JP2001081572A - Rust stabilization treating agent for steel, rust stabilization treating method and rust stabilization- treated steel - Google Patents

Rust stabilization treating agent for steel, rust stabilization treating method and rust stabilization- treated steel

Info

Publication number
JP2001081572A
JP2001081572A JP25924899A JP25924899A JP2001081572A JP 2001081572 A JP2001081572 A JP 2001081572A JP 25924899 A JP25924899 A JP 25924899A JP 25924899 A JP25924899 A JP 25924899A JP 2001081572 A JP2001081572 A JP 2001081572A
Authority
JP
Japan
Prior art keywords
rust
resin
compound
functional group
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25924899A
Other languages
Japanese (ja)
Other versions
JP3458790B2 (en
Inventor
Shiro Miyata
志郎 宮田
Kenji Morita
健治 森田
Akihiro Takemura
誠洋 竹村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP25924899A priority Critical patent/JP3458790B2/en
Publication of JP2001081572A publication Critical patent/JP2001081572A/en
Application granted granted Critical
Publication of JP3458790B2 publication Critical patent/JP3458790B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a rust stabilization treating agent for steel having functions of preventing the permeation of corrosive anions in flied salt or the like, executing the formation of stabile rust with high efficiency and also preventing flowing rust with high efficiency, moreover improving weathering characteristics in the case a film is slowly weathered and is replaced by stable rust and remarkably improving its appearance in the meanwhile from the point after the treatment to the time in which the film is replaced by stable trust, to provide a rust stabilization treating method and to provide a rust stabilization-treated steel. SOLUTION: This trust stabilization treating agent for steel contains the components of (a) to (c):(a) a resin composition obtained by blending a substrate resin with a compound having an anionic functional group, a compound having a conjugated double bond and a compound having a light-collapsible functional group; (b) salt composed of anions and counter cations having trapping and depositing action to iron ions; and (c) pigment by a ratio of 30 to 70 pts.wt. 100 pts.wt. of the solid content of the rust stabilization treating agent. As to the rust stabilization treating method for steel, the treating agent is applied on the surface of steel, and drying is executed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、鋼材の錆安定化処
理剤および錆安定化処理方法並びに錆安定化処理鋼材に
関する。更に詳しくはCu,Ni,Cr,P,Mo 等の合金元素を添
加してなる耐候性鋼材に主として適用されるものであっ
て、耐候性鋼の安定錆を効率よく生成せしめると共に、
安定錆形成過程での流れ錆等による外観不良を防止し、
更に処理剤皮膜下に安定錆を形成後、徐々に処理剤が風
化する際の風化特性を著しく向上し、皮膜の割れやフィ
ルム状剥離による外観悪化を極めて起こりにくくするこ
とを目的とした鋼材の錆安定化処理剤および錆安定化処
理方法並びに錆安定化処理鋼材に関するものである。
TECHNICAL FIELD The present invention relates to a rust stabilizing agent, a rust stabilizing method, and a rust stabilizing steel for steel. More specifically, it is mainly applied to weatherable steel materials obtained by adding alloying elements such as Cu, Ni, Cr, P, and Mo, and efficiently generates stable rust of weatherable steel,
Prevents poor appearance due to flowing rust etc. in the stable rust formation process,
Furthermore, after forming stable rust under the treatment agent film, the steel material is intended to significantly improve the weathering characteristics when the treatment agent gradually weathers, and to make it extremely unlikely that the appearance will be deteriorated due to cracking of the film or film-like peeling. The present invention relates to a rust stabilizing agent, a rust stabilizing method, and a rust stabilizing steel.

【0002】[0002]

【従来の技術】耐候性鋼はCu,Ni,Cr,P,Mo 等の元素が少
量含有された低合金鋼であって、大気中に暴露すると腐
食し発錆する過程で保護性の強い錆層(安定錆)が自然
に形成される。そして前記錆層が形成された後はそれ以
降の鋼材の腐食は減少し、最終的には腐食が殆ど進行し
ない特性を持つ鋼材となる。
2. Description of the Related Art Weather-resistant steel is a low alloy steel containing a small amount of elements such as Cu, Ni, Cr, P, and Mo. A layer (stable rust) forms spontaneously. Then, after the rust layer is formed, the corrosion of the steel material thereafter is reduced, and finally the steel material has the characteristic that the corrosion hardly progresses.

【0003】この様な耐候性鋼材は、形鋼、鋼板、鋼管
等各種鋼材に適用され、橋梁や鉄塔等の構造物として幅
広い用途があるが、次のような問題を有していた。
[0003] Such a weather-resistant steel material is applied to various steel materials such as a shaped steel, a steel plate and a steel pipe, and has a wide range of uses as a structure such as a bridge or a steel tower, but has the following problems.

【0004】即ち、耐候性鋼材を裸使用する場合、鋼材
表面に保護性の強い安定した錆が形成されるまで5年以
上の長期間を要し、その間、浮き錆や流れ錆を生じ、流
出した錆汁により周囲環境を汚染し、外観を損なう問題
があった。
In other words, when a weather-resistant steel material is used barely, it takes a long period of 5 years or more until stable rust with strong protection is formed on the surface of the steel material. There is a problem that the rusted juice contaminates the surrounding environment and impairs the appearance.

【0005】そこで、耐候性鋼の表面に錆安定化処理と
称される表面処理を行い、上記の問題を解決する技術が
開示されている。この錆安定化処理は、例えば、特開昭
56−127774号公報では、カチオン型皮膜とアニ
オン型皮膜の2層皮膜が、特公昭56−33991号公
報では、下層に安定錆成分を含有する樹脂層、上層に耐
候性、耐腐食性に優れた樹脂層を設けた2層被覆が、お
よび特許2666673号公報では、安定錆形成促進作
用を有する有機樹脂により被覆された鋼材について開示
されている。
Therefore, a technique has been disclosed which solves the above problem by performing a surface treatment called a rust stabilization treatment on the surface of the weatherable steel. This rust stabilization treatment is performed, for example, in Japanese Patent Application Laid-Open No. 56-127774, a two-layer film of a cationic type film and an anionic type film is disclosed. JP-A-2666673 discloses a steel material coated with an organic resin having a stable rust formation promoting action, in which a two-layer coating in which a resin layer having excellent weather resistance and corrosion resistance is provided as a layer and an upper layer is provided.

【0006】[0006]

【発明が解決しようとする課題】しかるに、上記従来技
術の内、特公昭56−33991号公報による方法で
は、安定錆形成過程の塗膜劣化過程での外観が悪く、塗
膜が劣化する際、塗膜に割れ、フィルム状の剥離が生じ
る問題がある。更に飛来塩分に対する対応が不十分で、
腐食性の厳しい環境での安定錆形成能力が劣る欠点があ
る。
However, of the above-mentioned prior arts, the method according to Japanese Patent Publication No. 56-33991 has a poor appearance in the process of deterioration of the coating film during the formation of stable rust. There is a problem that the coating film is cracked and a film-like peeling occurs. In addition, the response to incoming salt is insufficient,
There is a disadvantage that the ability to form stable rust in a corrosive environment is poor.

