JP2001059684A - Pallet truck of continuous type sintering machine - Google Patents
Pallet truck of continuous type sintering machineInfo
- Publication number
- JP2001059684A JP2001059684A JP23506099A JP23506099A JP2001059684A JP 2001059684 A JP2001059684 A JP 2001059684A JP 23506099 A JP23506099 A JP 23506099A JP 23506099 A JP23506099 A JP 23506099A JP 2001059684 A JP2001059684 A JP 2001059684A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- sintering machine
- pallet truck
- pallet
- continuous type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、連続式焼結機のパ
レット台車に関する。The present invention relates to a pallet truck for a continuous sintering machine.
【0002】[0002]
【従来の技術】一般に連続式焼結機に使用されるパレッ
ト台車は、パレット本体、グレートバー、サイドウオー
ル、車輪から構成され、その車輪が回転駆動されること
によりレール上を走行する。また、パレット本体上にグ
レートバーを装着し、この上に焼結原料を層状に載せ、
この焼結原料の層の上方から下方へ空気を吸引し、原料
の層中のコークスに点火する。これにより先ずこの層の
上部が加熱され、次第に加熱領域が下部に移って最後に
全層が焼結鉱となる。加熱が完了すると焼結鉱は排出さ
れ、排鉱位置にあるグレートバーは冷却されながら元の
供鉱位置に戻る。通常パレット台車は運転中高温となる
ので、材料としては熱による耐歪、耐割れや耐酸化性、
耐磨耗性を有するものが使用されている。2. Description of the Related Art A pallet truck generally used in a continuous sintering machine comprises a pallet body, a great bar, sidewalls, and wheels, and the wheels run on rails by being rotationally driven. In addition, a great bar is mounted on the pallet body, and the sintering raw material is placed on this
Air is sucked from above to below the layer of the sintering raw material to ignite the coke in the layer of the raw material. As a result, the upper part of this layer is heated first, the heating area gradually shifts to the lower part, and finally all the layers become sintered ore. When heating is completed, the sintered ore is discharged, and the great bar at the discharge position returns to the original supply position while being cooled. Normally, pallet trucks become hot during operation, so the material is distortion resistance due to heat, cracking and oxidation resistance,
Those having abrasion resistance are used.
【0003】従来のグレートバーには、焼結機の運転条
件、パレットの使用条件、温度条件から基本的に球状黒
鉛鋳鉄であるFCD400が使用されていた。また、特
公昭60−27748号公報に記載されたように、熱に
よる歪み、割れの発生や磨耗を極力低減させ、焼結効率
向上や電力消費量削減、更には台車の寿命延長を目的
に、FCDをベースにNiやMoを添加し、伸びを比較
的高く確保しつつ、引張り強度や硬度を高めた材料が知
られている。[0003] Conventionally, FCD400, which is a spheroidal graphite cast iron, has been used for a conventional great bar in view of operating conditions of a sintering machine, operating conditions of a pallet, and temperature conditions. Also, as described in Japanese Patent Publication No. 60-27748, to minimize distortion, cracking and abrasion due to heat, to improve sintering efficiency and power consumption, and to extend the life of the bogie, There is known a material in which Ni or Mo is added to FCD to increase tensile strength and hardness while ensuring relatively high elongation.
【0004】更に、これら熱による歪み、割れの発生や
磨耗を防止するために、Ni、Cr、Cuなどが添加さ
れた高級な材料が使用されている。例えば特公昭60−
27748号公報に記載されたようにC;3.3〜3.
8重量%、Mn;0.2〜0.8重量%、Si;1.8
〜2.8重量%、P;0.07重量%以下、S;0.0
2重量%以下、Ni;2.8〜3.5重量%、Mo;
0.23〜0.28重量%の化学成分のFe−C系合金
材料が公知である。Further, in order to prevent distortion, cracks and wear due to the heat, high-grade materials to which Ni, Cr, Cu and the like are added are used. For example,
C as described in U.S. Pat.
8% by weight, Mn: 0.2 to 0.8% by weight, Si: 1.8
2.8% by weight, P: 0.07% by weight or less, S: 0.0
2% by weight or less, Ni; 2.8 to 3.5% by weight, Mo;
Fe-C alloy materials having a chemical composition of 0.23 to 0.28% by weight are known.
