JP2001211818A - Method of automatically carrying out deboning treatment of upper half of chicken carcass - Google Patents

Method of automatically carrying out deboning treatment of upper half of chicken carcass

Info

Publication number
JP2001211818A
JP2001211818A JP2000025093A JP2000025093A JP2001211818A JP 2001211818 A JP2001211818 A JP 2001211818A JP 2000025093 A JP2000025093 A JP 2000025093A JP 2000025093 A JP2000025093 A JP 2000025093A JP 2001211818 A JP2001211818 A JP 2001211818A
Authority
JP
Japan
Prior art keywords
work
cone
breast
deboning
upper body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000025093A
Other languages
Japanese (ja)
Other versions
JP4028951B2 (en
Inventor
Hiroyuki Hayakawa
裕之 早川
Tokuyuki Inoue
徳幸 井上
Shozo Kozu
昭三 神津
Junichi Akao
順一 赤尾
Koji Kito
浩二 木藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mayekawa Manufacturing Co
Original Assignee
Mayekawa Manufacturing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mayekawa Manufacturing Co filed Critical Mayekawa Manufacturing Co
Priority to JP2000025093A priority Critical patent/JP4028951B2/en
Publication of JP2001211818A publication Critical patent/JP2001211818A/en
Application granted granted Critical
Publication of JP4028951B2 publication Critical patent/JP4028951B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C21/00Processing poultry
    • A22C21/0023Dividing poultry
    • A22C21/003Filleting poultry, i.e. extracting, cutting or shaping poultry fillets

Abstract

PROBLEM TO BE SOLVED: To provide a method of automatically carrying out a deboning treatment of the upper half of chicken carcass by which the treatment from the charging and attachment of the upper half of the chicken carcass through the separation of chest meat and breast meat by a required deboning treatment to discharge of stripped chicken bones is carried out while absorbing the individual difference such as the right and left unbalance of workpiece and completely reducing the mixing of a foreign matter caused by the crush of triquetral bone when stripping the chest meat, and the tearing of the breast meat at a breast meat-removing step, by a completely automated treatment while keeping a high yield, and further to provide an apparatus therefore. SOLUTION: This apparatus for automatically carrying out the deboning treatment of the upper half of chicken carcass is constituted of a main tact- conveying part 45 and an assistant tact-conveying part 46, and the main tact- conveying part 45 comprises 1st to 12th stations including a main tact-conveyor 50, a chest meat-stripping part 30 and a part 31 for forming a cut in a breast meat.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、食肉用鶏肉屠体上
半身(以下カブトという)において、肩関節まわりの腱
等の生体組織を切断して、手羽とともに、脇下の肉が取
れ且つササミが容易に取れる脱骨方法とその装置に関
し、特にカブトの個体差を吸収してフレキシブルに対処
するとともに、胸肉剥ぎ取りにおける三角骨の破砕混入
による異物混入を防止し、肉部のちぎれを皆無とした効
率的なササミ取りを可能とした、高歩留まりで且つ自動
的に無人で処理できる鶏肉屠体上半身の脱骨自動処理方
法とその装置に関する。
BACKGROUND OF THE INVENTION The present invention relates to the cutting of a living tissue such as a tendon around a shoulder joint in the upper body of a chicken carcass for meat (hereinafter referred to as "kabuto") so that the meat under the armpit can be removed together with the wings and the fillet can be removed. Regarding the deboning method and its device that can be easily removed, in particular, it absorbs individual differences in the beetle and flexibly copes with it, and also prevents foreign matter from being introduced by crushing and mixing of the triangular bone in stripping the breast meat, and ensuring that there is no tearing of the meat part. The present invention relates to a method and an apparatus for automatically deboning the upper body of a chicken carcass, which enables efficient and efficient removal of scissors, enables high-yield and automatic unmanned processing.

【0002】[0002]

【従来の技術】近時、食用鳥獣の大々的飼育、屠殺、及
び屠体の処理は大規模となり、各種の自動化が行なわれ
ている。食用鳥獣の屠体よりの上半身の脱骨は、従来手
作業で行なわれてきたが、最近は、好適な脱骨処理方法
並びに脱骨装置が暫時開発の傾向にあり、最近本願発明
者等により出願された鶏肉屠体上半身の脱骨自動処理方
法及びその装置に関する発明が開示されている。
2. Description of the Related Art In recent years, large-scale breeding, slaughtering, and processing of carcasses of edible birds and animals have become large-scale, and various types of automation have been performed. Deboning of the upper body from the carcasses of edible birds and animals has conventionally been performed manually, but recently, a suitable deboning treatment method and deboning equipment have been in the process of being developed for a while, and recently the present inventors have An invention relating to an automatic method for deboning the upper body of a chicken carcass and an apparatus therefor are disclosed.

【0003】[0003]

【発明が解決しようとする課題】ところが前記発明にお
いても、胸肉剥がし過程における胸肉への異物混入や鎖
骨の間に残存するササミの問題や、前記胸肉やササミの
剥ぎ取り作業中に傷が入り易く商品価値を落とす問題が
見受けられ、その都度作業員が直接食肉に手指を触れな
がら行なう必要があり、歩留まり及び食品衛生面での管
理コストも割高になる問題点がある。
However, in the above-mentioned invention, however, there is a problem of foreign matter entering into the breast in the process of peeling the breast and the problem of scissors remaining between the clavicles, and damage during the stripping operation of the breast and the breast. There is a problem that the product value is easily lowered and the value of the product is lowered. In each case, it is necessary for the worker to directly touch the meat, and there is a problem that the management cost in terms of the yield and the food hygiene becomes high.

【0004】前記本発明者等により開発された特開平1
1−266780号公報に最近開示された鶏肉屠体上半
身の脱骨自動処理装置の概略の構成は、図9に示すよう
に、主タクト送り部59と補助タクト送り部60とより
なり、主タクト送り部59は主タクト送り50と1st〜
12thのステーション群からなる。
[0004] Japanese Patent Laid-Open Publication No. Hei.
As shown in FIG. 9, the schematic configuration of the automatic deboning apparatus for the upper body of a chicken carcass recently disclosed in Japanese Patent Application Publication No. 1-266780 is composed of a main tact feeding section 59 and an auxiliary tact feeding section 60, and has a main tact feeding section. The feed unit 59 is composed of the main tact feed 50 and
It consists of a 12th station group.

【0005】前記ステーション群は、主タクト送り50
の外周にロータリ状に30度毎の分割割り出し位置に正
確に位置する構成とし、各ステーションには下記に示す
処理部が主タクト送り50の回動中心に対しラジアル方
向に正対するように配設され、1stステーションにはワ
ーク投入装着部51が設けられ、2nd〜5thステーショ
ンには前処理部52が設けられており、それぞれ、2nd
ステーションには肩皮剥ぎ部52aが設けられ、3rd
ステーションには肩カット部52bが設けられ、4th
ステーションには鎖骨カット部、背筋カット部の52c
が設けられ、5th ステーションには計測部52dが設
けられ、6th〜7thステーションには肩関節切断部53
が設けられており、それぞれ、6th ステーションには
肩筋入れ部53aが設けられ、7th ステーションには
脇カット部53bが設けられ、8th ステーションには
胸肉剥ぎ部54が設けられ、9th ステーションにはサ
サミ筋入れ部55aが設けられ、11thステーションに
はササミ取り部55bが設けられ、12thステーション
にはガラ排出部56が設けられている。
[0005] The station group includes a main tact feed 50.
It is configured so as to be accurately positioned at a 30-degree divisional indexing position in a rotary manner on the outer periphery of each unit, and the following processing units are arranged in each station so as to face the rotation center of the main tact feed 50 in the radial direction. The first station is provided with a work input mounting unit 51, and the second to fifth stations are provided with pre-processing units 52.
The station is provided with a stripper 52a,
The station is provided with a shoulder cut portion 52b,
The station has a clavicle cut and a back muscle cut 52c
The 5th station is provided with a measuring unit 52d, and the 6th-7th stations are provided with a shoulder joint cutting unit 53d.
The 6th station is provided with a shoulder stitching portion 53a, the 7th station is provided with a side cut portion 53b, the 8th station is provided with a breast stripping portion 54, and the 9th station is provided with A scissors scoring portion 55a is provided, a scissors removing portion 55b is provided at the 11th station, and a waste discharging portion 56 is provided at the 12th station.

