JP2001246641A - Method for injection molding multicolored molded article and rotor of pm type stepping motor - Google Patents

Method for injection molding multicolored molded article and rotor of pm type stepping motor

Info

Publication number
JP2001246641A
JP2001246641A JP2000058658A JP2000058658A JP2001246641A JP 2001246641 A JP2001246641 A JP 2001246641A JP 2000058658 A JP2000058658 A JP 2000058658A JP 2000058658 A JP2000058658 A JP 2000058658A JP 2001246641 A JP2001246641 A JP 2001246641A
Authority
JP
Japan
Prior art keywords
molding
injection
primary
mold
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000058658A
Other languages
Japanese (ja)
Inventor
Masanori Takemura
正範 竹村
Hidetoshi Sato
秀俊 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Original Assignee
Seiko Epson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Priority to JP2000058658A priority Critical patent/JP2001246641A/en
Publication of JP2001246641A publication Critical patent/JP2001246641A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1615The materials being injected at different moulding stations

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for injection molding a multicolored molded article including a process injection molding a cylindrical part constituting the outside of the molded article having a cylindrical shape by a primary molding process and injection molding the molded part constituting the inside of the cylindrical part by a secondary molding process and to prevent trouble such that cracking/deformation is generated in the cylindrical part by the pressure of the molding resin in the cylindrical part in the secondary molding process simply, economically and certainly. SOLUTION: At a time of primary molding, a mold piece 4 is used in opposed relation to a fixed attaching plate 3a to constitute a primary mold. After the completion of primary molding, the molded cylindrical part 53 is not detached from the mold piece 4 and the mold piece 4 is fed to a secondary injection molding apparatus to be opposed to a cavity 17. The cylindrical part 53 is placed on the mold piece 4 through primary and secondary molding processes and the generation of a gap between the outer periphery of the cylindrical part 53 and the inner periphery of the mold piece 4 is prevented.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複数の射出成形工
程によって製造される多色成形品の射出成形方法およ
び、ロータ部外周が磁性材料によって射出成形されるP
M型(Permanent Magnet Type)ステッピングモータの
ロータに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molding method for a multicolor molded article manufactured by a plurality of injection molding steps, and to a P-type wherein the outer periphery of a rotor portion is injection-molded with a magnetic material.
The present invention relates to a rotor of an M type (Permanent Magnet Type) stepping motor.

【0002】[0002]

【従来の技術】ここで、多色成形品の例として、一般に
用いられるPM型ステッピングモータのロータについて
以下説明する。
2. Description of the Related Art Here, as an example of a multicolor molded product, a rotor of a generally used PM type stepping motor will be described.

【0003】PM型ステッピングモータは、該モータを
構成するロータ部の円筒面に多極着磁された永久磁石を
用い、その周囲にパルス電力に対応した駆動界磁を設け
ることによってステッピング回転動作をおこなうステッ
ピングモータの1種である。図6は前記PM型ステッピ
ングモータのロータの外観を示した斜視図であって、符
号50はロータ本体、符号51は金属材料からなる回転
シャフト、符号52は熱可塑性樹脂から射出成形によっ
て形成されるハブ、符号53はプラスチックマグネット
材料から射出成形によって形成されるマグネット部を示
している。また、図7は図6におけるx−x断面図であ
って、且つロータ50がハブ52を成形する2次成形金
型54内にある状態を示している。
[0003] A PM type stepping motor uses a permanent magnet multipolarized on a cylindrical surface of a rotor portion constituting the motor, and provides a driving field corresponding to pulse power around the permanent magnet to perform a stepping rotation operation. This is one type of stepping motor to perform. FIG. 6 is a perspective view showing the appearance of the rotor of the PM type stepping motor. Reference numeral 50 denotes a rotor body, reference numeral 51 denotes a rotating shaft made of a metal material, and reference numeral 52 denotes a thermoplastic resin formed by injection molding. A hub 53 indicates a magnet portion formed by injection molding from a plastic magnet material. FIG. 7 is a sectional view taken along line xx in FIG. 6 and shows a state where the rotor 50 is in a secondary molding die 54 for molding the hub 52.

【0004】次に、ロータ50の製造工程について説明
する。大略的には、ロータ50の製造工程は、マグネッ
ト部53を射出成形する第1次の射出成形工程と、ハブ
52を射出成形する第2次の射出成形工程の2つの射出
成形工程および、マグネット部53を多極着磁する着磁
工程からなるが、ここでは前記着磁工程の説明は省略す
る。まず、1次射出成形工程によってマグネット部53
を成形する。ここで、マグネット部53は射出成形可能
なプラスチックマグネットを用いて成形される。射出成
形に用いられるマグネットにはバリュームフェライトな
どのフェライト系、サマリュームコバルトに代表される
希土類系等があるが、最近ではネオジウム−鉄−ボロン
(Nd2Fe14B)もその磁気エネルギーの大きさから一般的
に用いられている。前記マグネットは粉末化されてプラ
スチック等の熱可塑性レジンをバインダーとして微粒子
の磁性材料とされ、プラスチックマグネットとして射出
成形に用いられるが、該プラスチックマグネットはロー
タ50を構成する成形材料の中でもコストが高いことか
ら、マグネット部53は磁力特性に影響しない範囲で可
能な限り薄肉円筒とし、成形材料の使用量を抑えること
が求められる。
Next, the manufacturing process of the rotor 50 will be described. Generally, the manufacturing process of the rotor 50 includes two injection molding processes of a first injection molding process of injection-molding the magnet portion 53, a second injection molding process of injection-molding the hub 52, and a magnet. A magnetizing step of multipole magnetizing the portion 53 is performed, but the description of the magnetizing step is omitted here. First, the magnet part 53 is formed by the primary injection molding process.
Is molded. Here, the magnet part 53 is molded using a plastic magnet that can be injection molded. Magnets used for injection molding include ferrites such as value ferrite and rare earths such as samarium cobalt. Recently, neodymium-iron-boron (Nd 2 Fe 14 B) has a large magnetic energy. Commonly used from The magnet is powdered to be a fine magnetic material using a thermoplastic resin such as a plastic as a binder, and is used for injection molding as a plastic magnet. However, the plastic magnet is expensive among molding materials constituting the rotor 50. Therefore, it is required that the magnet portion 53 be made as thin as possible a cylinder as long as it does not affect the magnetic force characteristics, and the amount of molding material used is suppressed.

