JP2001102008A - Introducing conductor for airtight closure and the light bulb using the same - Google Patents

Introducing conductor for airtight closure and the light bulb using the same

Info

Publication number
JP2001102008A
JP2001102008A JP28023399A JP28023399A JP2001102008A JP 2001102008 A JP2001102008 A JP 2001102008A JP 28023399 A JP28023399 A JP 28023399A JP 28023399 A JP28023399 A JP 28023399A JP 2001102008 A JP2001102008 A JP 2001102008A
Authority
JP
Japan
Prior art keywords
molybdenum
conductor
molybdenum foil
foil
oxidation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28023399A
Other languages
Japanese (ja)
Other versions
JP3911924B2 (en
Inventor
Makoto Bessho
誠 別所
Makoto Sakai
誠 酒井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Lighting and Technology Corp
Original Assignee
Toshiba Lighting and Technology Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Lighting and Technology Corp filed Critical Toshiba Lighting and Technology Corp
Priority to JP28023399A priority Critical patent/JP3911924B2/en
Publication of JP2001102008A publication Critical patent/JP2001102008A/en
Application granted granted Critical
Publication of JP3911924B2 publication Critical patent/JP3911924B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an introducing conductor for airtight closure which can prevent oxidation of the conductor as well as crack or leak of the closure parts due to a metal foil of the conductor, by forming an anti-oxidative film made of materials having inclination function on the surface of the metal foil, and to provide a light bulb using the same. SOLUTION: The introducing conductor 1A for airtight closure comprises a molybdenum film 1; and an anti-oxidative film 2 composed of molybdenum and silicon dioxide formed at the surface of the molybdenum film 1 such that the content amount of the molybdenum being higher at inside portion thereof. Also, there is provided a light bulb having a vessel 3 made of quartz glass and the introducing conductor 1A sealed in the vessel 3.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、石英ガラスと気密
封止される金属箔等の導入導体および石英ガラス製外囲
容器の端部にこの導入導体を気密封止した電球や高圧放
電ランプ等の管球に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an introduction conductor such as a metal foil hermetically sealed with quartz glass and a bulb or a high-pressure discharge lamp in which the introduction conductor is hermetically sealed at the end of a quartz glass envelope. About the bulb.

【0002】[0002]

【従来の技術】ハロゲン電球や管形赤外線電球等の電球
あるいは高圧水銀ランプやメタルハライドランプ等の高
圧放電ランプは、耐熱性、耐圧性や耐蝕性を考慮して外
囲容器に石英ガラスが用いられている。そして、これら
管球のマウント構体は石英ガラス製外囲容器との気密性
を保持するため封止部に位置する導入導体として、モリ
ブデンMo箔等からなる金属箔が用いられている。
2. Description of the Related Art Light bulbs such as halogen lamps and tube-type infrared lamps, and high-pressure discharge lamps such as high-pressure mercury lamps and metal halide lamps use quartz glass in an envelope in consideration of heat resistance, pressure resistance and corrosion resistance. ing. The mounting structure of these bulbs uses a metal foil made of molybdenum Mo foil or the like as an introductory conductor located at a sealing portion to maintain airtightness with a quartz glass envelope.

【0003】通常このモリブデンMo箔の肉厚は20〜
30μmで、これ以上に厚いと熱膨張率の関係から石英
ガラス製外囲容器の封止部にクラックを生じたり気密性
が保持できなくなったりし、また、逆に薄いと気密性は
よくなるが強度的に弱く折れ曲がって位置ずれを起こし
たり封止作業中や点灯中等に箔切れを発生することがあ
る。
[0003] Usually, the thickness of the molybdenum Mo foil is 20 to
When the thickness is more than 30 μm, if the thickness is more than 30 μm, cracks may occur in the sealing portion of the quartz glass envelope and the airtightness may not be maintained due to the coefficient of thermal expansion. In some cases, the sheet may be weakly bent to cause a positional shift, or the foil may be broken during sealing work or lighting.

【0004】そして、上記マウント構体は、例えばリボ
ン状のモリブデンMo箔の一端部にモリブデンMoやタ
ングステンW製の内部導線を、また、他端部にモリブデ
ンMo製の外部導線を溶接やかしめ等の手段で接続して
あり、内部導線の先端部にはコイル状フィラメントや放
電電極が設けられ、また、外部導線は外囲容器内の排気
終了後に口金や端子ピンあるいは給電線と接続される。
The above-mentioned mounting structure is, for example, formed by welding or caulking an inner conductor made of molybdenum Mo or tungsten W to one end of a molybdenum Mo foil in the form of a ribbon, and an outer conductor made of molybdenum Mo to the other end. A coiled filament and a discharge electrode are provided at the tip of the internal conductor, and the external conductor is connected to a base, a terminal pin, or a power supply line after exhausting the inside of the envelope.

【0005】たとえばハロゲン電球は、所定のハロゲン
サイクルを生起させるため、点灯時外囲容器が250℃
以上の温度となるよう設計されていて、コイル状フィラ
メントに接続している内部導線やモリブデン箔および外
部導線等のマウント構体は350〜400℃程度の温度
となる。
[0005] For example, in a halogen lamp, when a predetermined halogen cycle is caused, the surrounding container at the time of lighting is set to 250 ° C.
The temperature of the mounting structure such as the inner conductor, the molybdenum foil, and the outer conductor connected to the coil-shaped filament is designed to be the above temperature, and is about 350 to 400 ° C.

【0006】そして、ハロゲン電球の点灯時には、外囲
容器端部の封止部から導出している外部導線は、口金や
端子ピン内において外気に晒されている高温雰囲気の状
態にある。このため、モリブデン製とはいえ徐々に酸化
し、この酸化が封止部内に埋設されている部分にまで進
行して、ついには外部導線が接続しているモリブデン箔
部にまで及ぶ。この外部導線とモリブデン箔との接続部
は酸化を防止するため点灯時350℃以下に保つ必要が
ある。なお、外部導線は、たとえばモリブデン製とはい
え封止部内に埋設されている部分は箔に比べて厚肉であ
るので、石英ガラスとは厳密には密着していない。
[0006] When the halogen bulb is turned on, the external lead wire extending from the sealing portion at the end of the envelope is in a high-temperature atmosphere that is exposed to the outside air in the base and the terminal pins. For this reason, although it is made of molybdenum, it is gradually oxidized, and this oxidation proceeds to the portion buried in the sealing portion, and finally reaches the molybdenum foil portion to which the external conductor is connected. The connection between the external conductor and the molybdenum foil must be kept at 350 ° C. or less during lighting to prevent oxidation. Note that, although the external conductor is made of, for example, molybdenum, the portion buried in the sealing portion is thicker than the foil, and thus does not strictly adhere to quartz glass.

【0007】そして、電球はこの気密封止用の導入導体
であるモリブデン箔が酸化すると、抵抗値が増えさらに
この部分が温度上昇を来したり応力が加わったりして、
ついには箔切れを起こし通電できなくなったり封止部を
破壊して容器の気密が保てなくなり、所定の寿命に至ら
ない短寿命となることがあった。
[0007] When the molybdenum foil, which is an introduction conductor for hermetic sealing, is oxidized, the electric resistance of the light bulb increases, and furthermore, the temperature of this portion rises or stress is applied thereto.
Eventually, the foil was cut off, the electricity could not be supplied, or the sealing portion was broken, so that the airtightness of the container could not be maintained, resulting in a short life which did not reach the predetermined life.

