JP2001276652A - Dust collector cleaning brush - Google Patents
Dust collector cleaning brushInfo
- Publication number
- JP2001276652A JP2001276652A JP2000100860A JP2000100860A JP2001276652A JP 2001276652 A JP2001276652 A JP 2001276652A JP 2000100860 A JP2000100860 A JP 2000100860A JP 2000100860 A JP2000100860 A JP 2000100860A JP 2001276652 A JP2001276652 A JP 2001276652A
- Authority
- JP
- Japan
- Prior art keywords
- dust
- cleaning brush
- long
- bristle material
- brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Landscapes
- Brushes (AREA)
- Electrostatic Separation (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は集塵装置内部の壁面
や電気集塵機の電極表面等の面等に付着した塵を掃き落
とすための集塵装置の清掃用ブラシに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a brush for cleaning a dust collecting device for sweeping dust adhered to a wall surface inside a dust collecting device or a surface such as an electrode surface of an electric dust collector.
【0002】[0002]
【従来の技術】従来、電気集塵機などの集塵装置におい
ては、集塵室内に粉塵等を含む空気を導入し、集塵室内
に配置された高電圧の電極板の集塵面(電極面)に粉塵
を付着させた後、回転する清掃用ブラシを集塵面に当て
て、付着した粉塵を集塵電から除去することが行われて
いる。このような集塵面等の清掃を行うための清掃用ブ
ラシに関して、例えば、以下のような技術が知られてい
る。 (1)実開昭60-34363号公報(以下イ号公報と
いう)には、集塵面の両面に相対向して所定の接触圧を
保って接触した一対のワイヤブラシ(清掃用ブラシ)、
同ワイヤブラシを集塵室外に設置した駆動装置により回
転させる回転手段、同ワイヤブラシを上下方向に移動さ
せる手動手段、同ワイヤブラシの放電極側の外周をかこ
む非導電体のカバーとからなる電気集塵機の清掃手段が
提案されている。 (2)特開昭58-139751号公報(以下ロ号公報
という)には、電気集塵機の電極面の上下にそれぞれ配
置された駆動及び従動ホイールと、該上下ホイール間に
張設されたチェーンベルトと、該チェーンベルトに接続
された清掃用ブラシとを有する集塵機が開示されてい
る。 (3)特公表平5-508489号公報(以下ハ号公報
という)には、静電写真型の複写機等におけるトナー粒
子の付着した電極面の清掃において、電極面に先端が揺
動するスクレーパを配置し、このスクレーパの先端部を
清掃用ブラシを介して電極面に押圧し、電極面に付着し
た粒子を除去する技術が示されている。2. Description of the Related Art Conventionally, in a dust collecting device such as an electric dust collector, air containing dust or the like is introduced into a dust collecting chamber, and a dust collecting surface (electrode surface) of a high-voltage electrode plate disposed in the dust collecting chamber. After adhering dust to the dust, a rotating cleaning brush is applied to the dust collecting surface to remove the adhering dust from the dust collector. For example, the following technology is known as a cleaning brush for cleaning such a dust collecting surface. (1) Japanese Utility Model Application Laid-Open No. 60-34363 (hereinafter referred to as “A”) discloses a pair of wire brushes (cleaning brushes) that are in contact with both surfaces of a dust collecting surface while maintaining a predetermined contact pressure.
Rotation means for rotating the wire brush by a driving device installed outside the dust collection chamber, manual means for moving the wire brush in the vertical direction, and a non-conductive cover surrounding the discharge electrode side of the wire brush. Cleaning means for dust collectors have been proposed. (2) Japanese Patent Application Laid-Open No. 58-139751 (hereinafter referred to as "B") discloses a driving and driven wheel disposed above and below an electrode surface of an electrostatic precipitator, and a chain belt stretched between the upper and lower wheels. And a dust collector having a cleaning brush connected to the chain belt. (3) Japanese Patent Application Laid-Open No. 5-508489 (hereinafter referred to as "C") discloses a scraper in which the tip swings on the electrode surface when cleaning the electrode surface on which toner particles adhere in an electrophotographic copying machine or the like. A technique is disclosed in which the tip of the scraper is pressed against the electrode surface via a cleaning brush to remove particles attached to the electrode surface.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、前記従
来の集塵装置の清掃用ブラシにおいては、以下のような
課題を有していた。即ち、 (1)イ〜ハ号公報に記載の清掃用ブラシを用いる技術
では、回転するブラシの間に粉塵などの粒子が溜って目
詰まりし、充分な清掃効果を発揮し得ないという問題点
があった。 (2)ブラシの先端には過度の負荷が掛かるので、塑性
変形を生じて曲がったままになりやすく、一旦このよう
な塑性変形が生じると清掃効果が著しく低下すると共
に、ブラシ自体の寿命が短くなるという問題点があっ
た。 (3)水などを用いて装置の洗浄を行うような場合に
は、ブラシにこびりついて付着した粉塵を除去すること
が困難であるという問題点があった。 (4)ロ号公報に記載された清掃用ブラシを上下に駆動
させて清掃を行う技術では、清掃用ブラシを動かす範囲
が大きくなるために、全体を大型にしなければならない
という問題点があった。 (5)ハ号公報に記載された技術では、スクレーパの先
端が電極面に押圧されるので、電極面を傷つけやすいと
いう問題点があった。However, the conventional brush for cleaning a dust collector has the following problems. That is, (1) In the technique using the cleaning brush described in Japanese Patent Application Laid-Open Nos. A to C, there is a problem that particles such as dust are accumulated between the rotating brushes and are clogged, so that a sufficient cleaning effect cannot be exerted. was there. (2) Since an excessive load is applied to the tip of the brush, it is likely to bend due to plastic deformation, and once such plastic deformation occurs, the cleaning effect is significantly reduced and the life of the brush itself is shortened. There was a problem of becoming. (3) In the case where the apparatus is washed using water or the like, there is a problem that it is difficult to remove dust adhering to the brush. (4) In the technique of performing cleaning by driving the cleaning brush up and down described in Japanese Patent Application Laid-Open Publication No. H8-150, there is a problem that the entire area must be large because the range of movement of the cleaning brush is large. . (5) In the technique described in Japanese Patent Application Laid-Open Publication No. H08-27139, since the tip of the scraper is pressed against the electrode surface, there is a problem that the electrode surface is easily damaged.
【0004】本発明は上記従来の課題を解決するもの
で、ブラシに粉塵などの粒子が溜って目詰まりすること
がなく充分な清掃効果を維持させると共に、ブラシの先
端における負荷を減少させてブラシ及び電極面の寿命を
高めることができ、洗浄が容易で、コンパクトな装置構
成とすることも可能な集塵装置の清掃用ブラシを提供す
ることを目的とする。SUMMARY OF THE INVENTION The present invention solves the above-mentioned conventional problems, and maintains a sufficient cleaning effect without causing particles such as dust to accumulate in a brush and clogging, and reduces a load on a brush tip to reduce the brush. Further, an object of the present invention is to provide a cleaning brush for a dust collecting device, which can increase the life of an electrode surface, is easy to clean, and can have a compact device configuration.
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に本発明は以下の構成を有している。請求項1に記載の
発明は、集塵装置の内壁面や集塵面に当接して回転し、
前記内壁面や集塵面に付着した塵を掃き落とす集塵装置
の清掃用ブラシであって、前記集塵面や内壁の面に平行
に配置される回転軸と、前記回転軸の円柱面に形成され
る長植毛部に植毛される第1の線毛材と、前記長植毛部
に隣接して形成される短植毛部に植毛され、前記第1の
線毛材より短い第2の線毛材とを有して構成されてい
る。これによって以下の作用が得られる。即ち、 (a)長短2種類の長さの線毛材が植えられた長植毛部
と短植毛部とを有しているので、線毛材の先端で掃き落
とされる粉塵などの粒子が長短2種類の線毛材の段差と
集塵面とによって形成される空間に一旦捕捉され、回転
に伴って集塵面から先端が外れることによって、これら
の粒子が掃き出されるので、粒子の付着による目詰まり
を起こすことなく清掃効果を良好に維持させることがで
きる。 (b)長植毛部に植毛された第1の線毛材は、その周囲
の第2の線毛材とによって形成される段差を有している
ので、集塵面に先端が接触しても、過大な負荷が掛かる
ことがない。また、この先端が回転して集塵面と離れる
と、周囲から拘束されることない自由状態となるため、
曲がった状態の先端がすぐにもとの状態に弾性的に回復
して、曲がり癖の発生による先端部の寿命低下を効果的
に抑制することができる。 (c)水などを併用して電極面等の集塵面や内壁面の洗
浄を行うような場合には、集塵面とこれに接触する線毛
材の先端とこれに隣接する短い線毛材との間に空間がで
きるので、水捌けを良くして、洗浄効果を向上させるこ
とができる。 (d)段差部のない従来の清掃用ブラシを用いる場合よ
りも線毛材の使用量を減らせるので、集塵装置の清掃用
ブラシを安価に製造することができる。 (e)清掃用ブラシを回転させる際、集塵面等との接触
面積が減るので、摩擦抵抗を減少させてエネルギーコス
トを削減することができ、経済的な稼動が可能になる。In order to achieve the above object, the present invention has the following arrangement. The invention according to claim 1 rotates in contact with the inner wall surface or the dust collecting surface of the dust collecting device,
A cleaning brush for a dust collection device that sweeps down dust adhered to the inner wall surface and the dust collecting surface, wherein a rotating shaft disposed parallel to the dust collecting surface and the inner wall surface, and a cylindrical surface of the rotating shaft. A first bristle material planted in the formed long flocking portion, and a second bristle planted in the short flocking portion formed adjacent to the long flocking portion and shorter than the first bristle material And a material. As a result, the following operation is obtained. (A) Since it has a long flocked portion and a short flocked portion in which two types of long and short lengths of fili material are planted, particles such as dust swept off at the tip of the fili material have a length of two short and long. These particles are once trapped in the space formed by the step of the type of wire material and the dust collecting surface, and when the tip comes off from the dust collecting surface with the rotation, these particles are swept out. A good cleaning effect can be maintained without clogging. (B) Since the first bristle material planted in the long flocking portion has a step formed by the surrounding second bristle material, even if the tip contacts the dust collecting surface, No excessive load is applied. Also, when this tip rotates and separates from the dust collection surface, it will be in a free state without being constrained from the surroundings,
The bent front end is elastically restored to the original state immediately, and it is possible to effectively suppress a reduction in the life of the front end portion due to the occurrence of a bending habit. (C) In the case where the dust collecting surface such as the electrode surface and the inner wall surface are washed together with water or the like, the dust collecting surface, the tip of the bristle material in contact with the dust collecting surface and the short bristle adjacent thereto Since a space is formed between the material and the material, it is possible to improve drainage and improve a cleaning effect. (D) Since the amount of the bristle material used can be reduced as compared with the case where the conventional cleaning brush having no step is used, the cleaning brush of the dust collecting device can be manufactured at low cost. (E) When the cleaning brush is rotated, the contact area with the dust collecting surface or the like is reduced, so that the frictional resistance can be reduced, the energy cost can be reduced, and economical operation can be performed.