【0005】しかしながら、このような材料では、高級
な材料の割りには寿命の伸びがないために、逆に修繕費
用が増加するという問題があった。[0005] However, such materials have a problem that the repair cost is increased because the life of the high-grade materials is not extended.
【0006】[0006]
【発明が解決しようとする課題】本発明は、連続式焼結
機における運転において熱による歪みや割れ等の損傷が
生じることなく長い年月の間、安定して使用可能でかつ
安価な連続式焼結機のパレット台車を案出することを課
題とする。SUMMARY OF THE INVENTION The present invention provides an inexpensive continuous sintering machine that can be used stably for a long period of time without causing damage such as distortion or cracks due to heat during operation in a continuous sintering machine. It is an object to devise a pallet truck for a sintering machine.
【0007】[0007]
【課題を解決するための手段】この課題は、本発明によ
れば連続式焼結機のパレット台車のパレット本体及び又
はサイドウオールは、フェライト系球状黒鉛鋳鉄をベー
スとしてSi含有量を増加し、更にMoを添加した材
料、即ち、連続式焼結機のパレット台車のパレット本体
及び又はサイドウオールが、C;3.2〜3.6重量
%、Si;3.0〜3.5重量%、Mn;0.3〜0.
6重量%、P;0.04重量%以下、S;0.02重量
%以下、Mo;0.51〜0.8重量%の化学成分を有
するFe−C系合金から成ることによって解決される。According to the present invention, a pallet body and / or a sidewall of a pallet truck of a continuous sintering machine has a Si content increased based on a ferritic spheroidal graphite cast iron. Further, the material to which Mo was added, that is, the pallet body and / or the side wall of the pallet truck of the continuous sintering machine was C: 3.2 to 3.6% by weight, Si: 3.0 to 3.5% by weight, Mn; 0.3-0.
The problem is solved by comprising an Fe—C-based alloy having a chemical composition of 6 wt%, P: 0.04 wt% or less, S: 0.02 wt% or less, Mo; 0.51 to 0.8 wt%. .
【0008】[0008]
【実施形態】一般に図1、2に示すように、パレット台
車は、パレット本体1、グレートバー2、サイドウオー
ル3、車輪4から構成され、車輪4がレール5上をゆっ
くり回転走行し、連続してパレットが移動して行くよう
に運転される。本発明によれば、パレット台車のパレッ
ト本体及び又はサイドウオールの材質が改良される。即
ち、本発明によれば、フェライト系球状黒鉛鋳鉄をベー
スとしてSi含有量を増加し、更にMoを添加したの
で、熱による耐歪や耐割れに優れ、更に耐磨耗性、耐衝
撃性にも優れた効果が得られる。以下に材料の化学成分
の選定と選定の根拠について説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIGS. 1 and 2, a pallet truck generally comprises a pallet body 1, a great bar 2, side walls 3, and wheels 4. The wheels 4 rotate slowly on rails 5 to continuously move. The pallet is driven to move. According to the present invention, the material of the pallet body and / or the side wall of the pallet truck is improved. That is, according to the present invention, since the content of Si is increased based on ferritic spheroidal graphite cast iron and Mo is further added, it is excellent in resistance to distortion and cracking due to heat, abrasion resistance and impact resistance. Also excellent effects can be obtained. The selection of the chemical components of the material and the basis for the selection will be described below.
【0009】Fe−C系合金において、CはSi量によ
って決定づけられるC重量%とし、やや過共晶組成とす
る。Siは耐酸化、即ち酸化雰囲気中でSiO2 の酸化
皮膜を形成し、内部を保護する性能があるが、3.0重
量%より小さいとその効果はなく、3.5重量%より大
きいとき靱性を維持できなくなるため3.0重量%〜
3.5重量%とする。In the Fe—C based alloy, C is C weight% determined by the amount of Si, and has a slightly hypereutectic composition. Si is resistant to oxidation, that is, forms an oxide film of SiO 2 in an oxidizing atmosphere, and has a performance of protecting the inside. However, if it is less than 3.0% by weight, there is no effect, and if it is more than 3.5% by weight, toughness 3.0% by weight
3.5% by weight.
