JP2001349802A - Air-leak detector and switch valve used therefor - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an air-leak detector of direct pressure type, capable of exactly and stably detecting pressure change even if small one by reducing measurementrelated space, using simple structure. SOLUTION: An upper box 14a, making contacting a lower box 14b having a measuring chamber 22 containing a work 12, is fixed to a mold contact surface 32c of a block body 32 having a nearly triangular shape. The switching valves Va and Vb for switching the state of the measurement-related space with respect to the measuring chamber 22 are connected to a first surface 32a and a second surface 32b of the block body 32. Inside the block body 32, flow paths 26, for example as drilling vertically from each surface easily forms paths of air. The paths 26 are opened and closed with the switch valves Va, Vb, etc., which do not slide on the sealing part and air leak is detected by a direct pressure method.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an air leak detecting device for a sealed container to be measured and a switching valve used for the same, and more particularly, to an accurate and stable air leak detection which is not affected by fluctuations in a measuring environment or an operating environment. The present invention relates to an air leak detection device and a switching valve that can be used in the air leak detection device and can realize stable air leak detection.

[0002]

2. Description of the Related Art Conventionally, containers which are hermetically sealed while leaving an empty space therein have been used in various industrial fields. For example, in a sealed relay which is a microelectronic component, a movable contact and an exciting coil are housed in a plastic container, and a sealed small-sized low-power relay element can be obtained by sealing the container. In such a sealed relay, air or inert gas sealed in the container keeps the movable parts and other internal parts of the relay in a stable state,
Since the internal components are not affected by dust and the like, the stable operation characteristics of the microelectronic components can be maintained for a long period of time. Of course, the sealed container can be applied not only to the microelectronic component as described above, but also to medical, food, and other wide fields, and can stabilize and protect objects in the sealed container.

[0003] Such a hermetically sealed container may not be able to maintain a completely sealed state due to poor sealing at the time of manufacture, breakage of the container itself, or the presence of through holes or the like. Such a hermetically sealed container, which has been damaged, must be reliably removed as a defective because it has caused an air leak. Several air leak detection methods have been proposed to make this determination.

In the past, heating or depressurization was performed in a state where a sealed container was immersed in a CFC solution or the like, and at this time, the presence or absence of a leak was determined by detecting bubbles generated in the CFC solution. Nowadays, the use of Freon liquid has been banned, and there is a demand for air leak detection by other methods. For example, in a detection method called a differential pressure type, two closed tanks connected with a pressure balance detector interposed therebetween are prepared, a closed container to be measured is stored in one closed tank, and an air leak is stored in the other closed tank. Store a standard closed container without any. In this state, each closed tank is depressurized or pressurized to form the same constant pressure space. If a leak exists in the measured closed container, the internal space of the measured closed container is assimilated with the internal space of the closed tank, and the pressure balance between the two closed tanks is lost. By detecting the collapse, it is possible to determine whether or not there is a leak.

[0005] However, in this differential pressure type apparatus,
A sufficient equilibration time is required to stabilize the pressure in the closed tank, and there is a problem that the inspection time cannot be reduced. In order to stabilize the internal pressure of the closed tank,
A sufficiently large pressurizing source or depressurizing source is required, resulting in a disadvantage that the apparatus becomes large and a large amount of energy is required only for leak inspection. In addition, for incomplete leaks, which are gradually leaking air after the pressure in the sealed tank is stabilized, so-called small leaks and medium leaks, the imbalance in pressure can be detected. Leak) exists,
At the start of pressurization or depressurization, the internal space of the sealed container to be measured has already been assimilated with the internal space of the closed vessel, so there is a possibility that complete leakage cannot be detected accurately.

Accordingly, the present applicant has proposed an air leak detection system called a direct pressure system. The air leak detection device using the direct pressure type is a closed tank capable of forming a closed space of a predetermined volume capable of storing a closed container to be measured, and a measuring tank having a predetermined initial tank pressure, A reference pressure chamber having a reference volume and capable of forming a reference pressure state different from the initial tank pressure, a communication switching mechanism allowing selective communication between the measurement tank and the reference pressure chamber, and a pressure in the measurement tank. And a judging unit for judging the presence or absence of air leak in the closed container based on a pressure change of the pressure in the measuring tank changed by the communication between the measuring tank and the reference pressure chamber.

According to the air leak detecting device having such a configuration, when an air leak exists in the closed container, the internal space of the closed container is assimilated with the internal space of the measuring tank, and the substantial internal volume increases. After the measurement tank communicates with the reference pressure chamber, the pressure that reaches the measurement tank rises (when the reference pressure chamber is depressurized with respect to the measurement tank) or falls (when the reference pressure chamber is moved to the measurement tank) when there is no air leak. When pressurized). The presence or absence of an air leak is determined based on this pressure change. At this time, since there is no need to stabilize the pressure in the measurement tank for the preparation for measurement, it is possible to make a quick determination with an easy configuration for communicating the measurement tank with the reference pressure chamber.

