JP2001105426A - Kneading apparatus and method for dispersing - Google Patents

Kneading apparatus and method for dispersing

Info

Publication number
JP2001105426A
JP2001105426A JP28893699A JP28893699A JP2001105426A JP 2001105426 A JP2001105426 A JP 2001105426A JP 28893699 A JP28893699 A JP 28893699A JP 28893699 A JP28893699 A JP 28893699A JP 2001105426 A JP2001105426 A JP 2001105426A
Authority
JP
Japan
Prior art keywords
rotating shaft
stirring blade
kneading apparatus
bottom member
lid member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP28893699A
Other languages
Japanese (ja)
Inventor
Keiichi Kataoka
啓一 片岡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Ink Mfg Co Ltd
Original Assignee
Toyo Ink Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Ink Mfg Co Ltd filed Critical Toyo Ink Mfg Co Ltd
Priority to JP28893699A priority Critical patent/JP2001105426A/en
Publication of JP2001105426A publication Critical patent/JP2001105426A/en
Pending legal-status Critical Current

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a kneading apparatus having no riskiness of winding or the like, simple cleaning of itself and capable of suitably providing a large variety of coloring resin compositions for various tests in small quantities and to provide a method for dispersing a coloring agent into a thermoplastic resin by mixing and kneading the agent and the resin by using the apparatus. SOLUTION: In the kneading apparatus comprising a bottom member, a cylindrical wall member separable from the bottom member, a cover member separable from the wall member, and a columnar rotary shaft having a plurality of agitating blades each having a convection surface to the cover member side, the shaft is mounted at the bottom member so as to be substantially parallel to the member of the wall, the plurality of the blades are provided at different positions of the axial direction of the shaft so that the blades are provided at substantially opposite positions at the shaft as a center and gaps between the ends of the blades and the inner surfaces of the wall members is 5 mm at the maximum.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、着色剤と熱可塑性
樹脂とを混合・混練する際の摩擦熱を利用して熱可塑性
樹脂を軟化もしくは溶融せしめ、前記熱可塑性樹脂中へ
前記着色剤を分散せしめる混練装置、及び該装置を用い
る分散方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to a method for softening or melting a thermoplastic resin by using frictional heat when mixing and kneading a colorant and a thermoplastic resin, and adding the colorant into the thermoplastic resin. The present invention relates to a kneading device for dispersing and a dispersing method using the device.

【0002】[0002]

【従来の技術】従来から着色剤と熱可塑性樹脂とを混合
・混練し、前記熱可塑性樹脂中へ前記着色剤を分散せし
める混練・分散装置としては、2本ロール、加圧ニーダ
ー、バンバリーミキサー等種々の装置が利用されてい
る。しかし、二本ロールによる混練の場合は、回転する
ロールから混練途中の着色樹脂組成物をヘラやスクレッ
パー等で剥がし取った後に、再度その着色組成物をロー
ル間に投入する必要があり、剥がし取る際及び再投入の
際にロールに巻き込まれる等の危険を伴う。大型の二本
ロールであれば、種々の安全策を講じやすいが、少量・
他品種の着色樹脂組成物を種々のテストに供しようとす
る際に用いられる小型の二本ロール場合には大型の場合
に比して、種々の安全策を講じることは極めて困難であ
る。
2. Description of the Related Art Conventionally, as a kneading / dispersing apparatus for mixing / kneading a colorant and a thermoplastic resin and dispersing the colorant in the thermoplastic resin, there are known two rolls, a pressure kneader, a Banbury mixer and the like. Various devices are used. However, in the case of kneading with two rolls, it is necessary to remove the colored resin composition during kneading from the rotating roll with a spatula or a scraper or the like, and then re-inject the colored composition between the rolls, and peel off. There is a danger of being caught in a roll at the time of reloading. If it is a large double roll, it is easy to take various safety measures,
It is extremely difficult to take various safety measures in the case of a small two-roll used when trying a colored resin composition of another type for various tests, as compared with a large-sized two-roll.

【0003】さらに、二本ロールを使用して着色剤と熱
可塑性樹脂とを混合・混練する場合には、加熱した二本
ロールを用いてまず熱可塑性樹脂を軟化もしくは溶融さ
せた後、軟化もしくは溶融状態にある熱可塑性樹脂と着
色剤とを混練する必要があるため、熱可塑性樹脂の軟化
もしくは溶融にある程度の時間、例えば2分程度の時間
を要する。大型の二本ロールを用いて大量に着色樹脂組
成物を生産する場合には、熱可塑性樹脂の軟化もしくは
溶融にある程度の時間を要しても生産性に及ぼす影響は
小さい。しかし、種々のテストに供するために少量・他
品種の着色樹脂組成物を得ようとする場合には、着色剤
の種類・量、熱可塑性樹脂の種類・量、その他種々の添
加剤等を変える度ごとに、毎回熱可塑性樹脂を軟化もし
くは溶融しなければならないので、作業性が悪い。
Further, when a colorant and a thermoplastic resin are mixed and kneaded using two rolls, the thermoplastic resin is first softened or melted using a heated two roll, and then softened or melted. Since it is necessary to knead the molten thermoplastic resin and the colorant, it takes a certain amount of time, for example, about 2 minutes, to soften or melt the thermoplastic resin. When a large amount of a colored resin composition is produced using a large two-roll, the effect on productivity is small even if a certain time is required for softening or melting the thermoplastic resin. However, when trying to obtain a small amount of a different type of colored resin composition for use in various tests, the type and amount of the colorant, the type and amount of the thermoplastic resin, and other various additives are changed. Since the thermoplastic resin must be softened or melted each time, the workability is poor.

【0004】また、加圧ニーダー、バンバリーミキサー
等を用いて混合・混練する場合は、二本ロールの場合の
ように予め熱可塑性樹脂を溶融しておく必要はなく、ま
たロールに巻き込まれる等の危険性は少ないが、装置の
構造が二本ロールに比して複雑なので、混合・混練後の
装置洗浄には二本ロールの場合よりも多くの時間を要す
る。大型の装置を用い、大量に着色樹脂組成物を生産す
る場合には、装置洗浄にある程度の時間を要しても生産
性に及ぼす影響は小さい。しかし、種々のテストに供す
るために少量・他品種の着色樹脂組成物を得ようとする
場合には、着色剤の種類・量、熱可塑性樹脂の種類・
量、その他種々の添加剤等を変える度ごとに、毎回装置
自体の洗浄にある時間を要するので、作業性が著しく悪
い。しかも、小型の装置の場合、大型の場合に比して細
かい部分が多くなるのでより洗浄に多くの時間を費やさ
ざるを得えず、また小型化にも限界があり、加圧ニーダ
ー、バンバリーミキサー等は、少量・他品種の着色樹脂
組成物を得ようとする場合には実用には供し得なかっ
た。
In addition, when mixing and kneading using a pressure kneader, a Banbury mixer or the like, it is not necessary to melt the thermoplastic resin in advance as in the case of two rolls. Although there is little danger, since the structure of the apparatus is more complicated than that of the two rolls, cleaning the apparatus after mixing and kneading requires more time than the case of the two rolls. When a large-sized apparatus is used to produce a large amount of the colored resin composition, the effect on productivity is small even if a certain amount of time is required for cleaning the apparatus. However, when trying to obtain a small amount of a different type of colored resin composition for various tests, the type and amount of the colorant, the type and
Every time the amount or other various additives are changed, a certain time is required for cleaning the apparatus itself, so that the workability is extremely poor. In addition, in the case of a small device, the number of fine parts increases compared to the case of a large device, so much time must be spent for cleaning, and there is a limit to downsizing, and a pressure kneader, a Banbury mixer Etc. could not be put to practical use when trying to obtain a small amount of another kind of colored resin composition.