【0006】なお、図10には図9の主タクト送り部5
9の機能展開図が示されているが、図に見るように、1
stステーションのワーク投入装着部51におけるワーク
のコーン22への投入装着、及び12thステーションの
ガラ排出部56におけるコーン22よりのガラ取出し
は、装着テーブル11が上昇してコーン22に内蔵する
爪24のロックが解除されている停止期間に行ない、こ
の期間が終了後装着テーブル11の下降に伴い、前記爪
24はロック状態に復帰されるが、前記上昇時の停止期
間中には爪24の拘束を受けることなくワークはコーン
22に嵌挿され且つ正対姿勢を取らせられた後、装着テ
ーブル11即ちコーンを下降させ、ワークが該コーン2
2に確実に装着固定されるようにしてある。そして、後
段のガラ排出部56の手前のササミ取り部55bまでは
爪24によるワークの正対姿勢の維持ロックの状態は継
続する構成にしている。
FIG. 10 shows the main tact feeding unit 5 shown in FIG.
9 is a function development diagram. As can be seen from FIG.
The loading and loading of the workpiece into the cone 22 in the workpiece loading section 51 of the first station and the removal of the glass from the cone 22 in the glass discharging section 56 of the 12th station are performed by raising the mounting table 11 and moving The claw 24 is returned to the locked state with the lowering of the mounting table 11 after the completion of this period during the suspension period in which the lock is released. The work is inserted into the cone 22 without being received, and is brought into a facing position. Then, the mounting table 11, that is, the cone is lowered, and the work is
2 so that it can be securely mounted. Further, the lock state in which the claw 24 keeps the workpiece facing the posture is continued until the scissors removing portion 55b in front of the rear waste discharging portion 56.

【0007】なお、図11にはワーク投入装着部51に
おける嵌挿したワークを正対姿勢でコーンに固定させる
ために付設した手羽置きと、下降位置にあるコーンとの
位置関係を、主タクト送り50の回動中心よりラジアル
方向に見た正面図に示してある。また、図12には図1
1の側面図を示してある。
FIG. 11 shows the positional relationship between the wing rest provided to fix the workpiece inserted and inserted into the workpiece input mounting portion 51 to the cone in a facing position and the cone at the lowered position, and the main tact feed. It is shown in a front view as viewed from the center of rotation of 50 in the radial direction. FIG. 12 shows FIG.
1 shows a side view.

【0008】図12に見るように、手羽置き23は装着
テーブル11に固設した摺動ガイド11aとを介して設
けられ、スプリング23cの付勢力により可動挟持部材
23bを固定直立挟持部材23aに対し常時閉鎖状態を
保持している。上部嵌挿位置でワークをコーン22に嵌
挿するとともに、前記ワークの手羽をスプリング23c
の付勢力に抗して固定直立挟持部材23aの凹部及び可
動挟持部材23bの凹部に押し込み挟持させて正対姿勢
を設定する。このワークを正対姿勢が設定されたコーン
22を下降させ、爪24の作動コロ24aを図示してな
いカム板との間の係止を解除させ、前記正対姿勢を取っ
たワークの肋骨部をワーク内部より押圧して正対姿勢を
維持ロックするようにしてある。なお、前記カム板はワ
ーク投入装着部51とガラ排出部56のみに設けられて
いるため、他のステーションでは爪24によるロック状
態は解除されることなく正対姿勢を維持したままでの脱
骨処理を可能にしている。
As shown in FIG. 12, the wing rest 23 is provided via a sliding guide 11a fixed to the mounting table 11, and the movable holding member 23b is moved by the spring 23c against the fixed upright holding member 23a. It is always closed. The work is inserted into the cone 22 at the upper insertion position, and the wings of the work are
Against the urging force of the movable upright holding member 23a and the concave portion of the movable upright holding member 23b. The workpiece 22 is lowered by lowering the cone 22 in the facing position, and the locking of the operating roller 24a of the claw 24 with the cam plate (not shown) is released. Is pressed from the inside of the work to maintain and lock the facing position. Since the cam plate is provided only in the work input mounting portion 51 and the waste discharging portion 56, in other stations, the locked state by the claw 24 is not released, and the bone removal while maintaining the facing position is performed. Processing is enabled.

【0009】また、コーン22は、図11に見るよう
に、前記装着テーブル11に固設した摺動ガイド11a
を介して上下摺動自在に設けたコーン摺動軸22bと、
セットボルト22cを介して摺動ガイド11aに設けた
コーン構造体22dと、該コーン構造体22dに設けた
ワークロック用の爪24とより構成され、該爪24は弦
巻バネ24bの付勢力によりその先端24cを矢印A方
向(図12参照)に押し勝手に設け、嵌挿したワークの
肋骨部に内側より当接ロックさせワークの正対姿勢を維
持するようにしている。
As shown in FIG. 11, a cone 22 is provided with a sliding guide 11a fixed to the mounting table 11.
A cone sliding shaft 22b slidably provided up and down through
It is composed of a cone structure 22d provided on the sliding guide 11a via a set bolt 22c, and a work lock claw 24 provided on the cone structure 22d. The claw 24 is biased by a helical spring 24b. The distal end 24c is provided in the direction of arrow A (see FIG. 12) so as to be pressed against the inside of the rib portion of the fitted work so as to maintain the facing position of the work.

【0010】そして、前記爪24の先端24cの反対側
下端に作動コロ24aを設け、コーン22の上昇により
図示してないカム板との係止により前記爪24のロック
を解除する構成にしてあり、前記カム板は前記したよう
にワーク投入装着部51とガラ排出部56にのみ設けて
あるため、他のステーションではワークはコーンの上下
動に係わらず正対姿勢を維持ロックできるようにしてあ
る。
An operating roller 24a is provided at the lower end on the opposite side of the tip 24c of the claw 24, and the lock of the claw 24 is released by engagement with a cam plate (not shown) by raising the cone 22. As described above, since the cam plate is provided only in the work loading / unloading section 51 and the waste discharging section 56, the work can be locked in the other stations while maintaining the facing position regardless of the vertical movement of the cone. .

【0011】前記構成を主要構成とする特開平11−2
66780号公報開示の自動脱骨手段とその装置におい
ても未解決であり不十分な点が見受けられる。その問題
点は、胸肉剥ぎ工程に見られる三角骨の胸肉への破砕混
入の問題と、ササミ取り工程におけるササミ肉のちぎれ
の問題である。前記三角骨の破砕により、剥された胸肉
に該破砕片が混入する問題は、図8の斜視図に見るよう
に、三角骨115が鳥口骨106の先端部位より細い骨
片により斜め上側に延設された三角形状の薄板状骨片で
形成され、胸肉剥ぎ工程において前記三角骨115が破
損してその破片が引き剥がした胸肉に混入して胸肉内へ
の異物介在の問題を形成している。
Japanese Patent Laid-Open No. 11-2 having the above configuration as a main configuration
The automatic deboning means and its device disclosed in Japanese Patent Publication No. 66780 also have unsolved and insufficient points. The problems are the problem of crushing and mixing of the triangular bone into the breast found in the breast stripping process and the problem of tearing the fillet in the fillet removing process. The problem of the crushed pieces being mixed into the peeled breast due to the crushing of the triangular bone is that, as shown in the perspective view of FIG. Is formed of a triangular thin plate-like bone piece extending in the breast, and the triangular bone 115 is damaged in the breast-stripping step, and the fragment is mixed into the peeled breast, and there is a problem of foreign matter intervening in the breast. Is formed.