[0008]

In the direct pressure type air leak detection device described above, since the determination is made based on a very small change in pressure, the volume between the measurement tank and the reference pressure chamber, that is, the measurement-related It is preferable that the volume of the space be as small as possible with respect to the volume of the internal space of the closed container. However, in general, an air tube is used to connect the measurement tank with the reference pressure chamber, or the reference pressure chamber itself is made up of an air tube. is there. Although it is conceivable to form an air passage in a block-shaped casing instead of an air tube, the shape of the passage becomes complicated when connection with the switching valve is taken into account, which hinders a reduction in volume and prevents air leakage. It is necessary to take a sufficient measure (for example, use of a blind cover or the like accompanying drilling of a passage), which causes a problem that the processing becomes complicated and the block becomes large, that is, the apparatus becomes large.

Further, a switching valve is used as a communication switching mechanism for communicating the measuring tank with the reference pressure chamber. It is not preferable to use it because it induces. Further, when using a switching valve other than the solenoid valve, for example, an air switching valve, the switching valve usually includes a sliding portion for performing a switching operation. As a result, heat is generated by the sliding, and the sliding portion, particularly, an O-ring for performing an air seal is worn. In addition, there is a problem that the pressure accuracy fluctuates, and air leakage due to an opening / closing operation failure is induced, thereby lowering measurement accuracy.

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and an object of the present invention is to provide a direct pressure type air leak detection device which has a simple structure, reduces the space related to pressure measurement, and accurately detects even a slight pressure change. It is another object of the present invention to provide a structure capable of performing pressure detection stably. Also, it can be used for the structure,
An object of the present invention is to provide a switching valve capable of stably performing pressure measurement in a direct pressure type air leak detection device.

[0011]

SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a first mold having a measurement space of a predetermined volume in which a closed container to be measured can be arranged, and a first mold having a predetermined space. A second mold for selectively closing the measurement space, and a passage connected to the second mold and communicating with the measurement space via the second mold to form a reference pressure space in a reference pressure state. And a block connected to the block and selectively closing a predetermined position in the passage to change a pressure state of the reference pressure space, and communicating and disconnecting the passage with the measurement space. Including at least two switching valves, a pressure device connected to the passage that changes at least the pressure in the passage to a predetermined value, and a pressure sensor that measures the pressure in the passage or the measurement space,
The block body has at least three surfaces of a first surface and a second surface to which the switching valve is attached, and a mold connection surface for connecting the second mold, and the first surface and the mold connection surface and the second surface. The surface and the mold connection surface are each formed non-orthogonally,
A passage extending from the first surface and the mold connection surface toward the inside of the block body, and a passage extending from the second surface and the mold connection surface toward the inside of the block body are respectively continuous at one point,
And a passage extending from the inside of the block body on the first surface and the second surface to have a passage that is turned back with the end face exposed to the inside of the block body. It is characterized in that the presence / absence of an air leak in the sealed container to be measured is determined based on a pressure change when the space communicates.

According to this configuration, since the reference pressure space is formed by the passage formed in the block body for fixing the switching valve and the second mold, it is not necessary to use an air tube or the like, and the volume of the reference pressure space can be easily reduced. Can be reduced. At this time, the block body has at least three surfaces of a first surface to which the switching valve is mounted, a second surface, and a mold connection surface, and the relationship is maintained in a non-orthogonal state, and the first surface, the mold connection surface side, and the second surface. Since each passage extending from the surface side and the mold connection surface side is easily connected at one point, for example, by drilling, etc., it is easy to machine and forms a block body having a simple structure without using a blind cover or the like. be able to. Further, since the processing is easy, air leakage can be prevented.

[0013] In order to achieve the above object, in the above structure, the switching valve is a fluid operated valve, and the switching valve is operated by a fluid pressure to at least one of the end faces of the passage. A drive rod having a first elastic member for closing and closing the passage, and a second elastic member that surrounds the two passage end faces and shuts off the passage against outside air, while allowing a stroke movement of the drive rod, It is characterized by including.

Further, in order to achieve the above object, in the above structure, the second elastic member is formed by laminating one or more O-rings.

In order to achieve the above object, in the above construction, the switching valve is a fluid operated valve, and the switching valve communicates on one side with the end face of the passage and on the other side. A valve base having an extended communication passage, wherein a first annular projection surrounding one of the communication passages on the other surface side, and a projection height higher than the first annular projection surrounding the first annular projection and the other communication passage. A valve base having a tall second annular projection, and a fluid pressure operation, constantly abutting on the second annular projection, and selectively abutting on the first annular projection to block the passage by blocking the communication passage. And a drive rod having an elastic member.

According to this structure, since the drive rod does not include a sliding member in the seal portion, heat generation or wear does not occur at the time of valve switching, and the measurement accuracy is reduced without affecting the pressure measurement. Can be prevented.

According to another aspect of the present invention, there is provided a switching valve having a first port and a second port which communicate with each other, wherein a connection between the first port and the second port is provided. A drive rod having a first elastic member which switches between communication and non-communication between the first port and the second port by contacting / separating from the first port, and surrounding the connection portion between the first port and the second port; And a second elastic member that allows a stroke in the direction in which the drive rod comes into contact with and separates from the first elastic member while blocking the external rod from outside air.

