JP2001055585A - Treatment of petroleum and treating system thereof - Google Patents

Treatment of petroleum and treating system thereof

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Publication number
JP2001055585A
JP2001055585A JP11233127A JP23312799A JP2001055585A JP 2001055585 A JP2001055585 A JP 2001055585A JP 11233127 A JP11233127 A JP 11233127A JP 23312799 A JP23312799 A JP 23312799A JP 2001055585 A JP2001055585 A JP 2001055585A
Authority
JP
Japan
Prior art keywords
atmospheric distillation
cracking
petroleum
atmospheric
distillation residue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11233127A
Other languages
Japanese (ja)
Inventor
Osamu Suzuki
木 治 鈴
Shinichiro Suhara
原 眞一郎 須
Makoto Inomata
俣 誠 猪
Akira Sugimoto
本 明 杉
Shigeki Nagamatsu
松 茂 樹 永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JGC Corp
Original Assignee
JGC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JGC Corp filed Critical JGC Corp
Priority to JP11233127A priority Critical patent/JP2001055585A/en
Publication of JP2001055585A publication Critical patent/JP2001055585A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a method for treating petroleum which enables recovery of a lot of value-added fractions having a boiling point lower than that of light oil by cracking a distillation residual oil under the normal pressure, thereby enables the economical and effective use of the distillation residual oil under the normal pressure, extremely simplifies a treating process and a treating system for an economical treatment of petroleum compared to a conventional process and a conventional system of discretely treating each distilled component by hydrogenating distilled oil under the normal pressure and low boiling point fractions obtained by cracking the distillation residual oil under the normal pressure at a time and to provide a treating system of petroleum having such a simple construction which can economically treat petroleum. SOLUTION: This method for treating petroleum comprises a process (A) of distilling crude oil under the normal pressure to separate the crude oil into distilled fractions under the normal pressure and a distillation residual oil under the normal pressure, a process (B) of cracking at least a part of the distillation residual oil under the normal pressure, a process (C) of separating the cracked compounds obtained by process (B) into low boiling point fractions and high boiling point fractions and a process (D) of hydrogenating the distilled oil under the normal pressure together with the low boiling point fractions.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は石油の処理方法および装
置に関する。詳しくは、原油を常圧蒸留して、常圧蒸留
留出油と常圧蒸留残渣油とに分離し、常圧蒸留留出油
と、常圧蒸留残渣油を分解して得た軽質分とを一括して
水素化処理する、石油の処理方法および装置に関する。
The present invention relates to a method and an apparatus for treating petroleum. Specifically, crude oil is subjected to atmospheric distillation to separate it into atmospheric distillate and atmospheric distillate residue, and the atmospheric distillate and the light fraction obtained by decomposing the atmospheric distillate residue. And a method and apparatus for treating petroleum.

【0002】[0002]

【発明の技術的背景】従来の一般的な石油精製において
は、原油を常圧蒸留装置において常圧蒸留し、軽質ガ
ス、LPG、軽質ナフサ、重質ナフサ、灯油及び軽油な
どの各留分に分離した後、それぞれの留分を個別に水素
化処理して脱硫を行っている。また、常圧蒸留で生じる
常圧蒸留残渣油を減圧蒸留する場合には、減圧蒸留の留
出油である減圧軽油を別途水素化処理して脱硫を行って
いる。
BACKGROUND OF THE INVENTION In conventional general petroleum refining, crude oil is subjected to atmospheric distillation in an atmospheric distillation apparatus, and separated into various fractions such as light gas, LPG, light naphtha, heavy naphtha, kerosene and light oil. After separation, each fraction is individually hydrogenated and desulfurized. In addition, in the case of vacuum distillation of atmospheric distillation residue produced by atmospheric distillation, vacuum gas oil, which is a distillate of vacuum distillation, is subjected to a separate hydrogenation treatment for desulfurization.

【0003】このように従来の石油精製方法では、常圧
蒸留して得た軽質ガス、LPG、軽質ナフサ、重質ナフ
サ、灯油及び軽油などの各留分および減圧軽油を、それ
ぞれ個別の水素化精製装置などの処理装置で精製してい
るため、各留分を適した条件で処理することができる反
面、石油精製プラントの設備構成は複雑で大規模にな
り、建設コストが嵩み、大きな設備面積を要するという
問題があった。また、多数の装置を個別に制御し、個別
にメンテナンスする必要があるため、制御やメンテナン
スが煩雑であり、ランニングコストが嵩むという問題が
あった。
[0003] As described above, in the conventional petroleum refining method, each of the fractions such as light gas, LPG, light naphtha, heavy naphtha, kerosene and gas oil obtained by atmospheric distillation and reduced pressure gas oil are individually hydrogenated. Since each fraction can be processed under suitable conditions because it is refined by a processing unit such as a refiner, the equipment configuration of an oil refinery plant becomes complicated and large-scale, construction costs increase, and large facilities There was a problem that an area was required. Further, since it is necessary to individually control and maintain a large number of devices, there is a problem that control and maintenance are complicated and running costs are increased.

【0004】さらにこのような製油方法は、原油処理量
の多少にかかわらず、画一的に行われているため、特に
原油処理量が少ない場合には石油処理装置を簡素化、小
規模化して、石油精製コストを低下させることが望まれ
ている。これに対して、本願出願人は、原油を常圧蒸留
して得られる留出油を一括して同一の水素化処理装置で
水素化処理する方法を提案している(特開平7−825
73号公報)。この方法によれば、各留分毎に水素化処
理装置を設ける場合に比べ、装置構成を大幅に簡素化す
ることができ、建設コスト及び設備面積を削減できると
ともに、メンテナンスも一括して行うことができる。こ
の方法は特に原油処理量が少ない場合に有用である。
[0004] Further, such an oil production method is performed uniformly regardless of the amount of crude oil to be processed. Therefore, particularly when the amount of crude oil to be processed is small, the oil processing apparatus can be simplified and downsized. It is desired to reduce the cost of petroleum refining. On the other hand, the present applicant has proposed a method in which a distillate obtained by distilling crude oil under atmospheric pressure is subjected to hydrotreating in a single hydrotreating apparatus (Japanese Patent Laid-Open No. 7-825).
No. 73). According to this method, the configuration of the apparatus can be greatly simplified as compared with the case where a hydrotreating apparatus is provided for each fraction, construction costs and equipment area can be reduced, and maintenance can be performed collectively. Can be. This method is particularly useful when the throughput of crude oil is small.

【0005】一方、常圧蒸留残渣油はそのまま燃料油と
して用いてもよいが、一般により多くの軽質油を得るこ
とが望まれているため、常圧蒸留残渣油を減圧蒸留し
て、比較的軽質の減圧軽油と減圧蒸留残渣油とに分離し
て活用することが従来行われている。常圧蒸留残渣油の
減圧蒸留は、通常、常圧蒸留残渣油を抜き出してポンプ
で加熱炉に送り、加熱炉で減圧蒸留温度まで予熱してか
ら、減圧装置にて減圧した減圧蒸留部に導入し、減圧蒸
留するという工程により行われ、減圧軽油と減圧蒸留残
渣油を得るものであり、大規模な装置構成を必要とす
る。また、得られた減圧軽油を水素化処理して用いる場
合には、水素化処理のための装置を別途設け、さらにそ
の水素化処理装置に水素を供給する設備、水素圧力を調
整するコンプレッサー、発生した硫化水素を除去する装
置などを設ける必要があり、またこれらの装置を個別に
制御し、個別にメンテナンスする必要がある。
On the other hand, the atmospheric distillation residue may be used as a fuel oil as it is, but since it is generally desired to obtain more light oil, the atmospheric distillation residue is distilled under reduced pressure to obtain a relatively light oil. 2. Description of the Related Art Conventionally, light vacuum gas oil and vacuum distillation residue are separated and used. In vacuum distillation of atmospheric distillation residue, usually, the atmospheric distillation residue is extracted, sent to a heating furnace by a pump, preheated to a vacuum distillation temperature by a heating furnace, and then introduced into a vacuum distillation unit where the pressure is reduced by a vacuum device. Then, the distillation is performed by a step of performing distillation under reduced pressure to obtain a reduced-pressure gas oil and a reduced-pressure distillation residual oil, which requires a large-scale apparatus configuration. When the obtained decompressed gas oil is subjected to hydrotreating and used, an apparatus for hydrotreating is separately provided, a facility for supplying hydrogen to the hydrotreating apparatus, a compressor for adjusting hydrogen pressure, It is necessary to provide a device for removing hydrogen sulfide that has been removed, and it is necessary to control these devices individually and perform maintenance separately.

