JP2001336836A - Combustion equipment and combustion controlling method - Google Patents

Combustion equipment and combustion controlling method

Info

Publication number
JP2001336836A
JP2001336836A JP2000158662A JP2000158662A JP2001336836A JP 2001336836 A JP2001336836 A JP 2001336836A JP 2000158662 A JP2000158662 A JP 2000158662A JP 2000158662 A JP2000158662 A JP 2000158662A JP 2001336836 A JP2001336836 A JP 2001336836A
Authority
JP
Japan
Prior art keywords
combustion
function
decrease
exhaust gas
exhaust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000158662A
Other languages
Japanese (ja)
Other versions
JP3752131B2 (en
Inventor
Tatsunori Hara
達範 原
Tetsuji Morita
哲司 森田
Taisuke Watanabe
泰典 渡辺
Hiroshi Ichikawa
浩 市川
Yasushi Sano
易司 佐野
Naoteru Ishii
直輝 石井
Naoki Kageyama
直樹 影山
Shinkichi Mitsui
信吉 三井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takagi Industrial Co Ltd
Osaka Gas Co Ltd
Original Assignee
Takagi Industrial Co Ltd
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takagi Industrial Co Ltd, Osaka Gas Co Ltd filed Critical Takagi Industrial Co Ltd
Priority to JP2000158662A priority Critical patent/JP3752131B2/en
Publication of JP2001336836A publication Critical patent/JP2001336836A/en
Application granted granted Critical
Publication of JP3752131B2 publication Critical patent/JP3752131B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)
  • Details Of Fluid Heaters (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide combustion equipment and a combustion controlling method preventing the deterioration in the function of innocuous treatment of condensed water and a combustion function and enhancing safety. SOLUTION: This equipment is provided with a combustion means (a burner 6), a heat exchange means (a heat exchanger 24), a neutralizing means of condensed water (a neutralizing unit 60) and a detecting means (a thermocouple 76, a CO sensor 78, a wind pressure sensor 80 or a wind velocity sensor 81), and recovers sensible heat or latent heat from combustion exhaust gas(EG) to heat the fluid to be heated (feed water W and hot water Wh). The condensed water (D) generated by heat exchanger is neutralized by the use of neutralizer (62), and the deterioration in the exhausting function of an exhaust passage or an air supply function is detected. Then, the announcement of the deterioration in the exhausting function or the air supply function and the stop of combustion are performed so as to enhance safety.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、燃焼排気の顕熱又
は潜熱の回収で生じる凝縮水を無害化処理して排出する
燃焼装置及び燃焼制御方法に関する。
The present invention relates to a combustion apparatus and a combustion control method for detoxifying and discharging condensed water generated by recovery of sensible heat or latent heat of combustion exhaust gas.

【0002】[0002]

【従来技術】従来、燃料ガスの燃焼によって得た燃焼排
気から顕熱を回収する熱交換器と前記燃焼排気から潜熱
を回収する熱交換器とを併設し、主として顕熱回収又は
潜熱回収の機能分担によって高効率化を図った熱交換器
が実用化されている。このような熱交換器では、潜熱回
収型の熱交換器が燃焼排気の下流側に設置され、その熱
交換によって凝縮水(ドレン)が発生し、この凝縮水に
燃焼排気中の成分が溶け込むと、硝酸等の強酸性液体を
生じさせる。このような液体を自然廃棄させると環境汚
染を引き起こす危険性があり、それを回避するため、中
和器を設けて中和等の無害化処理が不可欠である。
2. Description of the Related Art Conventionally, a heat exchanger for recovering sensible heat from combustion exhaust gas obtained by combustion of a fuel gas and a heat exchanger for recovering latent heat from the combustion exhaust gas are provided side by side, and a function of mainly recovering sensible heat or latent heat is provided. A heat exchanger that achieves high efficiency by sharing is put into practical use. In such a heat exchanger, a latent heat recovery type heat exchanger is installed on the downstream side of the combustion exhaust gas, and condensed water (drain) is generated by the heat exchange, and when components in the combustion exhaust gas dissolve into the condensed water. To produce a strongly acidic liquid such as nitric acid. If such liquid is disposed of naturally, there is a risk of causing environmental pollution. In order to avoid this, it is indispensable to provide a neutralizer and detoxify such as neutralization.

【0003】[0003]

【発明が解決しようとする課題】ところで、無害化処
理、即ち、凝縮水の中和処理は、排気通路の一部を凝縮
水の回収トレイとし、回収された凝縮水を排気通路から
管路を用いて中和器に導くという形態である。中和器に
は凝縮水の中和により中和生成物が堆積したり、回収ト
レイから燃焼排気中の煤や埃が凝縮水とともに入ったり
する。また、排気通路は排気口を通して外気に開放され
ており、排気口から種子や埃が凝縮水とともに中和器側
に侵入することも予想される。このため、中和器やその
排水管を閉塞し、ドレンの排水機能を低下させるおそれ
がある。
In the detoxification process, that is, the neutralization process of the condensed water, a part of the exhaust passage is used as a collecting tray for the condensed water, and the collected condensed water is supplied from the exhaust passage to a pipe line. In this case, the water is used to lead to a neutralizer. Neutralization products accumulate in the neutralizer due to neutralization of the condensed water, and soot and dust in the combustion exhaust gas enter from the collection tray together with the condensed water. The exhaust passage is open to the outside air through the exhaust port, and it is expected that seeds and dust enter the neutralizer together with condensed water from the exhaust port. For this reason, there is a possibility that the neutralizer and its drain pipe may be closed, and the drain function of the drain may be reduced.

【0004】中和器側の排水機能が低下すると、中和器
から凝縮水が溢れ出し、未処理の凝縮水を廃棄してしま
うおそれがある。また、外部からのごみ等の侵入を阻止
するために排気通路をU字構造としている場合には、中
和器から溢れ出た凝縮水が排気通路に溜まって排気通路
を塞ぎ、排気通路の排気機能を低下させるおそれがあ
る。排気機能の悪化は不完全燃焼を引き起こす等、燃焼
機能を低下させる原因になる。
If the drainage function on the neutralizer side deteriorates, condensed water may overflow from the neutralizer and discard untreated condensed water. Further, when the exhaust passage has a U-shaped structure in order to prevent intrusion of dust and the like from the outside, condensed water overflowing from the neutralizer accumulates in the exhaust passage, closes the exhaust passage, and exhausts the exhaust passage. Function may be reduced. Deterioration of the exhaust function causes incomplete combustion and causes a decrease in the combustion function.

【0005】そこで、本発明は、凝縮水の無害化処理機
能及び燃焼機能の低下を防止し、安全性を高めた燃焼装
置及び燃焼制御方法を提供することを目的とする。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a combustion apparatus and a combustion control method in which the detoxification function of condensed water and the combustion function are prevented from deteriorating and safety is enhanced.

【0006】[0006]

【課題を解決するための手段】本発明の燃焼装置及び燃
焼制御方法は、燃焼手段(バーナ6)、熱交換手段(熱
交換器24)、凝縮水の中和手段(中和器60)及び検
出手段(熱電対76、COセンサ78、風圧センサ80
又は風速センサ81)を備えて、燃焼排気(EG)から
顕熱又は潜熱を回収して被加熱流体(給水W、温水W
h)を加熱し、熱交換によって発生した凝縮水(D)を
中和剤(62)を用いて中和するとともに、排気通路の
排気機能の低下又は給気機能の低下を検出し、排気機能
低下又は給気機能低下の告知や燃焼停止を行い、安全性
を高めている。
The combustion apparatus and the combustion control method according to the present invention comprise a combustion means (burner 6), a heat exchange means (heat exchanger 24), a condensed water neutralization means (neutralizer 60) and Detecting means (thermocouple 76, CO sensor 78, wind pressure sensor 80
Or a wind speed sensor 81) for recovering sensible heat or latent heat from the combustion exhaust gas (EG) and heating the fluid (water supply W, hot water W
h), the condensed water (D) generated by the heat exchange is neutralized with a neutralizing agent (62), and a decrease in the exhaust function of the exhaust passage or a decrease in the air supply function is detected. The safety is enhanced by giving notice of a decrease or a decrease in the air supply function and stopping the combustion.

