不織、布用バインダー、石膏ボードや繊維板等の各
種建材用バインダー、各種粉体造粒用バインダー、セメ
ントやモルタル用添加剤、ホットメルト型接着剤感圧接
着剤、アニオン性塗料の固着剤
(1) Molded products Fibers, films, sheets, pipes, tubes, leakproof membranes,
Temporary film, for chemical lace, water-soluble fiber (2) Adhesives Adhesives for wood, paper, aluminum foil, plastic, etc., adhesives, nonwovens, binders for fabrics, binders for various building materials such as gypsum board and fiberboard , Binders for various powder granulations, additives for cement and mortar, hot melt type adhesives, pressure sensitive adhesives, fixing agents for anionic paints

【0025】(3)被覆剤関係 紙のクリアーコーティング剤、紙の顔料コーティング
剤、紙の内添サイズ剤、繊維製品用ザイズ剤、経糸糊
剤、繊維加工剤、皮革仕上げ剤、塗料、防曇剤、金属腐
食防止剤、亜鉛メッキ用光沢剤、帯電防止剤、導電剤、
暫定塗料 (4)ブレンド関係 疎水性樹脂の帯電防止剤、及び親水性付与剤、複合繊
維、フィルムその他成形物用添加剤 (5)懸濁分散安定剤関係 塗料、墨汁、水性カラー、接着剤等の顔料分散安定剤、
塩化ビニル、塩化ビニリデン、スチレン、(メタ)アク
リレート、酢酸ビニル等の各種ビニル化合物の懸濁重合
用分散安定剤
(3) Coating agent Clear coating agent for paper, pigment coating agent for paper, internal sizing agent for paper, sizing agent for textile products, warp sizing agent, fiber processing agent, leather finishing agent, paint, antifogging Agent, metal corrosion inhibitor, brightener for galvanizing, antistatic agent, conductive agent,
Temporary paints (4) Blend-related additives Antistatic agent for hydrophobic resin and hydrophilicity-imparting agent, composite fiber, film and other additives for moldings (5) Suspension dispersion stabilizer-related paints, ink, water-based color, adhesives, etc. A pigment dispersion stabilizer,
Dispersion stabilizer for suspension polymerization of various vinyl compounds such as vinyl chloride, vinylidene chloride, styrene, (meth) acrylate and vinyl acetate

【0026】(6)乳化分散安定剤関係 エチレン性不飽和化合物、ブタジエン性化合物の乳化重
合用乳化剤、ポリオレフィン、ポリエステル樹脂等疎水
性樹脂、エポキシ樹脂、パラフィン、ビチューメン等の
後乳化剤 (7)増粘剤関係 各種水溶液やエマルジョンの増粘剤 (8)凝集剤関係 水中懸濁物及び溶存物の凝集剤、パルプ、スラリーの濾
水性改良剤 (9)土壌改良剤関係 (10)感光剤、感電子関係、感光性レジスト樹脂関係 (11)その他、イオン交換樹脂、イオン交換膜関係、
キレート交換樹脂
(6) Emulsification dispersion stabilizers Emulsifiers for emulsion polymerization of ethylenically unsaturated compounds, butadiene compounds, hydrophobic resins such as polyolefins and polyester resins, post-emulsifiers such as epoxy resins, paraffin, bitumen, etc. (7) Thickening Agents Thickeners for various aqueous solutions and emulsions (8) Coagulants Coagulants for suspensions and dissolved materials in water, drainage improvers for pulp and slurry (9) Soil improvers (10) Photosensitizers, electrosensitive Relation, photosensitive resist resin relation (11) Other, ion exchange resin, ion exchange membrane relation,
Chelate exchange resin

【0027】[0027]

