JP2002034439A - Quantitative stuffing apparatus for food material and stuffing line therefor - Google Patents

Quantitative stuffing apparatus for food material and stuffing line therefor

Info

Publication number
JP2002034439A
JP2002034439A JP2000222631A JP2000222631A JP2002034439A JP 2002034439 A JP2002034439 A JP 2002034439A JP 2000222631 A JP2000222631 A JP 2000222631A JP 2000222631 A JP2000222631 A JP 2000222631A JP 2002034439 A JP2002034439 A JP 2002034439A
Authority
JP
Japan
Prior art keywords
filling
stuffing
food material
constant pressure
switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000222631A
Other languages
Japanese (ja)
Inventor
Hideaki Yanaida
秀昭 谷内田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Prima Meat Packers Ltd
Original Assignee
Prima Meat Packers Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Prima Meat Packers Ltd filed Critical Prima Meat Packers Ltd
Priority to JP2000222631A priority Critical patent/JP2002034439A/en
Publication of JP2002034439A publication Critical patent/JP2002034439A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a quantitative stuffing apparatus for a food material and a stuffing line therefor each seldom causing the breaking damage to the food material when it is stuffed, easy to make a sanitation of the food material and high in productivity as well. SOLUTION: The stuffing line has such a scheme that a constant pressure function is afforded between a meat feed pump and the stuffing apparatus so as to keep the pressure inside a tube constant and food material release time is controlled.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明が属する技術分野】本発明は、チューブ状ケーシ
ングに食材を充填する充填装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a filling device for filling a tubular casing with food.

【0002】[0002]

【従来の技術】従来食材の充填装置としては、特開平8
−308471のようにポッパに溜めた食材をポンプで
送り、そのまま食品に充填しているものがある。しか
し、生産性を上げ定量化を図るために、食材を一旦、チ
ューブ状ケーシングに充填して保管し、追って食品に充
填するといった2段階の作業をすることが行われてい
る。この場合、通常、既存のソーセージの充填装置が用
いられている。
2. Description of the Related Art As a conventional food filling device, Japanese Patent Application Laid-Open
Some foodstuffs, such as -308471, are pumped with foodstuffs stored in a popper and filled into food as it is. However, in order to improve productivity and to quantify, two-stage operations such as temporarily filling and storing foodstuffs in a tubular casing and then filling the foodstuffs are performed. In this case, an existing sausage filling device is usually used.

【0003】[0003]

【発明が解決しようとする課題】ソーセージの充填装置
は、ケーシングの捻り機構などが必要であり、単純にチ
ューブ状ケーシングに充填するには構造が複雑であり、
サニテーションがしづらく広い設置空間を必要とする問
題があった。複雑な構造を除き、肉送ポンプに直接ノズ
ルを設置して充填する方法も考えられるが、充填する食
材に過度の圧力が掛かる。そのため、この装置で野菜や
肉類を原材料とした具材をチューブ状ケーシングに充填
する場合は、具材の破壊損傷を起こすという問題があっ
た。本発明は、充填時に食材の破壊損傷が少なく、サニ
テーションしやすく、しかも生産性の高い食材の定量充
填装置及び充填ラインを提供することを目的とする。
The sausage filling device requires a twisting mechanism for the casing, and the structure is complicated to simply fill the tubular casing.
There was a problem that sanitization was difficult and a large installation space was required. Except for a complicated structure, a method of directly filling the meat feeding pump with a nozzle may be considered, but an excessive pressure is applied to the food material to be filled. Therefore, when filling the tube-shaped casing with ingredients made of vegetables and meats using this apparatus, there is a problem that the ingredients are destroyed and damaged. SUMMARY OF THE INVENTION An object of the present invention is to provide a foodstuff quantitative filling device and a filling line, in which foodstuffs are less likely to be damaged during filling, are easily sanitized, and have high productivity.