【0007】請求項1に係る本発明の燃焼装置は、燃料
を燃焼させる燃焼手段(バーナ6)と、この燃焼手段で
発生した燃焼排気を外気に流す排気通路(8)と、この
排気通路に設置されて燃焼排気から顕熱又は潜熱を回収
し、被加熱流体を加熱する熱交換手段(熱交換器24)
と、この熱交換手段の熱交換によって発生する凝縮水
(D)を中和剤(62)を用いて中和する中和手段(中
和器60)と、前記排気通路の排気機能の低下を検出す
る検出手段(熱電対76、COセンサ78、風圧センサ
80又は風速センサ81)とを備えたことを特徴とす
る。
According to a first aspect of the present invention, there is provided a combustion apparatus for burning fuel, a burner (6), an exhaust passage (8) for flowing combustion exhaust generated by the combustion means to outside air, and an exhaust passage (8). Heat exchange means (heat exchanger 24) installed to recover sensible heat or latent heat from combustion exhaust and heat the fluid to be heated
A neutralizing means (neutralizer 60) for neutralizing the condensed water (D) generated by the heat exchange of the heat exchange means with a neutralizing agent (62); It is characterized by including detection means (thermocouple 76, CO sensor 78, wind pressure sensor 80 or wind speed sensor 81) for detecting.

【0008】即ち、燃料の燃焼により燃焼排気が生じ、
熱交換手段はこの燃焼排気から顕熱又は潜熱を被加熱流
体に回収させ、この熱回収によって凝縮水が発生する。
この凝縮水は中和手段に導かれ、中和剤によって中和さ
れ、無害化処理される。この凝縮水の中和処理におい
て、排水機能が低下すると、中和手段から未処理の凝縮
水が溢れて廃棄され、不都合である。そこで、中和手段
の排水機能を間接的又は直接的に検出すれば、未処理の
凝縮水の廃棄を防止し、安全性を高めることができる。
That is, combustion of fuel produces combustion exhaust,
The heat exchange means recovers sensible heat or latent heat from the combustion exhaust gas to the fluid to be heated, and condensed water is generated by the heat recovery.
The condensed water is guided to a neutralizing means, neutralized by a neutralizing agent, and detoxified. In the neutralization process of the condensed water, if the drainage function is reduced, untreated condensed water overflows from the neutralization means and is discarded, which is inconvenient. Therefore, if the drainage function of the neutralizing means is detected indirectly or directly, the disposal of untreated condensed water can be prevented, and safety can be improved.

【0009】例えば、中和手段の排水機能の低下によ
り、凝縮水の水位が上昇し、排気通路側に凝縮水が溢れ
て、排気機能を低下させると、燃焼排気量が減少し、燃
焼手段は燃焼空気量が不足して不完全燃焼に陥る。そこ
で、空気量の減少状態から中和手段の排水機能を間接的
に検出し、その検出結果から中和手段の中和剤の交換や
中和手段の交換を促し、不完全燃焼時には燃焼停止をさ
せることにより、安全性を高めることができる。
For example, when the water level of the condensed water rises due to the decrease in the drainage function of the neutralizing means, the condensed water overflows to the exhaust passage side, and when the exhaust function is reduced, the amount of combustion exhaust decreases, and the combustion means Insufficient combustion occurs due to insufficient combustion air. Therefore, the drainage function of the neutralizing means is indirectly detected from the state of the decrease in the amount of air, and based on the detection result, replacement of the neutralizing agent of the neutralizing means or replacement of the neutralizing means is urged. By doing so, safety can be improved.

【0010】請求項2に係る本発明の燃焼装置は、前記
検出手段を前記燃焼手段に設置されている給気手段(給
気ファン18)の給気機能の低下検出に共用させたこと
を特徴とする。即ち、給気手段への煤や埃の堆積、断線
等によって給気機能が徐々に低下し、又は遮断された場
合には検出手段にそれを表す出力が得られるので、その
出力に応じた告知や燃焼停止を行うことができ、安全性
を高めることができる。
According to a second aspect of the present invention, in the combustion apparatus, the detecting means is used for detecting a decrease in the air supply function of an air supply means (air supply fan 18) provided in the combustion means. And That is, when the air supply function is gradually reduced or cut off due to accumulation of soot or dust on the air supply means, disconnection, or the like, an output representing the output is obtained from the detection means. Or combustion can be stopped, and safety can be improved.

【0011】また、請求項3に係る本発明の燃焼装置
は、前記検出手段に前記燃焼手段の火炎温度を検出する
温度センサ(熱電対76)を用いたことを特徴とする。
即ち、中和手段の排水機能が低下し、中和手段へ凝縮水
が流れない場合には、その凝縮水が排気通路に溜まり、
その水位によって排気通路を塞ぐ。これにより、燃焼空
気量が不足すると、燃焼火炎長が後退するために燃焼火
炎の外炎部と内炎部との境にある高温部が下降し、その
位置に予め設定した温度センサに接近する。この燃焼火
炎の高温部の下降に伴う温度上昇を温度センサで検出す
れば、その検出温度から中和手段側の異常や排水機能の
低下を監視できる。即ち、その検出温度が基準温度に到
達したとき、中和剤の交換や補充、中和手段の交換を促
し、又は燃焼停止を行うことができる。
A third aspect of the present invention is directed to a combustion apparatus according to the present invention, wherein a temperature sensor (thermocouple 76) for detecting a flame temperature of the combustion means is used as the detection means.
That is, when the drainage function of the neutralizing means is reduced and condensed water does not flow to the neutralizing means, the condensed water accumulates in the exhaust passage,
The water level blocks the exhaust passage. Accordingly, when the amount of combustion air is insufficient, the combustion flame length retreats, so that the high-temperature portion at the boundary between the outer flame portion and the inner flame portion of the combustion flame descends and approaches a temperature sensor preset at that position. . If the temperature sensor detects a rise in temperature accompanying the lowering of the high-temperature portion of the combustion flame, it is possible to monitor an abnormality on the neutralization means side and a decrease in drainage function from the detected temperature. That is, when the detected temperature reaches the reference temperature, replacement or replenishment of the neutralizing agent, replacement of the neutralizing means can be prompted, or combustion can be stopped.

【0012】請求項4に係る本発明の燃焼装置は、前記
検出手段に前記燃焼排気中のCO又はCO濃度を検出す
るCOセンサ(78)を用いたことを特徴とする。即
ち、中和手段の排水機能が低下し、中和手段へ凝縮水が
流れない場合には、その凝縮水が排気通路に溜まり、そ
の水位によって排気通路の排気機能が低下する。燃焼空
気量が不足すると、燃焼排気中のCOガス量が上昇す
る。このCO又はCO濃度をCOセンサで検出すれば、
その検出出力のレベルから中和手段側の異常や排水機能
の低下を監視できる。即ち、その検出出力が所定レベル
に到達したとき、中和剤の交換や補充、中和手段の交換
を促し、又は燃焼停止を行うことができる。
A combustion apparatus according to a fourth aspect of the present invention is characterized in that a CO sensor (78) for detecting CO or CO concentration in the combustion exhaust gas is used as the detection means. That is, when the drainage function of the neutralizing means is reduced and condensed water does not flow to the neutralizing means, the condensed water accumulates in the exhaust passage, and the water level lowers the exhaust function of the exhaust passage. If the amount of combustion air is insufficient, the amount of CO gas in the combustion exhaust gas increases. If this CO or CO concentration is detected by a CO sensor,
From the level of the detected output, it is possible to monitor an abnormality on the neutralization means side and a decrease in drainage function. That is, when the detected output reaches a predetermined level, replacement or replenishment of the neutralizing agent, replacement of the neutralizing means can be prompted, or combustion can be stopped.

