JP2001155606A - Float-type liquid level detector - Google Patents

Float-type liquid level detector

Info

Publication number
JP2001155606A
JP2001155606A JP37593899A JP37593899A JP2001155606A JP 2001155606 A JP2001155606 A JP 2001155606A JP 37593899 A JP37593899 A JP 37593899A JP 37593899 A JP37593899 A JP 37593899A JP 2001155606 A JP2001155606 A JP 2001155606A
Authority
JP
Japan
Prior art keywords
liquid level
float
heat
reed switch
level detector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP37593899A
Other languages
Japanese (ja)
Inventor
Kunihiro Ishizu
邦裕 石津
Tetsuo Kitawaki
哲雄 北脇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nohken Inc
Original Assignee
Nohken Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nohken Inc filed Critical Nohken Inc
Priority to JP37593899A priority Critical patent/JP2001155606A/en
Publication of JP2001155606A publication Critical patent/JP2001155606A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a float-type liquid level detector where the workability is superior in production as well as preventing the glass tube of a lead switch fro being destroyed without impairing water sealing function even at an increased temperature. SOLUTION: A float-type level detector comprises a lead switch 2 installed in a cylindrical guide 1, ion whose periphery is fitted by a float 3 with a magnet, which changes its position according to a rise or fall if the liquid level to turn on/off the lead switch 2. The lead switch 2 is enclosed by a heat shrinking tube 9 lined with a heat-fusible adhesive layer 10, which is heat-treated so as to seal the lead switch 2 together with its junctions 11a, 11b.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、フロート式液位検
出器、更に詳しくは、リードスイッチを内装した筒状ガ
イドの外周に嵌合されたマグネット付フロートが液位の
昇降に伴い変位して前記リードスイッチをON−OFF
させるフロート式液位検出器に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a float type liquid level detector, and more particularly, to a float with a magnet fitted on the outer periphery of a cylindrical guide having a reed switch therein as the liquid level rises and falls. Turn the reed switch ON-OFF
The present invention relates to a float type liquid level detector.

【0002】[0002]

【従来の技術】従来この種の液位検出器においては、リ
ードスイッチを内装させた筒状ガイドの上端開口部にエ
ポキシ系の樹脂を充填して封水構造を施し、または図5
に示すよう、リードスイッチ102を内装させた筒状ガ
イド101内に樹脂109を充填してリードスイッチ1
02をモールドするという封水構造が採られていた。
2. Description of the Related Art Conventionally, in this type of liquid level detector, an epoxy resin is filled in an upper end opening of a cylindrical guide in which a reed switch is provided, and a water sealing structure is provided.
As shown in FIG. 1, a resin 109 is filled in a cylindrical guide 101 in which a reed switch 102 is provided, and a reed switch 1 is provided.
02 was adopted as a water sealing structure.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、筒状ガ
イドの上端開口部にエポキシ系の樹脂を充填させたフロ
ート式液位検出器の場合、温度の高い液中で使用してい
ると、リード線の塩化ビニール被覆から剥離剤が浮き出
してエポキシ系樹脂との接着効果を劣化させ、その隙間
から外液が筒状ガイド内へ侵入してリード片を腐食させ
ることになる。また、筒状ガイド101内に樹脂109
を充填させてリードスイッチ102をモールドした場合
には、温度が高くなると樹脂の熱膨脹によってリードス
イッチ102が圧迫されそのガラス管の破壊に至るとい
う重大な欠点があり、かつ、生産時の作業性についても
充填樹脂の固化を待たなければ次工程に移れないという
不利益性が存在する。従って本発明の課題は、温度が高
くなっても封水機能が損なわれることなく、リードスイ
ッチのガラス管を破壊させるおそれもなく、かつ、生産
時の作業性にも優れたフロート式液位検出器を提供する
ことである。
However, in the case of a float type liquid level detector in which an epoxy resin is filled in the opening at the upper end of the cylindrical guide, if it is used in a high temperature liquid, the lead wire The release agent emerges from the vinyl chloride coating, deteriorating the adhesive effect with the epoxy resin, and the external liquid enters the cylindrical guide through the gap to corrode the lead pieces. Also, the resin 109 is placed in the cylindrical guide 101.
When the reed switch 102 is molded by filling the resin, there is a serious drawback that when the temperature is increased, the reed switch 102 is pressed by the thermal expansion of the resin and the glass tube is broken, and workability at the time of production is reduced. However, there is a disadvantage that the process cannot proceed to the next step unless the solidification of the filling resin is waited. Therefore, an object of the present invention is to provide a float type liquid level detection method that does not impair the water sealing function even at a high temperature, does not break the glass tube of the reed switch, and has excellent workability during production. Is to provide equipment.