【0004】[0004]

【課題を解決するための手段】そこで本発明者は、上記
問題点の解決を目指して鋭意研究を重ねてきた。その結
果、肉送ポンプと充填装置の間に定圧機能を持たせ管内
の圧力を一定にしておき、解放の時間を制御することに
より課題の解決に至った。すなわち本発明は、肉送ポン
プから定圧装置を経由し、開閉バルブと開閉スイッチの
付いたスタッファーに接続したことを特徴とする充填装
置(請求項1)や、開閉スイッチがフットペダル式であ
ることを特徴とする請求項1記載の充填装置(請求項
2)や、肉送ポンプから定圧装置を経由した後、複数の
スタッファーに分岐ことを特徴とする請求項1乃至請求
項2記載の充填ライン(請求項3)や、定圧装置、開閉
バルブ、及び/または開閉スイッチの駆動がエァ式であ
ることを特徴とする請求項1乃至請求項3記載の充填装
置または充填ライン(請求項4)に関する。
The inventor of the present invention has intensively studied to solve the above problems. As a result, the problem was solved by providing a constant pressure function between the meat feeding pump and the filling device, keeping the pressure in the pipe constant, and controlling the release time. That is, in the present invention, the filling device is connected to a stuffer provided with an open / close valve and an open / close switch from the meat feeding pump via a constant pressure device, and the open / close switch is a foot pedal type. The filling line according to any one of claims 1 to 3, wherein the filling line is divided into a plurality of stuffers after passing through a constant pressure device from a filling device according to claim 1 or a meat feeding pump. (3) A filling device or a filling line (claim 4) according to any one of claims 1 to 3, wherein the driving of the constant pressure device, the opening / closing valve, and / or the opening / closing switch is of an air type. .

【0005】[0005]

【発明の実施の形態】以下、本発明を詳細に説明する。
肉送ポンプは、食材を溜めるホッパーと食材を送り出す
機能が備わったものである。通常のソーセージの充填装
置をそのまま用いることができる。該装置のノズル装着
部に肉送管を装着し定圧装置を経由して、定量スタッフ
ァーにつなぐ。該定圧装置は、管内の圧力を一定にする
ものであればどのような機構のものでも良い。肉用ピス
トンとエァ用ピストンを内在させたエァ方式の定圧装置
が例示できる。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
The meat feeding pump is provided with a hopper for storing food and a function for feeding the food. An ordinary sausage filling device can be used as it is. A meat feeding tube is attached to a nozzle attachment portion of the device, and the meat feeding tube is connected to a fixed-quantity stuffer via a constant pressure device. The constant pressure device may have any mechanism as long as the pressure in the pipe is kept constant. An air-type constant-pressure device in which a meat piston and an air piston are provided can be exemplified.

【0006】充填部分は、定圧装置から導かれた配管に
開閉バルブとそのスイッチを取り付けたものである。定
圧装置を設けたため、バルブが解放されても、管内の圧
力を一定に保つことができる。このため、配管を複数に
分岐し、複数の充填部分を設けることが可能となった。
複数の充填部分を設けることは生産性を高める上で望ま
しい。充填部分同士の間隔は、最低80センチメートル
あることが望ましい。
[0006] The filling portion is one in which an on-off valve and its switch are attached to a pipe led from a constant pressure device. Since the constant pressure device is provided, the pressure in the pipe can be kept constant even when the valve is opened. For this reason, it became possible to branch the pipe into a plurality and provide a plurality of filling portions.
Providing a plurality of filling portions is desirable for increasing productivity. Preferably, the spacing between the filling portions is at least 80 cm.

【0007】バルブ開閉は、どのような方法でも良い。
フットスイッチ方式のエア式バルブが例示できる。フッ
トスイッチには、一旦踏むとタイマーが作動し、一定時
間バルブを解放するようにすれば、一定量の食材を送り
出すようにすることができる。手動スイッチにすること
も可能であるが、充填の作業者が手でチューブ状ケーシ
ングを持っているのでスイッチは足で操作できるほうが
望ましい。
[0007] The valve may be opened and closed by any method.
An example is a pneumatic valve of a foot switch type. Once the foot switch is depressed, a timer is activated, and if the valve is opened for a certain period of time, a certain amount of food can be sent out. It is possible to use a manual switch, but it is preferable that the switch can be operated by foot since the filling operator has the tubular casing by hand.