【実施例】以下、実施例を挙げて本発明を具体的に説明
する。尚、「部」、「%」とあるのは、特に断りのない
限り重量基準である。 実施例1 内部に冷却コイルを有し、4枚羽パドル型攪拌器機を有
する容量20Lの重合缶を用いて、重合触媒として、
2,2’−アゾビス−(2,4−ジメチル−4−メトキ
シバレロニトリル)を用い、酢酸ビニルを下記の条件で
連続重合した。 酢酸ビニルの供給量 2000g/hr 2,2′−アゾビス−(2,4−ジメチル−4−メトキシ バレロニトリル)の0.08%メタノール溶液の供給量 80g/hr [上記触媒の半減期温度:30℃] 重合触媒仕込ラインでの温度 10℃ 重合溶媒(メタノール)の供給量 400g/hr 重合温度 60℃ 平均滞留時間 5hr 重合溶液を酢酸ビニル単量体の追出塔の中段に供給し、
且つ塔底部よりメタノール蒸気を供給して、塔頂部より
未反応の酢酸ビニルを追い出し、ポリ酢酸ビニルのメタ
ノール溶液を得た。該ポリ酢酸ビニル溶液に水酸化ナト
リウムを添加し内温40℃でニーダーを用いてケン化を
行い、120℃で3時間乾燥して重合度1600、ケン
化度99.2モル%のポリビニルアルコール粉末を得
た。該ポリビニルアルコールについて以下の評価をし
た。
The present invention will be specifically described below with reference to examples. Note that “parts” and “%” are based on weight unless otherwise specified. Example 1 As a polymerization catalyst, a 20-L capacity polymerization canister having a cooling coil inside and a 4-blade paddle-type stirrer was used.
Using 2,2′-azobis- (2,4-dimethyl-4-methoxyvaleronitrile), vinyl acetate was continuously polymerized under the following conditions. Supply amount of vinyl acetate 2000 g / hr Supply amount of 0.08% methanol solution of 2,2'-azobis- (2,4-dimethyl-4-methoxyvaleronitrile) 80 g / hr [Half-life temperature of the above catalyst: 30] ° C] Temperature in polymerization catalyst charging line 10 ° C Supply amount of polymerization solvent (methanol) 400 g / hr Polymerization temperature 60 ° C Average residence time 5 hr The polymerization solution was supplied to the middle stage of the vinyl acetate monomer discharge tower,
In addition, methanol vapor was supplied from the bottom of the column, and unreacted vinyl acetate was expelled from the top of the column to obtain a methanol solution of polyvinyl acetate. Sodium hydroxide was added to the polyvinyl acetate solution, saponified using a kneader at an internal temperature of 40 ° C., dried at 120 ° C. for 3 hours, and dried at 120 ° C. for 3 hours to obtain a polyvinyl alcohol powder having a polymerization degree of 1600 and a saponification degree of 99.2 mol%. I got The polyvinyl alcohol was evaluated as follows.

【0028】(A)ヨード呈色度 ヨウ素2×10-3モル/l、ヨウ素カリウム8×10-3
モル/lを含む水溶液と、上記ポリビニルアルコールを
2.5g/lに溶解した水溶液を等量混合して、20℃
で24時間放置して610mμにおける吸光度を測定し
た。吸光度が高いほどポリビニルアルコールの結晶性が
高いことを示す。
(A) Iodine Color Degree Iodine 2 × 10 -3 mol / l, Potassium Iodine 8 × 10 -3
An equal amount of an aqueous solution containing 2.5 mol / l of the above-mentioned polyvinyl alcohol dissolved in 2.5 g / l is mixed at 20 ° C.
For 24 hours, and the absorbance at 610 mμ was measured. The higher the absorbance, the higher the crystallinity of polyvinyl alcohol.

【0029】(B)赤外線吸収スペクトル ポリビニルアルコール水溶液を塩化ビニル板上に流延
し、10日間風乾した後、3日間室温で減圧乾燥し、厚
さ0.01mmのフィルムを得た。該フィルムの赤外線
スペクトルを測定し、8.7μと9.1μの吸収の比率
を求めた。該比率が高い程、ポリビニルアルコールの結
晶性が高いことを示す。
(B) Infrared absorption spectrum An aqueous polyvinyl alcohol solution was cast on a vinyl chloride plate, air-dried for 10 days, and then dried under reduced pressure at room temperature for 3 days to obtain a film having a thickness of 0.01 mm. The infrared spectrum of the film was measured, and the ratio of the absorption at 8.7 μ and 9.1 μ was determined. The higher the ratio, the higher the crystallinity of the polyvinyl alcohol.

【0030】(C)ポリビニルアルコール粉末の昇温溶
解性 ポリビニルアルコール粉末の粒径を16メッシュパス〜
32メッシュオンに選別し、以下の方法で評価した。攪
拌機、還流冷却機及び温度計を備えた500mlのセパ
ラルフラスコに、蒸留水250gを入れ湯浴に入れた。
250rpmで攪拌しながら昇温させ、内温が50℃に
達した時点でポリビニルアルコール粉末を15g添加
し、経時的に95℃まで昇温し、95℃に到達した時点
でのポリビニルアルコールの溶解度を求めた。溶解度
は、セパラルフラスコの内容物を濾過して得られた溶液
中に含まれるポリビニルアルコールを、重量法(溶液を
蒸発乾固し、溶液中に含まれる固形分量を測定)により
定量し溶解度を求めた。
(C) Solubility of Polyvinyl Alcohol Powder at Elevated Temperature
It was sorted to 32 mesh on and evaluated by the following method. 250 g of distilled water was put into a 500 ml separal flask equipped with a stirrer, a reflux condenser and a thermometer, and put in a hot water bath.
The temperature was raised while stirring at 250 rpm, and when the internal temperature reached 50 ° C, 15 g of polyvinyl alcohol powder was added. The temperature was raised to 95 ° C over time, and the solubility of polyvinyl alcohol at the time when the temperature reached 95 ° C was measured. I asked. The solubility is determined by weighing the polyvinyl alcohol contained in the solution obtained by filtering the contents of the separal flask by a gravimetric method (evaporating the solution to dryness and measuring the amount of solids contained in the solution) to determine the solubility. I asked.