【0004】[0004]

【問題を解決するための手段】本発明では、リードスイ
ッチを内装した筒状ガイドの外周に嵌合されたマグネッ
ト付フロートが液位の昇降に伴い変位して前記リードス
イッチをON−OFFさせるフロート式液位検出器にお
いて、リードスイッチの外周面およびリード片とリード
線との接続部の周辺に亘り、内周面に熱溶融性接着剤層
の形成された熱収縮チューブを嵌装させて熱処理を施す
ことにより、筒状ガイドに内装される前記リードスイッ
チの外周面およびリード片とリード線との接続部の周辺
を水密状に被覆させた。
According to the present invention, a float with a magnet fitted to the outer periphery of a tubular guide containing a reed switch is displaced as the liquid level rises and falls to turn the reed switch on and off. In the liquid level detector, a heat-shrinkable tube having a heat-meltable adhesive layer formed on the inner peripheral surface is fitted over the outer peripheral surface of the reed switch and the periphery of the connection between the lead piece and the lead wire, and heat-treated. In this way, the outer peripheral surface of the reed switch and the periphery of the connection between the reed piece and the lead wire provided inside the cylindrical guide were covered in a watertight manner.

【0005】[0005]

【発明の実施の形態】以下本発明の実施の形態を例示し
た図面により説明をする。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described below with reference to the drawings.

【0006】図1において、1は後記リードスイッチ2
を内装させ外周面にはフロート3を嵌合させる筒状ガイ
ドであって、外周面の上方部には取付構造物4を付設
し、下端部にはスナップリング5が嵌着されている。3
はマグネット6を付設した環状のフロートであり、タン
ク内に垂設される前記筒状ガイド1の外周に嵌合せら
れ、タンク内の液位の昇降に伴い上下に変位する。リー
ドスイッチ2は上記マグネット付フロート3の変位に伴
うマグネット6の磁気作用の変化によってガラス管内で
リード片7a,7bが離接するのであるが、これらリー
ド片7a,7bのガラス管からの導出部にはそれぞれリ
ード線8a,8bが接続される。9は例えばポリオレフ
ィンやテフロンなどで作られた熱収縮チューブであり、
図2に詳示するよう、その内周面に樹脂性の熱溶融性接
着剤層10を形成させた二層構造となっている。
In FIG. 1, reference numeral 1 denotes a reed switch 2 described later.
Is a tubular guide for fitting the float 3 to the outer peripheral surface, and a mounting structure 4 is attached to an upper portion of the outer peripheral surface, and a snap ring 5 is fitted to a lower end portion. Three
Is an annular float provided with a magnet 6, which is fitted on the outer periphery of the cylindrical guide 1 vertically suspended in the tank, and is displaced up and down as the liquid level in the tank rises and falls. In the reed switch 2, the lead pieces 7a and 7b come and go in the glass tube due to a change in the magnetic action of the magnet 6 accompanying the displacement of the float 3 with a magnet. Are connected to lead wires 8a and 8b, respectively. 9 is a heat-shrinkable tube made of, for example, polyolefin or Teflon,
As shown in detail in FIG. 2, it has a two-layer structure in which a resinous hot-melt adhesive layer 10 is formed on the inner peripheral surface.