【0008】定圧装置、開閉バルブ及びフットスイッチ
を全てエア方式にすることにより、充填ライン全体を簡
素化できる。また、エア方式は、部品の分解が簡単で耐
水性のある装置部品の材質を選択することができるた
め、サニテーションしやすく衛生的であり、故障が少な
い。
[0008] The entire filling line can be simplified by using the constant pressure device, the opening / closing valve and the foot switch all as pneumatic systems. In the air system, since the components can be easily disassembled and the material of the water-resistant device component can be selected, sanitization is easy and sanitary, and there are few failures.

【0009】ノズルを装着を切り替えることにより、い
ろいろなサイズのケーシングへの充填が可能となる。ノ
ズルの高さは、床から約1メートルとする。
By switching the mounting of the nozzle, it is possible to fill casings of various sizes. The height of the nozzle is about 1 meter from the floor.

【0010】[0010]

【実施例】次に、本発明の実施の形態を図面を参照して
説明する。図1及び図2は、それぞれ本発明の一例を示
す正面図と平面図である。1は、肉送ポンプである。通
常のソーセージ用の充填機である。この先の配管以降食
材の通過する部分は、全て分解して洗浄できるようにな
っている。2は、エア方式の定圧装置である。肉送ポン
プとの間隔を60センチメートルとっている。各配管を
なるべく短くするようにし、55℃以上のホット充填を
可能とした。ホット充填すると食材の初発性細菌数を低
減することができ、充填後の二次殺菌を省略することが
可能となる。3は、定圧配管で、3つに分岐している。
両端をエンドキャップで止めている。4は、エア式バル
ブであり、5のエア式フットペダルとつながっている。
6は、ノズルで、クランプに装着する。作業は、各々の
ノズルの所に作業者が立ち、フットスイッチで操作しチ
ューブ状ケーシングに食材を充填する。作業が終わった
時点で、管内に熱湯を通して残滓を洗い流し、更に部品
を分解してそれぞれを洗浄する。
Next, an embodiment of the present invention will be described with reference to the drawings. 1 and 2 are a front view and a plan view, respectively, showing an example of the present invention. 1 is a meat feeding pump. This is a normal sausage filling machine. All parts through which foodstuffs pass after this pipe can be disassembled and washed. Reference numeral 2 denotes an air type constant pressure device. The distance from the meat feeding pump is 60 cm. Each pipe was made as short as possible, and hot filling at 55 ° C. or more was enabled. When hot filling is performed, the number of primary bacteria in food can be reduced, and secondary sterilization after filling can be omitted. Reference numeral 3 denotes a constant-pressure pipe, which branches into three.
Both ends are fixed with end caps. Reference numeral 4 denotes a pneumatic valve, which is connected to a pneumatic foot pedal 5.
Reference numeral 6 denotes a nozzle which is mounted on a clamp. In operation, an operator stands at each nozzle and operates with a foot switch to fill the tubular casing with food. At the end of the operation, the residue is washed off by passing hot water through the pipe, and the parts are further disassembled and washed.

【0011】[0011]

