JP2001293753A - Injection molding machine for composite molding - Google Patents

Injection molding machine for composite molding

Info

Publication number
JP2001293753A
JP2001293753A JP2000114017A JP2000114017A JP2001293753A JP 2001293753 A JP2001293753 A JP 2001293753A JP 2000114017 A JP2000114017 A JP 2000114017A JP 2000114017 A JP2000114017 A JP 2000114017A JP 2001293753 A JP2001293753 A JP 2001293753A
Authority
JP
Japan
Prior art keywords
molding
molded product
stage
molded
injection molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000114017A
Other languages
Japanese (ja)
Other versions
JP3685976B2 (en
Inventor
Kazumi Mitsui
和美 三井
Makoto Nakazawa
誠 中沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Plastic Industrial Co Ltd
Original Assignee
Nissei Plastic Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Plastic Industrial Co Ltd filed Critical Nissei Plastic Industrial Co Ltd
Priority to JP2000114017A priority Critical patent/JP3685976B2/en
Publication of JP2001293753A publication Critical patent/JP2001293753A/en
Application granted granted Critical
Publication of JP3685976B2 publication Critical patent/JP3685976B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1615The materials being injected at different moulding stations
    • B29C45/162The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2681Moulds with rotatable mould parts

Abstract

PROBLEM TO BE SOLVED: To enable an alleviation of a load of a rotary actuator, a reduction in a size of the actuator, an enhancement of a reduction in a weight and a simplification of an injection molding machine by separating a heavy mold from a revolving system by obtaining a composition molding by rotating a molding support block without revolving a first molding lower mold, a first molding upper mold, a second molding lower mold and a second molding upper mold. SOLUTION: The injection molding machine for the composite molding comprises a primary molding and a molding support block 11 for rotating the composite molding while supporting the composite molding, the first molding lower mold 36 and the first molding upper mold 38 disposed on a periphery of the block 11, a first injection unit 41 for injecting a resin between the mold 36 and the mold 38, the second molding lower mold 37 and the second molding upper mold 42 disposed on the periphery of the block 11, and a second injection unit 44 for injecting a resin of a different type between the mold 31 and the mold 42.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は2色成形品に代表さ
れる複合成形品の射出成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molding apparatus for a composite molded product represented by a two-color molded product.

【0002】[0002]

【従来の技術】ダイヤル電話機の文字盤や電算機のキー
ボードのキーは、1次成形品を射出成形し、この1次成
形品に異種樹脂を射出することで文字を加えるという射
出成形法で盛んに製造されており、この成形法を2色若
しくは多色成形法と呼ばれる。この様な2色若しくは多
色成形法を実施することのできる装置としては、例え
ば、実公昭61−12087号公報「合成樹脂成形装
置」が提案されている。
2. Description of the Related Art Dials of dial telephones and keys of keyboards of computers are widely used in an injection molding method in which a primary molded product is injection-molded and a different resin is injected into the primary molded product to add characters. This molding method is called a two-color or multicolor molding method. As an apparatus capable of performing such a two-color or multi-color molding method, for example, Japanese Utility Model Publication No. Sho 61-12087, "Synthetic resin molding apparatus" has been proposed.

【0003】この装置は、同公報の第1図によれば、四
角柱形状の回転盤5(符号は公報記載のものを流用す
る。)の4面に回転コアー金型4,4’,4”,4’”
を各々取付け、図左の1次キャビティ金型11を回転コ
アー金型4,4’,4”,4’”のうちの一つ(例えば
回転コアー金型4)に型合せし、形成した1次キャビテ
ィへ計量・射出装置12から樹脂を射出して1次成形品
30を得る。回転盤5を時計廻りに180゜廻して、回
転コアー金型4及び1次成形品30を2次キャビティ金
型9に臨ませる。この2次キャビティ金型9を回転コア
ー金型4に型合せし、形成した2次キャビティへ計量・
射出装置12’から別の樹脂を射出し、2次成形品31
を成形する。これで、1次成形品30に2次成形品31
が付いた完成品(複合成形品,2色成形品に相当)40
を得ることができる。
According to FIG. 1 of the publication, the rotary core molds 4, 4 ', 4 are provided on four surfaces of a quadrangular column-shaped rotating disk 5 (the reference numerals are diverted to those described in the publication). ", 4 '"
And the primary cavity mold 11 on the left side of the figure is matched with one of the rotating core molds 4, 4 ′, 4 ″, and 4 ′ ″ (for example, the rotating core mold 4) to form 1. The primary molding 30 is obtained by injecting resin from the metering / injection device 12 into the next cavity. The rotating disk 5 is rotated clockwise by 180 ° so that the rotating core mold 4 and the primary molded product 30 face the secondary cavity mold 9. This secondary cavity mold 9 is matched with the rotary core mold 4 and measured and added to the formed secondary cavity.
Another resin is injected from the injection device 12 ′ to form the secondary molded product 31.
Is molded. Thus, the secondary molded product 31 is added to the primary molded product 30.
Finished product (equivalent to composite molded product, two-color molded product) with 40
Can be obtained.

【0004】また、上記公報の第3,4図には、回転盤
5に3個の回転コアー金型4,4,4を載せ、これらの
うちの1つを計量・射出装置12に臨ませて1次成形を
実施し、回転盤5を1/3回転廻すことで、回転コアー
金型4を計量・射出装置12’に臨ませて2次成形を実
施し、更に回転盤5を1/3回転廻すことで、回転コア
ー金型4を計量・射出装置12”に臨ませて3次成形を
実施することで、3色成形品を得ることができる装置が
示されている。
In FIGS. 3 and 4 of the above-mentioned publication, three rotating core dies 4, 4 and 4 are placed on a rotating disk 5 and one of them is exposed to a measuring / injecting device 12. The primary molding is performed, and the rotary disk 5 is rotated by 1/3 turn, so that the rotary core mold 4 is exposed to the measuring / injection device 12 ′ to perform the secondary molding. An apparatus capable of obtaining a three-color molded product by rotating the core three times to make the rotary core mold 4 face the metering / injection device 12 ″ and performing tertiary molding is shown.

【0005】[0005]

【発明が解決しようとする課題】上述した通り、従来の
多色成形装置では、3〜4個又はそれ以上の数の金型を
移動させつつ計量・射出装置に順次臨ませることで多色
成形品を得るが、このときに使用する金型は、重く、熱
容量が大きい。
As described above, in the conventional multi-color molding apparatus, three to four or more dies are moved and successively exposed to the measuring / injection apparatus to perform the multi-color molding. The mold used at this time is heavy and has a large heat capacity.

【0006】重い金型を複数個回転盤に載せて所定の角
度毎に、起動、定速回転、停止を繰り返すが、金型の総
重量が大きいため、慣性モーメント(GD2)が大きく
なり、大きな出力の電動モータが必要になること及び停
止精度のよいブレーキシステムが必要となり、高価なモ
ータ、ブレーキ及びこれらの制御装置が必要となり、成
形装置の高騰化に繋がる。
[0006] A plurality of heavy dies are placed on a rotating plate and the start, the constant speed rotation, and the stop are repeated at predetermined angles. However, since the total weight of the dies is large, the moment of inertia (GD 2 ) increases. The need for an electric motor with a large output and a brake system with good stopping accuracy are required, and expensive motors, brakes and their control devices are required, which leads to an increase in the price of the molding device.

【0007】また、熱容量が大きいと、金型は冷めにく
くなる。この結果、キャビティに充填した溶融樹脂の凝
固が遅れ、生産性が低下する。これを避けるために金型
を冷却水で強制冷却するが、水通路を設ける分だけ金型
が複雑になり、高価になる。
[0007] If the heat capacity is large, the mold is difficult to cool. As a result, the solidification of the molten resin filled in the cavity is delayed, and the productivity is reduced. In order to avoid this, the mold is forcibly cooled with cooling water, but the mold becomes complicated and expensive due to the provision of the water passage.