【0007】そして、図3に詳示するよう、リードスイ
ッチ2の外周面およびリード片7a,7bとリード線8
a,8bとの接続部11a,11bの周辺に亘って上記
熱収縮チューブ9と嵌装させ、ドライヤー等を用いて熱
処理を施せば、図4に示すよう熱溶融性接着剤層10が
溶融して上記各部分に融着すると共に熱収縮チューブ9
が収縮して上記各部分に密着するため、リードスイッチ
2の外周面およびリード片7a,7bとリード線8a,
8bとの接続部11a,11bの周辺が水密状に被覆さ
れることになる。このようにして封水の必要とされる部
分が水密状に被覆されたリードスイッチ2を筒状ガイド
1内へ収容し、図1に示すようリード線8a,8bの導
延部は筒状ガイド1の上端開口部より導出させ、該開口
部はパッキン12および締着構造物13により蓋装させ
るのであるが、これらの作業は前記ドライヤー等による
熱処理修了後、待時間を要することなく直ちに実施し得
られるのである。
As shown in detail in FIG. 3, the outer peripheral surface of the reed switch 2 and the lead pieces 7a and 7b and the lead wire 8
When the heat-shrinkable tube 9 is fitted around the connection parts 11a and 11b with the heat-shrinkable tube 9a and 8b and heat-treated with a drier or the like, the heat-meltable adhesive layer 10 is melted as shown in FIG. And heat-shrink tubing 9
Shrinks and comes into close contact with the above-described portions, so that the outer peripheral surface of the reed switch 2 and the lead pieces 7a, 7b and the lead wires 8a, 8a,
The periphery of the connection portions 11a and 11b with the 8b is covered in a watertight manner. In this manner, the reed switch 2 in which the portion required for water sealing is covered in a water-tight manner is accommodated in the cylindrical guide 1, and the extending portions of the lead wires 8a and 8b are formed as shown in FIG. 1 is opened from the upper end opening, and the opening is covered with a packing 12 and a fastening structure 13. These operations are immediately performed without waiting time after completion of the heat treatment by the dryer or the like. You get it.

【0008】[0008]

【発明の効果】本発明によれば、内周面に熱溶融性接着
剤層の形成された熱収縮チューブを嵌装させて熱処理を
施すことによりリードスイッチおよびその接続部周辺が
水密状に被覆されているため、たとえ筒状ガイド内に外
液が侵入したとしてもリード片を腐食させることはな
い。また、温度が上昇しても樹脂性接着剤が柔らかくな
ってリードスイッチに負担をかけないため、筒状ガイド
内に樹脂を充填させてリードスイッチをモールドする従
来の封水構造で発生したような熱膨脹によるリードスイ
ッチの破壊事故は起こることがない。更にまた、熱溶融
性接着剤層および熱収縮チューブの熱処理はドライヤー
等を用いて簡単に施すことができ、従来のように充填樹
脂の固化を待つ必要がなく直ちに次工程に移れるので、
生産時の作業効率もよいという利点がある。
According to the present invention, a heat-shrinkable tube having a hot-melt adhesive layer formed on the inner peripheral surface thereof is fitted and heat-treated to cover the reed switch and its connection area in a watertight manner. Therefore, even if the external liquid enters the cylindrical guide, the lead piece does not corrode. Also, even if the temperature rises, the resinous adhesive softens and does not put a burden on the reed switch, so that the resin is filled in the cylindrical guide and the reed switch is molded as in the conventional water sealing structure. No reed switch breakdown due to thermal expansion will occur. Furthermore, the heat treatment of the hot-melt adhesive layer and the heat-shrinkable tube can be easily performed using a drier or the like, and the process can immediately proceed to the next step without waiting for solidification of the filling resin as in the related art.
There is an advantage that work efficiency during production is good.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態を例示したフロート式液位
検出器の縦断側面図である。
FIG. 1 is a vertical sectional side view of a float type liquid level detector illustrating an embodiment of the present invention.

【図2】本発明フロート式液位検出器に使用される熱収
縮チューブの拡大断面図である。
FIG. 2 is an enlarged sectional view of a heat-shrinkable tube used in the float type liquid level detector of the present invention.