【0005】次に、円筒形に成形されたマグネット部5
3は、前記1次射出成形工程における1次成形金型を構
成する、可動側1次成形金型から型開き工程を経て取り
出され、ランナが除去された後に、2次射出成形工程に
おいてハブ52の成形をおこなうための2次成形金型を
構成する可動側2次成形金型へ、回転シャフト51とと
もにインサートされる。その後可動側2次成形金型と、
該可動側2次成形金型と対向して用いられる固定側2次
成形金型は合体して型締めされ、ハブ52の成形を行う
ための2次成形樹脂が射出装置からスプール、ゲートを
通り、キャビティ内へ射出される。ゲートから射出され
た成形樹脂はマグネット部53内周部に流れ込み、加圧
工程,保圧工程,冷却工程を経てハブ52が形成され、
着磁前のロータ50が完成する。
Next, a magnet part 5 formed into a cylindrical shape
Reference numeral 3 denotes a hub that is taken out of the movable-side primary molding die, which forms the primary molding die in the primary injection molding step, through a mold opening step, and after the runner is removed, in the secondary injection molding step. Is inserted together with the rotary shaft 51 into a movable-side secondary molding die that constitutes a secondary molding die for performing the molding. Then, the movable side secondary molding die,
The fixed-side secondary molding die used in opposition to the movable-side secondary molding die is united and clamped, and the secondary molding resin for molding the hub 52 passes from the injection device through the spool and gate. Is injected into the cavity. The molding resin injected from the gate flows into the inner peripheral portion of the magnet part 53, and the hub 52 is formed through a pressing step, a pressure holding step, and a cooling step.
The rotor 50 before magnetization is completed.

【0006】ところで、2次成形工程においてハブ52
を成形する際、図7に示す矢印の如く、マグネット部5
3はその内側から樹脂圧力を受けるため、2次成形工程
中においてはマグネット部53はその円周方向に引張応
力が生じることになる。また、マグネット部53の外周
と2次成形金型54の内周には、マグネット部53を2
次成形金型54に容易にインサート可能にするために、
結果としてインサートした際に若干のクリアランス55
が生じるような設計とされている。このため、成形時に
はマグネット部53は2次成形金型54の内周から前記
樹脂圧力を打ち消すような方向の補助圧力を受けること
がなく、前記樹脂圧力はそのままマグネット部53の円
周方向の引張応力として現れることになる。従って、マ
グネット部53は2次成形工程において、前記引張応力
によって半径方向に歪む、すなわち、外側に膨らもうと
する。
In the secondary molding step, the hub 52 is used.
When molding the magnet part 5 as shown by the arrow in FIG.
3 receives a resin pressure from the inside thereof, so that a tensile stress is generated in the magnet portion 53 in the circumferential direction during the secondary molding process. A magnet 53 is provided between the outer periphery of the magnet 53 and the inner periphery of the secondary molding die 54.
In order to easily insert into the next molding die 54,
As a result, some clearance 55 when inserted
The design is such that For this reason, at the time of molding, the magnet portion 53 does not receive an auxiliary pressure from the inner periphery of the secondary molding die 54 in a direction that cancels the resin pressure, and the resin pressure remains unchanged in the circumferential direction of the magnet portion 53. It will appear as stress. Accordingly, the magnet portion 53 is distorted in the radial direction due to the tensile stress in the secondary forming step, that is, it tends to expand outward.

【0007】[0007]

【発明が解決しようとする課題】しかし、前述の如くク
リアランス55が存在し、且つマグネット部53の半径
方向肉厚が小さく強度が低い、即ち許容応力度が低い場
合には、前記樹脂圧力によってマグネット部53は円周
方向に歪み、弾性変形域および塑性変形域を超えて、ひ
びや割れが発生する場合がある。また、マグネット部5
3の半径方向肉厚が比較的厚いものであっても、成形後
の材料特性それ自体が許容応力度の低いものである場合
には、前記と同様な不具合が発生することになる。そこ
で、前記課題を解決するために従来2つの手段が用いら
れていたが、以下の問題を有していた。
However, when the clearance 55 exists as described above and the radial thickness of the magnet portion 53 is small and the strength is low, that is, when the allowable stress is low, the magnet pressure is reduced by the resin pressure. The portion 53 is distorted in the circumferential direction, and may crack or crack beyond the elastic deformation range and the plastic deformation range. Also, the magnet part 5
Even if the thickness of the material 3 in the radial direction is relatively large, the same problem as described above will occur if the material characteristics itself after molding have a low allowable stress. Therefore, two means have conventionally been used to solve the above problem, but have the following problems.

【0008】まず第1に、前述したクリアランス55を
可能な限り縮小化し、マグネット部53が内側から樹脂
圧力を受けて外側に膨らむ場合においても、弾性変形域
および塑性変形域を越える前にマグネット部53外周が
2次成形金型54の内周に接してそれ以上の変形を起こ
さないよう、マグネット部53外周を精密に研磨して、
クリアランス55を縮小化する手段が用いられていた。
しかしこの場合、2次成形金型54へのマグネット部5
3のインサートは非常にタイトであり、作業性が悪い。
また、本手段においてはマグネット部53外周の研磨工
程が余計にかかるため、コスト的にも問題がある。
First, even when the clearance 55 is reduced as much as possible and the magnet portion 53 expands outward due to the resin pressure from the inside, the magnet portion 53 must not be moved beyond the elastic deformation region and the plastic deformation region. The outer periphery of the magnet 53 is precisely polished so that the outer periphery of the magnet 53 does not contact the inner periphery of the secondary molding die 54 and cause any further deformation.
Means for reducing the clearance 55 has been used.
However, in this case, the magnet part 5 is attached to the secondary molding die 54.
The insert No. 3 is very tight and has poor workability.
Further, in this means, a polishing step for the outer periphery of the magnet portion 53 is additionally required, and thus there is a problem in cost.

【0009】第2に、2次成形工程における成形樹脂
を、マグネット部53の内周のみならず、同時に外周に
も注入する、即ちクリアランス55にも注入することに
よりマグネット部53の外側からも同時に樹脂圧を加
え、マグネット部53の内側からの樹脂圧を前記外側か
らの樹脂圧で緩和する手段が用いられていた。しかし、
この手段においてはマグネット部53の円周方向に生ず
る引張応力は緩和され、前述したひびや割れの発生は減
少するが、前記外側からの樹脂圧が円周方向に均一でな
い場合にマグネット部53が変形して真円度が低下する
という不具合が生じていた。
Secondly, the molding resin in the secondary molding step is injected not only into the inner periphery of the magnet portion 53 but also into the outer periphery at the same time, that is, into the clearance 55, so that the molding resin is simultaneously injected from the outside of the magnet portion 53. Means has been used in which a resin pressure is applied and the resin pressure from the inside of the magnet part 53 is reduced by the resin pressure from the outside. But,
In this means, the tensile stress generated in the circumferential direction of the magnet portion 53 is relieved, and the occurrence of cracks and cracks described above is reduced. However, when the resin pressure from the outside is not uniform in the circumferential direction, the magnet portion 53 is There was a problem that the roundness was reduced due to deformation.

【0010】本発明はこのような状況に鑑みなされたも
のであり、その課題は、円筒形状を有する成形品の外側
を構成する円筒部を1次成形工程によって射出成形し、
前記円筒部の内側を構成する成形部を2次成形工程によ
って射出成形する工程を含む多色成形品の射出成形方法
において、前記2次成形工程における前記円筒部の内側
に注入された成形樹脂の樹脂圧力によって、前記円筒部
にひび・割れ・変形が生じる不具合を、簡易に且つ経済
的に、確実に防止することにある。
The present invention has been made in view of such a situation, and an object of the present invention is to injection-mold a cylindrical portion constituting the outer side of a molded product having a cylindrical shape by a primary molding step.
In a method for injection-molding a multicolor molded article, which comprises a step of injection-molding a molding part constituting the inside of the cylindrical part by a secondary molding step, the molding resin injected inside the cylindrical part in the secondary molding step An object of the present invention is to reliably and easily and economically prevent the cylindrical portion from being cracked, cracked, or deformed by resin pressure.