【0010】Mnは高Si系の材料では、0.6重量%
より大きいと、靱性、伸びを維持できなくなるため、
0.3〜0.6重量%とする。Pは熱間使用材として最
も有害な割れの元素として可能な限り低めに維持するこ
ととし、0.04重量%以下とした。Sは球状黒鉛鋳鉄
材の球状化を阻害する元素として極低値にすることと
し、0.02重量%以下とした。Moは、耐熱疲労性を
考慮し、0.51〜0.8%にする。Mn is 0.6% by weight in a high Si-based material.
If it is larger, toughness and elongation cannot be maintained,
0.3 to 0.6% by weight. P is kept as low as possible as the most harmful crack element as a hot working material, and is set to 0.04% by weight or less. S is an extremely low value as an element that inhibits the spheroidization of the spheroidal graphite cast iron material, and is set to 0.02% by weight or less. Mo is set to 0.51 to 0.8% in consideration of thermal fatigue resistance.
【0011】[0011]
【実施例】上記実施形態の範囲内で本発明の目的を達成
する最良の材料の1つは以下のように特定される。材料
は、C;3.2〜3.6重量%、Si;3.0〜3.5
重量%、Mn;0.3〜0.6重量%、P;0.04重
量%以下、S;0.02重量%以下、Mo;0.51〜
0.8重量%の範囲の材料である。その特性は、常温の
引張り強度では540N/mm2 以上を有し、この引張
り強度は100°C〜500°Cの温度範囲において球
状黒鉛鋳鉄FCD400と比較して20〜30%高い値
である。また、その他の機械的性質として、耐力は34
0N/mm2 以上、伸びは15%以上である。更に金属
組織では黒鉛球状化率80%以上基地組織、フェライト
80%以上である。DESCRIPTION OF THE PREFERRED EMBODIMENTS One of the best materials for achieving the object of the present invention within the scope of the above embodiment is specified as follows. Material: C; 3.2 to 3.6% by weight; Si; 3.0 to 3.5
0.3% to 0.6% by weight, P: 0.04% by weight or less, S: 0.02% by weight or less, Mo: 0.51% by weight.
Material in the range of 0.8% by weight. Its properties are 540 N / mm 2 or more in tensile strength at room temperature, and this tensile strength is 20 to 30% higher than that of spheroidal graphite cast iron FCD400 in a temperature range of 100 ° C. to 500 ° C. Further, as other mechanical properties, the proof stress is 34.
0 N / mm 2 or more and elongation is 15% or more. Further, the metal structure has a graphite spheroidization ratio of 80% or more and a base structure and ferrite of 80% or more.
【0012】また、適用されるパレット台車の寸法は、
例えば幅約5m、進行方向の長さ約1.5m、高さ約
0.4m、サイドウオールの高さ0.65mである。更
に使用条件としてはパレット台車に積載する焼結原料の
層厚さが560mmであり、焼結鉱の温度が約1300
°C、台車の最大温度が650°C、台車の速度が最大
7m/minである。これに使用した結果、本発明によ
る材質では、高級な元素を用いていないため従来材と同
程度以下で製造でき、しかも約12〜15年の使用に耐
えられ、従来技術より寿命が約2倍延びることが判明し
た。一方、高級元素を用いた材料では従来の1.5倍の
コストアップになるものの、寿命は8〜12年程度であ
る。The dimensions of the pallet truck to be applied are as follows:
For example, the width is about 5 m, the length in the traveling direction is about 1.5 m, the height is about 0.4 m, and the height of the sidewall is 0.65 m. Further, as a use condition, the layer thickness of the sintering raw material to be loaded on the pallet truck is 560 mm, and the temperature of the sinter is about 1300 mm.
° C, the maximum temperature of the truck is 650 ° C, and the speed of the truck is 7 m / min at the maximum. As a result, the material according to the present invention can be manufactured at the same level or less as the conventional material because it does not use high-grade elements, can withstand use for about 12 to 15 years, and has about twice the life as the conventional technique. It was found to extend. On the other hand, a material using a higher element costs 1.5 times as much as the conventional one, but has a life of about 8 to 12 years.
【0013】なお、上記実施例では、一種類の寸法の台
車の、一種類の使用条件の例について述べたが、勿論本
発明はこれに限るものではなく、従来公知の材質で使用
されている台車全てに適用可能である。In the above embodiment, an example of one type of use condition of the bogie having one type of dimension has been described. However, the present invention is not limited to this, and it is, of course, used with a conventionally known material. Applicable to all carts.
