JP2002010453A - Blow-molded holding construction for wire harness - Google Patents

Blow-molded holding construction for wire harness

Info

Publication number
JP2002010453A
JP2002010453A JP2000188393A JP2000188393A JP2002010453A JP 2002010453 A JP2002010453 A JP 2002010453A JP 2000188393 A JP2000188393 A JP 2000188393A JP 2000188393 A JP2000188393 A JP 2000188393A JP 2002010453 A JP2002010453 A JP 2002010453A
Authority
JP
Japan
Prior art keywords
harness
wire harness
molding
blow
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000188393A
Other languages
Japanese (ja)
Other versions
JP4257630B2 (en
Inventor
Toshitaka Funato
利恭 船戸
Masayuki Takahashi
将之 高橋
Mitsutaka Obara
光貴 小原
Yutaka Matsuda
裕 松田
Minoru Asano
実 浅野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Furukawa Electric Co Ltd
Inoac Corp
Original Assignee
Furukawa Electric Co Ltd
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Furukawa Electric Co Ltd, Inoue MTP KK, Inoac Corp filed Critical Furukawa Electric Co Ltd
Priority to JP2000188393A priority Critical patent/JP4257630B2/en
Publication of JP2002010453A publication Critical patent/JP2002010453A/en
Application granted granted Critical
Publication of JP4257630B2 publication Critical patent/JP4257630B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Body Structure For Vehicles (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Details Of Indoor Wiring (AREA)
  • Installation Of Indoor Wiring (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a holding construction which is formed by blow molding as a tubuler body and at the same, time can mount a wire harness on the outer surface of the tubular body. SOLUTION: Haness-fitting members 36, 39 are provided on an installing part 33 for a harness, and the installing part 33 is located on a molding surface 31a of the first mold 31 in a mold 30 for blow molding. The harness fitting members 36, 39 are in projected state and are disposed on the molding surface 31a at required intervals. The harness fitting members 36, 39 are inserted into securing holes 26 which are disposed on a wire harness WH at required intervals. The wire harness WH is held, so as not to move by the installing part 33. By setting a tubular body molded by blow molding in this condition, the wire harness WH is mounted on the outer surface of the tube body after molding, at the same time.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、ブロー成形型の
ワイヤハーネス保持構造に関し、更に詳細には、成形面
を有する第1金型およびこれと対をなす第2金型からな
るブロー成形型において、前記成形面にワイヤハーネス
を移動不能に保持させたもとで中空筒状体をブロー成形
することで、成形後の中空筒状体の外面に前記ワイヤハ
ーネスが同時に装着されるようにしたワイヤハーネス保
持構造に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a blow molding die wire harness holding structure, and more particularly, to a blow molding die comprising a first die having a molding surface and a second die forming a pair with the first die. By holding the wire harness immovably on the molding surface and blow molding the hollow tubular body, the wire harness holding device allows the wire harness to be simultaneously attached to the outer surface of the hollow tubular body after molding. It is about structure.

【0002】[0002]

【従来の技術】近年生産される乗用車等の車両は、車載
コンピュータや各種計器ユニットおよびオーディオユニ
ット等を代表とする多数の車載電子機器を装備してお
り、インストルメントパネルやフロアコンソールおよび
ルーフパネル等を代表とする車両内装部材の裏側には、
各車載電子機器を電気的に接続して電装系を形成する多
数のワイヤハーネスが配設されている。このワイヤハー
ネスは、複数の電線からなる電線部および該電線部の端
部に連結されたコネクタやターミナル等から構成され、
前記電線部は電線固定部材(電線固定クリップ等)を使用
すると共にコネクタ等はコネクタ固定部材(コネクタ固
定クリップ等)を使用することで、前記車両内装部材の
裏面や車体およびリィンフォースバー等に取付けるよう
になっている。なお前記電線部は、複数の電線を1つに
結束したものや、複数の電線を平行に一体成形したフラ
ットケーブル状のもの等が実用化されている。
2. Description of the Related Art In recent years, vehicles such as passenger cars are equipped with a large number of on-vehicle electronic devices such as on-vehicle computers, various instrument units and audio units, and are equipped with instrument panels, floor consoles, roof panels and the like. On the back side of the vehicle interior member represented by
Numerous wire harnesses are provided to electrically connect each vehicle-mounted electronic device to form an electrical system. This wire harness is composed of an electric wire portion composed of a plurality of electric wires and a connector or terminal connected to an end of the electric wire portion,
The electric wire portion uses an electric wire fixing member (an electric wire fixing clip or the like) and the connector or the like uses a connector fixing member (a connector fixing clip or the like) to be attached to the back surface of the vehicle interior member, the vehicle body, the reinforcement bar, or the like. It has become. The electric wire portion has been put to practical use, for example, one in which a plurality of electric wires are bound into one, or a flat cable-like one in which a plurality of electric wires are integrally formed in parallel.

【0003】一方、前記車両内装部材には、その所要位
置にエアーアウトレットが設けられ、乗員室前方等に設
置されたエアコンユニットから送出された調温空気を前
記エアーアウトレットから該乗員室へ吹出させること
で、乗員室全体の空気調温を行なうようになっている。
このため車両内装部材の裏側には、前記エアコンユニッ
ト側とエアーアウトレットとを連通接続する中空筒状体
の空気案内ダクトが配設され、エアコンユニットからの
調温空気は、該空気案内ダクトを介して対応のエアーア
ウトレットへ流通案内される。この空気案内ダクトは、
製造コストや剛性面等を考慮して、現在のところは高密
度ポリエチレン等を材質とする中空パリソンをブロー成
形したものが主流となっている。
On the other hand, an air outlet is provided at a required position on the vehicle interior member, and the temperature-controlled air sent from an air conditioner unit installed in front of the passenger compartment is blown out from the air outlet into the passenger compartment. As a result, the air temperature of the entire passenger compartment is controlled.
For this reason, on the back side of the vehicle interior member, a hollow cylindrical air guide duct that connects the air conditioner unit side and the air outlet is provided, and temperature-controlled air from the air conditioner unit passes through the air guide duct. Distribution guide to the corresponding air outlet. This air guide duct is
At present, blow molding of a hollow parison made of high-density polyethylene or the like is mainly used in consideration of manufacturing cost, rigidity, and the like.

【0004】[0004]

【発明が解決しようとする課題】ところで前記ワイヤハ
ーネスは、前記車載電子機器等との接触による異音発生
や前記電線部の損傷を防止するため、該車載電子機器等
との干渉を回避しながら車体やリィンフォースバーまた
は前記車両内装部材の裏面等に固定することが肝要とさ
れる。しかしながら車両内装部材の裏側は、非常に狭い
うえに複雑に入り組んでいるため、前記電線固定部材や
コネクタ固定部材を多数個使用して、電線部を複雑かつ
強制的に屈曲させなければならなかった。このため、
ワイヤハーネスのレイアウト設計に係る工数が嵩む、
電線固定部材やコネクタ固定部材の成形費用が嵩む、
電線部やコネクタに対する前記固定部材の装着作業を要
する、車体や車両内装部材等への電線部およびコネク
タの取付作業を要する、等の様々な要因により、ワイヤ
ハーネスの配策はコストが大幅に嵩んでしまう課題を内
在していた。
By the way, in order to prevent the generation of abnormal noise and the damage of the electric wire portion due to the contact with the on-vehicle electronic device or the like, the wire harness should avoid interference with the on-vehicle electronic device or the like. It is important to fix to the vehicle body, the reinforcement bar, or the back surface of the vehicle interior member. However, since the back side of the vehicle interior member is very narrow and complicated, the wire portion must be complicatedly and forcibly bent by using a large number of the wire fixing members and the connector fixing members. . For this reason,
The man-hours related to the wiring harness layout design increase,
The molding cost of wire fixing members and connector fixing members increases,
Due to various factors, such as the work of attaching the fixing member to the electric wire portion and the connector, and the work of attaching the electric wire portion and the connector to the vehicle body or vehicle interior members, etc., the cost of the wiring harness is significantly increased. There was an inherent problem of running out.