【0011】[0011]

【課題を解決するための手段】前記課題を解決するため
に、本願請求項1に記載の発明に係る多色成形品の射出
成形方法は、円筒形状を有する成形品の外側を構成する
円筒部を1次成形工程によって射出成形し、前記円筒部
の内側を構成する成形部を2次成形工程によって射出成
形する工程、を含む多色成形品の射出成形方法であっ
て、1次成形金型を構成する可動側1次成形金型および
固定側1次成形金型とを有する1次射出成形機と、2次
成形金型を構成する可動側2次成形金型および固定側2
次成形金型とを有する2次射出成形機は別個独立をな
し、1次成形後、前記可動側1次成形金型を構成する容
易に取り外し可能な金型コマに成形された前記円筒部
を、前記金型コマに残留させた状態で、前記金型コマを
前記可動側1次成形金型より取り出し、取り出した前記
金型コマを、前記2次射出成形機における前記金型コマ
を嵌め込む凹部を有する可動側2次成形金型に嵌合させ
て2次成形工程を行うことを特徴とする。
According to a first aspect of the present invention, there is provided a method for injection-molding a multi-color molded article, comprising: a cylindrical portion forming an outer side of a cylindrical molded article; In a primary molding step, and injecting a molded portion constituting the inside of the cylindrical portion by a secondary molding step. Injection molding machine having a movable-side primary molding die and a fixed-side primary molding die constituting a secondary molding die, and a movable-side secondary molding die and a fixed side 2 constituting a secondary molding die
A secondary injection molding machine having a secondary molding die is independent and independent, and after the primary molding, the cylindrical portion molded into an easily removable mold piece constituting the movable-side primary molding die is removed. The mold piece is removed from the movable-side primary molding die while remaining in the mold piece, and the removed mold piece is fitted into the mold piece in the secondary injection molding machine. The secondary molding step is performed by fitting the movable-side secondary molding die having a concave portion.

【0012】本願請求項1の発明によれば、1次成形工
程を行う可動側1次成形金型を構成する取り外し可能な
金型コマに成形された前記円筒部を、前記1次成形金型
コマに残留させた状態で、前記金型コマを前記可動側1
次成形金型より取り出し、取り出した前記金型コマを、
前記2次射出成形機における前記金型コマを嵌め込む凹
部を有する可動側2次成形金型に嵌合させて2次成形工
程を行うので、前記円筒部は1次成形工程および2次成
形工程を通して同一の金型コマに存在することとなる。
すなわち、従来ならば前記円筒部は1次成形終了後に前
記可動側1次金型から前記円筒部単独で取り出され、2
次成形工程を行う可動側2次成形金型へと搬送・挿入さ
れて2次成形工程が行われるが、本発明によれば前記搬
送・挿入は可動側1次成形金型を構成する容易に取り外
し可能な金型コマごと行われる。このため、2次成形工
程においては、前記円筒部外周と2次成形を行う金型内
周との空隙が極めて小さいか或いは全く無い状態におい
て前記円筒部内に成形樹脂が射出されるので、内部から
樹脂圧力を受ける前記円筒部は、前記樹脂圧力によって
弾性変形域及び塑性変形域を超えて歪むことができず、
ひびや割れが生じることがない。またこの場合、前述の
ような、前記円筒部外周と2次成形工程をおこなう金型
内周とのクリアランスを減少させるべく前記円筒部外周
を研磨する研磨工程等の追加工程を必要としないため、
前記不具合を簡易且つ経済的に防止でき、更に、前記円
筒部の内側から受ける樹脂圧を緩和させるために前記円
筒部の外周部にも同時に樹脂を注入する場合のように、
樹脂圧の不均一性によって前記円筒部の真円度が低下す
る虞も無い。
According to the first aspect of the present invention, the cylindrical portion molded into a removable mold piece constituting a movable-side primary molding die for performing a primary molding step is combined with the primary molding die. With the mold piece remaining, the mold piece is moved to the movable side 1.
Take out from the next molding die, take out the above-mentioned mold piece,
In the secondary injection molding machine, the secondary molding step is performed by fitting the movable piece to a movable secondary molding die having a concave portion into which the mold piece is fitted, so that the cylindrical portion is subjected to a primary molding step and a secondary molding step. Through the same mold piece.
That is, conventionally, the cylindrical portion is taken out of the movable-side primary mold by itself after the primary molding is completed, and
The secondary molding process is performed by being transported and inserted into the movable-side secondary molding die for performing the next molding process. According to the present invention, the transporting and inserting can easily constitute the movable-side primary molding die. This is performed for each removable mold piece. For this reason, in the secondary molding step, the molding resin is injected into the cylindrical portion in a state where the gap between the outer periphery of the cylindrical portion and the inner periphery of the mold for performing the secondary molding is extremely small or completely absent. The cylindrical portion receiving the resin pressure cannot be deformed beyond the elastic deformation region and the plastic deformation region by the resin pressure,
No cracks or cracks occur. In this case, as described above, an additional step such as a polishing step of polishing the outer periphery of the cylindrical portion so as to reduce the clearance between the outer periphery of the cylindrical portion and the inner periphery of the mold for performing the secondary molding step is not required.
The problem can be easily and economically prevented, and furthermore, as in the case of simultaneously injecting resin also to the outer peripheral portion of the cylindrical portion in order to reduce the resin pressure received from the inside of the cylindrical portion,
There is no possibility that the roundness of the cylindrical portion is reduced due to the unevenness of the resin pressure.

【0013】また、2次成形工程においては、前記円筒
部外周は内部から受ける樹脂圧力によって前記可動側1
次金型内周部に常に押しつけられる状態となるため、前
記円筒部外周の真円度は常に前記可動側1次成形金型内
周の真円度に依存する。従って前記可動側1次成形金型
内周の真円度が所望の範囲内であれば、前記円筒部外周
の真円度は低下することなく常に所望の範囲内となる上
に、製品間の真円度ばらつきを抑えることが可能とな
る。
[0013] In the secondary molding step, the outer periphery of the cylindrical portion is moved by the resin pressure received from the inside to the movable side 1.
The roundness of the outer periphery of the cylindrical portion always depends on the roundness of the inner periphery of the movable-side primary molding die because the outer periphery of the cylindrical portion is always pressed against the inner periphery of the next die. Therefore, if the roundness of the inner periphery of the movable-side primary molding die is within a desired range, the roundness of the outer periphery of the cylindrical portion is always within the desired range without lowering, and between products. The variation in roundness can be suppressed.

【0014】更に、本発明においては、1次成形工程を
行う射出成形機と、2次成形工程を行う射出成型機は別
個独立であるので、以下の利点を有する。
Further, in the present invention, since the injection molding machine for performing the primary molding step and the injection molding machine for performing the secondary molding step are independent and independent, the following advantages are provided.