【0006】ここで、回転軸はその外径が50〜100
mm、好ましくは55〜65mm、長さが300〜20
00mm、好ましくは500〜800mmの金属製のパ
イプ又は中実棒であって、この円柱状の面には、長短2
種類の長さの線毛材がそれぞれ植毛される長植毛部と短
植毛部とを交互に有している。回転軸は電気集塵機の電
極面(集塵面)に平行に所定間隔を有して、又は所定の
圧力が負荷されて電極面に押しつけられ、モータ等を含
む駆動装置によって回転するようになっている。長短の
2種類の長さの線毛材は、その太さが0.01〜1.5
mm、好ましくは0.1〜0.8mmであって、長い方
が40〜90mm、短い方が15〜50mmの長さであ
る。この太さが0.1mmより細くなるにつれ、線毛材
が互いにもつれ易くなり、耐用性が低下する傾向にあ
り、逆に0.8mmを越えるにつれ、材質にもよるが、
線毛材が硬くなり過ぎて、電極板を傷つける傾向があ
る。これらの傾向は太さが0.01mmより小さくなる
か、又は1.5mmを越えるとさらに顕著になる。この
線毛材には、炭素含有量の比較的少ないSUS316L
等のステンレスや鋼鉄、その他の非鉄合金、合成樹脂な
どを素材として製造された線材や繊維状のものを使用で
きる。特にローカーボンの低炭素鋼を線毛材に用いた場
合は、ブラシ先端の柔軟性が増し、長寿命化を図ること
ができるので好ましい。なお、長短2種類の線毛材の材
質や太さを必要に応じて、異ならせることもでき、これ
によって、電極面に植毛材の先端を当接させて回転させ
るときの摩擦抵抗の大きさや、粉塵粒子の掻き落とし効
率を調整することができる。Here, the rotating shaft has an outer diameter of 50 to 100.
mm, preferably 55 to 65 mm, and a length of 300 to 20
A metal pipe or solid rod of 00 mm, preferably 500 to 800 mm, having a long and short 2
The bristle material of different lengths has alternately long flocked portions and short flocked portions on which flock is planted. The rotating shaft is pressed against the electrode surface at a predetermined interval in parallel with the electrode surface (dust collection surface) of the electric precipitator or under a predetermined pressure, and is rotated by a driving device including a motor or the like. I have. The bristle material of two types of length, short and long, has a thickness of 0.01 to 1.5.
mm, preferably 0.1 to 0.8 mm, the longer one being 40 to 90 mm and the shorter one being 15 to 50 mm. As the thickness becomes thinner than 0.1 mm, the bristle materials tend to be entangled with each other, and the durability tends to decrease. Conversely, as the thickness exceeds 0.8 mm, depending on the material,
The fibrous material becomes too hard and tends to damage the electrode plate. These tendencies become more remarkable when the thickness becomes smaller than 0.01 mm or exceeds 1.5 mm. This wire material includes SUS316L having a relatively low carbon content.
Wires and fibrous materials manufactured using stainless steel, steel, other non-ferrous alloys, synthetic resins, and the like as materials can be used. In particular, it is preferable to use low-carbon low-carbon steel as the bristle material, since the flexibility at the tip of the brush increases and the life can be extended. In addition, the material and thickness of the two types of bristle material can be made different as necessary, so that the magnitude of the frictional resistance when the tip of the flock material contacts the electrode surface and rotates. In addition, the efficiency of scraping dust particles can be adjusted.
【0007】回転軸の面上に交互に設けられる長植毛部
及び短植毛部は、回転軸の軸方向から見て、その円周上
に交互に所定の角度、例えば1〜15度の角度範囲でそ
れぞれの一単位を形成させるが、回転軸の軸方向の長さ
に沿って所定長さに分割して、長植毛部と短植毛部とを
交互に配列するようにしてもよい。また、長植毛部及び
短植毛部は回転軸の面上に矩形状に配置する必要はな
く、円柱面にテープを巻きつけるように螺旋状にそれぞ
れを配置することも可能である。これらの配列の調整に
よっても、粉塵粒子の除去効率と目詰まりの程度等をバ
ランスさせることができる。例えば、粉塵粒子の除去効
率を上げたい場合には、長植毛部の全体面積に対する割
合を高くし、目詰まりを防止させたい場合には、短植毛
部の比率を多くする等の調整を行うことにより所望の効
果を発揮させることができる。[0007] The long flocking portion and the short flocking portion alternately provided on the surface of the rotating shaft alternately have a predetermined angle, for example, an angle range of 1 to 15 degrees on the circumference thereof when viewed from the axial direction of the rotating shaft. Each unit is formed in the above manner, but the unit may be divided into a predetermined length along the axial length of the rotating shaft, and the long flocking portions and the short flocking portions may be alternately arranged. In addition, the long flocking portion and the short flocking portion do not need to be arranged in a rectangular shape on the surface of the rotating shaft, and may be spirally arranged so as to wind a tape around a cylindrical surface. By adjusting these arrangements, the dust particle removal efficiency and the degree of clogging can be balanced. For example, if you want to increase the efficiency of removing dust particles, increase the ratio of the long flocked portion to the entire area, and if you want to prevent clogging, make adjustments such as increasing the ratio of short flocked portions. Thus, a desired effect can be exhibited.
【0008】請求項2に記載の集塵装置の清掃用ブラシ
は、請求項1において、前記第1の線毛材の長さ(H)
と前記第2の線毛材の長さ(L)との比(H/L)が、
1.2〜2.5であるように構成されている。これによ
って請求項1の作用に加えて以下の作用が得られる。即
ち、 (a)長植毛部と短植毛部との境界線上に所定長さの段
差を形成できるので、この段差及び電極面などの集塵面
との間に空間を形成させて、電極面と当接する方向で所
定量の粉塵粒子を捕捉し、電極面の反対側に回転したと
きに粉塵粒子を放出させることができ、全体の清掃効率
をさらに向上させることができる。 (b)長植毛部に植毛される第1の線毛材群の先端周囲
に所定の空間が確保されるので、電極面に接して曲げら
れた線毛材の先端が、回転軸が回転して電極面から開放
されたときに容易にもとの真っ直ぐな状態に復帰し、変
形癖が残るのを防止でき、線毛材の耐用性を高めて寿命
を維持させることができる。ここで、第1の線毛材の長
さ(H)と前記第2の線毛材の長さ(L)との比(H/
L)が1.2より少ないと、粉塵粒子を捕捉するための
充分な空間を確保するのが困難となる。逆に比(H/
L)が2.5を越えると、第1の線毛材を隣接する第2
の線毛材で効果的に支持するのが困難となると共に、線
毛材同士が互いに絡まり合うようになって、第1の線毛
材の耐久性が著しく低下するので好ましくない。According to a second aspect of the present invention, there is provided the cleaning brush for the dust collecting apparatus according to the first aspect, wherein the length (H) of the first bristle material is used.
