JP2001193214A - Method and system for erecting panel for construction - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method and a system for erecting a panel for construction, in which site works are simplified remarkably and dispersion is hardly generated in workmanship by the difference of the skill of operators and by which the panel can be built at a low cost. SOLUTION: When the panel for construction disposed to a unit surface zone excepting a facility, in which a ceiling, a wall or the like is arranged, itself surface-zone information of the unit surface zone and the measured information of fixed arranged facility information are collected first, measured information is allocated to work patterns, in which the number of the panels to be disposed and the positions of these disposal are specified, by computer analysis, cutting is performed regarding the panels to be machined in each allocated panel, indices 1-82 such as numeric values displaying sites adapted to the work patterns are marked to these machining panels, and the machining panels are changed into kits and constituted in a factory or the like including the panels, which need not be machined, and carried into a jobsite and erected.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the technical field of constructing interior and exterior panels for buildings on ceilings and walls of buildings, condominiums, and the like.
The present invention relates to a construction method and a construction system for building panels that can be constructed without dismantling existing ceilings and walls.

[0002]

2. Description of the Related Art In general, existing ceilings and walls are already equipped with lighting devices, air conditioning equipment, various ducts, inspection ports, and the like, and these existing facilities are obstacles. In doing so, it is necessary to remove and store them, and then attach and detach them again. Therefore, when renovating or renovating ceilings and walls, large-scale demolition work will be required, and labor, work costs, and construction time will increase significantly. Combined with the drawback of not being able to do so, especially in rooms that are constantly used, such as offices and dwellings, there are also problems such as problems with the construction period and waste materials and dust generated due to dismantling that hinder sales office work and house life. And it had to be postponed.

[0003] In order to solve these problems, the applicant of the present invention can carry out the construction without tearing down the existing ceiling or wall itself, and without attaching / detaching existing facilities such as lighting devices and air conditioners. The construction structure of the interior panel is disclosed in Japanese Patent Application Laid-Open No. H11-25653, and the construction period can be significantly reduced, workability and cost saving can be achieved, and even in rooms that are always used, such as offices and dwellings. The ones that can be applied are presented. However, compared with the conventional construction method, this one greatly shortens the construction period,
Although we were able to prevent the generation of waste materials due to dismantling, we adopted a construction method of processing interior panels at the site, so supermarkets and department stores where products were displayed, offices where office equipment was installed, or computer facilities In the clean room for food processing, etc., it is required to perform only one day on a holiday other than business hours or at night, and most of these are extremely processed scraps and work dust. Since the construction site does not like the occurrence of cracks, there has been a demand for a further shortening of the construction period and a construction which hardly generates scraps and dust.

[0004]

SUMMARY OF THE INVENTION The present invention has been made in order to eliminate the above-mentioned problems, and is intended for repairing or reforming a predetermined area such as a ceiling or a wall. In the construction work at the site, there is almost no generation of scraps and dust, and even if there are displayed products and office equipment in the room, perform the work without affecting these things at all. The construction period can be significantly reduced without the need for special personnel, and it can be built by a simple operation of only sequentially incorporating the building panels of the index matched to the construction pattern. Construction work can be performed without the need. Therefore,
The on-site work is not greatly simplified, and there is almost no variation in the finish of the panel installation due to the difference in the skills of the workers. An object of the present invention is to provide a construction method and a construction system for building panels that can be performed.