【0015】例えば、1次成形金型と2次成形金型の双
方を備え、且つ可動側1次成形金型を固定側2次成形金
型へ対向させるための移動装置を備えた1台の射出成形
機で射出成形を行う場合、射出成形機の構造が複雑なた
め、一度製作した射出成形機は金型が固定され、専用機
としてしか使用できないと同時に、成形機のコスト・納
期も問題となる。
For example, one unit including both a primary molding die and a secondary molding die, and a moving device for making the movable primary molding die face the fixed secondary molding die. When performing injection molding with an injection molding machine, the structure of the injection molding machine is complicated, so once the injection molding machine is manufactured, the mold is fixed and can only be used as a dedicated machine. Becomes

【0016】これに対し、本発明においては、一般的な
汎用成形機が使用可能である上に、金型コマ部分のみ入
れ替えれることで簡易且つ容易に別個の形状を有する製
品の成形も可能であるため、設備投資の低減や製造工程
の効率化を図ることができる。
On the other hand, in the present invention, a general-purpose molding machine can be used, and a product having a distinct shape can be formed easily and easily by exchanging only the mold piece. Therefore, it is possible to reduce capital investment and increase the efficiency of the manufacturing process.

【0017】本願請求項2に記載の発明に係る射出成形
機は、請求項1における前記円筒部を射出成形する1次
成形金型を備えた射出成形機であって、前記1次成形金
型は、固定側1次成形金型と、取り外し可能な金型コマ
を具備する可動側1次成形金型とからなることを特徴と
する。
According to a second aspect of the present invention, there is provided an injection molding machine having a primary molding die for injection-molding the cylindrical portion according to the first aspect, wherein the primary molding die is provided. Is characterized by comprising a fixed-side primary molding die and a movable-side primary molding die having a removable mold piece.

【0018】本願請求項2に記載の発明に係る射出成形
機によれば、取り外し可能な金型コマを具備する可動側
1次成形金型を有するので、前述の如く、前記円筒部を
前記金型コマに残留させたまま、前記金型コマを2次成
形工程をおこなう射出成形機へ搬送することが可能とな
り、以て請求項1記載の発明と同様な作用効果を得るこ
とができる。
According to the injection molding machine according to the second aspect of the present invention, since the movable-side primary molding die having the detachable die top is provided, the cylindrical portion is connected to the mold as described above. With the mold pieces remaining on the mold pieces, the mold pieces can be conveyed to an injection molding machine that performs a secondary molding step, so that the same function and effect as the first aspect of the invention can be obtained.

【0019】本願請求項3に記載の発明に係る射出成形
機は、前記円筒部の内側を構成する成形部を射出成形す
る2次成形金型を備えた射出成形機であって、前記2次
成形金型は、固定側2次成形金型と、1次成形工程によ
って成形された前記円筒部が残留した金型コマを嵌め込
むための、凹部を有する可動側2次成形金型とからなる
ことを特徴とする。
An injection molding machine according to a third aspect of the present invention is an injection molding machine provided with a secondary molding die for injection-molding a molding portion forming the inside of the cylindrical portion. The molding die is composed of a fixed-side secondary molding die and a movable-side secondary molding die having a concave portion for fitting a mold piece in which the cylindrical portion formed in the primary molding step remains. It is characterized by the following.

【0020】本願請求項3に記載の発明に係る射出成形
機によれば、1次成形工程によって成形された前記円筒
部が残留した金型コマを嵌め込むための、凹部を有する
可動側2次成形金型を有するので、前述の如く、1次成
形工程によって成形された前記円筒部が残留した金型コ
マをそのまま2次成形工程において使用することが可能
となり、以て請求項1記載の発明と同様な作用効果を得
ることができる。
According to the injection molding machine according to the third aspect of the present invention, the movable secondary having a concave portion for fitting the mold piece in which the cylindrical portion formed in the primary molding step remains. The invention according to claim 1, wherein the mold has a molding die, and as described above, the mold piece having the cylindrical portion remaining in the primary molding step can be used as it is in the secondary molding step. The same operation and effect as described above can be obtained.

【0021】本願請求項4に記載の発明に係る金型コマ
は、請求項1における前記円筒部を成形する金型コマで
あって、前記金型コマは1次成形金型を構成する可動側
1次成形金型から取り外し可能であることを特徴とす
る。
According to a fourth aspect of the present invention, there is provided a die top for forming the cylindrical portion according to the first aspect, wherein the die top is a movable side constituting a primary forming die. It is characterized in that it can be removed from the primary molding die.

【0022】本願請求項4に記載の発明によれば、前記
金型コマは1次成形金型を構成する可動側1次成形金型
から取り外し可能であるので、以て請求項1記載の発明
と同様な作用効果を得ることができる。
According to the invention described in claim 4 of the present application, the mold piece is detachable from the movable-side primary molding die constituting the primary molding die. The same operation and effect as described above can be obtained.

【0023】本願請求項5に記載の発明に係るPM型ス
テッピングモータのロータは、1次成形工程により射出
成形される円筒部と、前記円筒部の内側に2次成形工程
により射出成形される回転シャフト支持部とを有するP
M型ステッピングモータのロータであって、前記回転シ
ャフト支持部と一体化された状態における前記円筒部の
外周真円度を、前記円筒部の射出成形をおこなう容易に
取り外し可能な前記金型コマの内周真円度に依存させた
ことを特徴とする。
The rotor of the PM type stepping motor according to the invention of claim 5 of the present application has a cylindrical portion that is injection-molded in a primary molding step, and a rotary member that is injection-molded inside the cylindrical portion in a secondary molding step. P having a shaft support
A rotor of an M-type stepping motor, wherein the outer circumference roundness of the cylindrical portion in a state integrated with the rotary shaft support portion is easily removed from the mold piece for performing the injection molding of the cylindrical portion. It is characterized by being dependent on the inner roundness.

【0024】本願請求項5に記載の発明によれば、前記
円筒部の外周真円度を、前記円筒部の射出成形をおこな
う容易に取り外し可能な前記金型コマの内周真円度に依
存させたので、射出成形によって製造されるロータ外周
の真円度について製品間のばらつきが小さい。また、前
記金型コマは射出成型機から容易に取り外し可能である
ため、製造設備の都合によって成形機を頻繁に変更しな
ければならない場合においても同一の金型コマを用いる
ことが可能であり、もって前記ロータのロット数量を如
何なる状況下においても大なるものとすることができる
ので、尚一層製品間のばらつきが小さいという利点を有
する。
According to the fifth aspect of the present invention, the roundness of the outer circumference of the cylindrical portion depends on the roundness of the inner circumference of the easily removable mold piece for performing the injection molding of the cylindrical portion. As a result, the variation in roundness of the outer periphery of the rotor manufactured by injection molding between products is small. Further, since the mold piece can be easily removed from the injection molding machine, it is possible to use the same mold piece even when the molding machine must be frequently changed due to manufacturing equipment. Accordingly, the lot quantity of the rotor can be increased under any circumstances, and therefore, there is an advantage that the variation between products is further reduced.