【0031】実施例2 内部に冷却コイルを有し、4枚羽パドル型攪拌器機を有
する容量20Lの重合缶を用いて、重合触媒として、
2,2’−アゾビス(2−メチルブタンアミドオキシ
ム)ジハイドロクロライドテトラハイドレイトを用い、
酢酸ビニルを下記の条件でバッチ重合した。 酢酸ビニル 10kg 2,2’−アゾビス(2−メチルブタンアミド オキシム)ジハイドロクロライドテトラハイド 0.012モル% レイト (対酢酸ビニル) [上記触媒の半減期温度:57℃] 重合触媒仕込ラインでの温度 42℃ メタノール 2.9kg 重合温度 60℃ 重合時間 7時間 重合溶液を酢酸ビニル単量体の追出塔の中段に供給し、
且つ塔底部よりメタノール蒸気を供給して、塔頂部より
未反応の酢酸ビニルを追い出し、ポリ酢酸ビニルのメタ
ノール溶液を得た。該ポリ酢酸ビニル溶液に水酸化ナト
リウムを添加し内温40℃でニーダーを用いてケン化を
行い、120℃で3時間乾燥して重合度1500、ケン
化度99.3モル%のポリビニルアルコール粉末を得
た。
Example 2 Using a 20 L capacity polymerization canister having a cooling coil inside and a 4-blade paddle type stirrer,
Using 2,2′-azobis (2-methylbutanamide oxime) dihydrochloride tetrahydrate,
Vinyl acetate was subjected to batch polymerization under the following conditions. Vinyl acetate 10 kg 2,2′-azobis (2-methylbutanamide oxime) dihydrochloride tetrahydride 0.012 mol% late (vs. vinyl acetate) [Half-life temperature of the above catalyst: 57 ° C.] Temperature 42 ° C Methanol 2.9 kg Polymerization temperature 60 ° C Polymerization time 7 hours The polymerization solution was fed to the middle stage of the vinyl acetate monomer purging tower,
In addition, methanol vapor was supplied from the bottom of the column, and unreacted vinyl acetate was expelled from the top of the column to obtain a methanol solution of polyvinyl acetate. Sodium hydroxide was added to the polyvinyl acetate solution, saponified at 40 ° C. using a kneader, dried at 120 ° C. for 3 hours, and dried at 120 ° C. for 3 hours to obtain a polyvinyl alcohol powder having a polymerization degree of 1500 and a saponification degree of 99.3 mol%. I got

【0032】実施例3 実施例2において、重合触媒を10時間半減期温度61
℃の1,1’−アゾビス(1−アセトキシ−1−フェニ
ルエタン)に置き換えた以外は、実施例2に準じてポリ
ビニルアルコールの製造を行った。得られたポリビニル
アルコール粉末は重合度1540、ケン化度99.5モ
ル%であった。
Example 3 The same procedure as in Example 2 was repeated except that the polymerization catalyst was changed to a 10-hour half-life temperature of 61.
A polyvinyl alcohol was produced according to Example 2, except that the temperature was changed to 1,1'-azobis (1-acetoxy-1-phenylethane) at a temperature of ° C. The obtained polyvinyl alcohol powder had a degree of polymerization of 1540 and a degree of saponification of 99.5 mol%.

【0033】比較例1 実施例1において、仕込み温度を25℃(半減期温度よ
り5℃低い)で重合触媒を仕込んだ以外は、実施例1と
同様に実験を行った。得られたポリビニルアルコール粉
末の重合度は目標重合度1600より高く、重合度18
40、ケン化度99.2モル%であった。
Comparative Example 1 An experiment was performed in the same manner as in Example 1 except that the polymerization catalyst was charged at a charging temperature of 25 ° C. (5 ° C. lower than the half-life temperature). The polymerization degree of the obtained polyvinyl alcohol powder is higher than the target polymerization degree of 1600, and the polymerization degree is 18
40, the degree of saponification was 99.2 mol%.