【0013】請求項5に係る本発明の燃焼装置は、前記
検出手段に前記燃焼排気の風圧を検出する風圧センサ
(80)を用いたことを特徴とする。即ち、中和手段の
排水機能が低下し、中和手段へ凝縮水が流れない場合に
は、その凝縮水が排気通路に溜まり、その水位によって
排気通路の排気機能が低下する。そこで、燃焼排気の風
圧を風圧センサで検出すれば、その検出出力のレベルか
ら中和手段側の異常や排水機能の低下を監視できる。即
ち、その検出出力が所定レベルに到達したとき、中和剤
の交換や補充、中和手段の交換を促し、又は燃焼停止を
行うことができる。
According to a fifth aspect of the present invention, there is provided the combustion apparatus, wherein a wind pressure sensor (80) for detecting a wind pressure of the combustion exhaust gas is used as the detection means. That is, when the drainage function of the neutralizing means is reduced and condensed water does not flow to the neutralizing means, the condensed water accumulates in the exhaust passage, and the water level lowers the exhaust function of the exhaust passage. Therefore, if the wind pressure of the combustion exhaust gas is detected by the wind pressure sensor, it is possible to monitor the abnormality of the neutralizing means and the decrease of the drainage function from the level of the detected output. That is, when the detected output reaches a predetermined level, replacement or replenishment of the neutralizing agent, replacement of the neutralizing means can be prompted, or combustion can be stopped.

【0014】請求項6に係る本発明の燃焼装置は、前記
検出手段に前記燃焼排気の風速を検出する風速センサ
(81)を用いたことを特徴とする。即ち、中和手段側
の機能低下によって、凝縮水が排気通路に溜まり、その
水位によって排気通路の排気機能が低下した場合、燃焼
排気の風速を風速センサで検出すれば、その検出出力の
レベルから中和手段側の異常や排水機能の低下を監視す
ることができる。
According to a sixth aspect of the present invention, in the combustion apparatus of the present invention, a wind speed sensor (81) for detecting a wind speed of the combustion exhaust gas is used as the detection means. In other words, when the condensed water accumulates in the exhaust passage due to a decrease in the function of the neutralizing means and the exhaust function of the exhaust passage is reduced by the water level, if the wind speed of the combustion exhaust is detected by a wind speed sensor, the level of the detected output is determined. It is possible to monitor abnormalities on the neutralization means side and a decrease in drainage function.

【0015】請求項7に係る本発明の燃焼制御方法は、
燃焼手段(バーナ6)によって燃料(燃料ガスG)を燃
焼させ、その燃焼排気(EG)から顕熱又は潜熱を回収
して被加熱流体(給水W、温水Wh)を加熱し、熱交換
によって発生した凝縮水(D)を中和手段(中和器6
0、中和剤62)を用いて中和し、前記燃焼手段の燃焼
火炎温度、前記燃焼排気中のCO又はCO濃度、前記燃
焼排気の風圧等の検出出力が前記中和手段側の異常によ
る排気機能の低下を表すレベルに到達し、そのレベルを
所定時間継続したとき、前記排気機能の低下の告知(表
示器98、音声発生器100、警報器102)又は前記
燃焼手段の燃焼停止(燃料元弁14、ファンモータ10
4、点火器20)を行うことを特徴とする。即ち、この
燃焼制御方法では、燃料の燃焼、熱交換によって発生し
た凝縮水の中和を行うとともに、排水機能の低下を検出
し、その機能低下が所定時間継続したとき、排水機能の
低下を告知し、又は燃焼を停止させる。したがって、告
知によって中和剤の交換や補充、中和手段の交換を促
し、又は燃焼停止を行って、予期しない失火状態を防止
し、安全性を高めることができる。
According to a seventh aspect of the present invention, there is provided a combustion control method comprising:
The fuel (fuel gas G) is burned by the combustion means (burner 6), and sensible heat or latent heat is recovered from the combustion exhaust gas (EG) to heat the fluid to be heated (supply water W, hot water Wh) and generated by heat exchange. Neutralizing means (neutralizer 6)
0, neutralization using a neutralizing agent 62), and the detection output such as the combustion flame temperature of the combustion means, the CO or CO concentration in the combustion exhaust gas, the wind pressure of the combustion exhaust gas, etc. is caused by the abnormality in the neutralization means side. When a level indicating a decrease in the exhaust function is reached and the level is maintained for a predetermined period of time, notification of the decrease in the exhaust function (display 98, sound generator 100, alarm 102) or stop of combustion of the combustion means (fuel Main valve 14, fan motor 10
4, igniter 20) is performed. That is, in this combustion control method, while condensed water generated by combustion of fuel and heat exchange is neutralized, a decrease in the drainage function is detected, and when the decrease in the drainage function continues for a predetermined time, the decrease in the drainage function is notified. Or stop combustion. Therefore, the notification can prompt the exchange or replenishment of the neutralizing agent, the exchange of the neutralizing means, or stop the combustion to prevent an unexpected misfire state and enhance the safety.

【0016】請求項8に係る本発明の燃焼制御方法は、
燃焼火炎温度、燃焼排気中のCO又はCO濃度、燃焼排
気の風圧等の検出出力が燃焼手段に設置されている給気
手段の給気機能の低下を表すレベルに到達し、そのレベ
ルが所定時間継続したとき、前記給気機能の低下の告知
又は燃焼の停止を行うことを特徴とする。即ち、給気手
段の機能低下は、不完全燃焼を招来するが、その場合、
燃焼火炎の温度、COの発生又はその濃度、燃焼排気の
風圧又は風速等に現れる。そこで、これらの検出出力が
給気機能の低下を表すレベルに到達し、そのレベルが所
定時間継続したとき、それを告知し、又は燃焼停止とす
ることにより、安全性を高めることができる。
[0016] The combustion control method of the present invention according to claim 8 is characterized in that:
Detected outputs such as combustion flame temperature, CO or CO concentration in combustion exhaust gas, and wind pressure of the combustion exhaust gas reach a level indicating a decrease in the air supply function of the air supply means provided in the combustion means, and the level is maintained for a predetermined time. When the continuation is continued, the notification of the decrease in the air supply function or the stop of the combustion is performed. That is, the reduced function of the air supply means leads to incomplete combustion, in which case,
It appears in the temperature of the combustion flame, the generation or concentration of CO, the wind pressure or wind speed of the combustion exhaust, and the like. Therefore, when these detection outputs reach a level indicating a decrease in the air supply function, and the level continues for a predetermined time, it is notified or the combustion is stopped, whereby safety can be improved.

【0017】[0017]

【発明の実施の形態】図1には、本発明の燃焼装置の実
施の形態である給湯装置が示されている。筐体2には燃
料ガスGを燃焼させる燃焼室4が設けられ、この燃焼室
4に設置されたバーナ6の燃焼によって発生した燃焼排
気EGはU字形構造を成す排気通路8を通して流れ、筐
体2の側面に形成されている排気口10から外気に放出
される。燃焼室4の内部に設置されたバーナ6には、そ
の下方から管路12を通して燃料ガスGが供給されてお
り、その供給又は供給停止は燃料元弁14によって切り
換えられ、燃料ガスGの供給量は燃料比例弁16によっ
て調整される。この燃料ガスGの燃焼に必要な空気は、
燃焼室4の下方に設置された給気ファン18から供給さ
れる。また、バーナ6の近傍には燃料ガスGに着火する
着火手段としての点火器20が設置されている。
FIG. 1 shows a hot water supply apparatus as an embodiment of a combustion apparatus according to the present invention. The casing 2 is provided with a combustion chamber 4 for burning the fuel gas G, and the combustion exhaust EG generated by the combustion of the burner 6 installed in the combustion chamber 4 flows through an exhaust passage 8 having a U-shaped structure. The air is discharged to the outside air from an exhaust port 10 formed on the side surface of the second. Fuel gas G is supplied to the burner 6 installed inside the combustion chamber 4 from below through a pipe 12, and the supply or stop of the supply is switched by a fuel supply valve 14, and the supply amount of the fuel gas G Is adjusted by the fuel proportional valve 16. The air required to burn this fuel gas G is
The air is supplied from an air supply fan 18 installed below the combustion chamber 4. In the vicinity of the burner 6, an igniter 20 is provided as an ignition means for igniting the fuel gas G.

