JP2001197590A - Edge for loudspeaker diaphragm and its manufacturing method - Google Patents

Edge for loudspeaker diaphragm and its manufacturing method

Info

Publication number
JP2001197590A
JP2001197590A JP2000003947A JP2000003947A JP2001197590A JP 2001197590 A JP2001197590 A JP 2001197590A JP 2000003947 A JP2000003947 A JP 2000003947A JP 2000003947 A JP2000003947 A JP 2000003947A JP 2001197590 A JP2001197590 A JP 2001197590A
Authority
JP
Japan
Prior art keywords
edge
layer
diaphragm
speaker
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000003947A
Other languages
Japanese (ja)
Other versions
JP4595062B2 (en
Inventor
Yoshiyuki Takahashi
良幸 高橋
Shinya Mizone
信也 溝根
Shinsaku Sawa
信作 澤
Nobuo Nakamura
信夫 中村
Yukio Sone
志夫 曾根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
COJ KK
Panasonic Holdings Corp
Original Assignee
COJ KK
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by COJ KK, Matsushita Electric Industrial Co Ltd filed Critical COJ KK
Priority to JP2000003947A priority Critical patent/JP4595062B2/en
Publication of JP2001197590A publication Critical patent/JP2001197590A/en
Application granted granted Critical
Publication of JP4595062B2 publication Critical patent/JP4595062B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an edge for a loudspeaker diaphragm where punch margin denoting a waste material part is small in the punching of the edge in a torus shape, the product yield is high, the cost is reduced, no environmental problem is caused in the treating of the waste part for an industrial waste, uneven quality in the performance of the edge is small, production of distorted sound based on partial resonance is eliminated so as to eliminated dispersion in the fundamental frequency (f0), the compliance of vibration of the diaphragm can easily be revised or corrected, the stiffness of the edge 6 in the circumferential direction is partially and consciously changed to suppress the resonance of the diaphragm, or the resonance of the diaphragm is conversely emphasized to change the frequency characteristic of the speaker. SOLUTION: A weatherproof resin is coated inside a woven cloth being a basic cloth by a screen print means to impregnate the resin inside the fibers of the woven cloth so as to form a 1st layer, other damping resin of a different material is laminated on the 1st layer by a similar means as a 2nd layer, and a synthetic resin with other property is laminated on the 2nd layer by a similar means, and the 1st layer or the 2nd layer is layered by partially changing the thickness in a concentric pattern on the surface and in a spotted way in the circumferential direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、新規な構成による
スピーカ用振動板のエッジとその製造方法に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an edge of a loudspeaker diaphragm having a novel structure and a method of manufacturing the same.

【0002】[0002]

【従来の技術】図1、図2、図3により、スピーカの構
造を説明すると、1はスピーカを示し、2は、マグネッ
ト2aによって通常9000〜12000ガウスの磁束
密度の円環状磁気空隙2bを形成した磁気回路であり、
その外側をフレーム7で保持固定している。3はボイス
コイルで、前記円環状磁気空隙2b内に、磁壁に触れな
いように懸垂され、ボイスコイルボビン3aはダンパ4
を介して前記フレーム7に取り付けられている。前記ボ
イスコイルボビン3aの先端に、截頭円錐状振動板5の
先端中心部が接着固定されている。エッジ6の内周と外
周は、それぞれ振動板5の外周と接着される内側貼付糊
代6aと、フレーム7の外縁部に接着される外側貼付糊
代6cが形成され、それらの中間に、ダンパ4とともに
振動板5の振動コンプライアンスを持たせる畝状突起6
bが形成されている。
2. Description of the Related Art Referring to FIGS. 1, 2 and 3, the structure of a loudspeaker will be described. Reference numeral 1 denotes a loudspeaker, and 2 denotes an annular magnetic gap 2b having a magnetic flux density of usually 9000 to 12,000 gauss by a magnet 2a. Magnetic circuit,
The outside is held and fixed by a frame 7. A voice coil 3 is suspended in the annular magnetic gap 2b so as not to touch a domain wall, and a voice coil bobbin 3a is
And is attached to the frame 7 via a. At the tip of the voice coil bobbin 3a, the center of the tip of the truncated conical diaphragm 5 is adhesively fixed. The inner and outer peripheries of the edge 6 are formed with an inner pasting margin 6a adhered to the outer periphery of the diaphragm 5 and an outer pasting margin 6c adhered to the outer edge of the frame 7, respectively. Ridge-shaped projections 6 for providing vibration compliance of diaphragm 5 together with 4
b is formed.

【0003】しかして、前記ボイスコイル3に外部から
音声電力を入力すると、ボイスコイル3の周囲に生ずる
磁界が、円環状磁気空隙2b内の磁束と誘導してボイス
コイル3が軸方向に振動駆動される。そして、そのボイ
スコイル3の振動が振動板5に伝導されて音声を発生す
るのである。
When voice power is externally input to the voice coil 3, a magnetic field generated around the voice coil 3 induces a magnetic flux in the annular magnetic gap 2b to drive the voice coil 3 to vibrate in the axial direction. Is done. Then, the vibration of the voice coil 3 is transmitted to the diaphragm 5 to generate a sound.

【0004】次に従来のスピーカ用振動板5のエッジ
6’の製造工程を、図6〜7に基づいて説明する。図6
はその製造過程のエッジ型取り態様を示す図、図7は基
布10からエッジ6を打ち抜く加工工程によってその工
程を示す図である。而して、1.5m幅の長尺布素材
(基布10)を巻枠から延伸して、支持台19の上でコ
ーティングナイフ18によってコーティング樹脂17を
スクィーズ方式によりコーティングして、加熱用電熱線
25を装備した熱処理装置27等によって熱処理等し
て、型付けプレス装置24’により型付け成形をした
後、外形切断機26の打ち抜き金型によって樹脂17を
コーティングした基布10を円環状に打ち抜いて、エッ
ジ6’を成形したものが多く使用されている。図4はス
ピーカ用振動板のエッジ6,6’の外観構造を、図5は
本発明のスピーカ用振動板のエッジ6の断面拡大構造
(図4の一点鎖線の円)の断面図をそれぞれ示す。
Next, a manufacturing process of the conventional edge 6 'of the speaker diaphragm 5 will be described with reference to FIGS. FIG.
FIG. 7 is a diagram showing an edge molding mode in the manufacturing process, and FIG. 7 is a diagram showing the process by a processing step of punching the edge 6 from the base fabric 10. Thus, a long cloth material (base cloth 10) having a width of 1.5 m is stretched from the bobbin, and the coating resin 17 is coated on a support base 19 by a coating knife 18 by a squeezing method. After a heat treatment or the like by a heat treatment device 27 or the like equipped with a heating wire 25 and a molding by a molding press device 24 ′, the base fabric 10 coated with the resin 17 is punched into an annular shape by a punching die of an external shape cutting machine 26. , The edge 6 ′ is often used. FIG. 4 shows the external structure of the edges 6 and 6 'of the speaker diaphragm, and FIG. 5 shows a cross-sectional view of an enlarged cross-sectional structure of the edge 6 of the speaker diaphragm of the present invention (a circle shown by a chain line in FIG. 4). .