[0005]

Means for Solving the Problems The technical means adopted by the present invention for solving the above-mentioned problems is a unit surface such as a ceiling, a wall or the like on which predetermined equipment among lighting, air conditioning equipment, windows and the like is arranged. In the construction method of arranging a plurality of architectural panels in the area, in order to arrange the architectural panels in the unit area except for the arranged equipment, first, the shape, dimensions, etc. Collect the measurement information of the site consisting of the area information and the predetermined equipment information such as the size, shape, dimensions, and arrangement position of the equipment arranged in the unit area, and then input the measurement information to a computer. The number of building panels to be laid out by computer analysis and the positions of these laying out are allocated to a specified construction pattern, and based on the construction pattern, a corner of each of the allocated building panels is allocated. Architectural panels to be dimensionally adjusted at the edges such as corners, and architectural panels to be processed so as to remove the above-mentioned facilities, and cut and processed, and these processed architectural panels conform to the construction pattern It is characterized by the fact that it is made into a kit at a factory etc., including building panels that do not require processing, and then carried to the construction site and constructed. . Further, a construction system for arranging a plurality of architectural panels in a unit surface area such as a ceiling or a wall where predetermined facilities are arranged among facilities such as lighting, air conditioning equipment and windows, wherein the arranged facilities are arranged. When arranging building panels in the unit area except for the unit area, the shape and dimensions of the unit area, predetermined area information such as, and the size and shape of the equipment arranged in the unit area,
Based on measurement information including predetermined equipment information such as dimensions and arrangement positions, the number of building panels to be arranged is allocated to a predetermined construction pattern via analysis means such as a computer, while the allocated Each architectural panel is composed of an architectural panel that does not require processing, an architectural panel that has been processed to adjust the dimensions at the edge of the surface area such as an outgoing corner, a corner, and an architectural panel that has been processed so as to exclude the above facilities. In addition, at least the processed building panel among the building panels is provided with an index such as a numerical value indicating a site suitable for the construction pattern,
The architectural panel is formed as a kit for construction based on the index.

[0006]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A method and system for building panel construction in a unit area, which exemplifies a preferred embodiment of the present invention, will be described below in detail with reference to the drawings. FIG. 1 is a schematic plan view showing an existing ceiling as a unit area 1, and the unit area 1 includes:
Facilities such as a lighting 2 and an air conditioner 3 are arranged. The building panel (ceiling panel) 4 is disposed in the unit area 1 in which the facilities such as the lighting 2 are arranged. The material and construction of the building panel 4 are disclosed in −
The construction disclosed in Japanese Patent No. 2567553 is used. That is, as shown in FIGS. 2A to 2C, the architectural panel 4 is formed in a rectangular 600 mm square standard size, and the surface side thereof is coated with a bubble-shaped paint that allows sound transmission. It is made of a high-density rock wool material having a sound insulating property, and its four-week edge has a shape opposite to the sides opposed by the convex portions 41 and 42 inserted into the mounting bracket 5 to the ceiling 11 when the panel is joined adjacently. , And are formed by opposing sides formed by the concave grooves 44 and 44 joined via the connection fitting 6. The building panel 4 can be easily cut with a cutter or the like. When the panel 4 is arranged on the periphery of the lighting 2, the cut end face of the panel 2 is fixed to a plurality of fixtures 7 fixed to the ceiling surface. It is constructed by engaging an L-shaped frame 8 that forms a four-periphery around the periphery of the lighting 2, and these basic structures are substantially the same as those disclosed in the above-mentioned publication.

[0007] As shown in FIG.
The ceiling 11 is provided on the side of the building panel 4 where the projection 41 is fitted.
And an insertion piece 52 having a projection 52a inserted into a concave groove of the architectural panel 4 bent at the center, and a side surface into which the projection 42 is inserted. Have outer tongue pieces 53, 53 formed on both ends, and L
Inner tongue pieces 54, 54 bent in a letter shape are provided. When the mounting bracket 5 is mounted on the ceiling 11, the mounting bracket 5 is temporarily fixed to the mounting bracket 5 with a double-sided adhesive rubber tape, and then mounted with the anchor screw 5a and the anchor metal 5b.