【0005】なお、前記ワイヤハーネスを、例えば前記
空気案内ダクトの外面に装着しようとした場合には、予
めブロー成型された空気案内ダクトに対し、後工程で前
記電線固定部材やコネクタ固定部材等を利用して装着す
るしかなかった。このため、空気案内ダクトにワイヤハ
ーネスを装着する場合でも、前述した〜の課題は何
等解決されるものではなかった。
[0005] When the wire harness is to be mounted on the outer surface of the air guide duct, for example, the wire fixing member, the connector fixing member, etc. are attached to the blow molded air guide duct in a later step. I had no choice but to use it. Therefore, even when the wire harness is attached to the air guide duct, the above-mentioned problems (1) to (4) have not been solved at all.

【0006】[0006]

【発明の目的】本発明は、前述した課題を好適に解決す
るべく提案されたもので、ブロー成形型を利用して中空
筒状体をブロー成形すると同時に該中空筒状体の外面に
ワイヤハーネスを装着することを可能とするために、ブ
ロー成形型の成形面に前記ワイヤハーネスを移動不能に
保持し得るようにしたブロー成形型のワイヤハーネス保
持構造を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been proposed to solve the above-mentioned problems suitably. In this case, a hollow cylindrical body is blow-molded by using a blow molding die, and a wire harness is formed on the outer surface of the hollow cylindrical body. It is an object of the present invention to provide a blow-molding wire harness holding structure capable of holding the wire harness immovably on a molding surface of the blow-molding die so as to be able to mount the wire harness.

【0007】[0007]

【課題を解決するための手段】前記課題を解決して、所
期の目的を達成するため本発明は、成形面を有する第1
金型およびこれと対をなす第2金型からなり、圧力媒体
を吹込んだパリソンを前記成形面に押付けることで中空
筒状体をブロー成形するためのブロー成形型において、
前記第1金型の前記成形面に位置するハーネス沿設予定
部に、常には該成形面から突出状態で所要間隔毎に配設
されるハーネス係止部材と、電装系をなすワイヤハーネ
スに所要間隔毎に設けられ、前記ハーネス係止部材の嵌
入を許容する係止孔とからなり、前記夫々のハーネス係
止部材を前記夫々の係止孔へ対応的に嵌入させることで
前記ワイヤハーネスを前記ハーネス沿設予定部に移動不
能に保持し、この状態下に前記中空筒状体をブロー成形
することで、成形後の中空筒状体の外面に前記ワイヤハ
ーネスが同時に装着されるよう構成したことを特徴とす
る。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems and to achieve the intended object, the present invention relates to a first method having a molding surface.
A blow mold for blow molding a hollow cylindrical body by pressing a parison blown with a pressure medium against the molding surface, comprising a mold and a second mold forming a pair with the mold,
A harness locking member, which is always provided at a predetermined interval in a protruding state from the molding surface at a predetermined portion of the harness located on the molding surface of the first mold, and a wire harness forming an electrical system are required. The wire harness is provided at every interval, and includes locking holes that allow the harness locking member to be fitted therein. The wire harness is formed by fitting the respective harness locking members into the respective locking holes. The wire harness is configured to be simultaneously mounted on the outer surface of the hollow cylindrical body after the hollow cylindrical body is blow-molded in this state while being held immovably at the planned portion along the harness. It is characterized by.

【0008】[0008]

【発明の実施の形態】次に、本発明に係るブロー成形型
のワイヤハーネス保持構造につき、好適な実施例を挙
げ、添付図面を参照しながら以下説明する。図1は、本
発明の好適実施例に係るブロー成形型のワイヤハーネス
保持構造を概略的に示す部分斜視図、図2は、一部破断
したブロー成形型の概略斜視図である。なお本実施例で
は、中空筒状体として、車両内装部材の裏側に配設され
る空気案内ダクト(図7)を例示し、この空気案内ダクト
10をブロー成形するためのブロー成形型につき説明す
る。すなわち実施例のワイヤハーネス保持構造は、前記
空気案内ダクト10のダクト本体11をパリソンからブ
ロー成形するに際し、電装系をなすワイヤハーネスWH
をブロー成形型30の成形面31aに予め保持させてお
くことにより、前記ダクト本体11の成形と同時にワイ
ヤハーネスWHの装着を行なうためのものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a preferred embodiment of a wire harness holding structure of a blow mold according to the present invention will be described with reference to the accompanying drawings. FIG. 1 is a partial perspective view schematically showing a structure for holding a wire harness of a blow mold according to a preferred embodiment of the present invention, and FIG. 2 is a schematic perspective view of the blow mold partially broken. In the present embodiment, an air guide duct (FIG. 7) disposed on the back side of the vehicle interior member is exemplified as the hollow cylindrical body, and a blow mold for blow molding the air guide duct 10 will be described. . That is, when the duct main body 11 of the air guide duct 10 is blow-molded from a parison, the wire harness holding structure of the embodiment employs a wire harness WH serving as an electrical system.
Is held on the molding surface 31a of the blow mold 30 in advance, so that the wire harness WH is mounted simultaneously with the formation of the duct body 11.

【0009】(空気案内ダクト)そこで先ず、空気案内ダ
クト10につき、図7および図8をもとに概略的に説明
する。本実施例の空気案内ダクト10は、図2に示す前
記ブロー成形型30を利用したもとで、高密度ポリエチ
レン等を材質とする中空パリソン(図示せず)をブロー成
形した一体成形品で、第1開口部12および第2開口部
13を有する長尺筒体状のダクト本体11を主体として
いる。前記第1開口部12は、図示しないエアコンユニ
ットの空気送出部に連結され、また第2開口部13は、
前記インストルメントパネル等の車両内装部材に配設さ
れるエアーアウトレット(図示せず)に連結される。そし
てダクト本体11の外面には、電線部ECおよびその端
末に設けたコネクタCNから構成されたワイヤハーネス
WHが、該ダクト本体11の長手方向に延在した状態に
装着されている。なお、図示の空気案内ダクト10は、
説明の便宜のため極めて簡略に表わしたものであって、
実際の空気案内ダクトは、配設部位の形状に合わせて湾
曲部等の複雑形状を備えた長尺の筒状体となっているも
のが多い。
(Air Guide Duct) First, the air guide duct 10 will be schematically described with reference to FIGS. 7 and 8. FIG. The air guide duct 10 of the present embodiment is an integrally molded product obtained by blow molding a hollow parison (not shown) made of high-density polyethylene or the like using the blow mold 30 shown in FIG. The main body is a long duct-shaped duct body 11 having a first opening 12 and a second opening 13. The first opening 12 is connected to an air delivery unit of an air conditioner unit (not shown), and the second opening 13 is
It is connected to an air outlet (not shown) provided on a vehicle interior member such as the instrument panel. On the outer surface of the duct main body 11, a wire harness WH composed of a wire portion EC and a connector CN provided at a terminal thereof is mounted so as to extend in the longitudinal direction of the duct main body 11. The illustrated air guide duct 10 is
It is very simply represented for convenience of explanation,
In many cases, the actual air guide duct is a long cylindrical body having a complicated shape such as a curved portion in accordance with the shape of the arrangement portion.

【0010】(ハーネス保持部)そして、実施例の空気案
内ダクト10における前記ダクト本体11の外面には、
前記ワイヤハーネスWHを係止固定するためのハーネス
保持部15が設けられている。このハーネス保持部15
は、ワイヤハーネスWHを構成するコネクタCNを該ダ
クト本体11の外面に固定するコネクタ保持部16と、
電線部ECを該ダクト本体11の外面に固定する電線保
持部17とから構成されている。
(Harness holding portion) The outer surface of the duct main body 11 in the air guide duct 10 of the embodiment is
A harness holding portion 15 for locking and fixing the wire harness WH is provided. This harness holding portion 15
A connector holding portion 16 for fixing the connector CN constituting the wire harness WH to the outer surface of the duct main body 11,
And an electric wire holding portion 17 for fixing the electric wire portion EC to the outer surface of the duct main body 11.