And the ratio (H / L) of the length and the length (L) of the second bristle material,
It is configured to be 1.2 to 2.5. Thereby, the following operation is obtained in addition to the operation of the first aspect. (A) Since a step of a predetermined length can be formed on the boundary between the long flocking portion and the short flocking portion, a space is formed between the step and a dust collecting surface such as an electrode surface, and a space is formed between the step and the electrode surface. A predetermined amount of dust particles can be captured in the contact direction, and can be discharged when rotated to the opposite side of the electrode surface, so that the overall cleaning efficiency can be further improved. (B) Since a predetermined space is secured around the tip of the first bristle material group planted in the long flocking portion, the tip of the bent bristle material in contact with the electrode surface rotates the rotating shaft. When released from the electrode surface, it can easily return to the original straight state, prevent the deformation habit from remaining, and increase the durability of the wire material and maintain its life. Here, the ratio of the length (H) of the first bristle material to the length (L) of the second bristle material (H /
When L) is less than 1.2, it is difficult to secure a sufficient space for capturing dust particles. Conversely, the ratio (H /
When L) exceeds 2.5, the first bristle material is
It is difficult to effectively support the first bristle material, and the bristle materials become entangled with each other, which significantly reduces the durability of the first bristle material.
【0009】請求項3に記載の集塵装置の清掃用ブラシ
は、請求項1又は2において、前記第1の線毛材及び前
記第2の線毛材がそれぞれ植え付けられる前記長植毛部
と前記短植毛部とが互いに隣接した細長の帯状領域を有
し、前記帯状領域が前記回転軸の円柱面に螺旋状に巻き
つけられるように形成されて構成されている。これによ
って請求項1又は2の作用に加えて以下の作用が得られ
る。即ち (a)線毛材の先端で掃き落とされた粉塵粒子は螺旋状
に形成された前記段差に沿って回転軸の軸心方向に移動
して、回転軸の端部側から効率的に排除することができ
る。これによって、粉塵が植毛材に付着して目詰まりを
起こすのを防止して粉塵の除去効率を常時良好に維持さ
せることができる。 (b)植毛材の先端における負荷を効果的に減少させて
植毛材及び電極板の寿命を高めることができる。 (c)螺旋状の段差の部分及び植毛部の周囲に水の排水
流路が形成されるので、水の流れがよくなり、湿式によ
る集塵処理や装置の洗浄を行う際にその効率を高めるこ
とができる。According to a third aspect of the present invention, there is provided a cleaning brush for a dust collecting apparatus according to the first or second aspect, wherein the first bristle material and the second bristle material are respectively planted, and the long flocking portion. The short flocking portion has an elongated band-shaped region adjacent to each other, and the band-shaped region is formed so as to be spirally wound around the cylindrical surface of the rotating shaft. Thereby, the following operation is obtained in addition to the operation of the first or second aspect. That is, (a) the dust particles swept down at the tip of the fibrous material move in the axial direction of the rotating shaft along the spirally formed step, and are efficiently removed from the end side of the rotating shaft. can do. Thus, it is possible to prevent dust from adhering to the flock material and causing clogging, and to constantly maintain good dust removal efficiency. (B) The life at the flock material and the electrode plate can be increased by effectively reducing the load at the tip of the flock material. (C) Since the water drainage flow path is formed around the spiral step portion and the flocked portion, the flow of water is improved, and the efficiency is improved when performing wet dust collection processing and cleaning the apparatus. be able to.
【0010】請求項4に記載の集塵装置の清掃用ブラシ
は、請求項3において、前記帯状領域が前記回転軸の円
柱面に螺旋状に複数独立に形成され、複数の帯状領域が
互いに所定間隔を有して配置されている。これによって
請求項3の作用に加えて以下の作用が得られる。即ち (a)除去する粉塵の種類や量に応じて、回転軸の円柱
面に形成される線毛材の植毛密度を増加させることがで
き、これによって、集塵機の集塵面や内壁に付着した粉
塵を掃き落とすと共に、回転軸の一端部側から効率的に
排除することができる。 (b)複数の帯状領域が互いに所定の間隔を有して、即
ち所定の位相差を有して回転軸となる円柱面に巻きつけ
られて形成されるので、螺旋状の排水流路が各帯状領域
間に効果的に形成されて、湿式による集塵処理や装置の
洗浄効率を高めることができる。 (c)複数の帯状領域に配置されるそれぞれの線毛材の
材質や太さ等を変えた場合には、電極板表面に付着した
硬く頑固な付着物から粘着性を有するもの等、種々の形
態の塵埃を、弾性力や硬度などの異なる線毛材で順次掃
き落とすことができ、ブラシによる清掃効率をさらに向
上させることができる。According to a fourth aspect of the present invention, in the cleaning brush for a dust collecting apparatus according to the third aspect, a plurality of the band-shaped regions are independently formed in a spiral shape on the cylindrical surface of the rotating shaft, and the plurality of band-shaped regions are mutually fixed. They are arranged with an interval. Thereby, the following operation is obtained in addition to the operation of the third aspect. (A) Depending on the type and amount of dust to be removed, the flock density of the bristle material formed on the cylindrical surface of the rotating shaft can be increased, and as a result, the flocked material adheres to the dust collection surface and the inner wall of the dust collector. The dust can be swept away and efficiently removed from one end of the rotating shaft. (B) Since the plurality of belt-shaped regions are formed at a predetermined interval from each other, that is, wound around a cylindrical surface serving as a rotation axis with a predetermined phase difference, a spiral drain flow path is formed. It is effectively formed between the band-shaped regions, and the dust collection treatment by wet method and the cleaning efficiency of the apparatus can be improved. (C) When the material, thickness, etc. of each of the fibrous materials arranged in the plurality of band-shaped regions are changed, various types of materials, such as those having a sticky property from a hard and stubborn substance attached to the electrode plate surface, are used. The dust in the form can be sequentially swept down with the bristle materials having different elasticity and hardness, and the cleaning efficiency by the brush can be further improved.
【0011】請求項5に記載の集塵装置の清掃用ブラシ
は、請求項1又は2において、前記長植毛部と前記短植
毛部とが、前記回転軸の円柱面に互いに千鳥格子状に配
列されて構成されている。これによって請求項1又は2
の作用に加えて以下の作用が得られる。即ち、 (a)長植毛部に植毛される第1の線毛材群の先端側周
囲に空間を確保できるので、電極面と先端とが接触する
部分に水の流れる経路を形成でき、洗浄の際等の水捌け
をよくして、洗浄効率を高めることができる。 (b)電極面との接触抵抗を低めることができ、駆動の
ためのエネルギーを削減でき、さらに経済的に集塵機を
稼動させることができる。According to a fifth aspect of the present invention, in the cleaning brush for a dust collecting apparatus according to the first or second aspect, the long flocking portion and the short flocking portion are staggered from each other on the cylindrical surface of the rotating shaft. It is arranged and configured. Thereby, claim 1 or 2
The following operation is obtained in addition to the operation described above. (A) Since a space can be secured around the distal end side of the first bristle material group implanted in the long implanted portion, a flow path of water can be formed at a portion where the electrode surface and the distal end come into contact with each other, so that cleaning can be performed. It is possible to improve the efficiency of washing by improving drainage at the time and the like. (B) The contact resistance with the electrode surface can be reduced, the driving energy can be reduced, and the dust collector can be economically operated.
【0012】請求項6に記載の集塵装置の清掃用ブラシ
は、請求項1乃至5のいずれか1項において、前記第1
の線毛材及び前記第2の線毛材の材質をそれぞれ異なら
せて構成されている。これによって請求項1乃至5のい
ずれか1項の作用に加えて以下の作用が得られる。即
ち、適用する粉塵粒子の大きさや種類、量などの状況に
応じて、線毛材の電極面との接触抵抗や、粉塵の除去効
率などの調整を行うことができるので、適正な条件下で
集塵装置の清掃用ブラシを効率的に駆動させることがで
きる。According to a sixth aspect of the present invention, there is provided a cleaning brush for a dust collecting apparatus according to any one of the first to fifth aspects.
And the material of the second bristle material is different from each other. Thereby, the following operation is obtained in addition to the operation of any one of the first to fifth aspects. In other words, depending on the size, type, amount, etc. of the dust particles to be applied, the contact resistance between the wire material and the electrode surface can be adjusted, and the dust removal efficiency can be adjusted. The cleaning brush of the dust collecting device can be efficiently driven.
【0013】[0013]
【発明の実施の形態】以下、本発明の実施の形態につき
図面を用いて説明する。 (実施の形態1)図1は本発明の実施の形態1の集塵装
置の清掃用ブラシを適用する電気集塵機の模式構成図で
ある。図1において、1は集塵装置の一例である電気集
塵機、2は粉塵を含むガスの流れに対して平行に集塵面
が配置される細長矩形状の電極板、3は多数の電極板2
の両端が取り付けられる左右一対のリングチェーン、4
はリングチェーン3の上部に配置されリングチェーン3
を上下方向に移動させるための一対のスプロケット、5
はリングチェーン3の下部に配置され、リングチェーン
3を下方向から上方向に反転移動させるための一対のロ
ーラ、6はスプロケット4をローラチェーン6aを介し
て回転させるための電極板駆動装置、7はリングチェー
ン3によって上から下及び下から上にそれぞれ駆動され
る電極板2の中間位置に固定配置される縦長の放電板、
8は電極板2の表裏面にその先端部が当接して対向配置
される一対の清掃用ブラシ、9は清掃用ブラシ8をロー
ラチェーン9aを介して回転させるためのブラシ回転装
置である。Embodiments of the present invention will be described below with reference to the drawings. (Embodiment 1) FIG. 1 is a schematic configuration diagram of an electric dust collector to which a cleaning brush of a dust collector according to Embodiment 1 of the present invention is applied. In FIG. 1, reference numeral 1 denotes an electric precipitator which is an example of a dust collector, 2 denotes an elongated rectangular electrode plate on which a dust collecting surface is arranged in parallel to a flow of gas containing dust, and 3 denotes a large number of electrode plates 2.
