JP2001219244A - Raw material of pattern, and manufacturing method thereof - Google Patents

Raw material of pattern, and manufacturing method thereof

Info

Publication number
JP2001219244A
JP2001219244A JP2000030164A JP2000030164A JP2001219244A JP 2001219244 A JP2001219244 A JP 2001219244A JP 2000030164 A JP2000030164 A JP 2000030164A JP 2000030164 A JP2000030164 A JP 2000030164A JP 2001219244 A JP2001219244 A JP 2001219244A
Authority
JP
Japan
Prior art keywords
resin
raw material
hollow powder
prototype
predetermined
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000030164A
Other languages
Japanese (ja)
Other versions
JP3622177B2 (en
Inventor
Tokumei Sha
徳明 謝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AU13651/00A priority Critical patent/AU746295B2/en
Application filed by Individual filed Critical Individual
Priority to JP2000030164A priority patent/JP3622177B2/en
Priority to DE10111720A priority patent/DE10111720A1/en
Publication of JP2001219244A publication Critical patent/JP2001219244A/en
Application granted granted Critical
Publication of JP3622177B2 publication Critical patent/JP3622177B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/58Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres
    • B29C70/66Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres the filler comprising hollow constituents, e.g. syntactic foam
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/32Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00Shaping characteristics in general
    • B29C2791/001Shaping in several steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/757Moulds, cores, dies

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of a raw material of a pattern of suitable strength and easy machinability. SOLUTION: The manufacturing method of the raw material of the pattern includes (a) a step of feeding the hollow powder of a predetermined quantity and the resin of a predetermined quantity, (b) a step of mixing and agitating the hollow powder and the resin to form a mixed material, (c) a sucking step of removing bubbles formed between the hollow powder and the resin from the mixed material, (d) a step of forming the mixed material in a predetermined form, (e) a step of holding the mixed material at the first predetermined temperature for the predetermined first time and crystallizing and curing the hollow powder and the resin, (f) a step of heating the mixed material at the second temperature for the predetermined second time, and further crystallizing and curing the hollow powder and the resin to form the raw material, (g) a step of taking out the raw material, and (h) a step of finishing the raw material.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、原型の原料および
その製造方法に関するものである。
TECHNICAL FIELD The present invention relates to a prototype raw material and a method for producing the same.

【0002】[0002]

【従来の技術】従来、原型(プロトタイプ)は押し出し
鋳込み工程のような方法によって作られる物品の製造に
必要とされる。原型は、所望の物品を迅速に成形するた
めに用いられる鋳型(モールド)などを作るのに用いら
れる。原型は通常、木材や金属材料で製造される。
2. Description of the Prior Art Conventionally, prototypes are required for the manufacture of articles made by methods such as extrusion casting. The prototype is used to make a mold or the like that is used to rapidly mold a desired article. The prototype is usually made of wood or metal material.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、木材は
多量の繊維や木目を含んでいるため、木材で作られた原
型はなめらかな外観をもたない。加えて、木材は湿気を
吸収しやすく、変形して壊れやすい。さらに、木材は強
度が低い。一方、金属材料は重く、加工に時間がかか
る。加えて、金属材料は強度が高く固いが、それによっ
て形の修正が容易ではない。したがって、本発明の主な
目的は、上記問題を解決し、適切な強度をもち、かつ加
工のしやすい原型の原料およびその製造方法を提供する
ことにある。
However, since wood contains a large amount of fibers and grain, a prototype made of wood does not have a smooth appearance. In addition, wood is easy to absorb moisture and is susceptible to deformation and breakage. In addition, wood has low strength. On the other hand, metal materials are heavy and take time to process. In addition, metallic materials are strong and stiff, which makes shape modification difficult. Therefore, a main object of the present invention is to solve the above-mentioned problems, to provide a prototype raw material having appropriate strength and easy to process, and a method for producing the same.

【0004】[0004]

【課題を解決するための手段】本発明の原型の原料を製
造する方法は、(a)所定量の中空粉と所定量の樹脂を
供給する工程と、(b)中空粉と前記樹脂とを混合およ
び撹拌し、混合材料とする工程と、(c)混合材料から
中空粉と樹脂との間に形成された気泡を除去する吸引工
程と、(d)混合材料を所定の形に形成する工程と、
(e)混合材料を第1の一定温度で第1の所定時間保持
し、中空粉と樹脂を結晶化および硬化する工程と、
(f)混合材料を第2の温度で第2の所定時間加熱し、
中空粉と樹脂をさらに結晶化および硬化して原料を形成
する工程と、(g)原料を取り出す工程と、(h)原料
を仕上げする工程とを含む。
According to the present invention, there is provided a method for producing a prototype raw material, comprising the steps of (a) supplying a predetermined amount of hollow powder and a predetermined amount of resin; Mixing and stirring to form a mixed material; (c) a suction step of removing air bubbles formed between the hollow powder and the resin from the mixed material; and (d) a step of forming the mixed material into a predetermined shape. When,
(E) holding the mixed material at a first constant temperature for a first predetermined time, and crystallizing and curing the hollow powder and the resin;
(F) heating the mixed material at a second temperature for a second predetermined time;
The method includes the steps of forming a raw material by further crystallizing and curing the hollow powder and the resin, (g) extracting the raw material, and (h) finishing the raw material.