【0007】また2層以上の塗装が必要で、塗装作業
性、塗装コストが上昇する欠点がある。また特許266
6673号公報では、安定錆を早期に形成するため、処
理後の外観不良が避けられず、流れ錆等による周辺環境
の汚損も問題となる。また早期に形成した錆が真の安定
錆として長期間機能するかどうか、不明確である。
[0007] Further, two or more layers of coating are required, and there is a disadvantage that coating workability and coating cost are increased. Patent 266
In the patent publication 6673, since stable rust is formed at an early stage, poor appearance after treatment is inevitable, and contamination of the surrounding environment due to flowing rust or the like is also a problem. It is also unclear whether the rust formed earlier functions as true stable rust for a long time.

【0008】特開昭56−127774号公報記載の方
法では、カチオン型皮膜で流れ錆を防止し、アニオン型
皮膜で塩分に対する耐久性を増していることで、安定錆
形成環境を整え、効率的な安定錆形成を意図したもので
あるが、2層以上の異なる塗膜を形成する必要があり、
塗装作業性上問題がある。また安定錆形成能力とのバラ
ンス上、アニオン型皮膜の割合に制限があり、十分な耐
飛来塩分性が発揮できない点も問題であった。
In the method described in Japanese Patent Application Laid-Open No. 56-127774, a stable rust forming environment is prepared by preventing the flow rust with a cationic type coating and increasing the durability against salt with an anionic type coating. It is intended to form stable rust, but it is necessary to form two or more different coatings,
There is a problem in painting workability. In addition, there is a problem in that the ratio of the anion type film is limited due to the balance with the ability to form stable rust, and that sufficient flying salt resistance cannot be exhibited.

【0009】本発明は、上記の課題を解決するためにな
されたものであって、飛来塩分等、腐食性アニオンの透
過を防いで安定錆の形成を効率よく行わせ、かつ、流れ
錆を効率よく防止しする機能に加え、皮膜が徐々に風化
し安定錆に置き換わる際の風化特性を向上させ、処理後
から安定錆に置き換わるまでの外観を著しく改善させた
鋼材の錆安定化処理剤および錆安定化処理方法並びに錆
安定化処理鋼材を提供することを目的とするものであ
る。
SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and prevents formation of stable rust by preventing permeation of corrosive anions such as flying salt and allows efficient formation of stable rust. A rust stabilizing agent and a rust stabilizing agent for steel, which, in addition to the function of preventing rust, improve the weathering characteristics when the film gradually weathers and is replaced by stable rust, and significantly improve the appearance after treatment after it is replaced with stable rust. An object of the present invention is to provide a stabilizing method and a rust stabilizing steel material.

【0010】[0010]

【課題を解決するための手段】前記課題を解決する本発
明の手段は以下の通りである。 (1)下記(a)〜(c)の成分を含有することを特徴
とする鋼材の錆安定化処理剤。 (a)基体樹脂に、アニオン性官能基を有する化合物
と、共役二重結合を有する化合物と、光崩壊性官能基を
有する化合物を配合した樹脂組成物、(b)鉄イオンに
対し捕捉沈着作用を有するアニオンと対カチオンからな
る塩、(c)該錆安定化処理剤の固形分100重量部あ
たり、30〜70重量部の割合の顔料。
Means of the present invention for solving the above problems are as follows. (1) A rust stabilizing agent for steel, comprising the following components (a) to (c): (A) a resin composition in which a compound having an anionic functional group, a compound having a conjugated double bond, and a compound having a photo-degradable functional group are blended in a base resin; (C) a pigment in a proportion of 30 to 70 parts by weight per 100 parts by weight of the solid content of the rust stabilizing agent;

【0011】(2)下記(a’)〜(c)の成分を含有
することを特徴とする鋼材の錆安定化処理剤。 (a’)マイナスの固定電荷を持つ樹脂に、共役二重結
合を有する化合物と、光崩壊性官能基を有する化合物を
配合した樹脂組成物、(b)鉄イオンに対し捕捉沈着作
用を有するアニオンと対カチオンからなる塩、(c)該
錆安定化処理剤の固形分100重量部あたり、30〜7
0重量部の割合の顔料。
(2) A rust stabilizing agent for steel, comprising the following components (a ') to (c): (A ′) a resin composition in which a compound having a conjugated double bond and a compound having a photodegradable functional group are mixed with a resin having a negative fixed charge, and (b) an anion having a trapping and depositing action on iron ions. (C) 30 to 7 parts by weight per 100 parts by weight of the solid content of the rust stabilizing agent.
0 parts by weight pigment.

【0012】(3)下記(a”)〜(c)の成分を含有
することを特徴とする鋼材の錆安定化処理剤。 (a”)基体樹脂に、アニオン性官能基を有する化合物
を配合した樹脂組成物であって、前記基体樹脂とアニオ
ン性官能基を有する化合物のうちの少なくとも一方が分
子内に芳香族環を有しており、かつ、前記基体樹脂およ
び前記アニオン性官能基を有する化合物が、相互に反応
して光崩壊性官能基を生成する官能基をそれぞれ有する
樹脂または化合物である樹脂組成物、(b)鉄イオンに
対し捕捉沈着作用を有するアニオンと対カチオンからな
る塩、(c)該錆安定化処理剤の固形分100重量部あ
たり、30〜70重量部の割合の顔料。
(3) A rust stabilizing agent for a steel material comprising the following components (a ″) to (c): (a ″) A compound having an anionic functional group is blended with the base resin A resin composition, wherein at least one of the base resin and the compound having an anionic functional group has an aromatic ring in a molecule, and has the base resin and the anionic functional group. A resin composition in which the compound has a functional group capable of reacting with each other to form a photo-degradable functional group, or a resin composition which is a compound; (b) a salt comprising an anion having a trapping and depositing action on iron ions and a counter cation; (C) 30 to 70 parts by weight of a pigment per 100 parts by weight of the solid content of the rust stabilizing agent.

【0013】(4)前記共役二重結合を有する化合物
が、フェニル基および/またはフェニレン基を有する化
合物であることを特徴とする前記(1)または(2)に
記載の錆安定化処理剤。
(4) The rust stabilizing agent according to the above (1) or (2), wherein the compound having a conjugated double bond is a compound having a phenyl group and / or a phenylene group.

【0014】(5)前記光崩壊性官能基を有する化合物
が、エステル基を有する化合物であることを特徴とする
前記(1)、(2)、(4)のいずれかに記載の錆安定
化処理剤。
(5) The rust stabilizing method according to any of (1), (2) and (4), wherein the compound having a photodegradable functional group is a compound having an ester group. Processing agent.

【0015】(6)前記(a”)の樹脂組成物が、脂肪
酸変性芳香族系エポキシ樹脂に無水カルボン酸を配合し
た樹脂組成物であることを特徴とする前記(3)に記載
の錆安定化処理剤。
(6) The rust stabilizer according to (3), wherein the resin composition of (a ″) is a resin composition obtained by blending a carboxylic anhydride with a fatty acid-modified aromatic epoxy resin. Chemical treatment agent.

【0016】(7)前記(b)の塩の鉄イオンに対し捕
捉沈着作用を有するアニオンが、リン酸イオン及び/ま
たはモリブデン酸イオンであることを特徴とする前記
(1)〜(6)に記載の錆安定化処理剤。
(7) The above (1) to (6), wherein the anion having a trapping and depositing action on the iron ion of the salt of the above (b) is a phosphate ion and / or a molybdate ion. The rust stabilizing agent described.