In order to dispose the building panel 4 in the unit area 1 except for the installed equipment such as the lighting 2, first, the outer corner, the inner corner, and the center pillar of the unit area 1 are arranged. Predetermined surface area information such as overall shape, size, shape, and dimensions, including information such as the size, shape, dimensions, and location of equipment including obstacles placed in the unit surface area Work to collect measurement information on site consisting of: In the measurement, as shown in FIG. 4, a reflection plate 91 is provided on the opposite surface side to be measured by using a laser measuring device 9, a laser beam is irradiated on the reflection plate 91, and the reflected light is read to perform the measurement. Will be At this time, by attaching the pole tool 92 to the laser measuring device 9, the work efficiency is much better and simpler than in the conventional case where the operator measures on a scaffold and measures by two workers. In addition, the measurement can be performed by one person, and the error due to the measurement can be suppressed to about ± 3 mm or less, so that the measurement can be performed extremely accurately.
Now, as the predetermined surface area information such as the overall shape, size, dimensions including the outer corner and the inner corner of the unit surface area 1, the ceiling 11
Is obtained. Then, in order to obtain equipment information such as the size, shape, size, and arrangement position of the equipment such as the lighting 2 and obstacles, the reflecting plate 91 is applied to the equipment such as the lighting 2 and the distances W2 and W3 from the wall are determined. Measure. Thereby, W1- (W2 + W
The length W4 of the illumination 2 can be obtained by the calculation formula of 3).

FIG. 5 shows the measurement site of the equipment information. The equipment provided in the unit area 1 is measured in the X-axis direction and the Y-axis direction. That is, for the unit area 1 in which the four lights 2a to 2d and the two air conditioners 3a and 3b are arranged, in order to obtain the facility information of the lights 2a, the distance X1a from the wall in the X-axis and Y-axis directions,
X1b and four corners of Y1a and Y1b are measured, and the distance Y in the X-axis and Y-direction between the adjacent illuminations 2b and 2c is measured.
2a, Y2b and four corners of X3a, X3b are measured, respectively, and the size and shape of the illumination 2a are calculated from the measured values at eight convenient points in the X-axis sY-axis direction using the W1- (W2 + W3) calculation formula. Equipment information such as the size, arrangement, and location can be obtained. In this case, the distance from the air conditioner 3a, which is a duct, as the adjacent facility may be measured. However, since this is a circular one and the projection width from the ceiling surface 11 is small, the illumination 2c that is easy to measure is used. The object was measured. Further, similarly for the illuminations 2b to 2d, distances X2a to X6b in the X-axis and Y-axis directions,
Measurement of Y3a to Y6b is performed.

In order to obtain equipment information of the air conditioner 3a, a distance Y7 from the corner of the wall in the Y-axis direction and a distance X7a, X7 from the illuminations 2a and 2b in the X-axis direction are obtained.
b, and the distance Y8 in the Y-axis direction with the adjacent air conditioner 3b is measured. With respect to the air conditioner 3b, measurement of X8a, X8b, and Y9 is performed in the same manner as described above, and the aforementioned W1-
The equipment information of the air conditioner 3 is obtained from the (W2 + W3) calculation formula. In addition, as a surface area information, it is a matter of course that an architectural blueprint may be utilized, and if additional information such as photograph information is added to the equipment information, the specific shape of the equipment can be grasped. These additional information may be attached to a schematic fit-in diagram in which the measured values are described.

Next, the surface area information and the equipment information are input to a computer, and are assigned to a predetermined construction pattern in which the number of building panels to be provided and their locations are specified by computer analysis. FIG. 6 is a construction pattern diagram in which building panels are allocated. The computer analysis is an analysis program that is set in a room where the building panels 4 are allocated so that the ceiling 11 has a substantially symmetrical area based on the arrangement of the existing lighting devices 2 and the like, and based on the area information, The size of the building panel 4 to be machined by appropriately allocating the size of the building panel 4, that is, 600 × 600 mm square in this embodiment, and adding the equipment information. , And calculate the number. Needless to say, the panel can be used in any size such as 600 × 1200 mm square or in a combination of these. As a result, the building panels 4 to be dimensioned at the edge of the surface area such as the outside corner and the inside corner of each building panel 4.
And the building panel 4 to be processed so as to exclude the equipment is determined, and the allocated building panel 4 is provided with an index such as a numerical value indicating a site suitable for the construction pattern. In the present embodiment, in particular, the building panel 4 to be dimensioned at the edge of the surface area such as the outside corner and the inside corner excluding those unnecessary for processing, and the building panel 4 to be processed so as to exclude the above facilities However, it is needless to say that a uniform symbol or a symbol indicating the construction order may be attached to those that do not require processing.