【0011】(コネクタ保持部)このうち前記コネクタ保
持部16は、ダクト本体11とは別体部材として成形さ
れたコネクタ保持体18を主体とし、前記コネクタCN
を収容保持するコネクタ収容部18aと、この収容部1
8aの基部としてダクト本体11に係着される取付座部
18bとから構成されている。前記取付座部18bは段
付板状を呈していて、その下面側端縁部には外方へ突出
した係止片18cが一体成形されている。一方、前記ダ
クト本体11には、ブロー成形時に該ダクト本体11の
一部が変形して前記係止片18cを抱き込む係着リブ1
9が形成され、この係着リブ19が前記取付座部18b
に係着することでコネクタ収容部18aがダクト本体1
1の外面から立設的に固定されている。従って前記コネ
クタCNは、ダクト本体11に固定保持された前記コネ
クタ保持体18を介し、該ダクト本体11に固定され
る。
(Connector Holding Portion) The connector holding portion 16 is mainly composed of a connector holding member 18 formed as a separate member from the duct main body 11, and
Connector housing 18a for housing and holding the
The base 8a includes a mounting seat 18b which is engaged with the duct body 11. The mounting seat 18b has a stepped plate shape, and a locking piece 18c that protrudes outward is integrally formed at an edge of the lower surface side. On the other hand, in the duct body 11, a part of the duct body 11 is deformed at the time of blow molding, and the engagement rib 1 for holding the locking piece 18c is formed.
9 is formed, and the engagement rib 19 is attached to the mounting seat 18b.
And the connector accommodating portion 18a is attached to the duct body 1
1 is fixed upright from the outer surface. Therefore, the connector CN is fixed to the duct main body 11 via the connector holding body 18 fixed and held to the duct main body 11.

【0012】(電線保持部)また前記電線保持部17は、
前記コネクタCNに連結したフラットケーブル状の前記
電線部ECを係止保持することを前提としたもとで、ダ
クト本体11の短手方向へ該電線部ECの幅寸法hに適
合する間隔に離間すると共に該ダクト本体11の長手方
向へ所要間隔毎に設けた複数個の抱持リブ20,20
と、電線部ECの幅方向中央から該電線部ECを貫通す
ると共に該ダクト本体11の長手方向へ所要間隔毎に設
けた係止リブ21および係着リブ22から構成されてい
る。これらの抱持リブ20と係止リブ21および係着リ
ブ22は、何れも前記ダクト本体11のブロー成形時
に、該ダクト本体11の一部が膨出変形して形成された
ものである。
(Electric wire holding portion) The electric wire holding portion 17
Based on the premise that the flat cable-shaped electric wire portion EC connected to the connector CN is locked and held, it is separated in the short direction of the duct main body 11 by an interval suitable for the width dimension h of the electric wire portion EC. And a plurality of holding ribs 20, 20 provided at required intervals in the longitudinal direction of the duct body 11.
And a locking rib 21 and an engagement rib 22 that penetrate the electric wire portion EC from the center in the width direction of the electric wire portion EC and are provided at required intervals in the longitudinal direction of the duct main body 11. These holding ribs 20, locking ribs 21 and engaging ribs 22 are all formed by bulging and deforming a part of the duct main body 11 at the time of blow molding the duct main body 11.

【0013】このうち夫々の抱持リブ20は、図5(c)
に示す如く、ダクト本体11における短手方向で破断し
た縦断面形状が略L字形の鉤状を呈しており、相互に対
向した各リブ20,20同士が電線部ECの両端部外側
を抱持することにより、該電線部ECの両端部を該ダク
ト本体11に係止する。また係止リブ21は、図5(c)
に示す如く、ダクト本体11における短手方向で破断し
た縦断面形状が略T字形の鉤状を呈しており、電線部E
Cの短手方向の中央部をダクト本体11に係止する。更
に係着リブ22は、図6(c)に示す如く、ダクト本体1
1における短手方向で破断した縦断面形状が略I字形を
呈しており、電線部ECの短手方向の中央部に係着して
いる。
Each of the holding ribs 20 is shown in FIG.
As shown in the figure, the longitudinal sectional shape of the duct body 11 broken in the transverse direction has a substantially L-shaped hook shape, and the ribs 20 facing each other hold the outer ends of both ends of the electric wire EC. By doing so, both ends of the electric wire portion EC are locked to the duct main body 11. Further, the locking rib 21 is provided as shown in FIG.
As shown in FIG. 5, the duct body 11 has a substantially T-shaped hook-like vertical cross-section broken in the transverse direction.
The central portion in the short direction of C is locked to the duct body 11. Further, as shown in FIG.
1 has a substantially I-shaped longitudinal cross-section in the short direction, and is attached to the center of the electric wire portion EC in the short direction.

【0014】従って前記ワイヤハーネスWHは、ダクト
本体11に係着されたコネクタ保持体18により前記コ
ネクタCNが固定保持されると共に、該ダクト本体11
の一部から形成された各リブ20,21,22により電線
部ECが係止され、これによりダクト本体11の外面に
沿設状態で装着保持されている。
Therefore, the connector CN is fixedly held by the connector holding member 18 fixed to the duct main body 11, and the wire harness WH is
The wire portion EC is locked by the ribs 20, 21, and 22 formed from a part of the duct body 11, thereby being mounted and held along the outer surface of the duct main body 11.

【0015】(ブロー成形用金型)次に、図7に示したワ
イヤハーネス付きの空気案内ダクト10を成形するため
に使用されるブロー成形型30と、このブロー成形型3
0に実施されるワイヤハーネス保持構造について説明す
る。実施例のブロー成形型30は、図2に示す如く、第
1金型31および該第1金型31と対をなす第2金型3
2から構成され、夫々の第1金型31および第2金型3
2には、前記ダクト本体11の半体に相当する輪郭形状
を想定した成形面31a,32aが形成してある。そし
て前記ワイヤハーネスWHは、前記第1金型31の成形
面31aに位置するハーネス沿設予定部33に、移動不
能に装着して保持されるようになっている。
(Blow Mold) Next, a blow mold 30 used to mold the air guide duct 10 with a wire harness shown in FIG.
The wire harness holding structure to be implemented at 0 will be described. As shown in FIG. 2, the blow mold 30 according to the embodiment includes a first mold 31 and a second mold 3 paired with the first mold 31.
2 and a first mold 31 and a second mold 3 respectively.
Forming surfaces 31a and 32a are formed on the surface 2 assuming a contour shape corresponding to a half body of the duct body 11. Then, the wire harness WH is immovably mounted and held on the harness side-by-side portion 33 located on the molding surface 31a of the first mold 31.

【0016】(ハーネス沿設予定部)前記ハーネス沿設予
定部33には、前記コネクタ保持体18を収容セットす
るために凹設された保持体セット部34と、前記電線部
ECの延在する部位に沿って所要間隔毎に凹設されて前
記抱持リブ20を形成するためのリブ成形溝(凹部)35
と、該電線部ECを成形面31aにセット保持するため
のハーネス係止部材36,39とが設けられている。こ
のうち保持体セット部34は、前記コネクタ保持体18
の倒立状態での収容を許容する形状に形成され、前記取
付座部18bを成形面31aから突出した状態に臨ませ
るようになっている。また前記夫々のリブ成形溝35
は、前記電線部ECの延設方向と直交方向へ延在する細
長の溝であって、その全長Lは該電線部ECの幅寸法h
よりも適宜長く設定されている。従って、ハーネス沿設
予定部33に沿って前記電線部ECをセットした際に
は、図5に示す如く該電線部ECの両側から所要量だけ
はみ出し、成形面31aに臨む開口42,42が画成さ
れるようになっている。
(Scheduled Portion of Harness) In the scheduled portion of harness 33, a holder set portion 34 recessed for accommodating and setting the connector holder 18 and the electric wire portion EC extend. Rib forming grooves (recesses) 35 which are recessed at required intervals along the region to form the holding ribs 20
And harness locking members 36 and 39 for setting and holding the electric wire portion EC on the molding surface 31a are provided. Of these, the holder setting section 34 is provided with the connector holder 18.
The mounting seat 18b is formed in a shape that allows accommodation in the inverted state, and the mounting seat 18b is exposed from the molding surface 31a. Also, each of the rib forming grooves 35
Is an elongated groove extending in a direction orthogonal to the extending direction of the electric wire portion EC, and the entire length L is a width dimension h of the electric wire portion EC.
It is set to be longer than appropriate. Therefore, when the electric wire portion EC is set along the harness extension portion 33, as shown in FIG. 5, the electric wires EC protrude from both sides of the electric wire portion by a required amount, and the openings 42 and 42 facing the forming surface 31a are formed. Is to be done.