【0025】[0025]

【発明の実施の形態】以下に、本発明に係る多色成形品
の射出成形方法およびPM型ステッピングモータのロー
タの実施形態について図面を参照しつつ説明する。尚、
ここでは多色成形品の射出成形方法を説明するために、
前述した図6に示す構造のPM型ステッピングモータの
ロータの射出成形方法を例として説明するが、本発明は
前記PM型ステッピングモータのロータの射出成形方法
に限定されるものではない。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an injection molding method for a multicolor molded article and a rotor of a PM type stepping motor according to the present invention. still,
Here, in order to explain the injection molding method of multicolor molded products,
An example of the injection molding method of the rotor of the PM type stepping motor having the structure shown in FIG. 6 will be described, but the present invention is not limited to the injection molding method of the rotor of the PM type stepping motor.

【0026】図1乃至図4はPM型ステッピングモータ
のロータの射出成形工程を、射出成形金型の断面構造を
用いて説明する図であって、まずこれらの図を参照しつ
つ射出成形金型および射出成形工程について概説する。
FIGS. 1 to 4 are views for explaining the injection molding process of the rotor of the PM type stepping motor using the sectional structure of the injection molding die. First, referring to these drawings, the injection molding die will be described. And an outline of the injection molding process.

【0027】図1は、1次成形工程において、型締めさ
れた射出成形金型に1次成形樹脂が射出され、金型キャ
ビティ内に樹脂が充填された状態を示す金型断面図であ
る。図1において、符号1aは1次成形金型を示す(以
降、添え字“a”は1次成形金型、“b”は2次成形金
型もしくはこれら金型を構成する部品を示すものとし、
これらは各々別個の射出成形機に取り付けられるものと
する)。
FIG. 1 is a sectional view showing a state in which a primary molding resin is injected into an injection-molded mold that has been clamped in a primary molding step, and the resin is filled in a mold cavity. In FIG. 1, reference numeral 1a indicates a primary molding die (hereinafter, the suffix "a" indicates a primary molding die, and "b" indicates a secondary molding die or a component constituting these dies. ,
Each of these shall be mounted on a separate injection molding machine).

【0028】金型1aは、1次成形工程をおこなうため
の1次射出成形機に取り付けられている。金型1aは固
定側金型部(以下「1次上型」という)13aと、可動
側金型部(以下「1次下型」という)14aから構成さ
れる。また、前記1次下型は金型1の型締め・型開きが
可能なように図の上下方向にも移動可能となっている。
The mold 1a is attached to a primary injection molding machine for performing a primary molding step. The mold 1a includes a fixed mold part (hereinafter, referred to as “primary upper mold”) 13a and a movable mold part (hereinafter, referred to as “primary lower mold”) 14a. Further, the primary lower mold is movable in the vertical direction in the figure so that the mold 1 can be clamped and opened.

【0029】1次下型14aは、円筒部53を成形する
金型コマ4,コア6aと、これらを取り付ける可動側型
板5aと、1次成形終了時に成形された円筒部53およ
び金型コマ4を同時に取り外すイジェクタピン9a,1
0aと、イジェクタピン9a,10aを駆動するイジェ
クタプレート11aと、イジェクタプレート11aの駆
動空間を形成するスペーサブロック8aと、これらの基
体となる可動側取付板12aとから構成され、1次上型
13aは、固定側取付板3aのみから構成される。
The primary lower mold 14a includes a mold piece 4 and a core 6a for molding the cylindrical portion 53, a movable mold plate 5a for attaching the same, a cylindrical portion 53 and a mold frame formed at the end of the primary molding. Ejector pins 9a, 1 for simultaneously removing the 4
0a, an ejector plate 11a for driving the ejector pins 9a, 10a, a spacer block 8a for forming a drive space for the ejector plate 11a, and a movable-side mounting plate 12a serving as a base for these. Is composed of only the fixed side mounting plate 3a.

【0030】符号2aは、図示を省略する加熱シリンダ
内において溶融される、1次成形樹脂であるプラスチッ
クマグネット(ナイロンをバインダーとしたネオジウム
−鉄−ボロン(Nd2Fe14B))を、金型1aに供給する1
次射出装置を示す。1次射出装置2aから射出された溶
融樹脂は、固定側取付板3aを通過して金型コマ4,コ
ア6a,固定側取付板3aによって設けられた成形空間
に充填される。成形樹脂の充填が完了すると、充填され
た溶融樹脂が加圧工程,保圧工程を経た後に冷却固化さ
れる。
Reference numeral 2a denotes a plastic magnet (neodymium-iron-boron (Nd 2 Fe 14 B) using nylon as a binder), which is a primary molding resin, which is melted in a heating cylinder (not shown). 1 to supply to 1a
The following shows an injection device. The molten resin injected from the primary injection device 2a passes through the fixed-side mounting plate 3a and fills a molding space provided by the mold pieces 4, the core 6a, and the fixed-side mounting plate 3a. When the filling of the molding resin is completed, the filled molten resin is cooled and solidified after passing through a pressure step and a pressure holding step.

【0031】図2は図1に示す工程から、金型1aを型
開きした状態を示すものである。冷却固化後、下型14
aを後退させ、1次上型13aと1次下型14aを離間
させて停止する。次に、イジェクタプレート12aを駆
動してイジェクタピン9a,10aを上方に突出させ
て、成形された円筒部53と金型コマ4を同時に取り出
し、円筒部53に残存したスプールランナ56を除去す
る。
FIG. 2 shows a state in which the mold 1a is opened from the step shown in FIG. After cooling and solidifying, lower mold 14
is retracted, the primary upper die 13a and the primary lower die 14a are separated from each other and stopped. Next, the ejector plate 12a is driven to eject the ejector pins 9a and 10a upward to take out the molded cylindrical portion 53 and the mold piece 4 at the same time, and remove the spool runner 56 remaining in the cylindrical portion 53.

【0032】次に、射出成形された円筒部53を金型コ
マ4から取り出さずに残留させたまま、円筒部53が残
留した金型コマ4を2次射出成形機に搬送し、図3に示
す2次成形金型1bを構成する可動側型板5bに設けら
れた凹部にインサートする。
Next, while the injection-molded cylindrical portion 53 remains without being taken out of the mold piece 4, the mold piece 4 in which the cylindrical portion 53 remains is conveyed to a secondary injection molding machine. It is inserted into a recess provided in the movable mold plate 5b constituting the secondary molding die 1b shown.

