JP2001095185A - Rotor of electric motor - Google Patents

Rotor of electric motor

Info

Publication number
JP2001095185A
JP2001095185A JP26546399A JP26546399A JP2001095185A JP 2001095185 A JP2001095185 A JP 2001095185A JP 26546399 A JP26546399 A JP 26546399A JP 26546399 A JP26546399 A JP 26546399A JP 2001095185 A JP2001095185 A JP 2001095185A
Authority
JP
Japan
Prior art keywords
magnet member
magnet
yoke
electric motor
magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26546399A
Other languages
Japanese (ja)
Inventor
Takeshi Shiga
剛 志賀
Masami Endo
正実 遠藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP26546399A priority Critical patent/JP2001095185A/en
Publication of JP2001095185A publication Critical patent/JP2001095185A/en
Pending legal-status Critical Current

Links

Landscapes

  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

PROBLEM TO BE SOLVED: To make it possible to obtain the good manufacturability, high quality and stable characteristics of an electric motor. SOLUTION: A magnet member 11 is formed with a magnetic resin having magnetic anisotropy in such a way that many magnetic pole parts 11a having a shape that projects most at the central part of the stator side are connected integrally annularly. This magnet member 11 is inserted into a yoke member 12 to form the yoke member 12 integrated with the magnet member 11 with a magnetically soft resin. By having such magnet member 11 and yoke member 12, the formation of the magnet member 11, that of the yoke member 12 and the joint of these members are all made possible by forming the resin.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は樹脂マグネットを使
用した電動機の回転子に関する。
The present invention relates to a rotor for an electric motor using a resin magnet.

【0002】[0002]

【従来の技術】従来、電動機の回転子として、特開平1
0−94203号公報に示されたものが供されている。
2. Description of the Related Art Conventionally, a rotor for an electric motor has been disclosed in
No. 0-94203 is provided.

【0003】図15及び図16はそのものを示してお
り、磁気異方性を有するフェライトにてほゞ矩形のブロ
ック状に形成された多数のマグネット部材1がリング状
に配置され、その外周から上方に鉄製のフレーム2が被
せ合わされている。更に、フレーム2の外周にはリング
部材3が配置され、そして、そのリング部材3の外周
と、リング部材3とフレーム2との間、フレーム2と各
マグネット部材1との間、並びにマグネットネット部材
1の相互各間に、それぞれ樹脂4が注入されて成形さ
れ、マグネット部材1、フレーム2、及びリング部材3
を一体化している。
FIG. 15 and FIG. 16 show the same, in which a large number of magnet members 1 formed in a substantially rectangular block shape by ferrite having magnetic anisotropy are arranged in a ring shape, and are arranged from the outer periphery to the top. Is covered with an iron frame 2. Further, a ring member 3 is arranged on the outer periphery of the frame 2, and between the outer periphery of the ring member 3 and the ring member 3 and the frame 2, between the frame 2 and each magnet member 1, as well as the magnet net member. The resin 4 is injected and molded between each of the magnet members 1, the magnet member 1, the frame 2, and the ring member 3.
Is integrated.

【0004】なお、このものは、回転子が固定子の外側
に位置して回転するアウターロータ形電動機における、
回転子の構造を示している。又、このものにおいて、マ
グネット部材1は、最終的に着磁されるようになってい
る。
[0004] Incidentally, this is an outer rotor type electric motor in which the rotor is positioned outside the stator and rotates.
3 shows the structure of a rotor. In this case, the magnet member 1 is finally magnetized.

【0005】[0005]

【発明が解決しようとする課題】上記従来のものの場
合、マグネット部材1のリング状の配置は、図示しない
型に多数のマグネット部材1を順次リング状に配列させ
ることで行われるが、時間がかかるものであり、製造性
が悪かった。又、リング状に配置したマグネット部材1
に、その後、フレーム2を被せ合わせるのにも、手間が
かかるものであり、製造性が悪かった。
In the case of the above-mentioned conventional device, the ring-shaped arrangement of the magnet members 1 is performed by sequentially arranging a large number of magnet members 1 in a mold (not shown) in a ring shape, but it takes time. And the manufacturability was poor. Also, a magnet member 1 arranged in a ring shape
In addition, it takes time and effort to cover the frame 2 thereafter, and the manufacturability is poor.

【0006】更に、フェライトから成るマグネット部材
1はもろく、これにフレーム2を被せ合わせるときの当
たりや、樹脂4を注入成形するときの圧力等で、マグネ
ット部材1に割れを生じることがあり、品質を高く得る
のが困難であった。そして、多数のマグネット部材1を
リング状に配置して樹脂4で一体化するとはいえ、その
多数存するマグネット部材1のため、寸法、特に固定子
側の径寸法(上記アウターロータ形電動機における例で
は内径寸法)の精度が出にくく、電動機の特性を安定し
て得ることが困難であった。
Further, the magnet member 1 made of ferrite is fragile, and the magnet member 1 may be cracked by a hit when the frame 2 is put on the magnet member 1 or a pressure when the resin 4 is injected and molded. Was difficult to get high. Although a large number of magnet members 1 are arranged in a ring shape and integrated with the resin 4, because of the large number of the magnet members 1, the dimensions, particularly the diameter on the stator side (in the example of the outer rotor type electric motor described above, It is difficult to obtain the precision of the inner diameter, and it is difficult to stably obtain the characteristics of the electric motor.

【0007】本発明は上述の事情に鑑みてなされたもの
であり、従ってその目的は、製造性が良くて、品質も高
く得られ、更に電動機の特性も安定して得ることのでき
る電動機の回転子を提供するにある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and it is therefore an object of the present invention to provide a motor having a high manufacturability, a high quality, and a stable motor characteristic. In providing the child.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するため
に、本発明の電動機の回転子においては、第1に、磁気
異方性を有する磁性樹脂により、固定子側の中央部が最
も凸となる形状の多数の磁極部が、一体のリング状に連
なるように成形されたマグネット部材と、このマグネッ
ト部材をインサートして軟磁性の磁性樹脂により成形さ
れることにより、該マグネット部材に一体化されたヨー
ク部材とを具備して成ることを特徴とする(請求項1の
発明)。このものによれば、マグネット部材の形成と、
ヨーク部材の形成、並びにそれらの結合がすべて樹脂の
成形によってなされる。
In order to achieve the above object, in the rotor of the electric motor of the present invention, first, the central portion on the stator side is most protruded by the magnetic resin having magnetic anisotropy. A magnet member formed such that a number of magnetic pole portions having the following shape are connected in an integrated ring shape, and this magnet member is inserted into the magnet member by being molded with a soft magnetic resin. The yoke member is provided (the invention of claim 1). According to this, the formation of the magnet member,
The formation of the yoke members and their connection are all performed by molding the resin.

【0009】本発明の電動機の回転子においては、第2
に、磁気異方性を有する磁性樹脂により、固定子側の中
央部が最も凸となる形状の複数の磁極部が、一体の弧状
に連なるように成形されたマグネット部材と、このマグ
ネット部材を複数個で一つのリング状に配置した状態
で、該マグネット部材をインサートして軟磁性の磁性樹
脂により成形されることにより、該マグネット部材に一
体化されたヨーク部材とを具備して成ることを特徴とす
る(請求項2の発明)。このものによっても、マグネッ
ト部材の形成と、ヨーク部材の形成、並びにそれらの結
合がすべて樹脂の成形によってなされる。
In the rotor of the electric motor according to the present invention, the second
A magnet member formed by a magnetic resin having magnetic anisotropy so that a plurality of magnetic pole portions having a shape in which the central portion on the stator side is the most protruding is formed so as to be connected to an integral arc, and a plurality of the magnet members are provided. The magnet member is inserted and molded with a soft magnetic resin in a state where the magnet member is arranged in a single ring, and a yoke member integrated with the magnet member is provided. (The invention of claim 2). According to this method as well, the formation of the magnet member, the formation of the yoke member, and their connection are all performed by molding of resin.