【0005】[0005]

【発明が解決しようとする課題】本発明は、着色剤と熱
可塑性樹脂とを混合混練し、前記熱可塑性樹脂中へ前記
着色剤を分散せしめる混練装置であって、巻き込み等の
危険がなく、かつ、装置自体の洗浄が簡便にでき、種々
のテストに供し得る少量・他品種の着色樹脂組成物を好
適に提供し得る混練装置を提供すること、及び該混練装
置を使用して着色剤と熱可塑性樹脂とを混合混練し、前
記熱可塑性樹脂中へ前記着色剤を分散せしめる方法を提
供することを目的とする。
SUMMARY OF THE INVENTION The present invention relates to a kneading apparatus for mixing and kneading a colorant and a thermoplastic resin and dispersing the colorant in the thermoplastic resin. In addition, it is possible to easily clean the apparatus itself, to provide a kneading apparatus that can suitably provide a small amount of other types of colored resin compositions that can be subjected to various tests, and to provide a colorant using the kneading apparatus It is an object of the present invention to provide a method of mixing and kneading with a thermoplastic resin and dispersing the colorant in the thermoplastic resin.

【0006】[0006]

【課題を解決するための手段】本発明者等は、鋭意検討
した結果、特定の機能を有する撹拌羽根を具備する回転
軸を回転せしめることによって、巻き込み等の危険がな
く、かつ、作業性よく、着色剤種や樹脂種を頻繁かつ容
易に変え得ることを見出し、本発明を完成させた。即
ち、第1の発明は、底部材と、該底部材と分離可能な円
筒状の壁部材と、該壁部材と分離可能な蓋部材と、該蓋
部材側への対流面を有する複数の撹拌羽根が設けられて
いる円柱状の回転軸とを、具備する混練装置であって、
前記回転軸が、前記円筒状壁の部材にほぼ平行になるよ
うに底部材に取り付けられ、前記複数の撹拌羽根が、相
互に前記回転軸の軸線方向の異なる位置に、且つ、隣接
する撹拌羽根同士が前記回転軸を中心にほぼ反対の位置
に設けられ、前記複数の撹拌羽根の先端部と前記円筒状
壁部材の内面との間隙が最大5mmであることを特徴とす
る混練装置である。
Means for Solving the Problems As a result of intensive studies, the present inventors have found that by rotating a rotating shaft having a stirring blade having a specific function, there is no danger of entanglement or the like and good workability. The present inventors have found that the type of the colorant and the type of the resin can be changed frequently and easily, and completed the present invention. That is, the first invention provides a plurality of agitation having a bottom member, a cylindrical wall member separable from the bottom member, a lid member separable from the wall member, and a convection surface toward the lid member. A kneading device comprising: a cylindrical rotating shaft provided with blades;
The rotating shaft is attached to the bottom member such that the rotating shaft is substantially parallel to the member of the cylindrical wall, and the plurality of stirring blades are located at mutually different positions in the axial direction of the rotating shaft, and are adjacent to each other. The kneading apparatus is characterized in that they are provided at substantially opposite positions about the rotation axis, and the gap between the tip of the plurality of stirring blades and the inner surface of the cylindrical wall member is at most 5 mm.

【0007】第2の発明は、回転軸の軸線方向に平行な
面における撹拌羽根の断面がほぼ四角形であり、該撹拌
羽根の蓋部材側への対流面の背面が、前記撹拌羽根の蓋
部材側への対流面とほぼ平行であることを特徴とする第
1の発明記載の混練装置である。
According to a second aspect of the invention, the cross section of the stirring blade in a plane parallel to the axial direction of the rotating shaft is substantially rectangular, and the back surface of the convection surface of the stirring blade toward the lid member is formed by a cover member of the stirring blade. The kneading apparatus according to the first invention, wherein the kneading apparatus is substantially parallel to a convection surface on the side.

【0008】第3の発明は、蓋部材側への対流面を有す
る複数の撹拌羽根をうち、蓋部材に最も近く位置する撹
拌羽根と蓋部材との間に、底部材側への対流面を有する
撹拌羽根が回転軸に設けられてなることを特徴とする第
1又は第2の発明記載の混練装置である。
In a third aspect of the present invention, a plurality of agitating blades having a convection surface toward the lid member are provided, and a convection surface toward the bottom member is provided between the agitating blade located closest to the lid member and the lid member. The kneading apparatus according to the first or second invention, wherein the stirring blades provided are provided on a rotating shaft.

【0009】第4の発明は、底部材側への対流面を有す
る撹拌羽根の設けられている回転軸の軸線方向の同じ位
置であって、回転軸を中心に反対側に、底部材側への対
流面を有する他の撹拌羽根をさらに設けることを特徴と
する第3の発明記載の混練装置である。
A fourth aspect of the present invention is directed to the same position in the axial direction of the rotary shaft provided with the stirring blade having a convection surface toward the bottom member, and to the opposite side about the rotary shaft and to the bottom member side. The kneading apparatus according to the third aspect of the present invention, further comprising another stirring blade having the convection surface described above.

【0010】第5の発明は、回転軸が、垂直回転軸であ
ることを特徴する第1ないし第4の発明いずれかに記載
の混練装置である。
A fifth invention is the kneading apparatus according to any one of the first to fourth inventions, wherein the rotating shaft is a vertical rotating shaft.

【0011】第6の発明は、底部材及び蓋部材が、回転
軸と直交する平面にほぼ平行になるように設けられてい
ることを特徴とする第1ないし第5の発明いずれかに記
載の混練装置である。
In a sixth aspect of the present invention, the bottom member and the lid member are provided so as to be substantially parallel to a plane orthogonal to the rotation axis. It is a kneading device.

【0012】第7の発明は、蓋部材側への対流面を有す
る複数の撹拌羽根の前記対流面が、回転軸に直交する平
面に対してそれぞれ45度以下傾斜し、底部材側に傾斜
する方向に向かって、回転軸が回転し得ることを特徴と
する第1ないし第5の発明いずれかに記載の混練装置で
ある。
In a seventh aspect of the present invention, the convection surfaces of the plurality of stirring blades having a convection surface toward the lid member are each inclined at 45 degrees or less with respect to a plane perpendicular to the rotation axis, and are inclined toward the bottom member. The kneading apparatus according to any one of the first to fifth inventions, wherein the rotating shaft can rotate in the direction.