【発明の効果】本発明は、肉送ポンプと充填装置の間に
定圧機能を持たせ管内の圧力を一定にすることにより、
充填時に食材の破壊損傷が少なくすることを可能とし
た。また、管内の定圧を保てるため、複数のスタッファ
ーに分岐ことが可能となり、生産性を3倍以上高めるこ
とに成功した。更に、定圧装置、開閉バルブ、及び/ま
たは開閉スイッチの駆動をエァ式にすることにより、ラ
インが簡素化し、それぞれの部品を分解して洗浄するこ
とが可能となり、衛生的で故障の少ないラインを得るこ
とができるようになった。
According to the present invention, a constant pressure function is provided between the meat feeding pump and the filling device to keep the pressure in the pipe constant.
It made it possible to reduce the destructive damage of foodstuffs during filling. In addition, since a constant pressure in the pipe can be maintained, it is possible to branch to a plurality of stuffers, and the productivity has been improved more than three times. Further, by driving the constant pressure device, the opening / closing valve, and / or the opening / closing switch by an air type, the line can be simplified, each part can be disassembled and cleaned, and a hygienic and trouble-free line can be provided. Now you can get.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一例を示す正面図である。FIG. 1 is a front view showing an example of the present invention.

【図2】本発明の一例を示す平面図である。FIG. 2 is a plan view showing an example of the present invention.

【符号の説明】[Explanation of symbols]

1 肉送ポンプ 2 定圧装置 3 定圧配管 4 エア式バルブ 5 エア式フットペダル 6 ノズル 1 Meat feed pump 2 Constant pressure device 3 Constant pressure piping 4 Air type valve 5 Air type foot pedal 6 Nozzle

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 肉送ポンプから定圧装置を経由し、開
閉バルブと開閉スイッチの付いたスタッファーに接続し
たことを特徴とする充填装置。
1. A filling device, wherein the filling device is connected to a stuffer provided with an on-off valve and an on-off switch from a meat feeding pump via a constant pressure device.
【請求項2】 開閉スイッチがフットペダル式である
ことを特徴とする請求項1記載の充填装置。
2. The filling device according to claim 1, wherein the open / close switch is a foot pedal type.
【請求項3】 肉送ポンプから定圧装置を経由した
後、複数のスタッファーに分岐ことを特徴とする請求項
1乃至請求項2記載の充填ライン。
3. The filling line according to claim 1, wherein the feed line is branched from the meat feed pump to a plurality of stuffers after passing through a constant pressure device.
【請求項4】 定圧装置、開閉バルブ、及び/または
開閉スイッチの駆動がエァ式であることを特徴とする請
求項1乃至請求項3記載の充填装置または充填ライン。
4. The filling device or filling line according to claim 1, wherein the driving of the constant pressure device, the opening / closing valve, and / or the opening / closing switch is of an air type.
JP2000222631A 2000-07-24 2000-07-24 Quantitative stuffing apparatus for food material and stuffing line therefor Pending JP2002034439A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000222631A JP2002034439A (en) 2000-07-24 2000-07-24 Quantitative stuffing apparatus for food material and stuffing line therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000222631A JP2002034439A (en) 2000-07-24 2000-07-24 Quantitative stuffing apparatus for food material and stuffing line therefor

Publications (1)

Publication Number Publication Date
JP2002034439A true JP2002034439A (en) 2002-02-05

Family

ID=18716848

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000222631A Pending JP2002034439A (en) 2000-07-24 2000-07-24 Quantitative stuffing apparatus for food material and stuffing line therefor

Country Status (1)

Country Link
JP (1) JP2002034439A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008120458A (en) * 2006-11-03 2008-05-29 Poly Clip Syst Gmbh & Co Kg Filling device and filling method for filling viscous filler material
JP2016016402A (en) * 2014-07-08 2016-02-01 アルベルト ハントマン マシネンファブリク ゲーエムベーハー ウントツェーオー.カーゲー Filling machine, and method for intermediately cleaning filling machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008120458A (en) * 2006-11-03 2008-05-29 Poly Clip Syst Gmbh & Co Kg Filling device and filling method for filling viscous filler material
JP2016016402A (en) * 2014-07-08 2016-02-01 アルベルト ハントマン マシネンファブリク ゲーエムベーハー ウントツェーオー.カーゲー Filling machine, and method for intermediately cleaning filling machine
US10022754B2 (en) 2014-07-08 2018-07-17 Albert Handtmann Maschinenfabrik, GMBH & CO., KG Filling machine and method for intermediate cleaning of a filling machine

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