Further, in order to achieve the above object, in the above structure, the second elastic member is formed by laminating one or a plurality of O-rings.

Further, in order to achieve the above-mentioned object, the present invention provides a switching valve having a first port and a second port which communicate with each other, wherein a connection between the first port and the second port is provided. A first annular projection surrounding the first port, and a second annular projection having a projection height higher than the first annular projection surrounding the first annular projection and the second port. The second annular protrusion is always in contact with the first port and the second port while being shut off from the outside air, and selectively contacts the first annular protrusion to establish communication between the first port and the second port. A drive rod having an elastic member for switching non-communication.

According to this configuration, since the drive rod does not include the sliding member in the seal portion, it has excellent durability, and the operation of the switching valve does not affect other operations.

[0021]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention (hereinafter referred to as embodiments) will be described below with reference to the drawings.

FIG. 1 shows an air leak detecting device 1 according to this embodiment.
FIG. 3 is a schematic explanatory diagram for explaining a basic configuration concept of 0. The air leak detection device 10 includes a sealed container to be measured, for example, a seal relay (hereinafter referred to as a work) 1 that is a microelectronic component.
And a pressure reducing device connected to the measuring tank 14 via a plurality of switching valves (four switching valves Va, Vb, Vc, Vd in the present embodiment) as a communication switching mechanism. An apparatus 16 (pressure apparatus), a pressure sensor 18 disposed near the measuring tank 14 and capable of detecting the pressure in the tank in the measuring tank 14 (actually, a flow path connected to the measuring tank 14); 16, pressure sensor 18, each switching valve Va, Vb, V
The control unit 20 includes a control unit 20 including a determination unit that performs control on c, Vd and the like, performs calculations on detected values, and outputs a predetermined determination.

The measuring tank 14 includes, for example, an upper housing 14a (second type) and a lower housing 14b connected by a hinge or the like.
In the openable and closable case composed of (first type), a measurement chamber 22 (measurement space) for accommodating the work 12 is provided substantially at the center in a state where the upper housing 14a and the lower housing 14b are joined (closed state). Form. For example, an O-ring 24 is arranged around the measurement chamber 22 as an airtight seal member in order to secure airtightness of the measurement chamber 22 in a closed state. Therefore, the upper housing 14a and the lower housing 14b make it possible to form the measurement chamber 22 having a substantially closed space of a predetermined volume. The measurement chamber 22 is designed to prevent the inner wall surface from being deformed due to a pressure change or the like, so that the upper housing 14a
And the entire lower housing 14b or the inner wall surface is formed of metal, hard resin, or the like.

On the other hand, the pressure reducing device 16 is provided with the vacuum pump 1
The pressure reducing tank 16c includes a pressure reducing tank 16c having a pressure regulator 6a and a regulator 16b, so that the inside of the pressure reducing tank 16c can always be maintained at a predetermined pressure. Also, the switching valves Va, Vb, Vd
Is a flow path 2 that connects the measurement tank 14 and the pressure reducing device 16 in communication.
6 is selectively opened and closed. In particular, the space formed between the switching valve Va and the switching valve Vb defines a reference pressure chamber (reference pressure space) 28 capable of forming different pressure states with respect to the measurement tank 14. The switching valve Vc is a valve for opening to the atmosphere.
Opened when the pressure of 2 is released to the atmosphere.

In the above configuration, the pressure inside the measurement chamber 22 is changed by selectively communicating the measurement chamber 22 with the reference pressure chamber 28 having a different internal pressure. The presence or absence of air leak of the work 12 stored in the measurement chamber 22 is determined according to the pressure change state. That is, depending on the complete or incomplete sealing of the work 12, the internal space 12a of the work 12 becomes independent or assimilated with the remaining space 22a of the measurement chamber 22 (the internal space of the measurement tank 14 excluding the volume of the work 12). As a result, measurement room 2
2 fluctuates, and the measuring chamber 22
The ultimate pressure when communicating with the reference pressure chamber 28 fluctuates. The presence or absence of an air leak is determined based on this change. In addition,
In FIG. 1, when the work 12 is arranged in the measurement chamber 22, the remaining space 22 a of the measurement chamber 22 is drawn relatively large. However, actually, the volume of the measurement chamber 22 is slightly larger than the volume of the work 12. The internal space 12 of the workpiece 12
The amount of change in the space in the measurement chamber 22 due to the assimilation of “a” remarkably appears. For example, when the internal space 12a of the work 12 is 0.1 cc, the remaining space 22
a is set to 1.5 cc, and the capacity of the reference pressure chamber 28 at this time is set to, for example, 0.8 cc.

The operation table of the switching valves Va, Vb, Vc, Vd shown in FIG. 2 and the measuring chamber 22 of the measuring tank 14 shown in FIG.
The operation of the air leak detection device 10 of FIG. 1 will be described using the pressure change diagram of FIG. In this embodiment, the atmospheric pressure is assumed to be constant.