【0005】本発明の原型の原料は、所定量の中空粉
と、中空粉とともに混合され硬化された所定量の樹脂と
を備え、所定の構造強度をもつように形成される。
The raw material of the prototype of the present invention comprises a predetermined amount of hollow powder, a predetermined amount of resin mixed with the hollow powder and cured, and is formed to have a predetermined structural strength.

【0006】[0006]

【発明の実施の形態】以下、本発明の実施例を図1〜3
に基づいて説明する。本実施例の製造方法では、鋳型を
作るのに用いられる原型の原料を製造する。原料は図
2、図3に示すように、多数の中空形状に形成された中
空粉10と、中空粉10とともに硬化される樹脂11の
混合物とを含み、所定の構造強度になるように形成され
ている。中空粉10のそれぞれは、内部にスペース12
を有する。中空粉10は、セラミック、ガラス、樹脂な
どに製造される。樹脂11は、エポキシ樹脂、ポリエチ
レン樹脂、ポリプロピレン樹脂、ポリエステル樹脂など
よりなる。
BRIEF DESCRIPTION OF THE DRAWINGS FIG.
It will be described based on. In the manufacturing method of the present embodiment, a raw material of a prototype used for making a mold is manufactured. As shown in FIGS. 2 and 3, the raw material includes a mixture of a plurality of hollow powders 10 formed in a hollow shape and a resin 11 cured together with the hollow powders 10, and is formed to have a predetermined structural strength. ing. Each of the hollow powders 10 has a space 12 inside.
Having. The hollow powder 10 is made of ceramic, glass, resin, or the like. The resin 11 is made of an epoxy resin, a polyethylene resin, a polypropylene resin, a polyester resin, or the like.

【0007】本実施例による製造方法は、図1のフロー
チャートに示すように、以下のステップを含む。 (a)原料供給ステップ 所定量の中空粉10と所定量の樹脂11を供給する。
The manufacturing method according to the present embodiment includes the following steps as shown in the flowchart of FIG. (A) Raw Material Supply Step A predetermined amount of hollow powder 10 and a predetermined amount of resin 11 are supplied.

【0008】(b)混合ステップ 中空粉10と樹脂11とを混合および撹拌し、混合材料
とする。 (c)気泡吸引ステップ 混合材料から中空粉10と樹脂11との間に形成された
気泡を除去する。
(B) Mixing Step The hollow powder 10 and the resin 11 are mixed and stirred to obtain a mixed material. (C) Air bubble suction step Air bubbles formed between the hollow powder 10 and the resin 11 are removed from the mixed material.

【0009】(d)成型ステップ 混合材料を図示しないダイに入れることにより、所定の
形に形成する。 (e)定温保持ステップ 混合材料を−10℃〜−20℃の範囲の一定温度で4時
間〜120時間保持し、中空粉10と樹脂11を結晶化
および硬化する。
(D) Forming Step The mixed material is put into a die (not shown) to form a predetermined shape. (E) Constant temperature holding step The mixed material is held at a constant temperature in a range of -10 ° C to -20 ° C for 4 hours to 120 hours, and the hollow powder 10 and the resin 11 are crystallized and cured.

【0010】(f)第2の保持ステップ 混合材料を60℃〜110℃の温度で4時間から8時間
に加熱して、中空粉10と樹脂11をさらに結晶化およ
び硬化して原料を形成する。 (g)原料取り出しステップ 上記ステップ(a)〜(f)で形成された原料を取り出
す。 (h)仕上げステップ ステップ(g)で取り出したげ原料を仕上げする。
(F) Second Holding Step The mixed material is heated at a temperature of 60 ° C. to 110 ° C. for 4 to 8 hours to further crystallize and harden the hollow powder 10 and the resin 11 to form a raw material. . (G) Raw material removal step The raw material formed in the above steps (a) to (f) is removed. (H) Finishing step The raw material taken out in step (g) is finished.

