JP2002017281A - Method for producing formed frozen pasta - Google Patents
Method for producing formed frozen pastaInfo
- Publication number
- JP2002017281A JP2002017281A JP2000205993A JP2000205993A JP2002017281A JP 2002017281 A JP2002017281 A JP 2002017281A JP 2000205993 A JP2000205993 A JP 2000205993A JP 2000205993 A JP2000205993 A JP 2000205993A JP 2002017281 A JP2002017281 A JP 2002017281A
- Authority
- JP
- Japan
- Prior art keywords
- boiled
- pasta
- spaghetti
- freezing
- pastas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Noodles (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、成型冷凍パスタ類
の製造法に関する。[0001] The present invention relates to a method for producing molded frozen pasta.
【0002】[0002]
【従来の技術】従来、冷凍パスタ類は、茹パスタを直ち
に0〜5℃の冷水で水洗冷却を行い、パスタの品温を急
激にさげて麺線の水分勾配を維持させた状態で、成型容
器に入れ、冷凍する方法により製造されていた。このよ
うな製造法を採用すると、いわゆるパスタの中心部に芯
が残ったアルデンティーな茹パスタ類が得られるが、一
方茹パスタが剛性を有することから、成型容器内に入れ
ようとすると冷却したパスタ類が曲りにくく、成型容器
内への納まりが悪くなる現象が生じた。これを無理して
納めようとすると茹パスタが折れて短麺となり、まった
く商品価値のないものとなる欠点があった。また一旦成
型容器内に納まった茹パスタも冷凍中に立ち上り成型容
器外に突出するため、冷凍後トレーから取り出す際、折
れ易くなり他の冷凍茹麺類に比較し、折れ麺のロスが極
めて高くなる欠点があった。さらに冷凍パスタが成型容
器外に突出していると包装する際に包装体にひっかかり
トラブルの原因ともなっていた。このようなことからパ
スタ類、特にスパゲティの場合は220%以下の歩留り
の製品については今迄工業的に製造することができなか
った。2. Description of the Related Art Conventionally, frozen pasta is formed by immediately washing the boiled pasta with cold water at 0 to 5 ° C., and rapidly reducing the temperature of the pasta to maintain the moisture gradient of the noodle strings. It was manufactured by a method of putting in a container and freezing. By adopting such a manufacturing method, aldenty boiled pasta having a core left in the center of the so-called pasta can be obtained. The phenomenon that the pasta was hard to bend and the filling in the molding container became poor occurred. If this is forcibly tried to be served, the pasta will be broken into short noodles, which has no commercial value. Also, the boiled pasta once contained in the molding container rises during freezing and rises out of the molding container, so when taken out of the tray after freezing, it becomes easily broken and the loss of broken noodles is extremely high compared to other frozen boiled noodles There were drawbacks. Furthermore, if the frozen pasta protrudes outside the molded container, the frozen pasta is caught on the package when packaging and causes trouble. For this reason, pasta products, especially spaghetti, have not been able to be produced industrially for products with a yield of 220% or less.
【0003】[0003]
【発明が解決しようとする課題】そこで、本発明者は茹
パスタの茹上げ直後の水分勾配を維持し、かつ成型容器
内に納め易く、さらに茹パスタが冷凍処理中に成型容器
内から立ち上がる現象を防止する方法について種々研究
を重ねた結果本発明を完成するに至った。Therefore, the inventor of the present invention maintains the water gradient immediately after boiling pasta and easily puts it in a molding container, and furthermore, the phenomenon that the pasta rises from the molding container during the freezing process. As a result of various studies on a method for preventing the above, the present invention has been completed.
【0004】[0004]
【課題を解決するための手段】すなわち、本発明は、茹
パスタ類を冷却処理して品温を35〜95℃に調整した
後成型容器に入れ、次いで冷凍処理することを特徴とす
る成型冷凍パスタ類の製造法である。That is, the present invention provides a molding refrigeration method comprising cooling a boiled pasta to a temperature of 35 to 95 ° C., placing it in a molding container, and then subjecting it to a freezing treatment. This is a method for producing pasta.