【0033】図3は図2に示す工程から、金型1を型締
めし、2次成形樹脂が射出してキャビティ内に2次成形
樹脂を充填させた状態を示すものであり、該2次成形工
程において図6に示すハブ52が成形される。符号2b
は、図示を省略する加熱シリンダ内において溶融され
る、2次成形樹脂であるPBT(ポリブチレンテレフタ
レート)を、2次成形金型に供給する射出装置を示す。
射出装置2bから射出された2次成形樹脂は、スプール
ブッシュ15を通過してキャビティ17,金型コマ4,
コア6bによって設けられた成形空間に充填される。2
次成形樹脂の充填が完了すると、充填された溶融樹脂が
加圧工程,保圧工程を経た後に冷却固化される。
FIG. 3 shows a state in which the mold 1 is clamped from the step shown in FIG. 2, the secondary molding resin is injected, and the cavity is filled with the secondary molding resin. In the forming step, the hub 52 shown in FIG. 6 is formed. Code 2b
Shows an injection device that supplies PBT (polybutylene terephthalate) as a secondary molding resin, which is melted in a heating cylinder (not shown), to a secondary molding die.
The secondary molding resin injected from the injection device 2b passes through the spool bush 15 and the cavity 17, the mold top 4,
The molding space provided by the core 6b is filled. 2
When the filling of the next molding resin is completed, the filled molten resin is cooled and solidified after passing through a pressure step and a pressure holding step.

【0034】図4は図3に示す工程から、2次下型14
bを後退させ、2次上型13bと2次下型14bを離間
させた状態を示すものである。このとき、2次上型13
bにおいて固定側取付板3b,ストリッパプレート1
6,固定側型板18を離間して、スプールランナ57を
除去する。また、イジェクタプレート11bを駆動して
イジェクタピン9bを突出させることにより、成形され
たロータ50を金型コマ4から取り出す。このとき、イ
ジェクタピン10bが突出して金型コマ4が可動側型板
5bから同時に取り外されるが、イジェクタピン10b
はイジェクタピン9bがロータ50に当接してロータ5
0を金型コマ4から一定量押し上げた後に、金型コマ4
に当接するよう長さが調節されている。
FIG. 4 shows the secondary lower mold 14 from the process shown in FIG.
b is retracted and the secondary upper mold 13b and the secondary lower mold 14b are separated from each other. At this time, the secondary upper mold 13
b, the fixed side mounting plate 3b and the stripper plate 1
6. Separate the fixed mold plate 18 and remove the spool runner 57. The ejector plate 11b is driven to eject the ejector pins 9b, thereby taking out the molded rotor 50 from the mold piece 4. At this time, the ejector pin 10b projects and the mold piece 4 is simultaneously removed from the movable mold plate 5b.
The ejector pin 9b contacts the rotor 50 and the rotor 5
0 is pushed up from the mold piece 4 by a certain amount.
The length has been adjusted to abut the.

【0035】次に、本製造方法における作用効果を図5
を参照しつつ説明する。図5は前述したPM型ステッピ
ングモータのロータの射出成形方法について、金型断面
においてロータ50が成形される部分を拡大して簡略化
した模式図であって、(A)は円筒部53の成形が行わ
れる1次成形工程において前記プラスチックマグネット
樹脂が金型内に充填された状態、(B)はハブ52の成
形が行われる2次成形工程において前記PBT樹脂が金
型内に充填された状態を示している。
Next, the operation and effect of this manufacturing method will be described with reference to FIG.
This will be described with reference to FIG. 5A and 5B are schematic diagrams in which the rotor molding of the PM type stepping motor described above is simplified by enlarging a portion where the rotor 50 is molded in the cross section of the mold, and FIG. (B) is a state in which the plastic magnet resin is filled in the mold in a primary molding step in which the molding is performed, and (B) is a state in which the PBT resin is filled in the mold in a secondary molding step in which the hub 52 is molded. Is shown.

【0036】図5(A)において、固定側取付板3aと
金型コマ4は圧接された状態で1次成形金型を構成し、
円筒部53を成形する。次に、型開きによって固定側取
付板3aと金型コマ4を離間した後、金型コマ4に円筒
部53を残留させたまま金型コマ4を取り出し、2次成
形工程を行う2次射出成形機へ搬送し、金型コマ4を2
次成形金型へインサートする。これによって図5(B)
に示すように金型コマ4はキャビティ17とともに2次
成形金型を構成することになる。すなわち、円筒部53
は1次成形工程から2次成形工程を通して金型コマ9か
ら取り外されずに成形が行われるので、2次成形工程に
おいては、円筒部53外周と金型コマ4内周との空隙が
極めて小さいか或いは全く無い状態において円筒部53
内周に前記PBT樹脂が注入されるので、内部から樹脂
圧力を受ける円筒部53は、前記樹脂圧力によって弾性
変形域及び塑性変形域を超えて歪むことができず、ひび
や割れが生じることがない。またこの場合、円筒部53
外周と2次成形工程をおこなう金型内周とのクリアラン
スを減少させるべく円筒部53の外周を研磨する研磨工
程等の追加工程を必要としないため、前述した効果を簡
易且つ経済的に得ることができ、更に、円筒部53の内
側から受ける樹脂圧を緩和させるために円筒部53の外
周部にも同時に樹脂を注入する場合のように、樹脂圧の
不均一性によって円筒部53の真円度が低下する虞も無
い。
In FIG. 5A, the fixed-side mounting plate 3a and the mold piece 4 constitute a primary molding mold in a state where they are pressed against each other.
The cylindrical part 53 is formed. Next, after the fixed-side mounting plate 3a and the mold piece 4 are separated by opening the mold, the mold piece 4 is taken out with the cylindrical portion 53 remaining on the mold piece 4, and a secondary molding process is performed. It is transported to the molding machine,
Insert into the next molding die. As a result, FIG.
As shown in the figure, the mold piece 4 constitutes a secondary molding mold together with the cavity 17. That is, the cylindrical portion 53
Since the molding is performed without being removed from the mold piece 9 through the primary molding step and the secondary molding step, in the secondary molding step, is the gap between the outer periphery of the cylindrical portion 53 and the inner periphery of the mold piece 4 extremely small? Or, in the state where there is no cylinder 53
Since the PBT resin is injected into the inner periphery, the cylindrical portion 53 receiving the resin pressure from the inside cannot be deformed beyond the elastic deformation region and the plastic deformation region by the resin pressure, and cracks and cracks may occur. Absent. In this case, the cylindrical portion 53
Since an additional step such as a polishing step of polishing the outer periphery of the cylindrical portion 53 to reduce the clearance between the outer periphery and the inner periphery of the mold for performing the secondary molding step is not required, the above-described effects can be obtained simply and economically. Further, as in the case of simultaneously injecting resin also to the outer peripheral portion of the cylindrical portion 53 in order to relieve the resin pressure received from the inside of the cylindrical portion 53, the perfect circular shape of the cylindrical portion 53 due to unevenness of the resin pressure There is no danger that the degree will decrease.

【0037】また、2次成形工程中は円筒部53の外周
は内部から受ける樹脂圧力によって金型コマ4の内周に
常に押しつけられる状態となるため、円筒部53外周の
真円度は常に金型コマ4の内周真円度に依存する。従っ
て金型コマ4の内周真円度が所望の範囲内であれば、本
実施形態によって製造されるロータ50の円筒部53外
周の真円度は低下することなく常に所望の範囲内となる
上に、製品間の真円度ばらつきが小さい、安定した品質
を維持することが可能となる。
During the secondary molding process, the outer circumference of the cylindrical portion 53 is always pressed against the inner circumference of the mold piece 4 by the resin pressure received from the inside, so that the roundness of the outer circumference of the cylindrical portion 53 is always gold. It depends on the roundness of the inner circumference of the mold piece 4. Therefore, if the roundness of the inner circumference of the mold piece 4 is within the desired range, the roundness of the outer circumference of the cylindrical portion 53 of the rotor 50 manufactured according to the present embodiment is always within the desired range without lowering. In addition, it is possible to maintain stable quality with small roundness variation between products.