【0008】そこで、封止部内における外部導線の酸化
を防止するため、種々の手段が試みられ、また、実施さ
れてきている。たとえば封止部端面の外部導線が導出さ
れる部分をフリットガラスで覆うことが知られている。
しかし、この手段はフリットガラスの被覆に手間を要す
るばかりか、低融点ガラスの場合にはソケット内に溶融
したガラスが流れ込み導通不良を起こす等のことがあっ
た。
Therefore, various means have been tried and implemented in order to prevent oxidation of the external conductor in the sealing portion. For example, it is known that a portion of an end face of a sealing portion from which an external conductor is led out is covered with frit glass.
However, this means not only requires time and effort to coat the frit glass, but in the case of low-melting glass, the molten glass may flow into the socket and cause poor conduction.

【0009】また、その他の手段として、たとえば特公
平2−267850号公報に記載されているようにモリ
ブデン箔自体に酸化防止用の処理を行うことが開示され
ている。すなわち、モリブデン箔自体や外部導線自体に
イオン注入によってクロム、アルミニウム、シリコン、
チタン、タンタルやパラジウム等からなる物質を埋め込
むことによってなされている。そして、この場合、酸化
は箔表面の溶解を防止することによってなされるもので
あるが、酸化防止層をPECVD法等の手間を要する方
法により形成するものである。また、上記公報中には、
モリブデン箔に薄膜をコーティングすることが示されて
いるが、コーティング材やその膜厚等の具体的な記載は
ない。
As another means, it is disclosed that a molybdenum foil itself is subjected to a treatment for preventing oxidation as disclosed in Japanese Patent Publication No. 2-267850. In other words, chromium, aluminum, silicon,
This is done by embedding a substance made of titanium, tantalum, palladium or the like. In this case, the oxidation is performed by preventing the dissolution of the foil surface, but the antioxidant layer is formed by a method that requires labor such as PECVD. Also, in the above publication,
It is disclosed that a molybdenum foil is coated with a thin film, but there is no specific description of a coating material, its film thickness, and the like.

【0010】また、本発明者は先にこの金属箔の表面に
酸化防止用として酸化ケイ素からなる被膜を形成するこ
とを出願した。
The present inventor has previously filed an application for forming a film made of silicon oxide on the surface of the metal foil for preventing oxidation.

【0011】この酸化ケイ素からなる被膜を形成した場
合は、金属箔の酸化防止がはかれ金属箔に起因する封止
部のリークやクラックを防ぐことができるが、近時、さ
らにの管球の小形・高効率化がすすめられるに伴いさら
に高温化する封止部における金属箔の酸化防止が強く要
望されている。
In the case where the coating made of silicon oxide is formed, the metal foil is prevented from being oxidized, so that the sealing portion can be prevented from leaking or cracking due to the metal foil. There is a strong demand for prevention of oxidation of the metal foil in the sealing portion, which is further heated to a higher temperature as miniaturization and higher efficiency are promoted.

【0012】さらに、導入体の酸化防止手段として電気
伝導体と電気絶縁体とからなる傾斜機能材料が特開平1
1−86794号に示されている。この公報に開示され
たものは製造が難しく、封止を従来と同じ条件で行うと
箔切れが生じ易い等の不具合がある。また、棒状の傾斜
機能材料を使用する場合は、特殊な封止工程が必要とな
る。
Further, a functionally graded material comprising an electric conductor and an electric insulator has been proposed as a means for preventing oxidation of the introduced body.
No. 1-86794. The one disclosed in this publication is difficult to manufacture, and if sealing is performed under the same conditions as in the past, there are disadvantages such as the fact that the foil tends to break. When a rod-shaped functionally gradient material is used, a special sealing step is required.

【0013】[0013]

【発明が解決しようとする課題】本発明者は、上記モリ
ブデン等の金属箔自体の表面に酸化防止の処理を行うこ
とが作業性や歩留り等の経済性もよいことから、これに
着目して種々検討した結果、本発明を完成するに至っ
た。
The inventor of the present invention pays attention to the fact that performing a treatment for preventing oxidation on the surface of the metal foil itself such as molybdenum has good workability and economical efficiency such as yield. As a result of various studies, the present invention has been completed.

【0014】すなわち、本発明は金属箔の表面に傾斜機
能を有する材料で酸化防止用の被膜を形成することによ
り、金属箔等の導入導体の酸化防止がはかれることを見
出したもので、金属箔に起因する封止部のクラックやリ
ークを防ぐことのできる気密封止用導入導体およびこの
封止用導入導体を用いた管球を提供することを目的とす
る。
That is, the present invention has been found to prevent oxidation of an introduced conductor such as a metal foil by forming a coating for preventing oxidation on a surface of the metal foil with a material having a tilting function. It is an object of the present invention to provide a hermetic sealing introduction conductor capable of preventing cracks and leaks in a sealing portion caused by the above, and a bulb using the sealing introduction conductor.

【0015】[0015]

【課題を解決するための手段】本発明の請求項1に記載
の気密封止用導入導体は、モリブデン箔と、このモリブ
デン箔の表面に、内面側がモリブデン量の含有割合が高
く、外面側が酸化ケイ素量の含有割合が高くなるよう形
成されたモリブデンと酸化ケイ素とからなる耐酸化性被
膜とを備えていることを特徴とする。
According to a first aspect of the present invention, a lead for hermetic sealing according to the present invention comprises a molybdenum foil and a molybdenum foil having a high molybdenum content on the inner surface and an oxidized outer surface on the surface of the molybdenum foil. It is characterized by comprising an oxidation-resistant coating made of molybdenum and silicon oxide formed to have a high silicon content ratio.

【0016】モリブデン箔は表面にモリブデンからなる
電気伝導体と酸化ケイ素からなる電気絶縁体との傾斜機
能材料からなる耐酸化性被膜が被覆してある。この被膜
の最外面側は外囲容器と同質の100%ないしは100
%に近い割合の酸化ケイ素からなり、また、被膜はモリ
ブデン箔に近ずくにしたがい連続的や段階的に徐々に酸
化ケイ素の含有割合(量)が低下してその分モリブデン
の含有割合(量)が徐々に増え、モリブデン箔の表面す
なわち被膜の内面側ではこの箔と同質の100%ないし
は100%に近い割合のモリブデンからなる傾斜機能を
有する材料で覆っている。
The surface of the molybdenum foil is coated with an oxidation-resistant film made of a functionally gradient material of an electric conductor made of molybdenum and an electric insulator made of silicon oxide. The outermost side of this coating is 100% or 100% of the same quality as the surrounding container.
% Of the silicon oxide, and the coating gradually or continuously and gradually decreases in proportion to the molybdenum foil as the film approaches the molybdenum foil, and the molybdenum content (amount) decreases accordingly. The surface of the molybdenum foil, that is, the inner surface of the coating, is covered with a material having a gradient function consisting of molybdenum at a rate of 100% or close to 100% of the foil.