【0012】また、ササミ取り工程におけるササミ肉の
ちぎれの問題は、前記特開平11−266780号公報
開示の発明では、ササミ表面の薄膜層を浅い刃先を持つ
回転刃で筋入れを行なう方式を使用するようにしている
が、この場合は前記鳥口骨106の先端に位置する幅広
のヤゲン(胸骨)116の両側面とササミとの間の付着
力が大きく上記したようにササミ膜部の筋入れのみで
は、ササミ取りの際ササミにちぎれが発生し、商品価値
を落とす問題がある。
[0012] The problem of tearing the fillet in the fillet removing step is described in Japanese Patent Application Laid-Open No. H11-266780, in which a method is used in which a thin film layer on the fillet surface is scored with a rotary blade having a shallow cutting edge. In this case, the adhesive force between the side surfaces of the wide bevel (sternal bone) 116 located at the tip of the bird's ostium 106 and the fillet is large, and the fillet of the fillet With only the method, there is a problem in that when the scissors are removed, the scissors are torn and the commercial value is reduced.

【0013】本発明は、前記問題点に鑑みなされたもの
で、鶏肉屠体上半身の投入装着より所用の脱骨処理によ
り胸肉、ササミの分離を経てガラ排出まで、ワークの固
体差である左右の大小並びに各ワークの左右バランスの
崩れ等の個体差を吸収対応するとともに、胸肉剥ぎの際
三角骨の破砕による異物の混入の完全排除とササミ取り
工程におけるササミのちぎれを皆無とし、高歩留まりの
もとに完全無人化を可能とする鶏肉屠体上半身の脱骨自
動処理方法とその装置の提供を目的とするものである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has a difference between the left and right of the work from the loading and mounting of the upper body of the chicken carcass to the removal of the breast through the separation of the breast meat and fillet by the required deboning process. Absorption of individual differences such as the size of the work and the imbalance of the left and right of each work, etc., complete removal of foreign matter due to triangular crushing when stripping the breast, and no cutting of the fillet in the fillet removal process, resulting in high yield. It is an object of the present invention to provide a method for automatically deboning the upper body of a chicken carcass and an apparatus therefor which enable complete unmanned operation.

【0014】[0014]

【課題を解決するための手段】そこで、本発明の鶏肉屠
体上半身の脱骨自動処理方法は、鶏肉屠体上半身よりな
るワークを、肩乗せ板を持つコーンと手羽置きにより正
対位置を設定して固定するワーク投入装着工程と、装着
したワークを個体差に基づき関節幅方向に計測した後、
記憶する前処理工程と、該前処理したワークに対して肩
関節の切断を行なう肩関節切断工程と、前記肩関節切断
後に胸肉剥がしを行なう胸肉剥ぎ工程と、胸肉を剥いだ
ワークのササミを取るササミ取り工程とを含む鶏肉屠体
上半身の脱骨自動処理方法において、前記胸肉剥ぎ工程
で、三角骨の破砕分離に起因する胸肉側への異物混入防
止手段を具え、前記ササミ取り工程の前段にササミ筋入
れ工程を設け、ササミが付着している胸骨の両側に沿い
筋入れ部を形成させ、ササミ引き剥がし時の肉のちぎれ
を防止したことを特徴とする。
SUMMARY OF THE INVENTION Accordingly, in the automatic deboning method for the upper body of a chicken carcass according to the present invention, a work composed of the upper body of a chicken carcass is set to a position directly facing a shoulder-plated cone and a wing rest. After measuring the mounted work in the joint width direction based on individual differences,
A pre-processing step of storing, a shoulder joint cutting step of cutting a shoulder joint of the pre-processed work, a breast stripping step of stripping breast after the shoulder joint cutting, and a work of stripping the breast. A method for automatically deboning the upper part of a carcass of a chicken carcass including a step of removing a fillet with a fillet, the method comprising the step of: A scissors scoring step is provided at a stage preceding the scoring step, and a scoring portion is formed along both sides of the sternum to which the scissors are attached, thereby preventing tearing of the meat when the scissors are peeled off.

【0015】前記請求項1記載の発明により、先に開示
された本発明者等による発明の鶏肉屠体上半身の脱骨自
動処理方法において、三角骨の胸肉への破砕混入を防止
した胸肉剥がし方法と、ササミ取り時のササミのちぎれ
を防止するための胸骨に沿っての筋入れする方法の導入
を図ったものである。
According to the first aspect of the present invention, in the method for automatically deboning the upper body of a chicken carcass of the present invention disclosed above by the present inventors, the breast meat in which the triangular bone is crushed and mixed into the breast meat is prevented. It is intended to introduce a peeling method and a method of scoring along the sternum to prevent the shears from being torn when the scissors are removed.

【0016】また、前記請求項1記載の三角骨の破砕分
離における前記異物混入防止手段は、胸肉引き剥がし前
に予め三角骨をコーンの両側へ押圧する手段としたこと
を特徴とする。
Further, the means for preventing foreign matter from entering in the crushing and separating of the triangular bone according to the first aspect is a means for pressing the triangular bone to both sides of the cone in advance before peeling the breast fillet.

【0017】前記請求項2記載の発明は、胸肉の引き剥
がし前に予めワークの三角骨をワークが嵌挿してあるコ
ーンの両側部に押圧して、引き剥がしの際の三角骨の破
砕を防止するようにしたものである。
In the invention according to the second aspect, the triangular bone of the work is pressed against both sides of the cone into which the work is inserted before peeling the breast meat to break the triangular bone at the time of peeling. This is to prevent it.

【0018】そして、前記請求項1、請求項2記載の発
明を使用した鶏肉屠体上半身の脱骨自動処理装置は、鶏
肉屠体上半身(ワーク)を、ワーク投入装着部、前処理
部、肩関節切断部、胸肉剥ぎ部、ササミ取り部、ガラ排
出部とをそれぞれ備えた複数のステーションに順次移動
させながら脱骨自動処理を行なう鶏肉屠体上半身の脱骨
自動処理装置において、前記ワーク投入装着部にワーク
装着用コーンを設けるとともに、前記コーンが、該コー
ンの正対面に対しその両側にワークの三角骨を押圧する
三角骨押圧機構を具え、該コーンを上昇させて胸肉の剥
ぎ取りを行なう期間のみ押圧状態に置く構成としたこと
を特徴とする。
In the automatic deboning apparatus for the upper body of a chicken carcass using the invention according to the first and second aspects, the upper body (work) of the chicken carcass is transferred to a work input mounting section, a preprocessing section, and a shoulder. In the automatic body deboning automatic processing apparatus for deboning chicken meat, which automatically debones while sequentially moving to a plurality of stations each having a joint cutting part, a breast stripping part, a scissors removing part, and a waste discharging part. A work mounting cone is provided on the mounting portion, and the cone includes a triangular bone pressing mechanism that presses the triangular bone of the work on both sides of the facing face of the cone, and raises the cone to peel off the breast fillet. In a pressed state only during the period in which the operation is performed.

【0019】前記請求項3記載の発明により、先に開示
された特開平11−266780号公報記載の発明より
なる、鶏肉屠体上半身を、ワーク投入装着部、前処理
部、肩関節切断部、胸肉剥ぎ部、ササミ取り部、ガラ排
出部とをそれぞれ備えた複数のステーションで所用の処
理を終了させ、後段のステーションへワークを固定保持
してタクト送りし、脱骨自動処理を終了させる鶏肉屠体
上半身の脱骨自動処理装置において、前記胸肉剥ぎ部に
於いてのみ作動するようにした三角骨押さえ機構を持つ
ワーク装着用のコーンを使用する構成とする。
According to the third aspect of the present invention, the upper body of the chicken carcass according to the invention disclosed in Japanese Patent Application Laid-Open No. H11-266780 previously disclosed is provided with a work input mounting section, a preprocessing section, a shoulder joint cutting section, Chicken for finishing required processing at multiple stations each equipped with a breast stripping section, scissors removing section, and waste discharging section, fixedly holding the work to the subsequent station, sending tact, and ending automatic deboning processing In the automatic processing apparatus for deboning the upper body of the carcass, a work mounting cone having a triangular bone pressing mechanism that is operated only in the breast stripping section is used.