First, as a preparation for determination, the work 12 to be determined is put into the measuring chamber 22 of the measuring tank 14. At this time, the control unit 20 opens only the switching valves Va and Vb (at the timing T
1). Therefore, the measurement tank 14 communicates with the reference pressure chamber 28 defined by the switching valves Va and Vb. Subsequently, the upper housing 14a and the lower housing 14b of the measuring tank 14 are brought into close contact with each other (lid closing operation), and the measuring tank 14 is brought into a substantially sealed state. Since the internal pressure of the space including the measurement chamber 22 increases due to the lid closing operation, the control unit 20 switches the switching valves Va and Vb,
The switching valve Vc is opened, and the pressure in the measurement chamber 22 and the reference pressure chamber 28 is set to the atmospheric pressure (P0 = 1013 × 10 ² Pa) (timing T2). Next, the switching valves Va and Vc are closed, and the switching valve Vd is opened (timing T3). By this operation,
A space including the reference pressure chamber 28 is connected to the pressure reducing device 16,
It is controlled by the pressure reducing device 16. At this time, in the pressure reducing device 16, for example, PV = 0.4 kgf / cm ² (392 × 10
Reduce the pressure to ² Pa). In this state, the switching valves Vb and Vd are closed. That is, all the switching valves are closed to form the reference pressure chamber 28 having a predetermined volume (0.8 cc) of the reference pressure state value P1 (a state reduced by 392 × 10 ² Pa from the atmospheric pressure). Complete measurement preparation (Timing T
4).

When a measurement start signal is given to the control unit 20, the control unit 20 opens only the switching valve Va (timing T5), connects the measurement tank 14 (measurement chamber 22) with the reference pressure chamber 28, and performs measurement. The internal pressure of the tank 14 (measuring chamber 22) is changed (reduced pressure).

The control unit 20 controls the pressure sensor 18 in a state where only the switching valve Va is opened, and the elapsed time B (0.3 seconds after the opening of the switching valve Va) and the elapsed time C (the switching valve Va of the switching valve Va). The pressure (for example, PXa, PXb) in the measurement chamber 22 at the time of 0.4 seconds after the opening (elapsed time) is measured (see FIG. 3). Subsequently, the control unit 20 opens the switching valves Va, Vb, and Vd for a predetermined time (for example, between elapsed time CD and 0.4 second), and opens the measurement chamber 22 in the initial reference pressure state of the reference pressure chamber 28. The pressure is reduced to the value P1 (timing T6), the switching valve Va is closed (timing T6).
7) After a lapse of a predetermined time (for example, 3 seconds), the pressure (for example, PXd) of the measurement chamber 22 is measured. At this time, if there is no air leak in the work 12, the measurement value of the pressure sensor 18 in the measurement chamber 22 becomes PXd = PV. Further, the control unit 20
Is the measurement chamber 2 for a predetermined time (for example, 2 seconds) after PXd measurement.
2 (for example, PXc) is measured, and the pressure measurement for air leak determination is completed.

Subsequently, the control unit 20 starts an air leak determination process. By the way, the following relationship is established between the measurement chamber 22 of the measurement tank 14 and the reference pressure chamber 28 according to Boyle-Charles' law.

[0031]

(Equation 1) At this time, since P1 = P0−PV and P2 = P0−PX, rearranging Equation 1 gives

(Equation 2) Becomes The gas temperature changes when the measurement chamber 22 and the reference pressure chamber 28 are connected, but does not change stably after a predetermined time.

Therefore, the measurement chamber 2 measured at the elapsed time C
2, the pressure PX (PXa) and the reference pressure state value PV (PXd) of the reference pressure chamber 28 correspond to the reference volume V1 of the reference pressure chamber and the measurement chamber 22 when the work 12 is stored in the reference volume V1.
Can be associated with a fixed value defined by the total volume obtained by adding the remaining volume V2. If there is no air leak in the work 12, that is, if the work 12 is “good” in which the work 12 is completely sealed, the reference pressure state value PV of the reference pressure chamber
The value defined by the pressure value PX (PXa) in the measuring chamber 22 after the communication between the reference pressure chamber 28 and the measuring chamber 22 is equal to the volume V1 of the measuring chamber 22 when there is no air leak. This will be equal to the value defined by the volume V2 of the reference pressure chamber 28. For example, V1 = 0.8cc, V2 =
In the case of 1.5cc, the value of PX / PV is V1 / (V1 + V2)
= 0.8 / 2.3 = 0.3478. On the other hand, "Completely leaked product (large leak)" in which the work 12 completely leaked
, V1 / (V1 + V2) = 0.8 / 2.4 =
0.3333. Therefore, when a non-defective product having no air leak is stored, the fixed ratio V1 / (V1 + V2) defined by the volumes of the measuring chamber 22 and the reference pressure chamber 28 is used as a criterion, and the reference pressure state value PV of the corresponding reference pressure chamber is determined.
(PXd) and the pressure ratio PX (PXa) in the measuring chamber 22 measured after communicating with the measuring chamber 22 to determine whether it is a "good product" or a "perfectly leaked product". Can be. In order to make a strict determination, it is preferable to use a value of V1 / (V1 + V2) = 0.3478 as the determination value. If it is set to .3400, it is possible to favorably determine a practical large leak. Since PV and PX are measured at substantially the same time, the atmospheric pressure at the time of measurement can be considered to be substantially constant, so that the determination can be made satisfactorily.