【0005】そして、前記熱処理後、型付けプレス装置
24’により型付け成形時、円環の半径方向の中心に、
外周と同心的の円環状にコンプライアンス用の畝状突起
6bを形成して、その内周と外周に所要幅の貼付用の糊
代6a,6cが形成してあり、それぞれの下面又は上面
に接着剤が塗着されている。それらの貼付用の糊代6
a,6cは、エッジ6の内周に振動板5の外周が、エッ
ジ6’の外周6cにフレーム7の外縁部が接着される。
このようにして、エッジ6’は振動板5をフレーム7に
懸垂して保持し、ダンパ4とともに振動板5の振動に前
記畝状突起6bによってコンプライアンスを持たせて、
振動板5を軸方向には自由に振動させるが、横方向には
振動を抑止する機能をするのであり、前記ボイスコイル
ボビン3aの先端に、截頭円錐状振動板5の先端中心部
が接着固定されてボイスコイル3の振動を振動板に伝導
する。
[0005] After the heat treatment, at the time of molding by the molding press device 24 ', the center of the ring in the radial direction is
A ridge-like projection 6b for compliance is formed in an annular shape concentric with the outer periphery, and glue margins 6a and 6c for attaching are formed on the inner periphery and outer periphery of a required width. The agent has been applied. Glue allowance for pasting them 6
In a and 6c, the outer periphery of the diaphragm 5 is adhered to the inner periphery of the edge 6 and the outer periphery of the frame 7 is adhered to the outer periphery 6c of the edge 6 '.
In this way, the edge 6 ′ suspends and holds the diaphragm 5 on the frame 7, and makes the vibration of the diaphragm 5 together with the damper 4 have compliance with the ridge-shaped protrusion 6 b,
The vibrating plate 5 vibrates freely in the axial direction, but functions to suppress the vibration in the lateral direction. The center of the tip of the truncated conical diaphragm 5 is bonded and fixed to the tip of the voice coil bobbin 3a. Then, the vibration of the voice coil 3 is transmitted to the diaphragm.

【0006】[0006]

【発明が解決しようとする課題】したがって、従来のこ
の種スピーカ用振動板5のエッジ6にあっては、前記し
た製造工程において、基布本体10全体表面にコーティ
ング樹脂17をコーティングした素材を、外形切断機2
6で円環状に外形を打ち抜いて成形してエッジ6として
仕上げて、外形を円環状に打ち抜く際、材料の不要部分
の大きな打ち抜き滓16が発生して、製品の歩留まり率
が25%程度しかないという不経済性があるので、コス
トの軽減が焦眉の問題となっているのみならず、打ち抜
き滓16の不使用部分を産業廃棄物として処理する以外
処理方法がないので、環境的にも解決が急がれている現
状である。また、このような従来のエッジ6’は、スピ
ーカ1に装着した時、エッジ6’としての性能的に、含
浸樹脂の含浸状態の不均一、及びコーティング樹脂17
の付着状態の不均一に基づく品質ムラが多いので、スピ
ーカの振動板5及びエッジ6からなる振動系の部分的共
振による歪音の発生を促し、基本周波数(f)のバラ
ツキが大きくなるという欠点があった。
Therefore, the edge 6 of the conventional diaphragm 5 for a speaker of this type is made of a material obtained by coating the entire surface of the base fabric body 10 with a coating resin 17 in the above-described manufacturing process. Outline cutting machine 2
When the outer shape is punched out and formed into an edge 6 by punching out the outer shape in 6 and the outer shape is punched out in a ring shape, a large punching slag 16 of an unnecessary portion of the material is generated, and the yield rate of the product is only about 25%. Because of the uneconomical nature, not only is cost reduction an urgent issue, but there is no disposal method other than treating the unused portion of the slag 16 as industrial waste. The situation is urgent. Further, when the conventional edge 6 ′ is attached to the speaker 1, the performance as the edge 6 ′ is not uniform in the impregnated state of the impregnated resin and the coating resin 17.
Since there is a lot of quality unevenness based on the non-uniformity of the adhesion state of the speaker, the generation of distorted sound due to the partial resonance of the vibration system including the diaphragm 5 and the edge 6 of the speaker is promoted, and the variation of the fundamental frequency (f 0 ) is increased. There were drawbacks.

【0007】さらにまた、このような従来のスピーカ用
振動板のエッジ6’に、あっては一旦コーティング樹脂
17を付着すると、その素材は工程途中において振動の
弾性(コンプライアンス)の変更、補正や修正はできな
いという問題もあった。さらにまた、エッジ6の円周方
向の硬さ(ステイフネス)を部分的に、意識的に変化さ
せて、振動板5の共振を抑止し、あるいはまた、逆に振
動板5の共振を強調する等の加工を施して、スピーカ1
の周波数特性を変更するというようなことも不可能であ
った。
Further, once the coating resin 17 is once adhered to the edge 6 'of such a conventional diaphragm for a speaker, the material is changed, corrected or corrected for the elasticity (compliance) of the vibration during the process. There was also a problem that can not be. Furthermore, the hardness (stiffness) of the edge 6 in the circumferential direction is partially and consciously changed to suppress the resonance of the diaphragm 5, or to conversely emphasize the resonance of the diaphragm 5. Of the speaker 1
It was not possible to change the frequency characteristics of the device.

【0008】本発明は、基布となる織布に、樹脂をスク
リーン印刷手段により円環形状にコーティングして裏面
層を成層し、その外側表面に他の樹脂を同様の手段で円
環状にコーティングして積層し、その上に、別の合成樹
脂を前記と同様の手段で円環状にコーテイングして積層
して、その後、外形を打ち抜き整形して、成形すること
によって、必要最小限度量の樹脂量によつて、必要部分
だけに弾性(コンプライアンス)を保持させることがで
き、その弾性の全体的また部分的調整も必要に応じて個
々に行うことが出来るとともに、製品の歩留まり率が向
上してコスト節減の向上を図るとともに、原材料の廃棄
分も基布布地本体10の打ち抜き滓16のみであるの
で、産業廃棄物としても微小な量で、環境を害すること
をなくすることを目的とするスピーカ用振動板5のエッ
ジ6の構造を提供するものである。
According to the present invention, a woven fabric serving as a base cloth is coated with a resin in an annular shape by screen printing means to form a back surface layer, and the outer surface thereof is annularly coated with another resin by the same means. Then, on top of that, another synthetic resin is annularly coated by the same means as above and laminated, and then the outer shape is punched and shaped, and then molded, so that the necessary minimum amount of resin is formed. Depending on the amount, elasticity (compliance) can be maintained only in necessary parts, and the elasticity can be adjusted entirely or partially as needed, and the product yield rate can be improved. In addition to improving cost savings, the waste material is only the slag 16 of the base fabric body 10, so that a small amount of industrial waste can be prevented from harming the environment. There is provided a structure of the edge 6 of speaker diaphragm 5,.