【0020】また、前記コーンを胸肉剥がしのため、上
限の所定位置まで上昇させたとき三角骨押圧機構を作動
させる構成にしてあるため、胸肉を剥がす前に肉の上部
から三角骨をコーン両側面に押さえることができ、肉の
ちぎれや傷付きを皆無とし三角骨を破砕することなくガ
ラに残すことができる。そして、胸肉剥ぎの終了後コー
ンを降下させると前記三角押圧機構は解放状態に置か
れ、爾後次の胸肉剥がしまでは解放状態を維持し、その
間にワークの装着を可能とする構成にしてある。
In order to remove the breast from the breast, the triangular bone pressing mechanism is operated when the cone is raised to a predetermined upper limit, so that the triangular bone is removed from the upper part of the meat before the breast is removed. It can be held down on both sides, leaving no flaking or scratching of the meat and leaving it in the gala without breaking the triangular bone. Then, when the cone is lowered after the end of the breast stripping, the triangular pressing mechanism is placed in the released state, and then the next breast stripping is maintained in the released state, and the work can be mounted during that time. is there.

【0021】さらに、請求項4記載の発明として、前記
ササミ取り部の前段に胸骨の両側面への筋入れを可能と
したササミ筋入れ部を設ける構成としたことを特徴とす
る鶏肉屠体上半身の脱骨自動処理装置を提供する。前記
発明は、ササミを引き剥がすササミ取り部の前段に、胸
骨(以後ヤゲンという)の両側面とササミとの間に筋入
れを行なうササミ筋入れ部を設ける構成としたものであ
る。
According to a fourth aspect of the present invention, there is provided an upper body of a chicken carcass, wherein a scissor scoring portion is provided at a stage preceding the scissor removing portion so as to allow scoring on both sides of the sternum. An automatic deboning apparatus is provided. In the above invention, a scissors scoring portion for scoring between the both sides of the sternum (hereinafter referred to as bevel) and the scissors is provided at a stage preceding the scissors removing portion for peeling the scissors.

【0022】前記請求項4記載のササミ筋入れ部は、ワ
ーク装着コーンを上昇させたときのガラの上端位置を設
定すべく外部構造物に設けたガラ位置決め板と、ガラの
ヤゲン幅に沿い切り下げ可能の間隙を持つ一対の並列直
線刃と、該直線刃をワークの斜め下方より鎖骨の下部へ
挿入する挿入用アクチュエータと、挿入した直線刃を鎖
骨下のヤゲン上部より切り下げる切り下げ用アクチュエ
ータとより構成するとともに、前記直線刃の取り付け基
部に切り下げ時におけるワークとの間の干渉を回避する
スプリング回避機構を設ける構成としたことを特徴とす
る。
The scissors scoring portion according to the fourth aspect is provided with a glass positioning plate provided on an external structure for setting the upper end position of the glass when the work mounting cone is raised, and cuts down along the bevel width of the glass. A pair of parallel straight blades having a possible gap, an insertion actuator for inserting the straight blade obliquely below the work into the lower part of the collarbone, and a depressing actuator for cutting down the inserted straight blade from the upper part of the bevel below the collarbone. In addition, a spring avoiding mechanism for avoiding interference with the work at the time of cutting down is provided at the mounting base of the straight blade.

【0023】前記請求項5記載の発明により、ササミを
引き剥がす時の抵抗の大きいヤゲンとの間の貼りつき部
に切れ目を入れるため、ササミを抵抗なく剥がすことが
でき、形状の良い高品質のササミを得ることができる。
According to the fifth aspect of the present invention, since a cut is made in a portion to be stuck between a bevel having a large resistance when peeling the fillet, the fillet can be peeled off without resistance, and a high-quality, high-quality fillet can be obtained. You can get fillet.

【0024】[0024]

【発明の実施の形態】以下、本発明の実施例の形態を、
図示例と共に説明する。ただし、この実施例に記載され
ている構成部品の寸法、形状、その相対的位置等は特に
特定的な記載がないかぎりは、この発明の範囲をそれに
限定する趣旨ではなく、単なる説明例にすぎない。図1
は、本発明の鶏肉屠体上半身の脱骨自動処理装置の概略
の構成を示す図で、図2は図1に使用され胸肉剥ぎ部3
0に於いて必要とされる三角骨押圧機構を付設した三角
骨押圧コーン32の構成を示す正面図で、図3は図2の
側面図である。図4は図2の三角骨押圧機構の作動状況
を示す模式図である。図5は 図4の三 角骨押圧機構を
使用した胸肉剥ぎの状況を示す模式図である。図6は図
1のササミ筋入れ部31の概略の構成と作動状況を示す
図である。図7(A)は図6の筋入れに使用するカッタ
の概略の構成を示す図で、(B)は図6のワークの筋入
れ部の状況を示す図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described.
This will be described together with the illustrated example. However, unless otherwise specified, the dimensions, shapes, relative positions, and the like of the components described in this embodiment are not intended to limit the scope of the present invention, but are merely illustrative examples. Absent. FIG.
FIG. 2 is a view showing a schematic configuration of an automatic deboning apparatus for the upper body of a chicken carcass according to the present invention. FIG. 2 is used in FIG.
FIG. 3 is a front view showing the configuration of a triangular bone pressing cone 32 provided with a required triangular bone pressing mechanism in FIG. 3, and FIG. 3 is a side view of FIG. FIG. 4 is a schematic view showing an operation state of the triangular bone pressing mechanism of FIG. FIG. 5 is a schematic diagram showing the situation of stripping the breast using the triangle pressing mechanism of FIG. FIG. 6 is a diagram showing a schematic configuration and an operation state of the shears scoring portion 31 of FIG. FIG. 7A is a diagram illustrating a schematic configuration of a cutter used for scoring in FIG. 6, and FIG. 7B is a diagram illustrating a condition of a scoring portion of the work in FIG.

【0025】図1に示すように、本発明の鶏肉屠体の上
半身の脱骨自動処理装置は、主タクト送り部45と補助
タクト送り部46とより構成する。そして、主タクト送
り部45は主タクト送り50と1st〜12thのステーシ
ョン群からなり、前記ステーション群は主タクト送り5
0の外周にロータリ状に30度毎の分割割り出し位置に
正確に位置する構成とし、各ステーションには下記に示
す処理部が主タクト送り50の回動中心に対しラジアル
方向に正対するように配設され、1st ステーションに
はワーク投入装着部51が設けられ、2nd〜5thステー
ションには前処理部52が設けられており、それぞれ、
2nd ステーションには肩皮剥ぎ部52aが設けられ、
3rd ステーションには肩カット部52bが設けられ、
4th ステーションには鎖骨カット部、背筋カット部の
52cが設けられ、5th ステーションには計測部52
dが設けられ、6th〜7thステーションには肩関節切断
部53が設けられており、それぞれ、6th ステーショ
ンには肩筋入れ部53aが設けられ、7th ステーショ
ンには脇カット部53bが設けられ、8th ステーショ
ンには三角骨押圧機構を使用した胸肉剥ぎ部30が設け
られ、9th ステーションにはヤゲン筋入れ部を持つサ
サミ筋入れ部31が設けられ、11thステーションには
ササミ取り部55bが設けられ、12thステーションに
はガラ排出部56が設けられている。
As shown in FIG. 1, the automatic deboning apparatus for the upper body of a chicken carcass according to the present invention comprises a main tact feeding section 45 and an auxiliary tact feeding section 46. The main tact feed unit 45 is composed of a main tact feed 50 and a first to 12th station groups.
The processing unit shown below is arranged in each station so as to be directly opposed to the center of rotation of the main tact feed 50 in the radial direction. The first station is provided with a work input mounting unit 51, and the second to fifth stations are provided with a pre-processing unit 52.
The 2nd station is provided with a shoulder stripper 52a,
The 3rd station is provided with a shoulder cut portion 52b,
The clavicle cut section and the back muscle cut section 52c are provided in the 4th station, and the measurement section 52c is provided in the 5th station.
The 6th to 7th stations are provided with shoulder joint cutting portions 53, the 6th station is provided with shoulder creasing portions 53a, the 7th station is provided with side cut portions 53b, and the 8th and 7th stations are provided with side cut portions 53b. The station is provided with a breast stripping portion 30 using a triangular bone pressing mechanism, the 9th station is provided with a scissors scoring portion 31 having a beveled scoring portion, and the 11th station is provided with a scissors removing portion 55b. The 12th station is provided with a waste discharging unit 56.