【0018】燃焼室4の上部には燃焼排気EGから主と
して顕熱を回収する第1の熱交換器22が設置され、排
気通路8側には熱交換器22を通過させた燃焼排気EG
から主として潜熱を回収する第2の熱交換器24が設置
されている。熱交換器22では銅又は銅合金からなる受
熱管26を燃焼室4に配置し、受熱管26の周囲には吸
熱フィン28が形成されている。また、熱交換器24で
は潜熱回収時に発生する強酸性の凝縮水Dによる腐食を
防止するため、チタン又はチタン合金からなる耐酸性金
属で形成され、圧力損失を防止するために複数本、この
実施形態ではフレキシブルパイプからなる3本の受熱管
32、34、36を屈曲配置したものである。熱交換器
22、24は、管路38を介して直列に接続されてい
る。そして、熱交換器24には管路40を通して給水W
が供給され、熱交換器24の熱交換によって得られる温
水Whは管路38を通して熱交換器22に流れ、その熱
交換によって得られた高温水HWは管路42を通して給
湯される。管路38と管路42との間にはバイパス管路
44が設けられ、管路42側の高温水HWに温水Whを
合流させている。管路40には温度センサ46、管路4
2には温度センサ48、50、管路38には給水量セン
サ52が設置されており、温度センサ46によって給水
温度、温度センサ48によって熱交換器22の出口側の
温度、温度センサ50によって出湯温度が検出され、ま
た、給水量センサ52により給水量が検出される。
A first heat exchanger 22 for mainly recovering sensible heat from the combustion exhaust gas EG is installed in the upper part of the combustion chamber 4, and the combustion exhaust gas EG passed through the heat exchanger 22 is disposed on the exhaust passage 8 side.
A second heat exchanger 24 mainly for recovering latent heat from the second heat exchanger 24 is provided. In the heat exchanger 22, a heat receiving tube 26 made of copper or a copper alloy is disposed in the combustion chamber 4, and heat absorbing fins 28 are formed around the heat receiving tube 26. The heat exchanger 24 is made of an acid-resistant metal such as titanium or a titanium alloy in order to prevent corrosion due to the strongly acidic condensed water D generated during latent heat recovery. In the embodiment, three heat receiving tubes 32, 34, and 36 formed of flexible pipes are bent and arranged. The heat exchangers 22 and 24 are connected in series via a line 38. The water W is supplied to the heat exchanger 24 through a pipe 40.
Is supplied, the hot water Wh obtained by the heat exchange of the heat exchanger 24 flows to the heat exchanger 22 through the pipe 38, and the high-temperature water HW obtained by the heat exchange is supplied through the pipe 42. A bypass pipe 44 is provided between the pipe 38 and the pipe 42 to join the hot water Wh to the high-temperature water HW on the pipe 42 side. The pipe 40 has a temperature sensor 46 and a pipe 4
2 are provided with temperature sensors 48 and 50, and a pipe 38 are provided with a water supply amount sensor 52. The temperature sensor 46 supplies water, the temperature sensor 48 supplies the temperature on the outlet side of the heat exchanger 22, and the temperature sensor 50 supplies hot water. The temperature is detected, and the water supply amount sensor 52 detects the water supply amount.

【0019】そして、排気通路8は燃焼排気EGを熱交
換器24に通過させるために隔壁54が設けられてU字
形構造を成し、その底面部はロート状の傾斜面を以て凝
縮水Dを回収する回収トレイ56を構成している。この
回収トレイ56に回収された凝縮水Dは、管路58を通
じて中和手段である中和器60に導かれる。中和器60
は閉塞された容器であって、その内部には中和剤62が
充填されているとともに、その中和剤62を前後に分割
する分離壁64が設けられて2つの室66、68が形成
されている。分離壁64の下方には凝縮水Dを流す通過
口70が設けられている。また、中和器60の上部側壁
には、排水管路72が取り付けられている。即ち、中和
器60に導かれた凝縮水Dは、室66の中和剤62で中
和された後、室68に流れ込み、室68側から排水管路
72を通して外部に放出される。排水管路72の入口部
には凝縮水Dのみを通過させるフィルタ74が設けら
れ、中和剤62の流出防止が図られている。
The exhaust passage 8 has a U-shaped structure provided with a partition wall 54 for allowing the combustion exhaust gas EG to pass through the heat exchanger 24. The bottom surface of the exhaust passage 8 has a funnel-shaped inclined surface for collecting condensed water D. To form a collection tray 56. The condensed water D collected in the collecting tray 56 is guided through a pipe 58 to a neutralizer 60 as a neutralizing means. Neutralizer 60
Is a closed container, in which a neutralizing agent 62 is filled, and a separation wall 64 for dividing the neutralizing agent 62 back and forth is provided to form two chambers 66 and 68. ing. Below the separation wall 64, a passage 70 through which the condensed water D flows is provided. Further, a drain pipe 72 is attached to the upper side wall of the neutralizer 60. That is, the condensed water D guided to the neutralizer 60 is neutralized by the neutralizing agent 62 in the chamber 66, then flows into the chamber 68, and is discharged from the chamber 68 through the drain pipe 72 to the outside. A filter 74 that allows only the condensed water D to pass therethrough is provided at the inlet of the drain pipe 72 to prevent the neutralizer 62 from flowing out.

【0020】中和器60の機能低下を検出する検出手段
として、燃焼火炎Fの温度を検出する温度センサである
熱電対76が設置されている。この熱電対76は、燃焼
火炎Fの温度を表す出力を発生し、その出力レベルは検
出温度に比例する。また、中和器60の機能低下を間接
的に検出する検出手段として、排気通路8を流れる燃焼
排気EG中のCO又はCO濃度を検出するCOセンサ7
8、燃焼排気EGの風圧を検出する風圧センサ80、そ
の風速を検出する風速センサ81が設置されている。
As a detecting means for detecting a decrease in the function of the neutralizer 60, a thermocouple 76 which is a temperature sensor for detecting the temperature of the combustion flame F is provided. The thermocouple 76 generates an output representing the temperature of the combustion flame F, and the output level is proportional to the detected temperature. A CO sensor 7 for detecting CO or CO concentration in the combustion exhaust gas EG flowing through the exhaust passage 8 serves as a detecting means for indirectly detecting a decrease in the function of the neutralizer 60.
8. A wind pressure sensor 80 for detecting the wind pressure of the combustion exhaust EG and a wind speed sensor 81 for detecting the wind speed are provided.

【0021】そして、この給湯装置の制御装置には、燃
料制御及び給湯制御を行う制御系統に加え、図2に示す
ように、排水機能検出部82が設置されており、この排
水機能検出部82には、熱電対76、COセンサ78、
風圧センサ80、風速センサ81が備えられている。こ
の実施形態では、排水機能の低下を検出する手段とし
て、説明の都合上、熱電対76、COセンサ78、風圧
センサ80、風速センサ81を記載したが、これら全て
を設置する必要はなく、何れか1又は2以上を選択して
設置すればよい。
In addition to the control system for controlling the fuel supply and the hot water supply, the control device of the hot water supply device is provided with a drainage function detecting section 82 as shown in FIG. Include a thermocouple 76, a CO sensor 78,
A wind pressure sensor 80 and a wind speed sensor 81 are provided. In this embodiment, the thermocouple 76, the CO sensor 78, the wind pressure sensor 80, and the wind speed sensor 81 are described as a means for detecting a decrease in the drainage function for convenience of explanation, but it is not necessary to install all of them. One or two or more may be selected and installed.