【0009】該目的を達成するための本発明のスピーカ
用振動板のエッジ構造の構成を、実施例に対応する図面
を用いて説明する。図中、図1はスピーカの構造を示す
断面図、図2は図1のスピーカの半截断面図、図3は図
1のスピーカの4半截断面図、図4はエツジの外観図で
あり、そして、図4の一点鎖線の円形で囲んだ一部断面
の拡大部分に相当する本発明のスピーカ用振動板5のエ
ッジ6の断面を図5に示す。図8は本発明のエッジの製
造工程を示す模式図と、その各段階における断面を示す
模式図、図9は本発明ののエッジの基布の加工工程の態
様を示す模式図である。図10はスピーカの振動板の節
円振動を示す平面図、図11は図9のスピーカの振動板
の節円振動の断面を示す図、図12はスピーカの振動板
の分割節振動を示す平面図、図13は図12のスピーカ
の振動板の分割節振動の断面を示す図である。図14は
本第4発明の、制振層をエッジの畝状突起の内側に円環
状に転写成形してコーティング材を成層形成したエッジ
を装着したスピーカの断面を示す図、図15は図14の
スピーカの平面図、図16は本第4発明の、制振層をエ
ッジの畝状突起の表面全面、又は、畝状突起の全面に、
円周方向に斑模様風に放射状にコーティング制振材層を
転写形成したエッジを装着したスピーカの断面を示す
図、図17は図16のスピーカの平面図である。
The configuration of the edge structure of the speaker diaphragm of the present invention for achieving the above object will be described with reference to the drawings corresponding to the embodiments. 1 is a sectional view showing the structure of the speaker, FIG. 2 is a half sectional view of the speaker of FIG. 1, FIG. 3 is a quarter sectional view of the speaker of FIG. 1, FIG. FIG. 5 shows a cross section of the edge 6 of the speaker diaphragm 5 of the present invention corresponding to an enlarged portion of a partial cross section surrounded by a dashed line circle in FIG. FIG. 8 is a schematic view showing a manufacturing process of an edge according to the present invention, a schematic view showing a cross section at each stage, and FIG. 9 is a schematic view showing an aspect of a processing step of a base fabric of the edge according to the present invention. 10 is a plan view showing a nodal vibration of a speaker diaphragm, FIG. 11 is a view showing a cross section of a nodal vibration of the speaker diaphragm of FIG. 9, and FIG. 12 is a plan view showing a split nodal vibration of the speaker diaphragm. FIG. 13 is a diagram showing a cross section of a divided node vibration of the diaphragm of the speaker of FIG. FIG. 14 is a diagram showing a cross section of a speaker according to the fourth invention, which is provided with an edge in which a coating material is formed by transfer-molding a vibration damping layer in an annular shape inside the ridge-shaped protrusion of the edge, and FIG. FIG. 16 is a plan view of the loudspeaker of FIG. 16, and the vibration damping layer of the fourth invention is provided on the entire surface of the ridge of the edge or on the entire surface of the ridge.
FIG. 17 is a cross-sectional view of a speaker equipped with an edge on which a coating damping material layer is transferred and formed in a radial pattern in a circumferential pattern, and FIG. 17 is a plan view of the speaker of FIG.

【0010】[0010]

【課題を解決するための手段】このような従来のスピー
カ用振動板5のエッジ6が有していた課題を解決するた
めに、第1発明は、基布となる織布10の外側裏面に、
防水性の樹脂13をスクリーン印刷手段により円環形状
にコーティングして織布10の繊維の内部に一定の深さ
に包埋して充填することにより裏面層13として成層
し、前記基布10の外側表面に他の異質の耐候的性質を
有する樹脂を前記と同様の手段により円環状にコーティ
ングして表面第一層11を積層し、その上に、また別の
制振性の合成樹脂を前記と同様の手段で円環状にコーテ
イングして表面第二層12を積層したこと特徴とするス
ピーカ用振動板のエッジである。第2発明は、前記第1
発明のスピーカ用振動板のエッジ6において、前記防水
性を有する裏面層13の内側表面と外側表面に、振動板
5の外周と接着用のヒートシール接着剤14をそれぞれ
形成した第1発明のスピーカ用振動板のエッジ6であ
る。第3発明は、前記第1発明のスピーカ用振動板のエ
ッジ6において、裏面層13に防水性のフッソを配合し
たオレフィン系樹脂を、表面第一層11に耐候性のアク
リル系樹脂を、また、制振性の表面第二層12に制振性
のSBRを、それぞれ使用した第1発明のスピーカ用振
動板のエッジ6である。
In order to solve the problem of the edge 6 of the conventional speaker diaphragm 5, a first invention is to provide a woven fabric 10 serving as a base cloth on the outer back surface. ,
A waterproof resin 13 is coated in an annular shape by screen printing means, embedded in fibers of the woven fabric 10 to a certain depth, and filled to form a backside layer 13. The outer surface is coated with a resin having another different weatherproof property in an annular shape by the same means as described above, the surface first layer 11 is laminated, and another vibration damping synthetic resin is further formed thereon. This is an edge of a speaker diaphragm characterized in that a surface second layer 12 is laminated by being annularly coated by the same means as described above. The second invention is the first invention.
The speaker according to the first invention, in which the outer periphery of the diaphragm 5 and a heat sealing adhesive 14 for bonding are formed on the inner surface and the outer surface of the waterproof back layer 13 at the edge 6 of the speaker diaphragm of the invention. The edge 6 of the diaphragm for use. In the third invention, at the edge 6 of the loudspeaker diaphragm of the first invention, the back surface layer 13 is made of an olefin resin mixed with a waterproof fluorine, the front surface first layer 11 is made of a weather-resistant acrylic resin, The edge 6 of the loudspeaker diaphragm of the first invention in which a damping SBR is used for the damping surface second layer 12.

【0011】第4発明は、前記第1発明のスピーカ用振
動板のエッジ6において、制振性の表面第二層12を表
面的に、かつ部分的に厚さを変化して成層して、部分的
に制振性能を変化させたことを特徴とする第1発明のス
ピーカ用振動板のエッジ6である。第5発明は、前記第
1発明のスピーカ用振動板のエッジ6において、織布1
0をフェノール樹脂加工した30〜460メッシュのテ
トロンとした第1発明のスピーカ用振動板のエッジ6で
ある。第6発明は、張力を加えて展延した基布10とな
る織布の上面に、スクリーン印刷手段によって円環状
に、チクソ性を付与した超高分子アクリルエマルジョン
の、耐候性基礎コーテイング材を転写して第一層11を
成形し、その上に、スクリーン印刷法によって円環状
に、SBR、NBR等のゴムラテックスの共振勢力を制
動するコーティング材を転写して第二層12を成形し、
また、前記基布10の裏側下面一面に、シルクスクリー
ン法によって円環状に、オレフィン樹脂の防水機能を保
持する目止めコーティング材の裏面層13と、さらに、
前記裏面層13の下面外周部分及び内周部分に、それぞ
れホットメルト接着剤14と接着剤15からなる防水構
造を積層形成し、熱処理加工後、内側貼付糊代6a、畝
状突起6b、及び外側貼付糊代6cを型付けプレス機2
4によって成形し、所要の円環形状に外形切断機26に
よって外形を打ち抜き成形するスピーカ用振動板のエッ
ジ6の製造方法である。
According to a fourth aspect of the present invention, a vibration-damping surface second layer 12 is formed on the edge 6 of the loudspeaker diaphragm according to the first aspect of the present invention, with the thickness of the second layer 12 being varied over the surface and partially. An edge 6 of the speaker diaphragm according to the first aspect of the invention, in which the vibration damping performance is partially changed. According to a fifth aspect of the present invention, the woven fabric 1 is provided at the edge 6 of the speaker diaphragm of the first aspect.
Reference numeral 0 denotes an edge 6 of the loudspeaker diaphragm of the first invention, which is a phenol resin-processed 30 to 460 mesh tetron. According to a sixth aspect of the present invention, a weather-resistant basic coating material of a thixotropy super-polymer acrylic emulsion is transferred in an annular shape by screen printing means on the upper surface of a woven fabric which becomes a base fabric 10 which is spread by applying tension. Then, the first layer 11 is formed, and a coating material for damping the resonance force of rubber latex such as SBR or NBR is transferred onto the ring by screen printing to form the second layer 12,
Further, a back surface layer 13 of a filling coating material for retaining a waterproof function of the olefin resin in an annular shape by a silk screen method,
A waterproof structure composed of a hot melt adhesive 14 and an adhesive 15 is laminated on the lower surface outer peripheral portion and the inner peripheral portion of the back surface layer 13, respectively, and after heat treatment, the inner pasting allowance 6 a, the ridge-shaped protrusion 6 b, and the outer surface Pressing machine 2 for pasting paste 6c
4 is a method of manufacturing the edge 6 of the speaker diaphragm which is formed by punching out the outer shape into a required annular shape by the outer shape cutting machine 26.