【0026】そして、主タクト送り50は、前記ロータ
リ状に配設された12個のステーション群の内側に接し
て回動する装着テーブル11と、該装着テーブル11を
入力信号により所定角度の30度毎に分割して歩進させ
る図示してない歩進駆動部と歩進停止時に所定高さまで
昇降させる図示してない昇降機構を内蔵している。
The main tact feed 50 includes a mounting table 11 which rotates in contact with the inside of the group of twelve stations arranged in a rotary manner, and the mounting table 11 is rotated at a predetermined angle of 30 degrees by an input signal. A step driving unit (not shown) that divides and steps each time and a lifting mechanism (not shown) that moves up and down to a predetermined height when the step stops are incorporated.

【0027】前記構成のうち、主タクト送り部45の8
thステーションの胸肉剥ぎ部30と9thステーションの
ササミ筋入れ部31を除く他の部位の構成は、特開平1
1−266780号公報開示の本願発明者等による鶏肉
屠体上半身の脱骨自動処理装置と同一の構成であるた
め、前記他の部位の構成についての説明は省略する。
In the above configuration, the main tact feeding unit 45
The structure of the other parts except the breast stripping part 30 of the th station and the scissors scoring part 31 of the 9th station is disclosed in
Since the configuration is the same as that of the automatic deboning apparatus for the upper body of a chicken carcass disclosed by the present inventors disclosed in Japanese Patent Application Publication No. 1-266780, the description of the configuration of the other parts is omitted.

【0028】即ち、本発明の鶏肉屠体上半身の脱骨自動
処理装置においては、三角骨の破砕混入を防止すべくな
された胸肉剥ぎ部30とガラのヤゲンの両側面に対する
ササミの付着層を排除すべくなされたササミ筋入れ部3
1に係わるものである。
That is, in the automatic deboning apparatus for the upper body of the chicken carcass of the present invention, the breast stripping portion 30 and the adhering layer of the fillet on both sides of the bevel of the rattle are provided to prevent the triangular bone from being crushed and mixed. Sesame scoring part 3 made to eliminate
It is related to 1.

【0029】前記胸肉剥ぎ部30においては、従来の構
造のコーンに三角骨押圧機構を付設した三角骨押圧コー
ン32を設ける構成としたもので、図2、図3には前記
三角骨押圧コーン32の概略の構成を示す図で、図2は
前記装着テーブルの回動中心よりラジアル方向に見た正
面図で、図3は図2の側面図である。図2及び図3に見
るように、三角骨押圧コーン32は、枠構造のコーン構
造体22dと、該構造体22dに設けた爪24と、三角
骨押圧機構10とより構成する。前記コーン構造体22
dは、装着テーブル11に固設した摺動ガイド11aに
セットボルト22cを介して固設した枠構造の構造体
で、上部にワークの肩甲骨頭101の左右の下部を載置
する肩乗せ板22aを設け、ワークを上部より嵌挿でき
るようにしてある。また、爪24は、前記枠構造のコー
ン構造体の両枠に設けた水平ピン24dを介して回動自
在に設け弦巻ばね24bにより矢印A方向(図3参照)
に押圧可能に設け、ワーク投入装着時には、手羽置き2
3を介して嵌挿されたワークに正対姿勢を取らせ、その
正対姿勢をコーンに固定ロックする構成にしてある。な
お、前記爪24による正対姿勢のコーンへの固定ロック
は、ワーク投入装着部51とガラ排出部56以外はその
固定状態維持ロックする構造にしてある。
The breast stripping section 30 has a configuration in which a triangular bone pressing cone 32 provided with a triangular bone pressing mechanism is provided on a cone having a conventional structure. FIGS. 2 and 3 show the triangular bone pressing cone. FIG. 2 is a front view of the mounting table viewed radially from the center of rotation of the mounting table, and FIG. 3 is a side view of FIG. As shown in FIGS. 2 and 3, the triangular bone pressing cone 32 includes a cone structure 22 d having a frame structure, claws 24 provided on the structural body 22 d, and the triangular bone pressing mechanism 10. The cone structure 22
Reference numeral d denotes a frame-structured body fixed via a set bolt 22c to a sliding guide 11a fixed to the mounting table 11, and a shoulder rest plate on which the right and left lower portions of the scapula head 101 of the work are placed. 22a is provided so that the work can be inserted from above. The claw 24 is rotatably provided via horizontal pins 24d provided on both frames of the cone structure having the frame structure, and is provided by a helical spring 24b in the direction of arrow A (see FIG. 3).
At the time of work loading
The work inserted into the work 3 is positioned directly opposite to the workpiece, and the facing posture is fixedly locked to the cone. The fixed lock to the cone in the directly facing posture by the claw 24 is structured so as to maintain and lock the fixed state except for the work input mounting portion 51 and the waste discharging portion 56.

【0030】前記三角骨押圧機構10は、前記コーン構
造体22d、22dの両側面に固設した取り付け金具2
2eを介して、前記コーン構造体22dを左右より挟持
可能に設け且つ左右対称的に傾動可能の押圧リンク10
e、10eと傾動軸10c、10cよりなる。該押圧リ
ンク10e、10eの先端には押圧板10a、10aを
設け、前記傾動軸10c、10cの他端には作動梃子1
0b、10bを向かい合わせて設けるとともに、前記押
圧リンク10e、10eの下端には前記押圧板10a、
10aを常時開放の状態に置く開放スプリング10dを
設ける構造にしてある。なお、前記押圧板10a、10
aの取り付け位置は、前記コーン構造体22dにワーク
を嵌挿して正対姿勢を取らせたとき、ワークの三角骨を
押圧できる位置に設定してある。
[0030] The triangular bone pressing mechanism 10 includes mounting brackets 2 fixed on both side surfaces of the cone structures 22d.
2e, the pressing link 10 is provided so as to be able to sandwich the cone structure 22d from the left and right and can be tilted symmetrically in the left and right directions.
e, 10e and tilt axes 10c, 10c. Pressing plates 10a, 10a are provided at the distal ends of the pressing links 10e, 10e, and an operating lever 1 is provided at the other end of the tilt shafts 10c, 10c.
0b, 10b are provided facing each other, and the pressing plates 10a,
A structure is provided in which an opening spring 10d for keeping the 10a open at all times is provided. The pressing plates 10a, 10a
The mounting position of a is set to a position where the triangular bone of the work can be pressed when the work is inserted into the cone structure 22d and the facing posture is taken.