【0013】第8の発明は、第1ないし第7の発明のい
ずれかに記載される混練装置に着色剤と熱可塑性樹脂と
を収容し、回転軸を回転せしめることによって発生する
摩擦熱を利用して前記熱可塑性樹脂を溶融せしめ、前記
着色剤を前記熱可塑性樹脂中に分散せしめる方法であ
る。
According to an eighth aspect of the present invention, there is provided a kneading apparatus according to any one of the first to seventh aspects, wherein a colorant and a thermoplastic resin are accommodated in a kneading apparatus, and friction heat generated by rotating a rotating shaft is used. Then, the thermoplastic resin is melted, and the colorant is dispersed in the thermoplastic resin.

【0014】[0014]

【発明の実施の形態】以下、図に基づいて本発明の混練
装置及び分散方法を説明する。第1図は、本発明の混練
装置に用いる特定の機能を有する撹拌羽根Bを具備する
回転軸Aの正面図(模式図)であり、撹拌羽根(B1〜
B4)を4つ具備する場合を示す。撹拌羽根B1〜B4
は、第1図に示すように隣接するもの同士、即ちB1と
B2、B2とB3、B3とB4が回転軸Aの軸線方向の
異なる箇所に位置する。尚、特定の機能を有する撹拌羽
根の数は、蓋部材と底部材との間の距離、熱可塑性樹脂
の軟化若しくは溶融し易さ等を考慮し適宜選択すれば良
く、4枚に限られるものではない。また、回転軸Aの軸
線方向における撹拌羽根の位置であるが、回転軸Aの長
さをほぼ均等に分けるように撹拌羽根を設けても良い
し、蓋部材よりに又は底部材よりに設けても良い。第2
図は、第1図に示す回転軸Aの右側面図(模式図)であ
る。回転軸Aの左側面に位置する撹拌羽根B2、B4
は、破線で示す。各撹拌羽根B1〜B4の蓋部材側への
対流面は、回転軸に直交する平面に対してそれぞれ45
度以下傾斜することが好ましく、30度以下であること
がより好ましく、10〜20度であることがさらに好ま
しい。撹拌羽根の大きさにもよるが、撹拌羽根を45度
よりも大きく傾斜した場合、分散・混合・混練時に抵抗
が大きくなる傾向にあり、熱可塑性樹脂を速やかに軟化
若しくは溶融できるという長所はあるものの、熱可塑性
樹脂の熱劣化を促進してしまう傾向にもある。一方、撹
拌羽根の傾斜が10度よりも小さいと、着色剤及び熱可
塑性樹脂を蓋部材側へ対流せしめ難くなり、効率よく両
者を分散・混合・混練することが難しくなる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a kneading apparatus and a dispersing method according to the present invention will be described with reference to the drawings. FIG. 1 is a front view (schematic view) of a rotating shaft A provided with a stirring blade B having a specific function used in the kneading apparatus of the present invention.
B4) is shown. Stirring blades B1 to B4
As shown in FIG. 1, adjacent ones, ie, B1 and B2, B2 and B3, and B3 and B4 are located at different positions in the axial direction of the rotation axis A. The number of stirring blades having a specific function may be appropriately selected in consideration of the distance between the lid member and the bottom member, the ease with which the thermoplastic resin is softened or melted, and is limited to four. is not. In addition, the position of the stirring blade in the axial direction of the rotation axis A, the stirring blade may be provided so as to divide the length of the rotation axis A substantially equally, or provided on the lid member or on the bottom member. Is also good. Second
The figure is a right side view (schematic view) of the rotation axis A shown in FIG. Stirring blades B2, B4 located on the left side of rotation axis A
Is indicated by a broken line. The convection surface of each of the stirring blades B1 to B4 on the lid member side is 45 ° with respect to a plane orthogonal to the rotation axis.
The inclination is preferably not more than 30 degrees, more preferably not more than 30 degrees, and still more preferably 10 to 20 degrees. Although depending on the size of the stirring blade, when the stirring blade is inclined more than 45 degrees, the resistance tends to increase during dispersion, mixing and kneading, and there is an advantage that the thermoplastic resin can be quickly softened or melted. However, there is also a tendency to accelerate the thermal degradation of the thermoplastic resin. On the other hand, when the inclination of the stirring blade is smaller than 10 degrees, it is difficult to convect the colorant and the thermoplastic resin to the lid member side, and it is difficult to efficiently disperse, mix and knead the two.

【0015】本発明の混練装置は、第3図に示すように
回転軸Aが、円筒状の壁部材Dとほぼ平行になるように
底部材Cに取り付けられてなるものである。また、第3
図は、底部材C及び蓋部材Eが、回転軸と直交する面に
ほぼ平行になるように設けられている場合を示すもので
もある。
In the kneading apparatus of the present invention, as shown in FIG. 3, the rotating shaft A is attached to the bottom member C so as to be substantially parallel to the cylindrical wall member D. Also, the third
The figure also shows a case where the bottom member C and the lid member E are provided so as to be substantially parallel to a plane orthogonal to the rotation axis.

【0016】第4図は、回転軸A及び撹拌羽根を第1図
の上方から見た図(模式図)であり、本発明の混練装置
に用いる特定の機能を有する撹拌羽根B1〜B4のうち
隣接する撹拌羽根同士、即ち、B1とB2、B2とB
3、B2とB4は、回転軸Aを中心にほぼ反対、即ち回
転軸Aを中心にほぼ180度反対側に位置することを示
す。このようにB1とB2、B2とB3、B2とB4
が、回転軸Aを中心にほぼ一直線上に位置すると、着色
剤と熱可塑性樹脂とを分散・混合・混練後、撹拌羽根及
び回転軸に付着している軟化若しくは溶融状態にある混
練物を取り除き易くなり、作業性が向上する。即ち、分
離可能な底部材と円筒状壁部材、分離可能な円筒状壁部
材と蓋部材を用い、それぞれ2つの部材が相互に強固に
結合している状態で混合・混練した後、蓋部材を円筒状
壁部材から分離し、円筒状壁部材を底部材から分離すれ
ば、回転軸A及び撹拌羽根に付着している混練物が露出
することになる。そして、回転軸Aを中心に撹拌羽根が
ほぼ一直線に位置しているので、ヘラ、ピンセット等を
用いて、撹拌羽根の形成するその直線の一方の側の混練
物、その直線の他方の側の混練物、撹拌羽根B1とB3
の間にある混練物、撹拌羽根B2とB4の間にある混練
物、撹拌羽根B3、B4と底部材にとの間にある混練物
をそれぞれ簡単に剥がし取ることができる。特に各撹拌
羽根間、撹拌羽根と底部材間の混練物を一定の方向から
一気に剥がし取ることができる。
FIG. 4 is a diagram (schematic diagram) of the rotating shaft A and the stirring blades viewed from above in FIG. 1, and among the stirring blades B1 to B4 having a specific function used in the kneading apparatus of the present invention. Adjacent stirring blades, ie, B1 and B2, B2 and B
3, B2 and B4 indicate that they are located substantially opposite about the rotation axis A, that is, about 180 degrees opposite about the rotation axis A. Thus, B1 and B2, B2 and B3, B2 and B4
However, when positioned substantially on a straight line around the rotation axis A, after dispersing, mixing and kneading the colorant and the thermoplastic resin, the kneaded material in a softened or molten state attached to the stirring blade and the rotation axis is removed. It becomes easier and workability is improved. That is, using a separable bottom member and a cylindrical wall member, a separable cylindrical wall member and a lid member, and after mixing and kneading in a state where each of the two members is firmly connected to each other, the lid member is removed. By separating from the cylindrical wall member and separating the cylindrical wall member from the bottom member, the kneaded matter adhering to the rotating shaft A and the stirring blade is exposed. And, since the stirring blade is located substantially in a straight line around the rotation axis A, the kneaded material on one side of the straight line formed by the stirring blade and the other side of the straight line formed by the stirring blade using a spatula, tweezers or the like. Kneaded material, stirring blades B1 and B3
, The kneaded material between the stirring blades B2 and B4, and the kneaded material between the stirring blades B3 and B4 and the bottom member can be easily peeled off. Particularly, the kneaded material between the stirring blades and between the stirring blades and the bottom member can be peeled off at once from a certain direction.