【0005】[0005]
【発明の実施の形態】次に本発明をさらに具体的に説明
する。本発明は生または乾燥したパスタ類を茹上げる。
茹歩留は次工程で行う冷却処理条件によっても異なる
が、通常、冷凍処理時における歩留として180〜23
0%好ましくは185〜220%の範囲に調整するとよ
い。Next, the present invention will be described more specifically. The present invention boils fresh or dried pasta.
Although the boiling yield varies depending on the cooling treatment conditions performed in the next step, usually, the yield during the freezing treatment is 180 to 23.
It may be adjusted to 0%, preferably 185 to 220%.
【0006】茹上げられた茹パスタ類は直ちに冷却処理
が行われる。この冷却処理方法としては、冷風、湿った
冷風、冷水等により冷却することができる。[0006] The boiled pasta is immediately cooled. As this cooling treatment method, cooling can be performed with cold air, wet cold air, cold water, or the like.
【0007】本発明は、この冷却処理によって茹パスタ
の品温を35〜95℃、好ましくは40〜70℃に調整
することが必要である。この温度範囲に調整することに
よって茹パスタを後記する成型容器内への充填を容易に
することができる。また茹パスタ類の品温が35℃未満
になると従来品と同様に冷凍中に茹パスタ類の跳ね上り
現象が生起し、また品温が95℃を超えていると茹パス
タ類の水分勾配を維持することができないので好ましく
ない。[0007] In the present invention, it is necessary to adjust the temperature of the pasta boiled to 35-95 ° C, preferably 40-70 ° C, by this cooling treatment. By adjusting to this temperature range, filling of the pasta into a molding container described later can be facilitated. If the temperature of the pasta is less than 35 ° C, the pasta will bounce during freezing as with the conventional product, and if the temperature exceeds 95 ° C, the moisture gradient of the pasta will be reduced. It is not preferable because it cannot be maintained.
【0008】冷却処理された茹パスタ類は冷凍用の成型
容器に入れ冷凍処理を行う。この冷凍処理は緩慢冷凍よ
り急速冷凍が好ましい。[0008] The cooled pasta is put into a freezing molding container and subjected to a freezing treatment. In this freezing process, rapid freezing is preferable to slow freezing.
【0009】本発明方法は、前記したように茹パスタ類
を冷却して、その品温を35〜95℃に調整した後直接
冷凍する方法以外に、必要によりこの冷凍処理前に成型
容器に収納した後シャワーにより水または冷水を散布す
る方法、成型容器に収納した後水洗槽中に浸漬し、さら
に冷却槽に浸漬する方法、成型容器に収納した後冷却槽
に浸漬する方法等の予備冷却工程を付加することもでき
る。In the method of the present invention, besides the above-mentioned method of cooling pasta, cooling the boiled pasta to a temperature of 35 to 95 ° C. and then directly freezing the same, if necessary, storing the pasta in a molding container before the freezing treatment Pre-cooling process such as spraying water or cold water with a shower, storing in a molded container, immersing in a washing tank, further immersing in a cooling tank, storing in a molded container and immersing in a cooling tank Can also be added.
【0010】[0010]
【実施例】次に本発明をさらに詳細に説明するために実
施例を掲げる。The following examples are provided to explain the present invention in more detail.
【0011】実施例1 乾スパゲティ〔ママーリミテッド1.7mm(ママー・マ
カロニ株式会社製商品名)〕115gを計量し、個食バ
ケットに入れ5分30秒間茹でた。次いで茹上げ直後の
茹スパゲティにシャワーで冷水をかけ品温を50℃に調
整した後凍結用穴あきトレーに移し替え成型後約15℃
の水で30秒間水洗いし、さらに2℃の冷却水中に1分
間浸漬した。この時の茹スパゲティの品温は6℃であり
歩留は217%であった。得られた茹スパゲティを−4
0℃の冷凍庫に入れ30分間冷凍処理を行った。この冷
凍茹スパゲティを冷凍用穴あきトレーより取り出しビニ
ール袋に入れて保管した。この包装された冷凍茹スパゲ
ティを開封して沸騰水中で30秒間解凍を行った。解凍
した茹スパゲティを皿に盛り付け、スパゲティ用ソース
をかけ10名のパネラーにより凍結後の成型冷凍スパゲ
ティ上面の状態、トレー投入時の状態および解凍後の食
感について下記表1に示す評価基準により評価した。そ
の評価結果を示せば表2のとおりである。Example 1 115 g of dry spaghetti (Mamar Limited 1.7 mm (trade name, manufactured by Mamar Macaroni Co., Ltd.)) was weighed, placed in an individual food bucket, and boiled for 5 minutes and 30 seconds. Next, cool the spaghetti immediately after boiling with cold water in a shower, adjust the product temperature to 50 ° C, transfer to a perforated tray for freezing, and mold to about 15 ° C.