【0031】前記構成よりなる三角骨押圧機構10は、
使用に際しては、図4に示すように、8thステーション
の胸肉剥ぎ部30において、胸肉剥ぎ開始位置まで装着
テーブル11の上昇を介してコーン32を上昇させる
と、前記作動梃子10b、10bが外部構造物26の固
定面に当接して、それまで開放状態にある押圧板10
a、10aが回動して嵌挿してあるワークの三角骨を押
圧すべく三角骨押圧機構10は閉動作を行なう。なお前
記上昇位置での胸肉剥ぎ部30による胸肉剥がしが終了
し、三角骨押圧コーン32を装着テーブル11の下降を
介して下降させるとともに三角骨押圧機構10の作動梃
子10b、10bも当接していた外部構造物26より離
反して開放スプリング10dにより開放状態に復帰す
る。
The triangular bone pressing mechanism 10 having the above configuration is
At the time of use, as shown in FIG. 4, when the cone 32 is raised through the raising of the mounting table 11 to the breast peeling start position 30 in the breast peeling section 30 of the 8th station, the operating levers 10b and 10b are externally moved. The pressing plate 10 which is in contact with the fixed surface of the structure
The triangular bone pressing mechanism 10 performs a closing operation in order to press the triangular bone of the workpiece into which the a and 10a are rotated and inserted. The breast stripping by the breast stripping unit 30 at the ascending position is completed, the triangular bone pressing cone 32 is lowered via the lowering of the mounting table 11, and the operating levers 10b and 10b of the triangular bone pressing mechanism 10 abut. It is separated from the external structure 26 and returns to the open state by the open spring 10d.

【0032】前記三角骨押圧機構を使用しての胸肉剥ぎ
の状況を図5に示す。図5における胸肉剥ぎ部の構成の
概要を下記に説明する。前記胸肉剥ぎ部は図5に見るよ
うに、ワークの左右の手羽の上腕骨107、107を同
時に把持する把持機構固定爪67aと可動爪67bから
なる把持機構と引き剥ぎ傾動機構69とガイド70とよ
りなり、操作ハンドル69dの傾動の初期に左右の手羽
の上腕骨107を同時に挟持し、傾動の終期に挟持した
手羽を解放可能の構造としたもので、図に見るように、
剥がした胸肉109を直線的に誘導する主ガイド70b
とガイドピン70aによりなるガイド機構70の傾斜方
向D(略30〜60度)を適当に設定して、上腕骨10
7に付随する胸肉109が肋骨への接触により軟骨小片
の胸肉への突き刺さりや混入汚染を防止しているが、前
記引き剥がし動作に入る手前で本発明の三角骨押圧機構
を介して押圧板10aを作動させ鳥口骨106の先端に
ある三角形状の三角骨115を三角骨押圧コーン32の
左右の両側面に押圧してあるため、前記三角骨等の破砕
混入を防止し、混入物の除去に多大の人手を要すること
は無くなり、衛生的にも人手の接触による汚染を防止で
きる。
FIG. 5 shows the state of stripping the breast using the above-mentioned triangular bone pressing mechanism. The outline of the configuration of the breast stripping section in FIG. 5 will be described below. As shown in FIG. 5, the breast stripping portion includes a gripping mechanism including a gripping mechanism fixed claw 67a and a movable claw 67b for simultaneously gripping the humerus bones 107, 107 on the left and right wings of the workpiece, a tearing-off tilting mechanism 69, and a guide 70. In the initial stage of the tilting of the operating handle 69d, the humerus 107 of the left and right wings is simultaneously held, and the wings held at the end of the tilting can be released, as shown in the figure.
Main guide 70b for linearly guiding peeled breast 109
The inclination direction D (approximately 30 to 60 degrees) of the guide mechanism 70 composed of the humerus 10 and the guide pin 70a is appropriately set.
The breast 109 attached to 7 prevents the cartilage fragments from sticking into the breast and contaminating contamination by contact with the ribs, but is pressed via the triangular bone pressing mechanism of the present invention before the peeling operation is started. The plate 10a is operated to press the triangular triangular bone 115 at the tip of the ostium 106 against the left and right sides of the triangular pressing cone 32, thereby preventing the triangular bone and the like from being crushed and mixed. Removal of the waste does not require a great deal of manpower, and contamination due to human contact can be prevented from a sanitary point of view.

【0033】なお、外部構造体に設けた回動支点69a
により傾動機構69の操作ハンドル69dを傾動させ、
リニア摺動部69bを介して可動爪67bを固定把持す
るチャック本体68を、ガイドピン70cと開閉ガイド
70により収縮ないし延伸させてワークを把持ないし解
放させている。
The rotation fulcrum 69a provided on the external structure
To tilt the operation handle 69d of the tilt mechanism 69,
The chuck body 68 for fixedly holding the movable claw 67b via the linear sliding portion 69b is contracted or extended by the guide pin 70c and the opening / closing guide 70 to hold or release the work.

【0034】図6は、図1のササミ筋入れ部31の概略
の構成と作動状況を示す図である。この作業は、次の工
程で行なうササミ取りのための前処理として、ササミが
付着し、剥がすのに力を必要とするガラの胸骨(ヤゲ
ン)の両側面とササミの間に筋入れを行なうもので、サ
サミ筋入れのためのコーン上昇時にワークの正対位置を
正しく規制するガラ位置決め板40と、並設した2本の
直線刃よりなるカッタ37と、該カッタの挿入用のアク
チュエータ36と、挿入したカッタを鎖骨下側より斜め
下方へ切り下ろすアクチュエータ35とより構成する。
なお、前記ガラ位置決め板40にはササミ筋入れ部31
のラジアル方向の中心線を振り分けにして等距離の位置
に肩甲骨頭101の上部が嵌合させる2箇所の凹部40
aを設ける構成にしてある。
FIG. 6 is a diagram showing a schematic configuration and operation of the scissors scoring portion 31 of FIG. In this work, as a pre-treatment for scissors removal in the next step, scissors are attached between both sides of the breast sternum (bevel) which needs force to remove it and scissors In order to properly adjust the facing position of the workpiece when raising the cone for scissors scoring, a cutter positioning plate 40, a cutter 37 having two straight blades arranged side by side, and an actuator 36 for inserting the cutter, It comprises an actuator 35 that cuts down the inserted cutter obliquely downward from below the collarbone.
In addition, the scissor scoring portion 31 is provided on the
Two concave portions 40 in which the upper part of the scapula head 101 is fitted at equal distances by dividing the radial center line of
a is provided.

【0035】前記カッタ37は図7(A)に示すように
前記ヤゲンの厚みより稍大きい幅Sを間隙に持つ並設し
た直線刃よりなり、それぞれが片刃で構成され背を外側
に配設したものである。前記カッタ37の基部取り付け
部材36aには挿入時ないし切り下ろし時のワークの骨
部との接触干渉を回避すため、回避用スプリング38を
設ける構成にしてある。
As shown in FIG. 7 (A), the cutter 37 is composed of side-by-side straight blades having a gap S having a width slightly larger than the thickness of the bevel. Things. The base attachment member 36a of the cutter 37 is provided with an avoiding spring 38 in order to avoid contact interference with the bone of the work at the time of insertion or cutting down.

【0036】前記筋入れの際は、図6に示すようにアク
チュエータ36により矢印A方向に鎖骨103の下部
よりヤゲン116を挟んでカッタ37を挿入し、次いで
矢印B方向にアクチュエータ35で切り下げるように
し、刃先による筋入れ軌跡39はヤゲン116の基部に
沿うように形成させ、次いでアクチュエータ36により
矢印A方向にカッタ37を後退させ、次いでアクチュ
エータ35によりB方向に移動させ旧位置に復帰させ
るようにし、図7(B)に見るように、鎖骨103の下
部よりワークの中央表面にヤゲン116の両側に沿って
筋入れを形成させている。前記筋入れの結果、後段のサ
サミ取り部55bにおいては、従来見られたササミの部
分的ちぎれを皆無とし商品価値の高いササミを得ること
ができる。
[0036] During the creasing inserts cutter 37 across the bevel 116 from the lower part of the clavicle 103 in the arrow A 1 direction by the actuator 36 as shown in FIG. 6, then cut down by an actuator 35 in the arrow B 1 direction and so, creasing trajectory 39 by the cutting edge is formed along the base of the bevel 116, then to retract the cutter 37 in the arrow a 2 direction by the actuator 36, then return to the old position is moved by the actuator 35 in the B 2 direction As shown in FIG. 7 (B), a crease is formed along the both sides of the bevel 116 on the central surface of the work from below the collarbone 103. As a result of the scoring, in the scissors removing portion 55b at the subsequent stage, partial scissors of the conventional scissors can be eliminated, and a scissors with high commercial value can be obtained.