【0017】一方、第5図の(イ)(ロ)に示すように
B1とB2、B3とB4が回転軸Aを中心にほぼ一直線
上に位置しても、B2とB3とが回転軸Aを中心に一直
線上に位置しない場合、又は第5図の(ハ)(二)に示
すようにB1とB2、B2とB3、B3とB4が回転軸
Aを中心に一直線上に位置しない場合には、分散・混合
・混練自体は、第1〜4図に示す場合と大差なく可能で
はあるが、分散・混合・混練後、蓋部材を円筒状壁部材
から分離し、円筒状壁部材を底部材から分離し、回転軸
A及び撹拌羽根に付着している混練物が露出し得ても、
撹拌羽根が回転軸Aの上方から見た場合に直線上にない
ために、撹拌羽根の一方の側及び他方の側の混練物をそ
れぞれ一気に剥ぎ取ることはできない。また、撹拌羽根
間、撹拌羽根と底部材間の混練物を一定の方向から一気
に剥がし取ることができないので、作業性が悪い。
On the other hand, even if B1 and B2 and B3 and B4 are positioned substantially in a straight line about the rotation axis A as shown in FIGS. Is not located on a straight line around the center, or B1 and B2, B2 and B3, and B3 and B4 are not located on a straight line around the rotation axis A as shown in (c) and (2) of FIG. The dispersion / mixing / kneading itself is possible without much difference from the case shown in FIGS. 1 to 4, but after the dispersion / mixing / kneading, the lid member is separated from the cylindrical wall member and the cylindrical wall member is Even if the kneaded material separated from the material and adhering to the rotating shaft A and the stirring blade can be exposed,
Since the stirring blades are not on a straight line when viewed from above the rotation axis A, the kneaded material on one side and the other side of the stirring blades cannot be peeled off at a stretch. Further, since the kneaded material between the stirring blades and between the stirring blades and the bottom member cannot be peeled off at once from a certain direction, workability is poor.

【0018】本発明の混練装置に用いる特定の機能を有
する撹拌羽根B1〜B4は、それぞれ蓋部材側への対流
面aを有する。即ち、撹拌羽根B1〜B4の底部材側に
傾斜している方を回転の先頭方向になるように回転軸A
を回転せしめることによって、底部材側にある着色剤及
び熱可塑性樹脂を蓋部材側へ掻き上げることができる。
撹拌羽根がこのような掻き上げ機能を有することによっ
て、着色剤と熱可塑性樹脂とを効率よく短時間で分散・
混合・混練することが可能となる。ここで撹拌羽根B1
〜B4の先端部と円筒状壁部材Dの内面との間隙を最大
で5mm、好ましくは3mm以下、より好ましくは0.5〜
1mmとすることによって、格別の加熱手段を設けること
なく摩擦熱によって熱可塑性樹脂を簡便に軟化若しくは
溶融することができるようになる。従来用いていた二本
ロールの場合は、混練に先立ち予め熱可塑性樹脂を溶融
しておく必要があったが、本発明の装置において撹拌羽
根の先端部と円筒状壁部材Dの内面との間隙を上記のよ
うにすると、そのような必要がなくなる。即ち、着色剤
と熱可塑性樹脂とを混練装置に入れ、蓋部材を円筒状壁
部材と強固に結合せしめた状態、つまり密閉状態とした
後、回転軸を回転せしめ摩擦熱によって熱可塑性樹脂を
簡便に軟化若しくは溶融しつつ、着色剤を一気に短時間
で軟化若しくは溶融状態にあるその熱可塑性樹脂中に分
散・混合・混練せしめることが可能となる。軟化若しく
は溶融し易い熱可塑性樹脂を用いる場合には比較的広い
間隙の場合でも着色剤を十分に分散・混合・混練し得る
が、5mmよりも広くなると着色剤の分散・混合・混練に
支障をきたしたり、又は同程度の分散・混合・混練状態
を確保するためにはより長時間混合・混練することが必
要になったりする。
The stirring blades B1 to B4 having a specific function used in the kneading apparatus of the present invention each have a convection surface a toward the lid member. That is, the rotation axis A is set so that the direction inclined toward the bottom member side of the stirring blades B1 to B4 becomes the leading direction of rotation.
By rotating, the colorant and the thermoplastic resin on the bottom member side can be scraped up to the lid member side.
The stirring blade has such a scraping function, so that the colorant and the thermoplastic resin can be efficiently dispersed in a short time.
Mixing and kneading become possible. Here, the stirring blade B1
The gap between the tip of B4 and the inner surface of the cylindrical wall member D is at most 5 mm, preferably 3 mm or less, more preferably 0.5 to
By setting the thickness to 1 mm, the thermoplastic resin can be easily softened or melted by frictional heat without providing special heating means. In the case of a conventional two-roll mill, it was necessary to melt the thermoplastic resin before kneading, but in the apparatus of the present invention, the gap between the tip of the stirring blade and the inner surface of the cylindrical wall member D was determined. As described above, such a need is eliminated. That is, the colorant and the thermoplastic resin are put into a kneading apparatus, and the lid member is firmly bonded to the cylindrical wall member, that is, after the hermetically sealed state, the rotating shaft is rotated to easily produce the thermoplastic resin by frictional heat. The colorant can be dispersed, mixed, and kneaded in the softened or molten thermoplastic resin in a short time while being softened or melted. When using a thermoplastic resin that easily softens or melts, the colorant can be sufficiently dispersed / mixed / kneaded even in the case of a relatively wide gap, but if it is wider than 5 mm, the dispersion / mixing / kneading of the colorant is hindered. In order to ensure the same state of dispersion, mixing and kneading, or the same degree of dispersion / mixing / kneading, mixing / kneading for a longer time is required.