【0012】[0012]

【発明の実施の形態】本発明のスピーカ用振動板のエッ
ジ6の構造を形成する製造工程を示す図8、図9によっ
て説明する。図9の白中抜き矢印は各工程における断面
を拡大した図である。基布となる綿布10例えばポリ
エステルの織布等の伸縮性のある布地を張力を加えて展
延しておき、耐候性を目的とした基礎コーテイング材
として、チクソ性を付与した超高分子アクリルエマルジ
ョンの表面第一層11を、シルクスクリーン法を応用し
たスタンパ20によって、基布10の一面(例えば上
面)上に円環状に転写して成層成形する。その上に、
SBR、NBR等のゴムラテックスを、共振勢力を制動
する制振性コーティング材12を、同様のシルクスクリ
ーン法を応用してスタンパ21を押圧することにより、
前記表面第一層11の上に、円環状に転写成形して表面
第二層12として成層形成する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A manufacturing process for forming the structure of an edge 6 of a speaker diaphragm according to the present invention will be described with reference to FIGS. The hollow arrows in FIG. 9 are enlarged views of a cross section in each step. Cotton cloth 10 serving as a base cloth A stretchable cloth such as a woven cloth of polyester or the like is stretched by applying tension, and as a basic coating material for the purpose of weather resistance, an ultra-high molecular acrylic emulsion imparted with thixotropy The first surface layer 11 of the above is circularly transferred onto one surface (for example, the upper surface) of the base fabric 10 by a stamper 20 to which a silk screen method is applied, and is formed into a layer. in addition,
A rubber latex such as SBR or NBR is applied to the damping coating material 12 for damping the resonance force by pressing the stamper 21 by applying the same silk screen method.
On the first surface layer 11, an annular transfer molding is performed to form a layer as the second surface layer 12.

【0013】次に、基布10を裏返して、それまで成
層したコーティング材層11,12の下方に相当する基
布10の下面に、防水機能を保持するオレフィン樹脂の
層13をスタンパ22によって、円環状に前記と同様の
シルクスクリーン法を応用して成層形成して、ピンホー
ルを目止めするコーティング材層13とする。さら
に、下面の外周部分及び内周部分にスピーカフレーム7
及び振動板に熱接着するためのホットメルト接着剤1
4,15を、接着剤塗着スタンパ23によって塗着す
る。しかる後、加熱用電熱線25を装着して、加熱し
た型付けプレス装置24の凹凸の金型によって押圧し
て、外形型付けを行うとともに、熱処理を施す。しか
して後、前記の所要の円環形状に外形切断機26によっ
て外形を打ち抜き成形する。
Next, the base cloth 10 is turned over, and a layer 13 of an olefin resin having a waterproof function is formed on the lower surface of the base cloth 10 corresponding to a portion below the coating material layers 11 and 12 formed by the stamper 22. A coating material layer 13 for pinholes is formed by forming a layer in an annular shape by applying the same silk screen method as described above. Further, a speaker frame 7 is provided on an outer peripheral portion and an inner peripheral portion of the lower surface.
And hot melt adhesive 1 for thermal bonding to diaphragm
4 and 15 are applied by an adhesive application stamper 23. Thereafter, the heating wire 25 for heating is attached, and pressed by the uneven mold of the heated forming press device 24 to form the outer shape and perform heat treatment. Thereafter, the outer shape is punched and formed into the required annular shape by the outer shape cutting machine 26.

【0014】このような工程によって製造加工したエッ
ジ6は、シルクスクリーン法を応用することによって、
従来実施不可能であったテトロン等の伸縮性を有する基
布10の面上にも、円環状に樹脂を転写して基礎コーテ
ィング材を成形することができ、耐候性を有する超高分
子アクリルエマルジョンの第一層11とともに、その上
に形成された優れた制振性を有するコーティング材12
と相俟ってエッジ6に良好な環境効果を与えるととも
に、裏面層13はピンホールが発生し難いため優れた防
水効果を発揮できる。また、これら各成層11,12,
13の全体的な厚さは自由に変化できて、さらに、部分
的にも厚さを変化して、精密な共振の調節が容易に可能
となるので、スピーカの基本共振周波数(f)の調整
に特に有効であるとともに、振動板、エッジの着色にお
いて色分けも自由にできる。
The edge 6 manufactured and processed by such a process is applied to the edge 6 by applying a silk screen method.
A super-polymer acrylic emulsion having weather resistance, which can transfer a resin in an annular shape to a base coating material on a surface of a stretchable base fabric 10 such as tetron, which has not been conventionally practicable. And a coating material 12 having excellent vibration damping properties formed thereon.
In addition to providing a good environmental effect to the edge 6, the back layer 13 can exhibit an excellent waterproofing effect because a pinhole hardly occurs. In addition, each of these layers 11, 12,
Since the overall thickness of the speaker 13 can be freely changed, and the thickness can be partially changed to enable precise adjustment of the resonance, the basic resonance frequency (f 0 ) of the speaker can be easily adjusted. It is particularly effective for adjustment, and the coloring of the diaphragm and the edge can be freely classified.

【0015】また、スピーカ1の振動板は、低い周波数
においては、図3に示したように、振動板5全面が所謂
ピストン振動をなして同位相で振動し、エッジ6も全周
に亙って同位相で振動するが、図10、図11に示すよ
うに振動板5が振動によって同心円環状の節円状振動節
28を発生して、振動板5の分割節振動を発生たり、ま
た、図12、図13に示すように、直径方向の振動節2
8を生ずる振動をして、その中間が振動腹29となる分
割節振動を発生するような高周波数において、歪音発生
の原因になったりすることがあるが、本発明のスピーカ
振動板用エッジ6は、その畝状突起6bを中心とする制
振材料12の表面第二層の振動的柔軟さ及び重量(密
度)によって、振動板5の外周に伝達される前記の不要
な振動による共振勢力を吸収して、振動板5の内方に反
射することを抑止するので、スピーカ1は、歪音のない
優れた音響再生が可能となる。
At a low frequency, the diaphragm of the speaker 1 vibrates in phase with the entire surface of the diaphragm 5 in a so-called piston vibration as shown in FIG. 3, and the edge 6 also extends over the entire circumference. However, as shown in FIGS. 10 and 11, the diaphragm 5 generates concentric annular node-shaped vibrating nodes 28 due to the vibration, thereby generating divided node vibration of the diaphragm 5, and As shown in FIG. 12 and FIG.
8 may cause distortion noise at a high frequency where a split node vibration having a vibration antinode 29 in the middle is generated. 6 is a resonance force due to the unnecessary vibration transmitted to the outer periphery of the diaphragm 5 by vibrating softness and weight (density) of the second layer on the surface of the vibration damping material 12 centered on the ridge 6b. Is absorbed, and is prevented from being reflected inside the diaphragm 5, so that the speaker 1 can perform excellent sound reproduction without distortion.