【0038】更に、1次成形工程を行う射出成形機と、
2次成形工程を行う射出成型機は別個独立であるので、
1台で2工程を行う専用の2色成形機と比べて一般的な
汎用成形機が使用可能であるので、設備投資の低減や製
造工程の効率化を図ることができる。
Further, an injection molding machine for performing a primary molding step;
Since the injection molding machine that performs the secondary molding process is separate and independent,
As a general-purpose molding machine can be used as compared with a dedicated two-color molding machine that performs two processes with one unit, it is possible to reduce capital investment and increase the efficiency of the manufacturing process.

【0039】[0039]

【発明の効果】以上説明したように、本発明によると、
円筒形状を有する成形品の外側を構成する円筒部を1次
成形工程によって射出成形し、前記円筒部の内側を構成
する成形部を2次成形工程によって射出成形する工程を
含む多色成形品の射出成形方法において、前記2次成形
工程における前記円筒部の内側に注入された成形樹脂の
樹脂圧力によって、前記円筒部にひび・割れ・変形が生
じる不具合を、簡易に且つ経済的に、確実に防止するこ
とができる。
As described above, according to the present invention,
A multi-color molded article including a step of injection-molding a cylindrical portion constituting the outer side of a molded article having a cylindrical shape by a primary molding step, and an step of injection-molding a molded section constituting the inside of the cylindrical section by a secondary molding step; In the injection molding method, it is possible to easily, economically and surely prevent the cylindrical portion from being cracked, cracked or deformed by the resin pressure of the molding resin injected into the cylindrical portion in the secondary molding step. Can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 1 is a sectional view of a mold, showing one embodiment of a method for injection molding a multicolor molded article according to the present invention.

【図2】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 2 is a mold sectional view showing one embodiment of a method for injection molding a multicolor molded product according to the present invention.

【図3】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 3 is a mold sectional view showing one embodiment of the injection molding method for a multicolor molded article according to the present invention.

【図4】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 4 is a mold sectional view showing one embodiment of the method for injection-molding a multicolor molded article according to the present invention.

【図5】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面の拡大模式図である。
FIG. 5 is an enlarged schematic view of a mold cross section showing one embodiment of the injection molding method of a multicolor molded article according to the present invention.

【図6】PM型ステッピングモータのロータ斜視図であ
る。
FIG. 6 is a perspective view of a rotor of a PM stepping motor.

【図7】図6におけるx−x断面を示す断面図である。FIG. 7 is a sectional view showing an xx section in FIG. 6;

【符号の説明】[Explanation of symbols]

1a,1b 成形金型 2a,2b 射出装置 3a,3b 固定側取付板 4 金型コマ 5a,5b 可動側型板 6a,6b コア 7a,7b 受け板 8a,8b スペーサブロック 9a,9b イジェクタピン 10a,10b イジェクタピン 11a,11b	 イジェクタプレート 12a,12b	 可動側取付板 13a,13b	 固定側金型部 14a,14b	 可動側金型部 15 スプールブッシュ 16 イジェクタプレート 17 キャビティ 18 固定側型板 1a, 1b Mold 2a, 2b Injection device 3a, 3b Fixed side mounting plate 4 Mold top 5a, 5b Movable side plate 6a, 6b Core 7a, 7b Receiving plate 8a, 8b Spacer block 9a, 9b Ejector pin 10a, 10b Ejector pin 11a, 11b 	 Ejector plate 12a, 12b 	 Movable mounting plate 13a, 13b 	 Fixed mold part 14a, 14b 	 Movable mold part 15 Spool bush 16 Ejector plate 17 Cavity 18 Fixed side template

【手続補正書】[Procedure amendment]

【提出日】平成12年3月6日(2000.3.6)[Submission date] March 6, 2000 (200.3.6)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】図面の簡単な説明[Correction target item name] Brief description of drawings

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 1 is a sectional view of a mold, showing one embodiment of a method for injection molding a multicolor molded article according to the present invention.

【図2】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 2 is a mold sectional view showing one embodiment of a method for injection molding a multicolor molded product according to the present invention.

【図3】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 3 is a mold sectional view showing one embodiment of the injection molding method for a multicolor molded article according to the present invention.

【図4】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面図である。
FIG. 4 is a mold sectional view showing one embodiment of the method for injection-molding a multicolor molded article according to the present invention.

【図5】本発明に係る多色成形品の射出成形方法の一実
施形態を示す、金型断面の拡大模式図である。
FIG. 5 is an enlarged schematic view of a mold cross section showing one embodiment of the injection molding method of a multicolor molded article according to the present invention.

【図6】PM型ステッピングモータのロータ斜視図であ
る。
FIG. 6 is a perspective view of a rotor of a PM stepping motor.

【図7】図6におけるx−x断面を示す断面図である。FIG. 7 is a sectional view showing an xx section in FIG. 6;

【符号の説明】 1a,1b 成形金型 2a,2b 射出装置 3a,3b 固定側取付板 4 金型コマ 5a,5b 可動側型板 6a,6b コア 7a,7b 受け板 8a,8b スペーサブロック 9a,9b イジェクタピン 10a,10b イジェクタピン 11a,11b イジェクタプレート 12a,12b 可動側取付板 13a,13b 固定側金型部 14a,14b 可動側金型部 15 スプールブッシュ 16 イジェクタプレート 17 キャビティ 18 固定側型板[Description of Signs] 1a, 1b Molds 2a, 2b Injection device 3a, 3b Fixed-side mounting plate 4 Mold top 5a, 5b Movable-side plate 6a, 6b Core 7a, 7b Receiving plate 8a, 8b Spacer block 9a, 9b Ejector pin 10a, 10b Ejector pin 11a, 11b Ejector plate 12a, 12b Movable mounting plate 13a, 13b Fixed mold parts 14a, 14b Movable mold part 15 Spool bush 16 Ejector plate 17 Cavity 18 Fixed mold plate

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29L 9:00 B29L 9:00 31:08 31:08 31:32 31:32 Fターム(参考) 4F202 AG03 AG07 AG08 AH04 AH33 CA11 CB01 CB22 CB28 CK06 CK17 CK25 CK42 CK52 CK54 4F206 AG03 AG07 AG08 AH04 AH33 JA07 JB22 JB28 JL02 JM13 JM16 JN12 JN25 JN33 JQ81──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B29L 9:00 B29L 9:00 31:08 31:08 31:32 31:32 F term (Reference) 4F202 AG03 AG07 AG08 AH04 AH33 CA11 CB01 CB22 CB28 CK06 CK17 CK25 CK42 CK52 CK54 4F206 AG03 AG07 AG08 AH04 AH33 JA07 JB22 JB28 JL02 JM13 JM16 JN12 JN25 JN33 JQ81