【0010】本発明の電動機の回転子においては、第3
に、磁気異方性を有する磁性樹脂により、固定子側の中
央部が最も凸となる形状の複数の磁極部が、一体の弧状
に連なるように成形されたマグネット部材と、このマグ
ネット部材をインサートして軟磁性の磁性樹脂により成
形されることにより、該マグネット部材に一体化された
ヨーク部材とを具備し、それらマグネット部材及びヨー
ク部材の一体品を複数個で一つのリング状に配置した状
態で一体化して成ることを特徴とする(請求項3の発
明)。このものによっても、マグネット部材の形成と、
ヨーク部材の形成、並びにそれらの結合がすべて樹脂の
成形によってなされる。
In the rotor of the electric motor according to the present invention, the third
A magnet member formed by a magnetic resin having magnetic anisotropy such that a plurality of magnetic pole portions having a shape in which the central portion on the stator side is the most convex are formed so as to be connected in an integrated arc, and this magnet member is inserted. And a yoke member integrated with the magnet member by being molded with a soft magnetic resin, and a plurality of integrated members of the magnet member and the yoke member are arranged in one ring shape. (Invention of claim 3). This also allows the formation of a magnet member and
The formation of the yoke members and their connection are all performed by molding the resin.

【0011】これらの場合、上述のマグネット部材及び
ヨーク部材に加え、それらをインサートして樹脂により
成形されることにより、それらに一体化されたフレーム
部材を具備すると良い(請求項4の発明)。このもので
は、更に、フレーム部材の形成と、マグネット部材及び
ヨーク部材に対するフレーム部材の結合までが、樹脂の
成形によって精度良くなされる。
In these cases, in addition to the magnet member and the yoke member described above, it is preferable to provide a frame member integrated with the magnet member and the yoke member by inserting them and molding them with a resin. In this case, further, the formation of the frame member and the joining of the frame member to the magnet member and the yoke member are accurately performed by molding the resin.

【0012】又、マグネット部材の反固定子側には、透
磁性金属から成るヨーク部品を配設すると良い(請求項
5の発明)。このものでは、ヨーク部品によって、磁気
特性の向上が図られ、しかも、強度の向上も図られる。
It is preferable that a yoke component made of a magnetically permeable metal is provided on the side of the magnet member opposite to the stator (the invention of claim 5). In this device, the magnetic properties are improved by the yoke component, and the strength is also improved.

【0013】更に、マグネット部材の各磁極部境界の凹
所に、ヨーク部材が磁極部の最固定子側部分より反固定
子側に位置するようにして成形されていると良い(請求
項6の発明)。このものでは、マグネット部材とヨーク
部材との結合が、磁気特性を損ねることなく、より強固
になされる。
Further, the yoke member is preferably formed in the recess at the boundary between the magnetic pole portions of the magnet member such that the yoke member is located on the side opposite to the stator from the most stator side portion of the magnetic pole portion. invention). In this case, the connection between the magnet member and the yoke member is made stronger without impairing the magnetic characteristics.

【0014】このほか、マグネット部材の固定子側に、
フレーム部材が磁極部を所定の厚さで包み込むように成
形されていると良い(請求項7の発明)。このもので
は、マグネット部材及びヨーク部材とフレーム部材との
結合が一段と強固になされ、固定子との間のエアギャッ
プの確保も、より確実になされる。
In addition, on the stator side of the magnet member,
Preferably, the frame member is formed so as to surround the magnetic pole portion with a predetermined thickness (the invention of claim 7). In this case, the connection between the magnet member and the yoke member and the frame member is further strengthened, and the air gap between the stator and the stator is secured more reliably.

【0015】又、マグネット部材の外周部又は内周部も
しくはその双方とともに、マグネット部材の上方部又は
下方部もしくはその双方にも、ヨーク部材が成形されて
いると良い(請求項8の発明)。このものでは、マグネ
ット部材とヨーク部材との結合が更に強固になされる。
It is preferable that the yoke member is formed on the upper and / or lower portions of the magnet member together with the outer and / or inner peripheral portions of the magnet member (the invention of claim 8). In this case, the connection between the magnet member and the yoke member is further strengthened.

【0016】更に、マグネット部材の磁極部境界の部分
には、樹脂通路を形成すると良い(請求項9の発明)。
このものでは、マグネット部材の内外周にわたるヨーク
部材の成形が、より確実になされる。
Further, it is preferable to form a resin passage at the magnetic pole boundary of the magnet member.
In this case, the yoke member extending over the inner and outer peripheries of the magnet member can be more reliably formed.

【0017】そして、ヨーク部材の一部をこれを覆うフ
レーム部材より突出させ、その突出部分にマグネット部
材の磁極部より多い磁極数の着磁をすると良い(請求項
10の発明)。このものでは、回転位置検出のための磁
極が、マグネット部材の磁極部より数多く得られる。
Preferably, a part of the yoke member is protruded from the frame member covering the yoke member, and the protruding portion is magnetized with a greater number of magnetic poles than the magnetic pole portion of the magnet member. In this case, more magnetic poles for detecting the rotational position are obtained than the magnetic pole portion of the magnet member.

【0018】加えて、マグネット部材及びヨーク部材の
成形用ゲートを、マグネット部材の磁極部と同数又はそ
の半数として、それぞれ磁極部の中央部付近に設定して
成形すると良い(請求項11の発明)。このものでは、
磁性樹脂の流れが着磁の方向と合致するようになって、
磁気特性上有利な極異方化ができる。
In addition, the number of molding gates of the magnet member and the yoke member may be the same as or half of the number of the magnetic pole portions of the magnet member, and may be set near the center of the magnetic pole portion and molded (claim 11). . In this one,
As the flow of the magnetic resin matches the direction of magnetization,
Polar anisotropy, which is advantageous in terms of magnetic characteristics, can be achieved.

【0019】[0019]

【発明の実施の形態】以下、本発明をアウターロータ形
電動機の回転子に適用して、その第1実施例につき、図
1及び図2を参照して説明する。まず、図1において、
11はマグネット部材を示しており、これは、合成樹脂
をバインダとして磁性粉末を混合した磁性樹脂、中でも
磁気異方性を有する磁性樹脂により、リング状に成形し
たもので、多数の磁極部11aを有している。この場
合、磁性粉末には、NdFeB系や、SmFeN系、あ
るいはSmCo系を採用している。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment of the present invention applied to a rotor of an outer rotor type electric motor will be described below with reference to FIGS. First, in FIG.
Reference numeral 11 denotes a magnet member, which is formed into a ring shape by using a magnetic resin having a magnetic powder mixed with a synthetic resin as a binder, in particular, a magnetic resin having magnetic anisotropy. Have. In this case, NdFeB, SmFeN, or SmCo is used as the magnetic powder.