【0022】これら熱電対76、COセンサ78、風圧
センサ80又は風速センサ81の検出出力は、制御手段
である制御部84の入出力装置(I/O)86に加えら
れている。制御部84は、コンピュータで構成されてお
り、演算、制御を司るCPU88、演算データを一時格
納するRAM90、制御プログラム、制御データを格納
したROM92、時間計数を行うタイマ94等を備え、
これらはデータバス96等で連係されている。そして、
入出力装置86には、排水機能の低下や燃焼停止等を文
字や記号で表示する表示手段として表示器98、排水機
能の低下や燃焼停止等を音声によって告知する告知手段
として音声発生器100、燃焼停止等の異常状態を警報
によって告知する告知手段としての警報器102の他、
燃料元弁14、給気ファン18のファンモータ104、
点火器20等が接続されている。燃焼停止又は燃焼禁止
のとき、燃料元弁14は燃料ガスGの供給を停止し、フ
ァンモータ104は回転を停止し、点火器20は着火動
作を停止する。
The detection output of the thermocouple 76, the CO sensor 78, the wind pressure sensor 80 or the wind speed sensor 81 is applied to an input / output device (I / O) 86 of a control unit 84 as control means. The control unit 84 is composed of a computer, and includes a CPU 88 that performs calculations and controls, a RAM 90 that temporarily stores calculation data, a ROM 92 that stores control programs and control data, a timer 94 that counts time, and the like.
These are linked by a data bus 96 or the like. And
The input / output device 86 includes a display 98 as a display unit for displaying a decrease in the drainage function or the stop of the combustion with characters or symbols, a sound generator 100 as a notification unit for notifying the decrease of the drainage function, the stop of the combustion, or the like by voice. In addition to the alarm device 102 as a notification means for notifying an abnormal state such as combustion stop by an alarm,
Fuel source valve 14, fan motor 104 of air supply fan 18,
The igniter 20 and the like are connected. When the combustion is stopped or the combustion is prohibited, the fuel supply valve 14 stops supplying the fuel gas G, the fan motor 104 stops rotating, and the igniter 20 stops the ignition operation.

【0023】次に、この燃焼装置の燃焼制御について説
明すると、管路40を通じて給水Wを供給すると、その
給水Wは熱交換器24から熱交換器22に流れる。燃料
ガスGは管路12を通じてバーナ6に供給されて点火器
20によって着火され、火炎Fとともに燃焼排気EGが
形成される。この燃焼排気EGは、燃焼室4から排気通
路8を通して排気口10から外気に放出される。熱交換
器24では燃焼排気EGから主として潜熱、熱交換器2
2では燃焼排気EGから主として顕熱が回収され、管路
38には温水Wh、管路42から高温水HWが発生す
る。この高温水HWの温度は、燃料比例弁16の開度制
御による燃焼量から給水W又は温水Whに加えられる熱
量によって調整される。
Next, the combustion control of the combustion apparatus will be described. When feed water W is supplied through a pipe 40, the feed water W flows from the heat exchanger 24 to the heat exchanger 22. The fuel gas G is supplied to the burner 6 through the pipe 12 and is ignited by the igniter 20 to form the combustion exhaust EG together with the flame F. This combustion exhaust gas EG is discharged from the combustion chamber 4 through the exhaust passage 8 to the outside air from the exhaust port 10. In the heat exchanger 24, the latent heat from the combustion exhaust gas EG and the heat exchanger 2
In No. 2, sensible heat is mainly recovered from the combustion exhaust EG, and hot water Wh is generated in the pipe 38 and high-temperature water HW is generated in the pipe 42. The temperature of the high-temperature water HW is adjusted by the amount of heat added to the feed water W or the hot water Wh from the combustion amount obtained by controlling the opening of the fuel proportional valve 16.

【0024】そして、潜熱の回収による熱交換で熱交換
器24側に発生した凝縮水Dは、回収トレイ56に回収
されて中和器60に導かれ、中和処理、即ち、無害化処
理の後、管路72を通じて排水される。
The condensed water D generated on the heat exchanger 24 side by the heat exchange by the recovery of the latent heat is recovered by the recovery tray 56 and guided to the neutralizer 60, where the neutralization process, that is, the detoxification process is performed. Thereafter, the water is drained through a pipe 72.

【0025】また、バーナ6の燃焼には燃料ガスGの号
数に応じた適量の燃焼空気が給気ファン18の回転制御
によってバーナ6に供給されるが、給気ファン18のフ
ィルタ詰まりや排気通路8の排気機能の低下によって必
要な空気量が減少した場合には、ファンモータ104の
回転数を増加させて不足空気量を補充するが、その補充
によっても度々空気量の減少が検出されたときには、燃
料比例弁16の開度調整によって燃料ガスGの供給量を
抑制し(号数ダウン)、最適燃焼を持続させる燃焼制御
が行われる。
For combustion of the burner 6, an appropriate amount of combustion air according to the number of the fuel gas G is supplied to the burner 6 by controlling the rotation of the air supply fan 18, but the filter of the air supply fan 18 is clogged or exhausted. When the required air amount decreases due to the decrease in the exhaust function of the passage 8, the number of rotations of the fan motor 104 is increased to replenish the insufficient air amount, and the replenishment often detects a decrease in the air amount. At times, the supply control of the fuel gas G is suppressed by adjusting the opening degree of the fuel proportional valve 16 (the number is reduced), and the combustion control for maintaining the optimal combustion is performed.

【0026】ところで、凝縮水Dの中和処理において、
凝縮水Dには燃焼排気EG中の成分や熱交換器24、隔
壁54、回収トレイ56等の形成金属の溶解による不純
物が混入し、又は外部からの塵等の混入も予想される。
また、中和器60ではその中和処理で化合等による不純
物が析出する場合がある。このような不純物が中和器6
0に滞留し、フィルタ74を閉塞すると、凝縮水Dの排
水が妨げられる等、正常な排水機能を維持することがで
きない。このような異常状態が発生すると、中和器60
から凝縮水Dが溢れ、回収トレイ56の水位を上昇さ
せ、その水位上昇が排気通路8の有効断面を狭め、燃焼
排気EGの排気機能を低下させる。その水位が隔壁54
の下端レベルSLに到達すると、排気通路8は凝縮水D
で閉塞され、燃焼排気EGの排出を遮断することにな
る。このような不測の事態が発生すると、バーナ6への
空気量が不足し、不完全燃焼を生じさせ、失火を起こす
ことになる。
Incidentally, in the neutralization treatment of the condensed water D,
The condensed water D may be contaminated with components in the combustion exhaust gas EG or impurities due to dissolution of the metal forming the heat exchanger 24, the partition wall 54, the recovery tray 56, or the like, or may be contaminated with dust or the like from the outside.
Further, in the neutralizer 60, impurities due to compounding or the like may be precipitated in the neutralization process. Such impurities are neutralized by the neutralizer 6.
If the filter 74 stays at 0 and the filter 74 is closed, the drainage of the condensed water D is prevented, and the normal drainage function cannot be maintained. When such an abnormal state occurs, the neutralizer 60
, The condensed water D overflows and raises the water level of the recovery tray 56, and the rising water level narrows the effective cross section of the exhaust passage 8 and lowers the exhaust function of the combustion exhaust EG. The water level is
Reaches the lower end level SL of the condensed water D
To block the exhaust of the combustion exhaust gas EG. When such an unexpected situation occurs, the amount of air to the burner 6 becomes insufficient, causing incomplete combustion and causing misfire.

【0027】そこで、中和器60の排水機能の低下や給
気ファン18の給気機能の低下による空気量不足と熱電
対76の出力との関係について見ると、図3のA、Bに
示すように、熱電対76の出力変化が生ずる。特性A
は、中和器60側の排水機能の異常による排気異常に基
づく出力変化、特性Bは、給気ファン18側の給気機能
の低下に基づく出力変化を示している。即ち、空気量の
不足が継続すると、バーナ6における燃焼火炎長が後退
し、その燃焼火炎の外炎部と内炎部との境にある高温部
が予め位置設定した温度センサとしての熱電対76に接
近し、その燃焼時間tの経過とともに、熱電対76の出
力電圧のレベルが特性Aのように二次関数的に上昇する
のに対し、特性Bのように給気ファン18側のフィルタ
に塵が蓄積する等により極めて緩やかに上昇する。
The relationship between the insufficient amount of air due to the decrease in the drainage function of the neutralizer 60 and the decrease in the air supply function of the air supply fan 18 and the output of the thermocouple 76 is shown in FIGS. Thus, the output of the thermocouple 76 changes. Characteristic A
Represents the output change based on the exhaust abnormality due to the abnormality of the drainage function on the neutralizer 60 side, and the characteristic B represents the output change based on the decrease of the air supply function on the air supply fan 18 side. That is, if the shortage of the air amount continues, the combustion flame length in the burner 6 recedes, and the high-temperature portion at the boundary between the outer flame portion and the inner flame portion of the combustion flame has a thermocouple 76 as a temperature sensor set in advance. As the combustion time t elapses, the level of the output voltage of the thermocouple 76 rises quadratically as shown by the characteristic A, whereas the filter on the air supply fan 18 side as shown by the characteristic B It rises very slowly due to accumulation of dust.