【0011】上記ステップ(a)において、所定量の中
空粉とは、重量で樹脂100単位に対し、中空粉2〜5
0単位であることが望ましい。上記ステップ(e)にお
いて−10℃〜−20℃の範囲の一定温度で4時間〜1
20時間保持されるため、中空粉10と樹脂11は徐々
に結晶化および硬化し、純度の高い完全な結晶が形成さ
れる。
In the step (a), the predetermined amount of the hollow powder refers to the weight of the hollow powder 2 to 5 per 100 units of the resin.
Desirably, the unit is zero. In the above step (e), at a constant temperature in the range of −10 ° C. to −20 ° C. for 4 hours to 1 hour
Since the hollow powder 10 and the resin 11 are kept for 20 hours, the hollow powder 10 and the resin 11 are gradually crystallized and hardened, and complete crystals with high purity are formed.

【0012】ステップ(f)では、混合材料は60℃〜
110℃の温度で4時間〜8時間加熱されるため、中空
粉10と樹脂11は全体が結晶化および硬化し、混合材
料の硬度と安定性が高められる。一定温度での硬化する
ステップ(e)と第2の硬化ステップ(f)とを組み合
わせることにより、原型が縮んだり変形したりするのを
防止することができ、靱性や安定性を向上させることが
できる。
In the step (f), the mixed material is heated to 60 ° C.
Since the hollow powder 10 and the resin 11 are entirely crystallized and cured at a temperature of 110 ° C. for 4 to 8 hours, the hardness and stability of the mixed material are increased. By combining the step (e) of curing at a constant temperature with the second curing step (f), it is possible to prevent the prototype from shrinking or deforming, and to improve toughness and stability. it can.

【0013】中空粉10は、樹脂11に保護されている
が、それらの間には小さなギャップがある。加えて、樹
脂11自体が所定の弾力と靱性をもつため、中空粉10
と樹脂11とでつくられた本実施例の原型の構造強度
は、金属よりも小さく、木材よりは大きくなる。そのた
め、原型は容易に加工ができ、かつ十分な強度をもち、
重量も減らすことができる。加えて、本実施例の原型は
湿気を吸収せず、容易には変形しないので、容易に湿気
を吸収して変形しやすい木材による原型がもつ問題点を
解決することができる。さらに、本実施例の原型は容易
に加工ができ、容易に形を修正できるため、金属材料に
よる原型がもつ加工が難しく形の修正がし難いという問
題点を解決することができる。
Although the hollow powder 10 is protected by the resin 11, there is a small gap between them. In addition, since the resin 11 itself has a predetermined elasticity and toughness, the hollow powder 10
The structural strength of the prototype of this embodiment made of the resin and the resin 11 is smaller than that of metal and larger than that of wood. Therefore, the prototype can be easily processed and has sufficient strength,
Weight can also be reduced. In addition, since the prototype of the present embodiment does not absorb moisture and does not easily deform, it is possible to solve the problem of the prototype made of wood that easily absorbs moisture and is easily deformed. Further, since the prototype of the present embodiment can be easily processed and its shape can be easily corrected, it is possible to solve the problem that it is difficult to process the prototype of the metal material and to modify the shape.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明実施例による原型の原料の製造方法のフ
ローチャートを示す図である。
FIG. 1 is a flowchart illustrating a method for producing a prototype raw material according to an embodiment of the present invention.

【図2】本発明実施例による原型の原料の横断面図であ
る。
FIG. 2 is a cross-sectional view of a prototype raw material according to an embodiment of the present invention.

【図3】本発明実施例による原型の原料の透視横断面図
である。
FIG. 3 is a perspective cross-sectional view of a prototype raw material according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

10 中空粉 11 樹脂 12 スペース 10 Hollow powder 11 Resin 12 Space

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29K 67:00 B29K 67:00 309:02 309:02 309:08 309:08 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B29K 67:00 B29K 67:00 309: 02 309: 02 309: 08 309: 08