【0006】このため原油処理量の少ない場合などで
は、常圧蒸留残渣油を有効に活用し、さらに設備構成を
簡略化し、低コストで石油の処理を行うことのできる、
石油の処理方法および装置の開発が望まれていた。
[0006] For this reason, when the amount of crude oil to be treated is small, it is possible to effectively utilize the residual oil at normal pressure, further simplify the equipment configuration, and perform petroleum processing at low cost.
Development of a method and apparatus for treating petroleum has been desired.

【0007】[0007]

【発明の目的】本発明は、簡略化した設備構成で、原油
を分離、水素化処理する、石油の処理方法および装置を
提供することを目的とする。詳しくは、常圧蒸留留出油
と常圧蒸留残渣油を分解して得た低沸点留分とを一括水
素化処理することにより、簡略化した設備構成で、原油
を分離、水素化処理する、石油の処理方法および装置を
提供することを目的とする。
An object of the present invention is to provide a petroleum processing method and apparatus for separating and hydrotreating crude oil with a simplified facility configuration. More specifically, crude oil is separated and hydrogenated by a simplified equipment configuration by batch hydrogenation of atmospheric distillate and low-boiling fraction obtained by cracking atmospheric distillation residue. It is an object of the present invention to provide a method and an apparatus for treating petroleum.

【0008】[0008]

【発明の概要】本発明の石油の処理方法は、原油を、常
圧蒸留留出油と、常圧蒸留残渣油とに分離する、原油常
圧蒸留工程(A)と、前記工程(A)で得られた常圧蒸
留残渣油の少なくとも一部を分解する、分解工程(B)
と、前記工程(B)で得られた分解物を、低沸点留分と
高沸点分とに分離する、分離工程(C)と、前記工程
(A)で得られた常圧蒸留留出油と、前記工程(C)で
得られた低沸点留分とを一括して水素化処理する、一括
水素化処理工程(D)とを有することを特徴としてい
る。
SUMMARY OF THE INVENTION According to the present invention, there is provided a method for treating petroleum, wherein crude oil is separated into an atmospheric distillate and an atmospheric distillation residue, and the crude oil is subjected to an atmospheric distillation step (A); Cracking step (B) of cracking at least a portion of the atmospheric distillation residue obtained in
And (C) separating the decomposition product obtained in the step (B) into a low-boiling fraction and a high-boiling fraction, and the atmospheric distillate obtained in the step (A). And a batch hydrotreating step (D) in which the low-boiling fraction obtained in the step (C) is subjected to a batch hydrogenation process.

【0009】また、本発明の石油の処理装置は、(a)
原油を、常圧蒸留留出油と、常圧蒸留残渣油とに分離す
る原油常圧蒸留手段、(b)常圧蒸留残渣油の少なくと
も一部を分解する分解手段、(c)前記分解手段(b)
より得られた分解物を、低沸点留分と高沸点分とに分離
する分離手段、および(d)常圧蒸留留出油と、前記低
沸点留分とを、一括して水素化処理する一括水素化処理
手段を備えたことを特徴としている。
Further, the petroleum processing apparatus of the present invention comprises:
Crude oil atmospheric distillation means for separating crude oil into atmospheric distillate and atmospheric distillation residue, (b) cracking means for cracking at least a part of the atmospheric distillation residue, (c) cracking means (B)
A separating means for separating the obtained decomposed product into a low-boiling fraction and a high-boiling fraction, and (d) hydrotreating the atmospheric distillate and the low-boiling fraction collectively. It is characterized by having a batch hydrogenation means.

【0010】[0010]

【発明の具体的説明】以下、本発明について具体的に説
明する。 <石油の処理方法>本発明の石油の処理方法の一態様に
ついて、図1を参照して説明する。まず始めに予熱した
原油をライン(11)から常圧蒸留装置(1)に導入し、
常圧蒸留留出油と、常圧蒸留残渣油とに分離する原油常
圧蒸留工程(A)を行う。この常圧蒸留留出油は、通常
軽油および軽油より低沸点の留分からなる。
DETAILED DESCRIPTION OF THE INVENTION Hereinafter, the present invention will be described specifically. <Petroleum Treatment Method> One embodiment of the petroleum treatment method of the present invention will be described with reference to FIG. First, the preheated crude oil is introduced from the line (11) into the atmospheric distillation unit (1),
An atmospheric distillation step (A) of separating crude oil into atmospheric distillate and atmospheric distillation residue is performed. This atmospheric distillate usually comprises gas oil and a fraction having a lower boiling point than gas oil.

【0011】つづいて、常圧蒸留装置(1)で得られた
常圧蒸留残渣油を、ライン(13)を通じて、常圧蒸留残
渣油を触媒および水と接触させて常圧蒸留残渣油の少な
くとも一部を分解する装置である、重質油水蒸気転化装
置(2)に導入して、ニッケル系触媒および水と接触さ
せて軽度の熱分解と水素化を行うことにより、常圧蒸留
残渣油を分解する分解工程(B)を行って分解物を得
る。
Subsequently, the atmospheric distillation residue obtained in the atmospheric distillation unit (1) is brought into contact with a catalyst and water through a line (13) to obtain at least the atmospheric distillation residue. It is introduced into a heavy oil steam converter (2), a device that partially decomposes, and is subjected to mild thermal cracking and hydrogenation by contact with a nickel-based catalyst and water to remove atmospheric distillation residue oil. The decomposition step (B) for decomposing is performed to obtain a decomposition product.

【0012】この分解工程(B)は、図1においては、
上述のように重質油水蒸気転化装置(2)を用いて軽度
の熱分解と水素化を行う工程を例示しているが、常圧蒸
留残渣油の少なくとも一部を分解し、低沸点の留分を生
成する方法であればよく、分解の方法は特に限定される
ものではない。すなわち、分解工程(B)で行う分解と
しては、接触下の軽度熱分解、接触ハイドロビスブレー
キング、熱分解、これらが複合的に生じる分解などの分
解法をいずれも好適に採用することができる。このよう
な分解法としては、たとえば、上述したように常圧蒸留
残渣油を触媒および水と接触させる重質油水蒸気転化
法、常圧蒸留残渣油を触媒および水素と接触させる分解
法、コーキングによる熱分解法などが挙げられ、常圧蒸
留残渣油の少なくとも一部を分解するこれらの方法をい
ずれも好適に採用することができる。分解法における反
応器形式としては、固定床方式、流動床方式あるいは沸
騰床方式などを用いることができる。
In the decomposition step (B), FIG.
As described above, the process of performing mild pyrolysis and hydrogenation using the heavy oil steam converter (2) is exemplified. However, at least a part of the atmospheric distillation residue is decomposed and a low-boiling fraction is distilled. Any method may be used as long as it generates the fraction, and the method of decomposition is not particularly limited. That is, as the decomposition performed in the decomposition step (B), any of decomposition methods such as mild thermal decomposition under contact, contact hydrovisbreaking, thermal decomposition, and decomposition in which these are combined can be suitably used. . Such cracking methods include, for example, a heavy oil steam conversion method in which an atmospheric distillation residue is brought into contact with a catalyst and water as described above, a cracking method in which an atmospheric distillation residue is brought into contact with a catalyst and hydrogen, and coking. A thermal decomposition method and the like can be mentioned, and any of these methods for decomposing at least a part of the atmospheric distillation residue oil can be suitably employed. As a reactor type in the decomposition method, a fixed bed system, a fluidized bed system, a boiling bed system, or the like can be used.

【0013】つづいて、分解工程(B)により得られた
分解物は、ライン(14)より分離器(3)に導入し、低
沸点成分と高沸点液状成分とに分離する分離工程(C)
を行う。分離工程(C)において、分離器(3)よりラ
イン(17)を通じて得られる高沸点液状成分は、必要に
より触媒回収装置(10)で触媒を分離した後、ライン
(24)より燃料油として得られる。この分離工程におい
て低沸点成分として分離される留分は、通常軽油および
軽油よりも低沸点の留分であり、分離条件および所望の
製品性状などにもよるが、沸点370℃以下の留分である
のが好ましい。
Subsequently, the decomposition product obtained in the decomposition step (B) is introduced into the separator (3) through the line (14), and is separated into a low-boiling component and a high-boiling liquid component (C).
I do. In the separation step (C), the high-boiling liquid component obtained from the separator (3) through the line (17) is obtained as fuel oil from the line (24) after the catalyst is separated by the catalyst recovery device (10) if necessary. Can be The fraction separated as a low-boiling component in this separation step is usually a fraction having a boiling point lower than that of light oil and light oil, and depending on the separation conditions and desired product properties, a fraction having a boiling point of 370 ° C or lower. Preferably it is.