And then immersed in 2 ° C. cooling water for 1 minute. At this time, the temperature of the boiled spaghetti was 6 ° C., and the yield was 217%. The obtained boiled spaghetti is -4
It was placed in a freezer at 0 ° C. and subjected to a freezing treatment for 30 minutes. The frozen boiled spaghetti was taken out from a perforated tray for freezing and stored in a plastic bag. The packaged frozen boiled spaghetti was opened and thawed in boiling water for 30 seconds. Place the thawed spaghetti on a plate, apply the spaghetti sauce, and evaluate the state of the top surface of the molded frozen spaghetti after freezing, the state at the time of loading the tray, and the texture after thawing by 10 panelists according to the evaluation criteria shown in Table 1 below. did. Table 2 shows the evaluation results.
【0012】[0012]
【表1】 [Table 1]
【0013】実施例2 実施例1と同様にして乾スパゲティから茹スパゲティを
調製した。茹上げ直後シャワーで20℃の水をかけ茹ス
パゲティの品温を65℃に調整した。この茹スパゲティ
を凍結用穴あきトレーに入れて成型した後、3℃の冷却
水中に1分間浸漬した。得られた茹スパゲティの品温は
8℃であり、歩留は211%であった。この茹スパゲテ
ィを以下実施例1と同様に冷凍し、その後解凍して表1
の評価基準に従って評価した。その評価結果を示せば表
2のとおりである。Example 2 A spaghetti was prepared from dried spaghetti in the same manner as in Example 1. Immediately after boiling, water of 20 ° C. was applied in a shower to adjust the temperature of the spaghetti to 65 ° C. The boiled spaghetti was put into a perforated tray for freezing and molded, and then immersed in cooling water at 3 ° C. for 1 minute. The product temperature of the obtained boiled spaghetti was 8 ° C., and the yield was 211%. This boiled spaghetti was frozen in the same manner as in Example 1 and then thawed.
Was evaluated according to the evaluation criteria described above. Table 2 shows the evaluation results.
【0014】実施例3 実施例1と同様にして茹スパゲティを調製し、茹上げ直
後にシャワーで1℃の冷却水をかけ茹スパゲティの品温
を40℃に調整した。この茹スパゲティを凍結用穴あき
トレーに入れて成型した後、再度シャワーで1℃の冷却
水をかけ茹スパゲティの品温を10℃に調整した(歩留
212%)。この茹スパゲティを以下実施例1と同様に
冷凍し、その後解凍して実施例1と同様にして評価試験
を行った。その評価結果を示せば表2のとおりである。Example 3 Spaghetti to be boiled was prepared in the same manner as in Example 1. Immediately after boiling, the temperature of the spaghetti was adjusted to 40 ° C. by applying cooling water of 1 ° C. with a shower. This boiled spaghetti was put into a perforated tray for freezing and molded, and then cooled again at 1 ° C. with a shower to adjust the temperature of the boiled spaghetti to 10 ° C. (yield 212%). The boiled spaghetti was frozen in the same manner as in Example 1 and then thawed, and an evaluation test was performed in the same manner as in Example 1. Table 2 shows the evaluation results.
【0015】実施例4 実施例1と同様にして得た茹スパゲティを茹上げ直後に
シャワーで常温水をかけ品温80℃の茹スパゲティを得
た。得られた茹スパゲティを凍結用穴あきトレーに入れ
て成型し、以下実施例1と同様にして凍結および解凍を
行い評価試験を行った。その評価結果を示せば表2のと
おりである。Example 4 Boiled spaghetti obtained in the same manner as in Example 1 was sprinkled with normal-temperature water in a shower immediately after boiling to obtain a boiled spaghetti having a product temperature of 80 ° C. The obtained boiled spaghetti was put into a perforated tray for freezing, molded, frozen and thawed in the same manner as in Example 1, and an evaluation test was performed. Table 2 shows the evaluation results.