【0008】[0008]

【課題を解決するための手段】上記課題を解決するため
に請求項1では、1次成形品にこの成形品を構成する樹
脂とは異種の樹脂を被てなる複合成形品を得る射出成形
装置において、この射出成形装置は、1次成形品並びに
複合成形品を支えつつ旋回させる成形品支持ブロック
と、1次成形品を成形するための第1成形下型部、第1
成形上型部及びこの第1成形下型部・第1成形上型部間
に樹脂を射出する第1射出装置からなる第1射出成形ス
テージと、1次成形品に異種の樹脂を被せるための第2
成形下型部、第2成形上型部及びこの第2成形下型部・
第2成形上型部間に異種の樹脂を射出する第2射出装置
とからなる第2射出成形ステージとを構成要素とし、前
記成形品支持ブロックの周囲に、前記第1射出成形ステ
ージと第2射出成形ステージとを配置したことを特徴と
する。
According to a first aspect of the present invention, there is provided an injection molding apparatus for obtaining a composite molded product in which a primary molded product is covered with a resin different from the resin constituting the molded product. In this injection molding apparatus, a molded article support block for rotating while supporting a primary molded article and a composite molded article, a first molding lower mold portion for molding the primary molded article,
A first injection molding stage composed of a molding upper mold part, a first injection device for injecting a resin between the first molding lower mold part and the first molding upper mold part, and a first molding part for covering different kinds of resin with each other; Second
A molding lower mold part, a second molding upper mold part, and the second molding lower mold part;
A second injection molding stage comprising a second injection device for injecting a different resin between the second molding upper mold portions is a constituent element, and the first injection molding stage and the second injection molding stage are arranged around the molded article support block. And an injection molding stage.

【0009】第1成形下型部及び第1成形上型部と、第
2成形下型部及び第2成形上型部は旋回させずに、成形
品支持ブロックを旋回させることで複合成形品を得る。
重い金型(第1成形下型部及び第1成形上型部と、第2
成形下型部及び第2成形上型部)を旋回系から分離する
ことにより、回転アクチエータの負担を軽減する。加え
て、熱容量の大きな金型を旋回系から分離することによ
り、金型の冷却を待たずに離型を可能にし、作業能率を
向上させる。
The composite molded article is formed by rotating the molded article support block without rotating the first molded lower mold section and the first molded upper mold section and the second molded lower mold section and the second molded upper mold section. obtain.
Heavy molds (the first molding lower mold part and the first molding upper mold part,
By separating the lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency.

【0010】請求項2では、1次成形品にこの成形品を
構成する樹脂とは異種の樹脂を被てなる複合成形品を得
る射出成形装置において、この射出成形装置は、1次成
形品並びに複合成形品を支えつつ旋回させる成形品支持
ブロックと、1次成形品を成形するための第1成形下型
部、第1成形上型部及びこの第1成形下型部・第1成形
上型部間に樹脂を射出する第1射出装置からなる第1射
出成形ステージと、1次成形品に異種の樹脂を被せるた
めの第2成形下型部、第2成形上型部及びこの第2成形
下型部・第2成形上型部間に異種の樹脂を射出する第2
射出装置とからなる第2射出成形ステージと、出来上が
った複合成形品を取出す成形品取出しステージとを構成
要素とし、前記成形品支持ブロックの周囲に、前記第1
射出成形ステージと第2射出成形ステージと成形品取出
しステージとをこの順に配置したことを特徴とする。
According to a second aspect of the present invention, there is provided an injection molding apparatus for obtaining a composite molded article in which a primary molded article is covered with a resin different from the resin constituting the molded article. A molded article support block that rotates while supporting a composite molded article, a first molded lower mold part for molding a primary molded article, a first molded upper mold part, and a first molded lower mold part and a first molded upper mold. A first injection molding stage composed of a first injection device for injecting a resin between the parts, a second molding lower mold part, a second molding upper mold part for covering a primary molded article with a different kind of resin, and the second molding Second injection of different kinds of resin between lower mold part and second molding upper mold part
A second injection molding stage comprising an injection device and a molded product take-out stage for taking out the completed composite molded product are constituent elements, and the first molded stage is provided around the molded product support block.
An injection molding stage, a second injection molding stage, and a molded product take-out stage are arranged in this order.

【0011】第1成形下型部及び第1成形上型部と、第
2成形下型部及び第2成形上型部は旋回させずに、成形
品支持ブロックを旋回させることで複合成形品を得る。
重い金型(第1成形下型部及び第1成形上型部と、第2
成形下型部及び第2成形上型部)を旋回系から分離する
ことにより、回転アクチエータの負担を軽減する。加え
て、熱容量の大きな金型を旋回系から分離することによ
り、金型の冷却を待たずに離型を可能にし、作業能率を
向上させる。
The composite molded article is formed by rotating the molded article support block without rotating the first molded lower mold section and the first molded upper mold section and the second molded lower mold section and the second molded upper mold section. obtain.
Heavy molds (the first molding lower mold part and the first molding upper mold part,
By separating the lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency.

【0012】3つのステージを成形品支持ブロックの周
囲に配置することにより、各ステージの点検、管理が容
易になる。そして、成形品取出しステージを第1・第2
射出成形ステージとは別に設けたので、複合成形品を射
出成形に並行して取り出すことができ、生産能率を上げ
ることが出来る。
By arranging the three stages around the molded article support block, inspection and management of each stage are facilitated. Then, the molded product take-out stage is changed to the first and second stages.
Since it is provided separately from the injection molding stage, the composite molded product can be taken out in parallel with the injection molding, and the production efficiency can be increased.

【0013】請求項3では、1次成形品にこの成形品を
構成する樹脂とは異種の樹脂を被てなる複合成形品を得
る射出成形装置において、この射出成形装置は、1次成
形品並びに複合成形品を支えつつ旋回させる成形品支持
ブロックと、1次成形品を成形するための第1成形下型
部、第1成形上型部及びこの第1成形下型部・第1成形
上型部間に樹脂を射出する第1射出装置からなる第1射
出成形ステージと、一次成形品を強制冷却する若しくは
加熱する冷却又は加熱ステージと、冷却又は加熱処理し
た1次成形品に異種の樹脂を被せるための第2成形下型
部、第2成形上型部及びこの第2成形下型部・第2成形
上型部間に異種の樹脂を射出する第2射出装置とからな
る第2射出成形ステージとを構成要素とし、前記成形品
支持ブロックの周囲に、前記第1射出成形ステージと冷
却又は加熱ステージと第2射出成形ステージとをこの順
に配置したことを特徴とする。
According to a third aspect of the present invention, there is provided an injection molding apparatus for obtaining a composite molded article in which a primary molded article is covered with a resin different from the resin constituting the molded article. A molded article support block that rotates while supporting a composite molded article, a first molded lower mold part for molding a primary molded article, a first molded upper mold part, and a first molded lower mold part and a first molded upper mold. A first injection molding stage consisting of a first injection device for injecting a resin between the parts, a cooling or heating stage for forcibly cooling or heating the primary molded product, and dissimilar resin for the cooled or heat-treated primary molded product A second injection molding comprising a second molding lower mold portion to be covered, a second molding upper mold portion, and a second injection device for injecting a different kind of resin between the second molding lower mold portion and the second molding upper mold portion. A stage as a component, and a periphery of the molded article support block. In, characterized in that a said first injection molding stage and the cooling or heating stage and the second injection molding stage, in this order.