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 原型の原料を製造する方法であって、 (a)所定量の中空粉と所定量の樹脂を供給する工程
と、 (b)前記中空粉と前記樹脂とを混合および撹拌し、混
合材料とする工程と、 (c)前記混合材料から前記中空粉と前記樹脂との間に
形成された気泡を除去する吸引工程と、 (d)前記混合材料を所定の形に形成する工程と、 (e)前記混合材料を第1の一定温度で第1の所定時間
保持し、前記中空粉と樹脂を結晶化および硬化する工程
と、 (f)前記混合材料を第2の温度で第2の所定時間加熱
し、前記中空粉と樹脂をさらに結晶化および硬化して原
料を形成する工程と、 (g)前記原料を取り出す工程と、 (h)前記原料を仕上げする工程と、 を含むことを特徴とする原型の原料を製造する方法。
1. A method for producing a prototype raw material, comprising: (a) supplying a predetermined amount of hollow powder and a predetermined amount of resin; and (b) mixing and stirring the hollow powder and the resin. (C) a suction step of removing air bubbles formed between the hollow powder and the resin from the mixed material; and (d) a step of forming the mixed material into a predetermined shape. (E) holding the mixed material at a first constant temperature for a first predetermined time, crystallizing and curing the hollow powder and resin, and (f) subjecting the mixed material to a second temperature at a second temperature. 2) a step of heating for a predetermined time to further crystallize and cure the hollow powder and the resin to form a raw material; (g) a step of extracting the raw material; and (h) a step of finishing the raw material. A method for producing a prototype raw material, characterized in that:
【請求項2】 前記所定量の中空粉は、重量で樹脂10
0単位に対し、中空粉2〜50単位であることを特徴と
する請求項1記載の原型の原料を製造する方法。
2. The method according to claim 1, wherein the predetermined amount of the hollow powder is a resin by weight.
The method for producing a raw material for a prototype according to claim 1, wherein the amount of the hollow powder is 2 to 50 units per 0 units.
【請求項3】 前記第1の一定温度は、−10℃〜−2
0℃の範囲であり、前記第1の所定時間は4時間〜12
0時間であることを特徴とする請求項1記載の原型の原
料を製造する方法。
3. The first constant temperature is from -10 ° C. to -2.
0 ° C., and the first predetermined time is 4 hours to 12 hours.
2. The method for producing a prototype raw material according to claim 1, wherein the time is 0 hour.
【請求項4】 前記第2の温度は、60℃〜110℃の
範囲であり、前記第2の所定時間は4時間〜8時間であ
ることを特徴とする請求項1記載の原型の原料を製造す
る方法。
4. The prototype raw material according to claim 1, wherein the second temperature is in a range of 60 ° C. to 110 ° C., and the second predetermined time is 4 hours to 8 hours. How to make.
【請求項5】 前記樹脂は、エポキシ樹脂であることを
特徴とする請求項1記載の原型の原料を製造する方法。
5. The method according to claim 1, wherein the resin is an epoxy resin.
【請求項6】 前記樹脂は、ポリエチレン樹脂であるこ
とを特徴とする請求項1記載の原型の原料を製造する方
法。
6. The method according to claim 1, wherein the resin is a polyethylene resin.
【請求項7】 前記樹脂は、ポリエステル樹脂であるこ
とを特徴とする請求項1記載の原型の原料を製造する方
法。
7. The method according to claim 1, wherein the resin is a polyester resin.
【請求項8】 前記中空粉は、セラミック製であること
を特徴とする請求項1記載の原型の原料を製造する方
法。
8. The method according to claim 1, wherein the hollow powder is made of ceramic.
【請求項9】 前記中空粉は、ガラス製であることを特
徴とする請求項1記載の原型の原料を製造する方法。
9. The method according to claim 1, wherein the hollow powder is made of glass.
【請求項10】 所定量の中空粉と、前記中空粉ととも
に混合され硬化された所定量の樹脂とを備え、所定の構
造強度をもつように形成されたことを特徴とする原型の
原料。
10. A prototype raw material comprising a predetermined amount of hollow powder and a predetermined amount of resin mixed and cured with the hollow powder, and formed to have predetermined structural strength.
JP2000030164A 2000-01-28 2000-02-08 Prototype raw material and method for producing the same Expired - Fee Related JP3622177B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
AU13651/00A AU746295B2 (en) 2000-01-28 2000-01-28 Method for manufacturing a raw material for a prototype and the raw material thereof
JP2000030164A JP3622177B2 (en) 2000-01-28 2000-02-08 Prototype raw material and method for producing the same
DE10111720A DE10111720A1 (en) 2000-01-28 2001-03-12 Manufacture of raw material for prototype, comprises mixing hollow powder and resin, evacuating mixture to remove gas bubbles, shaping and curing mixture, and removing and dressing formed material

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU13651/00A AU746295B2 (en) 2000-01-28 2000-01-28 Method for manufacturing a raw material for a prototype and the raw material thereof
JP2000030164A JP3622177B2 (en) 2000-01-28 2000-02-08 Prototype raw material and method for producing the same
DE10111720A DE10111720A1 (en) 2000-01-28 2001-03-12 Manufacture of raw material for prototype, comprises mixing hollow powder and resin, evacuating mixture to remove gas bubbles, shaping and curing mixture, and removing and dressing formed material

Publications (2)

Publication Number Publication Date
JP2001219244A true JP2001219244A (en) 2001-08-14
JP3622177B2 JP3622177B2 (en) 2005-02-23

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JP2000030164A Expired - Fee Related JP3622177B2 (en) 2000-01-28 2000-02-08 Prototype raw material and method for producing the same

Country Status (3)

Country Link
JP (1) JP3622177B2 (en)
AU (1) AU746295B2 (en)
DE (1) DE10111720A1 (en)

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DE102004005380A1 (en) 2004-02-03 2005-09-01 Isra Vision Systems Ag Method for determining the position of an object in space

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US4681718A (en) * 1984-05-09 1987-07-21 Hughes Aircraft Company Method of fabricating composite or encapsulated articles

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