【0017】(ハーネス係止部材)ハーネス係止部材は、
ワイヤハーネスWHの前記電線部ECに形成された各係
止孔26と共に本実施例のハーネス保持構造を構成する
もので、前記リブ成形溝35の中央底部に位置する第1
ハーネス係止部材36と、所要間隔毎に設けた該リブ成
形溝35,35同士の略中間に設けられた第2ハーネス
係止部材39とに大別される。これら第1ハーネス係止
部材36および第2ハーネス係止部材39は、図3およ
び図4に示す如く、前記第1金型31の前記成形面31
aに開口形成した設置孔38,41に出没自在に配設さ
れた円柱状の係止ピンであって、夫々の設置孔38,4
1の底部に収容設置した弾性部材としてのコイルスプリ
ング37,40に弾力的に付勢されて、常には成形面3
1aから所要量(例えば前記電線部ECの厚み程度)だけ
突出状態に姿勢保持されている。
(Harness Locking Member) The harness locking member includes:
The harness holding structure of the present embodiment is formed together with the locking holes 26 formed in the electric wire portion EC of the wire harness WH, and the first harness holding structure is located at the center bottom of the rib forming groove 35.
It is roughly divided into a harness locking member 36 and a second harness locking member 39 provided substantially in the middle between the rib forming grooves 35 provided at required intervals. As shown in FIGS. 3 and 4, the first harness locking member 36 and the second harness locking member 39 are provided on the molding surface 31 of the first mold 31.
a, which is a column-shaped locking pin that is disposed so as to be able to protrude and retract in the installation holes 38, 41 formed in the opening holes a, respectively.
1 is elastically urged by coil springs 37 and 40 as elastic members housed and installed at the bottom of the molding surface 3.
The posture is maintained in a protruding state by a required amount (for example, about the thickness of the electric wire portion EC) from 1a.

【0018】そして各第1ハーネス係止部材36では、
前記ダクト本体11のブロー成形時に膨張する該ダクト
本体11から押圧力を受けると、図5(b)に示す如く、
前記コイルスプリング37の弾力に抗して前記設置孔3
8内へ完全に没入しながら成形面31aから退避し、そ
の先端面がリブ成形溝35の底面の一部を構成するよう
になる。また各第2ハーネス係止部材39では、前記ダ
クト本体11のブロー成形時に膨張する該ダクト本体1
1から押圧力を受けると、図6(b)に示す如く、前記コ
イルスプリング40の弾力に抗して前記設置孔41内へ
完全に没入しながら成形面31aから退避し、その先端
面が成形面31aの一部を構成するようになる。
In each of the first harness locking members 36,
When receiving a pressing force from the duct body 11 which expands during blow molding of the duct body 11, as shown in FIG.
The installation hole 3 against the elasticity of the coil spring 37
8 and withdraws from the molding surface 31a while completely immersing into the inner surface of the rib 8, and the tip end surface thereof constitutes a part of the bottom surface of the rib molding groove 35. Further, in each of the second harness locking members 39, the duct main body 1 which expands during blow molding of the duct main body 11 is provided.
When the pressing force is received from the coil 1, as shown in FIG. 6 (b), it is retracted from the molding surface 31 a while completely immersing into the installation hole 41 against the elasticity of the coil spring 40, and the tip surface thereof is molded. This constitutes a part of the surface 31a.

【0019】(係止孔)一方、前記ワイヤハーネスWHの
電線部ECにおける被覆材25に形成された各係止孔2
6は、該電線部ECの短手方向の略中央に開口形成され
ており、前記第1ハーネス係止部材36および第2ハー
ネス係止部材39の配設間隔を前提とした所要間隔で直
列的に配列されている。各係止孔26は、樹脂製とされ
る前記被覆材25の弾性変形を考慮したもとで、前記対
応の第1ハーネス係止部材36および第2ハーネス係止
部材39の直径サイズよりも若干小径に設定されてい
る。これにより、各第1ハーネス係止部材36および各
第2ハーネス係止部材39は、対応の係止孔26を適宜
押し拡げるようにして該係止孔26へ嵌入係着される。
これによりワイヤハーネスWHの電線部ECは、夫々の
ハーネス係止部材36,39が対応の係止孔26へ係着
されることにより、第1金型31の成形面31a(ハー
ネス沿設予定部33)に移動不能に保持される。
(Locking Hole) On the other hand, each locking hole 2 formed in the covering material 25 in the electric wire portion EC of the wire harness WH.
Reference numeral 6 denotes an opening formed substantially at the center in the short direction of the electric wire portion EC, and is formed in series at a required interval on the assumption that the first harness engaging member 36 and the second harness engaging member 39 are arranged. Are arranged. Each locking hole 26 is slightly larger than the diameter of the corresponding first harness locking member 36 and second harness locking member 39 in consideration of the elastic deformation of the covering material 25 made of resin. It is set to a small diameter. As a result, each of the first harness locking members 36 and each of the second harness locking members 39 are fitted and engaged with the corresponding locking holes 26 so as to appropriately expand the corresponding locking holes 26.
As a result, the electric wire portion EC of the wire harness WH is connected to the molding surface 31a of the first mold 31 (the planned harness extension portion) by engaging the respective harness locking members 36 and 39 with the corresponding locking holes 26. 33) is held immovable.

【0020】(空気案内ダクトの成形)前述したブロー成
形型30を利用した実施例の空気案内ダクト10の成形
は、ワイヤハーネスWHを第1金型31のハーネス沿設
予定部33に保持したもとで行なわれる。すなわち、ワ
イヤハーネスWHのコネクタCNは、前記コネクタ保持
体18に収容保持させたもとで、該コネクタ保持体18
を第1金型31の保持体セット部34に倒立セットする
ことで、該第1金型31にセット保持される。一方、前
記電線部ECは、図5(a)および図6(a)に示す如く、
第1金型31の成形面31aから突出している各第1ハ
ーネス係止部材36および各第2ハーネス係止部材39
を夫々の係止孔26へ対応的に嵌入係着することで、該
成形面31aに略密着状態で沿設される。これによりワ
イヤハーネスWHは、第1金型31のハーネス沿設予定
部33に移動不能にセット保持される。
(Formation of Air Guide Duct) In the embodiment of the air guide duct 10 using the blow mold 30 described above, the wire harness WH is held at the harness extension portion 33 of the first mold 31. It is done with. That is, the connector CN of the wire harness WH is stored and held in the connector
Is set upside down on the holder setting section 34 of the first mold 31 to be set and held in the first mold 31. On the other hand, as shown in FIG. 5A and FIG.
Each first harness locking member 36 and each second harness locking member 39 protruding from the molding surface 31a of the first mold 31
Are fitted and engaged in the respective locking holes 26 so as to be substantially in close contact with the molding surface 31a. As a result, the wire harness WH is immovably set and held in the harness extension portion 33 of the first mold 31.