【0014】第1成形下型部及び第1成形上型部と、第
2成形下型部及び第2成形上型部は旋回させずに、成形
品支持ブロックを旋回させることで複合成形品を得る。
重い金型(第1成形下型部及び第1成形上型部と、第2
成形下型部及び第2成形上型部)を旋回系から分離する
ことにより、回転アクチエータの負担を軽減する。加え
て、熱容量の大きな金型を旋回系から分離することによ
り、金型の冷却を待たずに離型を可能にし、作業能率を
向上させる。
The composite molded product is formed by rotating the molded product support block without rotating the first molded lower mold portion and the first molded upper mold portion and the second molded lower mold portion and the second molded upper mold portion. obtain.
Heavy molds (the first molding lower mold part and the first molding upper mold part,
By separating the lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency.

【0015】3つのステージを成形品支持ブロックの周
囲に配置することにより、各ステージの点検、管理が容
易になる。そして、第1成形下型部及び第1成形上型部
から離型した1次成形品を直接冷却又は加熱する。強制
冷却することでサイクルタイムを更に短縮することがで
きる。強制加熱することで熱的調整が可能となる。
By arranging the three stages around the molded article support block, inspection and management of each stage becomes easy. Then, the primary molded product released from the first molding lower mold part and the first molding upper mold part is directly cooled or heated. The cycle time can be further reduced by forcibly cooling. Thermal adjustment becomes possible by forcibly heating.

【0016】請求項4では、1次成形品にこの成形品を
構成する樹脂とは異種の樹脂を被てなる複合成形品を得
る射出成形装置において、この射出成形装置は、1次成
形品並びに複合成形品を支えつつ旋回させる成形品支持
ブロックと、1次成形品を成形するための第1成形下型
部、第1成形上型部及びこの第1成形下型部・第1成形
上型部間に樹脂を射出する第1射出装置からなる第1射
出成形ステージと、一次成形品を強制冷却する若しくは
加熱する冷却又は加熱ステージと、冷却又は加熱処理し
た1次成形品に異種の樹脂を被せるための第2成形下型
部、第2成形上型部及びこの第2成形下型部・第2成形
上型部間に異種の樹脂を射出する第2射出装置とからな
る第2射出成形ステージと、出来上がった複合成形品を
取出す成形品取出しステージとを構成要素とし、前記成
形品支持ブロックの周囲に、前記第1射出成形ステージ
と冷却又は加熱ステージと第2射出成形ステージと成形
品取出しステージとをこの順に配置したことを特徴とす
る。
According to a fourth aspect of the present invention, there is provided an injection molding apparatus for obtaining a composite molded article in which a primary molded article is covered with a resin different from the resin constituting the molded article. A molded article support block that rotates while supporting a composite molded article, a first molded lower mold part for molding a primary molded article, a first molded upper mold part, and a first molded lower mold part and a first molded upper mold. A first injection molding stage consisting of a first injection device for injecting a resin between the parts, a cooling or heating stage for forcibly cooling or heating the primary molded product, and dissimilar resin for the cooled or heat-treated primary molded product A second injection molding comprising a second molding lower mold portion to be covered, a second molding upper mold portion, and a second injection device for injecting a different kind of resin between the second molding lower mold portion and the second molding upper mold portion. Stage and removal of molded product to take out the completed composite product As a component of the stage, the around the workpiece carrier block, characterized in that the first injection molding stage and the cooling or heating stage and the second injection molding stage and the demold stage arranged in this order.

【0017】第1成形下型部及び第1成形上型部と、第
2成形下型部及び第2成形上型部は旋回させずに、成形
品支持ブロックを旋回させることで複合成形品を得る。
重い金型(第1成形下型部及び第1成形上型部と、第2
成形下型部及び第2成形上型部)を旋回系から分離する
ことにより、回転アクチエータの負担を軽減する。加え
て、熱容量の大きな金型を旋回系から分離することによ
り、金型の冷却を待たずに離型を可能にし、作業能率を
向上させる。
The composite molded article is formed by rotating the molded article support block without rotating the first molded lower mold section and the first molded upper mold section and the second molded lower mold section and the second molded upper mold section. obtain.
Heavy molds (the first molding lower mold part and the first molding upper mold part,
By separating the lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency.

【0018】4つのステージを成形品支持ブロックの周
囲に配置することにより、各ステージの点検、管理が容
易になる。そして、成形品取出しステージを第1・第2
射出成形ステージとは別に設けたので、複合成形品を射
出成形に並行して取り出すことができ、生産能率を上げ
ることが出来る。さらには、第1成形下型部及び第1成
形上型部から離型した1次成形品を直接冷却又は加熱す
る。強制冷却することでサイクルタイムを更に短縮する
ことができる。強制加熱することで熱的調整が可能とな
る。
By arranging the four stages around the molded article support block, inspection and management of each stage becomes easy. Then, the molded product take-out stage is changed to the first and second stages.
Since it is provided separately from the injection molding stage, the composite molded product can be taken out in parallel with the injection molding, and the production efficiency can be increased. Further, the primary molded product released from the first molding lower mold part and the first molding upper mold part is directly cooled or heated. The cycle time can be further reduced by forcibly cooling. Thermal adjustment becomes possible by forcibly heating.

【0019】[0019]

【発明の実施の形態】本発明の実施の形態を添付図に基
づいて以下に説明する。なお、請求項1に係る発明は図
8、請求項2に係る発明は図9、請求項3に係る発明は
図10で各々実施の形態を説明するが、構成要件の最も
多い請求項4に係る実施の形態を図1〜図7にて詳細に
説明する。
Embodiments of the present invention will be described below with reference to the accompanying drawings. The embodiment according to claim 1 will be described with reference to FIG. 8, the invention according to claim 2 will be described with reference to FIG. 9, and the invention according to claim 3 will be described with reference to FIG. Such an embodiment will be described in detail with reference to FIGS.

【0020】図1は本発明に係る複合成形品の4ステー
ジ式射出成形装置の平面レイアウト図であり、図の隅に
示した方位(N=北、W=西、S=南、E=東)を併用
して説明すると、複合成形品の射出成形装置(以下、
「射出成形装置」と略記する。)10は、正方形断面の
成形品支持ブロック11を中央に配置し、この成形品支
持ブロック11を囲むように、N側に成形品取出しステ
ージ12、W側に第1射出成形ステージ13、S側に冷
却又は加熱ステージ14、E側に第2射出成形ステージ
15をレイアウトしたものである。詳しい構造を次に説
明する。
FIG. 1 is a plan layout view of a four-stage injection molding apparatus for a composite molded product according to the present invention. The orientations shown in the corners of the figure (N = north, W = west, S = south, E = east) ) Can be described in combination with an injection molding device for a composite molded product (hereinafter, referred to as an injection molding device).
Abbreviated as "injection molding apparatus". 10) A molded article support block 11 having a square cross section is arranged at the center, and a molded article take-out stage 12 is arranged on the N side, a first injection molding stage 13 is arranged on the W side, and an S side is surrounded by the molded article support block 11. A cooling or heating stage 14 and a second injection molding stage 15 on the E side are laid out. The detailed structure will be described below.

【0021】すなわち、4つのステージ12,13,1
4,15を成形品支持ブロック11の周囲に90゜ピッ
チで配置した。複数のステージを纏めて配置すると、そ
の部分の装置構成が複雑になると共に、点検、修理並び
に管理が難しくなる。この点、本例ではこれら各ステー
ジ12,13,14,15を東西南北にレイアウトした
ので、各ステージ12,13,14,15の点検、管理
が容易になる。
That is, the four stages 12, 13, 1
4 and 15 were arranged around the molded article support block 11 at a 90 ° pitch. When a plurality of stages are collectively arranged, the device configuration of that portion becomes complicated, and inspection, repair, and management become difficult. In this regard, in this example, since the stages 12, 13, 14, and 15 are laid out on the north, south, east, west, and east, inspection and management of the stages 12, 13, 14, and 15 are facilitated.