【0020】磁極部11aは、それぞれ固定子側である
内側が、中央部で最も凸となる膨らみ状を成しており、
これを多数で、一体のリング状に連ねて、マグネット部
材11を形成している。この結果、磁極部11aの各境
界部分は凹状を成しており、一方、マグネット部材11
全体の外周面は凹凸のない平滑面となっている。
Each of the magnetic pole portions 11a has a bulge shape in which the inner side on the stator side is the most convex at the center.
The magnet member 11 is formed by linking a large number of these in an integrated ring shape. As a result, each boundary portion of the magnetic pole portion 11a has a concave shape, while the magnet member 11
The entire outer peripheral surface is a smooth surface without irregularities.

【0021】これに対して、12はヨーク部材を示して
おり、これは、軟磁性の磁性樹脂により、上記マグネッ
ト部材11をインサートしてその内外周に成形したもの
で、その成形によりマグネット部材11に一体化してい
る。この場合、ヨーク部材12の外側部分12aは、マ
グネット部材11の全体を囲繞するリング状を成してお
り、内側部分12bは、マグネット部材11の磁極部1
1a各境界部分の凹所に位置している。
On the other hand, reference numeral 12 denotes a yoke member, which is formed by inserting the magnet member 11 on the inner and outer peripheries thereof by using a soft magnetic resin. It is integrated into. In this case, the outer portion 12a of the yoke member 12 has a ring shape surrounding the entire magnet member 11, and the inner portion 12b has the magnetic pole portion 1 of the magnet member 11.
1a is located in a recess at each boundary.

【0022】更に、この場合、そのマグネット部材11
の内側部分12bは、図2に示すように、マグネット部
材11の各磁極部11aの最固定子側である内周面の頂
部より、寸法Aだけ、反固定子側である外周面側に位置
するように成形している。なお、このように構成した
後、ヨーク部材12には図示しないフレームを一体化し
ている。又、マグネット部材11の磁極部11aには必
要な着磁を施し、電動機の回転子として機能させるよう
にしている。更に、このとき、マグネット部材11を成
形した磁性樹脂の磁気異方性は、放射方向に透磁性を示
すようにしている。加えて、本構成の回転子を具えた電
動機は、例えば洗濯機の撹拌体や槽を回転させる駆動用
電動機として使用するようにしている。
Further, in this case, the magnet member 11
As shown in FIG. 2, the inner portion 12b of the magnet member 11 is located on the outer peripheral surface side opposite to the stator by a dimension A from the top of the inner peripheral surface which is the most stator side of each magnetic pole portion 11a of the magnet member 11. It is shaped to be. After this configuration, a frame (not shown) is integrated with the yoke member 12. Further, the magnetic pole portion 11a of the magnet member 11 is subjected to necessary magnetization so as to function as a rotor of the electric motor. Further, at this time, the magnetic anisotropy of the magnetic resin from which the magnet member 11 is formed is made to exhibit magnetic permeability in the radial direction. In addition, the motor having the rotor of the present configuration is used as a driving motor for rotating, for example, an agitator or a tub of a washing machine.

【0023】さて、このように構成したものによれば、
マグネット部材11の形成と、ヨーク部材12の形成、
並びにそれらの結合を、すべて樹脂の成形によってなす
ものであり、従来のもののような、多数のマグネット部
材1のング状の配列や、フレーム2の被せ合わせといっ
た手間を要しないため、製造性を良くすることができ
る。
Now, according to the above configuration,
Formation of the magnet member 11, formation of the yoke member 12,
In addition, all of these connections are made by molding of resin, and since there is no need for troublesome arrangement of a large number of magnet members 1 such as a conventional one and covering of the frame 2, the productivity is improved. can do.

【0024】又、このように樹脂の成形によって形成し
たマグネット部材11やヨーク部材12は、従来のフェ
ライトから成るマグネット部材1のような、製造途中に
おける割れを生じるということがないので、品質を高く
得ることができる。
The magnet member 11 and the yoke member 12 formed by molding the resin in this manner do not crack during the manufacturing process unlike the conventional magnet member 1 made of ferrite. Obtainable.

【0025】更に、樹脂の成形によって形成したマグネ
ット部材11やヨーク部材12は、従来の多数存するマ
グネット部材1をリング状に配置したもののような、組
立て誤差が出にくいので、寸法、特に固定子側の径寸法
(上記アウターロータ形電動機における例では内径寸
法)の精度が出やすく、それによって、電動機の特性を
安定して得ることができる。しかも、樹脂の成形によっ
て形成したマグネット部材11とヨーク部材12は、軽
く、電動機全体の軽量化に寄与できるものであり、その
上、熱膨張率がほゞ同一で、温度の変化によるクラック
の発生等もないようにできる。
Further, since the magnet member 11 and the yoke member 12 formed by molding the resin are unlikely to cause an assembly error as in the case where a large number of conventional magnet members 1 are arranged in a ring shape, the dimensions, especially the stator side (The inner diameter in the case of the outer rotor type electric motor described above) can easily be accurate, and thereby the characteristics of the electric motor can be stably obtained. Moreover, the magnet member 11 and the yoke member 12 formed by molding the resin are light and can contribute to the weight reduction of the entire electric motor. In addition, the thermal expansion coefficient is almost the same, and the generation of cracks due to temperature change And so on.

【0026】加えて、上記構成のものの場合、ヨーク部
材12をマグネット部材11の内外周に成形しており、
それによって、マグネット部材11とヨーク部材12と
の結合を、より強固になすことができ、それによって
又、寸法精度をより高く出すことができる。しかも、こ
の場合、ヨーク部材12の内側部分12bは、マグネッ
ト部材11の各磁極部11a境界の凹所に、磁極部11
aの最固定子側部分より反固定子側に位置するようにし
て成形しているので、磁気特性を損ねることがない。
In addition, in the case of the above configuration, the yoke member 12 is formed on the inner and outer circumferences of the magnet member 11,
Thereby, the connection between the magnet member 11 and the yoke member 12 can be made stronger, and the dimensional accuracy can be further increased. Moreover, in this case, the inner portion 12b of the yoke member 12 is provided in the recess at the boundary between the magnetic pole portions 11a of the magnet member 11,
Since the molding is performed so as to be positioned on the side opposite to the stator from the part on the most stator side of a, the magnetic characteristics are not impaired.

【0027】以上、本発明の第1実施例を述べたが、そ
れに対し、図3ないし図13は本発明の第2ないし第1
0実施例を示すものであり、それぞれ第1実施例と同一
の部分に同一の符号を付して説明を省略し、異なる部分
についてのみ述べる。
While the first embodiment of the present invention has been described above, FIGS. 3 to 13 show the second to first embodiments of the present invention.
In this example, the same portions as those in the first example are denoted by the same reference numerals, and description thereof will be omitted. Only different portions will be described.

【0028】[第2実施例]図3及び図4に示す第2実
施例においては、前述のリング状に成形したマグネット
部材11に代えて、それを複数等分したような弧状のマ
グネット部材21を有している。このマグネット部材2
1は、前述のマグネット部材11と同様の磁気異方性を
有する磁性樹脂により、磁極部11a相当の複数(図示
例では3つ)の磁極部21aが、一体の弧状に連なるよ
うに成形したものである。
[Second Embodiment] In the second embodiment shown in FIGS. 3 and 4, instead of the above-described ring-shaped magnet member 11, an arc-shaped magnet member 21 obtained by dividing the ring-shaped magnet member into a plurality of equal parts is used. have. This magnet member 2
Reference numeral 1 denotes a magnetic resin having the same magnetic anisotropy as that of the above-described magnet member 11, which is formed such that a plurality of (three in the illustrated example) magnetic pole portions 21a corresponding to the magnetic pole portions 11a are connected in an integrated arc shape. It is.