【0028】そこで、熱電対76の出力に対し、図3に
示すように、特性Bの給気異常に対応した判定レベルV
1 と、特性Aの排水機能の低下に対応した判定レベルV
2 (>V1 )を設定する。熱電対76の出力が判定レベ
ルV1 に到達すると、判定レベルV1 未満に熱電対76
の出力を移行(回復)させるために、給気ファン18の
回転数を増加させて給気量を補充する。この場合、排水
機能が低下すると、例えば3〜5分程度の時間tnで排
気通路8の水位上昇に伴う不完全燃焼の危険判定レベル
2 に到達する。即ち、判定レベルV1 に到達したと
き、ファンモータ104の回転数を増加させて判定レベ
ルV1 未満への回復が図られるが、排水機能の低下によ
り給気量の回復が成されず、継続して熱電対76の出力
が上昇する。そして、判定レベルV2 の到達によって排
気機能の低下を認識でき、給気機能の低下か排気機能の
低下を判別することができる。
Therefore, as shown in FIG. 3, the output of the thermocouple 76 has a determination level V corresponding to the characteristic air supply abnormality.
1 and the judgment level V corresponding to the deterioration of the drainage function of the characteristic A
2 Set (> V 1 ). When the output of the thermocouple 76 reaches the determination level V 1, the thermocouple below the determination level V 1 76
In order to shift (recover) the output, the number of rotations of the air supply fan 18 is increased to supplement the amount of air supply. In this case, the drainage function when lowered, to reach the danger determination level V 2 of incomplete combustion due to the water level rise in the exhaust passage 8 at, for example, about 3 to 5 minutes time tn. That is, when the determination level V 1 is reached, the rotation speed of the fan motor 104 is increased to recover to a level lower than the determination level V 1, but the supply amount is not recovered due to a decrease in the drainage function, and the recovery is continued. Then, the output of the thermocouple 76 rises. Then, to recognize the decrease in the exhaust functions by arrival determination level V 2, it is possible to determine the decrease in the reduction or exhaust functions of air supply functions.

【0029】そして、熱電対76の出力が判定レベルV
1 を越えたとき、給気ファン18側の異常、即ち、給気
機能の低下を表す異常状態に突入したことを表し、速や
かにファンモータ104の回転数が増加されて判定レベ
ルV1 未満に回復させる。この操作をn回繰り返しても
判定レベルV1 を越えることがあれば号数ダウンによる
燃焼量の規制が行われ、再び判定レベルV1 を越えたと
きには、表示器98、音声発生器100、警報器102
による警報等の告知や、燃料元弁14の閉止、ファンモ
ータ104の起動禁止、点火器20の着火禁止等によっ
て燃焼停止を行えば、不完全燃焼による不測の事態を回
避でき、安全性を高めることができる。このようなセン
サ出力と排水機能の低下の判定は、COセンサ78や風
圧センサ80又は風速センサ81においても同様に行う
ことができる。
Then, the output of the thermocouple 76 becomes the judgment level V
When it exceeds 1, the abnormality of the air supply fan 18 side, i.e., indicates that it entered the abnormal state representing a decrease in air supply function, immediately below the determination level V 1 rpm is increased fan motor 104 Let it recover. This operation was also repeated n times regulating the combustion amount by the issue number down if it exceeds the determination level V 1 is performed, when it exceeds the determination level V 1 again, the display 98, the sound generator 100, alarm Vessel 102
If the combustion is stopped by notifying an alarm or the like, closing the fuel supply valve 14, prohibiting the start of the fan motor 104, prohibiting the ignition of the igniter 20, etc., an unexpected situation due to incomplete combustion can be avoided, and safety is improved. be able to. The determination of such a decrease in the sensor output and the drainage function can be similarly performed in the CO sensor 78, the wind pressure sensor 80, or the wind speed sensor 81.

【0030】また、ファンモータ104の回転数増加に
よって給気量が補充されても熱電対76の出力が判定レ
ベルV2 以下に移行しない場合には、給気側の問題では
なく、中和器60側の異常、即ち、排気機能の低下を表
す異常状態に突入したことを表し、その告知、即ち、表
示器98や音声発生器100による表示、また、所定時
間tdだけその異常状態が継続したことを以て、表示器
98、音声発生器100、警報器102による警報等の
告知や、燃料元弁14の閉止、ファンモータ104の起
動禁止、点火器20の着火禁止等によって燃焼停止を行
えば、不完全燃焼による不測の事態を回避でき、安全性
を高めることができる。このようなセンサ出力と排水機
能の低下の判定は、COセンサ78や風圧センサ80又
は風速センサ81においても同様に行うことができる。
Further, when the output of the fan motor 104 of the rotational speed increases by air charge thermocouple be replenished 76 is not shifted to the following determination level V 2 is not the supply side of the problem, neutralizer An abnormality on the 60 side, that is, an abnormal state indicating a decrease in the exhaust function has been entered, and the notification, that is, a display by the display 98 and the sound generator 100, and the abnormal state continued for a predetermined time td. Accordingly, if combustion is stopped by notifying a warning or the like by the display 98, the sound generator 100, or the alarm 102, closing the fuel source valve 14, prohibiting the start of the fan motor 104, prohibiting the ignition of the igniter 20, and the like, An unexpected situation due to incomplete combustion can be avoided, and safety can be improved. The determination of such a decrease in the sensor output and the drainage function can be similarly performed in the CO sensor 78, the wind pressure sensor 80, or the wind speed sensor 81.

【0031】そこで、中和器60側の排水機能低下によ
る燃焼制限動作を図4に示すフローチャートを参照して
説明すると、ステップS1では、熱電対76の出力が判
定レベルV2 を越えたか否かを判定する。判定レベルV
2 を越えたとき、ステップS2に移行してその時間を計
測する。即ち、タイマ94を起動し、ステップS3で
は、所定時間tdが経過したか否かを判定する。所定時
間tdが経過していないときにはステップS1に戻り、
再び、熱電対76の出力が判定レベルV2 を越えている
か否かを判定する。出力が判定レベルV2 を越えていな
ければ、ステップS4に移行してタイマ94の時間計測
をクリアし、初期値に復帰させる。
[0031] Therefore, when describing the combustion limit operation by draining function reduction neutralization 60 side with reference to a flowchart shown in FIG. 4, at step S1, whether or not the output of the thermocouple 76 exceeds the determination level V 2 Is determined. Judgment level V
If it exceeds 2 , the process proceeds to step S2 and the time is measured. That is, the timer 94 is started, and in a step S3, it is determined whether or not a predetermined time td has elapsed. If the predetermined time td has not elapsed, the process returns to step S1, and
Again, it is determined whether or not the output of the thermocouple 76 exceeds the determination level V 2. If no output exceeds the determination level V 2, clearing the time measurement of the timer 94 shifts to step S4, it is returned to the initial value.

【0032】出力が判定レベルV2 を越えた時間が所定
時間tdを経過したとき、中和器60の機能が低下し、
即ち、排気通路8が凝縮水Dで閉塞された異常状態であ
ると判断し、ステップS5に移行し、その異常状態を告
知する。例えば、表示器98にその異常状態を文字や記
号又は図形等によって視覚的に表示し、同時に音声発生
器100から異常状態を音声によって告知し、ブザー等
の警報器102を以てその異常状態の発生を警告する。
即ち、中和器60の交換や故障修理を促す。
When the time when the output exceeds the judgment level V 2 has passed a predetermined time td, the function of the neutralizer 60 is reduced,
That is, it is determined that the exhaust passage 8 is in an abnormal state in which the exhaust passage 8 is blocked by the condensed water D, and the process proceeds to step S5 to notify the abnormal state. For example, the abnormal state is visually displayed on the display 98 by characters, symbols, figures, or the like, and at the same time, the abnormal state is notified by sound from the sound generator 100, and the occurrence of the abnormal state is notified by an alarm 102 such as a buzzer. Warning.
That is, replacement of the neutralizer 60 and repair of the failure are urged.