【0022】図2は本発明に係る4ステージ式射出成形
装置の断面図(図1の2−2線断面図に相当)であり、
図左がW側、右がE側になる。射出成形装置10は、こ
の断面では、下金型21を支える下型固定盤22と、上
金型23を支える上型可動盤24と、この上型可動盤2
4から下へ延ばし且つ前記下型固定盤22を貫通させた
複数本のタイバー25・・・(・・・は複数本を示す。以下同
様。)と、これらタイバー25・・・の下端に掛け渡した
型開閉シリンダ固定盤26と、この型開閉シリンダ固定
盤26を前記下型固定盤22に対して昇降する型開閉シ
リンダ27と、前記上型可動盤24に回転可能に吊り下
げた回転ポスト28と、この回転ポスト28の下部に一
体的に設けた成形品支持ブロック11と、この成形品支
持ブロック11から水平に張出したピン状コア31・・・
と、下型固定盤22に取付けた回転アクチエータ32
と、この回転アクチエータ32から上へ延ばし前記成形
品支持ブロック11に挿入する駆動軸33とを備える。
駆動軸33はスプライン34にて成形品支持ブロック1
1に係合するため、成形品支持ブロック11の昇降は妨
げない。
FIG. 2 is a sectional view (corresponding to a sectional view taken along line 2-2 in FIG. 1) of the four-stage injection molding apparatus according to the present invention.
The left side is the W side and the right side is the E side. In this cross section, the injection molding apparatus 10 includes a lower fixed die plate 22 that supports a lower die 21, an upper movable plate 24 that supports an upper die 23, and an upper movable plate 2.
(A plurality of tie bars 25... Extending from 4 and penetrating the lower die fixing plate 22, and hanging on the lower ends of these tie bars 25. The passed mold opening / closing cylinder fixing plate 26, the mold opening / closing cylinder 27 that moves the mold opening / closing cylinder fixing plate 26 up and down with respect to the lower mold fixing plate 22, and a rotating post suspended rotatably on the upper mold movable plate 24. 28, a molded article support block 11 integrally provided below the rotary post 28, a pin-shaped core 31 extending horizontally from the molded article support block 11, and so on.
And a rotary actuator 32 attached to the lower die fixing plate 22.
And a drive shaft 33 extending upward from the rotary actuator 32 and inserted into the molded article support block 11.
The drive shaft 33 is formed by a spline 34 on the molded article support block 1.
1, the lifting of the molded article support block 11 is not hindered.

【0023】なお、下金型21は、W側に第1成形下型
部36、E側に第2成形下型部37を備える。また、上
金型23は、W側に第1成形上型部38及びこの第1成
形上型部38に樹脂を導く樹脂通路39を備え、この樹
脂通路39に第1射出装置41を臨ませ、E側に第2成
形上型部42及びこの第2成形上型部42に樹脂を導く
樹脂通路43を備え、この樹脂通路43に第2射出装置
44を臨ませる構造とした。図中、45はリニアベアリ
ングであり、回転ポスト28を上金型23に対して円滑
に昇降させるために介在させた部品である。
The lower mold 21 has a first lower mold section 36 on the W side and a second lower mold section 37 on the E side. The upper mold 23 has a first molding upper mold portion 38 on the W side and a resin passage 39 for guiding the resin to the first molding upper mold portion 38, and the first injection device 41 faces the resin passage 39. , E side is provided with a second upper mold portion 42 and a resin passage 43 for guiding the resin to the second upper mold portion 42, and the second injection device 44 faces the resin passage 43. In the figure, reference numeral 45 denotes a linear bearing, which is a component interposed to smoothly move the rotary post 28 up and down with respect to the upper mold 23.

【0024】図3は図2の作用図であり、型開閉シリン
ダ27にて型開閉シリンダ固定盤26を矢印の如く下
降させることによってタイバー25・・・を介して上型可
動盤24を下げると、ある時点から成形品支持ブロック
11は上型可動盤24と一緒に下り、次に成形品支持ブ
ロック11は下金型21に当って停止し、並行して上金
型23は下金型21に当たる。すなわち、型組みが完了
する。ここで重要なことは、第1成形下型部36・第1
成形上型部38間の所定位置にピン状コア31を臨ま
せ、第2成形下型部37・第2成形上型部42間の所定
位置にピン状コア31を臨ませるべく、上金型23並び
に下金型21で成形品支持ブロック11を上下から挟む
構造にしたことである。
FIG. 3 is an operation diagram of FIG. 2. When the mold opening / closing cylinder 27 lowers the mold opening / closing cylinder fixing plate 26 as shown by an arrow, the upper mold movable plate 24 is lowered via the tie bars 25. At a certain point, the molded article support block 11 descends together with the upper mold movable platen 24, and then the molded article support block 11 hits the lower mold 21 and stops, and in parallel, the upper mold 23 moves to the lower mold 21. Hit. That is, the mold is completed. What is important here is that the first molding lower mold portion 36
The upper mold is set so that the pin-shaped core 31 faces a predetermined position between the upper molding portions 38 and the pin-shaped core 31 faces a predetermined position between the second lower molding portion 37 and the second upper molding portion 42. 23 and the lower mold 21 sandwich the molded article support block 11 from above and below.

【0025】図からは、第1射出装置41で第1成形下
型部36・第1成形上型部38間に樹脂を射出し、第2
射出装置44で第2成形下型部37・第2成形上型部4
2間に樹脂を射出することができる。
As shown in the drawing, the first injection device 41 injects the resin between the first molding lower mold part 36 and the first molding upper mold part 38,
The second molding lower mold part 37 and the second molding upper mold part 4 are formed by the injection device 44.
The resin can be injected between the two.

【0026】図4は本発明に係る4ステージ式射出成形
装置の別の断面図(図1の4−4線断面図に相当)であ
り、図左がS側、右がN側になる。射出成形装置10
は、この断面では、下型固定盤22に載せた下金型21
のS側に上吹きノズル47・・・を備え、上型可動盤24
で支える上金型23のS側に下吹きノズル48・・・を備
え、また、上金型23のN側に成形品払出しシリンダ4
9を備え、このシリンダ49に成形品引掛け具51を備
えたことを示す。なお、上吹きノズル47・・・並びに下
吹きノズル48・・・の個数は任意であり、また、上吹き
ノズル47・・・と下吹きノズル48・・・との一方のみを設
置することは差支えない。
FIG. 4 is another sectional view (corresponding to a sectional view taken along the line 4-4 in FIG. 1) of the four-stage injection molding apparatus according to the present invention, in which the left side is the S side and the right side is the N side. Injection molding device 10
In this cross section, the lower mold 21 placed on the lower mold fixing plate 22 is
Are provided with an upper blowing nozzle 47 on the S side of the
A lower blow nozzle 48... Is provided on the S side of the upper mold 23 supported by the
9 to indicate that the cylinder 49 is provided with the molded article hooking tool 51. The number of the upper blowing nozzles 47 and the number of the lower blowing nozzles 48 are arbitrary, and it is not possible to install only one of the upper blowing nozzles 47 and the lower blowing nozzles 48. No problem.

【0027】図5は図4の作用図であり、上型可動盤2
4を所定の下限位置まで下げた状態を示し、このときに
は成形品引掛け具51が成形品押し具53に係合する。
また、S側ではピン状コア31に上吹きノズル47・・・
及び下吹きノズル48・・・が十分に近づき、後に、ピン
状コア31に嵌る図示せぬ1次成形品に向って冷却ガス
(又はホットガス)を適宜吹付けることができる。
FIG. 5 is an operation diagram of FIG.
4 shows a state in which 4 is lowered to a predetermined lower limit position. At this time, the molded product hooking tool 51 is engaged with the molded product pushing tool 53.
On the S side, the upper blowing nozzles 47 are attached to the pin-shaped core 31.
And the lower blowing nozzles 48... Are sufficiently close to each other, so that a cooling gas (or a hot gas) can be appropriately sprayed toward a primary molded product (not shown) fitted on the pin-shaped core 31.