【0029】しかして、このマグネット部材21を、図
4に示すように、複数個(図示例では4つ)で一つのリ
ング状に図示しない型で配置した状態で、該マグネット
部材21をインサートして軟磁性の磁性樹脂によりヨー
ク部材12を成形することにより、該ヨーク部材12を
マグネット部材21に一体化し、同時に複数個のマグネ
ット部材21をヨーク部材12にて一体化している。
As shown in FIG. 4, a plurality of (four in the illustrated example) magnet members 21 are arranged in a ring shape (not shown), and the magnet members 21 are inserted. By shaping the yoke member 12 with a soft magnetic resin, the yoke member 12 is integrated with the magnet member 21, and simultaneously, the plurality of magnet members 21 are integrated with the yoke member 12.

【0030】このようにしても、マグネット部材21の
形成と、ヨーク部材12の形成、並びにそれらの結合を
すべて樹脂の成形によってなすことができるから、第1
実施例同様の作用効果を得ることができる。又、この場
合、マグネット部材21の大きさが前述のリング状のマ
グネット部材11より小さいことで、その成形をしやす
くできる。
Also in this case, the formation of the magnet member 21, the formation of the yoke member 12, and the joining thereof can all be performed by molding the resin.
The same operation and effect as the embodiment can be obtained. In this case, since the size of the magnet member 21 is smaller than that of the ring-shaped magnet member 11, the molding can be easily performed.

【0031】[第3実施例]図5及び図6に示す第3実
施例においては、前述のリング状に成形したマグネット
部材11及びヨーク部材12に代えて、それらをともに
複数等分したような弧状のマグネット部材31及びヨー
ク部材32を有している。このうち、マグネット部材3
1は、前述のマグネット部材11と同様の磁気異方性を
有する磁性樹脂により、磁極部11a相当の複数(図示
例では3つ)の磁極部31aが、一体の弧状に連なるよ
うに成形したものであり、ヨーク部材32は、外側部分
32a及び内側部分32bで示すように、それの内外周
に前述のヨーク部材12同様の磁性樹脂によりそれと同
様に成形したものである。
[Third Embodiment] In the third embodiment shown in FIGS. 5 and 6, instead of the above-described ring-shaped magnet member 11 and yoke member 12, they are equally divided into a plurality. It has an arc-shaped magnet member 31 and a yoke member 32. Of these, the magnet member 3
Reference numeral 1 denotes a magnetic resin having the same magnetic anisotropy as that of the above-described magnet member 11 and molded so that a plurality of (three in the illustrated example) magnetic pole portions 31a corresponding to the magnetic pole portions 11a are connected in an integrated arc shape. The yoke member 32 is formed on the inner and outer periphery of the yoke member 32 by the same magnetic resin as the yoke member 12 as shown by the outer portion 32a and the inner portion 32b.

【0032】しかして、このマグネット部材31及びヨ
ーク部材32の一体品を、図6に示すように、複数個
(図示例では4つ)で一つのリング状に図示しない型で
配置した状態で、該マグネット部材31及びヨーク部材
32をインサートして樹脂によりフレーム部材33を成
形することにより、該フレーム部材33をそれらに一体
化し、同時に複数個のマグネット部材31及びヨーク部
材32の一体品をフレーム部材33にて一体化してい
る。
As shown in FIG. 6, a plurality (four in the illustrated example) of the magnet member 31 and the yoke member 32 are arranged in a single ring (not shown). By inserting the magnet member 31 and the yoke member 32 and molding the frame member 33 with resin, the frame member 33 is integrated with them, and at the same time, the integrated product of the plurality of magnet members 31 and the yoke member 32 is 33 are integrated.

【0033】このようにしても、マグネット部材31の
形成と、ヨーク部材32の形成、並びにそれらの結合
を、樹脂の成形によって精度良くなすことができるか
ら、第1実施例同様の作用効果を得ることができる。
又、この場合、マグネット部材31の大きさだけでな
く、ヨーク部材32の大きさまでを、前述のリング状の
マグネット部材11及びヨーク部材12より小さくでき
ることで、それらの成形をしやすくできる。なお、この
場合、フレーム部材33は、マグネット部材31及びヨ
ーク部材32の一体品とは別に製造して、それらに組み
付け一体化するようにしても良い。
Also in this case, the formation of the magnet member 31, the formation of the yoke member 32, and the joining thereof can be accurately performed by molding the resin, so that the same operation and effect as in the first embodiment can be obtained. be able to.
Further, in this case, not only the size of the magnet member 31 but also the size of the yoke member 32 can be made smaller than the above-mentioned ring-shaped magnet member 11 and yoke member 12, so that they can be easily formed. In this case, the frame member 33 may be manufactured separately from the integrated product of the magnet member 31 and the yoke member 32, and may be assembled and integrated therewith.

【0034】[第4実施例]図7に示す第4実施例にお
いては、前述のマグネット部材11及びヨーク部材12
に加えて、フレーム部材41を具えており、このフレー
ム部材41は、マグネット部材11及びヨーク部材12
をインサートしてそれらの外周及び上方に樹脂により成
形したもので、その成形により、マグネット部材11及
びヨーク部材12に一体化している。なお、フレーム部
材41には、図示しない軸を取付けるための軸筒部41
aを中心部に形成している。
[Fourth Embodiment] In the fourth embodiment shown in FIG. 7, the magnet member 11 and the yoke member 12 described above are used.
In addition, a frame member 41 is provided, and the frame member 41 includes a magnet member 11 and a yoke member 12.
Are molded with resin on the outer periphery and above thereof, and are integrated with the magnet member 11 and the yoke member 12 by the molding. Note that the frame member 41 has a shaft cylinder portion 41 for attaching a shaft (not shown).
a is formed at the center.

【0035】このようにすることにより、マグネット部
材11の形成と、ヨーク部材12の形成、並びにそれら
の結合に加えて、更に、フレーム部材41の形成と、マ
グネット部材11及びヨーク部材12に対するフレーム
部材41の結合までが、樹脂の成形によって精度良くな
されるようになり、製造性を一層良くできると共に、寸
法精度をより高く出すことができるので、電動機の特性
を更に安定して得ることができる。又、この場合、フレ
ーム部材41まで含めて、電動機全体の軽量化に一層寄
与でき、温度の変化によるクラックの発生等も、フレー
ム部材41まで含めて、ないようにできる。
In this manner, in addition to the formation of the magnet member 11, the formation of the yoke member 12, and the connection thereof, the formation of the frame member 41, the frame member with respect to the magnet member 11 and the yoke member 12, Since the bonding up to 41 can be performed with high precision by molding the resin, the manufacturability can be further improved, and the dimensional accuracy can be further increased, so that the characteristics of the electric motor can be more stably obtained. Further, in this case, including the frame member 41, it is possible to further contribute to the weight reduction of the entire electric motor, and it is possible to prevent the occurrence of cracks due to a change in temperature, etc., including the frame member 41.

【0036】[第5実施例]図8に示す第5実施例にお
いては、マグネット部材11の反固定子側に、透磁性金
属から成るヨーク部品51を配設しており、その上で、
その外周にヨーク部材12の外側部分12aの成形一体
化をしている。このものでは、ヨーク部品51によっ
て、磁気特性の向上が図られ、しかも、強度の向上をも
図ることができる。
[Fifth Embodiment] In a fifth embodiment shown in FIG. 8, a yoke component 51 made of a magnetically permeable metal is disposed on the side of the magnet member 11 opposite to the stator, and furthermore,
The outer portion 12a of the yoke member 12 is formed and integrated with the outer periphery thereof. In this case, the yoke component 51 improves the magnetic characteristics and also improves the strength.