【0014】一方、常圧蒸留装置(1)で得られた常圧
蒸留留出油は、ライン(12)、ライン(16)を通じて全
量を一括水素化処理装置(4)に導入する。また、分離
器(3)から得られた低沸点成分も、ライン(15)、ラ
イン(16)を通じて、前述した常圧蒸留留出油と一括し
て一括水素化処理装置(4)に導入する。一括水素化処
理装置(4)では、導入された常圧蒸留留出油と、常圧
蒸留残渣油を分解して得られた低沸点成分とを、それぞ
れの留分に分離することなく一括して水素化処理する一
括水素化処理工程(D)を行う。この一括水素化処理工
程(D)で行う水素化処理とは、1)硫黄化合物などの
不純物の除去を目的とする水素化脱硫、2)不飽和炭化
水素の飽和などによる製品性状の改良を目的とする水素
化精製、3)製品の軽質化を目的とする水素化分解、あ
るいはこれらの反応が同時に起こる場合のいずれをも含
むものである。
On the other hand, the whole amount of the atmospheric distillate obtained by the atmospheric distillation unit (1) is introduced into the batch hydrotreating unit (4) through the lines (12) and (16). The low-boiling components obtained from the separator (3) are also introduced into the batch hydrotreating unit (4) together with the above-mentioned atmospheric distillate through line (15) and line (16). . In the lump hydrotreating unit (4), the introduced atmospheric distillate and low-boiling components obtained by decomposing the atmospheric distillation residue are batched without being separated into respective fractions. To perform a batch hydrogenation step (D). The hydrotreating performed in the batch hydrotreating step (D) is intended to 1) hydrodesulfurize for the purpose of removing impurities such as sulfur compounds, and 2) to improve product properties by saturating unsaturated hydrocarbons. And 3) hydrocracking for the purpose of reducing the weight of the product, or the case where these reactions occur simultaneously.

【0015】この、一括水素化処理工程(D)は、原油
を常圧蒸留により、軽質ガス、LPG、軽質ナフサ、重
質ナフサ、灯油及び軽油などの各留分に分離し、各留分
を個別に水素化処理し、また常圧蒸留残渣油から得られ
た成分を別途水素化処理する従来の処理工程と比較し
て、水素化処理に係る石油処理設備を大幅に簡略化する
ことができ、石油精製プラントの建設コストを低減し、
敷地面積を縮小することができる。また、装置の簡略化
に伴って、装置制御が容易になり、低コストで装置を制
御することが可能となる。さらに、装置の簡略化に伴っ
てメンテナンスコストを削減することができる。この一
括水素化処理工程(D)では水素を必要とするが、ここ
で用いる水素原料は、消費分をライン(18)からメーク
アップ水素として導入し、残りを、後述する硫化水素除
去工程(E)で得られる、硫化水素を除去した水素を主
成分とするガスでまかなうのが経済的に好ましい。
In the batch hydrotreating step (D), the crude oil is separated by atmospheric distillation into fractions such as light gas, LPG, light naphtha, heavy naphtha, kerosene and light oil, and each fraction is separated. The petroleum processing equipment for hydroprocessing can be greatly simplified compared to the conventional processing steps in which individual hydroprocessing is performed and components obtained from atmospheric distillation residual oil are separately hydrotreated. , Reduce construction costs of oil refinery plants,
The site area can be reduced. Further, with the simplification of the device, the device control becomes easy, and the device can be controlled at low cost. Further, maintenance costs can be reduced with simplification of the apparatus. This batch hydrogenation step (D) requires hydrogen, but as for the hydrogen source used here, the consumed amount is introduced as make-up hydrogen from the line (18), and the remainder is used as a hydrogen sulfide removal step (E) described later. It is economically preferable to supply with the gas containing hydrogen as a main component, from which hydrogen sulfide has been removed, obtained in the step (1).

【0016】一括水素化処理工程(D)で得られた水素
化処理物は、ライン(19)を通じて気液分離器(5)に
導入し、水素化処理で発生した硫化水素を含む水素を主
成分とするガス(気体成分)と、液体成分とに分離する
のが好ましい。気液分離器(5)において気体として分
離された、水素化処理工程(D)で発生したH2Sを含
む水素を主成分とするガスは、ライン(21)を通じて硫
化水素除去装置(6)に導入してアミン処理を施し、硫
化水素除去工程(E)を行うのが好ましい。硫化水素除
去工程(E)を行った後の水素を主成分とするガスは、
硫化水素除去装置(6)よりライン(22)を通じてコン
プレッサー(7)に導入し、一括水素化処理工程(D)
で所望される圧力に調整した後、ライン(23)を通じて
一括水素化処理装置(4)に導入し、一括水素化処理工
程(D)における水素原料として、リサイクルして用い
るのが好ましい。なお、水素化処理工程(D)におい
て、硫化水素の発生がないか、微量である場合には、硫
化水素除去工程(E)は行わなくてもよい。
The hydrogenated product obtained in the batch hydrotreating step (D) is introduced into a gas-liquid separator (5) through a line (19), and mainly contains hydrogen containing hydrogen sulfide generated in the hydrotreating. It is preferable to separate the gas into a component (gas component) and a liquid component. The gas mainly composed of hydrogen containing H 2 S generated in the hydrotreating step (D) separated as a gas in the gas-liquid separator (5) is passed through a line (21) to remove hydrogen sulfide (6). And subjecting it to an amine treatment to perform the hydrogen sulfide removal step (E). The gas containing hydrogen as a main component after the hydrogen sulfide removal step (E) is
Introduced to the compressor (7) through the line (22) from the hydrogen sulfide removal device (6), and the batch hydrogenation process (D)
After the pressure is adjusted to the desired pressure in (1), it is preferably introduced into the batch hydrogenation apparatus (4) through the line (23) and recycled as a hydrogen source in the batch hydrogenation step (D). In the hydrogenation treatment step (D), if hydrogen sulfide is not generated or is very small, the hydrogen sulfide removal step (E) may not be performed.

【0017】また、気液分離器(5)において得られた
液体成分は、ライン(20)を通じて分留装置(8)に導
入し、分留工程(F)を行う。分留装置(8)では、沸
点により、オフガス、LPG、ナフサ、灯油、軽油など
の各留分に分離する。分離された各留分は、必要により
改質などの処理を行い、それぞれ石油製品基材として適
宜用いることができる。
The liquid component obtained in the gas-liquid separator (5) is introduced into a fractionation device (8) through a line (20), and a fractionation step (F) is performed. In the fractionation device (8), off-gas, LPG, naphtha, kerosene, light oil and other fractions are separated according to the boiling point. Each of the separated fractions is subjected to a treatment such as reforming as necessary, and can be appropriately used as a petroleum product base material.

【0018】このような本発明の石油の処理方法によれ
ば、常圧蒸留残渣油を減圧蒸留する場合よりも、常圧蒸
留残渣油の分解によって付加価値の高い軽油以下の留分
を多く回収でき、常圧蒸留残渣油を有効に利用すること
ができる。また、常圧蒸留留出油と、常圧蒸留残渣油を
分解して得られた低沸点成分とを、それぞれの留分に分
離することなく一括して水素化処理することができ、簡
略化した処理工程で経済的に石油を処理することができ
る。 <石油の処理装置>本発明の石油の処理装置は、(a)
原油を、常圧蒸留留出油と、常圧蒸留残渣油とに分離す
る原油常圧蒸留手段、(b)常圧蒸留残渣油の少なくと
も一部を分解する分解手段、(c)前記分解手段(b)
より得られた分解物を、低沸点留分と高沸点分とに分離
する分離手段、および(d)常圧蒸留留出油と、前記低
沸点留分とを、一括して水素化処理する一括水素化処理
手段を備えている。
According to such a method for treating petroleum of the present invention, a higher value-added fraction of light oil or less is recovered by cracking the atmospheric distillation residual oil than in the case where the atmospheric distillation residual oil is distilled under reduced pressure. Thus, the residual oil at normal pressure can be effectively used. In addition, the atmospheric distillate and the low-boiling components obtained by decomposing the atmospheric distillation residue can be subjected to batch hydrotreating without being separated into respective fractions, which simplifies the process. It is possible to economically process petroleum with the above-mentioned processing step. <Petroleum Processing Apparatus> The petroleum processing apparatus of the present invention comprises (a)
Crude oil atmospheric distillation means for separating crude oil into atmospheric distillate and atmospheric distillation residue, (b) cracking means for cracking at least a part of the atmospheric distillation residue, (c) cracking means (B)
A separating means for separating the obtained decomposed product into a low-boiling fraction and a high-boiling fraction, and (d) hydrotreating the atmospheric distillate and the low-boiling fraction collectively. Equipped with batch hydrogenation means.