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 円筒形状を有する成形品の外側を構成す
る円筒部を1次成形工程によって射出成形し、 前記円筒部の内側を構成する成形部を2次成形工程によ
って射出成形する工程、を含む多色成形品の射出成形方
法であって、 1次成形金型を構成する可動側1次成形金型および固定
側1次成形金型とを有する1次射出成形機と、 2次成形金型を構成する可動側2次成形金型および固定
側2次成形金型とを有する2次射出成形機は別個独立を
なし、 1次成形後、前記可動側1次成形金型を構成する取り外
し可能な金型コマに成形された前記円筒部を、前記金型
コマに残留させた状態で、前記金型コマを前記可動側1
次成形金型より取り出し、 取り出した前記金型コマを、前記2次射出成形機におけ
る前記金型コマを嵌め込む凹部を有する可動側2次成形
金型に嵌合させて2次成形工程を行う、ことを特徴とす
る多色成形品の射出成形方法。
A step of injection-molding a cylindrical portion constituting the outside of a molded article having a cylindrical shape by a primary molding step, and a step of injection-molding a molded portion constituting the inside of the cylindrical portion by a secondary molding step. A primary injection molding machine having a movable primary molding die and a fixed primary molding die constituting a primary molding die, and a secondary molding die. The secondary injection molding machine having the movable secondary molding die and the fixed secondary molding die constituting the mold is independent and independent. After the primary molding, the removal forming the movable primary molding die is performed. With the cylindrical portion formed into a possible mold piece remaining in the mold piece, the mold piece is moved to the movable side 1.
A secondary molding step is performed by taking out the mold piece taken out from the next molding die and fitting it to a movable secondary molding mold having a concave portion into which the mold piece is fitted in the secondary injection molding machine. An injection molding method for a multicolor molded article, characterized in that:
【請求項2】 請求項1における前記円筒部を射出成形
する1次成形金型を備えた射出成形機であって、 前記1次成形金型は、固定側1次成形金型と、取り外し
可能な金型コマを具備する可動側1次成形金型と、から
なることを特徴とする射出成形機。
2. An injection molding machine comprising a primary molding die for injection-molding the cylindrical portion according to claim 1, wherein the primary molding die is detachable from a fixed-side primary molding die. An injection molding machine, comprising: a movable-side primary molding die having a flexible mold piece.
【請求項3】 請求項1における前記円筒部の内側を構
成する成形部を射出成形する2次成形金型を備えた射出
成形機であって、 前記2次成形金型は、固定側2次成形金型と、1次成形
工程によって成形された前記円筒部が残留した前記金型
コマを嵌め込むための、凹部を有する可動側2次成形金
型と、からなることを特徴とする射出成形機。
3. An injection molding machine provided with a secondary molding die for injection-molding a molding portion constituting the inside of the cylindrical portion according to claim 1, wherein the secondary molding die is a fixed secondary mold. Injection molding, comprising: a molding die; and a movable-side secondary molding die having a concave portion for fitting the die piece in which the cylindrical portion formed in the primary molding step remains. Machine.
【請求項4】 請求項1における前記円筒部を成形する
金型コマであって、 前記金型コマは1次成形金型を構成する可動側1次成形
金型から取り外し可能である、ことを特徴とする金型コ
マ。
4. The die piece for molding the cylindrical portion according to claim 1, wherein the die piece is detachable from a movable-side primary molding die constituting a primary molding die. Die top featured.
【請求項5】 1次成形工程により射出成形される円筒
部と、 前記円筒部の内側に2次成形工程により射出成形される
回転シャフト支持部とを有するPM型ステッピングモー
タのロータであって、 前記回転シャフト支持部と一体化された状態における前
記円筒部の外周真円度を、前記円筒部の射出成形をおこ
なう容易に取り外し可能な前記金型コマの内周真円度に
依存させた、ことを特徴とするPM型ステッピングモー
タのロータ。
5. A PM type stepping motor rotor comprising: a cylindrical portion injection-molded in a primary molding step; and a rotary shaft support portion injection-molded in a secondary molding step inside the cylindrical portion, The outer periphery roundness of the cylindrical portion in a state of being integrated with the rotating shaft support portion was made to depend on the inner periphery roundness of the easily removable mold piece for performing the injection molding of the cylindrical portion, A rotor for a PM type stepping motor.
JP2000058658A 2000-03-03 2000-03-03 Method for injection molding multicolored molded article and rotor of pm type stepping motor Pending JP2001246641A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000058658A JP2001246641A (en) 2000-03-03 2000-03-03 Method for injection molding multicolored molded article and rotor of pm type stepping motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000058658A JP2001246641A (en) 2000-03-03 2000-03-03 Method for injection molding multicolored molded article and rotor of pm type stepping motor

Publications (1)

Publication Number Publication Date
JP2001246641A true JP2001246641A (en) 2001-09-11

Family

ID=18579225

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000058658A Pending JP2001246641A (en) 2000-03-03 2000-03-03 Method for injection molding multicolored molded article and rotor of pm type stepping motor

Country Status (1)

Country Link
JP (1) JP2001246641A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615773A (en) * 2012-04-01 2012-08-01 无锡优塑美科技有限公司 Step injection process for aluminum barrel for LED radiator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615773A (en) * 2012-04-01 2012-08-01 无锡优塑美科技有限公司 Step injection process for aluminum barrel for LED radiator

Similar Documents

Publication Publication Date Title
JPH08140318A (en) Method of molding coil of rotor
JP2001246638A (en) Method for injection molding multicolored molded article and rotor of pm type stepping motor
JP2017196766A (en) Method for manufacturing insert molding
JP2000166190A (en) Manufacturing device of rotor of permanent magnet motor and manufacture thereof
JP2001246641A (en) Method for injection molding multicolored molded article and rotor of pm type stepping motor
JP5799606B2 (en) Manufacturing method of rotor
EP0858147B1 (en) Device and method for molding motor coils
CN112757558A (en) Method for producing molded article including annular resin portion
CN114905691A (en) Insert molded article and method for producing same
JP2908839B2 (en) Injection molding method for composite products
JPS6399751A (en) Manufacture of molded resin compact
JP4920363B2 (en) Manufacturing method of insert molded product
CN212764552U (en) Molded object, motor, and apparatus for manufacturing molded object
JPH0976284A (en) Method and apparatus for manufacture of plastic molded product
US20240066770A1 (en) Injection molding method for resin molded product and injection molding apparatus
CA2975469A1 (en) Method for injecting resin into laminated iron core
JP2711923B2 (en) Injection mold manufacturing method
JP2000043100A (en) Method for molding hollow product and molding die
JP2005053219A (en) Insert molding, insert molding die and insert molding method
JPH10211543A (en) Method for molding integral core for casting
JP2001198953A (en) Resin molding method and injection molding apparatus
JP2000167885A (en) Method for molding hollow product and mold for molding
JP2934233B1 (en) Injection mold
JP2002172652A (en) Cylindrical molded article and method for molding the same
JP2741283B2 (en) Mold manufacturing method

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20050120

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20050216

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20050411

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20060419