The indices shown in FIG. 6 are provided with numerical symbols of 1 to 82 indicating the order of construction for the building panel 4 to be processed. This construction pattern is to be processed together with the on-site construction procedure manual. It is also used as a production instruction for the building panel 4, and cutting is performed based on the instruction. The index corresponding to the numerical symbol is attached to the building panel 4 by a seal or the like at the stage of processing. With the construction patterns pre-allocated in this manner, the amount of offcuts at the time of cutting the building panel 4 can be extremely reduced. For example,
The cut panels 1, 2, and 3 have the convex portions 41, and the cut panels 75, 76, and 77 have the convex portions 42. In the case of cutting within the original width, it can be dealt with by one sheet. Next, the construction panel 4 including the unneeded construction panel 4 is made into a kit by a predetermined packing operation at a factory or the like, and then is carried into a construction site and collated with the arrangement of the construction pattern to construct the construction panel 4. Execute.
In short, since the building panels are arranged in a balanced manner in the unit surface area 1, one of the left and right or vertically symmetrical ones can be effectively used, and the cost can be reduced. . Parts such as the mounting bracket 5, the connecting bracket 6, the fixing bracket 7, and the frame 8 used in the construction are also provided with symbols so that they can be compared with the construction pattern diagram, so that parts management can be performed. There is an advantage that the construction can be facilitated and the construction can be performed smoothly.

When constructing the construction panel 4 and the predetermined accessory parts, which have been made into a kit and carried to the construction site, the construction panel is allocated to a location matched with the index of the construction pattern together with the construction manual, and is sequentially laid. As the construction procedure,
First, a peripheral edge (not shown) having a U-shaped cross section or an L-shaped cross section is attached to two places near a predetermined wall of the unit surface area 1. Insert the architectural panel 4 of the index 1 into this peripheral edge and attach the mounting bracket 5
Is fixed to the ceiling 11 while being mounted on the convex portion 42. With the construction panel 4 of the index 1 as a base point, the construction panel 4 of the index 2 is similarly inserted into the peripheral edge, and
At the same time, the panels are joined together, and the mounting bracket 5 is attached to the convex portion 42 and fixed to the ceiling 11. These operations are repeated in the order indicated by the following indices.

In the embodiment of the present invention as described above, a plurality of architectural panels 4 are arranged on a unit surface area 1 such as a ceiling 11 where predetermined equipment is installed among equipment such as a lighting 2 and an air conditioner 3. In order to dispose and construct 4, first, predetermined surface area information such as the shape and dimensions of the unit surface area 1 and the size of equipment such as the lighting 2 and the air conditioner 3 arranged in the unit surface area 1 The measurement information on the site, which includes predetermined equipment information such as the shape, dimensions, and arrangement position, is collected. When measuring,
Since the measurement is performed by using the laser measuring device 9 to which the pole tool 92 is attached, the work efficiency is remarkably excellent, easy and simple compared to the conventional case where the measurement is performed by two workers on a scaffold and two workers. It can be performed by one person, and the error due to the measurement can be suppressed to about 30 mm or less, and can be performed extremely accurately. Therefore, the measurement can be performed without using a specialized surveyor, and the construction requester can perform the measurement by renting the laser measuring device 9 or the like, and there is an advantage that the cost required for the measurement can be reduced.

Next, the measurement information is presented to a contractor, and the contractor specifies the number of building panels 4 to be disposed and their disposition positions through analysis means such as computer analysis. Is allocated to the predetermined construction pattern. In the allocation, since the building panel 4 is arranged in a balanced manner in the unit area 1, a left-right or up-down symmetrical one is used.
One architectural panel 4 can be used effectively, cutting off cuts can be reduced, and costs can be reduced.