【0017】(8)前記脂肪酸変性芳香族系エポキシ樹
脂に無水カルボン酸を配合した樹脂組成物の酸価が、1
0〜100であることを特徴とする前記(6)または
(7)に記載の錆安定化処理剤。
(8) The acid value of the resin composition obtained by mixing carboxylic anhydride with the fatty acid-modified aromatic epoxy resin is 1
The rust stabilizing agent according to the above (6) or (7), which is 0 to 100.

【0018】(9)鋼材の表面に、前記(1)〜(8)
のいずれかに記載の錆安定化処理剤を塗布し、乾燥する
ことを特徴とする鋼材の錆安定化処理方法。
(9) On the surface of the steel material, the above (1) to (8)
A rust stabilizing method for steel material, comprising applying the rust stabilizing agent according to any one of the above and drying.

【0019】(10)表面に下記(d)〜(f)の成分
を含有する皮膜を有することを特徴とする錆安定化処理
鋼材。 (d)マイナスの固定電荷を持ち、かつ分子内に共役二
重結合と光崩壊性官能基を有する樹脂、(e)鉄イオン
に対し捕捉沈着作用を有するアニオンと対カチオンから
なる塩、(f)前記皮膜100重量部あたり、30〜7
0重量部の割合の顔料。
(10) A rust-stabilized steel material having a coating containing the following components (d) to (f) on its surface. (D) a resin having a negative fixed charge and having a conjugated double bond and a photodegradable functional group in the molecule, (e) a salt comprising an anion having a trapping and depositing action on iron ions and a counter cation, (f) ) 30 to 7 parts per 100 parts by weight of the coating
0 parts by weight pigment.

【0020】(11)前記(d)の樹脂が、分子内にフ
ェニル基および/またはフェニレン基を有する樹脂であ
ることを特徴とする前記(10)に記載の錆安定化処理
鋼材。
(11) The rust-stabilized steel according to (10), wherein the resin (d) is a resin having a phenyl group and / or a phenylene group in a molecule.

【0021】(12)前記光崩壊性官能基が、エステル
基であることを特徴とする前記(10)または(11)
に記載の錆安定化処理鋼材。
(12) The above (10) or (11), wherein the photodegradable functional group is an ester group.
The rust-stabilized steel material described in 1.

【0022】(13)前記(d)の樹脂が、脂肪酸変性
芳香族系エポキシ樹脂と無水カルボン酸とから誘導され
た樹脂であることを特徴とする前記(10)〜(12)
のいずれかに記載の錆安定化処理鋼材。
(13) The resin according to (10) to (12), wherein the resin (d) is a resin derived from a fatty acid-modified aromatic epoxy resin and carboxylic anhydride.
A rust-stabilized steel material according to any one of the above.

【0023】(14)前記(e)の塩の鉄イオンに対し
捕捉沈着作用を有するアニオンが、リン酸イオン及び/
またはモリブデン酸イオンであることを特徴とする前記
(10)〜(13)のいずれかに記載の錆安定化処理鋼
材。
(14) The anion having a trapping and depositing action on the iron ion of the salt of (e) is phosphate ion and / or
Alternatively, the rust-stabilized steel material according to any one of the above (10) to (13), which is a molybdate ion.

【0024】[0024]

【発明の実施の形態】以下、本発明の実施の形態を詳細
に説明する。
Embodiments of the present invention will be described below in detail.

【0025】(適用可能鋼材)本発明の錆安定化処理剤
が適用可能な鋼材は特に限定するものではない。普通鋼
に対しても効果は認められるが、耐候性鋼のようなCu,N
i,Cr,P,Mo 等の合金元素を少量含む低合金鋼に対して特
に有効である。また、処理面はブラスト処理等で表面の
スケールや錆を落とした状態が好ましいが、必ずしもこ
の必要はない。
(Applicable Steel) The steel to which the rust stabilizing agent of the present invention can be applied is not particularly limited. Although the effect is also recognized for ordinary steel, Cu, N
It is particularly effective for low alloy steels containing small amounts of alloying elements such as i, Cr, P, and Mo. Further, the treated surface is preferably in a state where scale and rust on the surface have been removed by blasting or the like, but this is not always necessary.

【0026】(塩)本発明において処理剤中に含有され
る鉄イオンに対し捕捉沈着作用を有するアニオンと対カ
チオンからなる塩とは、腐食反応で生成する鉄イオンと
反応し、ある条件下において沈着皮膜を形成しうるアニ
オンと対カチオンからなる塩のことを指す。かかるアニ
オンの例としては、リン酸イオン、クロム酸イオン、ベ
リリウム酸イオン、ケイ酸イオン、チタン酸イオン、バ
ナジン酸イオン、マンガン酸イオン、セレニウム酸イオ
ン、ジルコニウム酸イオン、モリブデン酸イオン、タン
グステン酸イオン等が挙げられる。
(Salt) In the present invention, the salt composed of an anion having a trapping and depositing action on iron ions contained in the treating agent and a counter cation reacts with iron ions generated by a corrosion reaction, and under certain conditions, A salt consisting of an anion and a counter cation capable of forming a deposited film. Examples of such anions include phosphate, chromate, beryllate, silicate, titanate, vanadate, manganate, selenate, zirconate, molybdate, tungstate. And the like.

【0027】これらの中で、リン酸イオンおよび/また
はモリブデン酸イオンをアニオンとした塩を含有するこ
とが錆安定化過程における流れ錆等による外観劣化を効
率よく防ぐと共に、皮膜下に効率よく安定錆を生成しう
るので好ましい。具体的な例としては、リン酸亜鉛、リ
ン酸アルミニウム、リン酸アンモニウム、リン酸一水素
カルシウム、リン酸カドミウム、リン酸カリウム、リン
酸カルシウム、リン酸銀、リン酸クロム、リン酸コバル
ト、リン酸水銀、リン酸水素アンモニウムナトリウム、
リン酸水素ウラニル、リン酸水素ストロンチウム、リン
酸水素二アンモニウム、リン酸水素二カリウム、リン酸
水素二銀、リン酸水素二ナトリウム、リン酸水素バリウ
ム、リン酸水素マグネシウム、リン酸水素マンガン、リ
ン酸セリウム、リン酸タリウム、リン酸鉄、リン酸銅、
リン酸トリウム、リン酸ナトリウム、リン酸鉛、リン酸
二水素亜鉛、リン酸二水素カドミウム、リン酸二水素ア
ンモニウム、リン酸二水素カリウム、リン酸二水素カル
シウム、リン酸二水素ナトリウム、リン酸二水素バリウ
ム、リン酸二水素マンガン、リン酸二水素リチウム、リ
ン酸ニッケル、リン酸バリウム、リン酸ビスマス、リン
酸マグネシウム、リン酸マグネシウムアンモニウム、リ
ン酸マンガン、リン酸リチウム、リンタングステン酸ナ
トリウム、リンモリブデン酸ナトリウム、リンモリブデ
ン酸アルミニウム、リンモリブデン酸アンモニウム、ト
リポリリン酸二水素アルミニウム、モリブデン酸ナトリ
ウム、モリブデン酸亜鉛、モリブデン酸アンモニウム、
モリブデン酸カリウム、モリブデン酸カルシウム、モリ
ブデン酸鉛等が挙げられる。これら以外に、クロム酸
塩、バナジン酸塩、タングステン酸塩等、他の鉄イオン
を捕捉沈着しうる塩を添加することも出来る。
Among them, the inclusion of a salt having a phosphate ion and / or a molybdate ion as an anion effectively prevents appearance deterioration due to flowing rust and the like in the rust stabilization process and efficiently stabilizes under the film. It is preferable because rust can be generated. Specific examples include zinc phosphate, aluminum phosphate, ammonium phosphate, calcium monohydrogen phosphate, cadmium phosphate, potassium phosphate, calcium phosphate, silver phosphate, chromium phosphate, cobalt phosphate, and mercury phosphate. , Sodium ammonium hydrogen phosphate,
Uranyl hydrogen phosphate, strontium hydrogen phosphate, diammonium hydrogen phosphate, dipotassium hydrogen phosphate, disilver hydrogen phosphate, disodium hydrogen phosphate, barium hydrogen phosphate, magnesium hydrogen phosphate, manganese hydrogen phosphate, phosphorus Cerium phosphate, thallium phosphate, iron phosphate, copper phosphate,
Thorium phosphate, sodium phosphate, lead phosphate, zinc dihydrogen phosphate, cadmium dihydrogen phosphate, ammonium dihydrogen phosphate, potassium dihydrogen phosphate, calcium dihydrogen phosphate, sodium dihydrogen phosphate, phosphoric acid Barium dihydrogen, manganese dihydrogen phosphate, lithium dihydrogen phosphate, nickel phosphate, barium phosphate, bismuth phosphate, magnesium phosphate, magnesium ammonium phosphate, manganese phosphate, lithium phosphate, sodium phosphotungstate, Sodium phosphomolybdate, aluminum phosphomolybdate, ammonium phosphomolybdate, aluminum dihydrogen tripolyphosphate, sodium molybdate, zinc molybdate, ammonium molybdate,
Potassium molybdate, calcium molybdate, lead molybdate and the like can be mentioned. In addition to these, other salts capable of capturing and depositing iron ions, such as chromate, vanadate and tungstate, can also be added.