【0019】本発明の一態様について、図1を参照して
説明すると、原油を、常圧蒸留留出油と、常圧蒸留残渣
油とに分離する原油常圧蒸留手段(a)として、常圧蒸
留装置(1)、常圧蒸留残渣油の少なくとも一部を分解
する分解手段(b)として、重質油水蒸気転化装置
(2)、前記分解手段(b)より得られた分解物を、低
沸点留分と高沸点分とに分離する分離手段(c)とし
て、分離器(3)、および、常圧蒸留留出油と、前記低
沸点留分とを、一括して水素化処理する一括水素化処理
手段(d)として、一括水素化処理装置(4)をそれぞ
れ備えている。
One embodiment of the present invention will be described with reference to FIG. 1. As a crude oil atmospheric distillation means (a) for separating crude oil into atmospheric distillate and atmospheric distillation residue, ordinary oil is used. Pressure distillation apparatus (1), heavy oil steam conversion apparatus (2) as cracking means (b) for cracking at least a part of atmospheric distillation residual oil, cracked product obtained from cracking means (b), As a separating means (c) for separating into a low-boiling fraction and a high-boiling fraction, a separator (3), an atmospheric distillate, and the low-boiling fraction are subjected to hydrotreating at once. A batch hydrogenation apparatus (4) is provided as the batch hydrogenation means (d).

【0020】また、本発明では、上記の処理装置であっ
て、さらに他の付加的手段を有していても良い。さらに
本発明では、一括水素化処理手段(d)から得られた水
素化処理物中より分離された、水素を主成分とするガス
状成分から硫化水素を除去する、アミン処理装置などの
硫化水素除去手段(e)および蒸留塔などの分留手段
(f)を有するのが好ましく、図1においては、硫化水
素除去手段(e)として硫化水素除去装置(6)を、分
留手段(f)として分留装置(8)をそれぞれ備えてい
る。また、一括水素化処理手段(d)から得られた水素
化処理物を、水素を主成分とするガス状成分と液状成分
とに分離する分離手段を備えており、図1においては気
液分離器(5)を備えている。
Further, in the present invention, the processing apparatus described above may further include other additional means. Further, in the present invention, hydrogen sulfide such as an amine treatment apparatus for removing hydrogen sulfide from gaseous components containing hydrogen as a main component separated from the hydrogenated product obtained from the batch hydrotreating means (d) It is preferable to have a removing means (e) and a fractionating means (f) such as a distillation column. In FIG. 1, the hydrogen sulfide removing device (6) is used as the hydrogen sulfide removing means (e), and the fractionating means (f) And a fractionation device (8). In addition, there is provided a separation means for separating the hydrogenated product obtained from the batch hydrogenation means (d) into a gaseous component containing hydrogen as a main component and a liquid component. It has a vessel (5).

【0021】本発明において、上記各手段は、それぞれ
の目的を達成し得るものであれば、特に限定されるもの
ではない。たとえば図1においては、上述したように、
常圧蒸留残渣油の少なくとも一部を分解する分解手段
(b)として、重質油水蒸気転化装置(2)を備えてい
るが、分解手段(b)としては、重質油水蒸気転化装置
以外の分解装置でもよく、常圧蒸留残渣油を触媒および
水素と接触させて常圧蒸留残渣油の少なくとも一部を分
解する接触ハイドロビスブレーキング装置、コーキング
装置(コーカー)などの熱分解装置など、常圧蒸留残渣
油の少なくとも一部を分解することのできる分解手段を
いずれも好適に用いることができ、減圧蒸留残渣油の分
解を行う場合に用いる装置などを適宜使用することがで
きる。
In the present invention, each of the above means is not particularly limited as long as each means can achieve each object. For example, in FIG. 1, as described above,
As a cracking means (b) for cracking at least a part of the atmospheric distillation residue, a heavy oil steam converter (2) is provided. As the cracking means (b), other than a heavy oil steam converter is used. Cracking devices may be used, such as thermal cracking devices such as contact hydrovisbreaking devices and coking devices (cokers) that decompose at least a part of atmospheric distillation residue by contacting the atmospheric distillation residue with a catalyst and hydrogen. Any decomposing means capable of decomposing at least a part of the pressure distillation residual oil can be suitably used, and a device used for decomposing the vacuum distillation residual oil can be appropriately used.

【0022】このような分解手段(b)として用いられ
る、常圧蒸留残渣油を触媒および水と接触させて常圧蒸
留残渣油の少なくとも一部を分解する装置である、重質
油水蒸気転化装置は、装置内で常圧蒸留残渣油と、ニッ
ケル系触媒および水を接触させて、常圧蒸留残渣油の少
なくとも一部を分解することのできる装置であるのが望
ましい。また、分解手段(b)として用いられる、常圧
蒸留残渣油を触媒および水素と接触させて常圧蒸留残渣
油の少なくとも一部を分解する装置である、接触ハイド
ロビスブレーキング装置としては、常圧蒸留残渣油に超
微粒水素化分解触媒などを添加して、常圧蒸留残渣油の
少なくとも一部を水素化分解できる装置であるのが望ま
しい。さらに、分解手段(b)として好ましく用いられ
る熱分解装置としては、装置内で熱分解を行い、常圧蒸
留残渣油より、石油コークスの原料となるコークス分と
軽質の熱分解油とを得るコーキング装置が好ましい。分
解手段(b)がコーキング装置などの熱分解装置である
場合には、分解物にオレフィンが多く含まれるため、た
とえば図5および図6に示すように、分解物に水素添加を
施す予備水素化処理装置(9)を併設するのが好まし
い。
A heavy oil steam converter, which is used as the cracking means (b) and is a device for decomposing at least a part of the atmospheric distillation residue by contacting the atmospheric distillation residue with a catalyst and water. Is preferably a device capable of decomposing at least a portion of the atmospheric distillation residue by contacting the atmospheric distillation residue with a nickel-based catalyst and water in the device. Further, as a contact hydrovisbreaking device, which is used as the cracking means (b) and is a device for decomposing at least a part of the atmospheric distillation residue by contacting the atmospheric distillation residue with a catalyst and hydrogen, It is desirable that the apparatus be capable of hydrocracking at least a part of the atmospheric distillation residue by adding an ultrafine hydrocracking catalyst or the like to the pressure distillation residue. Further, as the pyrolysis apparatus preferably used as the cracking means (b), coking is performed in which the pyrolysis is performed in the apparatus to obtain a coke component serving as a raw material for petroleum coke and a light pyrolysis oil from the residual oil at atmospheric pressure. The device is preferred. When the cracking means (b) is a thermal cracking device such as a caulking device, the cracked product contains a large amount of olefins. For example, as shown in FIG. 5 and FIG. It is preferable to add a processing device (9).

【0023】また、図1においては、原油常圧蒸留手段
(a)として常圧蒸留装置(1)を、前記分解手段
(b)より得られた分解物を低沸点留分と高沸点分とに
分離する分離手段(c)として分離器(3)をそれぞれ
用いているが、原油常圧蒸留手段(a)と分離手段
(c)とが一体形成された装置を用いてもよく、たとえ
ば、図2、図4および図6に示すように、塔底を隔壁で分
割した常圧蒸留塔である、分離機能付加型常圧蒸留装置
(1’)を用いてもよい。このような分離機能付加型常
圧蒸留装置(1’)を、本発明の原油常圧蒸留手段
(a)および分離手段(c)として用いた場合には、原
油常圧蒸留手段(a)および分離手段(c)を別々に備
える場合と比較して、建設コスト、設備面積、供給ライ
ンなどを削減できる他、装置の制御やメンテナンスの手
間をより削減することができ、経済的である。
In FIG. 1, an atmospheric distillation unit (1) is used as a crude oil atmospheric distillation unit (a), and the decomposed product obtained from the decomposition unit (b) is divided into a low boiling fraction and a high boiling fraction. Although each of the separators (3) is used as the separation means (c) for separating into oil, an apparatus in which the crude oil atmospheric distillation means (a) and the separation means (c) are integrally formed may be used. As shown in FIG. 2, FIG. 4, and FIG. 6, an atmospheric pressure distillation apparatus (1 ′) with an additional separation function, which is an atmospheric pressure distillation column having a bottom divided by partition walls, may be used. When such a separation function-added atmospheric distillation apparatus (1 ′) is used as the crude oil atmospheric distillation means (a) and the separation means (c) of the present invention, the crude oil atmospheric distillation means (a) and Compared to the case where the separation means (c) is separately provided, the construction cost, the equipment area, the supply line, and the like can be reduced, and the labor for controlling and maintaining the apparatus can be further reduced, which is economical.