Then, based on the construction pattern, the corners of the building panels 4, 4,...
A cutting process is performed on a building panel to be dimensionally adjusted at an edge portion of an inward corner or the like and a building panel to be processed so as to remove the equipment. This construction pattern is provided with numerical symbols of 1 to 82 indicating the construction order for the building panel 4 to be processed, which has a function as a construction procedure manual on site and should be processed. Since it also has a function as a production instruction sheet for the building panel 4, there is an advantage that inventory management of the number of unprocessed panels required for processing and the number of panels after processing can be performed extremely accurately. In the present embodiment, a numerical index indicating the order of construction is simply given to the panel to be processed. For example, the symbol 1, which is the right half of the panel,
A few cut panels and the left half symbols 75, 76,
Since the cut panel 77 can be handled by one sheet, an identification symbol may be added as a set of these.

For the building panel processed in this way,
An index such as a numerical value indicating a site suitable for the construction pattern is attached, and a kit including a building panel that does not require processing is made into a kit at a factory or the like. Therefore, even when repairing or renovating a surface area such as a ceiling or a wall, almost no scrap or dust is generated during the on-site construction work.
Even if there are display products and office equipment in the room, they can be installed without affecting these items, and the construction period can be significantly reduced without requiring special personnel, and The construction can be performed by a simple operation of merely assembling the building panels 4 of the collated numbers sequentially, and the construction work can be performed without a skilled craftsman. In addition, an error generated due to the construction of the building panel 4 is adjusted by the swallowing amount of the surrounding edge (the frame 8) attached to the peripheral edge of the wall. Therefore, the on-site work is not greatly simplified, and there is almost no variation in the finish of panel installation due to the difference in the skills of the workers. can do. Although the unit surface area of the ceiling 11 has been described, the present invention is not limited to this, and it is needless to say that the present invention can be applied to a wall having facilities such as windows. Further, it can be used for construction of exterior building panels.

[0018]

According to the present invention, a plurality of architectural panels 4 are arranged on a unit surface area 1 such as a ceiling 11 or a wall where predetermined facilities are arranged among facilities such as a lighting 2, an air conditioner 3, and a window. When arranging the building panel 4 in the unit area 1 excluding the arranged equipment, first, predetermined area information such as the shape and dimensions of the unit area 1 and the unit area 1. Collect measurement information on the site including predetermined equipment information such as the size, shape, dimensions, and arrangement position of the equipment arranged in 1. Then, input the measurement information to a computer and arrange it by computer analysis. The number of the building panels 4 to be arranged and their disposition positions are allocated to a specified construction pattern, and based on the construction pattern, a surface area such as an outside corner or a corner of each of the allocated building panels 4 is allocated. Adjust dimensions at the edge. A cutting process is performed on the building panel 4 and the building panel 4 to be processed so as to exclude the equipment, and an index such as a numerical value indicating a portion suitable for the construction pattern is given to the processed building panel. By constructing a kit including a panel for construction that does not require processing in a factory, etc., and then carrying it into the construction site and constructing it, the lighting 2, air conditioning equipment 3, windows and other facilities A construction system for arranging a plurality of building panels on a unit surface area such as a ceiling 11 or a wall where predetermined facilities are arranged, wherein a building panel 4 is arranged on a unit surface area 1 excluding the arranged facilities. When arranging, measurement including predetermined surface area information such as the shape and dimensions of the unit surface area 1 and predetermined equipment information such as the size, shape, dimensions, and arrangement position of equipment arranged in the unit surface area. Based on the information, While the number of building panels 4 to be arranged is allocated to a predetermined construction pattern via an analysis means such as a computer, each of the allocated building panels 4 includes a building panel 4 that does not need to be processed and a projecting corner. Consisting of a building panel 4 machined to adjust the dimensions at the edge of the inset corner or other surface area, and a building panel 4 machined to remove the equipment, at least one of the building panels The panel 4 is provided with an index such as a numerical value indicating a site that conforms to the construction pattern.
By constructing a kit to perform construction based on the index, even when renovating or renovating the surface area such as ceilings and walls, scraps and dust etc. during construction work on site Almost no occurrences occur, and even if there are displayed products and office equipment in the room, they can be installed without affecting these items, and the construction period is significantly reduced without requiring special personnel. The construction work can be performed by a simple operation of merely incorporating the construction panel 4 of the index matched with the construction pattern one after another, and the construction work can be performed without a skilled craftsman. Therefore, the on-site work is not greatly simplified, and there is almost no variation in the finish of panel installation due to the difference in the skills of the workers. This is an effect that can be performed.