【0028】以上の構成からなる成形装置の作用を図
6,7で説明する。なお、説明の都合上、ピン状コア3
1の先端は全て左に向けた。また、図中のN,W,S,
Eは図1に示した方位に合致する。
The operation of the molding apparatus having the above configuration will be described with reference to FIGS. For convenience of explanation, the pin-shaped core 3
All the tips of 1 were turned to the left. Also, N, W, S,
E corresponds to the orientation shown in FIG.

【0029】図6(a)〜(d)は本発明に係る4ステ
ージ式射出成形装置の第1作用説明図である。(a)
は、N側(図1の成形品取出しステージ12)にある空
のピン状コア31を示し、このピン状コア31に成形品
押し具53を嵌める。図1の成形品支持ブロック11を
矢印通りに90゜廻す。(b)は、W側(図1の第1射
出成形ステージ13)にて第1成形下型部36・第1成
形上型部38間に、ピン状コア31が臨んだ状態を示
す。ここで、第1射出装置41にてピン状コア31を囲
う第1キャビティ55へ樹脂を射出する。これで、1次
成形品を得ることができる。
FIGS. 6A to 6D are views for explaining the first operation of the four-stage injection molding apparatus according to the present invention. (A)
Shows an empty pin-shaped core 31 on the N side (the molded product take-out stage 12 in FIG. 1), and a molded product pusher 53 is fitted into the pin-shaped core 31. The molded article support block 11 shown in FIG. (B) shows a state in which the pin-shaped core 31 faces between the first molding lower mold part 36 and the first molding upper mold part 38 on the W side (the first injection molding stage 13 in FIG. 1). Here, the first injection device 41 injects the resin into the first cavity 55 surrounding the pin-shaped core 31. Thus, a primary molded product can be obtained.

【0030】(c)は、ピン状コア31を囲う1次成形
品56を示す。型開き後、図1の成形品支持ブロック1
1を矢印通りに90゜廻し、ピン状コア31及び1次成
形品56をW側からS側へ移動する。(d)は、S側
(図1の冷却又は加熱ステージ14)にて上吹きノズル
47・・・及び下吹きノズル48・・・から冷却ガスを吹付
け、1次成形品56を素早く冷却する。又は、上吹きノ
ズル47・・・及び下吹きノズル48・・・からホットガスを
吹付け、1次成形品56を熱的に調整する。
FIG. 3C shows a primary molded product 56 surrounding the pin-shaped core 31. After opening the mold, the molded article support block 1 of FIG.
1 is turned 90 degrees as indicated by the arrow, and the pin-shaped core 31 and the primary molded product 56 are moved from the W side to the S side. (D) shows that the cooling gas is blown from the upper blow nozzles 47... And the lower blow nozzles 48... On the S side (the cooling or heating stage 14 in FIG. 1) to quickly cool the primary molded product 56. . Alternatively, hot gas is blown from the upper blow nozzles 47 and the lower blow nozzles 48 to thermally adjust the primary molded product 56.

【0031】図7(a)〜(c)は本発明に係る4ステ
ージ式射出成形装置の第2作用説明図である。(a)
は、E側(図1の第2射出成形ステージ15)にて第2
成形下型部37・第2成形上型部42間に1次成形品5
6を臨ませたことを示す。樹脂通路43に繋がるリング
状の空間が第2キャビティ57であり、この第2キャビ
ティ57へ第2射出装置44にて異種樹脂を射出する。
FIGS. 7A to 7C are views for explaining a second operation of the four-stage injection molding apparatus according to the present invention. (A)
At the E side (the second injection molding stage 15 in FIG. 1).
Primary molded article 5 between the lower molding section 37 and the second upper molding section 42
Indicates that you have entered 6. A ring-shaped space connected to the resin passage 43 is a second cavity 57, and a different injection resin is injected into the second cavity 57 by the second injection device 44.

【0032】(b)は、出来上がった2色成形品と称す
る2次成形品58を示す。型開き後、図1の成形品支持
ブロック11を矢印通り90゜廻し、ピン状コア31を
E側からN側へ移動する。(c)は、N側(図1の成形
品取出しステージ12)において、成形品払出しシリン
ダ49を作動させて成形品引掛け具51を図左へ移動
し、結果、成形品押し具53を矢印の如く横引きし、
2次成形品58をピン状コア31から取出す。
(B) shows a secondary molded product 58 called a completed two-color molded product. After the mold is opened, the molded article support block 11 of FIG. 1 is turned by 90 ° as indicated by the arrow, and the pin-shaped core 31 is moved from the E side to the N side. (C), on the N side (the molded product take-out stage 12 in FIG. 1), the molded product discharge cylinder 49 is operated to move the molded product hooking tool 51 to the left in the figure, and as a result, the molded product pusher 53 is moved to the arrow. Sideways like
The secondary molded product 58 is taken out from the pin-shaped core 31.

【0033】図2に戻って、本発明では上下金型23,
21は回転させない。すなわち、上下金型23,21と
は分離した回転ポスト28及び成形品支持ブロック11
を回転させる。回転ポスト28及び成形品支持ブロック
11は、慣性モーメント(GD2)が十分小さく、回転
アクチエータ32の出力を抑えることができ、慣性力が
小さいのでブレーキイングも容易である。従って、本発
明によれば電動モータ等の回転アクチエータ32の小型
化及び低コスト化が容易に達成できる。
Returning to FIG. 2, in the present invention, the upper and lower molds 23,
21 is not rotated. That is, the rotating post 28 and the molded article support block 11 separated from the upper and lower molds 23 and 21
To rotate. The rotary post 28 and the molded article support block 11 have sufficiently small moment of inertia (GD 2 ), can suppress the output of the rotary actuator 32, and have a small inertial force, so that braking is easy. Therefore, according to the present invention, downsizing and cost reduction of the rotary actuator 32 such as an electric motor can be easily achieved.

【0034】また、図1に戻って、熱容量のごく小さな
ピン状コア31のみを移動させるため、金型の温度に影
響されること無く樹脂が適度に凝固した時点で、成形品
を金型から取出して移動させることができ、サイクルタ
イムを短縮して生産能率を大幅にアップすることが出来
る。また、冷却又は加熱ステージ14では、金型に無関
係に1次成形品を少量の熱媒体(ガス)で効果的に冷却
又は加熱することができる。
Returning to FIG. 1, since only the pin-shaped core 31 having a very small heat capacity is moved, the molded product is removed from the mold when the resin is appropriately solidified without being affected by the temperature of the mold. It can be taken out and moved, shortening the cycle time and greatly increasing production efficiency. In the cooling or heating stage 14, the primary molded product can be effectively cooled or heated with a small amount of heat medium (gas) regardless of the mold.

【0035】図8は本発明に係る2ステージ式射出成形
装置の平面図であり、この2ステージ式射出成形装置で
は、成形品支持ブロック11を中央に配置し、この成形
品支持ブロック11を囲むように、第1射出成形ステー
ジ13と第2射出成形ステージ15をレイアウトしたも
のであり、成形品支持ブロック11を180゜タクトで
廻すことにより、複合成形品としての2次成形品58を
得ることができる。第1射出成形ステージ13並びに第
2射出成形ステージ15の詳細は図1,2で説明済であ
るから、説明を省略する。なお、第1射出成形ステージ
13に対して第2射出成形ステージ15は180゜の位
置に配置することが望ましいが、両ステージ13,15
のなす角度は任意である。
FIG. 8 is a plan view of a two-stage injection molding apparatus according to the present invention. In this two-stage injection molding apparatus, a molded article support block 11 is arranged at the center and surrounds the molded article support block 11. Thus, the first injection molding stage 13 and the second injection molding stage 15 are laid out, and the secondary molded product 58 as a composite molded product is obtained by rotating the molded product support block 11 at 180 ° tact. Can be. Details of the first injection molding stage 13 and the second injection molding stage 15 have been described in FIGS. It is desirable that the second injection molding stage 15 be disposed at a position of 180 ° with respect to the first injection molding stage 13.
The angle formed is arbitrary.