【0019】第6図の(1)〜(4)は、本発明の混練
装置の回転軸Aに種々の形態の撹拌羽根B1〜B4を取
り付ける態様を模式的に示すものである。回転軸Aの反
対側に位置するB2,B4は省略して図示する。(4)
は、第2図に示した場合と同様であり、撹拌羽根の蓋部
材E側への対流面aの背面が、前記撹拌羽根の蓋部材E
側への対流面aとほぼ平行である場合である。(3)
は、蓋部材E側に近く位置する撹拌羽根B1の蓋部材E
側への対流面aの背面が、前記撹拌羽根B1の蓋部材E
側への対流面aとほぼ平行であり、底部材C側に近く位
置する撹拌羽根B3の断面がほぼ三角形を呈する場合で
ある。(2)は、(3)とは逆に蓋部材E側に近く位置
する撹拌羽根B1の断面がほぼ三角形を呈する場合であ
り、底部材C側に近く位置する撹拌羽根B3の蓋部材E
側への対流面aの背面が、前記撹拌羽根B3の蓋部材E
側への対流面aとほぼ平行である場合である。(1)
は、撹拌羽根B1、B3の断面がほぼ三角形を呈する場
合である。
FIGS. 6 (1) to (4) schematically show modes in which various types of stirring blades B1 to B4 are attached to the rotating shaft A of the kneading apparatus of the present invention. B2 and B4 located on the opposite side of the rotation axis A are not shown. (4)
Is the same as that shown in FIG. 2, and the back surface of the convection surface a of the stirring blade toward the cover member E side is the cover member E of the stirring blade.
This is the case where the convection surface a is substantially parallel to the side. (3)
Is a lid member E of the stirring blade B1 located near the lid member E side.
The back surface of the convection surface a to the side is the cover member E of the stirring blade B1.
This is a case where the cross section of the stirring blade B3, which is substantially parallel to the convection surface a toward the side and is located near the bottom member C side, has a substantially triangular shape. (2) is a case where the cross section of the stirring blade B1 located close to the lid member E side is substantially triangular, contrary to (3), and the lid member E of the stirring blade B3 located close to the bottom member C side.
The back surface of the convection surface a to the side is the cover member E of the stirring blade B3.
This is the case where the convection surface a is substantially parallel to the side. (1)
Is a case where the cross sections of the stirring blades B1 and B3 have a substantially triangular shape.

【0020】上記(1)〜(4)では、回転軸Aの反対
側に位置する撹拌羽根B2,B4は破線による図示を省
略したが、(1)において撹拌羽根B2、B4も撹拌羽
根B1,B3と同様の形状を有していても良く、撹拌羽
根B2、B4の蓋部材E側への対流面aの背面が、前記
撹拌羽根B2、B4の蓋部材E側への対流面aとほぼ平
行であっても良く、また、撹拌羽根B2の蓋部材E側へ
の対流面aの背面が、前記撹拌羽根B2の蓋部材E側へ
の対流面aとほぼ平行であり、撹拌羽根B4の断面がほ
ぼ三角形を呈しても良く、あるいは、撹拌羽根B4の蓋
部材E側への対流面aの背面が、前記撹拌羽根B4の蓋
部材E側への対流面aとほぼ平行であり、撹拌羽根B2
のの断面がほぼ三角形を呈しても良い。同様に(2)〜
(4)においても、撹拌羽根B2、B4は、蓋部材E側
への対流面aを有すること、B1、B3とは回転軸Aの
軸線方向の異なる位置であって、隣接する撹拌羽根同士
が、回転軸Aを中心にほぼ180度反対側に位置するよ
うに設けられていること、及びその撹拌羽根の先端が円
筒状壁部材Dの内面と最大で5mmの間隙を有すること以
外は、その形状等に特に制限はない。従って、(2)
(3)において撹拌羽根B2、B4を共にB1と同様の
形状にしても良いし、いずれか一方をB1と同様の形状
にし、他方をB3と同様の形状にしても良いし、撹拌羽
根B2、B4を共にB3と同様の形状にしても良い。
(4)において撹拌羽根B2、B4を共にB1、B3と
同様の形状にしても良いし、いずれか一方をB1と同様
の形状にし、他方を(3)の場合のB3と同様の形状に
しても良いし、撹拌羽根B2、B4を共に(3)の場合
のB3と同様の形状にしても良い。
In the above (1) to (4), the stirring blades B2 and B4 located on the opposite side of the rotation axis A are not shown by broken lines, but in (1) the stirring blades B2 and B4 are also replaced by the stirring blades B1 and B1. The back surface of the convection surface a of the stirring blades B2 and B4 toward the lid member E may be substantially the same as the convection surface a of the stirring blades B2 and B4 toward the lid member E. The back surface of the convection surface a of the stirring blade B2 on the lid member E side may be parallel to the convection surface a of the stirring blade B2 on the lid member E side. The cross section may have a substantially triangular shape, or the back surface of the convection surface a of the stirring blade B4 toward the cover member E may be substantially parallel to the convection surface a of the stirring blade B4 toward the cover member E. Feather B2
May have a substantially triangular cross section. Similarly (2)-
Also in (4), the stirring blades B2 and B4 have a convection surface a toward the lid member E, and are located at different positions in the axial direction of the rotation axis A from B1 and B3. , Except that the tip of the stirring blade has a gap of at most 5 mm with the inner surface of the cylindrical wall member D. There is no particular limitation on the shape and the like. Therefore, (2)
In (3), both the stirring blades B2 and B4 may have the same shape as B1, or one of the stirring blades may have the same shape as B1, and the other may have the same shape as B3. B4 may have the same shape as B3.
In (4), both stirring blades B2 and B4 may have the same shape as B1 and B3, or one of them may have the same shape as B1 and the other may have the same shape as B3 in case (3). Alternatively, both the stirring blades B2 and B4 may have the same shape as B3 in the case of (3).

【0021】第7、8図は、第6図に示すそれぞれの場
合において回転軸Aの底部材C寄りにさらに別の撹拌羽
根Fを具備する場合である。第7図は、底部材C寄りに
位置する別の撹拌羽根Fが、回転軸Aの軸線方向のほぼ
同じ位置であって、回転軸Aを中心にほぼ180度反対
方向に設けられている場合を示す。撹拌羽根Fは、第8
図の(6)(9)(12)(15)に示すように撹拌羽
根B1〜B4と同様に蓋部材側への対流面aを有してい
ても良く、(5)(7)(8)(10)(11)(1
3)(14)(16)に示すように断面形状でも良い。
撹拌羽根Fの先端と円筒状壁部材の内面との間隙も、撹
拌羽根B1〜B4の場合と同様に最大で5mm程度である
ことが好ましく、3mm以下であることがより好ましく、
さらに0.5〜1mmであることが好ましい。回転軸Aが
垂直回転軸の場合には、着色剤や熱可塑性樹脂が底部材
側に滞留しやすくなるので、第8図の(6)(9)(1
2)(15)に示すように蓋部材側への対流面aを有す
る撹拌羽根Fを具備することが好ましい。
FIGS. 7 and 8 show a case where a further stirring blade F is provided near the bottom member C of the rotating shaft A in each case shown in FIG. FIG. 7 shows a case in which another stirring blade F located near the bottom member C is provided at substantially the same position in the axial direction of the rotation axis A and substantially 180 degrees opposite to the rotation axis A. Is shown. The stirring blade F is
As shown in (6), (9), (12), and (15) in the figure, similarly to the stirring blades B1 to B4, a convection surface a toward the lid member may be provided, and (5), (7), (8) ) (10) (11) (1
3) As shown in (14) and (16), a sectional shape may be used.
The gap between the tip of the stirring blade F and the inner surface of the cylindrical wall member is also preferably up to about 5 mm, more preferably 3 mm or less, as in the case of the stirring blades B1 to B4.
More preferably, it is 0.5 to 1 mm. When the rotation axis A is a vertical rotation axis, the colorant and the thermoplastic resin are likely to stay on the bottom member side, and therefore, (6), (9), (1) in FIG.
2) It is preferable to provide a stirring blade F having a convection surface a toward the lid member side as shown in (15).