【0028】またこれらは、処理剤中への分散を良好に
するため平均粒子径10μm 以下の微粉末として添加す
るのが好ましい。一般に市販されている顔料を粉砕して
添加してもよいし、前記範囲に含まれる成分を含有する
ものならそのまま添加しても差し支えない。また、添加
量は処理剤固形分100重量部中1〜10重量部が好ま
しい。この範囲以下であると外観を良好に保つ効果が不
足し、この範囲以上であると皮膜の強度が不足し、外観
がかえって悪くなる。
These are preferably added as fine powder having an average particle diameter of 10 μm or less in order to improve the dispersion in the treating agent. Generally, commercially available pigments may be pulverized and added, or any pigment containing a component falling within the above range may be added as it is. The addition amount is preferably 1 to 10 parts by weight based on 100 parts by weight of the solid content of the treating agent. Below this range, the effect of maintaining good appearance is insufficient, and above this range, the strength of the film is insufficient, and the appearance is rather poor.

【0029】(マイナスの固定電荷を持つ樹脂組成物)
本発明におけるマイナスの固定電荷を持つ樹脂組成物と
は、樹脂、顔料その他の作用により、処理剤中の固定電
荷がマイナスである樹脂組成物のことを指し、具体的に
は処理剤中の樹脂成分の分子中に官能基としてカルボキ
シル基、スルホン基、リン酸基、フェノール性水酸基等
を有する樹脂組成物である。これらの官能基を有し、処
理剤の硬化皮膜を形成しうる樹脂で有れば、ベースの樹
脂の種類は問わないが、例えばベースの樹脂としてはエ
ポキシ樹脂、フェノール樹脂、ポリエステル樹脂、アク
リル樹脂、ポリウレタン樹脂、フッ素樹脂、ブチラール
樹脂、ビニル系樹脂、アルキッド樹脂、ポリスルホンフ
ミン酸、タンニン酸、陽イオン交換樹脂等のうちの1種
以上をそのまま、あるいは適宜変性したものを使用する
ことで得られる。
(Resin composition having negative fixed charge)
The resin composition having a negative fixed charge in the present invention refers to a resin composition in which the fixed charge in the processing agent is negative due to the action of the resin, pigment, and the like, and specifically, the resin in the processing agent. A resin composition having a carboxyl group, a sulfone group, a phosphoric acid group, a phenolic hydroxyl group, or the like as a functional group in the molecule of the component. Any type of base resin can be used as long as it is a resin having these functional groups and capable of forming a cured film of the treatment agent. Examples of the base resin include epoxy resin, phenol resin, polyester resin, and acrylic resin. It can be obtained by using one or more of polyurethane resin, fluorine resin, butyral resin, vinyl resin, alkyd resin, polysulfone humic acid, tannic acid, cation exchange resin, etc., as they are, or appropriately modified. .

【0030】その中でも特に、カルボキシル基、スルホ
ン基等のフリーのアニオン性官能基を有する酸価10〜
100の樹脂を含有する処理剤が、耐飛来塩分性が良好
で好ましい。酸価10未満であれば耐飛来塩分性が劣
り、100超えでは安定錆形成性能が劣る。
Among them, an acid value having a free anionic functional group such as a carboxyl group and a sulfone group is particularly preferably 10 to 10.
A treating agent containing 100 resins is preferable because it has good resistance to flying salt. If the acid value is less than 10, flying salt resistance is inferior, and if it exceeds 100, stable rust forming performance is inferior.

【0031】処理剤固形分100重量部に対し、フリー
のアニオン性官能基を有する樹脂の含有量は、皮膜強度
と皮膜の劣化過程の外観保持機能のバランスの観点から
20〜50重量部が好ましい。またフリーのアニオン性
官能基を有する樹脂の種類としては、脂肪酸変性エポキ
シ樹脂と無水カルボン酸の反応生成物がもっとも外観保
持性能、安定錆形成機能に優れ、好ましく用いられる。
The content of the resin having a free anionic functional group is preferably 20 to 50 parts by weight based on 100 parts by weight of the solid content of the treating agent, from the viewpoint of the balance between the film strength and the function of maintaining the appearance during the process of film deterioration. . As the type of resin having a free anionic functional group, a reaction product of a fatty acid-modified epoxy resin and carboxylic anhydride is most preferably used because of its excellent appearance retention performance and stable rust forming function.

【0032】(共役二重結合を含む樹脂組成物)本発明
における、共役二重結合を有する樹脂組成物とは、複数
個の二重結合が単結合を挟んで存在した分子骨格を有す
る樹脂組成物で、非局在化したπ電子雲を有するので、
紫外線や可視光等を吸収しやすく、皮膜の表層からの劣
化による良好な風化性に寄与する。この様な共役二重結
合を有する樹脂組成物としては、ベンゼン、ナフタレ
ン、インデン、テトラリン、アントラセン、フェナント
レン等の芳香族炭化水素、フラン、チオフェン、ピロー
ル、ピラン、チオピラン、ピリジン、インドール、キノ
リン、プリン等の複素環式化合物等が上げられるが、ブ
タジエン等の脂肪族ポリエンでもよい。これらの中で、
特にベンゼン環を含むフェニル基、フェニレン基を含有
するものが、本発明の処理剤の外観保持機能上最も優
れ、好ましく用いられる。 (光崩壊性官能基)更に、本発明における樹脂組成物に
含まれる光崩壊性官能基とは、紫外線により、主にNorr
ish I 型、およびNorrish II型の光崩壊反応を行いうる
官能基であり、ケトン、エステルが代表的であるが、本
発明においてはエステル基を光崩壊性官能基として含有
するものが、崩壊速度が適度であり本発明の目的上好ま
しい。
(Resin Composition Containing Conjugated Double Bond) In the present invention, a resin composition having a conjugated double bond is a resin composition having a molecular skeleton in which a plurality of double bonds are present with a single bond interposed therebetween. Object, having a delocalized π electron cloud,
It easily absorbs ultraviolet light, visible light, and the like, and contributes to good weatherability due to deterioration from the surface layer of the film. Examples of the resin composition having such a conjugated double bond include aromatic hydrocarbons such as benzene, naphthalene, indene, tetralin, anthracene, and phenanthrene, furan, thiophene, pyrrole, pyran, thiopyran, pyridine, indole, quinoline, and purine. And the like, but an aliphatic polyene such as butadiene may be used. Among these,
In particular, those containing a phenyl group or a phenylene group containing a benzene ring are the most excellent in the appearance maintaining function of the treating agent of the present invention, and are preferably used. (Photo-degradable functional group) Further, the photo-degradable functional group contained in the resin composition of the present invention is mainly
Ish type, and functional groups capable of performing a Norrish type II photodisintegration reaction, ketones and esters are typical.In the present invention, those containing an ester group as a photodisintegratable functional group have a disintegration rate. Is moderate and preferable for the purpose of the present invention.