【0033】そして、ステップS6では、燃焼停止を行
う。この燃焼停止は、燃料元弁14の閉止、ファンモー
タ104の停止、再点火を防止するため点火器20の点
火禁止を行う。
Then, in step S6, the combustion is stopped. To stop the combustion, the fuel source valve 14 is closed, the fan motor 104 is stopped, and ignition of the igniter 20 is prohibited to prevent re-ignition.

【0034】また、中和器60の機能低下に基づく警告
や告知では、表示器98や音声発生器100を用いて、
例えば、「中和器の閉塞のため緊急停止しました。サー
ビスに連絡して中和器を交換して下さい。」等の告知表
示や、表示器98に中和器交換を認識させるコードを表
示させてもよい。
In the case of a warning or notification based on the deterioration of the function of the neutralizer 60, the display 98 or the sound generator 100 is used.
For example, a message such as "Emergency stop due to blockage of neutralizer. Please contact service to replace neutralizer" is displayed, and a code for recognizing neutralizer replacement on display 98 is displayed. May be.

【0035】なお、実施形態では、中和器60の機能低
下や機能停止を間接的に検出したが、本発明は、回収ト
レイ56に水位センサを設置してその水位レベルを監視
し、又は、中和器60の中和機能の変化を電気的に検出
する等、その機能低下や異常事態を各種のセンサ等を用
いて間接的又は直接的に監視することを包含するもので
ある。
In the embodiment, the function decrease or the function stop of the neutralizer 60 is indirectly detected. However, according to the present invention, a water level sensor is installed on the collection tray 56 to monitor the water level, or This includes indirectly or directly monitoring the deterioration of the function or an abnormal situation, such as by electrically detecting a change in the neutralization function of the neutralizer 60, using various sensors or the like.

【0036】[0036]

【発明の効果】以上説明したように、本発明によれば、
次の効果が得られる。 a 中和手段の排水機能を直接的又は間接的に検出し、
その検出に基づいて中和手段の中和剤や中和器の交換を
行えるので、未処理の凝縮水の廃棄を防止し、安全性を
高めることができる。 b 空気量の減少状態から中和手段の排水機能を間接的
に検出するので、その検出により中和手段の中和剤の交
換や中和器の交換を促すことができる。 c 燃焼空気量の不足を原因とする燃焼火炎長の後退に
より、燃焼火炎の外炎部と内炎部との境にある高温部を
温度センサで検出できるので、その検出温度から中和手
段側の異常や排水機能の低下を監視できる。 d 凝縮水が排気通路に溜まり、その水位によって排気
通路の排気機能が低下して燃焼空気量が不足すると、燃
焼排気中のCOガス量が上昇するので、その検出出力の
レベルから中和手段側の異常や排水機能の低下を監視で
きる。 e 凝縮水が排気通路に溜まり、その水位によって排気
通路の排気機能が低下するので、燃焼排気の風圧を風圧
センサで検出すれば、その検出出力から中和手段側の異
常や排水機能の低下を監視できる。 f 凝縮水が排気通路に溜まり、その水位によって排気
通路の排気機能が低下するので、燃焼排気の風速を風速
センサで検出すれば、その検出出力から中和手段側の異
常や排水機能の低下を監視できる。 g 排水機能の低下が所定時間継続したとき、排水機能
の低下を告知し、又は燃焼を停止させるので、その告知
によって中和剤の交換や補充、中和器の交換を促し、又
は燃焼停止を行って、予期しない失火状態を防止し、安
全性を高めることができる。 h 給気機能の低下が所定時間継続したとき、その機能
の低下を告知し、又は燃焼を停止させるので、その告知
によって給気ファン等の補修を促し、又は燃焼停止を行
って、予期しない失火状態を防止し、安全性を高めるこ
とができる。
As described above, according to the present invention,
The following effects are obtained. a Directly or indirectly detecting the drainage function of the neutralization means,
Since the neutralizing agent of the neutralizing means and the neutralizer can be replaced based on the detection, the disposal of untreated condensed water can be prevented, and safety can be improved. b Since the drainage function of the neutralizing means is indirectly detected from the reduced air amount, the detection can prompt the exchange of the neutralizing agent of the neutralizing means and the exchange of the neutralizer. c Due to the retreat of the combustion flame length due to the shortage of combustion air, a high-temperature portion at the boundary between the outer flame portion and the inner flame portion of the combustion flame can be detected by the temperature sensor. It is possible to monitor abnormalities in the water and deterioration of the drainage function. d. Condensed water accumulates in the exhaust passage, and when the exhaust level of the exhaust passage is reduced due to the water level and the amount of combustion air is insufficient, the amount of CO gas in the combustion exhaust increases. It is possible to monitor abnormalities in the water and deterioration of the drainage function. e Condensed water accumulates in the exhaust passage, and the water level of the exhaust passage reduces the exhaust function of the exhaust passage. If the wind pressure of the combustion exhaust is detected by a wind pressure sensor, an abnormality on the neutralizing means side and a decrease in the drainage function are detected from the detected output. Can be monitored. f Condensed water accumulates in the exhaust passage, and the water level of the exhaust passage reduces the exhaust function of the exhaust passage. If the wind speed of the combustion exhaust is detected by a wind speed sensor, the detected output can be used to detect abnormalities on the neutralizing means side and decrease in the drainage function. Can be monitored. g When the decrease in the drainage function continues for a predetermined time, the decrease in the drainage function is notified or the combustion is stopped, so that the notification prompts the exchange or replenishment of the neutralizing agent, the exchange of the neutralizer, or the stop of the combustion. By doing so, an unexpected misfire condition can be prevented and safety can be increased. h When the deterioration of the air supply function continues for a predetermined time, the deterioration of the air supply function is notified or the combustion is stopped.Therefore, the notification urges the repair of the air supply fan, etc., or stops the combustion, resulting in an unexpected misfire. The situation can be prevented and the safety can be increased.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の燃焼装置及び燃焼制御方法の実施形態
を示す構成図である。
FIG. 1 is a configuration diagram showing an embodiment of a combustion device and a combustion control method of the present invention.

【図2】制御装置の実施形態を示すブロック図である。FIG. 2 is a block diagram illustrating an embodiment of a control device.

【図3】排水機能又は給気機能の低下に対応する熱電対
の出力電圧の推移を示すグラフである。
FIG. 3 is a graph showing a transition of an output voltage of a thermocouple corresponding to a decrease in a drainage function or an air supply function.

【図4】本発明の燃焼制御を示すフローチャートであ
る。
FIG. 4 is a flowchart showing combustion control according to the present invention.