【0036】図9は本発明に係る3ステージ式射出成形
装置の平面図であり、この3ステージ式射出成形装置で
は、成形品支持ブロック11を中央に配置し、この成形
品支持ブロック11を囲むように、第1射出成形ステー
ジ13と第2射出成形ステージ15と成形品取出しステ
ージ12とをレイアウトしたものであり、成形品支持ブ
ロック11を120゜タクトで廻すことにより、複合成
形品としての2次成形品58を得ることができる。第1
射出成形ステージ13、第2射出成形ステージ15並び
に成形品取出しステージ12の詳細は図1〜4で説明済
であるから、説明を省略する。なお、第1射出成形ステ
ージ13、第2射出成形ステージ15及び成形品取出し
ステージ12のなす角度は120゜が望ましいが、これ
らステージ13,15,12のなす角度は任意である。
FIG. 9 is a plan view of a three-stage injection molding apparatus according to the present invention. In this three-stage injection molding apparatus, a molded article support block 11 is arranged at the center and surrounds the molded article support block 11. As described above, the first injection molding stage 13, the second injection molding stage 15, and the molded product take-out stage 12 are laid out. By rotating the molded product support block 11 at 120 ° tact, the composite molded product 2 is formed. The next molded product 58 can be obtained. First
Details of the injection molding stage 13, the second injection molding stage 15, and the molded product take-out stage 12 have been described in FIGS. The angle formed by the first injection molding stage 13, the second injection molding stage 15, and the molded product take-out stage 12 is preferably 120 °, but the angle formed by these stages 13, 15, 12 is arbitrary.

【0037】図10は本発明に係る別の3ステージ式射
出成形装置の平面図であり、この3ステージ式射出成形
装置では、成形品支持ブロック11を中央に配置し、こ
の成形品支持ブロック11を囲むように、第1射出成形
ステージ13と冷却又は加熱ステージ14と第2射出成
形ステージ15とをレイアウトしたものであり、成形品
支持ブロック11を120゜タクトで廻すことにより、
複合成形品としての2次成形品58を得ることができ
る。第1射出成形ステージ13、冷却又は加熱ステージ
14並びに第2射出成形ステージ15の詳細は図1〜4
で説明済であるから、説明を省略する。なお、第1射出
成形ステージ13、冷却又は加熱ステージ14及び第2
射出成形ステージ15のなす角度は120゜が望ましい
が、これらステージ13,14,15のなす角度は任意
である。
FIG. 10 is a plan view of another three-stage injection molding apparatus according to the present invention. In this three-stage injection molding apparatus, a molded article support block 11 is arranged at the center, and The first injection molding stage 13, the cooling or heating stage 14, and the second injection molding stage 15 are laid out so as to surround the molded product support block 11.
A secondary molded product 58 as a composite molded product can be obtained. Details of the first injection molding stage 13, the cooling or heating stage 14, and the second injection molding stage 15 are shown in FIGS.
Therefore, the description is omitted. Note that the first injection molding stage 13, the cooling or heating stage 14, and the second
The angle formed by the injection molding stage 15 is desirably 120 °, but the angle formed by these stages 13, 14 and 15 is arbitrary.

【0038】尚、本実施例では2,3,4ステージ型装
置を例示したが、5ステージ又はそれ以上のステージを
成形品支持ブロック11の廻りにレイアウトするもので
あってもよい。2次成形品は複数の異種材料からなる複
合的成形品又は2色、3色それ以上の多色成形品のいづ
れであってもよい。従って、最終の成形品を複合成形品
と呼ぶ。
In this embodiment, a two-, three-, and four-stage type apparatus is exemplified. However, five or more stages may be laid out around the molded article support block 11. The secondary molded article may be any of a composite molded article composed of a plurality of different materials or a multicolor molded article of two colors, three colors or more. Therefore, the final molded product is called a composite molded product.

【0039】また、1次成形品並びに2次成形品を支え
るピン状コアは、ピン形状に限るものではなく、フォー
ク、爪など成形品をサポートすることができれば、形状
は任意である。さらには、回転ポストは原則として実施
例では縦向きに配置したが、斜め若しくは横向きに配置
することは差支えない。
The pin-shaped core supporting the primary molded product and the secondary molded product is not limited to the pin shape, and may have any shape as long as it can support a molded product such as a fork or a claw. Furthermore, the rotating posts are arranged vertically in principle in the embodiment, but may be arranged obliquely or horizontally.

【0040】[0040]

【発明の効果】本発明は上記構成により次の効果を発揮
する。請求項1は、成形品支持ブロックの周囲に、第1
射出成形ステージと第2射出成形ステージとを配置した
ことを特徴とし、第1成形下型部及び第1成形上型部
と、第2成形下型部及び第2成形上型部は旋回させず
に、成形品支持ブロックを旋回させることで複合成形品
を得る。この様に、重い金型(第1成形下型部及び第1
成形上型部と、第2成形下型部及び第2成形上型部)を
旋回系から分離することにより、回転アクチエータの負
担を軽減することができ、回転アクチエータの小型化が
可能となり、射出成形装置の軽量、コンパクト化を促す
ことができる。加えて、熱容量の大きな金型を旋回系か
ら分離することにより、金型の冷却を待たずに離型を可
能にし、作業能率を向上させることができる。
According to the present invention, the following effects are exhibited by the above configuration. The first aspect of the present invention is the first aspect, wherein the first
The injection molding stage and the second injection molding stage are arranged, and the first molding lower mold part and the first molding upper mold part and the second molding lower mold part and the second molding upper mold part are not rotated. Then, the composite molded product is obtained by rotating the molded product support block. As described above, the heavy mold (the first molding lower mold part and the first molding
By separating the upper molding part, the second lower molding part and the second upper molding part) from the swivel system, the load on the rotary actuator can be reduced, and the rotary actuator can be reduced in size. Lightening and compactness of the molding device can be promoted. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, and the work efficiency can be improved.

【0041】請求項2では、成形品支持ブロックの周囲
に、第1射出成形ステージと第2射出成形ステージと成
形品取出しステージとをこの順に配置したことを特徴と
し、重い金型(第1成形下型部及び第1成形上型部と、
第2成形下型部及び第2成形上型部)を旋回系から分離
することにより、回転アクチエータの負担を軽減する。
加えて、熱容量の大きな金型を旋回系から分離すること
により、金型の冷却を待たずに離型を可能にし、作業能
率を向上させる。3つのステージを成形品支持ブロック
の周囲に配置することにより、各ステージの点検、管理
が容易になる。
According to a second aspect of the present invention, a first injection molding stage, a second injection molding stage, and a molded product take-out stage are arranged around the molded product support block in this order, and a heavy mold (the first molded stage) is provided. A lower mold part and a first molded upper mold part;
By separating the second lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced.
In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency. By arranging the three stages around the molded article support block, inspection and management of each stage becomes easy.

【0042】そして、成形品取出しステージを第1・第
2射出成形ステージとは別に設けたので、複合成形品を
射出成形に並行して取り出すことができ、生産能率を上
げることが出来る。
Since the molded product take-out stage is provided separately from the first and second injection molding stages, the composite molded product can be taken out in parallel with the injection molding, and the production efficiency can be increased.