【0037】[第6実施例]図9に示す第6実施例にお
いては、マグネット部材11の固定子側に、第4実施例
のフレーム部材41を、磁極部11aを所定の厚さB
(磁極部11aの頂部の部分で、例えば1〔mm〕以下
で、0.3〔mm〕まで)で包み込むように成形してい
る。このようにすることにより、マグネット部材11及
びヨーク部材12とフレーム部材41との結合を一段と
強固になすことができ、固定子(図示せず)との間のエ
アギャップの確保も、より確実になすことができる。
[Sixth Embodiment] In a sixth embodiment shown in FIG. 9, the frame member 41 of the fourth embodiment is provided on the stator side of the magnet member 11 with the magnetic pole portion 11a having a predetermined thickness B.
(At the top portion of the magnetic pole portion 11a, for example, 1 [mm] or less, up to 0.3 [mm]). In this manner, the connection between the magnet member 11 and the yoke member 12 and the frame member 41 can be further strengthened, and the air gap between the stator and the stator (not shown) can be secured more reliably. I can do it.

【0038】[第7実施例]図10に示す第7実施例に
おいては、マグネット部材11の外周部及び内周部とと
もに、マグネット部材11の下方部及び上方部にも、下
側部分12c及び上側部分12dで示すように、ヨーク
部材12を成形している。このようにすることにより、
マグネット部材11とヨーク部材12との結合を更に強
固になすことができる。なお、この場合、ヨーク部材1
2はマグネット部材11の上方部及び下方部のいずれか
一方にのみ成形していても良い。
[Seventh Embodiment] In the seventh embodiment shown in FIG. 10, the lower portion 12c and the upper portion are provided not only on the outer and inner peripheral portions of the magnet member 11, but also on the lower and upper portions of the magnet member 11. As shown by the portion 12d, the yoke member 12 is formed. By doing this,
The connection between the magnet member 11 and the yoke member 12 can be further strengthened. In this case, the yoke member 1
2 may be formed only on one of the upper part and the lower part of the magnet member 11.

【0039】[第8実施例]図11に示す第8実施例に
おいては、マグネット部材11の磁極部11a境界の部
分に、樹脂通路としての欠如部61を形成している。こ
のようにすることにより、マグネット部材11の内外周
にわたる樹脂(湯)の流れが欠如部61によってスムー
ズになされるから、ヨーク部材12の成形を、より確実
になすことができる。なお、この場合、欠如部61は、
マグネット部材11の磁極部11a境界の部分の全部に
形成しても良いが、そのうちのいくつかに形成しても良
い。
[Eighth Embodiment] In an eighth embodiment shown in FIG. 11, a missing portion 61 as a resin passage is formed at the boundary of the magnetic pole portion 11a of the magnet member 11. By doing so, the flow of the resin (hot water) over the inner and outer peripheries of the magnet member 11 is made smooth by the lacking portion 61, so that the yoke member 12 can be formed more reliably. In this case, the missing portion 61
The magnet member 11 may be formed on the entire boundary portion of the magnetic pole portion 11a, or may be formed on some of them.

【0040】[第9実施例]図12に示す第9実施例に
おいては、ヨーク部材12の一部をこれを覆うフレーム
部材41より突出させ、その突出部分12eにマグネッ
ト部材11の磁極部11aより多い磁極数の着磁をして
いる。このようにすることにより、回転位置検出のため
の磁極が、ヨーク部材12の着磁(突出部分12e)に
より、マグネット部材11の磁極部11より数多く得る
ことができ、それだけ、精細な回転位置検出ができる。
Ninth Embodiment In the ninth embodiment shown in FIG. 12, a part of the yoke member 12 is made to protrude from the frame member 41 which covers the yoke member 12, and the protruding portion 12e is made to project from the magnetic pole portion 11a of the magnet member 11. Magnetization with a large number of magnetic poles. In this way, more magnetic poles for detecting the rotational position can be obtained than the magnetic pole part 11 of the magnet member 11 by magnetizing the yoke member 12 (the protruding portion 12e). Can be.

【0041】[第10実施例]図13に示す第10実施
例においては、マグネット部材11及びヨーク部材12
の成形(射出成形)用ゲート71,72を、マグネット
部材11の磁極部11aと同数又はその半数(図示例は
半数)として、それぞれ磁極部11aの中央部付近に設
定して成形するようにしている。
[Tenth Embodiment] In a tenth embodiment shown in FIG.
(Injection molding) gates 71, 72 of the same number as the magnetic pole portion 11a of the magnet member 11 or half thereof (half in the illustrated example) are set near the center of the magnetic pole portion 11a. I have.

【0042】このようにすることにより、マグネット部
材11及びヨーク部材12成形のためのそれぞれ磁性樹
脂の流れが、図に矢印で示すように、マグネット部材1
1の磁極部11a着磁の方向と合致するようになって、
磁気特性上有利な極異方化ができ、電動機の特性を向上
させることができる。
By doing so, the flow of the magnetic resin for molding the magnet member 11 and the yoke member 12 respectively, as shown by the arrows in the figure,
1 and the direction of magnetization of the magnetic pole portion 11a is matched with
An extremely anisotropic magnetic property can be obtained, and the characteristics of the electric motor can be improved.

【0043】なお、図14は、マグネット部材11及び
ヨーク部材12の成形用ゲート71,72を、マグネッ
ト部材11の磁極部11aの半数未満の数に設定して成
形するようにした例を示しており、このものでは、成形
用ゲート71に近い部分Cで、磁性樹脂の流れがマグネ
ット部材11の周方向となって、この部分の磁極部11
aの着磁の方向と合致せず、磁気特性上有利な極異方化
ができずに、電動機の特性を向上させることができな
い。
FIG. 14 shows an example in which the molding gates 71 and 72 of the magnet member 11 and the yoke member 12 are formed by setting the number to less than half the number of the magnetic pole portions 11a of the magnet member 11. In this case, the flow of the magnetic resin is in the circumferential direction of the magnet member 11 in a portion C near the molding gate 71, and the magnetic pole portion 11
Since it does not match the direction of magnetization of a, the pole anisotropy, which is advantageous in terms of magnetic characteristics, cannot be performed, and the characteristics of the electric motor cannot be improved.

【0044】以上、本発明の第1ないし第10実施例を
述べたが、本発明はそれらに限られず、その一つとし
て、回転子全体としては、前述の固定子の外側に位置し
て回転するものに限られず、固定子の内側に位置して回
転するもの(インナーロータ)であっても良い。又、電
動機を使用する使用機器も、洗濯機には限られず、衣類
乾燥機等であっても良い。更に、ヨーク部材はマグネッ
ト部材の内外周にある必要はなく、例えば外周(反固定
子側)のみにあっても良い。
Although the first to tenth embodiments of the present invention have been described above, the present invention is not limited to them, and one of them is that the whole rotor is positioned outside the aforementioned stator and rotates. The inner rotor is not limited to the one that rotates, and may be one that is positioned inside the stator and rotates (inner rotor). Further, the equipment using the electric motor is not limited to a washing machine, but may be a clothes dryer or the like. Furthermore, the yoke member does not need to be on the inner and outer circumferences of the magnet member, but may be, for example, only on the outer circumference (non-stator side).