【0017】そして、封止部の形成作業の際、モリブデ
ン箔の表面ではモリブデン割合(量)がリッチな部分が
対応し、石英ガラスの内面では酸化ケイ素割合(量)が
リッチな部分が対応するので、それぞれの両者間は同質
であり融合性がよくなじみ易く気密性が高くなるととも
に、耐酸化性被膜の中間部における組成が徐々に変わっ
ていくので応力の発生も抑制できる。そして、例えば外
部導線を通じ侵入してきた酸素は、モリブデン箔の表面
に形成した酸化ケイ素を多く含有している部分で阻止さ
れ、内部の金属部分であるモリブデン箔部分に直接に酸
素が触れることがなく、モリブデン箔部分の酸化発生を
抑制し、酸化が発生した場合でもその進行を遅延でき
る。
In the operation of forming the sealing portion, the molybdenum foil surface corresponds to a portion where the molybdenum ratio (amount) is rich, and the inner surface of the quartz glass corresponds to a portion where the silicon oxide ratio (amount) is rich. Therefore, the two are homogeneous and have good fusibility and are easy to conform to, and the airtightness is increased. In addition, since the composition in the middle portion of the oxidation-resistant coating gradually changes, the generation of stress can be suppressed. Then, for example, oxygen that has penetrated through the external conductor is blocked by the portion containing a large amount of silicon oxide formed on the surface of the molybdenum foil, and oxygen does not directly touch the molybdenum foil portion, which is the internal metal portion. In addition, the occurrence of oxidation of the molybdenum foil portion can be suppressed, and even if oxidation occurs, its progress can be delayed.

【0018】なお、本発明でいう傾斜機能材料は、電気
伝導体としてモリブデン、電気絶縁体として酸化ケイ素
を用いるが、このモリブデンおよび酸化ケイ素を主成分
として、その作用を阻害しない程度であれば他の物質が
少々混在しても差支えない。本発明の請求項2に記載の
気密封止用導入導体は、モリブデン箔と、このモリブデ
ン箔の一端部側に接続されたモリブデン製の外部導線
と、このモリブデン箔および外部導線の表面に、内面側
がモリブデン量の含有割合が高く、外面側が酸化ケイ素
量の含有割合が高くなるよう形成されたモリブデンと酸
化ケイ素とからなる耐酸化性被膜とを備えていることを
特徴とする。
In the functionally graded material of the present invention, molybdenum is used as the electric conductor and silicon oxide is used as the electric insulator. The substance can be mixed a little. The lead-in conductor for hermetic sealing according to claim 2 of the present invention comprises a molybdenum foil, an external lead made of molybdenum connected to one end of the molybdenum foil, and an inner surface provided on the surface of the molybdenum foil and the external lead. It is characterized by having an oxidation-resistant coating made of molybdenum and silicon oxide formed such that the content ratio of molybdenum is high on the side and the content ratio of silicon oxide on the outer surface is high.

【0019】モリブデン箔の一端部側にモリブデン製の
外部導線を接続した導入導体にも上記請求項1に記載し
たと同様に耐酸化性被膜を形成することにより、上記請
求項1に記載したと同様の作用を奏する。
According to the first aspect of the present invention, an oxidation-resistant coating is formed on the lead conductor to which a molybdenum external conductor is connected to one end of the molybdenum foil in the same manner as in the first aspect. It has a similar effect.

【0020】本発明の請求項3に記載の気密封止用導入
導体は、耐酸化性被膜の膜厚が3〜20μmであること
を特徴とする。
According to a third aspect of the present invention, the introduction conductor for hermetic sealing is characterized in that the thickness of the oxidation-resistant film is 3 to 20 μm.

【0021】耐酸化性被膜の膜厚を3〜20μmとする
ことにより上記請求項1および2に記載したと同様な作
用があり実用上は差支えなく、膜厚が3μm未満である
と被膜が破壊し易く、被膜形成の効果がないばかりか封
止部にもクラックを生じる虞があり、また、膜厚が20
μmを超えると気密封止が行えない不具合がある。被膜
厚さのばらつき等を考慮すると5〜15μm程度が好ま
しい。
By setting the thickness of the oxidation resistant coating to 3 to 20 μm, the same effect as described in the first and second aspects can be obtained, and there is no problem in practical use. If the thickness is less than 3 μm, the coating is broken. It is not easy to form a film, and there is a possibility that cracks may occur in the sealing portion in addition to the effect of forming a film.
If it exceeds μm, there is a problem that hermetic sealing cannot be performed. Considering the variation in the thickness of the coating film, the thickness is preferably about 5 to 15 μm.

【0022】本発明の請求項4に記載の管球は、石英ガ
ラス製の外囲容器と、この外囲容器の端部に気密封止さ
れた請求項1ないし3のいずれか一に記載の気密封止用
導入導体と、この気密封止用導入導体の他端部側に接続
されるとともに外囲容器内に延出した電極構体と、上記
気密封止用導入導体のモリブデン箔の他端部に接続され
るとともに外囲容器外に導出した外部導線とを具備して
いることを特徴とする。
According to a fourth aspect of the present invention, there is provided the envelope according to any one of the first to third aspects, wherein the envelope is made of quartz glass and hermetically sealed at an end of the envelope. A hermetic sealing introduction conductor, an electrode assembly connected to the other end of the hermetic sealing introduction conductor and extending into the surrounding container, and the other end of the molybdenum foil of the hermetic sealing introduction conductor And an external conducting wire led out of the envelope.

【0023】石英ガラス製の外囲容器が用いられる管球
において、モリブデン箔は表面に外囲容器と同質の酸化
ケイ素からなる耐酸化性被膜が被覆してあるので両者の
融合性がよく気密性が高いとともに上記請求項1および
2に記載したと同様な作用を奏する。
In a tube in which an envelope made of quartz glass is used, the surface of the molybdenum foil is coated with an oxidation-resistant film made of silicon oxide of the same quality as the envelope, so that both are well fused and airtight. And the same effect as described in the first and second aspects is achieved.

【0024】また、本発明が適用される管球は、外囲容
器の一端部に封止部を形成したものに限らず、外囲容器
の両端に封止部が設けられているものであってもよく、
外囲容器は二重管等の多重管であってもよい。さらに、
封止部は圧潰封止部に限らず、外囲容器を構成するガラ
スを収縮して形成した封止部であってもよい。
Further, the tube to which the present invention is applied is not limited to the one in which the sealing portion is formed at one end of the envelope, and the sealing bulb is provided at both ends of the envelope. May be
The envelope may be a multiple tube such as a double tube. further,
The sealing portion is not limited to the crushing sealing portion, and may be a sealing portion formed by shrinking glass constituting the surrounding container.

【0025】本発明の請求項5に記載の管球は、電極構
体が、発光するコイル状フィラメントを備えた電球また
は放電電極を備えた放電ランプであることを特徴とす
る。
According to a fifth aspect of the present invention, the bulb is characterized in that the electrode assembly is a light bulb having a coiled filament that emits light or a discharge lamp having a discharge electrode.

【0026】ハロゲン電球や管形赤外線電球等の電球、
高圧水銀ランプやメタルハライドランプ等の放電ランプ
に適用して上記請求項4に記載と同様な作用を奏する。
Light bulbs such as halogen light bulbs and tubular infrared light bulbs,
When applied to a discharge lamp such as a high-pressure mercury lamp or a metal halide lamp, the same effect as described in the fourth aspect is obtained.

【0027】そして、本発明で表す電極構体とは電球の
場合はコイル状のフィラメントを、放電ランプの場合は
放電電極部を指す。
The electrode structure represented by the present invention refers to a coiled filament in the case of a light bulb and a discharge electrode portion in the case of a discharge lamp.

【0028】本発明の請求項6に記載の管球は、電球ま
たは放電ランプが、反射鏡を備えていることを特徴とす
る。
A bulb according to a sixth aspect of the present invention is characterized in that the bulb or the discharge lamp has a reflecting mirror.

【0029】反射鏡を一体的または別体として設けた管
球において、上記請求項4および5に記載したと同様な
作用を奏する。
In a tube provided with the reflecting mirror integrally or separately, the same effect as described in the fourth and fifth aspects is exerted.