【0043】請求項3では、成形品支持ブロックの周囲
に、第1射出成形ステージと冷却又は加熱ステージと第
2射出成形ステージとをこの順に配置したことを特徴と
し、重い金型(第1成形下型部及び第1成形上型部と、
第2成形下型部及び第2成形上型部)を旋回系から分離
することにより、回転アクチエータの負担を軽減する。
加えて、熱容量の大きな金型を旋回系から分離すること
により、金型の冷却を待たずに離型を可能にし、作業能
率を向上させる。3つのステージを成形品支持ブロック
の周囲に配置することにより、各ステージの点検、管理
が容易になる。そして、第1成形下型部及び第1成形上
型部から離型した1次成形品を直接冷却又は加熱する。
強制冷却することでサイクルタイムを更に短縮すること
ができる。強制加熱することで熱的調整が可能となる。
According to a third aspect of the present invention, a first injection molding stage, a cooling or heating stage, and a second injection molding stage are arranged in this order around a molded product support block. A lower mold part and a first molded upper mold part;
By separating the second lower mold section and the second upper mold section) from the revolving system, the burden on the rotary actuator is reduced.
In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency. By arranging the three stages around the molded article support block, inspection and management of each stage becomes easy. Then, the primary molded product released from the first molding lower mold part and the first molding upper mold part is directly cooled or heated.
The cycle time can be further reduced by forcibly cooling. Thermal adjustment becomes possible by forcibly heating.

【0044】請求項4では、成形品支持ブロックの周囲
に、前記第1射出成形ステージと冷却又は加熱ステージ
と第2射出成形ステージと成形品取出しステージとをこ
の順に配置したことを特徴とし、第1成形下型部及び第
1成形上型部と、第2成形下型部及び第2成形上型部は
旋回させずに、成形品支持ブロックを旋回させることで
複合成形品を得る。重い金型(第1成形下型部及び第1
成形上型部と、第2成形下型部及び第2成形上型部)を
旋回系から分離することにより、回転アクチエータの負
担を軽減する。加えて、熱容量の大きな金型を旋回系か
ら分離することにより、金型の冷却を待たずに離型を可
能にし、作業能率を向上させる。
According to a fourth aspect of the present invention, the first injection molding stage, the cooling or heating stage, the second injection molding stage, and the molded product take-out stage are arranged around the molded product support block in this order. The composite molded product is obtained by rotating the molded product support block without rotating the first molded lower mold portion and the first molded upper mold portion and the second molded lower mold portion and the second molded upper mold portion. Heavy mold (1st molding lower mold part and 1st molding
By separating the upper mold portion, the second lower mold portion, and the second upper mold portion) from the rotating system, the burden on the rotary actuator is reduced. In addition, by separating the mold having a large heat capacity from the rotating system, the mold can be released without waiting for the cooling of the mold, thereby improving the work efficiency.

【0045】4つのステージを成形品支持ブロックの周
囲に配置することにより、各ステージの点検、管理が容
易になる。そして、成形品取出しステージを第1・第2
射出成形ステージとは別に設けたので、複合成形品を射
出成形に並行して取り出すことができ、生産能率を上げ
ることが出来る。さらには、第1成形下型部及び第1成
形上型部から離型した1次成形品を直接冷却又は加熱す
る。強制冷却することでサイクルタイムを更に短縮する
ことができる。強制加熱することで熱的調整が可能とな
る。
By arranging the four stages around the molded article support block, inspection and management of each stage are facilitated. Then, the molded product take-out stage is changed to the first and second stages.
Since it is provided separately from the injection molding stage, the composite molded product can be taken out in parallel with the injection molding, and the production efficiency can be increased. Further, the primary molded product released from the first molding lower mold part and the first molding upper mold part is directly cooled or heated. The cycle time can be further reduced by forcibly cooling. Thermal adjustment becomes possible by forcibly heating.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る複合成形品の射出成形装置の平面
レイアウト図
FIG. 1 is a plan layout view of an injection molding apparatus for a composite molded article according to the present invention.

【図2】本発明に係る4ステージ式射出成形装置の断面
図(図1の2−2線断面図に相当)
FIG. 2 is a sectional view of a four-stage injection molding apparatus according to the present invention (corresponding to a sectional view taken along line 2-2 in FIG. 1);

【図3】図2の作用図FIG. 3 is an operation diagram of FIG. 2;

【図4】本発明に係る4ステージ式射出成形装置の別の
断面図(図1の4−4線断面図に相当)
4 is another sectional view of the four-stage injection molding apparatus according to the present invention (corresponding to a sectional view taken along line 4-4 in FIG. 1).

【図5】図4の作用図FIG. 5 is an operation diagram of FIG. 4;

【図6】本発明に係る4ステージ式射出成形装置の第1
作用説明図
FIG. 6 shows a first example of a four-stage injection molding apparatus according to the present invention.
Action explanation diagram

【図7】本発明に係る4ステージ式射出成形装置の第2
作用説明図
FIG. 7 shows a second example of the four-stage injection molding apparatus according to the present invention.
Action explanation diagram

【図8】本発明に係る2ステージ式射出成形装置の平面
FIG. 8 is a plan view of a two-stage injection molding apparatus according to the present invention.

【図9】本発明に係る3ステージ式射出成形装置の平面
FIG. 9 is a plan view of a three-stage injection molding apparatus according to the present invention.

【図10】本発明に係る別の3ステージ式射出成形装置
の平面図
FIG. 10 is a plan view of another three-stage injection molding apparatus according to the present invention.

【符号の説明】[Explanation of symbols]

10…複合成形品の射出成形装置、11…成形品支持ブ
ロック、12…成形品取出しステージ、13…第1射出
成形ステージ、14…冷却又は加熱ステージ、15…第
2射出成形ステージ、32…回転アクチエータ、36…
第1成形下型部、37…第2成形下型部、38…第1成
形上型部、41…第1射出装置、42…第2成形上型
部、44…第2射出装置、47…上吹きノズル、48…
下吹きノズル、56…1次成形品、58…複合成形品と
しての2次成形品。
DESCRIPTION OF SYMBOLS 10 ... Injection molding apparatus of a composite molded article, 11 ... Molded article support block, 12 ... Molded article removal stage, 13 ... 1st injection molding stage, 14 ... Cooling or heating stage, 15 ... 2nd injection molding stage, 32 ... Rotation Actuator, 36 ...
First molding lower mold part, 37 ... second molding lower mold part, 38 ... first molding upper mold part, 41 ... first injection device, 42 ... second molding upper mold part, 44 ... second injection device, 47 ... Top blow nozzle, 48 ...
Lower blow nozzle, 56: primary molded product, 58: secondary molded product as a composite molded product.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F202 AG03 AH33 CA11 CB01 CB28 CC10 CN01 CN05 CN21 4F206 AG03 AH33 JA07 JB28 JL02 JN12 JN43 JQ81 JT06  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F202 AG03 AH33 CA11 CB01 CB28 CC10 CN01 CN05 CN21 4F206 AG03 AH33 JA07 JB28 JL02 JN12 JN43 JQ81 JT06