【0022】第9図は、蓋部材側への対流面aを有する
撹拌羽根のうち、蓋部材に最も近く位置する撹拌羽根
を、底部材側への対流面bを有する撹拌羽根Gとする場
合を示す。第10図は、第6図の(1)〜(4)に示す
蓋部材寄りの撹拌羽根B1を底部材側への対流面bを有
する撹拌羽根Gとした場合であり、撹拌羽根Gの断面は
(17)(18)に示すような形状でも(19)(2
0)に示すような形状でもよい。これら撹拌羽根Gの先
端と円筒状壁部材の内面との間隙も、撹拌羽根B1〜B
4の場合と同様に最大で5mm程度であることが好まし
い。底部材側への対流面bを有する撹拌羽根Gを蓋部材
寄りに設けることによって、蓋部材側への対流面aを有
する撹拌羽根によって蓋部材側に掻き上げられた着色剤
と熱可塑性樹脂を、底部材側への対流面bを有する撹拌
羽根Gで底部材側へ押し下げ、結果として着色剤と熱可
塑性樹脂とを効率よく分散・混合・混練することができ
る。
FIG. 9 shows a case where, among the stirring blades having the convection surface a toward the lid member, the stirring blade located closest to the lid member is the stirring blade G having the convection surface b toward the bottom member. Is shown. FIG. 10 shows a case where the stirring blade B1 near the lid member shown in (1) to (4) of FIG. 6 is a stirring blade G having a convection surface b toward the bottom member, and a cross section of the stirring blade G. Is the shape shown in (17) and (18), (19) and (2)
The shape shown in FIG. The gap between the tip of these stirring blades G and the inner surface of the cylindrical wall member is also determined by the stirring blades B1 to B
As in the case of No. 4, it is preferable that the maximum is about 5 mm. By providing the stirring blade G having the convection surface b to the bottom member side near the lid member, the colorant and the thermoplastic resin scooped up to the lid member side by the stirring blade having the convection surface a to the lid member side are removed. The colorant and the thermoplastic resin can be efficiently dispersed, mixed and kneaded with the stirring blade G having the convection surface b toward the bottom member.

【0023】第11図は、第10図に示す撹拌羽根Gの
回転軸の軸線方向の同じ位置であって、回転軸を中心に
反対側に、底部材側への対流面bを有する別の撹拌羽根
Gを設けた場合であって、撹拌羽根B3及びB4と底部
材Cとの間にさらに別の撹拌羽根Fを具備する場合であ
る。第12図の(21)〜(32)は、第11図に示す
撹拌羽根G、撹拌羽根B3、撹拌羽根Fの種々の態様を
示す。回転軸Aの反対側に位置する撹拌羽根B2、B4
は図示を省略した。
FIG. 11 is another view of the same position in the axial direction of the rotation axis of the stirring blade G shown in FIG. 10 and having a convection surface b on the side opposite to the rotation axis toward the bottom member. This is a case where the stirring blade G is provided, and a case where another stirring blade F is further provided between the bottom member C and the stirring blades B3 and B4. (21) to (32) of FIG. 12 show various modes of the stirring blade G, the stirring blade B3, and the stirring blade F shown in FIG. Stirring blades B2, B4 located on the opposite side of rotation axis A
Is not shown.

【0024】本発明の混練装置の回転軸は、底部材の外
側(円筒状部材の設けられている方とは反対側)に、ま
たは蓋部材の外側(円筒状部材の設けられている方とは
反対側)に置かれたモーターに回転可能に取り付けら
れ、該モーターによって回転することができる。例え
ば、底部材を貫通するように回転軸を設けるか、または
蓋部材を貫通するように回転軸を設ける。そして、底部
材の外側、または蓋部材の外側に置かれたモーターに何
らかの手段によって、回転軸をそれぞれ取り付け、回転
軸に設けられた撹拌羽根が蓋部材側への対流面を形成し
得る方向に回転軸を回転せしめればよい。回転軸は、簡
単に分離可能にモーターに取り付けられていることが好
ましい。以下に、底部材の外側にモーターを設置する場
合で説明する。底部材を貫通する回転軸の下部にネジ状
の凹凸を設け、当該回転軸の凹凸と、前記回転軸の凹凸
に対応するネジ状の凸凹を有し、かつ、モーターの回転
を回転軸に反映させ得る部材の凸凹とを強固にかみ合わ
せた状態で、円筒状部材を取り付け、着色剤と熱可塑性
樹脂とを入れ、蓋部材を取り付け、回転軸を回転せし
め、着色剤と熱可塑性樹脂とを分散・混合・混練する。
その後、蓋部材を取り外し、円筒状部材を取り外し、回
転軸の下部のネジ状の凹凸のかみ合いを弛め、モーター
の回転を回転軸に反映させ得る部材から回転軸を取り外
すことができる。このように回転軸も簡単に分離可能に
しておくことによって、分散・混合・混練後の着色剤と
熱可塑性樹脂との樹脂組成物の除去が容易にできる。
尚、本発明の混練装置における円筒状壁部材は、内面が
円筒所を呈していればよく、底部材に取り付ける部分、
及び蓋部材 に取り付ける部分の形状は特に問わない。
また、円筒状壁部材の内面には、溝を設けても設けなく
ても良いが、設けることが好ましく、設ける場合には、
回転軸の軸線方向にほぼ平行な溝を複数設けることが好
ましい。さらに、回転軸の下部のネジ状の凹凸とモータ
ーの回転を回転軸に反映させ得る部材の凸凹、底部材と
円筒状部材、円筒状部材と蓋部材とは、いずれも回転軸
を回転している際には外れないことが当然のことながら
重要である。
The rotating shaft of the kneading apparatus of the present invention is located outside the bottom member (on the side opposite to the side where the cylindrical member is provided) or outside the lid member (with the side where the cylindrical member is provided). Is mounted rotatably on a motor located on the opposite side) and can be rotated by said motor. For example, a rotation shaft is provided to penetrate the bottom member, or a rotation shaft is provided to penetrate the lid member. Then, the rotating shaft is attached to the motor placed outside the bottom member or the outside of the lid member by some means, and the stirring blade provided on the rotating shaft is formed in a direction in which a convection surface toward the lid member side can be formed. What is necessary is just to rotate a rotating shaft. Preferably, the rotating shaft is attached to the motor so that it can be easily separated. Hereinafter, a case where a motor is installed outside the bottom member will be described. Screw-shaped irregularities are provided at the lower part of the rotating shaft penetrating the bottom member, and have irregularities of the rotating shaft and screw-shaped irregularities corresponding to the irregularities of the rotating shaft, and reflect the rotation of the motor on the rotating shaft. Attach the cylindrical member, put the colorant and thermoplastic resin in the state of firmly engaging the unevenness of the member that can be made, put the colorant and thermoplastic resin, attach the lid member, rotate the rotating shaft, disperse the colorant and thermoplastic resin・ Mix and knead.
Thereafter, the lid member is removed, the cylindrical member is removed, the engagement of the screw-like irregularities below the rotating shaft is loosened, and the rotating shaft can be removed from the member that can reflect the rotation of the motor on the rotating shaft. By making the rotating shaft easily separable in this way, it is possible to easily remove the resin composition of the colorant and the thermoplastic resin after dispersion, mixing, and kneading.
Incidentally, the cylindrical wall member in the kneading apparatus of the present invention, the inner surface may have a cylindrical place, a portion attached to the bottom member,
The shape of the part to be attached to the lid member is not particularly limited.
Also, on the inner surface of the cylindrical wall member, a groove may or may not be provided, but it is preferable to provide a groove.
It is preferable to provide a plurality of grooves substantially parallel to the axial direction of the rotation shaft. Furthermore, the screw-shaped unevenness at the lower part of the rotating shaft and the unevenness of the member capable of reflecting the rotation of the motor on the rotating shaft, the bottom member and the cylindrical member, the cylindrical member and the lid member, all rotate the rotating shaft. It is, of course, important that you do not come off when you are.