【0021】そして、離間待機している第1金型31お
よび第2金型32の間に図示しない中空パリソンを到来
させた後、両金型31,32を閉成すると共に該パリソ
ンへ圧力媒体(高圧ガスや高圧空気等)を吹込むことで、
膨張した当該パリソンが各成形面31a,32aに押付
けられてダクト本体11が形成されるようになる。
After a hollow parison (not shown) arrives between the first mold 31 and the second mold 32 which are waiting to be separated, both molds 31 and 32 are closed and a pressure medium is applied to the parison. (High-pressure gas, high-pressure air, etc.)
The expanded parison is pressed against the molding surfaces 31a and 32a, and the duct body 11 is formed.

【0022】この時、コネクタ保持体18では、前記中
空パリソンが膨張して形成されたダクト本体11が、該
保持体18の取付座部18bに接触すると共に、圧力媒
体の圧力により該ダクト本体11の一部が該取付座部1
8bの係止片18cの裏側へ回り込んで係着リブ19が
形成される。従ってコネクタ保持体18は、形成された
前記係着リブ19が係止片18cを抱え込むことで取付
座部18bが該ダクト本体11に係着され、これにより
コネクタ収容部18aがダクト本体11外面から立設し
た状態に固定されるので、前記コネクタCNがダクト本
体11に固定される。
At this time, in the connector holder 18, the duct body 11 formed by expanding the hollow parison contacts the mounting seat 18b of the holder 18 and the duct body 11 is pressed by the pressure medium. Part of the mounting seat 1
The engagement rib 19 is formed around the back side of the locking piece 18c of FIG. 8b. Therefore, in the connector holding body 18, the mounting seat 18b is engaged with the duct main body 11 by the formed engaging rib 19 holding the locking piece 18c, whereby the connector accommodating part 18a is moved from the outer surface of the duct main body 11 to the outside. Since the connector CN is fixed in the upright state, the connector CN is fixed to the duct main body 11.

【0023】一方、夫々のリブ成形溝35では、図5
(b)に示す如く、中空パリソンが膨張して形成されたダ
クト本体11が、成形面31aにおよび電線部ECの被
覆材25に接触した後、圧力媒体の圧力により該ダクト
本体11の一部が両側の開口42,42からリブ成形溝
35内へ潜り込みながら膨出するようになる。これによ
り、夫々の開口42,42を介してリブ成形溝35内へ
膨出した部分は、略L字形の抱持リブ20,20となっ
て電線部ECの端部外側を抱え込んだ状態で固化し、該
電線部ECの端縁部をダクト本体11の外面に係止する
ようになる。
On the other hand, in each of the rib forming grooves 35, FIG.
As shown in (b), after the duct main body 11 formed by expanding the hollow parison contacts the molding surface 31a and the covering material 25 of the electric wire part EC, a part of the duct main body 11 is caused by the pressure of the pressure medium. Bulge out from the openings 42, 42 on both sides into the rib forming groove 35. As a result, the portions bulging into the rib forming grooves 35 through the respective openings 42, 42 become substantially L-shaped holding ribs 20, 20, and are solidified in a state of holding the outer ends of the electric wires EC. Then, the end of the electric wire portion EC is locked to the outer surface of the duct body 11.

【0024】また、前記夫々の第1ハーネス係止部材3
6では、図5(b)に示す如く、膨張した中空パリソンが
電線部ECの被覆材25および該第1ハーネス係止部材
36の上面に接触した後、圧力媒体の圧力が該第1ハー
ネス係止部材36に付与されるようになる。従って、ダ
クト本体11の押圧力を受けた第1ハーネス係止部材3
6は、前記コイルスプリング37の弾力に抗して設置孔
38側へ押されて係止孔26から離脱すると共に、該設
置孔38内へ完全に没入して成形面31aおよびリブ成
形溝35から退避するので、該ダクト本体11の一部が
前記係止孔26からリブ成形溝35内へ膨出することを
許容するようになる。これにより、係止孔26を介して
リブ成形溝35内へ膨出した部分は、リブ成形溝35に
沿って両側へ延出して略T字形の係止リブ21となって
固化し、該電線部ECの中央部分をダクト本体11の外
面に係止するようになる。
Also, each of the first harness locking members 3
At 6, as shown in FIG. 5B, after the expanded hollow parison comes into contact with the covering material 25 of the electric wire portion EC and the upper surface of the first harness engaging member 36, the pressure of the pressure medium is reduced by the first harness engaging member. This is applied to the stop member 36. Therefore, the first harness locking member 3 receiving the pressing force of the duct body 11
6 is pushed toward the installation hole 38 against the elasticity of the coil spring 37 and is separated from the locking hole 26, and is completely immersed into the installation hole 38 to be removed from the molding surface 31a and the rib molding groove 35. Since the duct body 11 is retracted, a part of the duct main body 11 is allowed to swell from the locking hole 26 into the rib forming groove 35. As a result, the portion that swells into the rib forming groove 35 via the locking hole 26 extends to both sides along the rib forming groove 35 and becomes a substantially T-shaped locking rib 21 and solidifies. The central portion of the part EC is locked to the outer surface of the duct body 11.

【0025】更に、前記夫々の第2ハーネス係止部材3
9では、図6(b)に示す如く、膨張した中空パリソンが
電線部ECの被覆材25および該第2ハーネス係止部材
39の上面に接触した後、圧力媒体の圧力が該第2ハー
ネス係止部材39に付与されるようになる。従って、ダ
クト本体11の押圧力を受けた第2ハーネス係止部材3
9は、前記コイルスプリング40の弾力に抗して設置孔
41側へ押されて係止孔26から離脱すると共に、該設
置孔41内へ完全に没入して成形面31aから退避する
ので、該ダクト本体11の一部が前記係止孔26内へ膨
出することを許容するようになる。これにより、係止孔
26内へ膨出した部分は、略I字形の係着リブ22とな
って固化し、該電線部ECの中央部分に係着(溶着)する
ようになる。
Further, each of the second harness locking members 3
In FIG. 9, as shown in FIG. 6B, after the expanded hollow parison comes into contact with the covering material 25 of the electric wire portion EC and the upper surface of the second harness engaging member 39, the pressure of the pressure medium is reduced by the second harness engaging member. This is applied to the stop member 39. Therefore, the second harness locking member 3 receiving the pressing force of the duct body 11
9 is pushed toward the installation hole 41 against the resilience of the coil spring 40 and detaches from the locking hole 26, and is completely immersed into the installation hole 41 and retreated from the molding surface 31a. A part of the duct body 11 is allowed to swell into the locking hole 26. As a result, the portion bulging into the locking hole 26 becomes the substantially I-shaped engaging rib 22 and solidifies, and is engaged (welded) to the central portion of the electric wire portion EC.

【0026】なお、ダクト本体11の一部から形成され
た前記夫々の抱持リブ20および係止リブ21は、電線
部ECの断面形状やサイズ、リブ成形溝35の形状やサ
イズ、圧力媒体の圧力等を総合した成形条件によりその
形状が相違し、成形条件によっては対向する抱持リブ2
0と係止リブ21の先端部同士が当接した形状を呈する
こともあり得る。
The holding ribs 20 and the locking ribs 21 formed from a part of the duct body 11 are used for the cross-sectional shape and size of the electric wire portion EC, the shape and size of the rib forming groove 35, and the pressure medium. The shape differs depending on the molding conditions based on the total pressure and the like, and depending on the molding conditions, the opposing holding ribs 2
It may be possible to assume a shape in which the leading end of the locking rib 21 abuts on the zero.