FIG. 3 shows that the non-defective work 12
And the work 12 which has completely caused air leak (large leak) when the pressure is stored and measured (solid line A in the figure).
In the measurement chamber 22 when the measurement is performed (broken line B in the figure). From the figure, it can be seen that when a large leak occurs, the substantial pressure in the measurement chamber 22 increases, and the decompression rate decreases. In FIG. 3, the reason why the pressure temporarily decreases during the elapsed time A-C and then rises again is that when the air is rapidly reduced, the air is rapidly cooled. Takes heat and returns to normal temperature (adiabatic expansion). This temperature change causes a pressure change. As a result, a temporary pressure drop as described above occurs. In the present embodiment, when a large leak has occurred, the pressure inside the measurement chamber 22 is reduced to the initial pressure of the reference pressure chamber 28 after the elapsed time C.
It is the same as a good product.

As described above, the measurement chamber 22 and the reference pressure chamber 28
Ratio between the measuring chamber 22 and the reference pressure chamber 2
8 and the pressure inside the measuring chamber 22 measured after the communication with the measuring chamber 8 and the measuring chamber pressure after a predetermined time has passed after the measuring chamber containing the sealed container to be measured is set to the reference pressure state value of the reference pressure chamber. By comparing the fluctuation ratio, it is possible to quickly and accurately determine the presence or absence of a large leak.

Subsequently, the control unit 20 detects the presence or absence of an incomplete leak, that is, a small leak in which the air inside the work 12 leaks very little. In the case of a small leak, since the leak amount is extremely small, the measurement chamber 22 and the reference pressure chamber 28 are communicated with each other,
Even if the pressure in the measurement chamber 22 is changed, the pressure change immediately after the communication shows the same change as that of a good product. Therefore, the control unit 20
At timing T7, the switching valve Va is closed, and after a lapse of a predetermined time (for example, 3 seconds; elapsed time E), the measurement chamber 22 measured
Pressure (PXd) and a predetermined time (for example, 2
Seconds: The pressure change (PXc) of the measurement chamber 22 during the elapsed time F) is measured, and the pressure change amount after a predetermined time inside the sealed measurement chamber 22 is measured. When a small leak has occurred, the internal pressure of the measurement chamber 22 gradually increases due to the air leak, so that the rate of change is different from that of a non-defective product. (Indicated by chain line C). By measuring the pressure change (flowering time EF) a predetermined time after the internal pressure of the measurement chamber 22 has been reduced and comparing it with the pressure change in the case of a non-defective product, it is possible to obtain an appropriate value even when a small leak has occurred. Leak determination can be performed. It should be noted that the pressure in the measurement chamber 22 once decreases rapidly during the elapsed time C-F in FIG. 3 and then gradually increases. This is also due to the adiabatic expansion described above, and a slight pressure change occurs even in the case of the non-defective work 12. If there is a small leak, the rate of change is increased by the amount of the air leak.

Further, among the air leaks of the work 12, there is a case where an air leak at a level intermediate between the large leak and the small leak described above, that is, a so-called medium leak may occur. In this case, as shown by the one-dot chain line D in FIG. 3, the middle leak is completed, for example, by the elapsed time DE in FIG. As a result, the elapsed time EF for determining a small leak
Between them, only the pressure change due to adiabatic expansion, that is, the same pressure change as that of a non-defective product (solid line A in FIG. 3) is shown, and it becomes impossible to perform an appropriate leak determination. On the other hand, as shown in FIG. 3, the values of PX / PV at the elapsed times C and E at which the large leak is determined are both increased.
Judgment based on the fluctuation ratio (pressure ratio) with respect to the fixed ratio (volume ratio) defined by (V1 + V2) cannot be performed (it may be determined to be good). Therefore, in order to determine the middle leak, attention is paid to the pressure change immediately after the communication between the measurement chamber 22 and the reference pressure chamber 28 (elapsed time BC; for example, 0.1 s). As shown in FIG. 3, when a medium leak occurs, the internal pressure of the measurement chamber 22 increases due to air leak even during the elapsed time B-C as compared with a good product. The presence of a medium leak is determined by comparing the pressure change rate in this short time with the pressure change rate in the case of a non-defective product.

As described above, the reference measurement chamber 28 having a predetermined reference volume and a reference pressure state value is selectively connected to the measurement chamber 22, and the pressure change in the measurement chamber 22 is observed. , The control unit 20 has a large leak, a medium leak,
All air leaks, such as small leaks, can be determined reliably and reliably, and the results are output as, for example, "good", "large", "medium", "small". At this time, since the measurement chamber 22 and the reference pressure chamber 28 are only connected to measure the pressure change, it is possible to quickly and accurately determine whether there is a complete leak and an incomplete leak with an easy configuration.