【0033】上記の共役二重結合と光崩壊性官能基を有
し、マイナスの固定電荷を有する樹脂組成物としては、
脂肪酸変性芳香族系エポキシ樹脂と無水カルボン酸の反
応生成物が、錆安定化処理剤として適度な風化特性、外
観保持機能を有し、かつ耐飛来塩分性にも優れるので、
特に好ましく用いられる。
The resin composition having a conjugated double bond and a photo-degradable functional group and having a negative fixed charge includes:
Since the reaction product of the fatty acid-modified aromatic epoxy resin and carboxylic anhydride has moderate weathering properties and appearance-retaining function as a rust stabilizing agent, and is also excellent in flying salt resistance,
Particularly preferably used.

【0034】(顔料)本発明においては、前記成分以外
に、処理剤固形分100重量部中に顔料を30〜70重
量部の範囲で含有する。ここでの顔料とは、一般の処理
剤に含有されうる無機顔料および有機顔料を表す。
(Pigment) In the present invention, in addition to the above components, the pigment is contained in the range of 30 to 70 parts by weight in 100 parts by weight of the solid content of the treating agent. The pigment here means an inorganic pigment and an organic pigment which can be contained in a general treating agent.

【0035】本発明においては、鉄イオンに対し捕捉沈
着作用を有するアニオンと対カチオンからなる、少なく
とも1種以上の塩、およびマイナスの固定電荷を持つ樹
脂組成物を少なくとも含有する処理剤固形分100重量
部の中に、前記顔料の重量を30〜70重量部の範囲と
することで、処理剤皮膜下に安定錆が形成される過程
で、安定錆が非常に効率よく生成すると共に、皮膜下に
錆が形成される過程での、皮膜のフクレや、皮膜がフィ
ルム状に剥離するなどの外観異常が極めて起こりにくく
なるという効果が見られることが、本発明者らの検討に
より見出された。
In the present invention, at least one or more salts composed of an anion having a trapping and depositing action on iron ions and a counter cation and a resin composition having at least a resin composition having a negative fixed charge, having a solid content of 100% By setting the weight of the pigment in the range of 30 to 70 parts by weight in the weight part, stable rust is generated very efficiently in the process of forming stable rust under the treatment agent film, and under the film. In the process of forming rust on the film, blistering of the film and the effect that appearance abnormality such as peeling of the film in the form of a film is extremely unlikely to occur is found by the study of the present inventors. .

【0036】この場合、顔料の種類より、顔料の重量部
が極めて重要である。処理剤固形分100重量部中の顔
料重量が30重量部未満の場合には、皮膜のフクレや皮
膜のフィルム状剥離が起こりやすく、また皮膜下の錆の
安定化も遅くなる。一方70重量部を上回ると、皮膜と
しての凝集強度が低下し、皮膜としての安定度が保てな
くなる。
In this case, the weight part of the pigment is extremely important than the kind of the pigment. If the weight of the pigment in 100 parts by weight of the solid content of the treating agent is less than 30 parts by weight, blistering of the film or peeling of the film tends to occur, and stabilization of rust under the film is also slow. On the other hand, when the amount exceeds 70 parts by weight, the cohesive strength of the film decreases, and the stability of the film cannot be maintained.

【0037】前記顔料の種類としては、有機顔料と無機
顔料があるが、本発明の目的からは無機顔料が好まし
い。更に無機顔料としては、バライト、沈降性硫酸バリ
ウム、白亜、沈降性炭酸カルシウム、胡粉、クレー、砥
の粉、タルク、ケイソウ土、シリカ白、アルミナ白、石
膏、サチン白、グロスホワイト、ベントナイト、ケイ酸
カルシウム、沈降性炭酸マグネシウム、ケイ酸アルミニ
ウム、鉛酸カルシウム、酸化チタン、亜鉛華、リトボ
ン、硫化亜鉛、鉛白、酸化ジルコン、アンチモン白、酸
化スズ、カーボンブラック、油煙、黒鉛、鉄黒、亜鉛
末、亜酸化鉛、炭化ケイ素、ベンガラ、鉛丹、朱、カド
ミウム赤、カドミウム水銀赤、モリブデン赤、亜酸化
銅、アンバー、黄鉛、ジンククロメート、カドミウム
黄、合成オーカ、チタン黄、アンチモン黄、バリウム
黄、ストロンチウム黄、クロム緑、酸化クロム緑、ビリ
ジアン、亜鉛緑、コバルト緑、エメラルド緑、マンガン
緑、紺青、群青、コバルト青、セルリアン青、マンガン
青、マンガン紫、濃口コバルト紫、淡口コバルト紫、マ
ルス紫、アルミ粉等が上げられる。
The types of the pigments include organic pigments and inorganic pigments, and for the purpose of the present invention, inorganic pigments are preferred. Further, as inorganic pigments, barite, precipitated barium sulfate, chalk, precipitated calcium carbonate, chalk, clay, abrasive powder, talc, diatomaceous earth, silica white, alumina white, gypsum, satin white, gloss white, bentonite, calcium silicate , Precipitated magnesium carbonate, aluminum silicate, calcium lead oxide, titanium oxide, zinc oxide, lithobon, zinc sulfide, lead white, zircon oxide, antimony white, tin oxide, carbon black, oil smoke, graphite, iron black, zinc powder, Lead oxide, silicon carbide, red iron oxide, lead red, red, cadmium red, cadmium mercury red, molybdenum red, cuprous oxide, amber, graphite, zinc chromate, cadmium yellow, synthetic oka, titanium yellow, antimony yellow, barium yellow , Strontium yellow, chrome green, chromium oxide green, viridian, zinc green, cobalt green, d Lardo green, manganese green, Prussian blue, ultramarine blue, cobalt blue, cerulean blue, manganese blue, manganese violet, dark soy cobalt violet, pale mouth cobalt violet, Mars violet, aluminum powder, and the like.

【0038】これら顔料を適宜組み合わせ、所定の配合
量とすれば、いずれの顔料でもよいが、特に処理剤皮膜
の色が、概略安定錆と同様の濃褐色で有ることが好まし
く、これらの観点から、特にタルク、ベンガラ、鉄黒を
配合することが好ましい。
Any of these pigments may be used as long as these pigments are appropriately combined and in a predetermined blending amount. In particular, the color of the treating agent film is preferably dark brown, which is similar to that of roughly stable rust. In particular, it is preferable to mix talc, red iron and black iron.