【0016】また、エッジ6を構成する重量に基づく共
振勢力を制動する制振材12としてコーティングしたゴ
ムラテックスは、安価で、耐候性に富み、その柔軟性に
よって制振効果が大きく、シルクスクリーン法を応用し
たコーテイング工程において、図14、15、16、1
7に示すように、積み厚さを加減できるので自由に共振
勢力の抑制力を強弱に調節できるとともに、コーテイン
グ場所を選択して部分的に制振状態を変化することもで
きる。さらに、エッジ6の円環状の表面で円周方向に例
えば斑模様風に放射状に制振材層12の厚さを変えて形
成して、エツジ共振し易い部分にだけコーテイングする
等の制振性の変化をつけることもできる。
The rubber latex coated as the vibration damping material 12 for damping the resonance force based on the weight constituting the edge 6 is inexpensive, has good weather resistance, and has a large vibration damping effect due to its flexibility. 14, 15, 16, 1 in the coating process applying
As shown in FIG. 7, since the stacking thickness can be adjusted, the suppressing force of the resonance force can be freely adjusted to a great extent, and the coating place can be selected to partially change the vibration damping state. Further, the thickness of the damping material layer 12 is changed in the circumferential direction on the annular surface of the edge 6 in a radial pattern, for example, in a mottled manner, so that the damping material layer 12 is coated only on a portion where edge resonance is likely to occur. Can be changed.

【0017】スピーカの特性を示す表1〜5において、
最上位のカーブは軸上の周波数特性、第2段位のカーブ
は、第2次高調波の周波数特性、第3段位のカーブは、
第3高調波の周波数特性、最下段位のカーブは、ボイス
コイルのインピーダンス特性を示す。
In Tables 1 to 5 showing the characteristics of the speaker,
The uppermost curve is the frequency characteristic on the axis, the second-stage curve is the frequency characteristic of the second harmonic, and the third-stage curve is
The frequency characteristic of the third harmonic and the lowermost curve show the impedance characteristic of the voice coil.

【0018】表1は、フェノール樹脂5gを含浸加工し
た、1.5m幅の基布10を110g採り、これにコー
ティングナイフによってゴム60gをコーティングした
従来例エッジを装着した16cmφのスピーカの特性を
示し、f〜20,000Hzの軸上の周波数特性のレ
ベル差が22dB、ボイスコイルのインピーダンスが最
高12Ωを示している。また、エッジの重量を含めた振
動板の重量が大きいので、最低共振周波数fが77.
46Hzになっており、所謂中音の谷の周波数のアバレ
が6dBと小さくなっていることを示している。
Table 1 shows the characteristics of a 16 cmφ speaker in which 110 g of a 1.5 m wide base cloth 10 impregnated with 5 g of a phenol resin was taken, and 60 g of rubber was coated thereon with a coating knife to attach a conventional edge. , F 0 to 20,000 Hz, the level difference of the frequency characteristics on the axis is 22 dB, and the impedance of the voice coil is 12Ω at the maximum. Further, since the weight of the diaphragm including the weight of the edge is large, the lowest resonance frequency f 0 is 77.
46 Hz, which indicates that the average of the so-called mid-tone valley frequency is as small as 6 dB.

【0019】[0019]

【表1】 [Table 1]

【0020】表2は、SBR、NBR等のゴムラテック
スの制振層12を、畝状突起6bの全面にシルクスクリ
ーン法によって転写成形してコーティング材12を成層
形成した16cmφの本発明スピーカの特性を示し、f
は、70.20Hzに低くなっており、表1の従来例
のスピーカに比して、f〜20,000Hzの軸上音
圧周波数特性において、最大、最小のレベル差が13d
Bに止まっており、ボイスコイルのインピーダンスが最
高9Ωに、また、中音の谷の周波数のアバレが5.5d
Bとなっており、中音の歪みが小さいことを示し、本発
明のエッジ6を装着したスピーカの特性が、従来例のエ
ッジを装着したスピーカに比して良くなっていることを
示して、本発明のエッジ6の効果を遺憾なく示してい
る。
Table 2 shows the characteristics of the 16 cmφ speaker of the present invention in which the vibration damping layer 12 of rubber latex such as SBR, NBR, etc. was transfer-molded over the entire surface of the ridge-shaped projections 6b by the silk screen method to form the coating material 12 into a layer. And f
0 is as low as 70.20 Hz, and the maximum and minimum level difference is 13d in the on-axis sound pressure frequency characteristic of f 0 to 20,000 Hz as compared with the conventional speaker shown in Table 1.
B, the voice coil impedance is up to 9Ω, and the midtone trough frequency is 5.5d.
B, indicating that the distortion of the middle tone is small, and that the characteristics of the speaker equipped with the edge 6 of the present invention are better than those of the speaker equipped with the edge of the conventional example. The effect of the edge 6 of the present invention is shown without regret.

【0021】[0021]

【表2】 [Table 2]

【0022】表3は、図14、15にその構造を示す、
SBR、NBR等のゴムラテックスの制振層12を、畝
状突起6bの内側にシルクスクリーン法によって円環状
に転写成形してコーティング材12を成層形成30した
16cmφの本発明スピーカの特性を示し、fは、表
1と同じ77.46Hzになっているが、表1の従来例
のスピーカに比して、f〜20,000Hzの軸上音
圧周波数特性において、最大、最小のレベル差が16d
Bに止まっており、ボイスコイルのインピーダンスが最
高8Ωに、また、中音の谷の周波数のアバレが5dBと
小さくなっており、中音の歪みが小さいことを示し、本
発明のエッジ6を装着したスピーカの特性が、従来例の
エッジ6’を装着したスピーカに比して良好となってい
ることを示している。
Table 3 shows the structure in FIGS.
The characteristics of the speaker of the present invention of 16 cmφ in which the damping layer 12 of rubber latex such as SBR, NBR, etc. is transfer-molded in an annular shape by the silk screen method on the inside of the ridge-shaped protrusion 6b and the coating material 12 is formed as a layered layer 30, f 0 is 77.46 Hz which is the same as in Table 1. However, as compared with the conventional speaker shown in Table 1, the maximum and minimum level difference in the on-axis sound pressure frequency characteristic of f 0 to 20,000 Hz is obtained. Is 16d
B, the impedance of the voice coil is a maximum of 8Ω, and the avalanche of the mid-tone valley frequency is as small as 5 dB, indicating that the distortion of the mid-tone is small, and the edge 6 of the present invention is attached. It shows that the characteristics of the loudspeaker obtained are better than those of the loudspeaker provided with the edge 6 'of the conventional example.

【0023】[0023]

【表3】 [Table 3]

【0024】表4は、図16、17にその構造を示す、
SBR、NBR等のゴムラテックスの制振層12を、エ
ッジ6の円環状の表面全面、又は、畝状突起6bの全面
において、シルクスクリーン法によって円周方向に斑模
様風に放射状にコーティング制振材層12を転写形成し
た、16cmφの本発明スピーカの特性を示す。f
は、表1と同じ74.00Hzになっているが、表1
の従来例のスピーカに比して、f〜20,000Hz
の軸上音圧周波数特性において、最大、最小のレベル差
が14.3dBに止まっており、ボイスコイルのインピ
ーダンスが最高9.5Ωに、また、中音の谷の周波数の
アバレが5dBと小さくなっており、中音の歪みが小さ
いことを示し、本発明のエッジを装着したスピーカの特
性が、従来例のエッジを装着したスピーカに比して良く
なっていることを示している。本発明のエッジ6は、こ
のように円環状の表面でエツジ共振し易い部分にだけコ
ーテイングする等の変化をつけて、部分的に厚さを変化
することによって、制振性能を変化させたることもでき
るスピーカ用振動板のエッジ6である。
Table 4 shows the structure in FIGS.
A vibration damping layer 12 made of rubber latex such as SBR or NBR is coated on the entire surface of the annular surface of the edge 6 or the entire surface of the ridge-shaped protrusions 6b by a silk screen method so as to radially apply a coating in a circumferential pattern in a radial pattern. The characteristics of the speaker of the present invention having a diameter of 16 cm, on which the material layer 12 is transferred and formed, are shown. f
0 is the same as 74.00 Hz as in Table 1, but Table 1
Compared with the conventional example of the speaker, f 0 ~20,000Hz
In the on-axis sound pressure frequency characteristics, the maximum and minimum level difference is only 14.3 dB, the impedance of the voice coil is 9.5 Ω at the maximum, and the avalanche of the middle valley frequency is as small as 5 dB. This indicates that the distortion of the middle tone is small, and that the characteristics of the speaker equipped with the edge of the present invention are better than those of the conventional speaker equipped with the edge. The edge 6 according to the present invention is to change the vibration damping performance by changing the thickness of the annular surface by changing the thickness of the annular surface, for example, by coating only the portions that are likely to cause edge resonance. This is the edge 6 of the speaker diaphragm that can also be formed.