【0014】[0014]
【発明の効果】本発明は、FCDベースにSiを多く含
有させ、Moを添加して、連続式焼結機のパレット台車
に要求される性能を満たすようにしたので、Ni、C
r、Cuなどの高級な元素の使用が不要となり、安価に
製造できるようになった。また、高温強度、機械的強度
を大きくするようにしたので、従来材料よりも寿命が長
くなった。また結果として焼結機の運転休止時間が減少
して機械の稼働率が大幅に向上するという効果が得られ
た。According to the present invention, the FCD base contains a large amount of Si and Mo is added to satisfy the performance required for the pallet truck of the continuous sintering machine.
The use of high-grade elements such as r and Cu is no longer required, and the production can be performed at low cost. In addition, since the high-temperature strength and the mechanical strength were increased, the life was longer than that of the conventional material. In addition, as a result, the operation downtime of the sintering machine was reduced, and the operation rate of the machine was significantly improved.
【図1】本発明による連続式焼結機のパレット台車を示
す図であり、(a)はその平面図、(b)はその前面
図、(c)は(a)のC−C線に沿う断面図である。FIG. 1 is a view showing a pallet truck of a continuous sintering machine according to the present invention, wherein (a) is a plan view thereof, (b) is a front view thereof, and (c) is a line CC of (a). It is sectional drawing which follows.
【図2】図1に示す連続式焼結機のパレット台車の側面
図である。FIG. 2 is a side view of a pallet truck of the continuous sintering machine shown in FIG.
1 パレット本体 2 グレートバー 3 サイドウオール 4 車輪 5 レール DESCRIPTION OF SYMBOLS 1 Pallet main body 2 Great bar 3 Side wall 4 Wheel 5 Rail
Claims (1)
(2)と、サイドウオール(3)と、車輪(4)とから
構成される、連続式焼結機のパレット台車において、 パレット本体(1)及び又はサイドウオール(3)の材
質が、C;3.2〜3.6重量%、Si;3.0〜3.
5重量%、Mn;0.3〜0.6重量%、P;0.04
重量%以下、S;0.02重量%以下、Mo;0.51
〜0.8重量%の化学成分を有するFe−C系合金から
成ることを特徴とする連続式焼結機のパレット台車。1. A pallet truck for a continuous sintering machine, comprising a pallet body (1), a great bar (2), a side wall (3), and wheels (4). ) And / or the side wall (3) are composed of C: 3.2 to 3.6% by weight, Si;
5% by weight, Mn: 0.3 to 0.6% by weight, P: 0.04
% By weight, S: 0.02% by weight or less, Mo: 0.51
A pallet truck for a continuous sintering machine, comprising a Fe-C alloy having a chemical composition of about 0.8% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23506099A JP4111637B2 (en) | 1999-08-23 | 1999-08-23 | Pallet cart for continuous sintering machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23506099A JP4111637B2 (en) | 1999-08-23 | 1999-08-23 | Pallet cart for continuous sintering machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001059684A true JP2001059684A (en) | 2001-03-06 |
JP4111637B2 JP4111637B2 (en) | 2008-07-02 |
Family
ID=16980493
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23506099A Expired - Fee Related JP4111637B2 (en) | 1999-08-23 | 1999-08-23 | Pallet cart for continuous sintering machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4111637B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008528808A (en) * | 2005-02-01 | 2008-07-31 | ダニエリ、コラス、ベスローテン、フェンノートシャップ | Support assembly for supporting a heat storage grid refractory brick in a hot stove, hot stove equipped with the support assembly, and method for generating hot air using the hot stove |
CN112944912A (en) * | 2021-03-01 | 2021-06-11 | 樊林强 | Material loading mechanism based on ring type sintering machine in material yard |
-
1999
- 1999-08-23 JP JP23506099A patent/JP4111637B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008528808A (en) * | 2005-02-01 | 2008-07-31 | ダニエリ、コラス、ベスローテン、フェンノートシャップ | Support assembly for supporting a heat storage grid refractory brick in a hot stove, hot stove equipped with the support assembly, and method for generating hot air using the hot stove |
CN112944912A (en) * | 2021-03-01 | 2021-06-11 | 樊林强 | Material loading mechanism based on ring type sintering machine in material yard |
Also Published As
Publication number | Publication date |
---|---|
JP4111637B2 (en) | 2008-07-02 |
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