【0039】(その他の成分)本発明の処理剤には、上
記以外に、ナフテン酸コバルト、ナフテン酸鉛等の硬化
促進剤、増粘剤、その他の無機塩、溶剤、処理剤添加物
等を含有することが出来る。
(Other Components) In addition to the above, the treating agent of the present invention includes a curing accelerator such as cobalt naphthenate and lead naphthenate, a thickener, other inorganic salts, a solvent, and a treating agent additive. Can be contained.

【0040】(錆安定化処理鋼材)本発明の錆安定化処理
鋼材は、前記の錆安定化処理剤の硬化皮膜が鋼材表面に
形成されたものであり、硬化皮膜の膜厚は10〜100
μm の範囲が好ましい。これ以下であると本発明処理剤
の性能が全般的に劣り、またこれ以上であっても効果は
一定で高コストになるため好ましくない。
(Rust-stabilized steel) The rust-stabilized steel of the present invention has a hardened film of the above-mentioned rust-stabilizing agent formed on the surface of the steel, and the hardened film has a thickness of 10 to 100.
The range of μm is preferred. If it is less than this, the performance of the treating agent of the present invention is generally inferior, and if it is more than this, the effect is constant and the cost is high, so it is not preferable.

【0041】また錆安定化処理剤は、鋼材表面のスケー
ルをサンドブラスト、ショットブラスト等で除去して素
地調整した後に塗布し、乾燥するのが好ましい。素地調
整のレベルとしては、動力工具の場合にはSt2 以上、ブ
ラスト処理の場合にはSIS Sa2 以上が好ましい。錆安定
化処理剤の鋼材表面への塗布方法は、通常の塗料と同
様、エアスプレー、エアレススプレー、刷毛塗り等の方
法が適用できる。
The rust stabilizing agent is preferably applied after the scale on the surface of the steel material is removed by sand blasting, shot blasting or the like to adjust the substrate, followed by drying. The base adjustment level is preferably St2 or higher for power tools and SIS Sa2 or higher for blasting. As a method for applying the rust stabilizing agent to the steel material surface, a method such as air spraying, airless spraying, or brushing can be applied as in the case of ordinary paints.

【0042】本発明の錆安定化処理法を鋼構造物に適用
する場合、通常は鋼構造物のユニットを作成した後に、
製品ブラストを行い、その状態で塗装(錆安定化処理)
を行い、現地で組立後にタッチアップする方法で行うこ
とが出来る。また、全て現地で塗装することも可能であ
る。更に、既設の構造物に対しても、鋼材表面の素地調
整を行うことにより本発明の錆安定化処理を行うことが
出来る。
When the rust stabilization method of the present invention is applied to a steel structure, usually, after a steel structure unit is prepared,
Product blasting and painting in that state (rust stabilization treatment)
It can be done by touch-up after assembly on site. It is also possible to paint all on site. Further, the rust stabilization treatment of the present invention can be performed on an existing structure by adjusting the base material of the steel material surface.

【0043】[0043]

【実施例】以下、本発明の実施例を説明する。Embodiments of the present invention will be described below.

【0044】JIS G 3114に規定された耐候性鋼材(SMA 4
00) 試験片(150mm ×70mm×6mm )をブラスト処理した
後に表1〜3に示した成分系の処理剤を所定の膜厚塗布
した。なお、基体樹脂に配合したフリーのアニオン性官
能基を有する樹脂としてはヒマシ油変性芳香族系エポキ
シ樹脂とヘキサハイドロフタリックアシッドとの反応生
成物を用いたカルボキシル基含有樹脂を用いた。酸価は
芳香族系エポキシ樹脂に対するヘキサハイドロフタリッ
クアシッドの比率を種々変えることで調整した。共役二
重結合を有する化合物はベンゼン環を有するビスフェノ
ールA またはフェノールを中心とし、一部ナフタレン環
を有する化合物も用いた。光崩壊性官能基としては、基
本的にはエステル基とした。
The weathering steel (SMA 4) specified in JIS G 3114
After blasting a test piece (150 mm × 70 mm × 6 mm), a treatment agent of a component system shown in Tables 1 to 3 was applied to a predetermined thickness. As the resin having a free anionic functional group mixed with the base resin, a carboxyl group-containing resin using a reaction product of castor oil-modified aromatic epoxy resin and hexahydrophthalic acid was used. The acid value was adjusted by variously changing the ratio of hexahydrophthalic acid to the aromatic epoxy resin. The compound having a conjugated double bond was mainly bisphenol A or phenol having a benzene ring, and a compound partially having a naphthalene ring was also used. The photodegradable functional group was basically an ester group.

【0045】また、着色顔料としては、ベンガラと鉄黒
を1:3の重量比率で混合した。尚、表1〜3に記載し
た以外の成分として、硬化促進剤としてナフテン酸コバ
ルトを0.1重量部、ナフテン酸鉛を0.1重量部、そ
の他処理剤としての物性を調整するための添加剤を適宜
添加した。尚表1〜3中の重量部は硬化塗膜中の重量部
である。
As the coloring pigment, red iron oxide and iron black were mixed at a weight ratio of 1: 3. In addition, as components other than those described in Tables 1 to 3, 0.1 parts by weight of cobalt naphthenate as a curing accelerator, 0.1 parts by weight of lead naphthenate, and other additives for adjusting physical properties as a treating agent. Agents were added as appropriate. The parts by weight in Tables 1 to 3 are parts by weight in the cured coating film.

【0046】これらの処理剤を塗布した耐候性鋼材を下
記の方法で評価し、耐候性鋼の錆安定化処理剤としての
性能を評価した。
The weathering steels coated with these treating agents were evaluated by the following methods, and the performance of the weathering steels as rust stabilizing agents was evaluated.

【0047】(1) 田園地帯暴露( 3年、南面30°暴
露) による流れ錆有無、安定錆形成の有無、および塗膜
外観。
(1) Existence of flowing rust, existence of stable rust formation, and appearance of coating film due to exposure in the countryside (3 years, exposure to 30 ° on the south side).

【0048】(2) 海岸地帯暴露( 3年、南面30°暴
露) による流れ錆有無、安定錆形成の有無、および塗膜
外観。
(2) Existence of flowing rust due to exposure to coastal area (3 years, exposure to 30 ° south side), existence of stable rust formation, and appearance of coating film.

【0049】(3) 促進試験(JIS K-5400 に規定された塩
水噴霧試験、1ヶ月) による流れ錆有無、および塗膜外
観。
(3) Flow rust, and appearance of coating film by accelerated test (salt spray test specified in JIS K-5400, one month).