【0024】原油常圧蒸留手段(a)と分離手段(c)
とが一体成形された装置としては、単に原油常圧蒸留手
段(a)と分離手段(c)とを結合した装置であっても
よいが、好ましくは、常圧蒸留塔の塔底部を隔壁で分割
した装置であるのが望ましく、具体的には、常圧蒸留塔
の塔底部を隔壁で分割した装置であって、隔壁を隔てた
一方に常圧蒸留を行う原油を導入し、他の一方に前記分
解手段(b)より得られた分解物の全量を導入し、両方
の原料に由来する、常圧蒸留温度で留出する留分(通
常、軽油および軽油より軽質の留分)を一括して取り出
すことのできる装置であるのが望ましい。
Crude oil atmospheric distillation means (a) and separation means (c)
May be a device in which crude oil atmospheric distillation means (a) and separation means (c) are combined, but preferably the bottom of the atmospheric distillation column is separated by a partition. It is desirable that the apparatus is divided, specifically, an apparatus in which the bottom of the atmospheric distillation column is divided by a partition wall, and a crude oil for performing atmospheric distillation is introduced into one of the separated partitions, and the other is introduced. And the entire amount of the decomposed product obtained from the decomposing means (b) is introduced, and the distillates derived from both raw materials and distilled at normal pressure distillation temperature (generally, light oil and lighter light oil-derived fractions) are collected. It is desirable that the device be capable of being taken out.

【0025】このような本発明によれば、常圧蒸留残渣
油を、減圧蒸留装置を用いて処理する場合よりも大幅に
簡素化した装置により、経済的に常圧蒸留残渣油を有効
活用することができ、また、簡略化した設備構成により
装置面積を節約することができ、装置の制御やメンテナ
ンスの手間を削減することのできる、経済的な石油の処
理装置を提供することができる。
According to the present invention, the atmospheric distillation residue is economically and effectively utilized by a device which is significantly simplified as compared with the case where the atmospheric distillation residue is treated using a vacuum distillation apparatus. In addition, it is possible to provide an economical petroleum processing apparatus that can save the area of the apparatus by a simplified facility configuration and reduce the trouble of controlling and maintaining the apparatus.

【0026】[0026]

【発明の効果】本発明によれば、常圧蒸留残渣油の分解
によって付加価値の高い軽油以下の留分を多く回収で
き、常圧蒸留残渣油を経済的に有効活用することができ
る。また、常圧蒸留留出油と、常圧蒸留残渣油を分解し
て得た低沸点留分とを一括して水素化処理するため、常
圧蒸留留出油中の各留分および常圧蒸留残渣油を分解し
て得た低沸点留分を、それぞれ個別に水素化処理する場
合よりも大幅に処理工程および設備を簡略化し、経済的
に石油を処理することができる、石油の処理方法を提供
することができる。
According to the present invention, it is possible to recover a high value-added fraction of light oil or less by cracking the atmospheric distillation residue oil, and to economically utilize the atmospheric distillation residue oil effectively. In addition, since the atmospheric distillate and the low-boiling fraction obtained by decomposing the atmospheric distillation residue are subjected to a hydrotreating process at a time, each fraction in the atmospheric distillate and the atmospheric pressure are removed. A petroleum processing method that greatly simplifies the processing steps and equipment and can economically process petroleum, compared with the case of individually hydrotreating low-boiling fractions obtained by decomposing distillation residue oil. Can be provided.

【0027】また、このように簡略化した設備構成で、
経済的に石油を処理することができる石油の処理装置を
提供することができる。さらに、原油常圧蒸留手段と、
常圧蒸留残渣油の分解物を分離する手段とが一体形成さ
れた設備構成の装置を用いる場合には、より大幅に処理
工程および設備を簡略化し、経済的に石油を処理するこ
とができる。
Further, with the simplified equipment configuration,
An oil processing device capable of economically processing oil can be provided. Furthermore, crude oil atmospheric distillation means,
In the case of using a device having a facility configuration integrally formed with a means for separating a decomposed product of the atmospheric distillation residue, the processing steps and facilities can be greatly simplified, and the petroleum can be economically processed.

【0028】このような本発明の石油の処理方法および
装置によれば、特に少量の原油を経済的に処理すること
ができる。
According to the method and apparatus for treating petroleum of the present invention, particularly a small amount of crude oil can be economically treated.

【0029】[0029]

【実施例】以下、本発明の実施方法について、アラビア
ンライト原油50,000BPSDを処理する場合を例としてさら
に具体的に説明するが、本発明はこれらの実施例に限定
されるものではない。また、以下の実施例において、常
圧蒸留留出油を一括して水素化処理するための一括水素
化処理装置(一括水素化脱硫装置)では、ニッケル、コ
バルト、モリブデンなどを活性成分とする通常の水素化
処理用触媒を使用することを前提としているが、本発明
は、このような態様に限定されるものではない。
EXAMPLES Hereinafter, the method of carrying out the present invention will be described more specifically with reference to the case of treating 50,000 BPSD of Arabian light crude oil, but the present invention is not limited to these examples. In the following examples, a batch hydrotreating apparatus (batch hydrodesulfurization apparatus) for batch hydrotreating atmospheric distillate distillate oils usually uses nickel, cobalt, molybdenum, or the like as an active component. However, the present invention is not limited to such an embodiment.

【0030】[0030]

【実施例1】図1に示すフローを採用し、360℃に予熱し
たアラビアンライト原油をライン(11)より50,000BPSD
で常圧蒸留装置(1)に導入し、塔頂部から得られた留
出分(30,000BPSD)と塔底部から得られた常圧蒸留残渣
油(20,000BPSD)とに分離する。
[Example 1] Using the flow shown in Fig. 1, arabian light crude oil preheated to 360 ° C was applied to line (11) through 50,000 BPSD.
To the atmospheric distillation unit (1) to separate into a distillate (30,000 BPSD) obtained from the top of the column and an atmospheric distillation residue (20,000 BPSD) obtained from the bottom of the column.

【0031】つづいて、常圧蒸留装置(1)で得られた
常圧蒸留残渣油を、ライン(13)を通じて重質油水蒸気
転化装置(2)に導入して常圧蒸留残渣油を分解し、分
解物を得る。この常圧蒸留残渣油の分解において、重質
油水蒸気転化装置(2)では、常圧蒸留残渣油を導入す
るとともに、触媒(ナトリウム、カリウム、ニッケルお
よびコバルトを含む触媒)および水を導入して、軽度の
熱分解と水素化を行う。
Subsequently, the atmospheric distillation residue obtained in the atmospheric distillation unit (1) is introduced into a heavy oil steam converter (2) through a line (13) to decompose the atmospheric distillation residue oil. , To obtain a decomposition product. In the cracking of the atmospheric distillation residue, the heavy oil steam converter (2) introduces the atmospheric distillation residue and a catalyst (a catalyst containing sodium, potassium, nickel and cobalt) and water. Performs mild pyrolysis and hydrogenation.

【0032】重質油水蒸気転化装置(2)から、ライン
(14)を通じて得られる分解物を、分離器(3)に導入
し、ライン(15)より得られる低沸点成分と、ライン
(17)より得られる高沸点成分とに分離する。ライン
(17)より得られる高沸点成分(14,450BPSD)は、触媒
回収装置(10)で触媒を回収除去した後、燃料油として
用いる。
The decomposition product obtained from the heavy oil steam converter (2) through the line (14) is introduced into the separator (3), and the low boiling component obtained from the line (15) and the line (17) It is separated from the higher boiling components obtained. The high boiling component (14,450 BPSD) obtained from the line (17) is used as fuel oil after the catalyst is recovered and removed by the catalyst recovery device (10).

【0033】常圧蒸留装置(1)から、ライン(12)を
通じて得られた常圧蒸留留出油は、ライン(16)を通じ
て全量を一括水素化処理装置(4)に導入する。また、
分離器(3)からライン(15)を通じて得られる低沸点
成分(6,000BPSD)も、ライン(16)を通じて、常圧蒸
留留出油と一括して一括水素化処理装置(4)に導入す
る。このとき一括水素化脱硫装置(4)の塔頂部(原料
導入口付近)圧力は50kg/cm2Gとする。
The atmospheric distillate obtained from the atmospheric distillation unit (1) through the line (12) is entirely introduced into the batch hydrotreating unit (4) through the line (16). Also,
The low boiling point component (6,000 BPSD) obtained from the separator (3) through the line (15) is also introduced into the batch hydrotreating unit (4) together with the atmospheric distillate through the line (16). At this time, the pressure at the top of the batch hydrodesulfurization unit (4) (near the raw material inlet) is 50 kg / cm 2 G.