Pair of left and right ring chains to which both ends of
Is located at the top of the ring chain 3
A pair of sprockets for moving the
Is a pair of rollers disposed at the lower part of the ring chain 3 for reversing the ring chain 3 from below to above, 6 is an electrode plate driving device for rotating the sprocket 4 via the roller chain 6a, 7 Is a vertically elongated discharge plate fixedly disposed at an intermediate position of the electrode plate 2 driven from top to bottom and from bottom to top by the ring chain 3, respectively.
Reference numeral 8 denotes a pair of cleaning brushes whose front ends contact the front and back surfaces of the electrode plate 2 and are opposed to each other. Reference numeral 9 denotes a brush rotating device for rotating the cleaning brush 8 via a roller chain 9a.
【0014】電気集塵機1は粉塵などを含む空気を導入
して、含まれる粉塵の粒子を帯電させた電極板2の集塵
面に吸着して除去するコットレル式の集塵装置である。
電極板2は巾が200〜500mm、長さが600〜1
0000mm(好ましく8000〜9000mm)、厚
みが0.3〜1.5mmの矩形状であるSUS304等
のステンレス板で形成されている。電極板2の矩形状の
4辺には補強用の枠体が備えられ、この枠体の長手方向
の両端部にはジャックルと呼ばれる掛止部材を有してい
て、このジャックルを介して電極板2の両端が左右一対
の同期して動くリングチェーン3に掛止されて電極板2
が上下に移動可能に支持されている。所定の間隔を有し
て対に配置されるリングチェーン3は図示しない静電気
発生装置と電気的に導通しており、これによって静電気
発生装置と同じく導通状態にある放電板7と、リングチ
ェーン3に接続された電極板2との間に所定の高電圧が
かけられるようになっている。放電板7は電極板2とは
正負が逆の電位に帯電される縦長の板状電極であり、上
下にそれぞれ移動する電極板2の中間位置に固定して配
置されている。そして、電気集塵機1は電極板2の両端
を支持するリングチェーン3、スプロケット4、ローラ
5、及び放電板7を1単位として、図1に示すようにこ
の単位を複数並列に配置して全体が構成されている。The electric precipitator 1 is a cotrel-type dust collector that introduces air containing dust and the like, and adsorbs and removes the contained dust particles on the dust collecting surface of the charged electrode plate 2.
The electrode plate 2 has a width of 200 to 500 mm and a length of 600 to 1
It is formed of a rectangular stainless steel plate such as SUS304 having a thickness of 0000 mm (preferably 8000 to 9000 mm) and a thickness of 0.3 to 1.5 mm. Four sides of the rectangular shape of the electrode plate 2 are provided with a reinforcing frame, and at both ends in the longitudinal direction of the frame, there are hooking members called jackles, and through the jackles, Both ends of the electrode plate 2 are hooked on a pair of left and right synchronized ring chains 3 to move the electrode plate 2.
Are movably supported up and down. The ring chains 3 arranged in pairs at a predetermined interval are electrically connected to a static electricity generator (not shown). A predetermined high voltage is applied to the connected electrode plate 2. The discharge plate 7 is a vertically long plate-like electrode which is charged to a potential opposite to that of the electrode plate 2 and is fixedly arranged at an intermediate position of the electrode plate 2 which moves up and down. The electric precipitator 1 has a ring chain 3, a sprocket 4, a roller 5, and a discharge plate 7 that support both ends of the electrode plate 2 as one unit, and a plurality of these units are arranged in parallel as shown in FIG. It is configured.
【0015】図2(a)は実施の形態1の集塵装置の清
掃用ブラシの側断面図であり、図2(b)は実施の形態
1の集塵装置の清掃用ブラシの回転軸の正面図である。
図2において、10は電極板2の表裏面に平行に配置さ
れる清掃用ブラシ8の回転軸、11は回転軸10の円柱
面に形成される帯状の螺旋領域を有する長植毛部、12
は長植毛部11に隣接して形成される帯状の螺旋領域を
有する短植毛部、13は長植毛部11に植毛される第1
の線毛材(以下長線毛材という)、14は長線毛材13
より短い長さの第2の線毛材(以下短線毛材という)で
ある。回転軸10は本実施の形態では、外径60.5m
m、長さが8500〜9000mmのステンレス製のパ
イプで形成され、その外面には長短2種類の線毛材から
なる帯状の長植毛部11と短植毛部12とが形成されて
いる。図2(b)に示すように長植毛部11と短植毛部
12との組からなる3系列の帯状螺旋領域が、回転軸1
0の円柱面上にその軸芯に対して螺旋状になるように配
列されている。即ち、この3系列の帯状螺旋領域は回転
軸10の円柱面上に互いに所定間隔を有して配置され、
領域の巾は回転軸10の軸芯に対して1〜10度の角度
範囲になるようにして、独立した3系列が軸心方向から
見てそれぞれ120度の角度を置いて設定されている。
なお、このような帯状螺旋領域を2系列としたり、ある
いは4乃至10の範囲の数の独立した系列としたりする
ことも可能である。また互いに隣接する系列間に植毛部
のない空間を設けることなく、長植毛部11と短植毛部
12を拡大して隙間なく敷き詰めるようにしてもよい。FIG. 2A is a side sectional view of a cleaning brush of the dust collecting apparatus according to the first embodiment, and FIG. 2B is a sectional view of a rotating shaft of the cleaning brush of the dust collecting apparatus according to the first embodiment. It is a front view.
2, reference numeral 10 denotes a rotating shaft of the cleaning brush 8 arranged in parallel to the front and back surfaces of the electrode plate 2, 11 denotes a long flocking portion having a band-shaped spiral region formed on a cylindrical surface of the rotating shaft 10, 12
Is a short flocking portion having a band-shaped spiral region formed adjacent to the long flocking portion 11;
(Hereinafter referred to as a long bristle material), 14 is a long bristle material 13
It is a second bristle material of a shorter length (hereinafter referred to as a short bristle material). In this embodiment, the rotating shaft 10 has an outer diameter of 60.5 m.
m, formed of a stainless steel pipe having a length of 8500 to 9000 mm, and formed on its outer surface a strip-shaped long flocking portion 11 and a short flocking portion 12 made of two types of long and short bristle materials. As shown in FIG. 2B, three series of band-shaped helical regions composed of a set of the long flocking portion 11 and the short flocking portion 12
It is arranged so as to be helical with respect to its axis on a cylindrical surface of zero. That is, these three series of band-shaped spiral regions are arranged on the cylindrical surface of the rotating shaft 10 with a predetermined interval therebetween,
The width of the region is set in an angle range of 1 to 10 degrees with respect to the axis of the rotating shaft 10, and three independent systems are set at an angle of 120 degrees when viewed from the axial direction.
It should be noted that such a band-shaped helical region can be made into two series or an independent series having a number in the range of 4 to 10. Further, the long flocking portion 11 and the short flocking portion 12 may be enlarged and spread without gaps without providing a space without a flocking portion between the adjacent lines.
【0016】ここで、図3(a)は実施の形態1の集塵
装置の清掃用ブラシの詳細断面図であり、図3(b)は
その使用状態を示す説明図である。図3において、15
は長線毛材13及び短線毛材14の基端部を挟持させて
固定するためのチャンネル材であり、16は全体が一定
長さの多数のブラシ線材を束ねて、その束ねたものをそ
れぞれ所定長さの長線毛材13と短線毛材14とが形成
されるように折り返してチャンネル材15に固定するた
めのコアワイヤである。なお、この場合はチャンネル材
15の部分で長線毛材13と短線毛材14の基端部をそ
れぞれ保持する長植毛部11と短植毛部12とが形成さ
れるようになっている。チャンネル材15は亜鉛メッキ
した鋼材や、ステンレスなどの鋼帯からなり、鋼帯の両
側部を折曲げてその凹部に前記ブラシ線材の折り返した
部分を収納して挟み付けている。その鋼帯の下部が溶接
又はリベット、ボルト締め等の手段で回転軸10に固定
されている。コアワイヤ16はSUS304等のステン
レスワイヤ等からなり、これによりブラシ線材の折り返
した基部が鋼帯の凹部に嵌合して固定された各線毛材に
外力が作用しても容易に鋼帯の凹部から抜けないように
している。Here, FIG. 3A is a detailed sectional view of a cleaning brush of the dust collecting apparatus according to the first embodiment, and FIG. 3B is an explanatory view showing a use state thereof. In FIG. 3, 15
Reference numeral 16 denotes a channel material for sandwiching and fixing the base ends of the long wire material 13 and the short wire material 14, and 16 denotes a bundle of a large number of brush wires having a fixed length as a whole, and the bundles are respectively designated as predetermined. It is a core wire for folding back to form a long bristle material 13 and a short bristle material 14 in length and fixing it to the channel material 15. In this case, a long flocked portion 11 and a short flocked portion 12 that respectively hold the base ends of the long wire material 13 and the short wire material 14 are formed at the channel material 15. The channel material 15 is made of a galvanized steel material or a steel band such as stainless steel. The both sides of the steel band are bent, and the folded portion of the brush wire is housed and sandwiched in the recess. The lower portion of the steel strip is fixed to the rotating shaft 10 by welding, riveting, bolting, or the like. The core wire 16 is made of a stainless steel wire such as SUS304 or the like, so that the folded base of the brush wire is easily fitted into the recess of the steel strip, and even if an external force acts on each bristle material, the core wire 16 can be easily removed from the recess of the steel strip. I am trying not to fall out.