【0037】[0037]

【発明の効果】前記構成であるので、鶏肉屠体上半身の
脱骨に際して、ワーク投入装着と前処理と肩関節切断、
手羽を介しての胸肉剥ぎ、ササミ筋入れ、ササミ取り、
ガラ排出の複数工程に分け、ワーク投入装着工程では、
ワークの基準水平面と正対面の設定を行ない、前処理工
程では、ワークの個体差を吸収する脱骨処理を可能とす
る肩甲骨頭内側幅を主体とする計測と記憶処理を行い、
肩関節切断工程では、後段の脱骨処理に必要とする生体
組織の切断と関節切断を行なって、後段の工程に於いて
高歩留まりの肉剥ぎを可能とするとともに、特に、胸肉
剥ぎ工程での、三角骨押圧機構の導入により剥ぎ取り過
程における三角骨の破砕混入を防止するとともに、ササ
ミ取り工程での、ヤゲン両側面とササミとの間の筋入れ
によりササミのちぎれを防止を可能としたため、脱骨処
理工程に於いて、食品として要求される異物混入の完全
排除を可能とし、高品位の肉製品を得、高歩留まりの、
完全無人化可能の、鶏肉屠体上半身の脱骨自動処理方法
及びその装置を提供できる。
With the above construction, when deboning the carcass of the chicken carcass, it is necessary to insert the workpiece, perform pretreatment, cut the shoulder joint,
Stripping breasts through wings, scissoring, removing scissors,
Divided into multiple processes of waste discharge, and in the work loading and mounting process,
Set the reference horizontal plane and the facing surface of the work, and in the pre-processing step, perform measurement and storage processing mainly on the inside width of the scapula head that enables deboning processing that absorbs individual differences of the work,
In the shoulder joint cutting process, the cutting of the living tissue and the joint cutting required for the subsequent deboning process are performed, and in the subsequent process, the meat can be stripped at a high yield, and particularly, in the breast stripping process. The introduction of the triangular bone pressing mechanism prevented the triangular bone from being crushed and mixed in the peeling process, and in the shears removing process, it was possible to prevent the shears from tearing by scoring between both sides of the bevel and the shears In the deboning process, it is possible to completely eliminate the contamination of foreign substances required as food, obtain high-quality meat products, and achieve high yields.
It is possible to provide a method and an apparatus for automatically deboning a chicken carcass upper body that can be completely unmanned.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の鶏肉屠体上半身の脱骨自動処理装置
の概略の構成を示す模式図である。
FIG. 1 is a schematic diagram showing a schematic configuration of an automatic deboning apparatus for a chicken carcass upper body according to the present invention.

【図2】 図1に使用され胸肉剥ぎ部30に於いて必要
とされる三角骨押圧機構を付設した三角骨押圧コーン3
2の構成を示す正面図である。なお、図面が複雑となる
ため、手羽置き23は省略してある。
FIG. 2 shows a triangular bone pressing cone 3 provided with a triangular bone pressing mechanism which is used in FIG.
It is a front view which shows the structure of No. 2. Note that the wing rest 23 is omitted because the drawing becomes complicated.

【図3】 図2の側面図である。FIG. 3 is a side view of FIG. 2;

【図4】 図2の三角骨押圧機構の作動状況を示す模式
図である。
FIG. 4 is a schematic view showing an operation state of the triangular bone pressing mechanism of FIG. 2;

【図5】 図4の三角骨押圧機構を使用した図1の胸肉
剥ぎ部30の胸肉剥ぎの状況を示す模式図である。
FIG. 5 is a schematic diagram showing a situation of stripping the breast of the breast stripping unit 30 of FIG. 1 using the triangular bone pressing mechanism of FIG. 4;

【図6】 図1のササミ筋入れ部31の概略の構成と作
動状況を示す図である。
FIG. 6 is a diagram showing a schematic configuration and an operation state of a scissors scoring portion 31 of FIG. 1;

【図7】 (A)は図6の筋入れに使用するカッタの概
略の構成を示す図で、(B)は図6のワークの筋入れ部
の状況を示す図である。
7A is a diagram illustrating a schematic configuration of a cutter used for scoring in FIG. 6, and FIG. 7B is a diagram illustrating a situation of a scoring portion of the work in FIG. 6;

【図8】 鶏肉屠体の骨格構造を示す図である。FIG. 8 is a view showing a skeleton structure of a chicken carcass.

【図9】 従来の鶏肉屠体の上半身の脱骨自動処理装置
の概略の構成を示す模式図である。
FIG. 9 is a schematic diagram showing the schematic configuration of a conventional automatic deboning apparatus for the upper body of a chicken carcass.

【図10】 図9の主タクト送り部の機能展開図であ
る。
FIG. 10 is a function development diagram of a main tact feeding unit of FIG. 9;

【図11】 図10に使用する手羽置きとコーンの概略
の構成を示す正面図である。なお、図面が複雑になるた
め、三角骨押圧機構10は省略してある。
FIG. 11 is a front view showing a schematic configuration of a wing rest and a cone used in FIG. 10; Note that the triangular bone pressing mechanism 10 is omitted because the drawing becomes complicated.

【図12】 図11の側面図である。FIG. 12 is a side view of FIG.

【符号の説明】[Explanation of symbols]

10 三角骨押圧機構 10a 押圧板 10b 作動梃子 10d 開放スプリング 10e 押圧リンク 11 装着テーブル 11a 摺動ガイド 22a 肩乗せ板 22b コーン摺動軸 22d コーン構造体 22 コーン 23 手羽置き 24 爪 26 外部構造物 29 主タクト 30 胸肉剥ぎ部 31 ササミ筋入れ部 32 三角骨押圧コーン 35、36 アクチュエータ 37 カッタ 38 干渉回避用スプリング 39 筋入れ軌跡 40 ガラ位置決め板 45 主タクト送り部 46 補助タクト送り部 50 主タクト送り 101 肩甲骨頭 103 鎖骨 107 上腕骨 112 ササミ 115 三角骨 116 ヤゲン Reference Signs List 10 triangular bone pressing mechanism 10a pressing plate 10b operating lever 10d opening spring 10e pressing link 11 mounting table 11a sliding guide 22a shoulder rest plate 22b cone sliding shaft 22d cone structure 22 cone 23 wing rest 24 nail 26 external structure 29 main Tact 30 Breast stripping part 31 Scissor scoring part 32 Triangular bone pressing cone 35, 36 Actuator 37 Cutter 38 Interference avoiding spring 39 Scoring locus 40 Gull positioning plate 45 Main tact sending part 46 Auxiliary tact sending part 50 Main tact sending 101 Scapula head 103 clavicle 107 humerus 112 sasami 115 triangular bone 116 bevel

───────────────────────────────────────────────────── フロントページの続き (72)発明者 神津 昭三 東京都江東区牡丹2丁目13番1号 株式会 社前川製作所内 (72)発明者 赤尾 順一 東京都江東区牡丹2丁目13番1号 株式会 社前川製作所内 (72)発明者 木藤 浩二 東京都江東区牡丹2丁目13番1号 株式会 社前川製作所内 Fターム(参考) 4B011 FA02 FA05  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Shozo Kozu 2-3-1 Botan, Koto-ku, Tokyo Inside the Maekawa Works Co., Ltd. (72) Inventor Junichi Akao 2-1-1, Botan, Koto-ku, Tokyo Inside the company Maekawa Works (72) Inventor Koji Kito 2-13-1, Botan, Koto-ku, Tokyo F-term in the Maekawa Works 4B011 FA02 FA05