In the above-described embodiment, an example in which the reference pressure chamber 28 is depressurized has been described. However, a similar determination can be made even when the reference pressure chamber 28 is pressurized and the pressure in the measuring chamber 22 is changed. It can be carried out. In addition, although the measurement chamber 22 is set to the atmospheric pressure, the same effect as that of the present embodiment can be obtained in a reduced pressure state or a pressurized state as long as the pressure state is different from that of the reference pressure chamber 28.

FIG. 4 is an explanatory diagram showing a more specific structure of the air leak detecting device 10 shown in FIG. Note that members having the same functions as those in FIG. 1 are denoted by the same reference numerals, and description thereof will be omitted.

The lower case 14b of the first type having the measuring chamber 22 can be moved up and down by, for example, an air cylinder 30 as an elevating mechanism, and can be brought into and out of contact with the upper case 14a of the second type. it can. As described above, the measurement room 2
An O-ring 24, for example, is provided as a hermetic seal member around the circumference 2 to ensure airtightness of the measurement chamber 22 when the upper housing 14a and the lower housing 14b are closed. A block 32 for connecting the switching valves Va and Vb can be closely connected to the upper housing 14a, and the switching valves Va and Vb and the switching valve Vc are connected to the upper housing 14a and the block 32. , Vd, etc., are formed. Further, a pressure sensor 18 is provided on the upper housing 14a.
Are connected to the flow path 26. In the upper housing 14a, the flow path 26 has two paths: a path toward the measurement chamber 22 and a path connected to the pressure reducing device 16 via the switching valves Vc and Vd. The flow path 26 is connected to the valves Va and Vb. In the block body 32, the flow path 26 forms the reference pressure chamber 28 by the switching operation of the switching valves Va and Vb, and the communication of the reference pressure chamber 28 with the measurement chamber 22 is controlled. Each of the switching valves Va to Vd is controlled by the control unit 20 (see FIG. 1).

As shown in FIGS. 5A to 5C, the block body 32 has at least a first surface 32a on which the switching valve Va is mounted and a second surface 32b on which the switching valve Vb is mounted.
It has three surfaces: a mold connection surface 32c for connecting the upper housing 14a. In the present embodiment, the block body 32
Has a substantially triangular prism shape formed of metal, hard resin, or the like. As shown in FIG. 5A, the block body 32 is connected to the switching chamber Va, that is, the first surface 32a from the measurement chamber 22 side, that is, the mold connection surface 32c via the upper housing 14a.
And a flow path 26b from the first surface 32a to the second surface 32b. In addition, it has a flow path 26c from the second surface 32b to the mold connection surface 32c. The flow path 26c is connected to the pressure reducing device 16 via the switching valves Vc and Vd. As is clear from FIGS. 5A and 5C, since the first surface 32a and the mold connection surface 32c and the second surface 32b and the mold connection surface 32c are formed non-orthogonally, the block body is formed. In the case of forming the respective channels 26a to 26c with respect to 32, each channel can be connected at one point by performing, for example, drilling vertically from each surface. As a result, the easily communicated flow path 2
6 can be formed. In addition, the flow paths 26a to 26c
Are formed at positions shifted so as not to contact each other inside the block body 32. Also, as shown in FIG. 5B, the flow path 26a extending from the inside of the block
The flow path 26b heading inward is the end face of which is the first face 32a.
It is folded back in the exposed state. Similarly, the flow path 26b extending from the inside of the block body 32 and the flow path 26c toward the inside of the block body 32 are folded back with their end faces exposed at the second surface 32b. The switching valves Va and Va are provided at the folded portions of the flow path 26 on the first surface 32a and the second surface 32b.
Vb is disposed to selectively block the flow path 26.

Thus, the substantially triangular prism-shaped block 3
The air leak detecting device 1 is formed by forming a flow path 26 in the second case 2 and further mounting the switching valves Va and Vb and the upper housing 14a.
0 can be compactly and simply assembled, and the volume of the measurement tank 22 and the reference pressure chamber 28, that is, the volume of the measurement-related space is smaller than the volume of the internal space of the work 12. It is possible to accurately detect a slight pressure change when an air leak occurs. Further, in the block body 32 to which each member is mounted, the flow path 26 can be easily formed, and the simple flow path 26 without air leakage can be formed. In the present embodiment, the case where the block body 32 has a substantially triangular prism shape has been described as an example, but the first surface 32a
And the mold connection surface 32c and the second surface 32b and the mold connection surface 32
If c and c are each formed non-orthogonally, similar effects can be obtained with other shapes.

FIG. 6 shows a fluid switching valve (for example, an air pressure switching valve) usable for the switching valves Va, Vb and the like.
The switching valve Va has a first pressure chamber 34a and a second pressure chamber 34b through which compressed air flows in and out to drive a drive rod 34 that performs a valve switching operation. When the compressed air is discharged from the second pressure chamber 34b, the drive rod 34 moves down in FIG.
6a and the second port 38 connected to the flow path 26b are separated, that is, perform a valve closing operation, and conversely, compressed air is discharged from the first pressure chamber 34a and the second pressure chamber 34b The drive rod 34 rises in FIG. 6 due to the compressed air flowing into the flow path 26a and the flow path 26b.
, That is, the valve opening operation is performed.