【0030】[0030]

【発明の実施の形態】以下、本発明の封止用導入導体お
よび管球の実施の形態を図面を参照して説明する。図1
(a)は封止用モリブデン箔の平面図、図1(b)は横
断面を拡大した説明図、図2はモリブデン箔を使用した
管球、例えばハロゲン電球L1の一部断面正面図であ
る。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a sealing lead and a bulb according to an embodiment of the present invention. FIG.
FIG. 1A is a plan view of a sealing molybdenum foil, FIG. 1B is an explanatory view in which a cross section is enlarged, and FIG. 2 is a partial sectional front view of a bulb using the molybdenum foil, for example, a halogen lamp L1. .

【0031】1Aは石英ガラスとの気密封止用の導入導
体で、例えば幅が約2.5mm、長さが約7mm、厚さ
が約25μmの薄板からなるリボン状のモリブデン(M
o)箔1の表面に、モリブデン(Mo)と酸化ケイ素
(SiO2 )との混合物からなる膜厚が約5μmの耐酸
化性被膜2が形成してある。この耐酸化性被膜2は、モ
リブデン箔1の表面側すなわち被膜2の内面側がモリブ
デンMの含有割合が100%ないしは100%に近い割
合で、外面側が酸化ケイ素Sの含有割合が100%ない
しは100%に近い割合となるよう連続的または段階的
に変化させて形成した電気伝導体としてのモリブデン
(Mo)と電気絶縁体としての酸化ケイ素(SiO2
とからなる傾斜機能材料の形態をなしている。
Reference numeral 1A denotes an introduction conductor for hermetic sealing with quartz glass, for example, a ribbon-like molybdenum (M) made of a thin plate having a width of about 2.5 mm, a length of about 7 mm, and a thickness of about 25 μm.
o) On the surface of the foil 1, an oxidation-resistant film 2 made of a mixture of molybdenum (Mo) and silicon oxide (SiO 2 ) and having a thickness of about 5 μm is formed. In the oxidation-resistant coating 2, the content of molybdenum M is 100% or close to 100% on the surface side of the molybdenum foil 1, that is, the inner surface of the coating 2, and the content of silicon oxide S is 100% or 100% on the outer surface. Molybdenum (Mo) as an electric conductor and silicon oxide (SiO 2 ) as an electric insulator formed by changing the ratio continuously or stepwise so as to have a ratio close to the above.
In the form of a functionally graded material comprising:

【0032】そして、この封止用導入導体1Aは、ハロ
ゲン電球L1の封止部に封止される。なお、上記モリブ
デン箔1の両側面11,11は、図1(b)に示すよう
に石英ガラスとの気密性を高めるために電解研磨(エッ
チング)等の手段により薄肉化してある。
Then, the sealing introduction conductor 1A is sealed in the sealing portion of the halogen lamp L1. As shown in FIG. 1B, both side surfaces 11 of the molybdenum foil 1 are thinned by means of electrolytic polishing (etching) or the like in order to increase airtightness with quartz glass.

【0033】図2において、3は石英ガラス製の外囲容
器(バルブ)、4は外囲容器1の一端部を溶融圧潰して
形成した封止部で、この封止部4内には上記封止用のモ
リブデン箔1,1からなる封止用導入導体1Aが埋め込
まれ石英ガラスと気密に封止されている。また、このモ
リブデン箔1の一端部に溶接されるとともに外囲容器3
内に延出して電極構体を構成する内部導線5A,5A
が、また、モリブデン箔1の他端部に溶接されるととも
に外囲容器3外に導出して外部導線5B,5Bが設けら
れている。なお、31は排気管である。
In FIG. 2, reference numeral 3 denotes an envelope (bulb) made of quartz glass, and 4 denotes a sealing portion formed by melting and crushing one end of the envelope 1. A sealing introduction conductor 1A made of sealing molybdenum foils 1, 1 is embedded and hermetically sealed with quartz glass. Further, the molybdenum foil 1 is welded to one end and the surrounding container 3
Inner conductors 5A, 5A extending inside to form an electrode assembly
However, the outer conductors 5B, 5B are provided to be welded to the other end of the molybdenum foil 1 and to be drawn out of the envelope 3. In addition, 31 is an exhaust pipe.

【0034】また、6Aはタングステン線をコイル状に
巻回したフィラメントで、コイル状フィラメント6Aは
両端部近傍が内部導線5A,5Aの先端部に溶接やかし
め等の手段で継線されているとともに両方の内部導線5
A,5Aを所定間隔を隔てて支持するビード51に植設
されたアンカ52で中間部が支持されている。
Reference numeral 6A denotes a filament obtained by winding a tungsten wire in a coil shape. The coiled filament 6A has both ends near the both ends connected to the tips of the internal conductors 5A, 5A by means such as welding or caulking. Both inner conductors 5
An intermediate portion is supported by an anchor 52 implanted in a bead 51 that supports A and 5A at predetermined intervals.

【0035】また、外囲容器3内には少量のCH2 Br
2 やCH3 Br等のハロゲン化物およびアルゴン(A
r)と窒素(N2 )とを混合したガスが封入してある。
また、7は封止部4に耐熱性の接着剤71を介し接合さ
れた口金で、この口金7のシェルおよび頂部のアイレッ
ト部に、上記外部導線5B,5Bが溶接やろう付け等の
手段で電気的に接続してある。
Further, a small amount of CH 2 Br is contained in the envelope 3.
Halides and argon, such as 2 or CH 3 Br (A
A gas mixture of r) and nitrogen (N 2 ) is sealed.
Reference numeral 7 denotes a base joined to the sealing portion 4 via a heat-resistant adhesive 71. The external conductors 5B, 5B are connected to the shell and top eyelet of the base 7 by means such as welding or brazing. Electrically connected.

【0036】また、外囲容器3の外表面の周囲部分に
は、可視光透過赤外反射膜(以下、赤反膜と称する。)
35が形成してある。この赤反膜35は、容器3のガラ
ス面に高屈折率層膜を作る例えば酸化チタン(Ti
2 )と低屈折率層膜を作る例えば酸化ケイ素(SiO
2 )とを交互に繰り返えし積層した多層光干渉膜からな
る。そして、このハロゲン電球L1は、口金7をソケッ
ト(図示しない。)に装着して点灯すると、外囲容器3
内に配設したコイル状フィラメント6Aが発熱して可視
光とともに大量の赤外線を放射し、フィラメント6Aか
ら放射した光のうち可視光の殆どは外囲容器3および赤
反膜35を透過して容器3の外方へと放射される。ま
た、フィラメント6Aから放射した赤外線は、赤反膜3
5で反射されてフィラメント6Aに戻し、(この赤外線
のフィラメント6Aからの放射と赤反膜35での反射は
反復行われる。)フィラメント6Aを再加熱して発光を
より高くし、この結果フィラメント6Aからの可視光放
射が増して、発光効率を向上できる。
Further, a visible light transmitting infrared reflecting film (hereinafter, referred to as a red film) is provided around the outer surface of the envelope 3.
35 are formed. The red anti-reflection film 35 is, for example, titanium oxide (Ti) for forming a high refractive index layer film on the glass surface of the container 3.
O 2 ) and silicon oxide (SiO 2 )
2 ) are alternately repeated to form a multilayer optical interference film. When the lamp 7 is turned on with the base 7 attached to a socket (not shown), the surrounding container 3 is turned on.
The coiled filament 6A disposed therein generates heat and emits a large amount of infrared light together with the visible light, and most of the visible light of the light emitted from the filament 6A passes through the envelope 3 and the red film 35 and is scattered. 3 is emitted to the outside. The infrared light emitted from the filament 6A is reflected by the red film 3
5, the light is returned to the filament 6A (the emission of the infrared rays from the filament 6A and the reflection at the red film 35 are repeated). The filament 6A is reheated to increase the light emission, and as a result, the filament 6A The visible light emission from the light source increases, and the luminous efficiency can be improved.