【0025】[0025]

【表4】 [Table 4]

【0026】表5は、フェノール樹脂の含浸濃度1%に
加工した基布10を使用した場合の前記表2の実施例エ
ッジと同一構造のエッジを使用した16cmφのスピー
カの特性を示す。基布の樹脂含浸濃度が低いので、f
は、64Hzと低くなり、ボイスコイルのインピーダン
スは、最高11Ωとなり、f〜20,000Hzの軸
上音圧周波数特性において、最大、最小のレベル差が1
4dBに止まっており、また、中音の谷の周波数のアバ
レが5.0dBとなっており、中音の歪みが小さいこと
を示し、従来例のエッジを装着したスピーカに比して、
第1高調波歪み、第2高調波歪み特性は、極めて良好に
なっていることを示して、本発明のエッジの効果を遺憾
なく示している。
Table 5 shows the characteristics of a 16 cmφ speaker using an edge having the same structure as the edge of the embodiment of Table 2 when the base fabric 10 processed to a phenol resin impregnation concentration of 1% is used. Since the resin impregnation concentration of the base cloth is low, f 0
Is as low as 64 Hz, the impedance of the voice coil is a maximum of 11Ω, and the maximum and minimum level difference is 1 in the on-axis sound pressure frequency characteristic of f 0 to 20,000 Hz.
It stops at 4 dB, and the avalanche of the mid-tone valley frequency is 5.0 dB, indicating that the distortion of the mid-tone is small.
The first harmonic distortion and the second harmonic distortion characteristics show that they are extremely good, and the effect of the edge of the present invention is regretted.

【0027】[0027]

【表5】 [Table 5]

【0028】このように、本発明スピーカの振動板のエ
ッジは、重量が適度に大きく、大きな厚さが得られ、分
割振動が発生し難く、歪みが少なく、本発明のエッジを
装着したスピーカは、その特性をスピーカの用向きに応
じた特性のエッジの構成を自由に選択てできるので、多
品種多量生産に好適であって、従来例のエッジを装着し
たスピーカに期待できなかった特性の均一性、耐候性、
耐水性、歪み特性等において、本発明のエッジの効果を
遺憾なく示している。
As described above, the edge of the diaphragm of the speaker of the present invention has a moderately large weight, a large thickness can be obtained, divided vibration is less likely to occur, distortion is small, and the speaker with the edge of the present invention is mounted. The characteristics can be selected freely according to the orientation of the loudspeaker, so that it is suitable for mass production of many kinds and uniformity of characteristics that could not be expected from the conventional loudspeaker equipped with an edge. Nature, weather resistance,
The effect of the edge of the present invention on water resistance, distortion characteristics, and the like is regretted.

【0029】以上本発明の代表的と思われる実施例につ
いて説明したが、本発明は必ずしもこれらの実施例構造
のみに限定されるものではなく、本発明にいう前記の構
成要件を備え、かつ、本発明にいう目的を達成し、以下
にいう効果を有する範囲内において適宜改変して実施す
ることができるものである。
Although the embodiments which are considered to be representative of the present invention have been described above, the present invention is not necessarily limited to the structures of these embodiments, but has the above-mentioned constitutional requirements according to the present invention, and The present invention achieves the object of the present invention and can be appropriately modified and implemented within the range having the following effects.

【0030】[0030]

【発明の効果】以上の説明から既に明らかなように、本
発明のスピーカ用振動板5のエッジ6は、前記のとおり
の構造としたものであるから、基布の材質は、伸縮性の
ある材料でもコーテイングでき、材料の不要部分の打ち
抜き代が小さく、製品の歩留まり率が60%以上となっ
て、コストの軽減に大いなる貢献をなし、また、不使用
部分を産業廃棄物として処理する部分がわずかな量であ
り、未処理の生地のままであるので、環境的にも問題が
軽減される。すなわち、本発明のスピーカ用振動板5の
エッジ6は、前記のとおりの構造としたものであるか
ら、基布の実使用量は、少量であり、材料費が低減で
き、加工に要するコーテイング材料11,12,13
も、従来のベッタリ一面ではなく、必要部分のみの小面
積であるので、使用量が従来の約3分の1で用が足り
る。また、各種のコーティング材を各層で使い分けが可
能であり、スピーカ1の用向きに応じた細かい音質の対
応ができるとともに、振動板及びエッジの着色も種々の
色合いの差別着色が可能である。
As is clear from the above description, since the edge 6 of the speaker diaphragm 5 of the present invention has the above-described structure, the material of the base cloth is elastic. Materials can be coated, the margin for punching out unnecessary parts is small, and the product yield rate is 60% or more, making a great contribution to reducing costs. Also, the part where unused parts are treated as industrial waste Since the amount is small and is left untreated, the environmental problem is reduced. That is, since the edge 6 of the speaker diaphragm 5 of the present invention has the structure as described above, the actual amount of the base fabric used is small, the material cost can be reduced, and the coating material required for processing is required. 11, 12, 13
Also, since the area is not the whole surface of the conventional buttery but only the necessary part, the usage amount is about one third of the conventional one. In addition, various coating materials can be properly used for each layer, and fine sound quality can be handled in accordance with the direction of use of the speaker 1. In addition, the diaphragm and the edge can be colored differently in various colors.

【0031】コーティング材11,12,13の付着
後、連続工程で直に畝状突起6bを成形できるので、振
動特性が均質に安定し、スピーカ1の基本周波数
(f)がバラつきが少なく安定して、スピーカ1の品
質向上に資することができる。さらに、それぞれの成層
コーティング材11,12,13は、分子構造が安定し
て、反応が完了しているので、ピンホールを発生する虞
れがなく、経年的変質も無視できるので、長期間安定し
た品質を保持できる。
Since the ridge-shaped projections 6b can be formed directly in a continuous process after the coating materials 11, 12, and 13 are adhered, the vibration characteristics are uniformly stabilized, and the fundamental frequency (f 0 ) of the speaker 1 is stable with little variation. As a result, the quality of the speaker 1 can be improved. Furthermore, since the respective layered coating materials 11, 12, and 13 have stable molecular structures and completed the reaction, there is no danger of generating pinholes, and aging can be ignored. Quality can be maintained.