【0025】本発明の分散方法において用いられる着色
剤とは、有彩色の顔料、無彩色の顔料の他、これら有彩
色若しくは無彩色の顔料を用いてなるいわゆる加工顔料
等が含まれる。ここで加工顔料とは、前記の顔料とワッ
クスとを予め混合してなるもの、前記の顔料と熱可塑性
樹脂とを混練してなるもの等をいう。
The coloring agent used in the dispersion method of the present invention includes chromatic pigments and achromatic pigments, as well as so-called processed pigments using these chromatic or achromatic pigments. Here, the term "processed pigment" refers to a pigment obtained by previously mixing the pigment and wax, a pigment obtained by kneading the pigment and a thermoplastic resin, and the like.

【0026】[0026]

【発明の効果】本発明により、巻き込み等の危険を伴わ
ずに着色剤と熱可塑性樹脂とを分散・混合・混練するこ
とができ、かつ、混練物の取り出し、洗浄等が作業性よ
く簡便にできるので、着色剤種や樹脂種を頻繁かつ容易
に変えることができるようになり、種々のテストのため
に少量・他品種の着色組成物を安全かつ簡単に得ること
ができるようになった。
According to the present invention, it is possible to disperse, mix and knead a colorant and a thermoplastic resin without danger of entanglement and the like, and to remove and knead the kneaded material easily and easily with good workability. As a result, the colorant type and the resin type can be changed frequently and easily, and a small amount of other types of coloring compositions can be obtained safely and easily for various tests.

【図面の簡単な説明】[Brief description of the drawings]

第1図:本発明の混練装置に用いる特定の機能を有する
撹拌羽根Bを具備する回転軸Aの正面図。 第2図:第1図に示す回転軸Aの右側面図。 第3図:本発明の混練装置であって、底部材及び蓋部材
が、回転軸と直交する面にほぼ平行になるように設けら
れている場合を示す。 第4図:回転軸A及び撹拌羽根を第1図の上方から見た
図。 第5図:隣接する撹拌羽根同士が、回転軸を中心一直線
上に位置しない場合。 (イ):回転軸A及び撹拌羽根を(ロ)の上方から見た
図。 (ロ):撹拌羽根B1と撹拌羽根B2、撹拌羽根B3と
撹拌羽根B4が回転軸Aを中心にほぼ一直線上に位置し
ても、撹拌羽根B2と撹拌羽根B3とが回転軸Aを中心
に一直線上に位置しない場合、 (ハ):回転軸A及び撹拌羽根を(ニ)の上方から見た
図(模式図)。 (ニ):撹拌羽根B1と撹拌羽根B2、撹拌羽根B2と
撹拌羽根B3、撹拌羽根B3と撹拌羽根B4が回転軸A
を中心に一直線上に位置しない場合。 第6図:本発明の混練装置の回転軸Aに取り付けられる
撹拌羽根B1、B3の種々の態様を示す側面図。 第7図:第6図に示すそれぞれの場合において回転軸A
の底部材C寄りにさらに別の撹拌羽根Fを具備する場合
(正面図)。 第8図:第6図に示すそれぞれの場合において回転軸A
の底部材C寄りにさらに別の撹拌羽根Fを具備する場合
(側面図)であって、回転軸Aに取り付けられる撹拌羽
根B1、B3及び撹拌羽根Fの種々の態様を示す。 第9図:本発明の混練装置であって、蓋部材側への対流
面aを有する撹拌羽根のうち、蓋部材に最も近く位置す
る撹拌羽根を、底部材側への対流面bを有する撹拌羽根
Gとする場合。 第10図:第6図の(1)〜(4)に示す蓋部材寄りの
撹拌羽根B1を底部材側への対流面bを有する撹拌羽根
Gとした場合。 第11図:第10図に示す撹拌羽根Gの回転軸の軸線方
向の同じ位置であって、回転軸を中心に反対側に、底部
材側への対流面bを有する別の撹拌羽根Gを設けた場合
であって、撹拌羽根B3及びB4と底部材Cとの間にさ
らに別の撹拌羽根Fを具備する場合。 第12図:第11図に示す回転軸Aに取り付けられる撹
拌羽根G、撹拌羽根B3、撹拌羽根Fの種々の態様を示
す。
FIG. 1 is a front view of a rotating shaft A provided with a stirring blade B having a specific function used in the kneading apparatus of the present invention. FIG. 2: Right side view of the rotation axis A shown in FIG. FIG. 3 shows a kneading apparatus of the present invention in which a bottom member and a lid member are provided so as to be substantially parallel to a plane orthogonal to the rotation axis. FIG. 4: A view of the rotating shaft A and the stirring blade as viewed from above in FIG. FIG. 5: The case where adjacent stirring blades are not located on the center straight line with the rotation axis. (A): A view of the rotating shaft A and the stirring blade viewed from above (B). (B): Even if the stirring blades B1 and B2 and the stirring blades B3 and B4 are positioned substantially in a straight line about the rotation axis A, the stirring blades B2 and B3 are about the rotation axis A. (C): A view (schematic diagram) of the rotating shaft A and the stirring blade viewed from above (d). (D): The rotating shaft A includes the stirring blade B1 and the stirring blade B2, the stirring blade B2 and the stirring blade B3, and the stirring blade B3 and the stirring blade B4.
When not located on a straight line around the center. FIG. 6: Side views showing various aspects of the stirring blades B1, B3 attached to the rotating shaft A of the kneading apparatus of the present invention. FIG. 7: Rotation axis A in each case shown in FIG.
In the case where another stirring blade F is further provided near the bottom member C (front view). FIG. 8: Rotation axis A in each case shown in FIG.
FIG. 4 is a side view showing a case where a further stirring blade F is provided near the bottom member C of FIG. 1 and shows various aspects of the stirring blades B1, B3 and the stirring blade F attached to the rotating shaft A. FIG. 9: In the kneading apparatus of the present invention, among the stirring blades having the convection surface a toward the lid member, the stirring blade located closest to the lid member is stirred with the convection surface b toward the bottom member side. When the blade G is used. FIG. 10: A case where the stirring blade B1 near the lid member shown in (1) to (4) of FIG. 6 is a stirring blade G having a convection surface b toward the bottom member. FIG. 11: Another stirring blade G having a convection surface b toward the bottom member at the same position in the axial direction of the rotation shaft of the stirring blade G shown in FIG. In the case where it is provided, another stirring blade F is further provided between the stirring members B3 and B4 and the bottom member C. FIG. 12: Various modes of the stirring blade G, the stirring blade B3, and the stirring blade F attached to the rotating shaft A shown in FIG.