【0016】比較例1 実施例1と同様にして得た茹スパゲティを茹上げ直後に
15℃の水で1分間水洗した後1℃の冷却水中に1分間
浸漬した。得られた茹スパゲティの品温は7℃であり、
歩留は216%であった。この茹スパゲティを凍結用穴
あきトレーに入れて成型し、以下実施例1と同様にして
凍結および解凍を行い評価試験を行った。その評価結果
を示せば表2のとおりである。Comparative Example 1 Spaghetti boiled in the same manner as in Example 1 was washed with water at 15 ° C. for 1 minute immediately after boiling and then immersed in 1 ° C. cooling water for 1 minute. The temperature of the resulting boiled spaghetti is 7 ° C,
The yield was 216%. This boiled spaghetti was put into a perforated tray for freezing, molded, frozen and thawed in the same manner as in Example 1, and an evaluation test was performed. Table 2 shows the evaluation results.
【0017】[0017]
【表2】 [Table 2]
【0018】[0018]
【発明の効果】本発明方法によれば、茹スパゲティ類を
成型容器内に容易に入れることができ、かつ冷凍処理中
に麺線の立ち上りもないので成型冷凍麺塊の外観が平ら
な状態になっていることから包装時に包材に麺線が引っ
かかって折れることもなく、包装時のトラブルもなく、
さらに輸送時に折れ麺が出ることもない等種々の利点を
有する。According to the method of the present invention, spaghettis can be easily put in a molding container, and since the noodle strings do not rise during the freezing process, the appearance of the molded frozen noodle mass becomes flat. Because of this, the noodle strings do not catch on the packaging material during packaging and do not break, and there is no trouble during packaging,
Further, it has various advantages such as no broken noodles during transportation.
Claims (2)
95℃に調整した後、成型容器に入れ、次いで冷凍処理
することを特徴とする成型冷凍パスタ類の製造法。1. A method of cooling boiled pasta to a temperature of 35 to
A method for producing frozen frozen pasta, which comprises adjusting the temperature to 95 ° C., placing the mixture in a molding container, and then subjecting it to a freezing treatment.
う、請求項1記載の成型冷凍パスタ類の製造法。2. The method for producing molded frozen pasta according to claim 1, wherein a cooling treatment is performed as a preliminary treatment for the freezing treatment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000205993A JP4049517B2 (en) | 2000-07-07 | 2000-07-07 | Manufacturing method of molded frozen pasta |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000205993A JP4049517B2 (en) | 2000-07-07 | 2000-07-07 | Manufacturing method of molded frozen pasta |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2002017281A true JP2002017281A (en) | 2002-01-22 |
JP4049517B2 JP4049517B2 (en) | 2008-02-20 |
Family
ID=18702990
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000205993A Expired - Lifetime JP4049517B2 (en) | 2000-07-07 | 2000-07-07 | Manufacturing method of molded frozen pasta |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4049517B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013168454A1 (en) * | 2012-05-08 | 2013-11-14 | 日清フーズ株式会社 | Method for manufacturing frozen noodles |
WO2019244870A1 (en) * | 2018-06-18 | 2019-12-26 | 日清フーズ株式会社 | Method for manufacturing frozen noodles |
-
2000
- 2000-07-07 JP JP2000205993A patent/JP4049517B2/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013168454A1 (en) * | 2012-05-08 | 2013-11-14 | 日清フーズ株式会社 | Method for manufacturing frozen noodles |
WO2019244870A1 (en) * | 2018-06-18 | 2019-12-26 | 日清フーズ株式会社 | Method for manufacturing frozen noodles |
JPWO2019244870A1 (en) * | 2018-06-18 | 2021-07-15 | 日清フーズ株式会社 | How to make frozen noodles |
Also Published As
Publication number | Publication date |
---|---|
JP4049517B2 (en) | 2008-02-20 |
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