【0037】そして、上述した封止部4内に埋め込まれ
た導入導体1Aを構成するモリブデン箔1,1は、石英
ガラスと気密に封止され外囲容器3内外の通気を完全に
遮断している。このハロゲン電球L1は、ハロゲンサイ
クルを生起させる点灯、電流通流および外囲容器3に形
成した赤反膜35によって各部の温度がより上昇し、こ
れに起因して外部導線5Bの酸化が進み徐々にモリブデ
ン箔1にまで酸化が進んでくる。
The molybdenum foils 1 and 1 constituting the introduction conductor 1A embedded in the sealing portion 4 are hermetically sealed with quartz glass and completely shut off the ventilation inside and outside the envelope 3. I have. In the halogen lamp L1, the temperature of each part is further increased by the lighting, current flow, and the red anti-reflection film 35 formed on the outer container 3 to cause a halogen cycle. Oxidation proceeds to the molybdenum foil 1 at first.

【0038】しかし、モリブデン箔1は表面に耐酸化性
被膜2が被覆してあり、しかも被膜2の最外面側は外囲
容器3と同質の酸化ケイ素Sからなり、また、被膜2は
モリブデン箔1に近ずくにしたがい徐々に酸化ケイ素の
含有割合(量)が低下してその分モリブデンの含有割合
(量)が徐々に増え、モリブデン箔1の表面すなわち被
膜2の内面側ではこの箔1と同質のモリブデンMで覆わ
れている。
However, the molybdenum foil 1 has a surface coated with an oxidation-resistant film 2, and the outermost surface of the film 2 is made of silicon oxide S of the same quality as the surrounding container 3. 1, the content ratio (amount) of silicon oxide gradually decreases, and the content ratio (amount) of molybdenum gradually increases accordingly. On the surface of the molybdenum foil 1, that is, on the inner side of the coating 2, the molybdenum foil 1 It is covered with molybdenum M of the same quality.

【0039】そして、封止部4の形成作業の際、モリブ
デン箔1の表面ではモリブデン割合(量)がリッチな部
分が対応し、石英ガラスの内面では酸化ケイ素割合
(量)がリッチな部分が対応するので、それぞれの両者
間は同質であり融合性がよくなじみ易いので気密性が高
くなるとともに、耐酸化性被膜2の中間部における組成
が徐々に変わっていくので応力の発生も抑制できる。そ
して、例えば外部導線5Bを通じ侵入してきた酸素は、
モリブデン箔1に形成した耐酸化性被膜2の酸化ケイ素
を多く含有している表面部分で阻止され、内部の金属部
分であるモリブデン箔1部分に直接に酸素が触れること
がなく、モリブデン部分の酸化発生を抑制し、酸化が発
生した場合でもその進行を遅延できる。
In the operation of forming the sealing portion 4, a portion where the molybdenum ratio (amount) is rich corresponds to the surface of the molybdenum foil 1, and a portion where the silicon oxide ratio (amount) is rich on the inner surface of the quartz glass. Since they correspond to each other, they are of the same quality and have good fusibility, so that the airtightness is improved and the composition in the middle part of the oxidation-resistant coating 2 gradually changes, so that the generation of stress can be suppressed. And, for example, oxygen that has penetrated through the external conductor 5B is
The oxidation-resistant coating 2 formed on the molybdenum foil 1 is blocked by the surface portion containing a large amount of silicon oxide, and the molybdenum foil is not oxidized directly without contact with oxygen. Generation can be suppressed, and even if oxidation occurs, its progress can be delayed.

【0040】したがって、ハロゲン電球L1を構成する
外囲容器3の封止部4に、リークやクラック等の発生を
低減できる、長寿命の電球L1を提供できる。
Therefore, it is possible to provide a long-life bulb L1 which can reduce the occurrence of leaks and cracks in the sealing portion 4 of the envelope 3 constituting the halogen bulb L1.

【0041】本発明者の実験によれば、ハロゲン電球L
1の点灯時に、封止部4内に埋め込まれたモリブデン箔
1の温度が約380℃に達するものにおいて、酸化から
箔切れや封止部4のリークに至るまでの時間が従来品
(耐酸化性被膜なし。)約2500時間に対して、本発
明品は温度が約400℃に達するものにおいて、約10
000時間と約4倍の寿命時間を延長させることができ
た。
According to the experiment of the inventor, the halogen lamp L
In the case where the temperature of the molybdenum foil 1 embedded in the sealing portion 4 reaches about 380 ° C. at the time of lighting, the time from oxidation to foil breakage and leakage of the sealing portion 4 is a conventional product (oxidation-resistant). In the case where the temperature reaches about 400 ° C. for about 2500 hours, the product of the present invention has about 10 hours.
000 hours, which is about 4 times longer.

【0042】また、封止部4の耐熱性が向上したことに
より、封止部4の条件を同じとすれば、より高出力(高
電流)の電球が、例えば12V級の電球において従来の
消費電力の上限が75W程度であったのが、150W程
度まで可能となった。これは、同定格とすれば電球(外
囲容器)の小形高効率化がはかれることである。
In addition, since the heat resistance of the sealing portion 4 is improved, if the conditions of the sealing portion 4 are the same, a higher output (higher current) bulb can be used, for example, in a 12V class bulb. Although the upper limit of the electric power was about 75 W, it became possible to increase the electric power to about 150 W. This means that the light bulb (enclosed container) can be made smaller and more efficient at the same rating.

【0043】なお、上記モリブデン箔1部分の酸化は、
封止時に表面が溶解することよりも表層部分に生じた微
細なクラックを伝わり酸素が金属部分に達するため起る
と考えられ、前記公報記載のように酸化防止物質を金属
箔1の表面に埋め込むより、モリブデン箔1の表面に酸
化防止被膜2を設けた方が好ましい。
The oxidation of the molybdenum foil 1 was carried out by
It is considered that the surface of the metal foil 1 is buried with an antioxidant substance as described in the above-mentioned publication, because the surface of the metal foil 1 is caused by the fine cracks generated in the surface layer portion and the oxygen reaches the metal portion. More preferably, the antioxidant coating 2 is provided on the surface of the molybdenum foil 1.

【0044】また、上記モリブデン箔1に形成する耐酸
化性被膜2の膜厚は3〜20μm程度がよく、膜厚が3
μm未満であると封止作業等で被膜2が破壊し易く、被
膜2形成の効果がないばかりか封止部4にもクラックを
生じる虞があり、また、膜厚2が20μmを超えると気
密封止が行えない不具合がある。被膜2厚さのばらつき
等を考慮すると5〜15μm程度が好ましい。
The thickness of the oxidation-resistant film 2 formed on the molybdenum foil 1 is preferably about 3 to 20 μm.
When the thickness is less than μm, the coating 2 is easily broken by sealing work and the like, and not only is there no effect of forming the coating 2 but also cracks may occur in the sealing portion 4. There is a problem that sealing cannot be performed. Considering the variation in the thickness of the coating 2 and the like, the thickness is preferably about 5 to 15 μm.