【0034】比較例2 実施例1において、重合触媒を10時間半減期温度65
℃のアゾビスイソブチロニトリルに置き換えた以外は、
実施例1に準じてポリビニルアルコールの製造を行っ
た。得られたポリビニルアルコール粉末、重合度164
0、ケン化度99.2モル%であった。 比較例3 実施例2において、重合触媒をラウリルパーオキサイド
に置き換えた以外は、実施例2と同様に実験を行った。
得られたポリビニルアルコール粉末は、重合度152
0、ケン化度99.5モル%であった。実施例、比較例
の評価結果を表1に示した。
Comparative Example 2 In Example 1, the polymerization catalyst was changed to a 10-hour half-life temperature of 65
Azobisisobutyronitrile at ℃
Production of polyvinyl alcohol was carried out according to Example 1. Polyvinyl alcohol powder obtained, degree of polymerization 164
0 and the degree of saponification was 99.2 mol%. Comparative Example 3 An experiment was performed in the same manner as in Example 2, except that the polymerization catalyst was replaced with lauryl peroxide.
The resulting polyvinyl alcohol powder has a degree of polymerization of 152.
0 and the degree of saponification was 99.5 mol%. Table 1 shows the evaluation results of the examples and the comparative examples.

【0035】 〔表1〕 (A) (B) (C) 実施例1 0.33 0.75 100% 実施例2 0.43 0.77 100% 実施例3 0.42 0.76 100% 比較例2 0.29 0.71 98% (50℃温水で分散時、 一部で若干継粉あり) 比較例3 0.27 0.68 97% (50℃温水で分散時、 一部で若干継粉あり) [Table 1] (A) (B) (C) Example 1 0.33 0.75 100% Example 2 0.43 0.77 100% Example 3 0.42 0.76 100% Comparison example 2 0.29 0.71 98% (when dispersed at 50 ° C. warm water, there lump slight part) during dispersion in Comparative example 3 0.27 0.68 97% (50 ℃ hot water, slightly splicing part With powder)

【0036】[0036]

【発明の効果】本発明のポリビニルアルコール系重合体
は、10時間での半減期温度が64℃以下のアゾ系化合
物触媒を、該半減期温度より10℃以上低い温度に保ち
ながら重合系に導入して、酢酸ビニル又は、酢酸ビ
ニルと他の不飽和単量体を重合して得られたポリ酢酸ビ
ニル系重合体をケン化してなるので、結晶性が高く50
℃以上の温水又は熱水に投入しても継粉を生じることな
く分散させることが出来、且つ90℃〜95℃で完全に
溶解した水溶液が得られる。
The polyvinyl alcohol polymer of the present invention introduces an azo compound catalyst having a half-life temperature of 64 ° C. or less in 10 hours into a polymerization system while maintaining the half-life temperature at a temperature lower by 10 ° C. or more. Then, since the polyvinyl acetate or the polyvinyl acetate-based polymer obtained by polymerizing vinyl acetate and other unsaturated monomers is saponified, the crystallinity is high.
Even if it is poured into hot water or hot water at a temperature of at least 0 ° C, it can be dispersed without generating a joint powder, and an aqueous solution completely dissolved at 90 to 95 ° C is obtained.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J015 AA01 AA03 AA04 AA05 AA06 AA07 4J100 AA02Q AA03Q AA06Q AA15Q AA19Q AA21Q AC03Q AC04Q AD02P AE02Q AE09Q AF10Q AG04P AJ02Q AJ08Q AJ09Q AK32Q AL08Q AM02Q AM15Q AN01Q AN02Q AP01Q AQ08Q BA03Q BA08Q BA33Q BA56Q CA01 CA31 DA01 DA38 EA05 FA08 HA09  ────────────────────────────────────────────────── ─── Continued on the front page F term (reference) 4J015 AA01 AA03 AA04 AA05 AA06 AA07 4J100 AA02Q AA03Q AA06Q AA15Q AA19Q AA21Q AC03Q AC04Q AD02P AE02Q AE09Q AF10Q AG04P AJ02Q AJ08QAJQ AQ08 AQ08 AQ08 AQ08 DA01 DA38 EA05 FA08 HA09