【0034】一括水素化処理装置(4)では、導入され
た常圧蒸留留出油と、常圧蒸留残渣油を分解して得られ
た低沸点成分とを、それぞれの留分に分離することなく
一括して水素化処理(水素化脱硫)する。この水素化処
理にはコバルト‐モリブデン系触媒を用いる。この一括
水素化処理装置(4)で消費される水素は、メークアッ
プ水素としてライン(18)から導入する、水素量5,640N
m3/hの水素ガスと、ライン(23)からリサイクル導入す
る、水素量15,820Nm3/hの水素を主成分とするガスとで
まかなう。
In the batch hydrotreating device (4), the introduced atmospheric distillate and the low-boiling component obtained by decomposing the atmospheric residue are separated into respective fractions. Hydrotreating (hydrodesulfurization) at once. In this hydrogenation treatment, a cobalt-molybdenum catalyst is used. The hydrogen consumed in this batch hydrogenation unit (4) is introduced as make-up hydrogen from the line (18).
m 3 / h of hydrogen gas and 15,820 Nm 3 / h of hydrogen, which is recycled from the line (23), is used as the main component.

【0035】一括水素化処理装置(4)で得られた水素
化処理物は、ライン(19)を通じて気液分離器(5)に
導入し、水素化処理で発生した硫化水素を含む水素を主
成分とするガス(気体成分)と、液体成分とに分離す
る。この液体成分は、ライン(20)を通じて分留装置
(8)に導入し、沸点により、オフガス、LPG、ナフ
サ、灯油、および軽油の各留分に分離する。
The hydrogenated product obtained by the batch hydrotreating apparatus (4) is introduced into a gas-liquid separator (5) through a line (19) and mainly contains hydrogen containing hydrogen sulfide generated in the hydrotreating. It is separated into a gas (gas component) as a component and a liquid component. This liquid component is introduced into the fractionation device (8) through the line (20), and is separated into off-gas, LPG, naphtha, kerosene, and light oil fractions by boiling point.

【0036】一方、気液分離器(5)において気体とし
て分離した、水素を主成分とし、水素化処理で発生した
2Sを含むガスは、ライン(21)を通じて硫化水素除
去装置(6)に導入してアミン処理を施し、硫化水素を
除去する。硫化水素の除去された、水素を主成分とする
ガスは、硫化水素除去装置(6)よりライン(22)を通
じてコンプレッサー(7)に導入し、56kg/cm2Gに加圧し
た後、ライン(23)を通じて一括水素化処理装置(4)
に導入し、リサイクル使用する。
On the other hand, the gas containing hydrogen as a main component and containing H 2 S generated in the hydrogenation treatment, which has been separated as a gas in the gas-liquid separator (5), passes through the line (21) through the hydrogen sulfide removing device (6). And subject to amine treatment to remove hydrogen sulfide. The gas mainly containing hydrogen from which hydrogen sulfide has been removed is introduced into the compressor (7) from the hydrogen sulfide removing device (6) through the line (22), and is pressurized to 56 kg / cm 2 G. 23) Batch hydroprocessing unit (4)
And use it for recycling.

【0037】[0037]

【実施例2】常圧蒸留装置と分留装置とが一体形成され
た、分離機能付加型常圧蒸留装置(1’)を設けた図2に
示すフローを採用して、フローに沿って原油を処理す
る。図2において、分離機能付加型常圧蒸留装置(1’)
には、360℃に予熱したアラビアンライト原油50,000BPS
Dをライン(11)より導入し、この条件下で原油の常圧
蒸留および重質油水蒸気転化装置(2)から得られた分
解物の分離を行う。
Example 2 A flow shown in FIG. 2 in which an atmospheric distillation apparatus and a fractionating apparatus are integrally formed and a separation function-added atmospheric distillation apparatus (1 ′) is provided, and crude oil is applied along the flow. Process. In Fig. 2, the atmospheric distillation unit with additional separation function (1 ')
50,000 BPS of Arabian light crude oil preheated to 360 ° C
D is introduced from the line (11), and under this condition, atmospheric distillation of crude oil and separation of the decomposition product obtained from the heavy oil steam converter (2) are performed.

【0038】ここで、分離機能付加型常圧蒸留装置
(1’)は、常圧蒸留塔内の底部が隔壁で分割された装
置であって、分割された一方からライン(11)を通じて
原油を、他方からライン(14)を通じて分解物を導入
し、原油と分解物の両方に由来する留出分(36,000BPS
D)をライン(12)より一括して得るものである。分離
機能付加型常圧蒸留装置(1’)で得られた常圧蒸留残
渣油を、ライン(13)を通じて実施例1と同様に重質油
水蒸気転化装置(2)に導入して分解し、得られた分解
物を、ライン(14)を通じて分離機能付加型常圧蒸留装
置(1’)に導入する。導入された分解物は、分離機能
付加型常圧蒸留装置(1’)の分離機能部で分離し、留
出分(低沸点留分)はライン(12)より常圧蒸留留出油
とともに一括水素化処理装置(4)へ導入し、以下、実
施例1と同様にして処理する。一方、ライン(17)より
得られる高沸点分は、触媒回収装置(10)で触媒を回収
した後、燃料油として用いる。
Here, the atmospheric pressure distillation apparatus (1 ') with a separation function is an apparatus in which the bottom of the atmospheric pressure distillation column is divided by a partition, and crude oil is passed through one of the divided lines through a line (11). , The other side introduces the cracked product through line (14), and the distillate (36,000 BPS
D) is obtained collectively from line (12). The atmospheric distillation residue obtained in the atmospheric pressure distillation apparatus with separation function (1 ′) is introduced into the heavy oil steam converter (2) as in Example 1 through the line (13) to decompose, The obtained decomposed product is introduced into a normal pressure distillation apparatus (1 ') with a separation function through a line (14). The introduced decomposed product is separated by the separation function part of the atmospheric distillation unit with additional separation function (1 '), and the distillate (low-boiling fraction) is collected together with the atmospheric distillate from line (12). It is introduced into a hydrotreating apparatus (4), and treated in the same manner as in Example 1. On the other hand, the high-boiling components obtained from the line (17) are used as fuel oil after the catalyst is recovered by the catalyst recovery device (10).

【0039】常圧蒸留装置と分留装置とが一体形成され
た、分離機能付加型常圧蒸留装置(1’)を用いた実施
例2で用いる石油の処理装置は、常圧蒸留装置と、分解
物を低沸点留分と高沸点分とに分離する装置とを個別に
設けず、一体化しているため、分離装置、配管などが削
減された、簡素で経済的な装置構成である。
The petroleum processing apparatus used in Example 2 using the separation function-added atmospheric distillation apparatus (1 ') in which the atmospheric distillation apparatus and the fractionating apparatus are integrally formed includes: an atmospheric distillation apparatus; Since a device for separating the decomposed product into a low-boiling fraction and a high-boiling fraction is not provided separately but is integrated, the apparatus has a simple and economical configuration in which the number of separation devices and piping is reduced.

【0040】[0040]

【実施例3】実施例1において、常圧蒸留残渣油を分解
する装置として、重質油水蒸気転化装置(2)の代わり
に接触ハイドロビスブレーキング装置(2’)を設け、
触媒回収装置(10)を設けない、図3に示すフローを採
用して、フローに沿って360℃に予熱したアラビアンラ
イト原油、50,000BPSDを処理する。
Example 3 In Example 1, as a device for decomposing atmospheric distillation residue, a contact hydrovisbreaking device (2 ') was provided instead of the heavy oil steam converter (2).
Using the flow shown in FIG. 3 without the catalyst recovery unit (10), 50,000 BPSD of Arabian light crude oil preheated to 360 ° C. is processed according to the flow.

【0041】図3において、常圧蒸留装置(1)の塔頂部
からライン(12)を通じて得られる留出分(30,000BPS
D)と、分離器(3)からライン(15)を通じて得られる
低沸点成分(4,000BPSD)とを、一括水素化処理装置
(4)へ導入し、以下実施例1と同様に処理する。
In FIG. 3, the distillate (30,000 BPS) obtained from the top of the atmospheric distillation unit (1) through the line (12)
D) and the low-boiling component (4,000 BPSD) obtained from the separator (3) through the line (15) are introduced into the batch hydrotreating apparatus (4), and are treated in the same manner as in Example 1.

【0042】[0042]

【実施例4】実施例2において、常圧蒸留残渣油を分解
する装置として、重質油水蒸気転化装置(2)の代わり
に実施例3と同様の接触ハイドロビスブレーキング装置
(2’)を設け、触媒回収装置(10)を設けない、図4に
示すフローを採用して、フローに沿って360℃に予熱し
たアラビアンライト原油、50,000BPSDを処理する。
Embodiment 4 In Embodiment 2, as a device for decomposing atmospheric distillation residual oil, a contact hydrovisbreaking device (2 ′) similar to that of Example 3 is used instead of the heavy oil steam converter (2). In accordance with the flow shown in FIG. 4 and provided without the catalyst recovery unit (10), 50,000 BPSD of Arabian light crude oil preheated to 360 ° C. is processed along the flow.