【0050】流れ錆有無:塗膜表面の流れ錆の有無を外
観で評価した。 ◎:全く見られない、○:殆ど見られない、 △:多少見られる、×顕著に見られる
The presence or absence of flowing rust: The presence or absence of flowing rust on the coating film surface was evaluated by appearance. ◎: not seen at all, :: almost not seen, Δ: somewhat seen, × markedly seen

【0051】安定錆形成:塗膜を剥がし、塗膜下の錆の
状況を調べた。 ◎:緻密で欠陥の少ない錆が連続的に形成されている ○:緻密な錆が連続的に形成されているが、僅かに欠陥
がある △:錆が形成されているものの、緻密さに欠け、欠陥も
多い ×:層状の剥がれやすい錆が形成されている
Formation of stable rust: The coating was peeled off and the state of rust under the coating was examined. ◎: Dense rust with few defects is continuously formed. :: Dense rust is continuously formed, but slightly defective. :: Rust is formed but lacks in density. , Many defects ×: Rust that is easily peeled off in layers

【0052】塗膜外観:塗膜にフクレやフィルム状の塗
膜剥離が発生しているかどうか調べた。 ◎:フクレや剥離が全く見られない ○:フクレか剥離のいずれかが、わずかに見られるが、
外観上良好 △:フクレと剥離が見られ、やや外観が悪い ×:フクレ、剥離が顕著に見られ、外観が極めて悪い 結果を表1〜3に併せて示す。
Appearance of coating film: It was examined whether blisters or film-like film peeling occurred on the coating film. ◎: No blistering or peeling was observed at all. ○: Either blistering or peeling was slightly observed.
Good in appearance Δ: Swelling and peeling were observed, and slightly poor appearance ×: Swelling and peeling were remarkably observed, and the appearance was extremely poor. The results are also shown in Tables 1 to 3.

【0053】[0053]

【表1】 [Table 1]

【0054】[0054]

【表2】 [Table 2]

【0055】[0055]

【表3】 [Table 3]

【0056】表1〜3から、以下のことが分かる。本発
明の錆安定化処理を適用された発明例の鋼材は、田園環
境、海岸環境いずれにおいても良好な外観保持機能と安
定錆形成機能を有し、かつ厳しい環境を模した促進試験
においても良好な流れ錆防止機能を有し、更にいずれの
試験においても塗膜のフクレやフィルム状剥離が極めて
少なく、良好な塗膜外観を保持する。
Tables 1 to 3 show the following. The steel material of the invention example to which the rust stabilization treatment of the present invention is applied has a good appearance holding function and a stable rust forming function in both rural environments and coastal environments, and is also good in accelerated tests simulating severe environments. It has an excellent flow rust prevention function, and in any of the tests, the coating film has very few blisters and film-like peeling, and maintains a good appearance of the coating film.

【0057】特に、共役二重結合を含む化合物としてフ
ェニレン基、フェニル基含有化合物、光崩壊性官能基と
してエステル基を含有する樹脂組成物を適用すること
で、一層の良好な外観を保持する。
In particular, by applying a phenylene group, a phenyl group-containing compound as a compound containing a conjugated double bond, and a resin composition containing an ester group as a photo-degradable functional group, an even better appearance is maintained.

【0058】更に、マイナスの固定電荷を持ち、かつ共
役二重結合、光崩壊性を有する樹脂組成物が、脂肪酸変
性芳香族系エポキシ樹脂と無水カルボン酸の反応生成物
とすることで、一層の良好な外観保持性能と安定錆形成
機能を有する。
Further, the resin composition having a negative fixed charge and having a conjugated double bond and photodisintegrability is a reaction product of a fatty acid-modified aromatic epoxy resin and carboxylic anhydride, so that a further product can be obtained. It has good appearance retention performance and stable rust forming function.

【0059】また、鉄イオンに対し捕捉沈着作用を有す
るアニオンをリン酸イオンおよび/またはモリブデン酸
イオンから選択することで、一層優れた外観保持機能と
安定錆形成機能の両立が図れる。
Further, by selecting an anion having a trapping and depositing action for iron ions from phosphate ions and / or molybdate ions, it is possible to achieve both better appearance maintaining function and more stable rust forming function.

【0060】また、マイナスの固定電荷を持つ樹脂組成
物が、酸価10〜100とすることで、一層優れた外観
保持機能と安定錆形成機能の両立が図れる。
Further, when the resin composition having a negative fixed charge has an acid value of 10 to 100, both excellent appearance maintaining function and stable rust forming function can be achieved.

【0061】[0061]

【発明の効果】以上述べたように、本発明の錆安定化処
理剤の硬化皮膜を形成した鋼材は、田園環境、海洋環境
いずれにおいても流れ錆防止性能と効率的な安定錆形成
性能を兼ね備えており、非常に厳しい促進試験において
も十分な流れ錆防止性能、および皮膜のフクレ、フィル
ム状剥離防止効果を有することが分かった。
As described above, the steel material formed with the cured film of the rust stabilizing agent of the present invention has both flow rust prevention performance and efficient stable rust formation performance in both rural and marine environments. Thus, it was found that even in a very severe accelerated test, sufficient flow rust prevention performance, film blistering, and film-like peeling prevention effect were obtained.

【0062】本発明の錆安定化処理剤を耐候性鋼材に適
用することで、良好な外観を保持しつつ、鋼材のメンテ
ナンスフリー化が図れ、従来の塗装の塗り替え等の費用
が不要となり、その経済効果は計り知れない。
By applying the rust stabilizing agent of the present invention to a weather-resistant steel material, maintenance of the steel material can be achieved while maintaining a good appearance, and the cost of repainting the conventional coating is not required. The economic effect is immense.

フロントページの続き (72)発明者 竹村 誠洋 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 Fターム(参考) 4J038 DB351 GA01 GA02 GA03 GA06 GA13 GA14 GA16 MA12 NA03 PB05 PB06 PC02 4K026 AA02 BA01 BA04 BA08 BB01 BB08 CA02 CA03 CA16 CA23 CA29 CA37 DA02 DA11 DA15 EA04 Continuing from the front page (72) Inventor Masahiro Takemura 1-2-1 Marunouchi, Chiyoda-ku, Tokyo F-term in Nihon Kokan Co., Ltd. (reference) 4J038 DB351 GA01 GA02 GA03 GA06 GA13 GA14 GA16 MA12 NA03 PB05 PB06 PC02 4K026 AA02 BA01 BA04 BA08 BB01 BB08 CA02 CA03 CA16 CA23 CA29 CA37 DA02 DA11 DA15 EA04

Claims (14)