【0032】また、本発明のスピーカ用エッジ6は、そ
の成層コーティング材11,12,13素材は工程途中
において振動の弾性(コンプライアンス)の変更、補正
や修正も手軽に行い得て、また、エッジ6の円周方向の
硬さ(ステイフネス)を部分的に、スピーカに用向きに
応じて意識的に変化させて、振動板5の共振を抑止し、
あるいはまた、逆に振動板5の共振を強調する等の加工
を施して、スピーカ1の周波数特性を変更することも可
能となった。さらに、本発明のスピーカ用振動板1のエ
ッジ6の基布10は、自由に選択して採用でき、大入力
(大振幅)に耐える基布、基本周波数(f)が低下し
ない特性の基布、または伸縮布材等、種々の用向きに対
応した基布を、自由に選択して簡単に使用できるという
効果を期待することが出来るに至ったのである。
In the speaker edge 6 of the present invention, the layered coating materials 11, 12, and 13 can easily change, correct and correct the elasticity (compliance) of vibration during the process. 6, the stiffness in the circumferential direction of the speaker 6 is partially changed consciously in accordance with the orientation of the speaker to suppress the resonance of the diaphragm 5,
Alternatively, the frequency characteristics of the speaker 1 can be changed by performing processing such as enhancing the resonance of the diaphragm 5. Furthermore, the base cloth 10 of the edge 6 of the speaker diaphragm 1 of the present invention can be freely selected and adopted, and is a base cloth that can withstand a large input (large amplitude) and has a characteristic that the fundamental frequency (f 0 ) does not decrease. It is possible to expect the effect of freely selecting and easily using a base fabric corresponding to various uses such as a cloth or an elastic cloth material.

【図面の簡単な説明】[Brief description of the drawings]

【図1】スピーカの構造を示す断面図である。FIG. 1 is a sectional view showing a structure of a speaker.

【図2】図1のスピーカの半截断面図である。FIG. 2 is a half sectional view of the speaker of FIG. 1;

【図3】図1のスピーカの4半截断面図である。FIG. 3 is a quarter sectional view of the speaker of FIG. 1;

【図4】エツジの外観図である。FIG. 4 is an external view of an edge.

【図5】図4の一点鎖線の円で示す本発明のエッジの構
造を示す拡大断面図である。
5 is an enlarged cross-sectional view showing the structure of the edge of the present invention indicated by a dashed-dotted circle in FIG. 4;

【図6】従来例のエッジの製造工程を示す模式図であ
る。
FIG. 6 is a schematic view showing a process of manufacturing an edge according to a conventional example.

【図7】従来例のエッジの基布の加工態様を示す模式図
である。
FIG. 7 is a schematic diagram showing a processing example of a conventional edge fabric.

【図8】本発明のエッジの製造工程を示す模式図と、そ
の各段階における断面を示す模式図である。
FIG. 8 is a schematic diagram showing a manufacturing process of the edge of the present invention, and a schematic diagram showing a cross section at each stage.

【図9】本発明ののエッジの基布の加工態様を示す模式
図である。
FIG. 9 is a schematic view showing a processing mode of the edge base fabric of the present invention.

【図10】スピーカの振動板の節円振動を示す平面図で
ある。
FIG. 10 is a plan view showing a nodal vibration of a diaphragm of the speaker.

【図11】図9のスピーカの振動板の節円振動の断面を
示す図である。
11 is a diagram showing a cross section of a nodal circle vibration of the diaphragm of the speaker of FIG. 9;

【図12】スピーカの振動板の分割節振動を示す平面図
である。
FIG. 12 is a plan view showing divided node vibration of the diaphragm of the speaker.

【図13】図12のスピーカの振動板の分割節振動の断
面を示す図である。
FIG. 13 is a diagram showing a cross section of a divided node vibration of the diaphragm of the speaker of FIG. 12;

【図14】本第4発明の、制振層をエッジの畝状突起の
内側に円環状に転写成形してコーティング材を成層形成
したエッジを装着したスピーカの断面を示す図である。
FIG. 14 is a diagram showing a cross-section of a speaker according to the fourth invention, which is provided with an edge formed by forming a coating material by forming a damping layer in a ring shape inside a ridge-shaped protrusion of the edge.

【図15】図14のスピーカの平面図である。FIG. 15 is a plan view of the speaker in FIG. 14;

【図16】本第4発明の、制振層をエッジの畝状突起の
表面全面、又は、畝状突起の全面に、円周方向に斑模様
風に放射状にコーティング制振材層を転写形成したエッ
ジを装着したスピーカの断面を示す図である。
FIG. 16 is a diagram showing a fourth embodiment of the present invention, in which a damping layer is transferred and formed on the entire surface of the ridge-shaped protrusions of the edge or on the entire surface of the ridge-shaped protrusions in a radial manner in a circumferential pattern. FIG. 4 is a diagram showing a cross section of a speaker to which a fitted edge is attached.

【図17】図16のスピーカの平面図である。FIG. 17 is a plan view of the speaker in FIG. 16;

【符号の説明】[Explanation of symbols]

1 スピーカ 2 磁気回路 2a マグネット 2b 円環状磁気空隙 3 ボイスコイル 3a ボイスコイルボビン 4 ダンパ 5 振動板 6 エッジ 6’ 従来例のエッジ 6a 内側貼付糊代 6b 畝状突起 6c 外側貼付糊代 7 フレーム 8 突出部 9 凹入部 10 基布 11 耐候性コーテイング材層 12 制振性コーテイング材層 13 防水性コーテイング材層 14 ホットメルト接着剤 15 接着剤 16 打ち抜き滓 17 コーティング樹脂 18 コーティングナイフ 19 支持台 20 耐候性表面第一層のスタンパ 21 制振材のスタンパ 22 防水層のスタンパ 23 接着剤塗着スタンパ 24 型付けプレス装置 24’ 従来例の型付けプレス装置 25 加熱用電熱線 26 外形切断機 27 加熱装置(乾燥機) 28 振動節 29 振動腹 30 円環状に転写成形してコーティング材層 31 円周方向に斑模様風に放射状に転写形成したコー
ティング制振材層
DESCRIPTION OF SYMBOLS 1 Speaker 2 Magnetic circuit 2a Magnet 2b Toroidal magnetic gap 3 Voice coil 3a Voice coil bobbin 4 Damper 5 Diaphragm 6 Edge 6 'Conventional edge 6a Inner glue margin 6b Rib-shaped protrusion 6c Outer glue margin 7 Frame 8 Projection REFERENCE SIGNS LIST 9 recessed portion 10 base cloth 11 weather-resistant coating material layer 12 vibration-damping coating material layer 13 waterproof coating material layer 14 hot-melt adhesive 15 adhesive 16 punching slag 17 coating resin 18 coating knife 19 support stand 20 weather-resistant surface Single layer stamper 21 Stamper for vibration damping material 22 Stamper for waterproof layer 23 Stamper for applying adhesive 24 Molding press device 24 ′ Conventional molding press device 25 Heating wire for heating 26 Outline cutting machine 27 Heating device (dryer) 28 Vibration node 29 Vibration antinode 30 Transfer molding to ring Coating damping material layer transferred radially formed mottled wind coating material layer 31 circumferentially Te

───────────────────────────────────────────────────── フロントページの続き (72)発明者 溝根 信也 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 澤 信作 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 中村 信夫 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 曾根 志夫 大阪府茨木市南春日丘6−8−16 Fターム(参考) 5D016 AA12 BA01 BA03 CA02 EC03 FA01 GA01 HA02  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Shinya Mizone 1006 Kadoma Kadoma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. (72) Inventor Shinsaku 1006 Kadoma Kadoma, Osaka Pref. Matsushita Electric Industrial (72) Inventor Nobuo Nakamura 1006 Kadoma, Kazuma, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. (72) Inventor Shio Sone 6-8-16 Minami Kasugaoka, Ibaraki-shi, Osaka F-term (reference) CA02 EC03 FA01 GA01 HA02