【0043】図4において、分離機能付加型常圧蒸留装
置(1’)で得られた常圧蒸留残渣油を、ライン(13)
を通じて接触ハイドロビスブレーキング装置(2’)に
導入して分解し、得られた分解物を、ライン(14)を通
じて分離機能付加型常圧蒸留装置(1’)に導入する。
導入された分解物を、分離機能付加型常圧蒸留装置
(1’)の分離機能部で分離する。この分離機能付加型
常圧蒸留装置(1’)からライン(12)を通じて得られ
る、原油と分解物の両方に由来する留出分(34,000BPS
D)を、より一括水素化処理装置(4)へ導入し、以下実
施例2と同様に処理する。
In FIG. 4, the atmospheric distillation residue obtained in the atmospheric distillation apparatus with additional separation function (1 ') is passed through a line (13).
And into the contact hydrovisbreaking device (2 ') to decompose, and the obtained decomposed product is introduced into the atmospheric distillation device (1') with a separation function through the line (14).
The introduced decomposition product is separated by the separation function part of the atmospheric distillation apparatus (1 ′) with a separation function. A distillate (34,000 BPS) derived from both crude oil and cracked products obtained from this atmospheric pressure distillation unit with additional separation function (1 ') through line (12)
D) is further introduced into the batch hydrogenation apparatus (4), and is treated in the same manner as in Example 2 below.

【0044】[0044]

【実施例5】実施例1において、常圧蒸留残渣油を分解
する装置として、重質油水蒸気転化装置(2)の代わり
に、熱分解装置(コーカー)(2’’)と、熱分解生成
油を予備的に水素化処理する予備水素化処理装置(9)
とを設け、触媒回収装置(10)を設けない、図5に示す
フローを採用して、フローに沿って360℃に予熱したア
ラビアンライト原油、50,000BPSDを処理する。
[Example 5] In Example 1, instead of the heavy oil steam converter (2), a pyrolysis unit (coker) (2 '') was used instead of a heavy oil steam conversion unit in Example 1, Preliminary hydrotreating unit for preliminarily hydrotreating oil (9)
5, and 50,000 BPSD of Arabian light crude oil preheated to 360 ° C. is processed according to the flow shown in FIG. 5 without the catalyst recovery unit (10).

【0045】図5において、常圧蒸留装置(1)の塔底部
から得られる常圧蒸留残渣油は、ライン(13)を通じて
熱分解装置(コーカー)(2’’)に導入し、コークス
原料と分解物を得る。ここで得られる分解物を、ライン
(14)を通じて予備水素化処理装置(9)に導入して予
備的に水素化処理(水素添加)し、得られる水素化処理
物をライン(26)を通じて分離器(3)に導入する。な
お、予備水素化処理装置(9)には、ライン(25)を通
じて水素を供給する。
In FIG. 5, the atmospheric distillation residue obtained from the bottom of the atmospheric distillation unit (1) is introduced into a pyrolysis unit (coker) (2 ″) through a line (13), and the coke raw material is removed. Obtain the decomposition product. The decomposition product obtained here is introduced into the pre-hydrotreating unit (9) through the line (14) and preliminarily hydrotreated (hydrogenated), and the obtained hydrotreated product is separated through the line (26) Introduce into vessel (3). In addition, hydrogen is supplied to the preliminary hydrotreating apparatus (9) through a line (25).

【0046】常圧蒸留装置(1)の塔頂部からライン(1
2)を通じて得られた留出分(30,000BPSD)と、分離器
(3)からライン(15)を通じて得られた低沸点成分(1
0,000BPSD)とを、ライン(16)を通じて一括して一括
水素化処理装置(4)へ導入し、以下、実施例1と同様に
処理する。
From the top of the atmospheric distillation unit (1), a line (1
The distillate (30,000 BPSD) obtained through 2) and the low-boiling component (1) obtained through line (15) from separator (3)
BPSD) is introduced into the batch hydrotreating apparatus (4) through the line (16), and is treated in the same manner as in Example 1.

【0047】[0047]

【実施例6】実施例2において、常圧蒸留残渣油を分解
する装置として、重質油水蒸気転化装置(2)の代わり
に、実施例5と同様の熱分解装置(コーカー)(2’’)
と、熱分解生成油を予備的に水素化処理する予備水素化
処理装置(9)とを設け、触媒回収装置(10)を設けな
い、図6に示すフローを採用して、フローに沿って360℃
に予熱したアラビアンライト原油、50,000BPSDを処理す
る。
Embodiment 6 In Embodiment 2, a pyrolysis unit (coker) (2 ″) similar to that of Embodiment 5 is used instead of the heavy oil steam conversion unit (2) to decompose the atmospheric distillation residue. )
And a preliminary hydrotreating unit (9) for preliminarily hydrotreating the pyrolysis oil, and without a catalyst recovery unit (10), adopting the flow shown in FIG. 360 ℃
Process 50,000 BPSD of preheated Arabian light crude oil.

【0048】図6において、分離機能付加型常圧蒸留装
置(1’)で得られた常圧蒸留残渣油を、ライン(13)
を通じて熱分解装置(コーカー)(2’’)に導入して
熱分解し、コークス原料と分解物を得る。ここで得られ
た分解物を、ライン(14)を通じて予備水素化処理装置
(9)に導入して予備的に水素化処理(水素添加)し、
得られる水素化処理物をライン(26)を通じて分離機能
付加型常圧蒸留装置(1’)の分離機能部に導入して分
離する。なお、予備水素化処理装置(9)には、ライン
(25)を通じて水素を供給する。
In FIG. 6, the atmospheric distillation residue obtained in the atmospheric pressure distillation apparatus with separation function (1 ′) is transferred to a line (13).
Into a pyrolysis unit (coker) (2 '') for pyrolysis to obtain coke raw materials and decomposition products. The decomposition product obtained here is introduced into the pre-hydrotreating device (9) through the line (14) and preliminarily hydrotreated (hydrogenated),
The obtained hydrotreated product is introduced into the separation function section of the atmospheric distillation apparatus (1 ′) with a separation function through the line (26) to be separated. In addition, hydrogen is supplied to the preliminary hydrotreating apparatus (9) through a line (25).

【0049】分離機能付加型常圧蒸留装置(1’)から
ライン(12)を通じて得られる、原油と分解物の両方に
由来する留出分(40,000BPSD)を一括水素化処理装置
(4)へ導入し、以下、実施例2と同様に処理する。
The distillate (40,000 BPSD) derived from both the crude oil and the decomposed product obtained from the atmospheric distillation unit (1 ') with additional separation function through the line (12) is fed to the batch hydrotreating unit (4) And then processed in the same manner as in Example 2.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1は、実施例1の概略工程図である。FIG. 1 is a schematic process drawing of Example 1.

【図2】図2は、実施例2の概略工程図である。FIG. 2 is a schematic process drawing of Example 2.

【図3】図3は、実施例3の概略工程図である。FIG. 3 is a schematic process diagram of Example 3.

【図4】図4は、実施例4の概略工程図である。FIG. 4 is a schematic process drawing of Example 4.

【図5】図5は、実施例5の概略工程図である。FIG. 5 is a schematic process drawing of Example 5.

【図6】図6は、実施例6の概略工程図である。FIG. 6 is a schematic process drawing of Example 6.

【符号の説明】[Explanation of symbols]

1 … 常圧蒸留装置 1’… 分離機能付加型常圧蒸留装置 2 … 重質油水蒸気転化装置 2’… 接触ハイドロビスブレーキング装置 2’’…熱分解装置 3 … 分離器 4 … 一括水素化処理(水素化脱硫)装置 5 … 気液分離器 6 … 硫化水素除去装置 7 … コンプレッサー 8 … 分留装置 9… 予備水素化処理装置 10… 触媒回収装置 11〜26 …ライン DESCRIPTION OF SYMBOLS 1 ... Atmospheric distillation unit 1 '... Atmospheric distillation unit with additional separation function 2 ... Heavy oil steam conversion unit 2' ... Contact hydrovisbreaking unit 2 "... Pyrolysis unit 3 ... Separator 4 ... Batch hydrogenation Treatment (hydrodesulfurization) device 5 ... gas-liquid separator 6 ... hydrogen sulfide removal device 7 ... compressor 8 ... fractionation device 9 ... pre-hydrotreating device 10 ... catalyst recovery device 11-26 ... line