An O-ring 40 as a first elastic member for pneumatically separating the communication between the first port 36 and the second port 38 is provided at the distal end of the drive rod 34 so as to surround the first port 36. Are located in A first port 36 is provided on the side surface of the drive rod 34 at the outer periphery of the O-ring 40.
An O-ring group 42 formed by a plurality of O-rings 42a is disposed as a second elastic member so as to shut off the outside air from the first port 36 and the second port 38 while surrounding both the first port 36 and the second port 38. Have been. This O-ring group 42 corresponds to FIG.
As is clear from the above, when the drive rod 34 is raised, all of them are in close contact with each other in a predetermined compression state in the stacking direction, and shut off the first port 36 and the second port 38 from the outside air. In a state where the drive rod 34 is lowered, each O-ring 42a is further compressed to enable the valve closing operation by the O-ring 40. That is, the stroke of the drive rod 34 is secured by the compression operation of the O-ring group 42. Of course, the stroke amount can be arbitrarily adjusted according to the number of stacked O-rings 42a, and the number of O-rings 42a can be appropriately selected from one or more. Note that O
When a plurality of rings 42a are stacked, it is desirable to arrange the spacers 44 in order to maintain mutual stability and adhesion.

As is apparent from FIG.
, The air seal against the outside air is compressed by O
Since the operation is performed by the ring group 42, there is no seal portion that slides on the inner wall surface or the like of the switching valve Va. That is, since the seal member does not contact the inner wall surface and slide as in the related art, no heat is generated in the sliding portion and the sliding portion is not worn. As a result, a pressure change does not occur at the time of air leak detection due to heat generation, and the reliability of measurement can be improved. In addition, since the members do not slide, the durability of the O-ring 42a and the like is improved, and it is possible to prevent a decrease in measurement accuracy due to an opening / closing operation failure.

FIG. 7 shows another structure of the switching valve Va. The switching valve Va shown in FIG. 7 also has a first pressure chamber 34a and a second pressure chamber 34b through which compressed air enters and exits to drive a drive rod 34 that performs a valve switching operation. When the compressed air is discharged and discharged from the second pressure chamber 34b, the drive rod 34 is lowered in FIG. 7, and the first port 36 to which the flow path 26a is connected and the second port 38 to which the flow path 26b is connected. Perform the separation, that is, the valve closing operation. Conversely, when the compressed air is discharged from the first pressure chamber 34a and the compressed air flows into the second pressure chamber 34b, the drive rod 34 rises in FIG. 7, and the communication between the flow path 26a and the flow path 26b, that is, Perform the valve opening operation.

In the switching valve Va shown in FIG. 7, an elastic member 46 (for example, a rubber block) is disposed at the tip of the drive rod 34, and the valve base 4 forming the base of the switching valve Va is provided.
8, a first annular projection 50 and a second annular projection 52
It is possible to abut. The valve base 48 has a first port 36 and a second port 38 formed therein.
A first annular projection 50 is disposed on the side facing the first port 36 so as to surround the first port 36. Further, a second annular projection 52 having a height higher than the height of the first annular projection 50 is arranged so as to surround the first annular projection 50 and the second port 38. As is apparent from FIG.
The elastic member 46 disposed at the end of the first port 3 is always in contact with the second annular projection 52 when the drive rod 34 rises, and the first port 3
6 and the second port 38 are shut off from the outside air. At this time, the first port 36 and the second port 38 are communicated to perform the valve opening operation. When the drive rod 34 is lowered, the elastic member 46 abuts on the first annular projection 50 following the second annular projection 52, and separates the first port 36 and the second port 38, that is, closes the valve. Perform the operation.

As is apparent from FIG.
, The air seal against the outside air is
Since the operation is performed by the elastic member 46 that comes in contact with and separates from the valve 2, there is no seal portion that slides on the inner wall surface or the like of the switching valve Va. That is, since the seal member does not come into contact with the inner wall surface and slide as in the related art, heat is generated in the sliding portion,
The sliding parts do not wear. As a result, a pressure change does not occur at the time of air leak detection due to heat generation, and the reliability of measurement can be improved. Also,
Since the members do not slide, the durability of the elastic member 46 as a seal member is improved, and a decrease in measurement accuracy due to an opening / closing operation failure can be prevented.

The switching valve structure shown in FIG. 7 has a simpler structure than the switching valve structure shown in FIG.
It is easy to manufacture and has high reliability against air leakage and the like. However, the stroke amount of the drive rod 34 is only a difference between the projection heights of the first annular projection 50 and the second annular projection 52, so that the stroke cannot be extremely increased.
Therefore, it is not possible to make a large flow path when the first port 36 and the second port 38 communicate with each other. Therefore, it is preferable to apply the switching valve structure of FIG. 7 to an apparatus having a relatively small flow rate.

It is desirable that the switching valves Vc and Vd also adopt the switching valve structure shown in FIGS.