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 1次成形品にこの成形品を構成する樹脂
とは異種の樹脂を被てなる複合成形品を得る射出成形装
置において、 この射出成形装置は、1次成形品並びに複合成形品を支
えつつ旋回させる成形品支持ブロックと、1次成形品を
成形するための第1成形下型部、第1成形上型部及びこ
の第1成形下型部・第1成形上型部間に樹脂を射出する
第1射出装置からなる第1射出成形ステージと、1次成
形品に異種の樹脂を被せるための第2成形下型部、第2
成形上型部及びこの第2成形下型部・第2成形上型部間
に異種の樹脂を射出する第2射出装置とからなる第2射
出成形ステージとを構成要素とし、 前記成形品支持ブロックの周囲に、前記第1射出成形ス
テージと第2射出成形ステージとを配置したことを特徴
とする複合成形品の射出成形装置。
1. An injection molding apparatus for obtaining a composite molded product in which a primary molded product is covered with a resin different from the resin constituting the molded product, the injection molding device comprising a primary molded product and a composite molded product Molded product support block for turning while supporting the first molded product, a first molded lower mold portion for molding a primary molded product, a first molded upper mold portion, and between the first molded lower mold portion and the first molded upper mold portion. A first injection molding stage composed of a first injection device for injecting a resin, a second molding lower mold portion for covering a primary molded product with a different kind of resin,
A second injection molding stage comprising a molding upper mold portion and a second injection device for injecting a different kind of resin between the second molding lower mold portion and the second molding upper mold portion; Wherein the first injection molding stage and the second injection molding stage are disposed around the injection molding apparatus.
【請求項2】 1次成形品にこの成形品を構成する樹脂
とは異種の樹脂を被てなる複合成形品を得る射出成形装
置において、 この射出成形装置は、1次成形品並びに複合成形品を支
えつつ旋回させる成形品支持ブロックと、1次成形品を
成形するための第1成形下型部、第1成形上型部及びこ
の第1成形下型部・第1成形上型部間に樹脂を射出する
第1射出装置からなる第1射出成形ステージと、1次成
形品に異種の樹脂を被せるための第2成形下型部、第2
成形上型部及びこの第2成形下型部・第2成形上型部間
に異種の樹脂を射出する第2射出装置とからなる第2射
出成形ステージと、出来上がった複合成形品を取出す成
形品取出しステージとを構成要素とし、 前記成形品支持ブロックの周囲に、前記第1射出成形ス
テージと第2射出成形ステージと成形品取出しステージ
とをこの順に配置したことを特徴とする複合成形品の射
出成形装置。
2. An injection molding apparatus for obtaining a composite molded article in which a primary molded article is covered with a resin different from the resin constituting the molded article, the injection molding apparatus comprising a primary molded article and a composite molded article Molded product support block for turning while supporting the first molded product, a first molded lower mold portion for molding a primary molded product, a first molded upper mold portion, and between the first molded lower mold portion and the first molded upper mold portion. A first injection molding stage composed of a first injection device for injecting a resin, a second molding lower mold portion for covering a primary molded product with a different kind of resin,
A second injection molding stage comprising a molding upper mold portion, a second molding lower mold portion, and a second injection device for injecting a different kind of resin between the second molding upper mold portion, and a molded product for taking out the completed composite molded product A take-out stage as a component, and wherein the first injection molding stage, the second injection-molding stage, and the take-out stage are arranged in this order around the molded product support block. Molding equipment.
【請求項3】 1次成形品にこの成形品を構成する樹脂
とは異種の樹脂を被てなる複合成形品を得る射出成形装
置において、 この射出成形装置は、1次成形品並びに複合成形品を支
えつつ旋回させる成形品支持ブロックと、1次成形品を
成形するための第1成形下型部、第1成形上型部及びこ
の第1成形下型部・第1成形上型部間に樹脂を射出する
第1射出装置からなる第1射出成形ステージと、一次成
形品を強制冷却する若しくは加熱する冷却又は加熱ステ
ージと、冷却又は加熱処理した1次成形品に異種の樹脂
を被せるための第2成形下型部、第2成形上型部及びこ
の第2成形下型部・第2成形上型部間に異種の樹脂を射
出する第2射出装置とからなる第2射出成形ステージと
を構成要素とし、 前記成形品支持ブロックの周囲に、前記第1射出成形ス
テージと冷却又は加熱ステージと第2射出成形ステージ
とをこの順に配置したことを特徴とする複合成形品の射
出成形装置。
3. An injection molding apparatus for obtaining a composite molded article in which a primary molded article is covered with a resin different from the resin constituting the molded article, the injection molding apparatus comprising a primary molded article and a composite molded article Molded product support block for turning while supporting the first molded product, a first molded lower mold portion for molding a primary molded product, a first molded upper mold portion, and between the first molded lower mold portion and the first molded upper mold portion. A first injection molding stage comprising a first injection device for injecting a resin, a cooling or heating stage for forcibly cooling or heating the primary molded product, and a different resin for covering the cooled or heat-treated primary molded product. A second injection molding stage including a second molding lower mold part, a second molding upper mold part, and a second injection device for injecting a different kind of resin between the second molding lower mold part and the second molding upper mold part. As a component, around the molded article support block, Composite molded injection molding apparatus for the injection molding stage cooling or heating stage and the second injection molding stage, characterized in that arranged in this order.
【請求項4】 1次成形品にこの成形品を構成する樹脂
とは異種の樹脂を被てなる複合成形品を得る射出成形装
置において、 この射出成形装置は、1次成形品並びに複合成形品を支
えつつ旋回させる成形品支持ブロックと、1次成形品を
成形するための第1成形下型部、第1成形上型部及びこ
の第1成形下型部・第1成形上型部間に樹脂を射出する
第1射出装置からなる第1射出成形ステージと、一次成
形品を強制冷却する若しくは加熱する冷却又は加熱ステ
ージと、冷却又は加熱処理した1次成形品に異種の樹脂
を被せるための第2成形下型部、第2成形上型部及びこ
の第2成形下型部・第2成形上型部間に異種の樹脂を射
出する第2射出装置とからなる第2射出成形ステージ
と、出来上がった複合成形品を取出す成形品取出しステ
ージとを構成要素とし、 前記成形品支持ブロックの周囲に、前記第1射出成形ス
テージと冷却又は加熱ステージと第2射出成形ステージ
と成形品取出しステージとをこの順に配置したことを特
徴とする複合成形品の射出成形装置。
4. An injection molding apparatus for obtaining a composite molded product in which a primary molded product is covered with a resin different from the resin constituting the molded product, wherein the injection molded device comprises a primary molded product and a composite molded product Molded product support block for turning while supporting the first molded product, a first molded lower mold portion for molding a primary molded product, a first molded upper mold portion, and between the first molded lower mold portion and the first molded upper mold portion. A first injection molding stage comprising a first injection device for injecting a resin, a cooling or heating stage for forcibly cooling or heating the primary molded product, and a different resin for covering the cooled or heat-treated primary molded product. A second injection molding stage including a second molding lower mold part, a second molding upper mold part, and a second injection device for injecting a different kind of resin between the second molding lower mold part and the second molding upper mold part; A molded product take-out stage for taking out the completed composite molded product As a component, a composite molded product characterized in that the first injection molding stage, the cooling or heating stage, the second injection molding stage, and the molded product take-out stage are arranged in this order around the molded product support block. Injection molding equipment.
JP2000114017A 2000-04-14 2000-04-14 Compound molding injection molding equipment Expired - Fee Related JP3685976B2 (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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JP3685976B2 JP3685976B2 (en) 2005-08-24

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ID=18625893

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100849533B1 (en) 2006-07-26 2008-07-31 (주) 우성정공 multi component injection mold
CN102001153A (en) * 2010-11-03 2011-04-06 厦门建霖工业有限公司 Production equipment of injection products and product process thereof
CN104760195A (en) * 2015-03-14 2015-07-08 台州市黄岩技佳模具有限公司 Double-color die of bowl-shaped injection-moulded member
CN111976094A (en) * 2020-06-04 2020-11-24 湖南工业大学 Multicolor packaging bottle cap forming device and process thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100849533B1 (en) 2006-07-26 2008-07-31 (주) 우성정공 multi component injection mold
CN102001153A (en) * 2010-11-03 2011-04-06 厦门建霖工业有限公司 Production equipment of injection products and product process thereof
CN104760195A (en) * 2015-03-14 2015-07-08 台州市黄岩技佳模具有限公司 Double-color die of bowl-shaped injection-moulded member
CN104760195B (en) * 2015-03-14 2017-04-19 台州市黄岩技佳模具有限公司 Double-color die of bowl-shaped injection-moulded member
CN111976094A (en) * 2020-06-04 2020-11-24 湖南工业大学 Multicolor packaging bottle cap forming device and process thereof

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