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】10時間での半減期温度が64℃以下のア
ゾ系化合物触媒を、該半減期温度より10℃以上低い温
度に保ちながら重合系に導入して、酢酸ビニル又は、
酢酸ビニルと他の不飽和単量体を重合して得られたポ
リ酢酸ビニル系重合体をケン化してなることを特徴とす
るポリビニルアルコール系重合体。
An azo compound catalyst having a half-life temperature of not more than 64 ° C. for 10 hours is introduced into a polymerization system while keeping the temperature at least 10 ° C. lower than the half-life temperature, and vinyl acetate or
A polyvinyl alcohol-based polymer obtained by saponifying a polyvinyl acetate-based polymer obtained by polymerizing vinyl acetate and another unsaturated monomer.
【請求項2】重合が連続式重合であることを特徴とする
請求項1記載のポリビニルアルコール系重合体。
2. The polyvinyl alcohol-based polymer according to claim 1, wherein the polymerization is a continuous polymerization.
【請求項3】重合がバッチ式重合であることを特徴とす
る請求項1記載のポリビニルアルコール系重合体。
3. The polyvinyl alcohol-based polymer according to claim 1, wherein the polymerization is a batch polymerization.
【請求項4】重合終了時のポリ酢酸ビニル系重合体濃度
が50重量%以上であり、かつ該酢酸ビニル系重合体の
重合度が1500以上であることを特徴とする請求項2
又は3記載のポリビニルアルコール系重合体。
4. The method according to claim 2, wherein the concentration of the polyvinyl acetate polymer at the end of the polymerization is 50% by weight or more, and the degree of polymerization of the vinyl acetate polymer is 1500 or more.
Or the polyvinyl alcohol polymer according to 3.
【請求項5】ケン化をケン化度が98.5モル%以上と
なるまで行うことを特徴とする請求項1〜4の何れかに
記載のポリビニルアルコール系重合体。
5. The polyvinyl alcohol polymer according to claim 1, wherein the saponification is performed until the degree of saponification becomes 98.5 mol% or more.
【請求項6】請求項1〜5の何れか記載のポリビニルア
ルコール系重合体からなり、50℃以上の温水又は熱水
に投入しても継粉を生じることなく分散させることが出
来、且つ90℃〜95℃で完全に溶解した水溶液が得ら
れることを特徴とするポリビニルアルコール系重合体粉
末。
6. The polyvinyl alcohol-based polymer according to any one of claims 1 to 5, which can be dispersed without hot-rolling even when poured into hot water or hot water at 50 ° C. or more, and A polyvinyl alcohol-based polymer powder characterized in that a completely dissolved aqueous solution is obtained at a temperature of from 95C to 95C.
JP2000240769A 2000-08-09 2000-08-09 Polyvinyl alcoholic polymer and powder comprising the polymer Pending JP2002053616A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP2000240769A JP2002053616A (en) 2000-08-09 2000-08-09 Polyvinyl alcoholic polymer and powder comprising the polymer

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Publication Number Publication Date
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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7439300B2 (en) 2003-09-17 2008-10-21 Kuraray Co., Ltd. Polyvinyl alcohol based polymer and method of manufacturing the same
JP2010168500A (en) * 2009-01-24 2010-08-05 Nippon Synthetic Chem Ind Co Ltd:The Method for producing acetoacetylated polyvinyl alcohol resin
JP2014111245A (en) * 2012-12-05 2014-06-19 Kuraray Co Ltd Polymer flocculant and slurry for excavation
JP2017179290A (en) * 2016-03-31 2017-10-05 株式会社クラレ Manufacturing method of polyvinyl ester and manufacturing method of polyvinyl alcohol
US10570327B2 (en) 2017-11-15 2020-02-25 The Nippon Synthetic Chemical Industry Co., Ltd. Organic-inorganic composite particles

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000034312A (en) * 1999-04-12 2000-02-02 Otsuka Chem Co Ltd Transportation of polymerization initiator

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000034312A (en) * 1999-04-12 2000-02-02 Otsuka Chem Co Ltd Transportation of polymerization initiator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7439300B2 (en) 2003-09-17 2008-10-21 Kuraray Co., Ltd. Polyvinyl alcohol based polymer and method of manufacturing the same
JP2010168500A (en) * 2009-01-24 2010-08-05 Nippon Synthetic Chem Ind Co Ltd:The Method for producing acetoacetylated polyvinyl alcohol resin
JP2014111245A (en) * 2012-12-05 2014-06-19 Kuraray Co Ltd Polymer flocculant and slurry for excavation
JP2017179290A (en) * 2016-03-31 2017-10-05 株式会社クラレ Manufacturing method of polyvinyl ester and manufacturing method of polyvinyl alcohol
US10570327B2 (en) 2017-11-15 2020-02-25 The Nippon Synthetic Chemical Industry Co., Ltd. Organic-inorganic composite particles

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