【0017】ブラシ線材は太さを約0.2mmのSUS
316L等のローカーボンのステンレス鋼からなる剛毛
であり、本実施の形態では、長植毛材13を形成する部
分の長さは約59mm、短植毛材14は長植毛材13の
略半分の長さで形成されている。図3(a)に示すよう
に集塵板についている補強のための突起物等により先端
側が大きく曲げられた清掃用ブラシ8は、ブラシ線材を
折曲げてチャンネル材15で固定するにしろ、ブラシ線
材の基端部を回転軸10に形成した挿入孔に挿入して固
定するにしろ、その1箇所が支点となって、折曲げと折
延ばしが繰り返されて金属疲労を起こす。これを防ぐた
めに集塵機に当たらない短い線毛材を長い線毛材の背面
側に設け、その背面側の短い線毛材全体でこの力を受
け、1箇所に力が集中するのを防止して全体で曲げの応
力を分散させ、金属疲労を抑制させることができる。ま
た、植毛材を回転軸10上に形成させるのに際しては、
植毛材の基端部を溶接や接着などで固定したり、あるい
は予め植毛材の植えられた帯状の基板を回転軸10上に
巻きつけたりして、これを接着剤や溶接等の手段を用い
て固定することで行うことができる。また、回転軸10
の面に同一長さの植毛材を予め植毛しておき、短植毛部
12となる領域の植毛材の先端部を、カッターなどを用
いて所定長さに切り取って、前記短植毛材14を形成さ
せるようにしてもよい。The brush wire is made of SUS having a thickness of about 0.2 mm.
In this embodiment, the length of the portion forming the long flocked material 13 is about 59 mm, and the short flocked material 14 is approximately half the length of the long flocked material 13 in this embodiment. It is formed with. As shown in FIG. 3 (a), the cleaning brush 8 whose tip side is largely bent by a reinforcing projection or the like attached to the dust collecting plate is not limited to the case where the brush wire is bent and fixed with the channel material 15. Even if the base end of the wire is inserted into the insertion hole formed in the rotating shaft 10 and fixed, one point becomes a fulcrum, and bending and extension are repeated, causing metal fatigue. In order to prevent this, a short bristle material that does not hit the dust collector is provided on the back side of the long bristle material, this force is received by the entire short bristle material on the back side, and the force is prevented from being concentrated at one place Bending stress can be dispersed as a whole, and metal fatigue can be suppressed. Also, when forming the flocking material on the rotating shaft 10,
The base end portion of the flocked material is fixed by welding, bonding, or the like, or a band-shaped substrate on which the flocked material is planted is wound around the rotating shaft 10 and is then wrapped using an adhesive or welding. This can be done by fixing. In addition, the rotating shaft 10
A flocked material of the same length is implanted in advance on the surface of the above, and the tip of the flocked material in a region to be the short flocked portion 12 is cut to a predetermined length using a cutter or the like to form the short flocked material 14. You may make it do.
【0018】以上の構成を有する集塵装置の清掃用ブラ
シ8の使用方法を説明する。電気集塵機1の稼動状態に
おいては、図示しない静電気発生装置を用いて電極板2
及び放電板7を所定の電圧に帯電させる。そして、電極
板駆動装置6により、各スプロケット4を回転させて、
電極板2の両端を掛止して支持ずるリングチェーン3を
上から下へ、又下から上へと上下に移動させる。こうし
て、電気集塵機1に導入された空気中の粉塵が帯電した
電極板2の表裏面に吸着され、両面に粉塵を付着した電
極板2が下方に移動する。下方では、ブラシ回転装置9
によって回転する左右一対の清掃用ブラシ8が、電極板
2の両面に当接して電極板2の集塵面に吸着された粉塵
が掃き出されるようになっている。A method of using the cleaning brush 8 of the dust collecting apparatus having the above configuration will be described. When the electrostatic precipitator 1 is in operation, the electrode plate 2 is turned on using an electrostatic generator (not shown).
Then, the discharge plate 7 is charged to a predetermined voltage. Then, each sprocket 4 is rotated by the electrode plate driving device 6,
The ring chain 3 hung on both ends of the electrode plate 2 and supported is moved vertically from top to bottom and from bottom to top. Thus, the dust in the air introduced into the electrostatic precipitator 1 is adsorbed on the front and back surfaces of the charged electrode plate 2, and the electrode plate 2 having the dust attached to both surfaces moves downward. Below, the brush rotation device 9
The pair of left and right cleaning brushes 8 that are rotated by this contact the two surfaces of the electrode plate 2 to sweep out the dust adsorbed on the dust collecting surface of the electrode plate 2.
【0019】実施の形態1の集塵装置の清掃用ブラシは
以上のように構成されているので、以下のような作用を
有する。即ち、 (a)長植毛材13の先端が電極板2の面に当接して回
転する際に、長植毛材13とこれに隣接する長さの短い
短植毛材14とで形成される段差の近傍部分に粉塵粒子
を捕捉することができる。回転軸10がさらに回転し
て、長植毛材13の先端が電極板2から離脱する際に
は、先端が弾性的に元の状態に復帰して、この際に粉塵
粒子を効果的に振るい落とすことができる。 (b)この粉塵粒子は螺旋状に形成された前記段差に沿
って回転軸10の軸心方向に移動して、回転軸10の一
端部側から効率的に排除することができる。これによっ
て、さらに確実に粉塵が植毛材に付着して、目詰まりを
起こすのを防止して粉塵の除去効率を常時良好に維持さ
せることができる。 (c)植毛材の先端における負荷を減少させて植毛材及
び電極板2の寿命を高めることができる。 (d)螺旋状の段差が形成されるので、水の流路が形成
され、清掃用ブラシ8及び、電気集塵機内の洗浄を容易
に行うことができる。 (e)チャンネルブラシ型の清掃用ブラシ8は、ブラシ
線材をコアワイヤ16で押えてチャンネル材15で挟み
つけるため、ブラシ線材の抜けや折れの防止が図れ、長
時間(六ヶ月以上)の使用に耐えられる。 (f)長線毛材をその背面側の短い線毛材全体で長線毛
材にかかる力を受け、1箇所に力が集中するのを防止し
て全体で曲げの応力を分散させ、金属疲労を抑制させる
ことができる。Since the cleaning brush of the dust collecting apparatus according to the first embodiment is configured as described above, it has the following operation. (A) When the tip of the long flocked material 13 rotates while contacting the surface of the electrode plate 2, the step formed by the long flocked material 13 and the short flocked material 14 having a short length adjacent thereto is reduced. Dust particles can be captured in the vicinity. When the rotating shaft 10 further rotates and the tip of the long flocking material 13 separates from the electrode plate 2, the tip returns elastically to its original state, and at this time, dust particles are effectively shaken off. be able to. (B) The dust particles move in the direction of the axis of the rotary shaft 10 along the spirally formed step, and can be efficiently removed from one end of the rotary shaft 10. As a result, it is possible to more reliably prevent dust from adhering to the flocked material and causing clogging, and to constantly maintain good dust removal efficiency. (C) The life of the flock material and the electrode plate 2 can be increased by reducing the load at the tip of the flock material. (D) Since a spiral step is formed, a water flow path is formed, and the cleaning brush 8 and the inside of the electric dust collector can be easily cleaned. (E) The cleaning brush 8 of the channel brush type presses the brush wire with the core wire 16 and sandwiches the brush wire with the channel material 15, so that the brush wire can be prevented from coming off or breaking, and can be used for a long time (6 months or more). Can withstand. (F) The long bristle material receives the force applied to the long bristle material by the whole short bristle material on the back side, prevents the force from being concentrated at one place, disperses the bending stress as a whole, and reduces metal fatigue. Can be suppressed.
【0020】(実施の形態2)図4(a)は実施の形態
2の集塵装置の清掃用ブラシの側面断面図であり、図4
(b)は実施の形態2の集塵装置の清掃用ブラシの回転
軸の正面図である。図4において、8aは実施の形態2
の清掃用ブラシ、20は電極板2の表裏面に平行に配置
される清掃用ブラシ8aの回転軸、21は回転軸20の
円柱面に形成される長植毛部、22は長植毛部21に隣
接して形成される短植毛部、23は長植毛部21に植毛
される第1の線毛材(以下長線毛材という)、24は長
線毛材23より短い長さの第2の線毛材(以下短線毛材
という)である。なお、以下の説明においては、前記実
施の形態1と同様の機能、構成を有するものについては
同一の符号を付してその説明を省略している。実施の形
態2の集塵装置の清掃用ブラシ8aが、前記実施の形態
1と異なるのは、回転軸20の面上に形成される長植毛
部21と短植毛部22のパターンを実施の形態1とは異
ならせている点と、用いる長線毛材23と短線毛材24
とのそれぞれの太さ及び/又は材質を異ならせている点
にある。回転軸20はステンレス製のパイプであって、
その外面には長短2種類の線毛材がそれぞれ植えられる
帯状の長植毛部21と短植毛部22との対となる略矩形
状の領域が互いに所定の間隔を有して軸心方向に平行に
配置されている。長植毛材23は長さが約59mm、太
さが約0.3mmのステンレス製剛毛であり、短植毛材
24は長植毛材23の約2/5の長さで太さを約0.1
〜0.2mmにした長植毛材23より剛性の小さい金属
製剛毛からなる。(Embodiment 2) FIG. 4A is a side sectional view of a cleaning brush of a dust collector according to Embodiment 2.