【0027】ダクト本体11のブロー成形が完了して空
気案内ダクト10を第1金型31および第2金型32か
ら脱型するに際しては、各第1ハーネス係止部材36お
よび各第2ハーネス係止部材39と対応の係止孔26と
の係止が解除されているので、極めて容易な脱型が可能
である。そして前記各第1ハーネス係止部材36は、図
5(c)に示す如く、前記コイルスプリング37の弾性復
帰によりリブ成形溝35および成形面31aから突出し
た状態に復帰する。また前記各第2ハーネス係止部材3
9は、図6(c)に示す如く、前記コイルスプリング40
の弾性復帰により成形面31aから突出した状態に復帰
する。
When the air guide duct 10 is removed from the first mold 31 and the second mold 32 after the blow molding of the duct body 11 is completed, the first harness engaging members 36 and the second harness Since the locking between the locking member 39 and the corresponding locking hole 26 has been released, it is possible to remove the die very easily. Then, as shown in FIG. 5 (c), each of the first harness locking members 36 returns to the state of protruding from the rib forming groove 35 and the forming surface 31a by the elastic return of the coil spring 37. In addition, each of the second harness locking members 3
9 shows the coil spring 40 as shown in FIG.
Due to the elastic return, it returns to the state protruding from the molding surface 31a.

【0028】このように本実施例のブロー成形型30
は、ダクト本体11のブロー成形工程と、該ダクト本体
11の外面に対するワイヤハーネスWHの装着工程とを
同一工程で行なうことができ、ダクト本体11に対する
ワイヤハーネスWHの装着作業が完全に省略され、該ワ
イヤハーネスWHの配策に係る大幅なコスト低減が可能
である。しかも、前記ブロー成形型30に実施されるワ
イヤハーネス保持構造では、ダクト本体11のブロー成
形に先立ち、ワイヤハーネスWHの電線部ECを第1金
型31の成形面31aに移動不能に保持することができ
るので、ダクト本体11のブロー成形時に該ワイヤハー
ネスWHがずれ動くことなく、成形後のダクト本体11
の外面所要位置にワイヤハーネスWHを正確に装着する
ことが可能である。
As described above, the blow mold 30 of this embodiment is
Can perform the blow molding step of the duct body 11 and the step of attaching the wire harness WH to the outer surface of the duct body 11 in the same step, and the work of attaching the wire harness WH to the duct body 11 is completely omitted. Significant cost reduction associated with the arrangement of the wire harness WH is possible. Moreover, in the wire harness holding structure implemented in the blow mold 30, the wire portion EC of the wire harness WH is immovably held on the molding surface 31 a of the first mold 31 prior to the blow molding of the duct body 11. Therefore, the wire harness WH does not shift during blow molding of the duct main body 11, and the duct main body 11
It is possible to accurately attach the wire harness WH to a required outer surface position.

【0029】しかも、ワイヤハーネス保持構造を構成す
る第1ハーネス係止部材36および第2ハーネス係止部
材39は、膨張するダクト本体11の押圧力を受けると
成形面31aから退避するので、これによりダクト本体
11の一部からなる係止リブ21および係着リブ22の
形成を許容する。殊に第1ハーネス係止部材36は、成
形面31aに凹設されたリブ成形溝35の底部に位置し
ているので鉤状の係止リブ21の形成が可能となり、ダ
クト本体11に対するワイヤハーネスWH(電線部EC)
の係着力が大幅に高められる。従って、成形が完了した
空気案内ダクト10では、前記夫々の抱持リブ20と共
に夫々の係止リブ21および夫々の係着リブ22によ
り、ワイヤハーネスWHの電線部ECがダクト本体11
の外面に対して確実に固定されるようになり、少なくと
も車両内装部材の裏側に配設されて実施に供されている
間は、多少の振動や衝撃が付与されても該ダクト本体1
1の外面から分離することがない。更には、別途のコネ
クタ固定部材や電線固定部材等が一切不要となり、これ
による大幅なコスト低減も可能となる。
Further, the first harness locking member 36 and the second harness locking member 39 constituting the wire harness holding structure are retracted from the molding surface 31a when receiving the pressing force of the expanding duct body 11, so that the The formation of the locking ribs 21 and the engagement ribs 22 which are formed as a part of the duct main body 11 is allowed. In particular, since the first harness locking member 36 is located at the bottom of the rib forming groove 35 recessed in the forming surface 31a, the hook-shaped locking rib 21 can be formed, and the wire harness for the duct main body 11 can be formed. WH (Electric wire part EC)
Is greatly increased. Therefore, in the air guide duct 10 in which the molding is completed, the electric wire portion EC of the wire harness WH is connected to the duct main body 11 by the respective retaining ribs 21 and the respective engaging ribs 22 together with the respective holding ribs 20.
The duct main body 1 is securely fixed to the outer surface of the duct main body 1 at least while the duct main body 1 is provided at the back side of the vehicle interior member and provided for implementation.
1 does not separate from the outer surface. Furthermore, a separate connector fixing member, an electric wire fixing member, and the like are not required at all, so that significant cost reduction can be achieved.

【0030】一方、第1金型31の成形面31aにおけ
るハーネス沿設予定部33に対し、前記ワイヤハーネス
WHをセットするための自動化設備を使用すれば、該ワ
イヤハーネスWHのセット作業の自動化も可能となり、
これによるコスト低減も期待できる。
On the other hand, if an automatic facility for setting the wire harness WH is used for the harness extension portion 33 on the molding surface 31a of the first mold 31, the work of setting the wire harness WH can be automated. Becomes possible,
This can also be expected to reduce costs.

【0031】なお、ワイヤハーネスWHにおける前記電
線部ECの被覆材25およびダクト本体11とを同材質
とすれば、該ダクト本体11に電線部ECが接着(溶着)
されるようになるので、該電線部ECの全面的な密着固
定を図りたい場合に有効である。
If the covering material 25 of the electric wire portion EC and the duct main body 11 in the wire harness WH are made of the same material, the electric wire portion EC is bonded (welded) to the duct main body 11.
This is effective when it is desired to secure the entirety of the electric wire portion EC.

【0032】そして前記実施例では、リブ成形溝35に
位置する第1ハーネス係止部材36とと、成形面31a
に位置する第2ハーネス係止部材39とを、1つおきに
配設したワイヤハーネス保持構造を例示したが、ハーネ
ス係止部材の配設形態はこれに限定されるものではな
い。すなわちワイヤハーネス保持構造は、前記第1ハー
ネス係止部材36だけで構成したものや、前記第2ハー
ネス係止部材39だけで構成したものでもよい。
In the above embodiment, the first harness locking member 36 located in the rib forming groove 35 and the forming surface 31a
The wiring harness holding structure in which every other second harness locking member 39 is disposed is exemplified, but the arrangement of the harness locking member is not limited to this. That is, the wire harness holding structure may be configured with only the first harness locking member 36 or configured with only the second harness locking member 39.

【0033】更に前記実施例では、中空筒状体として、
車両内装部材の裏側に配設される空気案内ダクトを例示
したが、この中空筒状体はこれに限定されるものではな
い。
Further, in the above embodiment, the hollow cylindrical body is
Although the air guide duct provided on the back side of the vehicle interior member has been exemplified, the hollow cylindrical body is not limited to this.

【0034】[0034]

【発明の効果】以上説明した如く、本発明に係るブロー
成形型のワイヤハーネス保持構造によれば、中空筒状体
のブロー成形工程と、該中空筒状体の外面に対するワイ
ヤハーネスの装着工程とを同一工程で行なうことができ
るので、中空筒状体に対するワイヤハーネスの装着作業
が完全に省略され、該ワイヤハーネスの配策に係る大幅
なコスト低減が可能となる有益な効果を奏する。しか
も、ブロー成形型に設けた各ハーネス係止部材をワイヤ
ハーネスに設けた各係止孔へ対応的に嵌入係着させるこ
とで、該ワイヤハーネスを第1金型の成形面に移動不能
に保持することができ、中空筒状体のブロー成形時に該
ワイヤハーネスがずれ動くことなく、成形後の中空筒状
体の外面所要位置にワイヤハーネスを正確に装着し得る
利点もある。
As described above, according to the blow molding die wire harness holding structure according to the present invention, the blow molding step of the hollow cylindrical body and the attaching step of the wire harness to the outer surface of the hollow cylindrical body are performed. Can be carried out in the same step, so that the work of attaching the wire harness to the hollow cylindrical body is completely omitted, and a beneficial effect is achieved in that the cost associated with the wiring harness can be significantly reduced. In addition, the respective harness locking members provided on the blow mold are fitted and engaged with the respective locking holes provided on the wire harness so that the wire harness is immovably held on the molding surface of the first mold. There is also an advantage that the wire harness can be accurately attached to a desired position on the outer surface of the hollow cylindrical body after molding without the wire harness being shifted during blow molding of the hollow cylindrical body.