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 鶏肉屠体上半身よりなるワークを、肩乗
せ板を持つコーンと手羽置きにより正対位置を設定して
固定するワーク投入装着工程と、装着したワークを個体
差に基づき関節幅方向に計測した後、記憶する前処理工
程と、該前処理したワークに対して肩関節の切断を行な
う肩関節切断工程と、前記肩関節切断後に胸肉剥がしを
行なう胸肉剥ぎ工程と、胸肉を剥いだワークのササミを
取るササミ取り工程とを含む鶏肉屠体上半身の脱骨自動
処理方法において、 前記胸肉剥ぎ工程で、三角骨の破砕分離に起因する胸肉
側への異物混入防止手段を具え、 前記ササミ取り工程の前段にササミ筋入れ工程を設け、
ササミが付着している胸骨の両側に沿い筋入れ部を形成
させ、ササミ引き剥がし時の肉のちぎれを防止したこと
を特徴とする鶏肉屠体上半身の脱骨自動処理方法。
1. A work loading and mounting step in which a work consisting of an upper body of a chicken carcass is fixed by setting a facing position with a cone having a shoulder plate and a wing rest, and the mounted work is joint width direction based on individual differences. A pre-processing step of measuring and storing the pre-processed work, a shoulder joint cutting step of cutting the shoulder joint of the pre-processed work, a breast stripping step of stripping the breast after the shoulder joint cutting, A step of removing bones from the upper body of the chicken carcass, which comprises a step of removing the fillet of the work from which the pieces have been stripped. A scissors scoring step is provided before the scissors removing step,
A method for automatically deboning a carcass of a chicken carcass, characterized in that creasing portions are formed along both sides of the sternum to which the fillet is attached so as to prevent tearing of the meat when peeling the fillet.
【請求項2】 前記三角骨の破砕分離における前記異物
混入防止手段を、胸肉引き剥がし前に予め三角骨をコー
ンの両側へ押圧するように構成したことを特徴とする請
求項1記載の鶏肉屠体上半身の脱骨自動処理方法。
2. The chicken according to claim 1, wherein said means for preventing foreign matter from entering in the crushing and separating of the triangular bone is configured to press the triangular bone to both sides of the cone before peeling the breast. Automatic deboning method for carcass upper body.
【請求項3】 鶏肉屠体上半身(ワーク)を、ワーク投
入装着部、前処理部、肩関節切断部、胸肉剥ぎ部、ササ
ミ取り部、ガラ排出部とをそれぞれ備えた複数のステー
ションに順次移動させながら脱骨自動処理を行なう鶏肉
屠体上半身の脱骨自動処理装置において、 前記ワーク投入装着部にワーク装着用コーンを設けると
ともに、前記コーンが、該コーンの正対面に対しその両
側にワークの三角骨を押圧する三角骨押圧機構を具え、
該コーンを上昇させて胸肉の剥ぎ取りを行なう期間のみ
押圧状態に置く構成としたことを特徴とする鶏肉屠体上
半身の脱骨自動処理装置。
3. An upper body (work) of a chicken carcass is sequentially transferred to a plurality of stations each having a work input / installation section, a pre-processing section, a shoulder joint cutting section, a breast stripping section, a scissors removing section, and a waste discharging section. An automatic deboning apparatus for a chicken carcass upper body that performs deboning automatic processing while moving, wherein a workpiece mounting cone is provided in the workpiece input mounting section, and the cone is configured such that workpieces are provided on both sides of a facing surface of the cone. Equipped with a triangular bone pressing mechanism that presses the triangular bone of
An automatic deboning apparatus for the upper body of a chicken carcass, wherein the cone is raised and placed in a pressed state only during a period in which the breast is stripped.
【請求項4】 前記ササミ取り部の前段に胸骨の両側面
への筋入れを可能としたササミ筋入れ部を設けたことを
特徴とする請求項3記載の鶏肉屠体上半身の脱骨自動処
理装置。
4. An automatic deboning process for the upper body of a chicken carcass according to claim 3, wherein a scissors scoring portion is provided in front of said scissors removing portion to allow scoring on both sides of the sternum. apparatus.
【請求項5】 前記ササミ筋入れ部は、ワーク装着コー
ンを上昇させたときのガラの上端位置を設定すべく外部
構造物に設けたガラ位置決め板と、ガラのヤゲン幅に沿
い切り下げ可能の間隙を持つ一対の並設直線刃と、該直
線刃をワークの斜め下方より鎖骨の下部へ挿入する挿入
用アクチュエータと、挿入した直線刃を鎖骨下のヤゲン
上部より切り下げる切り下げ用アクチュエータとより構
成するとともに、カッタの挿入及び切り下げ時における
ワークとの間の干渉を回避するスプリング回避機構を直
線刃の取り付け基部に設ける構成としたことを特徴とす
る請求項4記載の鶏肉屠体上半身の脱骨自動処理装置。
5. A gap which is capable of being cut down along a bevel width of a bevel, wherein the scissors scoring portion is provided with a bevel positioning plate provided on an external structure for setting an upper end position of the bevel when the work mounting cone is raised. A pair of side-by-side straight blades having an armature, an insertion actuator for inserting the straight blade into the lower part of the clavicle from obliquely below the work, and a depressing actuator for cutting the inserted straight blade from above the bevel below the collarbone. 5. An automatic deboning process for a chicken carcass upper body according to claim 4, wherein a spring avoiding mechanism for avoiding interference between the cutter and the workpiece at the time of inserting and cutting down the cutter is provided at a mounting base of the straight blade. apparatus.
JP2000025093A 2000-02-02 2000-02-02 Automatic deboning process and apparatus for upper body of chicken carcass Expired - Fee Related JP4028951B2 (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004052106A1 (en) * 2002-12-11 2004-06-24 Mayekawa Mfg.Co.,Ltd. Automatic bone removal processing equipment for upper half of chicken meat slaughtered body
KR101030215B1 (en) 2009-05-07 2011-04-22 현병영 Apparatus for picks out the bone from the chicken leg and method therof
JP2013017452A (en) * 2011-07-13 2013-01-31 Mayekawa Mfg Co Ltd Method and apparatus for separation of sternal keel cartilage area
JP2013017453A (en) * 2011-07-13 2013-01-31 Mayekawa Mfg Co Ltd Method and apparatus for separating chest side skeleton
JP2018050516A (en) * 2016-09-28 2018-04-05 プライフーズ株式会社 Poultry carcass tenderloin creasing mechanism
JP2019058112A (en) * 2017-09-27 2019-04-18 プライフーズ株式会社 Poultry carcass breast meat cut-making device
WO2024029342A1 (en) * 2022-08-03 2024-02-08 株式会社前川製作所 Poultry dressing apparatus

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004052106A1 (en) * 2002-12-11 2004-06-24 Mayekawa Mfg.Co.,Ltd. Automatic bone removal processing equipment for upper half of chicken meat slaughtered body
US7104879B2 (en) 2002-12-11 2006-09-12 Mayekawa Mfg. Co., Ltd. Automatic boning system of upper half of slaughtered edible fowl
US7198565B2 (en) 2002-12-11 2007-04-03 Mayekawa Mfg. Co., Ltd. Automatic boning system of upper half of slaughtered edible fowl
KR101030215B1 (en) 2009-05-07 2011-04-22 현병영 Apparatus for picks out the bone from the chicken leg and method therof
JP2013017452A (en) * 2011-07-13 2013-01-31 Mayekawa Mfg Co Ltd Method and apparatus for separation of sternal keel cartilage area
JP2013017453A (en) * 2011-07-13 2013-01-31 Mayekawa Mfg Co Ltd Method and apparatus for separating chest side skeleton
JP2018050516A (en) * 2016-09-28 2018-04-05 プライフーズ株式会社 Poultry carcass tenderloin creasing mechanism
JP2019058112A (en) * 2017-09-27 2019-04-18 プライフーズ株式会社 Poultry carcass breast meat cut-making device
WO2024029342A1 (en) * 2022-08-03 2024-02-08 株式会社前川製作所 Poultry dressing apparatus

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