【0045】また、モリブデン箔1へのモリブデン(M
o)と酸化ケイ素(SiO2 )からなる耐酸化性被膜2
の形成は、同一カソード上にモリブデン(Mo)と酸化
ケイ素(SiO2 )から構成された複合ターゲットを配
置したりあるいはモリブデン(Mo)と酸化ケイ素(S
iO2 )から構成された複合ターゲットを複数のカソー
ド上に配置する等のデュアルビーム方式のスパッタリン
グ等により行うことができる。
In addition, molybdenum (M
o) and an oxidation-resistant film 2 composed of silicon oxide (SiO 2 )
Can be formed by disposing a composite target composed of molybdenum (Mo) and silicon oxide (SiO 2 ) on the same cathode, or by forming molybdenum (Mo) and silicon oxide (S
This can be performed by dual beam sputtering or the like in which a composite target composed of iO 2 ) is placed on a plurality of cathodes.

【0046】また、上記モリブデン箔1に形成する耐酸
化性被膜2の膜厚方向におけるモリブデン(Mo)と酸
化ケイ素(SiO2 )との混合割合を図3に示す。この
図3のグラフは横軸に膜厚方向を、縦軸に混合割合を対
比したその傾向の一例を示すグラフで、直線的に変化す
る割合より、内表面側Mおよび外表面側Sの近くにおい
てそれぞれの物質が多い緩やかなカーブを描き、中間部
においては急激に変化する方が基体材料との融合性がよ
かった。
FIG. 3 shows the mixing ratio of molybdenum (Mo) and silicon oxide (SiO 2 ) in the thickness direction of the oxidation resistant film 2 formed on the molybdenum foil 1. The graph of FIG. 3 is a graph showing an example of the tendency in which the horizontal axis represents the film thickness direction and the vertical axis represents the mixing ratio. , A gentle curve with a lot of each substance was drawn, and in the middle part, a sharp change showed better fusion with the base material.

【0047】また、図4は本発明封止用導入導体の他の
実施の形態を示す斜視図で、図中、図1および図2と同
一部分には同一の符号を付してその説明は省略する。
FIG. 4 is a perspective view showing another embodiment of the sealing introducing conductor of the present invention. In FIG. 4, the same parts as those in FIGS. Omitted.

【0048】この図4に示す封止用導入導体1Bは、モ
リブデン箔1およびこのモリブデン箔1に溶接等の手段
で接続した外部導線5Bの表面にも上記と同様に耐酸化
性被膜2を形成したものである。なお、この外部導線5
Bの表面上への耐酸化性被膜2は、少なくともガラス中
に埋設される部分に形成してあればよい。
In the sealing introduction conductor 1B shown in FIG. 4, the oxidation-resistant coating 2 is formed on the surface of the molybdenum foil 1 and the external conductor 5B connected to the molybdenum foil 1 by means such as welding in the same manner as described above. It was done. In addition, this external conductor 5
The oxidation-resistant coating 2 on the surface of B may be formed at least on the portion embedded in the glass.

【0049】この封止用導入導体1Bは、モリブデン箔
1に外部導線5Bを接続した後に、上述したと同様にデ
ュアルビーム方式のスパッタリング等により耐酸化性被
膜2を形成することができ、コイル状フィラメントを接
続して、石英ガラスからなる外囲容器3と封止して電球
を完成できる。そして、この場合もリークやクラック等
の発生を低減した長寿命の電球を提供できる。
After connecting the external conductor 5B to the molybdenum foil 1, the sealing introduction conductor 1B can be formed with the oxidation-resistant coating 2 by the dual beam sputtering or the like in the same manner as described above. The filament can be connected and sealed with the envelope 3 made of quartz glass to complete the bulb. Also in this case, it is possible to provide a long-life bulb in which the occurrence of leaks and cracks is reduced.

【0050】また、図5は本発明管球の他の実施の形態
を示す正面図で、図中、図1および図2と同一部分には
同一の符号を付してその説明は省略する。
FIG. 5 is a front view showing another embodiment of the bulb of the present invention. In the drawing, the same portions as those in FIGS. 1 and 2 are denoted by the same reference numerals, and description thereof will be omitted.

【0051】図5はメタルハライドランプ等の高圧放電
ランプ(HIDランプ)の内管である発光管L2を示
す。管状の外囲容器3は石英ガラス製で、容器3の両端
部にはそれぞれ圧潰封止部4,4が形成され内部に例え
ば上記実施の形態で示すと同様なモリブデン箔1,1を
有する導入導体1Aが気密に埋設されている。
FIG. 5 shows an arc tube L2 which is an inner tube of a high pressure discharge lamp (HID lamp) such as a metal halide lamp. The tubular surrounding container 3 is made of quartz glass, and crushed sealing portions 4 and 4 are formed at both ends of the container 3, respectively, and the inside thereof has, for example, the same molybdenum foils 1 and 1 as shown in the above embodiment. The conductor 1A is buried hermetically.

【0052】このモリブデン箔1は、一端部側に外囲容
器3の内部側に延出するタングステン製の電極棒をなす
内部導線5Aが、また、他端部側に外囲容器3の外部側
に導出されたモリブデン製の外部導線5Bがそれぞれ溶
接等により接続されている。そして、内部導線5Aの先
端側にはタングステン線を巻回した放電電極6Bが設け
られている。この発光管L2の外囲容器3内には、ハロ
ゲン化物および水銀が封入されていて、この状態のまま
あるいは図示しない硬質ガラス等からなる外管内に封装
されてランプが完成される。
The molybdenum foil 1 has an inner conductor 5A on one end side, which is a tungsten electrode rod extending to the inner side of the outer container 3, and an outer side of the outer container 3 on the other end side. Are connected to each other by welding or the like. Further, a discharge electrode 6B in which a tungsten wire is wound is provided on the tip side of the internal conductor 5A. A halide and mercury are sealed in the envelope 3 of the arc tube L2, and the lamp is completed in this state or sealed in an outer tube made of hard glass or the like (not shown).

【0053】この発光管L2も、導入導体1Aを構成す
るモリブデン箔1を外囲容器3に封止する際およびラン
プとなって点灯したときに、放電および通過電流により
容器3をはじめ各部の温度が上昇し、これに起因して外
部導線5Bの酸化が徐々に進みモリブデン箔1にまで酸
化が進んでくる。しかし、モリブデン箔1は表面にモリ
ブデンと酸化ケイ素とからなる傾斜機能を持たせた耐酸
化性被膜2が被覆してあるので、内部のモリブデン箔1
部分に直接に酸素が触れることは少なく、モリブデン箔
1部分の酸化発生およびその進行を遅延できる。
When the molybdenum foil 1 forming the introduction conductor 1A is sealed in the outer container 3 and when the lamp L is turned on, the discharge tube L2 also discharges and passes the temperature of the container 3 and other parts. Rises, and as a result, the oxidation of the external conductor 5B gradually progresses to the molybdenum foil 1 as well. However, since the molybdenum foil 1 has a surface coated with an oxidation-resistant film 2 having a gradient function of molybdenum and silicon oxide, the molybdenum foil 1 inside the molybdenum foil 1
Oxygen does not directly contact the portion, and the generation and progress of oxidation of the molybdenum foil 1 can be delayed.

【0054】したがって、発光管L2を構成する外囲容
器3の封止部4に、リークやクラックの発生を低減でき
る長寿命の高圧放電ランプを提供できる。
Accordingly, it is possible to provide a long-life high-pressure discharge lamp capable of reducing the occurrence of leaks and cracks in the sealing portion 4 of the envelope 3 constituting the arc tube L2.

【0055】また、図6は本発明管球の他の実施の形態
を示す一部断面正面図で、図中、図1ないし図5と同一
部分には同一の符号を付してその説明は省略する。
FIG. 6 is a partially sectional front view showing another embodiment of the bulb of the present invention. In the drawing, the same parts as those in FIGS. Omitted.