【符号の説明】[Explanation of symbols]

6 バーナ(燃焼手段) 8 排気通路 14 燃料元弁 18 給気ファン(給気手段) 20 点火器 24 熱交換器(熱交換手段) 60 中和器(中和手段) 62 中和剤 76 熱電対(検出手段) 78 COセンサ(検出手段) 80 風圧センサ(検出手段) 81 風速センサ(検出手段) 98 表示器 100 音声発生器 102 警報器 104 ファンモータ D 凝縮水 F 燃焼火炎 EG 燃焼排気 W 給水(被加熱流体) Wh 温水(被加熱流体) Reference Signs List 6 burner (combustion means) 8 exhaust passage 14 fuel supply valve 18 air supply fan (air supply means) 20 igniter 24 heat exchanger (heat exchange means) 60 neutralizer (neutralization means) 62 neutralizer 76 thermocouple (Detection means) 78 CO sensor (detection means) 80 Wind pressure sensor (detection means) 81 Wind speed sensor (detection means) 98 Display 100 Sound generator 102 Alarm 104 Fan motor D Condensed water F Combustion flame EG Combustion exhaust W Water supply ( Fluid to be heated) Wh Hot water (fluid to be heated)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 森田 哲司 大阪府大阪市中央区平野町四丁目1番2号 大阪瓦斯株式会社内 (72)発明者 渡辺 泰典 静岡県富士市西柏原新田201番地 高木産 業株式会社内 (72)発明者 市川 浩 静岡県富士市西柏原新田201番地 高木産 業株式会社内 (72)発明者 佐野 易司 静岡県富士市西柏原新田201番地 高木産 業株式会社内 (72)発明者 石井 直輝 静岡県富士市西柏原新田201番地 高木産 業株式会社内 (72)発明者 影山 直樹 静岡県富士市西柏原新田201番地 高木産 業株式会社内 (72)発明者 三井 信吉 静岡県富士市西柏原新田201番地 高木産 業株式会社内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Tetsuji Morita Osaka Gas Co., Ltd. 4-1-2, Hirano-cho, Chuo-ku, Osaka-shi Inside Takagi Industry Co., Ltd. (72) Inventor Hiroshi Ichikawa 201 Nishi-Kashiwara Nitta, Fuji City, Shizuoka Prefecture Inside Takagi Industry Co., Ltd. (72) Yuji Sano 201 Nishi-Kashiwara Nitta, Fuji City, Shizuoka Prefecture Takagi Industry (72) Inventor Naoki Ishii 201 Nishi-Kashiwara Nitta, Fuji City, Shizuoka Prefecture Inside Takagi Industry Co., Ltd. (72) Inventor Naoki Kageyama 201 Nishi-Kashiwara Nitta 201, Fuji City, Shizuoka Prefecture Takagi Industry Co., Ltd. 72) Inventor Nobuyoshi Mitsui 201 Nishi-Kashiwara Nitta, Fuji City, Shizuoka Prefecture Inside Takagi Industry Co., Ltd.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 燃料を燃焼させる燃焼手段と、 この燃焼手段で発生した燃焼排気を外気に流す排気通路
と、 この排気通路に設置されて燃焼排気から顕熱又は潜熱を
回収し、被加熱流体を加熱する熱交換手段と、 この熱交換手段の熱交換によって発生する凝縮水を中和
剤を用いて中和する中和手段と、 前記排気通路の排気機能の低下を検出する検出手段と、 を備えたことを特徴とする燃焼装置。
1. A combustion means for burning fuel, an exhaust passage through which combustion exhaust gas generated by the combustion means flows to the outside air, and a sensible heat or latent heat is recovered from the combustion exhaust gas and installed in the exhaust passage, and a fluid to be heated is provided. Heat exchange means for heating the heat exchange means, neutralizing means for neutralizing condensed water generated by the heat exchange of the heat exchange means using a neutralizing agent, detection means for detecting a decrease in the exhaust function of the exhaust passage, A combustion device comprising:
【請求項2】 前記検出手段を前記燃焼手段に設置され
ている給気手段の給気機能の低下検出に共用させたこと
を特徴とする請求項1記載の燃焼装置。
2. A combustion apparatus according to claim 1, wherein said detection means is used for detecting a decrease in an air supply function of an air supply means provided in said combustion means.
【請求項3】 前記検出手段に前記燃焼手段の火炎温度
を検出する温度センサを用いたことを特徴とする請求項
1記載の燃焼装置。
3. A combustion apparatus according to claim 1, wherein a temperature sensor for detecting a flame temperature of said combustion means is used as said detection means.
【請求項4】 前記検出手段に前記燃焼排気中のCO又
はCO濃度を検出するCOセンサを用いたことを特徴と
する請求項1記載の燃焼装置。
4. The combustion apparatus according to claim 1, wherein a CO sensor for detecting CO or CO concentration in the combustion exhaust gas is used as the detection means.
【請求項5】 前記検出手段に前記燃焼排気の風圧を検
出する風圧センサを用いたことを特徴とする請求項1記
載の燃焼装置。
5. The combustion apparatus according to claim 1, wherein a wind pressure sensor for detecting a wind pressure of the combustion exhaust gas is used as the detection means.
【請求項6】 前記検出手段に前記燃焼排気の風速を検
出する風速センサを用いたことを特徴とする請求項1記
載の燃焼装置。
6. The combustion apparatus according to claim 1, wherein a wind speed sensor for detecting a wind speed of the combustion exhaust gas is used as the detection means.
【請求項7】 燃焼手段によって燃料を燃焼させ、その
燃焼排気から顕熱又は潜熱を回収して被加熱流体を加熱
し、熱交換によって発生した凝縮水を中和手段を用いて
中和し、前記燃焼手段の燃焼火炎温度、前記燃焼排気中
のCO又はCO濃度、前記燃焼排気の風圧等の検出出力
が前記中和手段側の異常による排気機能の低下を表すレ
ベルに到達し、そのレベルを所定時間継続したとき、前
記排気機能の低下の告知又は前記燃焼手段の燃焼停止を
行うことを特徴とする燃焼制御方法。
7. A fuel is burned by a combustion means, sensible heat or latent heat is recovered from the combustion exhaust gas to heat a fluid to be heated, and condensed water generated by heat exchange is neutralized by a neutralization means, The detection output of the combustion flame temperature of the combustion means, the CO or CO concentration in the combustion exhaust gas, the wind pressure of the combustion exhaust gas reaches a level indicating a decrease in the exhaust function due to an abnormality on the neutralization means side, and the level is reduced. A combustion control method comprising: notifying a decrease in the exhaust function or stopping the combustion of the combustion means when a predetermined time has elapsed.
【請求項8】 燃焼火炎温度、燃焼排気中のCO又はC
O濃度、燃焼排気の風圧等の検出出力が燃焼手段に設置
されている給気手段の給気機能の低下を表すレベルに到
達し、そのレベルが所定時間継続したとき、前記給気機
能の低下の告知又は燃焼の停止を行うことを特徴とする
燃焼制御方法。
8. Combustion flame temperature, CO or C in combustion exhaust gas
When the detection output such as the O concentration and the wind pressure of the combustion exhaust reaches a level indicating a decrease in the air supply function of the air supply means provided in the combustion means, and when the level continues for a predetermined time, the decrease in the air supply function is reduced. A combustion control method characterized by performing notification of combustion or stopping combustion.
JP2000158662A 2000-05-29 2000-05-29 Combustion apparatus and combustion control method Expired - Fee Related JP3752131B2 (en)

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Country Status (1)

Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005078358A1 (en) * 2004-02-16 2005-08-25 Kyung Dong Boiler Co., Ltd. Mutually convertible boiler between normal type and condensing type
JP2005265228A (en) * 2004-03-16 2005-09-29 Takagi Ind Co Ltd Hot-water supply/additional heating device and its unnecessary water management method
JP2008272654A (en) * 2007-04-27 2008-11-13 Chofu Seisakusho Co Ltd Neutralization apparatus for drain and neutralization system for drain
JP2010007980A (en) * 2008-06-27 2010-01-14 Noritz Corp Latent heat recovery heat source machine
JP2012032052A (en) * 2010-07-29 2012-02-16 Noritz Corp Heat exchanger and water heater equipped with the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005078358A1 (en) * 2004-02-16 2005-08-25 Kyung Dong Boiler Co., Ltd. Mutually convertible boiler between normal type and condensing type
US8074610B2 (en) 2004-02-16 2011-12-13 Kyungdong Navien Co., Ltd. Mutually convertible boiler between normal type and condensing type
JP2005265228A (en) * 2004-03-16 2005-09-29 Takagi Ind Co Ltd Hot-water supply/additional heating device and its unnecessary water management method
JP2008272654A (en) * 2007-04-27 2008-11-13 Chofu Seisakusho Co Ltd Neutralization apparatus for drain and neutralization system for drain
JP2010007980A (en) * 2008-06-27 2010-01-14 Noritz Corp Latent heat recovery heat source machine
JP2012032052A (en) * 2010-07-29 2012-02-16 Noritz Corp Heat exchanger and water heater equipped with the same

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