[Brief description of the drawings]

FIG. 1 is a schematic plan view showing an existing ceiling.

FIG. 2 is an explanatory sectional view showing the installation of a building panel.

FIG. 3 is a perspective view of a mounting bracket.

FIG. 4 is a perspective view of a support bracket.

FIG. 5 is a plan view showing a measurement site.

FIG. 6 is a plan view showing a construction pattern.

[Description of Signs] 1 Unit surface area 11 Ceiling 2 Lighting 3 Air conditioner 4 Building panel 41 Convex part 42 Convex part 43 Concave groove 5 Mounting bracket 5a Anchor screw 5b Anchor bracket 51 Mounting hole 52 Insertion piece 52a Projection 53 Outside tongue 54 Inner tongue piece 6 Connection fitting 7 Fixing fitting 8 Frame 9 Laser measuring device 91 Reflector 92 Pole tool

Claims (4)

[Claims] 1. A construction method for arranging a plurality of building panels in a unit surface area such as a ceiling or a wall where predetermined facilities are arranged among facilities such as lighting, an air conditioner, and a window. In order to dispose the building panel in the unit area except for the equipment that has been set, first, the predetermined area information such as the shape and dimensions of the unit area and the size, shape and dimensions of the equipment arranged in the unit area , Collecting measurement information on the site consisting of predetermined equipment information such as the installation position, and then inputting the measurement information to a computer, and analyzing the number of building panels to be installed and their installation positions by computer analysis. While allocating to the specified predetermined construction pattern, based on the construction pattern, out of each of the allocated building panels, a building panel to be dimension-adjusted at an edge of a surface area such as an outside corner and a corner, and the equipment To exclude Cutting panels for architectural panels to be processed, and attaching indexes such as numerical values indicating the parts that conform to the construction pattern to these processed architectural panels, at factories and the like, including architectural panels that do not require processing. A construction method of a building panel, wherein the construction panel is formed into a kit, and thereafter, is carried to a construction site for construction. 2. A construction system for arranging a plurality of architectural panels in a unit surface area such as a ceiling or a wall where predetermined facilities are arranged among facilities such as lighting, air conditioning equipment, windows, etc., To arrange the building panel in the unit area except for the equipment that was provided, the predetermined area information such as the shape and dimensions of the unit area, and the size, shape, and dimensions of the equipment arranged in the unit area While allocating the number of building panels to be laid out to a predetermined construction pattern through analysis means such as a computer, based on measurement information including predetermined equipment information such as the arranging position, each of the allocated building Panel for building, consisting of a building panel that is not required to be processed, a building panel that has been processed to adjust the dimensions at the edge of the surface area such as an outgoing corner, a building panel that has been processed to remove the equipment, At least one of the building panels The processed architectural panel is provided with an index such as a numerical value indicating a site suitable for the construction pattern, and the architectural panel is formed into a kit to be constructed based on the index. Construction panel construction system. 3. The construction method and construction system according to claim 1, wherein the measurement information is information measured by laser irradiation. 4. The construction panel construction method and construction system according to claim 1, wherein the construction patterns are distributed so as to be arranged in a balanced manner from substantially the center of the surface area toward both ends. .