【0056】図6は反射鏡付きの管球L3であって、図
中8は反射鏡で、この反射鏡8の内面にはアルミニウム
やクローム等の全光反射膜あるいは多層光干渉膜からな
る可視光反射赤外透過膜等の反射膜81が形成されてい
るとともに反射鏡8背面中央の基端部82内にはハロゲ
ン電球L4(図2に示すハロゲン電球L1とは外囲容器
の形状が異なる。)や上記発光管L2が耐熱性接着剤8
3を介し一体に固定されている。なお、図中84,84
は外部導線5B,5Bと接続した端子ピンで、この端子
ピン84,84に変え基端部82に口金が固定してあっ
てもよい。
FIG. 6 shows a tube L3 with a reflecting mirror. In the drawing, reference numeral 8 denotes a reflecting mirror. On the inner surface of the reflecting mirror 8, a visible light comprising a total light reflecting film such as aluminum or chrome or a multilayer light interference film is provided. A reflecting film 81 such as a light reflecting infrared transmitting film is formed, and a halogen lamp L4 (having a different shape from the halogen lamp L1 shown in FIG. ) Or the arc tube L2 is made of a heat-resistant adhesive 8
3 and are integrally fixed. In the figure, 84, 84
Is a terminal pin connected to the external conductors 5B, 5B, and a base may be fixed to the base end portion 82 instead of the terminal pins 84, 84.

【0057】このような反射鏡付きの管球L3は、封止
部4の温度がさらに高温となるが、上述した実施の形態
と同様に、電球L4(や発光管L2)の封止部4にモリ
ブデン箔1の酸化に起因するリークやクラックの発生を
抑制した長寿命の反射鏡付き電球L3(や放電ランプ)
を提供できる。
In the bulb L3 with such a reflecting mirror, the temperature of the sealing portion 4 becomes higher, but the sealing portion 4 of the bulb L4 (and the arc tube L2) is similar to the above-described embodiment. A long-life reflector-equipped light bulb L3 (or discharge lamp) that suppresses leakage and cracks caused by oxidation of the molybdenum foil 1
Can be provided.

【0058】また、図7は照明器具9の実施の形態を示
す斜視図である。この図7中、91は天井面等に取着さ
れる基台、92は支持ポール、93はポール92の先端
に回動自在に取付けられた自在継手、94はこの自在継
手が設けられた器具本体、95は器具本体の前方開口部
内に設けられた反射体で、この反射体95の部分にはソ
ケット(図示しない。)が配設され、このソケット(図
示しない。)に図1に示すハロゲン電球L1の口金7を
装着することにより照明器具9が構成されている。
FIG. 7 is a perspective view showing an embodiment of the lighting fixture 9. 7, reference numeral 91 denotes a base attached to a ceiling surface or the like; 92, a support pole; 93, a universal joint rotatably attached to the tip of the pole 92; and 94, an instrument provided with the universal joint. A main body 95 is a reflector provided in the front opening of the instrument main body. A socket (not shown) is provided at the reflector 95, and the socket (not shown) has a halogen shown in FIG. The lighting fixture 9 is configured by mounting the base 7 of the bulb L1.

【0059】この器具9のソケット(図示しない。)へ
の電球L1の取り付けは、口金7のシェル部を捩じ込み
型のソケットに捩じ込み取り付けると、アイレット側端
子部がく字型板状体やコイル状の弾性を有するソケット
の奥の端子と接触して電気的接続および電球L1の支持
がなされる。そして、ソケットを介しフィラメント6A
に通電して発光させることにより電球L1は点灯する。
When the bulb L1 is mounted on a socket (not shown) of the device 9, the shell portion of the base 7 is screwed into the screw-in type socket. The electrical connection and the support of the light bulb L1 are made by contacting the terminal at the back of the socket having elasticity such as coil or coil. And the filament 6A through the socket
The light bulb L1 is turned on by energizing the lamp to emit light.

【0060】上記ハロゲン電球L1は、ハロゲンサイク
ルを生起させる点灯や電流通流によって温度が相当に昇
温するが、モリブデン箔1に酸化を生じないか酸化の進
行を遅延できるので、フィラメント6Aの断線に至る電
球L1の寿命末期まで電気的接続を損なうことがない。
したがって、寿命が長く管球交換等の手間を多く要しな
い照明器具9を提供することができる。
Although the temperature of the halogen lamp L1 rises considerably due to lighting or current flow causing a halogen cycle, the oxidation of the molybdenum foil 1 does not occur or the progress of the oxidation can be delayed. Until the end of the life of the light bulb L1.
Therefore, it is possible to provide the lighting fixture 9 which has a long life and does not require much trouble such as tube replacement.

【0061】なお、この種照明器具9において、図5に
示す放電ランプL2を点灯させる場合には、安定器等の
点灯回路装置が必要であることはいうまでもない。ま
た、制光のために器具本体94や図4に示す反射鏡8の
前方開口部を覆うようにカバーやレンズ等の制光体を設
けることは差支えない。
It is needless to say that a lighting circuit device such as a ballast is required when lighting the discharge lamp L2 shown in FIG. Further, a light control body such as a cover or a lens may be provided so as to cover the instrument body 94 or the front opening of the reflecting mirror 8 shown in FIG. 4 for light control.

【0062】また、本発明は上記実施の形態に限らず、
例えば封止用導入導体としてのモリブデン箔の幅、長さ
および厚さは適用する管球の出力等により適宜決めれば
よい。また、外囲容器の形状も管形に限らず、図6中に
示す長円形や楕円形、球形等あるいはこれらの複合形状
であってもよい。
The present invention is not limited to the above embodiment,
For example, the width, length, and thickness of the molybdenum foil as the sealing introduction conductor may be determined as appropriate according to the output of the bulb to be applied. Further, the shape of the surrounding container is not limited to the tubular shape, but may be an oval shape, an elliptical shape, a spherical shape, or a composite shape thereof as shown in FIG.

【0063】また、上記実施の形態のハロゲン電球L1
は、外囲容器の外表面に可視光透過赤外線反射膜(赤反
膜)が形成してあるが、本発明は赤反膜を形成していな
い電球や放電ランプに適用しても差支えない。
Further, the halogen lamp L1 of the above embodiment is used.
Although a visible light transmitting infrared reflecting film (red anti-reflection film) is formed on the outer surface of the envelope, the present invention may be applied to a light bulb or a discharge lamp without a red anti-reflection film.

【0064】[0064]

【発明の効果】請求項1ないし3の発明によれば、導入
導体を石英ガラスと高い気密性の封止を行なうことがで
きるとともに導入導体の酸化の進行を抑制して封止部に
発生するリークやクラック等を低減できる、長寿命の導
入導体を提供できる。また、耐酸化性被膜の形成がスパ
ッタリング等により容易に行え生産性も向上できる。
According to the first to third aspects of the present invention, it is possible to seal the introduction conductor with quartz glass in a highly airtight manner and to suppress the progress of oxidation of the introduction conductor to occur at the sealing portion. It is possible to provide a long-life introduced conductor that can reduce leaks and cracks. Further, the formation of the oxidation resistant film can be easily performed by sputtering or the like, and the productivity can be improved.

【0065】請求項4の発明によれば、石英ガラス製の
気密容器に封止された金属箔の酸化発生が抑制されるか
酸化の進行を遅延できる長寿命の管球を提供できる。ま
た、気密容器の小形化あるいは高出力化がはかれる管球
を提供することができる。
According to the fourth aspect of the present invention, it is possible to provide a long-life bulb capable of suppressing the occurrence of oxidation of the metal foil sealed in the airtight container made of quartz glass or delaying the progress of oxidation. Further, it is possible to provide a tube in which the size of the airtight container can be reduced or the output thereof can be increased.