【0045】更に、上記第4ないし第10実施例の構成
は、第1実施例の構成で採用するに限られず、第2実施
例の構成、又は第3実施例の構成で採用するようにして
も良い。そのほか、本発明は要旨を逸脱しない範囲内で
適宜変更して実施し得る。
Further, the configuration of the fourth to tenth embodiments is not limited to the configuration of the first embodiment, but may be adopted in the configuration of the second embodiment or the configuration of the third embodiment. Is also good. In addition, the present invention can be appropriately modified and implemented without departing from the gist.

【0046】[0046]

【発明の効果】本発明は以上説明したとおりのもので、
下記の効果を奏する。請求項1の電動機の回転子によれ
ば、マグネット部材の形成と、ヨーク部材の形成、並び
にそれらの結合がすべて樹脂の成形によってなされるか
ら、製造性を良くできて、品質も高く得られ、更に電動
機の特性も安定して得ることができるほか、電動機全体
の軽量化に寄与でき、温度の変化によるクラックの発生
等もないようにできる。
The present invention is as described above.
The following effects are obtained. According to the rotor of the electric motor of the first aspect, since the formation of the magnet member, the formation of the yoke member, and the connection thereof are all performed by molding of resin, the manufacturability can be improved, and the quality can be improved. Further, the characteristics of the electric motor can be obtained stably, and further, it is possible to contribute to weight reduction of the entire electric motor, and it is possible to prevent occurrence of cracks due to a change in temperature.

【0047】請求項2の電動機の回転子によっても、マ
グネット部材の形成と、ヨーク部材の形成、並びにそれ
らの結合を、すべて樹脂の成形によってなすことができ
るから、請求項1の電動機の回転子同様の作用効果を得
ることができる。又、この場合、マグネット部材の大き
さがリング状のマグネット部材より小さいことで、その
成形をしやすくできる。
According to the rotor of the motor of the second aspect, the formation of the magnet member, the formation of the yoke member, and the coupling thereof can all be performed by molding the resin. Similar functions and effects can be obtained. In this case, since the size of the magnet member is smaller than the ring-shaped magnet member, it can be easily formed.

【0048】請求項3の電動機の回転子によっても、マ
グネット部材の形成と、ヨーク部材の形成、並びにそれ
らの結合を、樹脂の成形によって精度良くなすことがで
きるから、請求項1の電動機の回転子同様の作用効果を
得ることができる。又、この場合、マグネット部材の大
きさだけでなく、ヨーク部材の大きさまでを、リング状
のマグネット部材及びヨーク部材より小さくできること
で、それらの成形をしやすくできる。
According to the third aspect of the present invention, the formation of the magnet member, the formation of the yoke member, and the coupling thereof can be accurately performed by molding the resin. The same operation and effect as the child can be obtained. In this case, not only the size of the magnet member but also the size of the yoke member can be made smaller than that of the ring-shaped magnet member and the yoke member, so that they can be easily formed.

【0049】請求項4の電動機の回転子によれば、更
に、フレーム部材の形成と、マグネット部材及びヨーク
部材に対するフレーム部材の結合までが、樹脂の成形に
よって精度良くなされるから、製造性を一層良くできる
と共に、寸法精度をより高く出すことができて、電動機
の特性を更に安定して得ることができ、更にこの場合、
フレーム部材まで含めて、電動機全体の軽量化に一層寄
与でき、温度の変化によるクラックの発生等も、フレー
ム部材まで含めて、ないようにできる。
According to the rotor of the motor of the fourth aspect, since the formation of the frame member and the joining of the frame member to the magnet member and the yoke member are precisely performed by molding the resin, the productivity is further improved. In addition to being able to improve, the dimensional accuracy can be made higher, and the characteristics of the electric motor can be more stably obtained.
It is possible to further contribute to the weight reduction of the entire electric motor including the frame member, and it is possible to prevent the occurrence of cracks due to a change in temperature and the like including the frame member.

【0050】請求項5の電動機の回転子によれば、マグ
ネット部材の反固定子側に配設したヨーク部品によっ
て、磁気特性の向上を図ることができ、併せて、強度の
向上をも図ることができる。請求項6の電動機の回転子
によれば、マグネット部材とヨーク部材との結合を、磁
気特性を損ねることなく、より強固になすことができ
る。請求項7の電動機の回転子によれば、マグネット部
材及びヨーク部材とフレーム部材との結合を一段と強固
になすことができると共に、固定子との間のエアギャッ
プの確保も、より確実になすことができる。
According to the rotor of the motor according to the fifth aspect, the magnetic properties can be improved by the yoke component disposed on the side opposite to the stator of the magnet member, and also the strength can be improved. Can be. According to the rotor of the electric motor of the sixth aspect, the coupling between the magnet member and the yoke member can be made stronger without deteriorating the magnetic characteristics. According to the rotor of the electric motor of the seventh aspect, the connection between the magnet member and the yoke member and the frame member can be further strengthened, and the air gap between the stator and the stator can be secured more reliably. Can be.

【0051】請求項8の電動機の回転子によれば、マグ
ネット部材とヨーク部材との結合を更に強固になすこと
ができる。請求項9の電動機の回転子によれば、マグネ
ット部材の内外周にわたる樹脂の流れを樹脂通路によっ
てスムーズになし得るから、ヨーク部材の成形を、より
確実になすことができる。
According to the rotor of the electric motor of the eighth aspect, the connection between the magnet member and the yoke member can be further strengthened. According to the rotator of the electric motor of the ninth aspect, the flow of the resin over the inner and outer peripheries of the magnet member can be smoothly performed by the resin passage, so that the yoke member can be more reliably formed.

【0052】請求項10の電動機の回転子によれば、回
転位置検出のための磁極が、ヨーク部材の突出部分の着
磁により、マグネット部材の磁極部より数多く得ること
ができるから、それだけ、精細な回転位置検出ができ
る。請求項11の電動機の回転子によれば、マグネット
部材及びヨーク部材成形のためのそれぞれ磁性樹脂の流
れが、マグネット部材の着磁の方向と合致することによ
り、磁気特性上有利な極異方化ができて、電動機の特性
を向上させることができる。
According to the rotor of the electric motor of the tenth aspect, the number of magnetic poles for detecting the rotational position can be obtained more than the magnetic pole portion of the magnet member by magnetizing the protruding portion of the yoke member. Rotation position can be detected. According to the rotor of the electric motor of the eleventh aspect, since the flow of the magnetic resin for molding the magnet member and the yoke member respectively matches the direction of magnetization of the magnet member, the polar anisotropy is advantageous in terms of magnetic characteristics. Thus, the characteristics of the electric motor can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1実施例を示す全体の横断面図FIG. 1 is an overall cross-sectional view showing a first embodiment of the present invention.

【図2】図1のD部の拡大横断面図FIG. 2 is an enlarged cross-sectional view of a portion D in FIG. 1;

【図3】本発明の第2実施例を示すマグネット部材単体
の横断面図
FIG. 3 is a cross-sectional view of a single magnet member showing a second embodiment of the present invention.

【図4】図1相当図FIG. 4 is a diagram corresponding to FIG. 1;

【図5】本発明の第3実施例を示すマグネット部材及び
ヨーク部材単体の横断面図
FIG. 5 is a cross-sectional view of a magnet member and a yoke member according to a third embodiment of the present invention.

【図6】図1相当図FIG. 6 is a diagram corresponding to FIG. 1;

【図7】本発明の第4実施例を示す半部の縦断面図FIG. 7 is a longitudinal sectional view of a half showing a fourth embodiment of the present invention.