(B) is a front view of the rotating shaft of the cleaning brush of the dust collector according to Embodiment 2. In FIG. 4, reference numeral 8a denotes the second embodiment.
, A rotating shaft of the cleaning brush 8a arranged in parallel to the front and back surfaces of the electrode plate 2, a long flocking portion 21 formed on the cylindrical surface of the rotating shaft 20, and a long flocking portion 21. A short bristle portion formed adjacently, 23 is a first bristle material (hereinafter referred to as a long bristle material) planted in the long bristle portion 21, 24 is a second bristle having a shorter length than the long bristle material 23 (Hereinafter referred to as short wire material). In the following description, components having the same functions and configurations as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted. The cleaning brush 8a of the dust collector of the second embodiment differs from that of the first embodiment in that the pattern of the long flocking portion 21 and the short flocking portion 22 formed on the surface of the rotating shaft 20 is different from that of the first embodiment. 1 and the long wire material 23 and the short wire material 24 to be used.
In that the thickness and / or the material of each are different. The rotating shaft 20 is a stainless steel pipe,
On its outer surface, a pair of long and short bristle planting portions 21 and 22 in which two types of long and short bristle materials are planted, respectively, and substantially rectangular regions forming a pair are parallel to each other in the axial direction at predetermined intervals. Are located in The long flocked material 23 is a bristle made of stainless steel having a length of about 59 mm and a thickness of about 0.3 mm, and the short flocked material 24 is about 約 of the length of the long flocked material 23 and has a thickness of about 0.1.
It is made of metal bristles having less rigidity than the long flocked material 23 having a thickness of about 0.2 mm.
【0021】実施形態2の清掃用ブラシは以上のように
構成されているので、次ぎのような作用を有する。即
ち、 (a)長植毛部21と短植毛部22との対をなす矩形状
の領域を軸心方向に平行に配列するので、実施の形態1
の場合に比べて、植毛の機械化が容易にでき、製造コス
トを抑制できる。 (b)長植毛材23と短植毛材24の材質、太さを異な
らせることにより、清掃用ブラシ8aの使用時における
粉塵の除去特性や、植毛部先端の変形癖のしやすさや、
植毛部が接触することによる電極板2の磨耗の程度、あ
るいは清掃用ブラシ8aの回転抵抗の大きさ等を調整す
ることができる。これによって、より経済性の高い状態
で集塵機を稼動させられる。Since the cleaning brush of the second embodiment is configured as described above, it has the following operation. (A) Since the rectangular regions forming the pair of the long flocking portion 21 and the short flocking portion 22 are arranged parallel to the axial direction, the first embodiment is used.
As compared with the case of (1), the meristine can be easily mechanized, and the manufacturing cost can be reduced. (B) By making the material and thickness of the long flocked material 23 and the short flocked material 24 different from each other, dust removal characteristics at the time of using the cleaning brush 8a, ease of deformation habit of the tip of the flocked portion,
It is possible to adjust the degree of wear of the electrode plate 2 due to the contact of the flocking portion, the magnitude of the rotational resistance of the cleaning brush 8a, and the like. As a result, the dust collector can be operated in a more economical state.
【0022】(実施の形態3)図5(a)は実施の形態
3の集塵装置の清掃用ブラシの側面断面図であり、図5
(b)は実施の形態3の集塵装置の清掃用ブラシの回転
軸の正面図である。図5において、8bは実施の形態3
の清掃用ブラシ、30は電極板2の表裏面に平行に配置
される清掃用ブラシ8bの回転軸、31は回転軸30の
円柱面に形成される長植毛部、32は長植毛部31に隣
接して形成される短植毛部、33は長植毛部31に植毛
される第1の線毛材(以下長線毛材という)、34は長
線毛材33の約2/3長さの第2の線毛材(以下短線毛
材という)である。なお、以下の説明においては、前記
実施の形態1、2と同様の機能、構成を有するものにつ
いては同一の符号を付してその説明を省略している。実
施の形態3の集塵装置の清掃用ブラシ8bが、前記実施
の形態1、2と異なるのは、回転軸30の面上に形成さ
れる長植毛部31と短植毛部32のパターンが千鳥格子
状のパターンに形成されている点にある。即ち、本実施
の形態3における矩形状の長植毛部31と短植毛部32
とが、回転軸30の外面にそれぞれ交互に千鳥格子状と
なるように配置されている。(Embodiment 3) FIG. 5A is a side sectional view of a cleaning brush of a dust collecting apparatus according to Embodiment 3 of the present invention.
(B) is a front view of the rotating shaft of the cleaning brush of the dust collector of the third embodiment. In FIG. 5, reference numeral 8b denotes the third embodiment.
Cleaning brush, 30 is a rotating shaft of the cleaning brush 8b disposed parallel to the front and back surfaces of the electrode plate 2, 31 is a long flocking portion formed on the cylindrical surface of the rotating shaft 30, and 32 is a long flocking portion 31. A short bristle portion formed adjacently, 33 is a first bristle material (hereinafter referred to as a long bristle material) planted in the long bristle portion 31, and 34 is a second bristle having a length approximately 2/3 of the long bristle material 33. (Hereinafter referred to as a short bristle material). In the following description, components having the same functions and configurations as those of the first and second embodiments are denoted by the same reference numerals, and description thereof is omitted. The cleaning brush 8b of the dust collector of the third embodiment differs from the first and second embodiments in that the pattern of the long flocking portion 31 and the short flocking portion 32 formed on the surface of the rotating shaft 30 is staggered. The point is that it is formed in a lattice-like pattern. That is, the rectangular long flocking portion 31 and the short flocking portion 32 in the third embodiment.
Are alternately arranged on the outer surface of the rotating shaft 30 so as to form a staggered lattice.
【0023】実施形態3の清掃用ブラシ8bは以上のよ
うに構成されているので、次ぎのような作用を有する。
即ち、 (a)長植毛部に植毛される第1の線毛材群の先端側の
周囲全部に空間を確保できるので、電極面と先端とが接
触する部分に水の流れる排水経路を形成でき、洗浄の際
等の水捌けをよくして、洗浄効率を高めることができ
る。また、この空間の部分等に粉塵を一時的保持させて
電気極面から線毛材の先端が離脱したときに開口する空
間から粉塵を放出させることができる。 (b)電極面との接触抵抗を低めることができ、駆動の
ためのエネルギーを削減でき、さらに経済的に集塵機を
稼動させることができる。Since the cleaning brush 8b of the third embodiment is configured as described above, it has the following operation.
(A) Since a space can be secured around the entire tip end side of the first bristle material group implanted in the long implanted portion, a drainage path through which water flows can be formed at a portion where the electrode surface and the end contact. In addition, it is possible to improve the drainage of water at the time of cleaning, etc., and to increase the cleaning efficiency. Further, the dust can be temporarily held in a portion of this space or the like, and the dust can be released from the space opened when the tip of the wire material is detached from the electric pole surface. (B) The contact resistance with the electrode surface can be reduced, the driving energy can be reduced, and the dust collector can be economically operated.
【0024】[0024]
【発明の効果】以上のように本発明によれば、以下のよ
うな優れた効果が得られる。As described above, according to the present invention, the following excellent effects can be obtained.
【0025】請求項1に記載の発明によれば、これによ
って以下の効果が得られる。 (a)長短2種類の長さの線毛材が植えられた長植毛部
と短植毛部とを有しているので、線毛材の先端で掃き落
とされる粉塵などの粒子が長短2種類の線毛材の段差と
電極面とによって形成される空間に一旦捕捉され、回転
に伴って電極面から外れることによって、これらの粒子
が掃き出されるので、粒子の付着による目詰まりを起こ
すことなく清掃効果を良好に維持させることができる。 (b)長植毛部に植毛された第1の線毛材は、その周囲
の第2の線毛材とによって形成される段差を有している
ので、電極面に先端が接触しても、過大な負荷が掛かる
ことがない。また、この先端が回転して電極面と離れる
と、周囲から拘束されることのない自由状態となるた
め、曲がった状態の先端がすぐにもとの状態に弾性的に
回復して、曲がり癖の発生による先端部の寿命低下を効
果的に抑制することができる。 (c)水などを併用して電極面の洗浄を行うような場合
には、電極面とこれに接触する線毛材の先端とこれに隣
接する短い線毛材との間に空間ができるので、水捌けを
良くして、洗浄効果を向上させることができる。 (d)従来の場合よりも線毛材の使用量を減らせるの
で、集塵装置の清掃用ブラシを安価に製造することがで
きる。 (e)清掃用ブラシを回転させる際の摩擦抵抗を減少さ
せてエネルギーコストを削減することができ、経済的な
稼動が可能になる。According to the first aspect of the present invention, the following effects can be obtained. (A) Since there are a long flocked portion and a short flocked portion in which a filiform material of two different lengths is planted, particles such as dust swept off at the tip of the filiform material have two types of long and short types. These particles are once caught in the space formed by the step of the bristle material and the electrode surface and come off from the electrode surface with rotation, so that these particles are swept out, so that they can be cleaned without causing clogging due to adhesion of the particles. The effect can be favorably maintained. (B) Since the first bristle material planted in the long flocking portion has a step formed by the surrounding second bristle material, even if the tip comes into contact with the electrode surface, No excessive load is applied. In addition, when the tip rotates and separates from the electrode surface, the tip is in a free state without being restrained from the surroundings. The reduction in the life of the distal end portion due to the occurrence of the occurrence can be effectively suppressed. (C) In the case where the electrode surface is washed using water or the like, a space is formed between the electrode surface, the tip of the bristle material in contact with the electrode surface, and the short bristle material adjacent thereto. In addition, the drainage can be improved, and the cleaning effect can be improved. (D) Since the amount of the used bristle material can be reduced as compared with the conventional case, the cleaning brush of the dust collecting device can be manufactured at low cost. (E) Energy cost can be reduced by reducing frictional resistance when rotating the cleaning brush, thereby enabling economical operation.