【0066】請求項5の発明によれば、ハロゲン電球等
の白熱電球および水銀ランプやメタルハライドランプ等
の高圧放電ランプに適用して、上記請求項4に記載した
と同様な効果を奏する。
According to the fifth aspect of the present invention, the same effects as described in the fourth aspect can be obtained by applying the present invention to an incandescent lamp such as a halogen lamp and a high-pressure discharge lamp such as a mercury lamp and a metal halide lamp.

【0067】請求項6の発明によれば、反射鏡を備えた
電球または放電ランプに適用して上記請求項4に記載し
たと同様な効果を奏する。
According to the sixth aspect of the present invention, the same effect as described in the fourth aspect can be obtained by applying the present invention to a light bulb or a discharge lamp having a reflecting mirror.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(a)図は本発明に係わる封止用モリブデン箔
の実施の形態を示す平面図、同(b)図は横断面を拡大
して模型的に示す説明図である。
FIG. 1 (a) is a plan view showing an embodiment of a sealing molybdenum foil according to the present invention, and FIG. 1 (b) is an explanatory diagram schematically showing an enlarged cross section.

【図2】本発明に係わる管球(ハロゲン電球)の実施の
形態を示す一部断面正面図である。
FIG. 2 is a partial cross-sectional front view showing an embodiment of a bulb (halogen lamp) according to the present invention.

【図3】モリブデン箔に形成する耐酸化性被膜の膜厚方
向におけるモリブデン(Mo)と酸化ケイ素(Si
2 )との混合割合の一例を示すグラフである。
FIG. 3 shows molybdenum (Mo) and silicon oxide (Si) in the thickness direction of an oxidation resistant film formed on a molybdenum foil.
6 is a graph showing an example of a mixing ratio with O 2 ).

【図4】本発明封止用導入導体の他の実施の形態を示す
斜視図である。
FIG. 4 is a perspective view showing another embodiment of the sealing introduction conductor of the present invention.

【図5】本発明に係わる管球(高圧放電ランプ)の他の
実施の形態を示す正面図である。
FIG. 5 is a front view showing another embodiment of the bulb (high-pressure discharge lamp) according to the present invention.

【図6】本発明に係わる管球(反射鏡付き管球)の他の
実施の形態を示す正面図である。
FIG. 6 is a front view showing another embodiment of the tube (tube with a reflecting mirror) according to the present invention.

【図7】照明器具の実施の形態を示す斜視図である。FIG. 7 is a perspective view showing an embodiment of a lighting fixture.

【符号の説明】[Explanation of symbols]

1A,1B:導入導体 1:モリブデン箔 2:耐酸化性被膜 3:外囲容器 4:封止部 5A:電極構体(内部導線) 5B:外部導線 6A:コイル状フィラメント 6B:放電電極 8:反射鏡 L1:管球(ハロゲン電球) L2:管球(高圧放電ランプ) L3:管球(反射鏡付き管球) 1A, 1B: Introduced conductor 1: Molybdenum foil 2: Oxidation-resistant coating 3: Surrounding container 4: Sealing part 5A: Electrode assembly (internal conductor) 5B: External conductor 6A: Coiled filament 6B: Discharge electrode 8: Reflection Mirror L1: tube (halogen bulb) L2: tube (high pressure discharge lamp) L3: tube (tube with reflector)

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 モリブデン箔と;このモリブデン箔の表
面に、内面側がモリブデン量の含有割合が高く、外面側
が酸化ケイ素量の含有割合が高くなるよう形成されたモ
リブデンと酸化ケイ素とからなる耐酸化性被膜と;を備
えていることを特徴とする気密封止用導入導体。
1. Oxidation resistance comprising molybdenum foil and molybdenum foil formed on the surface of the molybdenum foil such that the inner surface has a higher content of molybdenum and the outer surface has a higher content of silicon oxide. And a sealing film.
【請求項2】 モリブデン箔と;このモリブデン箔の一
端部側に接続されたモリブデン製の外部導線と;このモ
リブデン箔および外部導線の表面に、内面側がモリブデ
ン量の含有割合が高く、外面側が酸化ケイ素量の含有割
合が高くなるよう形成されたモリブデンと酸化ケイ素と
からなる耐酸化性被膜と;を備えていることを特徴とす
る気密封止用導入導体。
2. A molybdenum foil; an external conductive wire made of molybdenum connected to one end of the molybdenum foil; and a surface of the molybdenum foil and the external conductive wire having a high content of molybdenum on the inner surface and oxidizing on the outer surface. An introduction-resistant conductor made of molybdenum and silicon oxide formed so as to have a high silicon content, and a hermetic sealing introduction conductor.
【請求項3】 耐酸化性被膜の膜厚が3〜20μmであ
ることを特徴とする請求項1または2に記載の気密封止
用導入導体。
3. The hermetic sealing introduction conductor according to claim 1, wherein the oxidation-resistant film has a thickness of 3 to 20 μm.
【請求項4】 石英ガラス製の外囲容器と;この外囲容
器の端部に気密封止された請求項1ないし3のいずれか
一に記載の気密封止用導入導体と;この気密封止用導入
導体の他端部側に接続されるとともに外囲容器内に延出
した電極構体と;上記気密封止用導入導体のモリブデン
箔の他端部に接続されるとともに外囲容器外に導出した
外部導線と;を具備していることを特徴とする管球。
4. An enclosure made of quartz glass; an introduction conductor for hermetic sealing according to any one of claims 1 to 3, which is hermetically sealed at an end of the enclosure; An electrode assembly connected to the other end of the shut-off introduction conductor and extending into the envelope; connected to the other end of the molybdenum foil of the hermetic sealing introduction conductor; And a derived external conductor.
【請求項5】 電極構体が、発光するコイル状フィラメ
ントを備えた電球または放電電極を備えた放電ランプで
あることを特徴とする請求項4に記載の管球。
5. The bulb according to claim 4, wherein the electrode assembly is a light bulb having a coiled filament that emits light or a discharge lamp having a discharge electrode.
【請求項6】 電球または放電ランプが、反射鏡を備え
ていることを特徴とする請求項5に記載の管球。
6. The bulb according to claim 5, wherein the bulb or the discharge lamp comprises a reflector.
JP28023399A 1999-09-30 1999-09-30 Tube Expired - Fee Related JP3911924B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28023399A JP3911924B2 (en) 1999-09-30 1999-09-30 Tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28023399A JP3911924B2 (en) 1999-09-30 1999-09-30 Tube

Publications (2)

Publication Number Publication Date
JP2001102008A true JP2001102008A (en) 2001-04-13
JP3911924B2 JP3911924B2 (en) 2007-05-09

Family

ID=17622166

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3911924B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7514871B2 (en) * 2002-10-02 2009-04-07 Koninklijke Philips Electronics, N.V. High-pressure gas-discharge lamp with improved temperature resistance
JP2009537064A (en) * 2006-05-12 2009-10-22 ゼネラル・エレクトリック・カンパニイ Foil connector for lamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7514871B2 (en) * 2002-10-02 2009-04-07 Koninklijke Philips Electronics, N.V. High-pressure gas-discharge lamp with improved temperature resistance
JP2009537064A (en) * 2006-05-12 2009-10-22 ゼネラル・エレクトリック・カンパニイ Foil connector for lamp

Also Published As

Publication number Publication date
JP3911924B2 (en) 2007-05-09

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