【特許請求の範囲】[Claims] 【請求項1】 下記(a)〜(c)の成分を含有するこ
とを特徴とする鋼材の錆安定化処理剤。 (a)基体樹脂に、アニオン性官能基を有する化合物
と、共役二重結合を有する化合物と、光崩壊性官能基を
有する化合物を配合した樹脂組成物、(b)鉄イオンに
対し捕捉沈着作用を有するアニオンと対カチオンからな
る塩、(c)該錆安定化処理剤の固形分100重量部あ
たり、30〜70重量部の割合の顔料。
1. A rust stabilizing agent for steel, comprising the following components (a) to (c): (A) a resin composition in which a compound having an anionic functional group, a compound having a conjugated double bond, and a compound having a photodegradable functional group are blended in a base resin; (C) a pigment in a proportion of 30 to 70 parts by weight per 100 parts by weight of the solid content of the rust stabilizing agent;
【請求項2】 下記(a’)〜(c)の成分を含有する
ことを特徴とする鋼材の錆安定化処理剤。 (a’)マイナスの固定電荷を持つ樹脂に、共役二重結
合を有する化合物と、光崩壊性官能基を有する化合物を
配合した樹脂組成物、(b)鉄イオンに対し捕捉沈着作
用を有するアニオンと対カチオンからなる塩、(c)該
錆安定化処理剤の固形分100重量部あたり、30〜7
0重量部の割合の顔料。
2. A rust stabilizing agent for steel, comprising the following components (a ′) to (c): (A ′) a resin composition in which a compound having a conjugated double bond and a compound having a photodegradable functional group are mixed with a resin having a negative fixed charge, and (b) an anion having a trapping and depositing action on iron ions. (C) 30 to 7 parts by weight per 100 parts by weight of the solid content of the rust stabilizing agent.
0 parts by weight pigment.
【請求項3】 下記(a”)〜(c)の成分を含有する
ことを特徴とする鋼材の錆安定化処理剤。 (a”)基体樹脂に、アニオン性官能基を有する化合物
を配合した樹脂組成物であって、前記基体樹脂とアニオ
ン性官能基を有する化合物のうちの少なくとも一方が分
子内に芳香族環を有しており、かつ、前記基体樹脂およ
び前記アニオン性官能基を有する化合物が、相互に反応
して光崩壊性官能基を生成する官能基をそれぞれ有する
樹脂または化合物である樹脂組成物、(b)鉄イオンに
対し捕捉沈着作用を有するアニオンと対カチオンからな
る塩、(c)該錆安定化処理剤の固形分100重量部あ
たり、30〜70重量部の割合の顔料。
3. A rust stabilizing agent for a steel material comprising the following components (a ″) to (c): (a ″) a compound having an anionic functional group was blended into a base resin; A resin composition, wherein at least one of the base resin and the compound having an anionic functional group has an aromatic ring in a molecule, and the compound having the base resin and the anionic functional group. Are a resin or a resin composition having a functional group capable of reacting with each other to generate a photo-degradable functional group, (b) a salt composed of an anion having a trapping and depositing action on iron ions and a counter cation, c) 30 to 70 parts by weight of pigment per 100 parts by weight of solids of the rust stabilizing agent.
【請求項4】 前記共役二重結合を有する化合物が、フ
ェニル基および/またはフェニレン基を有する化合物で
あることを特徴とする請求項1または2に記載の錆安定
化処理剤。
4. The rust stabilizing agent according to claim 1, wherein the compound having a conjugated double bond is a compound having a phenyl group and / or a phenylene group.
【請求項5】 前記光崩壊性官能基を有する化合物が、
エステル基を有する化合物であることを特徴とする請求
項1、2、4のいずれかに記載の錆安定化処理剤。
5. The compound having a photodegradable functional group,
The rust stabilizing agent according to any one of claims 1, 2, and 4, which is a compound having an ester group.
【請求項6】 前記(a”)の樹脂組成物が、脂肪酸変
性芳香族系エポキシ樹脂に無水カルボン酸を配合した樹
脂組成物であることを特徴とする請求項3に記載の錆安
定化処理剤。
6. The rust stabilizing treatment according to claim 3, wherein the resin composition (a ″) is a resin composition obtained by mixing a carboxylic anhydride with a fatty acid-modified aromatic epoxy resin. Agent.
【請求項7】 前記(b)の塩の鉄イオンに対し捕捉沈
着作用を有するアニオンが、リン酸イオン及び/または
モリブデン酸イオンであることを特徴とする請求項1〜
6に記載の錆安定化処理剤。
7. The method according to claim 1, wherein the anion having a trapping effect on the iron ion of the salt (b) is a phosphate ion and / or a molybdate ion.
7. The rust stabilizing agent according to 6.
【請求項8】 前記脂肪酸変性芳香族系エポキシ樹脂に
無水カルボン酸を配合した樹脂組成物の酸価が、10〜
100であることを特徴とする請求項6または7に記載
の錆安定化処理剤。
8. The acid value of a resin composition obtained by blending a carboxylic anhydride with the fatty acid-modified aromatic epoxy resin is 10 to 10.
The rust stabilizing agent according to claim 6 or 7, wherein the rust stabilizing agent is 100.
【請求項9】 鋼材の表面に、請求項1〜8のいずれか
に記載の錆安定化処理剤を塗布し、乾燥することを特徴
とする鋼材の錆安定化処理方法。
9. A rust stabilizing method for a steel material, comprising applying the rust stabilizing agent according to any one of claims 1 to 8 to a surface of the steel material and drying.
【請求項10】 表面に下記(d)〜(f)の成分を含
有する皮膜を有することを特徴とする錆安定化処理鋼
材。 (d)マイナスの固定電荷を持ち、かつ分子内に共役二
重結合と光崩壊性官能基を有する樹脂、(e)鉄イオン
に対し捕捉沈着作用を有するアニオンと対カチオンから
なる塩、(f)前記皮膜100重量部あたり、30〜7
0重量部の割合の顔料。
10. A rust-stabilized steel material having a coating containing the following components (d) to (f) on its surface. (D) a resin having a negative fixed charge and having a conjugated double bond and a photodegradable functional group in the molecule, (e) a salt comprising an anion having a trapping and depositing action on iron ions and a counter cation, (f) ) 30 to 7 parts per 100 parts by weight of the coating
0 parts by weight pigment.
【請求項11】 前記(d)の樹脂が、分子内にフェニ
ル基および/またはフェニレン基を有する樹脂であるこ
とを特徴とする請求項10に記載の錆安定化処理鋼材。
11. The rust-stabilized steel material according to claim 10, wherein the resin (d) is a resin having a phenyl group and / or a phenylene group in a molecule.
【請求項12】 前記光崩壊性官能基が、エステル基で
あることを特徴とする請求項10または11に記載の錆
安定化処理鋼材。
12. The rust-stabilized steel material according to claim 10, wherein the photo-degradable functional group is an ester group.
【請求項13】 前記(d)の樹脂が、脂肪酸変性芳香
族系エポキシ樹脂と無水カルボン酸とから誘導された樹
脂であることを特徴とする請求項10〜12のいずれか
に記載の錆安定化処理鋼材。
13. The rust stabilizer according to claim 10, wherein the resin (d) is a resin derived from a fatty acid-modified aromatic epoxy resin and carboxylic anhydride. Chemically treated steel.
【請求項14】 前記(e)の塩の鉄イオンに対し捕捉
沈着作用を有するアニオンが、リン酸イオン及び/また
はモリブデン酸イオンであることを特徴とする請求項1
0〜13のいずれかに記載の錆安定化処理鋼材。
14. The method according to claim 1, wherein the anion having a trapping effect on the iron ion of the salt of (e) is a phosphate ion and / or a molybdate ion.
The rust-stabilized steel material according to any one of 0 to 13.
JP25924899A 1999-09-13 1999-09-13 Rust stabilization treatment agent, rust stabilization treatment method and rust stabilization treatment steel for steel Expired - Lifetime JP3458790B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105220138A (en) * 2014-06-09 2016-01-06 鞍钢股份有限公司 The agent of a kind of Surface Rust of Weathering Steel stabilization treatment
CN116695109A (en) * 2023-04-11 2023-09-05 国网安徽省电力有限公司 Rust stabilizer for silicon-aluminum weather-resistant steel and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105220138A (en) * 2014-06-09 2016-01-06 鞍钢股份有限公司 The agent of a kind of Surface Rust of Weathering Steel stabilization treatment
CN116695109A (en) * 2023-04-11 2023-09-05 国网安徽省电力有限公司 Rust stabilizer for silicon-aluminum weather-resistant steel and application thereof
CN116695109B (en) * 2023-04-11 2023-11-17 国网安徽省电力有限公司 Rust stabilizer for silicon-aluminum weather-resistant steel and application thereof

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