【0035】また夫々のハーネス係止部材は、ブロー成
形時の中空筒状体の押圧力を受けると成形面から退避す
るので、これにより中空筒状体の一部からなる係止リブ
の形成を許容する。しかも、成形面に形成した凹部にハ
ーネス係止部材を位置させれば、係止孔を介して該凹部
に膨出したパリソンの一部が鉤状の係止リブとして形成
され、中空筒状体に対するワイヤハーネスの係着力を高
め得る。従ってワイヤハーネスは、中空筒状体の一部か
ら形成された夫々の係止リブによって、該中空筒状体の
外面に対して確実に固定されて分離することがない。更
には、別途のコネクタ固定部材や電線固定部材等が一切
不要となり、これによる大幅なコスト低減も可能とな
る。なお中空筒状体としては、例えば車両内装部材の裏
側に設置される空気案内ダクト等が対象とされる。
Each of the harness locking members retreats from the molding surface when receiving the pressing force of the hollow cylindrical body during blow molding, thereby forming a locking rib formed of a part of the hollow cylindrical body. Allow. Moreover, if the harness locking member is positioned in the concave portion formed in the molding surface, a part of the parison bulging into the concave portion through the locking hole is formed as a hook-shaped locking rib, and the hollow cylindrical body is formed. , The engaging force of the wire harness to the wire harness can be increased. Therefore, the wire harness is securely fixed to the outer surface of the hollow cylindrical body by the respective locking ribs formed from a part of the hollow cylindrical body, and is not separated. Furthermore, a separate connector fixing member, an electric wire fixing member, and the like are not required at all, so that significant cost reduction can be achieved. In addition, as the hollow cylindrical body, for example, an air guide duct or the like installed on the back side of the vehicle interior member is targeted.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の好適実施例に係るブロー成形型のワイ
ヤハーネス保持構造を概略的に示す部分斜視図である。
FIG. 1 is a partial perspective view schematically showing a wire harness holding structure of a blow molding die according to a preferred embodiment of the present invention.

【図2】一部破断して示すブロー成形型の概略斜視図で
ある。
FIG. 2 is a schematic perspective view of a blow mold shown partially broken.

【図3】図1のIII−III線断面図である。FIG. 3 is a sectional view taken along line III-III of FIG. 1;

【図4】図1のIV−IV線断面図である。FIG. 4 is a sectional view taken along line IV-IV of FIG. 1;

【図5】(a)は、第1ハーネス係止部材を係止孔に嵌入
させることで、ワイヤハーネスの電線部をブロー成形型
のハーネス沿設予定部に保持する状態を示す断面図、
(b)は、ブロー成形時の中空筒状体の押圧力により第1
ハーネス係止部材が退避し、該中空筒状体の一部が開口
および係止孔を介してリブ成形溝内へ膨出した状態を示
す断面図、(c)は、抱持リブおよび係止リブに係止され
た電線部と共に中空筒状体を脱型する状態を示す断面図
である。
FIG. 5A is a cross-sectional view showing a state in which a wire portion of a wire harness is held at a harness extension portion of a blow molding die by fitting a first harness locking member into a locking hole;
(b) is the first pressure due to the pressing force of the hollow cylindrical body during blow molding.
FIG. 3C is a cross-sectional view illustrating a state in which the harness locking member is retracted, and a part of the hollow cylindrical body is swelled into the rib forming groove through the opening and the locking hole. It is sectional drawing which shows the state which removes | releases a hollow cylindrical body with the electric wire part latched by the rib.

【図6】(a)は、第2ハーネス係止部材を係止孔に嵌入
させることで、ワイヤハーネスの電線部をブロー成形型
のハーネス沿設予定部に保持する状態を示す断面図、
(b)は、ブロー成形時の中空筒状体の押圧力により第2
ハーネス係止部材が退避し、該中空筒状体の一部が係止
孔内へ膨出した状態を示す断面図、(c)は、係着リブに
係着された電線部と共に中空筒状体を脱型する状態を示
す断面図である。
FIG. 6A is a cross-sectional view showing a state in which a wire portion of a wire harness is held at a harness extension portion of a blow molding die by fitting a second harness locking member into a locking hole;
(b) is the second pressure due to the pressing force of the hollow cylindrical body during blow molding.
FIG. 3C is a cross-sectional view illustrating a state in which the harness locking member is retracted and a part of the hollow cylindrical body swells into the locking hole, and FIG. It is sectional drawing which shows the state which removes a body.

【図7】図2に示すワイヤハーネス保持構造を実施した
ブロー成形型により、ダクト本体の成形とワイヤハーネ
スの装着とを同一工程で行なって成形された中空筒状体
としての空気案内ダクトの概略斜視図である。
FIG. 7 is a schematic view of an air guide duct as a hollow cylindrical body formed by performing a molding of a duct main body and a mounting of a wire harness in the same process using a blow molding die in which the wire harness holding structure shown in FIG. 2 is implemented. It is a perspective view.

【図8】図7のVIII−VIII線断面図である。8 is a sectional view taken along line VIII-VIII in FIG.

【符号の説明】[Explanation of symbols]

11 ダクト本体(中空筒状体) 21 係止リブ(リブ) 22 係着リブ(リブ) 26 係止孔 31 第1金型 31a,32a 成形面 32 第2金型 33 ハーネス沿設予定部 35 リブ成形溝(凹部) 36 第1ハーネス係止部材(ハーネス係止部材) 37,40 コイルスプリング(弾性部材) 38,41 設置孔 39 第2ハーネス係止部材(ハーネス係止部材) WH ワイヤハーネス DESCRIPTION OF SYMBOLS 11 Duct main body (hollow tubular body) 21 Engagement rib (rib) 22 Engagement rib (rib) 26 Engagement hole 31 First mold 31a, 32a Molding surface 32 Second mold 33 Harness alongside scheduled portion 35 Rib Forming groove (recess) 36 First harness locking member (harness locking member) 37, 40 Coil spring (elastic member) 38, 41 Installation hole 39 Second harness locking member (harness locking member) WH Wire harness

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B60R 16/02 621 B62D 25/06 C B62D 25/06 H02G 3/04 J H02G 3/04 B29C 33/14 3/38 H01B 13/00 513Z // B29C 33/14 H02G 3/26 M H01B 13/00 513 3/28 F (72)発明者 高橋 将之 愛知県安城市藤井町東長先8番地1 株式 会社イノアックコーポレーション桜井事業 所内 (72)発明者 小原 光貴 東京都千代田区丸の内2丁目6番1号 古 河電気工業株式会社内 (72)発明者 松田 裕 東京都千代田区丸の内2丁目6番1号 古 河電気工業株式会社内 (72)発明者 浅野 実 東京都千代田区丸の内2丁目6番1号 古 河電気工業株式会社内 Fターム(参考) 3D003 AA11 BB01 CA38 DA11 4F202 AD18 AH33 CA15 CB12 CK11 CK75 CK90 4F208 AD18 AH33 LA01 LB12 LJ05 LJ21 5G357 DA06 DB03 DC12 DG10 5G363 AA07 AA16 BA02 DC02 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification code FI Theme coat ゛ (Reference) B60R 16/02 621 B62D 25/06 C B62D 25/06 H02G 3/04 J H02G 3/04 B29C 33/14 3/38 H01B 13/00 513Z // B29C 33/14 H02G 3/26 M H01B 13/00 513 3/28 F (72) Inventor Masayuki Takahashi 8-1, Tocho, Fujiicho, Anjo-shi, Aichi Pref. (72) Inventor Mitsutaka Ohara 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd. (72) Inventor Hiroshi Matsuda 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Inside the Electric Industry Co., Ltd. (72) Inventor Minoru Asano 2-6-1 Marunouchi, Chiyoda-ku, Tokyo Furukawa Electric Co., Ltd. None (reference) 3D003 AA11 BB01 CA38 DA11 4F202 AD18 AH33 CA15 CB12 CK11 CK75 CK90 4F208 AD18 AH33 LA01 LB12 LJ05 LJ21 5G357 DA06 DB03 DC12 DG10 5G363 AA07 AA16 BA02 DC02