【図8】本発明の第5実施例を示す図2相当図FIG. 8 is a view corresponding to FIG. 2, showing a fifth embodiment of the present invention;

【図9】本発明の第6実施例を示す図2相当図FIG. 9 is a view corresponding to FIG. 2, showing a sixth embodiment of the present invention.

【図10】本発明の第7実施例を示す図7相当図FIG. 10 is a view corresponding to FIG. 7, showing a seventh embodiment of the present invention;

【図11】本発明の第8実施例を示すマグネット部材の
部分拡大斜視図
FIG. 11 is a partially enlarged perspective view of a magnet member according to an eighth embodiment of the present invention.

【図12】本発明の第9実施例を示す図7相当図FIG. 12 is a view corresponding to FIG. 7, showing a ninth embodiment of the present invention.

【図13】本発明の第10実施例を示す部分平面図FIG. 13 is a partial plan view showing a tenth embodiment of the present invention.

【図14】本発明の第10実施例とは異なる例を示す図
13相当図
FIG. 14 is a diagram corresponding to FIG. 13 showing an example different from the tenth embodiment of the present invention.

【図15】従来例を示す全体の縦断面図FIG. 15 is an overall longitudinal sectional view showing a conventional example.

【図16】図2相当図FIG. 16 is a diagram corresponding to FIG. 2;

【符号の説明】[Explanation of symbols]

11はマグネット部材、11aは磁極部、12はヨーク
部材、12aはヨーク部材の外側部分、12bはヨーク
部材の内側部分、12cはヨーク部材の下側部分、12
dはヨーク部材の上側部分、12eはヨーク部材の突出
部分、21はマグネット部材、21aは磁極部、31は
マグネット部材、31aは磁極部、32はヨーク部材、
33はフレーム部材、41はフレーム部材、51はヨー
ク部品、61は欠如部(樹脂通路)、71はマグネット
部材の成形用ゲート、72はヨーク部材の成形用ゲート
を示す。
11 is a magnet member, 11a is a magnetic pole portion, 12 is a yoke member, 12a is an outer portion of the yoke member, 12b is an inner portion of the yoke member, 12c is a lower portion of the yoke member, 12c
d is an upper portion of the yoke member, 12e is a protruding portion of the yoke member, 21 is a magnet member, 21a is a magnetic pole portion, 31 is a magnet member, 31a is a magnetic pole portion, 32 is a yoke member,
33 is a frame member, 41 is a frame member, 51 is a yoke component, 61 is a missing portion (resin passage), 71 is a gate for forming a magnet member, and 72 is a gate for forming a yoke member.

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 磁気異方性を有する磁性樹脂により、固
定子側の中央部が最も凸となる形状の多数の磁極部が、
一体のリング状に連なるように成形されたマグネット部
材と、 このマグネット部材をインサートして軟磁性の磁性樹脂
により成形されることにより、該マグネット部材に一体
化されたヨーク部材とを具備して成ることを特徴とする
電動機の回転子。
1. A magnetic resin having magnetic anisotropy is used to form a large number of magnetic pole portions whose central portion on the stator side is the most convex.
A magnet member formed so as to be connected to an integral ring, and a yoke member integrated with the magnet member by inserting the magnet member and forming the magnet member with a soft magnetic resin. A rotor for an electric motor, characterized in that:
【請求項2】 磁気異方性を有する磁性樹脂により、固
定子側の中央部が最も凸となる形状の複数の磁極部が、
一体の弧状に連なるように成形されたマグネット部材
と、 このマグネット部材を複数個で一つのリング状に配置し
た状態で、該マグネット部材をインサートして軟磁性の
磁性樹脂により成形されることにより、該マグネット部
材に一体化されたヨーク部材とを具備して成ることを特
徴とする電動機の回転子。
2. A plurality of magnetic pole portions having a shape in which a central portion on the stator side is most protruded by a magnetic resin having magnetic anisotropy,
A magnet member molded so as to be connected to an integral arc, and in a state where a plurality of the magnet members are arranged in one ring shape, the magnet member is inserted and molded by a soft magnetic resin, A rotor for an electric motor, comprising: a yoke member integrated with the magnet member.
【請求項3】 磁気異方性を有する磁性樹脂により、固
定子側の中央部が最も凸となる形状の複数の磁極部が、
一体の弧状に連なるように成形されたマグネット部材
と、 このマグネット部材をインサートして軟磁性の磁性樹脂
により成形されることにより、該マグネット部材に一体
化されたヨーク部材とを具備し、 それらマグネット部材及びヨーク部材の一体品を複数個
で一つのリング状に配置した状態で一体化して成ること
を特徴とする電動機の回転子。
3. A plurality of magnetic pole portions having a shape in which the central portion on the stator side is most convex due to the magnetic resin having magnetic anisotropy,
A magnet member formed so as to be integrated into an integral arc shape, and a yoke member integrated with the magnet member by inserting the magnet member and forming the magnet member with a soft magnetic resin. A rotor for an electric motor, wherein a plurality of integrated members of a member and a yoke member are integrated in a state of being arranged in a single ring shape.
【請求項4】 マグネット部材及びヨーク部材に加え、
それらをインサートして樹脂により成形されることによ
り、それらに一体化されたフレーム部材を具備したこと
を特徴とする請求項1ないし3のいずれかに記載の電動
機の回転子。
4. In addition to the magnet member and the yoke member,
The rotor for an electric motor according to any one of claims 1 to 3, further comprising a frame member integrated with the molded member by inserting the molded member with a resin.
【請求項5】 マグネット部材の反固定子側に透磁性金
属から成るヨーク部品を配設したことを特徴とする請求
項1ないし3のいずれかに記載の電動機の回転子。
5. The rotor for an electric motor according to claim 1, wherein a yoke component made of a magnetically permeable metal is disposed on a side of the magnet member opposite to the stator.
【請求項6】 マグネット部材の各磁極部境界の凹所
に、ヨーク部材が磁極部の最固定子側部分より反固定子
側に位置するようにして成形されていることを特徴とす
る請求項1ないし3のいずれかに記載の電動機の回転
子。
6. The magnetic member, wherein the yoke member is formed in the recess at the boundary between the magnetic pole portions so that the yoke member is located on the side opposite to the stator from the most stator side portion of the magnetic pole portion. 4. The rotor of the electric motor according to any one of 1 to 3.
【請求項7】 マグネット部材の固定子側に、フレーム
部材が磁極部を所定の厚さで包み込むように成形されて
いることを特徴とする請求項4記載の電動機の回転子。
7. The rotor for an electric motor according to claim 4, wherein a frame member is formed on the stator side of the magnet member so as to surround the magnetic pole portion with a predetermined thickness.
【請求項8】 マグネット部材の外周部又は内周部もし
くはその双方とともに、マグネット部材の上方部又は下
方部もしくはその双方にも、ヨーク部材が成形されてい
ることを特徴とする請求項1ないし3のいずれかに記載
の電動機の回転子。
8. A yoke member is formed on an upper portion, a lower portion, or both of the magnet member and an outer peripheral portion or an inner peripheral portion or both of the magnet member. A rotor for the electric motor according to any one of the above.
【請求項9】 マグネット部材の磁極部境界の部分に、
樹脂通路を形成したことを特徴とする請求項1ないし3
のいずれかに記載の電動機の回転子。
9. A magnetic pole part boundary portion of a magnet member,
4. A resin passage is formed.
A rotor for the electric motor according to any one of the above.
【請求項10】 ヨーク部材の一部をこれを覆うフレー
ム部材より突出させ、その突出部分にマグネット部材の
磁極部より多い磁極数の着磁をしたことを特徴とする請
求項1ないし3のいずれかに記載の電動機の回転子。
10. A system according to claim 1, wherein a part of the yoke member is projected from a frame member covering the yoke member, and the projected portion is magnetized with a greater number of magnetic poles than the magnetic pole portion of the magnet member. A rotor for an electric motor according to any of the claims.
【請求項11】 マグネット部材及びヨーク部材の成形
用ゲートを、マグネット部材の磁極部と同数又はその半
数として、それぞれ磁極部の中央部付近に設定して成形
したことを特徴とする請求項1ないし3のいずれかに記
載の電動機の回転子。
11. The molding member of the magnet member and the yoke member, wherein the number of molding gates is equal to or half of the number of magnetic pole portions of the magnet member, and each molding gate is set near the center of the magnetic pole portion. 4. The rotor of the electric motor according to any one of 3.
JP26546399A 1999-09-20 1999-09-20 Rotor of electric motor Pending JP2001095185A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26546399A JP2001095185A (en) 1999-09-20 1999-09-20 Rotor of electric motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26546399A JP2001095185A (en) 1999-09-20 1999-09-20 Rotor of electric motor