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 基布となる織布(10)の外側裏面に、防水
性の樹脂(13)をスクリーン印刷手段により円環形状にコ
ーティングして織布(10)の繊維の内部に一定の深さに包
埋して充填することにより裏面層(13)として成層し、前
記基布(10)の外側表面に他の異質の耐候性の樹脂を同様
の手段で円環状にコーティングして表面第一層(11)を積
層し、その上に、また別の制振性の合成樹脂を前記と同
様の手段で円環状にコーテイングして表面第二層(12)を
積層したこと特徴とするスピーカ用振動板のエッジ。
An outer surface of a woven fabric (10) serving as a base fabric is coated with a waterproof resin (13) in an annular shape by a screen printing means so that a certain amount of fiber is coated inside the woven fabric (10). By embedding and filling to a depth, a layer is formed as a back layer (13), and the outer surface of the base fabric (10) is coated with another different weather-resistant resin in an annular shape by similar means to form a front surface. The first layer (11) is laminated, and on top of that, another vibration damping synthetic resin is annularly coated by the same means as above, and the surface second layer (12) is laminated. Edge of speaker diaphragm.
【請求項2】 前記請求項1に記載のスピーカ用振動板
のエッジ(6)において、前記防水性の裏面層(13)の内側
表面と外側表面に、振動板(5)の外周とスピーカフレー
ムの外周と接着用のヒートシール接着剤(14)を有せしめ
た請求項1に記載のスピーカ用振動板のエッジ。
2. An edge (6) of the diaphragm for a loudspeaker according to claim 1, wherein an inner surface and an outer surface of the waterproof back layer (13), an outer periphery of the diaphragm (5) and a loudspeaker frame. 2. The edge of the speaker diaphragm according to claim 1, wherein the outer periphery of the diaphragm is provided with a heat sealing adhesive (14) for bonding.
【請求項3】 前記請求項1に記載のスピーカ用振動板
のエッジ(6)において、裏面層(13)に防水性のフッソを
配合したオレフィン系樹脂を、表面耐候性の第一層(11)
にアクリル系樹脂を、また、制振性の表面第二層(12)に
SBRを、それぞれ使用した請求項1に記載のスピーカ
用振動板のエッジ。
3. The loudspeaker diaphragm according to claim 1, wherein an olefin resin blended with water-resistant fluorinated on the back surface layer is provided at the edge of the loudspeaker diaphragm according to claim 1. )
The edge of the speaker diaphragm according to claim 1, wherein an acrylic resin is used for the second layer, and SBR is used for the vibration-damping surface second layer (12).
【請求項4】 前記請求項1に記載のスピーカ用振動板
のエッジ(6)において、制振性の表面第二層(12)を、表
面的に、かつ部分的に厚さを変化して成層して、部分的
に制振性能を変化させたこと特徴とする請求項1に記載
のスピーカ用振動板のエッジ。
4. The vibration-damping surface second layer (12) at the edge (6) of the loudspeaker diaphragm according to claim 1, wherein the thickness of the vibration-damping surface second layer (12) is superficially and partially changed. The edge of the diaphragm for a speaker according to claim 1, wherein the vibration damping performance is partially changed by laminating.
【請求項5】 前記請求項1に記載のスピーカ用振動板
のエッジ(6)において、織布(10)をフェノール樹脂加工
した30〜460メッシュのテトロンとした請求項1に
記載のスピーカ用振動板のエッジ。
5. The loudspeaker diaphragm according to claim 1, wherein the edge (6) of the loudspeaker diaphragm according to claim 1 is a 30-460 mesh tetron obtained by processing a woven fabric (10) with a phenol resin. Board edge.
【請求項6】 張力を加えて展延した基布(10)となる織
布の上面に、スクリーン印刷手段を応用することによっ
て円環状に、チクソ性を付与した超高分子アクリルエマ
ルジョンの、耐候性基礎コーテイング材を転写して第一
層(11)を成形し、その上に、同様のスクリーン印刷法に
よって円環状に、SBR、NBR等のゴムラテックスの
共振勢力を制動するコーティング材を転写して第二層(1
2)を成形し、また、前記基布(10)の裏側下面一面に、シ
ルクスクリーン法によって円環状に、オレフィン樹脂の
防水機能を保持する目止めコーティング材の裏面層(13)
と、さらに、前記裏面層(13)の下面外周部分及び内周部
分に、それぞれホットメルト接着剤(14)と接着剤(15)か
らなる防水構造を積層形成し、熱処理加工後、内側貼付
糊代(6a)、畝状突起(6b)、及び外側貼付糊代(6c)を型付
けプレス機(24)によって成形し、所要の円環形状に外形
切断機(26)によって外形を打ち抜き成形することを特徴
とするスピーカ用振動板のエツジ(6)の製造方法。
6. The weather resistance of an ultra high molecular weight acrylic emulsion having a thixotropy imparted in an annular shape by applying screen printing means to the upper surface of a woven fabric to be a base fabric (10) spread by applying tension. The first layer (11) is formed by transferring the basic coating material, and a coating material for damping the resonance force of rubber latex such as SBR and NBR is transferred onto the first layer (11) in a ring shape by the same screen printing method. And the second layer (1
2), and, on the entire lower surface of the back side of the base fabric (10), in an annular shape by a silk screen method, a back surface layer (13) of a filling coating material that retains a waterproof function of the olefin resin.
Further, a waterproof structure composed of a hot-melt adhesive (14) and an adhesive (15) are respectively formed on the lower surface outer peripheral portion and the inner peripheral portion of the back surface layer (13), and after the heat treatment, the inner adhesive paste is formed. Forming (6a), ridge-shaped projections (6b), and outer pasting paste allowance (6c) with a molding press machine (24), and punching and molding the outer shape into the required annular shape using an outer shape cutting machine (26). A method of manufacturing an edge (6) of a diaphragm for a speaker, characterized by comprising:
JP2000003947A 2000-01-12 2000-01-12 Edge of diaphragm for speaker and manufacturing method thereof Expired - Fee Related JP4595062B2 (en)

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WO2003098967A1 (en) * 2002-05-20 2003-11-27 Matsushita Electric Industrial Co.,Ltd. Edge for speaker diaphragm and method for manufacturing the same
WO2005097926A1 (en) * 2004-04-09 2005-10-20 Matsushita Electric Industrial Co., Ltd. Ink for screen printing, method for producing same, and method for manufacturing edge and damper of speaker using same
JP2008048300A (en) * 2006-08-21 2008-02-28 Matsushita Electric Ind Co Ltd Speaker, and speaker edge used therefor
JP2010011436A (en) * 2008-05-28 2010-01-14 Onkyo Corp Speaker diaphragm, and electrodynamic loudspeaker using the same
JP2014192563A (en) * 2013-03-26 2014-10-06 Mitsubishi Electric Corp Speaker device
WO2017091379A1 (en) * 2015-11-24 2017-06-01 Bose Corporation Water-resistant coated woven cloth
JPWO2018051797A1 (en) * 2016-09-13 2019-06-27 パナソニックIpマネジメント株式会社 Speaker diaphragm, method of manufacturing the same, and speaker using the same

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JP2010011436A (en) * 2008-05-28 2010-01-14 Onkyo Corp Speaker diaphragm, and electrodynamic loudspeaker using the same
JP2014192563A (en) * 2013-03-26 2014-10-06 Mitsubishi Electric Corp Speaker device
WO2017091379A1 (en) * 2015-11-24 2017-06-01 Bose Corporation Water-resistant coated woven cloth
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JPWO2018051797A1 (en) * 2016-09-13 2019-06-27 パナソニックIpマネジメント株式会社 Speaker diaphragm, method of manufacturing the same, and speaker using the same
JP7029602B2 (en) 2016-09-13 2022-03-04 パナソニックIpマネジメント株式会社 Diaphragm for speaker, its manufacturing method and speaker using it

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