【図3】図2の熱収縮チューブをリードスイッチおよび
その接続部周辺に嵌装された状態を示す縦断側面図であ
る。
FIG. 3 is a vertical sectional side view showing a state in which the heat-shrinkable tube of FIG. 2 is fitted around a reed switch and a connection portion thereof.

【図4】図3の状態から熱処理によって熱溶融性接着剤
層を溶融させると共に熱収縮チューブを収縮させた状態
を示す縦断側面図である。
FIG. 4 is a longitudinal sectional side view showing a state in which the heat-fusible adhesive layer is melted by heat treatment from the state of FIG. 3 and the heat-shrinkable tube is shrunk.

【図5】従来のフロート式液位検出器における封水構造
を例示した縦断側面図である。
FIG. 5 is a vertical sectional side view illustrating a water sealing structure in a conventional float type liquid level detector.

【符号の説明】[Explanation of symbols]

1 筒状ガイド 2 リードスイッチ 3 フロート 6 マグネット 7a リード片 7b リード片 8a リード線 8b リード線 9 熱収縮チューブ 10 熱溶融性接着剤層 11a 接続部 11b 接続部 DESCRIPTION OF SYMBOLS 1 Cylindrical guide 2 Reed switch 3 Float 6 Magnet 7a Lead piece 7b Lead piece 8a Lead wire 8b Lead wire 9 Heat-shrinkable tube 10 Hot-melt adhesive layer 11a Connection part 11b Connection part

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】リードスイッチを内装した筒状ガイドの外
周に嵌合されたマグネット付フロートが液位の昇降に伴
い変位して前記リードスイッチをON−OFFさせるフ
ロート式液位検出器において、リードスイッチの外周面
およびリード片とリード線との接続部の周辺に亘り、内
周面に熱溶融性接着剤層の形成された熱収縮チューブを
嵌装させて熱処理を施すことにより、筒状ガイドに内装
される前記リードスイッチの外周面およびリード片とリ
ード線との接続部の周辺を水密状に被覆させたことを特
徴とするフロート式液位検出器。
1. A float type liquid level detector in which a float with a magnet fitted to the outer periphery of a cylindrical guide containing a reed switch is displaced as the liquid level rises and lowers to turn the reed switch on and off. A heat-shrinkable tube having a heat-meltable adhesive layer formed on the inner peripheral surface thereof is fitted over the outer peripheral surface of the switch and around the connection between the lead piece and the lead wire, and is subjected to heat treatment to thereby provide a cylindrical guide. A float type liquid level detector, wherein an outer peripheral surface of the reed switch and a periphery of a connecting portion between a lead piece and a lead wire are water-tightly covered.
JP37593899A 1999-11-24 1999-11-24 Float-type liquid level detector Pending JP2001155606A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP37593899A JP2001155606A (en) 1999-11-24 1999-11-24 Float-type liquid level detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP37593899A JP2001155606A (en) 1999-11-24 1999-11-24 Float-type liquid level detector

Publications (1)

Publication Number Publication Date
JP2001155606A true JP2001155606A (en) 2001-06-08

Family

ID=18506309

Family Applications (1)

Application Number Title Priority Date Filing Date
JP37593899A Pending JP2001155606A (en) 1999-11-24 1999-11-24 Float-type liquid level detector

Country Status (1)

Country Link
JP (1) JP2001155606A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030043077A (en) * 2001-11-26 2003-06-02 김영로 Level switch
CN112811791A (en) * 2021-02-06 2021-05-18 中建材蚌埠玻璃工业设计研究院有限公司 A sealed observation device for platinum passageway glass liquid level

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030043077A (en) * 2001-11-26 2003-06-02 김영로 Level switch
CN112811791A (en) * 2021-02-06 2021-05-18 中建材蚌埠玻璃工业设计研究院有限公司 A sealed observation device for platinum passageway glass liquid level
CN112811791B (en) * 2021-02-06 2022-05-17 中建材玻璃新材料研究院集团有限公司 A sealed observation device for platinum passageway glass liquid level

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