Publications (1)

Publication Number Publication Date
JP2001095185A true JP2001095185A (en) 2001-04-06

Family

ID=17417529

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26546399A Pending JP2001095185A (en) 1999-09-20 1999-09-20 Rotor of electric motor

Country Status (1)

Country Link
JP (1) JP2001095185A (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006064589A1 (en) * 2004-12-17 2006-06-22 Hitachi Metals, Ltd. Rotor for motor and manufacturing method of the same
WO2007102373A1 (en) 2006-03-01 2007-09-13 Hitachi Metals, Ltd. Yoke-integrated bonded magnet and magnet rotator for motor using the same
JP2010193568A (en) * 2009-02-16 2010-09-02 Daido Electronics Co Ltd Integral assembly composed of motor case and magnet in electric motor, and method of manufacturing the same
US8039998B2 (en) 2004-12-17 2011-10-18 Hitachi Metals, Ltd. Rotor for motor and method for producing the same
EP2605371A1 (en) * 2011-12-13 2013-06-19 Siemens Aktiengesellschaft Magnetic component part comprising different magnetic materials
JP2015049742A (en) * 2013-09-02 2015-03-16 株式会社オービックビジネスコンサルタント Information processing system, information processing method, and program
EP3355443A1 (en) * 2017-01-30 2018-08-01 Shinano Kenshi Kabushiki Kaisha Outer rotor type motor
KR20190121740A (en) * 2019-10-21 2019-10-28 엠토 주식회사 A Ring Magnet Applied Type of a Rotor of a Motor for a Robot with a Eccentric Type of a Structure Having a Lower Cogging and a Lower Torque Ripple
EP3657639A1 (en) * 2018-11-26 2020-05-27 LG Electronics Inc. Motor
CN112018914A (en) * 2019-05-29 2020-12-01 日本电产高科电机株式会社 Rotor and motor

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006064589A1 (en) * 2004-12-17 2006-06-22 Hitachi Metals, Ltd. Rotor for motor and manufacturing method of the same
US8039998B2 (en) 2004-12-17 2011-10-18 Hitachi Metals, Ltd. Rotor for motor and method for producing the same
WO2007102373A1 (en) 2006-03-01 2007-09-13 Hitachi Metals, Ltd. Yoke-integrated bonded magnet and magnet rotator for motor using the same
US7847460B2 (en) 2006-03-01 2010-12-07 Hitachi Metals, Ltd. Yoke-integrated bonded magnet and magnet rotator for motor using the same
JP2010193568A (en) * 2009-02-16 2010-09-02 Daido Electronics Co Ltd Integral assembly composed of motor case and magnet in electric motor, and method of manufacturing the same
EP2605371A1 (en) * 2011-12-13 2013-06-19 Siemens Aktiengesellschaft Magnetic component part comprising different magnetic materials
JP2015049742A (en) * 2013-09-02 2015-03-16 株式会社オービックビジネスコンサルタント Information processing system, information processing method, and program
EP3355443A1 (en) * 2017-01-30 2018-08-01 Shinano Kenshi Kabushiki Kaisha Outer rotor type motor
US11258321B2 (en) 2018-11-26 2022-02-22 Lg Electronics Inc. Motor having rotor frame with magnet fixing jig holes
EP3657639A1 (en) * 2018-11-26 2020-05-27 LG Electronics Inc. Motor
US11264851B2 (en) 2018-11-26 2022-03-01 Lg Electronics Inc. Motor having alternately arranged rotor core segments and permanent magnets
US11349360B2 (en) 2018-11-26 2022-05-31 Lg Electronics Inc. Motor
US11355979B2 (en) 2018-11-26 2022-06-07 Lg Electronics Inc. Motor
CN112018914A (en) * 2019-05-29 2020-12-01 日本电产高科电机株式会社 Rotor and motor
CN112018914B (en) * 2019-05-29 2023-12-29 日本电产高科电机株式会社 Rotor and motor
KR102077600B1 (en) * 2019-10-21 2020-02-17 엠토 주식회사 A Ring Magnet Applied Type of a Rotor of a Motor for a Robot with a Eccentric Type of a Structure Having a Lower Cogging and a Lower Torque Ripple
KR20190121740A (en) * 2019-10-21 2019-10-28 엠토 주식회사 A Ring Magnet Applied Type of a Rotor of a Motor for a Robot with a Eccentric Type of a Structure Having a Lower Cogging and a Lower Torque Ripple

Similar Documents

Publication Publication Date Title
JP3906022B2 (en) Electric motor rotor and method of manufacturing the same
US7323801B2 (en) Axial air-gap electronic motor
CN106165256A (en) Permanent magnet rotary electric machine and manufacture method thereof
JP2001136690A (en) Rotor of rotating machine
JP2001095185A (en) Rotor of electric motor
JP2004147451A (en) Rotor of external rotation type permanent magnet motor
CN106208460A (en) Rotor, motor and air-conditioner
KR100679804B1 (en) Rotor of motor
JP6692870B2 (en) Outer rotor type rotor for electric motor
JP2000188838A (en) Rotor in motor and manufacturing method therefor
JP2000116083A (en) Rotor in rotating electric machine and manufacturing method therefor
JP2007159308A (en) Rotor
JP2001178040A (en) Rotor of permanent magnet motor for compressor, method for manufacturing rotor of permanent magnet motor for the compressor, compressor, and refrigeration cycle
JP5929146B2 (en) Rotor for rotating electrical machine and method for manufacturing the same
JP3545643B2 (en) Manufacturing method of magnet rotor
CN105790465A (en) Permanent magnetic rotor and motor
KR102297686B1 (en) Rotor and motor including the same
JPH07167674A (en) Rotary angle sensor
KR100866877B1 (en) A outer rotor-type motor assembly
KR102175934B1 (en) Rotor and motor including the same
JPH09205746A (en) Motor
JP2004007998A (en) Magnet rotor
JP6705385B2 (en) Rotor of rotating electric machine
EP0724322A1 (en) Permanent magnet, particularly a rotor for electric motors
JPH08182265A (en) Armature of electric rotary machine

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20040615

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20041019