The switching valve shown in FIGS. 6 and 7 is not limited to an air leak detection device, but is also applicable to a device that needs to eliminate heat generation during valve operation and a device that requires improved durability of an operating portion. And the same effect can be obtained.

[0052]

According to the present invention, it is possible to reduce the size of the air leak detecting device and improve the durability of the switching valve by using a switching valve having no block body and no sliding portion, and the measurement can be performed. It is possible to obtain an air leak detection device having a simple structure capable of detecting air leaks with high accuracy and stability without being affected by the environment or the operating environment.

[Brief description of the drawings]

FIG. 1 is an explanatory diagram illustrating a configuration concept of an air leak detection device according to an embodiment of the present invention.

FIG. 2 is a timing explanatory diagram showing operation timing of a switching valve of the air leak detection device according to the embodiment of the present invention.

FIG. 3 is an explanatory diagram illustrating a pressure change when each air leak occurs when the air leak detection device according to the embodiment of the present invention is used.

FIG. 4 is an explanatory diagram illustrating a specific structure of an air leak detection device according to an embodiment of the present invention.

FIG. 5 is an explanatory diagram illustrating a structure of a block body of the air leak detection device according to the embodiment of the present invention.

FIG. 6 is an explanatory diagram illustrating a structure of a switching valve used in the air leak detection device according to the embodiment of the present invention.

FIG. 7 is an explanatory diagram illustrating another structure of the switching valve used in the air leak detection device according to the embodiment of the present invention.

[Explanation of symbols]

Reference Signs List 10 air leak detection device, 12 work, 12a internal space, 14 measurement tank, 14a upper housing, 14b lower housing, 16 decompression device, 18 pressure sensor, 20 control unit, 22 measurement room, 24 O-ring, 26 flow path, 2
8 Reference pressure chamber, Va, Vb, Vc, Vd switching valve, 30
Air cylinder, 32 blocks.

Claims (7)

[Claims] A first mold having a measurement space of a predetermined volume in which a closed container to be measured can be arranged; a second mold engaging with the first mold to selectively close the measurement space; A block body having a passage connected to the second mold and communicating with the measurement space through the second mold to form a reference pressure space in a reference pressure state; At least two switching valves for changing the pressure state of the reference pressure space by selectively closing the position and switching communication and non-communication of the passage to the measurement space; and a pressure connected to the passage and at least a pressure in the passage. And a pressure sensor for measuring the pressure of the passage or the measurement space, wherein the block body has at least a first surface and a second surface on which the switching valve is mounted. The second type of has a three-sided with type connecting surface to be connected, and with said first surface and type connecting surface and the second surface and the mold connection surface is formed on the non-orthogonal, respectively,
A passage extending from the first surface and the mold connection surface toward the inside of the block body, and a passage extending from the second surface and the mold connection surface toward the inside of the block body are respectively continuous at one point,
And a passage extending from the inside of the block body on the first surface and the second surface to have a passage that is turned back to expose the end face toward the inside of the block body, and a reference pressure is applied to the measurement space in a predetermined pressure state. An air leak detection device for an airtight container, wherein the presence or absence of an air leak in the airtight container to be measured is determined based on a pressure change when the space communicates. 2. The air leak detection device according to claim 1, wherein the switching valve is a fluid operated valve, and the switching valve is operated by a fluid pressure to close and close at least one of the end faces of the passage. And a second elastic member that surrounds the two passage end faces and blocks the passage from outside air, and allows a stroke movement of the drive rod. Air leak detection device. 3. The air leak detection device according to claim 2, wherein the second elastic member is formed by laminating one or more O-rings. 4. The air leak detection device according to claim 1, wherein the switching valve is a fluid operated valve, and the switching valve has a communication passage that communicates on one side with the end face of the passage and extends on the other side. A valve base, a first annular projection surrounding one of the communication paths on the other surface side, and a second projection having a projection height higher than the first annular projection surrounding the first annular projection and the other communication path. A drive having a valve base having an annular protrusion, and an elastic member which is hydraulically operated, always abuts on the second annular protrusion, and selectively abuts on the first annular protrusion to block the passage by blocking the communication passage. An air leak detection device, comprising: a rod; 5. A switching valve having a first port and a second port which are communicated with each other, wherein a connecting portion between said first port and said second port is connected to and separated from said first port and said second port. A drive rod having a first elastic member for switching between communication and non-communication of the port; and surrounding the connection portion between the first port and the second port and blocking the connection portion from the outside air, A second elastic member that allows a stroke in a direction in which the elastic member approaches and separates, a switching valve. 6. The switching valve according to claim 5, wherein the second elastic member is formed by laminating one or more O-rings. 7. A switching valve having a first port and a second port that are internally communicated with each other, wherein a first annular projection surrounding the first port is provided at a connection portion between the first port and the second port. A valve base having a projection height higher than that of the first annular projection surrounding the first annular projection and the second port; and a first port that constantly contacts the second annular projection. And a drive rod having an elastic member that selectively contacts the first annular projection and switches communication and non-communication between the first port and the second port while blocking a connection portion of the second port from the outside air and selectively contacting the first annular projection. A switching valve characterized by the above-mentioned.