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C10G 9/00 C10G 9/00 11/20 11/20 19/00 19/00 45/08 45/08 Z (72)発明者 猪 俣 誠 茨城県東茨城郡大洗町成田町2205 日揮株 式会社技術研究所内 (72)発明者 杉 本 明 神奈川県横浜市西区みなとみらい2−3− 1 日揮株式会社内 (72)発明者 永 松 茂 樹 茨城県東茨城郡大洗町成田町2205 日揮株 式会社技術研究所内 Fターム(参考) 4H029 AA13 AB05 AB06 AB08 AB10 AB11 AB13 BA13 BB05 BB06 BB10 BB11 BB13 BD01 BD17 CA00 DA00 DA01 DA02 DA03 DA04 DA09 DA12 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) // C10G 9/00 C10G 9/00 11/20 11/20 19/00 19/00 45/08 45 / 08 Z (72) Inventor Makoto Inomata 2205 Narita-cho, Oarai-machi, Higashi-Ibaraki-gun, Ibaraki Prefecture Within JGC Technical Research Institute (72) Inventor Akira Sugimoto 2-3-1 Minatomirai, Nishi-ku, Yokohama-shi, Kanagawa Prefecture Within JGC Corporation (72) Inventor Shigeki Nagamatsu 2205 Narita-cho, Oarai-machi, Higashi-Ibaraki-gun, Ibaraki F-term in JGC Corporation Technical Research Institute (reference) 4H029 AA13 AB05 AB06 AB08 AB10 AB11 AB13 BA13 BB05 BB06 BB10 BB11 BB13 BD01 BD17 CA00 DA00 DA01 DA02 DA03 DA04 DA09 DA12

Claims (14)

【特許請求の範囲】[Claims] 【請求項1】原油を、常圧蒸留留出油と、常圧蒸留残渣
油とに分離する、原油常圧蒸留工程(A)と、 前記工程(A)で得られた常圧蒸留残渣油の少なくとも
一部を分解する、分解工程(B)と、 前記工程(B)で得られた分解物を、低沸点留分と高沸
点分とに分離する、分離工程(C)と、 前記工程(A)で得られた常圧蒸留留出油と、前記工程
(C)で得られた低沸点留分とを一括して水素化処理す
る、一括水素化処理工程(D)とを有することを特徴と
する石油の処理方法。
1. A crude oil atmospheric distillation step (A) for separating crude oil into an atmospheric distillation distillate and an atmospheric distillation residue, and the atmospheric distillation residue obtained in the step (A). A decomposition step (B) of decomposing at least a part of the above, a separation step (C) of separating the decomposition product obtained in the step (B) into a low-boiling fraction and a high-boiling fraction, A batch hydrotreating step (D) of batch hydrotreating the atmospheric distillate obtained in (A) and the low-boiling fraction obtained in step (C). A method for treating petroleum.
【請求項2】前記一括水素化処理工程(D)で得られた
一括水素化処理物から硫化水素を除去する硫化水素除去
工程(E)と、該一括水素化処理物を各留分に分離する
分留工程(F)とを有する、請求項1に記載の石油の処
理方法。
2. A hydrogen sulfide removing step (E) for removing hydrogen sulfide from the batch hydrogenation product obtained in the batch hydrogenation process (D), and separating the batch hydrogenation product into respective fractions. The method for treating petroleum according to claim 1, comprising a fractionation step (F).
【請求項3】前記硫化水素除去工程(E)が、一括水素
化処理工程(D)で得られた一括水素化処理物を、水素
を主成分とするガスと、その他の留分とに分離し、該水
素を主成分とするガスから硫化水素を除去する工程であ
る、請求項2に記載の石油の処理方法。
3. The hydrogen sulfide removing step (E) separates the batch hydrogenated product obtained in the batch hydrogenation step (D) into a gas containing hydrogen as a main component and other fractions. The method for treating petroleum according to claim 2, wherein the step is a step of removing hydrogen sulfide from the gas containing hydrogen as a main component.
【請求項4】分解工程(B)が、常圧蒸留残渣油を触媒
および水と接触させて、常圧蒸留残渣油の少なくとも一
部を分解する工程である、請求項1〜3のいずれかに記載
の石油の処理方法。
4. The method according to claim 1, wherein the cracking step (B) is a step of cracking at least a part of the atmospheric distillation residue by contacting the atmospheric distillation residue with a catalyst and water. The method for treating petroleum according to item 1.
【請求項5】分解工程(B)が、常圧蒸留残渣油を触媒
および水素と接触させて、常圧蒸留残渣油の少なくとも
一部を分解する工程である、請求項1〜3のいずれかに記
載の石油の処理方法。
5. The cracking step (B) is a step of contacting the atmospheric distillation residue with a catalyst and hydrogen to decompose at least a part of the atmospheric distillation residue. The method for treating petroleum according to item 1.
【請求項6】分解工程(B)が、常圧蒸留残渣油の少な
くとも一部を熱分解し、得られた分解生成油を水素化処
理する工程である、請求項1〜3のいずれかに記載の石油
の処理方法。
6. The method according to claim 1, wherein the cracking step (B) is a step of thermally cracking at least a part of the atmospheric distillation residue and hydrotreating the resulting cracked oil. A method for treating petroleum as described.
【請求項7】分離工程(C)を原油常圧蒸留工程(A)
を行う装置内で行う、請求項1〜6のいずれかに記載の石
油の処理方法。
7. The separation step (C) is a crude oil atmospheric distillation step (A).
The method for treating petroleum according to any one of claims 1 to 6, wherein the method is performed in an apparatus that performs the following.
【請求項8】(a)原油を、常圧蒸留留出油と、常圧蒸
留残渣油とに分離する原油常圧蒸留手段、(b)常圧蒸
留残渣油の少なくとも一部を分解する分解手段、(c)
前記分解手段(b)より得られた分解物を、低沸点留分
と高沸点分とに分離する分離手段、および(d)常圧蒸
留留出油と、前記低沸点留分とを、一括して水素化処理
する一括水素化処理手段を備えたことを特徴とする石油
の処理装置。
8. A crude oil atmospheric distillation means for separating (a) a crude oil into an atmospheric distillate and an atmospheric distillation residue, and (b) cracking for decomposing at least a part of the atmospheric distillation residue. Means, (c)
Separating means for separating the decomposed product obtained from the decomposing means (b) into a low-boiling fraction and a high-boiling fraction; and (d) collectively combining the atmospheric distillate and the low-boiling fraction with the low-boiling fraction. A petroleum processing apparatus, comprising: a batch hydrotreating unit for performing a hydrotreating process.
【請求項9】前記一括水素化処理手段(d)より得られ
た一括水素化処理物を、水素を主成分とするガスと、そ
の他の留分とに分離する分離手段と、 水素を主成分とするガスから硫化水素を除去する硫化水
素除去手段(e)と、 その他の留分を各留分に分離する分留手段(f)とをさ
らに有する、請求項8に記載の石油の処理装置。
9. A separating means for separating the batch hydrogenated product obtained by said batch hydrogenation means (d) into a gas containing hydrogen as a main component and other fractions; 9. The petroleum processing apparatus according to claim 8, further comprising hydrogen sulfide removing means (e) for removing hydrogen sulfide from the gas to be treated, and fractionating means (f) for separating other fractions into respective fractions. .
【請求項10】原油常圧蒸留手段(a)と分離手段(c)
とが、一体形成されている、請求項8または9に記載の石
油の処理装置。
10. Crude oil atmospheric distillation means (a) and separation means (c)
10. The petroleum processing apparatus according to claim 8, wherein the components are integrally formed.
【請求項11】一体成形されている、原油常圧蒸留手段
(a)および分離手段(c)が、塔底を隔壁で分割した
常圧蒸留塔である、請求項10に記載の石油の処理装置。
11. The petroleum treatment according to claim 10, wherein the crude oil atmospheric distillation means (a) and the separation means (c), which are integrally formed, are an atmospheric distillation column having a bottom divided by a partition. apparatus.
【請求項12】前記分解手段(b)が、常圧蒸留残渣油を
触媒および水と接触させて、常圧蒸留残渣油の少なくと
も一部を分解する装置である、請求項8〜11のいずれか
に記載の石油の処理装置。
12. The apparatus according to claim 8, wherein the cracking means (b) is a device for cracking at least a part of the atmospheric distillation residue by bringing the atmospheric distillation residue into contact with a catalyst and water. A petroleum processing unit according to any of the claims.
【請求項13】前記分解手段(b)が、常圧蒸留残渣油を
触媒および水素と接触させて、常圧蒸留残渣油の少なく
とも一部を分解する装置である、請求項8〜11のいずれ
かに記載の石油の処理装置。
13. The apparatus according to claim 8, wherein the cracking means (b) is a device for cracking at least a part of the atmospheric distillation residue by contacting the atmospheric distillation residue with a catalyst and hydrogen. A petroleum processing unit according to any of the claims.
【請求項14】前記分解手段(b)が、コーキング装置で
ある、請求項8〜11のいずれかに記載の石油の処理装
置。
14. The petroleum processing apparatus according to claim 8, wherein said cracking means (b) is a caulking apparatus.
JP11233127A 1999-08-19 1999-08-19 Treatment of petroleum and treating system thereof Pending JP2001055585A (en)

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