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 成形面(31a,32a)を有する第1金型(31)
およびこれと対をなす第2金型(32)からなり、圧力媒体
を吹込んだパリソンを前記成形面(31a,32a)に押付ける
ことで中空筒状体(11)をブロー成形するためのブロー成
形型において、 前記第1金型(31)の前記成形面(31a)に位置するハーネ
ス沿設予定部(33)に、常には該成形面(31a)から突出状
態で所要間隔毎に配設されるハーネス係止部材(36,39)
と、 電装系をなすワイヤハーネス(WH)に所要間隔毎に設けら
れ、前記ハーネス係止部材(36,39)の嵌入を許容する係
止孔(26)とからなり、 前記夫々のハーネス係止部材(36,39)を前記夫々の係止
孔(26)へ対応的に嵌入させることで前記ワイヤハーネス
(WH)を前記ハーネス沿設予定部(33)に移動不能に保持
し、この状態下に前記中空筒状体(11)をブロー成形する
ことで、成形後の中空筒状体(11)の外面に前記ワイヤハ
ーネス(WH)が同時に装着されるよう構成したことを特徴
とするブロー成形型のワイヤハーネス保持構造。
1. A first mold (31) having a molding surface (31a, 32a).
And a second mold (32) forming a pair with the same, and a parison blown with a pressure medium is pressed against the molding surface (31a, 32a) to blow-mold the hollow cylindrical body (11). In the blow mold, the harness is planned to be always protruded from the molding surface (31a) at required intervals on the harness extension portion (33) located on the molding surface (31a) of the first mold (31). Harness locking members to be installed (36, 39)
And locking holes (26) provided at required intervals in a wire harness (WH) forming an electrical system and allowing the harness locking members (36, 39) to be fitted therein. By fitting members (36, 39) into the respective locking holes (26), the wire harness
(WH) is immovably held in the harness alongside scheduled portion (33), and the hollow cylindrical body (11) is blow-molded under this state, thereby forming the hollow cylindrical body (11) after molding. A blow-molding wire harness holding structure, wherein the wire harness (WH) is simultaneously mounted on an outer surface.
【請求項2】 前記ハーネス係止部材(36,39)は、前記
第1金型(31)の成形面(31a)に開口する設置孔(38,41)に
出没自在に配設されると共に、弾性部材(37,40)により
弾力的に付勢されて常には前記成形面(31a)から突出状
態にあり、 ブロー成形の進行に伴い前記筒状中空体(11)から押圧力
を受けると、前記弾性部材(37,40)の弾力に抗して前記
設置孔(38,41)内へ退避し、前記ワイヤハーネス(WH)に
対する保持を解除する請求項1記載のブロー成形型のワ
イヤハーネス保持構造。
2. The harness locking member (36, 39) is disposed so as to be able to protrude and retract in an installation hole (38, 41) opened in a molding surface (31a) of the first mold (31). When elastically urged by the elastic members (37, 40), it always projects from the molding surface (31a), and receives a pressing force from the cylindrical hollow body (11) as the blow molding proceeds. The blow-molding wire harness according to claim 1, wherein the wire harness is retracted into the installation hole (38, 41) against the elasticity of the elastic member (37, 40) to release the holding of the wire harness (WH). Retention structure.
【請求項3】 前記ハーネス係止部材(36)は、前記成形
面(31a)に凹設した凹部(35)の底部に位置し、前記中空
筒状体(11)のブロー成形時には前記凹部(35)の底面まで
退避して、該中空筒状体(11)の一部が前記係止孔(26)を
介して該凹部(35)へ潜り込むのを許容し、これにより前
記ワイヤハーネス(WH)を中空筒状体(11)の外面に係止す
るリブ(21,22)の形成を許容する請求項1または2記載
のブロー成形型のワイヤハーネス保持構造。
3. The harness locking member (36) is located at the bottom of a concave portion (35) formed in the molding surface (31a), and the concave portion (35) is formed at the time of blow molding of the hollow cylindrical body (11). 35), and allows a part of the hollow cylindrical body (11) to enter the recess (35) through the locking hole (26), thereby allowing the wire harness (WH The blow-molding wire harness holding structure according to claim 1 or 2, wherein the rib (21, 22) for locking the outer surface of the hollow cylindrical body (11) with the rib (21, 22) is allowed.
【請求項4】 前記中空筒状体(11)は、車両内装部材の
裏側に設置される空気案内ダクトのダクト本体である請
求項1〜3の何れかに記載のブロー成形型のワイヤハー
ネス保持構造。
4. The blow-molding wire harness holding device according to claim 1, wherein the hollow cylindrical body is a duct main body of an air guide duct installed on a rear side of a vehicle interior member. Construction.
JP2000188393A 2000-06-22 2000-06-22 Method for producing hollow cylindrical body and blow molding die used therefor Expired - Fee Related JP4257630B2 (en)

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JP2000188393A JP4257630B2 (en) 2000-06-22 2000-06-22 Method for producing hollow cylindrical body and blow molding die used therefor

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Application Number Priority Date Filing Date Title
JP2000188393A JP4257630B2 (en) 2000-06-22 2000-06-22 Method for producing hollow cylindrical body and blow molding die used therefor

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JP4257630B2 JP4257630B2 (en) 2009-04-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1329302A1 (en) * 2002-01-17 2003-07-23 Bayer Corporation A molded article having a rigid support and a rigid hollow member and method for manufacturing it

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62247941A (en) * 1986-04-21 1987-10-29 Nissan Motor Co Ltd Harness arranging structure for automobile
JPH02273216A (en) * 1989-04-14 1990-11-07 Daikyo Inc Double molding method and mold structure
JPH04292928A (en) * 1991-03-20 1992-10-16 Nissan Motor Co Ltd Fixing method of part in blow molding
JPH1159290A (en) * 1997-08-08 1999-03-02 Harness Sogo Gijutsu Kenkyusho:Kk Wire-harness fitting structure
JPH11346424A (en) * 1998-04-03 1999-12-14 Yazaki Corp Support structure for flexible flat cable
JP2000141459A (en) * 1998-11-06 2000-05-23 Inoac Corp Plastic molded product fitted with skin and production thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62247941A (en) * 1986-04-21 1987-10-29 Nissan Motor Co Ltd Harness arranging structure for automobile
JPH02273216A (en) * 1989-04-14 1990-11-07 Daikyo Inc Double molding method and mold structure
JPH04292928A (en) * 1991-03-20 1992-10-16 Nissan Motor Co Ltd Fixing method of part in blow molding
JPH1159290A (en) * 1997-08-08 1999-03-02 Harness Sogo Gijutsu Kenkyusho:Kk Wire-harness fitting structure
JPH11346424A (en) * 1998-04-03 1999-12-14 Yazaki Corp Support structure for flexible flat cable
JP2000141459A (en) * 1998-11-06 2000-05-23 Inoac Corp Plastic molded product fitted with skin and production thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1329302A1 (en) * 2002-01-17 2003-07-23 Bayer Corporation A molded article having a rigid support and a rigid hollow member and method for manufacturing it
US6644722B2 (en) 2002-01-17 2003-11-11 Bayer Corporation Molded article having a rigid support and a rigid hollow member

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