【符号の説明】[Explanation of symbols]

A:円柱状回転軸 B:蓋部材側への対流面を有する撹拌羽根 C:底部材 D:円筒状壁部材 E:蓋部材 F:撹拌羽根Bよりも底部材寄りに設けられた別の撹拌
羽根。 G:底部材側への対流面を有する撹拌羽根。 a:撹拌羽根の蓋部材側への対流面。 b:撹拌羽根の底部材側への対流面。
A: cylindrical rotating shaft B: stirring blade having a convection surface toward the lid member C: bottom member D: cylindrical wall member E: lid member F: another stirring provided closer to the bottom member than stirring blade B Feather. G: A stirring blade having a convection surface toward the bottom member. a: Convection surface of the stirring blade toward the lid member. b: The convection surface of the stirring blade toward the bottom member.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】底部材と、 該底部材と分離可能な円筒状の壁部材と、 該壁部材と分離可能な蓋部材と、 該蓋部材側への対流面を有する複数の撹拌羽根が設けら
れている円柱状の回転軸とを、 具備する分散装置であって、 前記回転軸が、前記円筒状の壁部材にほぼ平行になるよ
うに底部材に取り付けられ、 前記複数の撹拌羽根が、相互に前記回転軸の軸線方向の
異なる位置に、且つ、隣接する撹拌羽根同士が前記回転
軸を中心にほぼ反対の位置に設けられ、 前記複数の撹拌羽根の先端部と前記円筒状壁部材の内面
との間隙が最大5mmであることを特徴とする混練装置。
1. A bottom member, a cylindrical wall member separable from the bottom member, a lid member separable from the wall member, and a plurality of stirring blades having a convection surface toward the lid member. A rotating shaft having a cylindrical shape, wherein the rotating shaft is attached to a bottom member such that the rotating shaft is substantially parallel to the cylindrical wall member, and the plurality of stirring blades are: The agitating blades adjacent to each other are provided at different positions in the axial direction of the rotating shaft and at substantially opposite positions around the rotating shaft, and the tip portions of the plurality of agitating blades and the cylindrical wall member are provided. A kneading apparatus characterized in that the gap with the inner surface is at most 5 mm.
【請求項2】 回転軸の軸線方向に平行な面における撹
拌羽根の断面がほぼ四角形であり、該撹拌羽根の蓋部材
側への対流面の背面が、前記撹拌羽根の蓋部材側への対
流面とほぼ平行であることを特徴とする請求項1記載の
混練装置。
2. The stirring blade has a substantially quadrangular cross section in a plane parallel to the axial direction of the rotation shaft, and the back surface of the convection surface of the stirring blade toward the lid member has a convection toward the lid member side of the stirring blade. 2. The kneading apparatus according to claim 1, wherein the kneading apparatus is substantially parallel to the plane.
【請求項3】 蓋部材側への対流面を有する複数の撹拌
羽根をうち、蓋部材に最も近く位置する撹拌羽根と蓋部
材との間に、底部材側への対流面を有する撹拌羽根が回
転軸に設けられてなることを特徴とする請求項1又は2
記載の混練装置。
3. A stirring blade having a convection surface toward a bottom member is provided between a stirring blade located closest to the cover member and the lid member among a plurality of stirring blades having a convection surface toward the cover member. 3. The method according to claim 1, wherein the rotating shaft is provided on the rotating shaft.
The kneading apparatus according to the above.
【請求項4】 底部材側への対流面を有する撹拌羽根の
設けられている回転軸の軸線方向の同じ位置であって、
回転軸を中心に反対側に、底部材側への対流面を有する
他の撹拌羽根をさらに設けることを特徴とする請求項3
記載の混練装置。
4. The same position in the axial direction of a rotating shaft provided with a stirring blade having a convection surface toward a bottom member,
The other stirring blade having a convection surface to the bottom member side is further provided on a side opposite to the rotation axis.
The kneading apparatus according to the above.
【請求項5】 回転軸が、垂直回転軸であることを特徴
する請求項1ないし4のいずれかに記載の混練装置。
5. The kneading apparatus according to claim 1, wherein the rotating shaft is a vertical rotating shaft.
【請求項6】 底部材及び蓋部材が、回転軸と直交する
平面にほぼ平行になるように設けられていることを特徴
とする請求項1ないし5いずれかに記載の混練装置。
6. The kneading apparatus according to claim 1, wherein the bottom member and the lid member are provided so as to be substantially parallel to a plane orthogonal to the rotation axis.
【請求項7】 蓋部材側への対流面を有する複数の撹拌
羽根の前記対流面が、回転軸に直交する平面に対してそ
れぞれ45度以下傾斜し、底部材側に傾斜する方向に向
かって、回転軸が回転し得ることを特徴とする請求項1
ないし6いずれかに記載の混練装置。
7. The convection surface of each of the plurality of stirring blades having a convection surface toward the lid member is inclined at an angle of 45 degrees or less with respect to a plane orthogonal to the rotation axis, and toward a direction inclined toward the bottom member. And a rotating shaft can rotate.
7. The kneading apparatus according to any one of items 6 to 6.
【請求項8】 請求項1ないし7いずれか記載の混練装
置に着色剤と熱可塑性樹脂とを収容し、回転軸を回転せ
しめることによって発生する摩擦熱を利用して前記熱可
塑性樹脂を軟化もしくは溶融せしめ、前記着色剤を前記
熱可塑性樹脂中に分散せしめる方法。
8. A kneading apparatus according to claim 1, wherein a colorant and a thermoplastic resin are contained, and the thermoplastic resin is softened or softened by utilizing frictional heat generated by rotating a rotating shaft. A method of melting and dispersing the colorant in the thermoplastic resin.
JP28893699A 1999-10-12 1999-10-12 Kneading apparatus and method for dispersing Pending JP2001105426A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28893699A JP2001105426A (en) 1999-10-12 1999-10-12 Kneading apparatus and method for dispersing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28893699A JP2001105426A (en) 1999-10-12 1999-10-12 Kneading apparatus and method for dispersing

Publications (1)

Publication Number Publication Date
JP2001105426A true JP2001105426A (en) 2001-04-17

Family

ID=17736738

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28893699A Pending JP2001105426A (en) 1999-10-12 1999-10-12 Kneading apparatus and method for dispersing

Country Status (1)

Country Link
JP (1) JP2001105426A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8016479B2 (en) 2005-07-25 2011-09-13 Tokyo Printing Ink. Mfg. Co., Ltd. Dispersing apparatus, dispersion method, and method of manufacturing dispersion

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8016479B2 (en) 2005-07-25 2011-09-13 Tokyo Printing Ink. Mfg. Co., Ltd. Dispersing apparatus, dispersion method, and method of manufacturing dispersion

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