【0026】請求項2に記載の発明によれば、これによ
って請求項1の効果に加えて以下の効果が得られる。即
ち、 (a)長植毛部と短植毛部との境界線上に所定長さの段
差を形成できるので、この段差によって、電極面と当接
する方向で所定量の粉塵粒子を捕捉し、電極面の反対側
で粉塵粒子を放出させることができ、全体の清掃効率を
さらに向上させることができる。 (b)長植毛部に植毛される第1の線毛材群の先端周囲
に所定の空間が確保されるので、電極面に接して曲げら
れた線毛材の先端が、回転軸が回転して電極面から開放
されたときに容易にもとの真っ直ぐな状態に復帰し、変
形癖が残るのを防止でき、線毛材の耐用性を高めて寿命
を維持させることができる。According to the second aspect of the present invention, the following effects can be obtained in addition to the effects of the first aspect. (A) Since a step having a predetermined length can be formed on the boundary between the long flocking portion and the short flocking portion, a predetermined amount of dust particles is captured by the step in a direction in which the electrode surface comes in contact with the electrode surface. Dust particles can be discharged on the opposite side, and the overall cleaning efficiency can be further improved. (B) Since a predetermined space is secured around the tip of the first bristle material group planted in the long flocking portion, the tip of the bent bristle material in contact with the electrode surface rotates the rotating shaft. When released from the electrode surface, it can easily return to the original straight state, prevent the deformation habit from remaining, and increase the durability of the wire material and maintain its life.
【0027】請求項3に記載の発明によれば、これによ
って請求項1又は2の効果に加えて以下の効果が得られ
る。即ち (a)線毛材の先端で掃き落とされた粉塵粒子は螺旋状
に形成された段差に沿って回転軸の軸心方向に移動し
て、回転軸の端部側から効率的に排除することができ
る。これによって、粉塵が植毛材に付着して目詰まりを
起こすのを防止して粉塵の除去効率を常時良好に維持さ
せることができる。 (b)植毛材の先端における負荷を効果的に減少させて
植毛材及び電極板の寿命を高めることができる。 (c)螺旋状の段差の部分に水の排水流路が形成される
ので、これによって清掃用ブラシ及び、電気集塵機内の
洗浄を容易に行うことができる。According to the third aspect of the present invention, the following effects can be obtained in addition to the effects of the first or second aspect. That is, (a) the dust particles swept down at the tip of the fibrous material move in the axial direction of the rotating shaft along the spirally formed step, and are efficiently removed from the end side of the rotating shaft. be able to. Thus, it is possible to prevent dust from adhering to the flock material and causing clogging, and to constantly maintain good dust removal efficiency. (B) The life at the flock material and the electrode plate can be increased by effectively reducing the load at the tip of the flock material. (C) Since the drainage flow path of water is formed at the spiral step, the cleaning brush and the inside of the electric dust collector can be easily cleaned.
【0028】請求項4に記載の集塵装置の清掃用ブラシ
は、これによって請求項3の効果に加えて以下の効果が
得られる。即ち (a)除去する粉塵の種類や量に応じて、回転軸の円柱
面に形成される線毛材の植毛密度を増加させることがで
き、これによって、集塵機の集塵面や内壁に付着した粉
塵を掃き落とすと共に、回転軸の一端部側から効率的に
排除することができる。 (b)複数の帯状領域が互いに所定の間隔を有して、即
ち所定の位相差を有して回転軸となる円柱面に巻きつけ
られて形成されるので、螺旋状の排水流路が各帯状領域
間に効果的に形成されて、湿式による集塵処理や装置の
洗浄効率を高めることができる。 (c)複数の帯状領域に配置されるそれぞれの線毛材の
材質や太さ等を変えた場合には、電極板表面に付着した
硬く頑固な付着物から粘着性を有するもの等、種々の形
態の塵埃を、弾性力や硬度などの異なる線毛材で順次掃
き落とすことができ、ブラシによる清掃効率をさらに向
上させることができる。According to the fourth aspect of the present invention, the following effects can be obtained in addition to the effects of the third aspect. (A) Depending on the type and amount of dust to be removed, the flock density of the bristle material formed on the cylindrical surface of the rotating shaft can be increased, and as a result, the flocked material adheres to the dust collection surface and the inner wall of the dust collector. The dust can be swept away and efficiently removed from one end of the rotating shaft. (B) Since the plurality of belt-shaped regions are formed at a predetermined interval from each other, that is, wound around a cylindrical surface serving as a rotation axis with a predetermined phase difference, a spiral drain flow path is formed. It is effectively formed between the band-shaped regions, and the dust collection treatment by wet method and the cleaning efficiency of the apparatus can be improved. (C) When the material, thickness, etc. of each of the fibrous materials arranged in the plurality of band-shaped regions are changed, various types of materials, such as those having a sticky property from a hard and stubborn substance attached to the electrode plate surface, are used. The dust in the form can be sequentially swept down with the bristle materials having different elasticity and hardness, and the cleaning efficiency by the brush can be further improved.
【0029】請求項5に記載の発明によれば、これによ
って請求項1又は2の効果に加えて以下の効果が得られ
る。即ち、 (a)長植毛部に植毛される第1の線毛材群の先端側周
囲に空間を確保できるので、電極面と先端とが接触する
部分に水の流れる経路を形成でき、洗浄の際等の水捌け
をよくして、洗浄効率を高めることができる。 (b)電極面との接触抵抗を低めることができ、駆動の
ためのエネルギーを削減でき、さらに経済的に集塵機を
稼動させることができる。According to the fifth aspect of the present invention, the following effects can be obtained in addition to the effects of the first or second aspect. (A) Since a space can be secured around the distal end side of the first bristle material group implanted in the long implanted portion, a flow path of water can be formed at a portion where the electrode surface and the distal end come into contact with each other, so that cleaning can be performed. It is possible to improve the efficiency of washing by improving drainage at the time and the like. (B) The contact resistance with the electrode surface can be reduced, the driving energy can be reduced, and the dust collector can be economically operated.
【0030】請求項6に記載の発明によれば、これによ
って請求項1乃至5のいずれか1項の効果に加えて以下
の効果が得られる。即ち、適用する粉塵粒子の大きさや
種類、量などの状況に応じて、線毛材の電極面との接触
抵抗や、粉塵の除去効率などの調整を行うことができる
ので、適正な条件下で集塵装置の清掃用ブラシを効率的
に駆動させることができる。According to the sixth aspect of the present invention, the following effects can be obtained in addition to the effects of any one of the first to fifth aspects. In other words, depending on the size, type, amount, etc. of the dust particles to be applied, the contact resistance between the wire material and the electrode surface can be adjusted, and the dust removal efficiency can be adjusted. The cleaning brush of the dust collecting device can be efficiently driven.
【図1】本発明の実施の形態1の清掃用ブラシを適用す
る電気集塵機の模式構成図FIG. 1 is a schematic configuration diagram of an electric precipitator to which a cleaning brush according to a first embodiment of the present invention is applied.
【図2】(a)実施の形態1の集塵装置の清掃用ブラシ
の側断面図 (b)実施の形態1の集塵装置の清掃用ブラシの回転軸
の正面図FIG. 2A is a side sectional view of a cleaning brush of the dust collection device according to the first embodiment. FIG. 2B is a front view of a rotating shaft of the cleaning brush of the dust collection device according to the first embodiment.
【図3】(a)実施の形態1の集塵装置の清掃用ブラシ
の詳細断面図 (b)その使用状態を示す説明図FIG. 3A is a detailed cross-sectional view of a cleaning brush of the dust collecting apparatus according to the first embodiment; FIG.
【図4】(a)実施の形態2の集塵装置の清掃用ブラシ
の側面断面図 (b)実施の形態2の集塵装置の清掃用ブラシの回転軸
の正面図FIG. 4A is a side cross-sectional view of a cleaning brush of a dust collector according to the second embodiment. FIG. 4B is a front view of a rotating shaft of the cleaning brush of the dust collector according to the second embodiment.
【図5】(a)実施の形態3の集塵装置の清掃用ブラシ
の側面断面図 (b)実施の形態3の集塵装置の清掃用ブラシの回転軸
の正面図5A is a side cross-sectional view of a cleaning brush of a dust collection device according to a third embodiment. FIG. 5B is a front view of a rotating shaft of the cleaning brush of the dust collection device according to the third embodiment.
1 電気集塵機 2 電極板 3 リングチェーン 4 スプロケット 5 ローラ 6 電極板駆動装置 6a ローラチェーン 7 放電板 8 清掃用ブラシ 8a 清掃用ブラシ 8b 清掃用ブラシ 9 ブラシ回転装置 9a ローラチェーン 10 回転軸 11 長植毛部 12 短植毛部 13 長線毛材 14 短線毛材 15 チャンネル材 16 コアワイヤ 20 回転軸 21 長植毛部 22 短植毛部 23 長線毛材 24 短線毛材 30 回転軸 31 長植毛部 32 短植毛部 33 長線毛材 34 短線毛材 DESCRIPTION OF SYMBOLS 1 Electric precipitator 2 Electrode plate 3 Ring chain 4 Sprocket 5 Roller 6 Electrode plate drive 6a Roller chain 7 Discharge plate 8 Cleaning brush 8a Cleaning brush 8b Cleaning brush 9 Brush rotating device 9a Roller chain 10 Rotating shaft 11 Long flocking portion REFERENCE SIGNS LIST 12 short flocking portion 13 long bristle material 14 short bristle material 15 channel material 16 core wire 20 rotation axis 21 long flocking portion 22 short flocking portion 23 long bristle material 24 short bristle material 30 rotation shaft 31 long flocking portion 32 short flocking portion 33 long bristle Lumber 34 Short hair material
Claims (6)
し、前記内壁面や集塵面に付着した塵を掃き落とす集塵
装置の清掃用ブラシであって、 前記集塵面や内壁の面に平行に配置される回転軸と、前
記回転軸の円柱面に形成される長植毛部に植毛される第
1の線毛材と、前記長植毛部に隣接して形成される短植
毛部に植毛され、前記第1の線毛材より短い第2の線毛
材とを有することを特徴とする集塵装置の清掃用ブラ
シ。1. A cleaning brush for a dust collecting device, which rotates while being in contact with an inner wall surface or a dust collecting surface of a dust collecting device and sweeps off dust attached to the inner wall surface or the dust collecting surface, wherein A rotating shaft arranged in parallel to the surface or the inner wall surface, a first bristle material implanted in a long flocking portion formed on a cylindrical surface of the rotating shaft, and formed adjacent to the long flocking portion. And a second bristle material shorter than the first bristle material, the cleaning brush being used for cleaning a dust collecting device.
の線毛材の長さ(L)との比(H/L)が、1.2〜
2.5であることを特徴とする請求項1に記載の集塵装
置の清掃用ブラシ。2. A length (H) of said first bristle material and a length of said second bristle material.
The ratio (H / L) to the length (L) of the bristle material is 1.2 to
The cleaning brush according to claim 1, wherein the cleaning brush is 2.5.
それぞれ植え付けられる前記長植毛部と前記短植毛部と
が互いに隣接した帯状領域を有し、前記帯状領域が前記
回転軸の円柱面に螺旋状に巻きつけられるように形成さ
れていることを特徴とする請求項1又は2に記載の集塵
装置の清掃用ブラシ。3. The long bristle planting portion and the short bristle planting portion where the first bristle material and the second bristle material are respectively planted have a band-shaped region adjacent to each other, and the band-shaped region is the rotating member. The cleaning brush for a dust collector according to claim 1, wherein the cleaning brush is formed so as to be spirally wound around a cylindrical surface of the shaft.
状に複数独立に形成され、複数の帯状領域が互いに所定
間隔を有して配置されていることを特徴とする請求項3
に記載の集塵装置の清掃用ブラシ。4. The apparatus according to claim 3, wherein a plurality of said band-shaped regions are independently formed spirally on a cylindrical surface of said rotary shaft, and said plurality of band-shaped regions are arranged at a predetermined interval from each other.
A brush for cleaning a dust collecting device according to item 1.
転軸の円柱面に互いに千鳥格子状に配列されていること
を特徴とする請求項1又は2のいずれか1項に記載の集
塵装置の清掃用ブラシ。5. The method according to claim 1, wherein the long flocking portion and the short flocking portion are arranged in a staggered pattern on the cylindrical surface of the rotating shaft. A cleaning brush for the dust collector according to the above.
材質をそれぞれ異ならせていることを特徴とする請求項
1乃至5のいずれか1項に記載の集塵装置の清掃用ブラ
シ。6. The dust collector according to claim 1, wherein the first bristle material and the second bristle material are made of different materials. Cleaning brush.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000100860A JP2001276652A (en) | 2000-04-03 | 2000-04-03 | Dust collector cleaning brush |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000100860A JP2001276652A (en) | 2000-04-03 | 2000-04-03 | Dust collector cleaning brush |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001276652A true JP2001276652A (en) | 2001-10-09 |
Family
ID=18615005
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000100860A Ceased JP2001276652A (en) | 2000-04-03 | 2000-04-03 | Dust collector cleaning brush |
Country Status (1)
Country | Link |
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JP (1) | JP2001276652A (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100440002B1 (en) * | 2001-09-27 | 2004-07-14 | 한국동서발전(주) | Method and Apparatus for Manufacturing Electrode Brush Set for use in an Electrostatic Precipitator |
KR100643352B1 (en) | 2004-12-27 | 2006-11-10 | 주식회사 포스코 | An apparatus for removing dust particles for an electric precipitator |
KR100657596B1 (en) | 2005-12-26 | 2006-12-14 | 주식회사 포스코 | A cleaning system moving on dust collecting plate for an electric precipitator |
JP2007007501A (en) * | 2005-06-28 | 2007-01-18 | Shimada Phys & Chem Ind Co Ltd | Substrate washing brush |
KR100779630B1 (en) * | 2001-12-22 | 2007-11-27 | 주식회사 포스코 | Device for removing dust in collect plate of electric collector |
KR100805032B1 (en) * | 2001-12-01 | 2008-02-20 | 주식회사 포스코 | Car for removing dust attached on the plates of precipitator |
KR100805033B1 (en) | 2006-12-21 | 2008-02-20 | 주식회사 포스코 | Apparatus for removing dust particles of electric dust collector |
KR101060608B1 (en) | 2009-12-30 | 2011-08-30 | 재단법인 포항산업과학연구원 | Dust collector of electric dust collector |
JP2011183359A (en) * | 2010-03-11 | 2011-09-22 | Hitachi Plant Technologies Ltd | Electrostatic precipitator |
JP2017012947A (en) * | 2012-01-27 | 2017-01-19 | 株式会社Stbヒグチ | Radial feather and producing method thereof |
JP2018031893A (en) * | 2016-08-24 | 2018-03-01 | 京セラドキュメントソリューションズ株式会社 | Brush roller, charging device, and image forming apparatus |
KR20190064902A (en) * | 2017-12-01 | 2019-06-11 | 오토윈주식회사 | device for cleaning robot of dust collector |
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2000
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---|---|---|---|---|
KR100440002B1 (en) * | 2001-09-27 | 2004-07-14 | 한국동서발전(주) | Method and Apparatus for Manufacturing Electrode Brush Set for use in an Electrostatic Precipitator |
KR100805032B1 (en) * | 2001-12-01 | 2008-02-20 | 주식회사 포스코 | Car for removing dust attached on the plates of precipitator |
KR100779630B1 (en) * | 2001-12-22 | 2007-11-27 | 주식회사 포스코 | Device for removing dust in collect plate of electric collector |
KR100643352B1 (en) | 2004-12-27 | 2006-11-10 | 주식회사 포스코 | An apparatus for removing dust particles for an electric precipitator |
JP2007007501A (en) * | 2005-06-28 | 2007-01-18 | Shimada Phys & Chem Ind Co Ltd | Substrate washing brush |
KR100657596B1 (en) | 2005-12-26 | 2006-12-14 | 주식회사 포스코 | A cleaning system moving on dust collecting plate for an electric precipitator |
KR100805033B1 (en) | 2006-12-21 | 2008-02-20 | 주식회사 포스코 | Apparatus for removing dust particles of electric dust collector |
KR101060608B1 (en) | 2009-12-30 | 2011-08-30 | 재단법인 포항산업과학연구원 | Dust collector of electric dust collector |
JP2011183359A (en) * | 2010-03-11 | 2011-09-22 | Hitachi Plant Technologies Ltd | Electrostatic precipitator |
JP2017012947A (en) * | 2012-01-27 | 2017-01-19 | 株式会社Stbヒグチ | Radial feather and producing method thereof |
JP2018031893A (en) * | 2016-08-24 | 2018-03-01 | 京セラドキュメントソリューションズ株式会社 | Brush roller, charging device, and image forming apparatus |
KR20190064902A (en) * | 2017-12-01 | 2019-06-11 | 오토윈주식회사 | device for cleaning robot of dust collector |
KR101991858B1 (en) | 2017-12-01 | 2019-06-24 | 오토윈주식회사 | device for cleaning robot of dust collector |
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CN111921713B (en) * | 2020-09-15 | 2020-12-15 | 湖南汉坤实业有限公司 | Air purification robot |
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