JP2001020619A - Door - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a door capable of simply and lightly making a panel body with considerable number of constituent members. SOLUTION: This door is equipped with an edge member 20, a panel body 1, reinforcing members 7 and casing members 8, the panel body 1 is equipped with a basic panel 2, an upper cross rail panel 3, a lower cross rail panel 4, a left stile panel and a right stile panel, the upper cross rail panel 3 and lower cross rail panel 4 are respectively connected to the upper end section and lower end section on one side face 2a of the basic panel 2, at the same time, the left stile panel and right stile panel are respectively connected to the left end section and right end section on one side face 2a of the basic panel 2, and the basic panel 2, both upper and lower cross rail panels 3 and 4 and both right and left stile panels are formed of a foam synthetic resin panel having the same quality and thickness, the edge member 20 is mounted to the circumferential surface sides of the panel body 1, and the casing members 8 are mounted on the inside circumferential surface sides of both upper and lower cross rail panels 3 and 4 and both right and left stile panels through the reinforcing members 7.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a door provided in a window or opening of a skeleton.

[0002]

As shown in FIG. 6, a wooden panel 33 is attached around the back of a side member 31 of a Japanese-style room as shown in FIG. One surface of the paper honeycomb 30 is attached to the back surface of the Japanese-style room side material 31 on the inner peripheral side of the wooden material 33, and the paper honeycomb 3
Since the side wall 32 of the western room is attached to the other side of the frame 0 and the frame member 8 is provided on the inner periphery of the wooden member 33, a large number of materials are required for the core member, and the manufacturing process is complicated and troublesome. There was a problem. Further, the paper honeycomb 30 is formed to a thickness of 9.5 mm, which is the thinnest thickness h1 that can be manufactured, and the thickness h2 of the side material of the Japanese room is set.
Is 3 mm, and the thickness h3 of the western room is 2.9 mm, the thickness of the honeycomb reaches 15.4 mm, and the honeycomb is surrounded by the wood 33 having a thickness h4 of 21.2 mm. When the frame material 8 is attached to the inner peripheral side of the wooden material 33, the panel body thickness H reaches 24.2 mm, and the panel body becomes heavy. Therefore, the present invention has been made in view of such problems of the prior art, and an object of the present invention is to provide a door that can be easily and lightly manufactured with a small number of panel members. It is in.

[0003]

According to a first aspect of the present invention, there is provided a door comprising an edge member, a panel member, and a frame member, wherein the panel member includes a base panel and a horizontal panel. It has a frame panel, a lower frame panel, a left frame panel, and a right frame panel. The upper frame panel and the lower frame panel are joined to the upper end and the lower end of one side of the basic panel, respectively. The panel and the right frame panel are joined to the left and right ends of one side of the basic panel, respectively, and the edge material is attached to the outer peripheral side of the panel body. The frame material is attached to. As a second aspect, in the door of the first aspect, the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels are made of the same material. As claim 3, claim 2
, The basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels are foam synthetic resin panels. According to a fourth aspect, in the doors of the second and third aspects, the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels have the same thickness. According to a fifth aspect, in the doors of the first to fourth aspects, a reinforcing material is provided on the inner periphery of the upper and lower horizontal frame panels and the left and right vertical frame panels, and a frame material is attached to the inner periphery of the reinforcing material.

[0004]

FIG. 1 shows an embodiment of a door according to the present invention.
3, the edge member 20, the panel body 1, the reinforcing member 7, and the frame member 8 are provided.
It comprises a basic panel 2, an upper horizontal panel 3, a lower horizontal panel 4, a left vertical panel 5, and a right vertical panel 6, and the upper horizontal panel 3 and the lower horizontal panel 4 are formed on one side 2a of the basic panel 2. The left vertical frame panel 5 and the right vertical frame panel 6 are respectively joined to the left and right ends of one side surface 2a of the basic panel 2 while being joined to the upper end and the lower end, respectively. 3, 4 and the left and right frame panels 5, 6 are of the same thickness t.
The reinforcing member 7 is attached to the inner peripheral side of the upper and lower horizontal frame panels 3 and 4 and the left and right vertical frame panels 5 and 6, and a frame is provided on the inner peripheral side of the reinforcing member 7. 8 are attached to each other, and an edge material 20
Is installed.

[0005] Since the door of the present invention has the above structure,
The basic panel 2 is formed in advance from the foamed synthetic resin panel 10, and the upper horizontal frame panel 3, the lower horizontal frame panel 4, the left vertical frame panel 5, and the right vertical frame panel 6 are formed from the same foamed synthetic resin panel 10. Keep it. The reinforcing member 7 includes an upper horizontal reinforcing member 71, a lower horizontal reinforcing member 72, a left vertical reinforcing member 73, and a right vertical reinforcing member 74.
2 and the left and right vertical reinforcing members 73 and 74, respectively,
1, 72, 73 and 74 are arranged in a frame shape, and the four corners are fixed with a cutter or a stapler or the like, and assembled in a frame shape. Frame material 8
Are upper horizontal frame material 81, lower horizontal frame material 82, and left vertical frame material 83
And right vertical frame members 84. The upper and lower horizontal frame members 81, 82 and left and right vertical frame members 83, 84 are cut out from a long frame member in advance, and the respective frame members 81, 82, 83, 84 are framed. And assemble them into a frame with the four corners fixed and fixed. Edge material 20
It comprises an upper horizontal edge member 21, a lower horizontal edge member 22, a left vertical edge member 23, and a right vertical edge member 24.

Next, a manufacturing process of the door according to the present invention will be described with reference to FIG. 4. In the first process, an upper horizontal frame panel 3 is provided at the upper end of one side surface 2a of the basic panel 2, and a lower horizontal frame is provided at the lower end. Along with attaching the panel 4, the left vertical panel 5 is attached to the left end of the one side surface 2a, and the right vertical panel 6 is attached to the right end, and curing is performed for a certain period of time until the attachment is stabilized. In the second step, the reinforcing members 7 assembled in a frame shape are fitted into the inner peripheral side surrounded by the upper and lower horizontal frame panels 3 and 4 and the left and right vertical frame panels 5 and 6.
After attaching 1, 72, 73, 74 to one side surface 2a of the basic panel 2, the frame material 8 assembled in a frame shape is fitted into the inner peripheral side of the reinforcing material 7, and the upper horizontal frame material 81 is reinforced in the upper horizontal direction. On the inner peripheral side of the member 71, a lower horizontal frame member 82 is fixed to the inner peripheral side of the lower horizontal reinforcing member 72 with a nail N, and the left vertical frame member 83 is fixed on the inner peripheral side of the left vertical reinforcing member 73 by the right vertical member. The frame member 83 is fixed to the inner peripheral side of the right vertical reinforcing member 73 with a nail N to form the panel body 1. In the third step, the panel body 1
The upper horizontal edge material 21 is attached to the upper end side, and the lower horizontal edge material 22 is attached to the lower end side, and the left vertical edge material 23 is attached to the left end side.
The right vertical edge member 24 is attached to the right end side.

[0007]

As a foam synthetic resin panel 10, as shown in FIG. 5, a liner paper 12 and front and back paper 13 are laminated on the front side of a polystyrene foam foam 11, and a liner paper 12 and front and back paper 13 are also provided on the back side. When a foam synthetic resin panel having a minimum thickness of 7 mm that can be manufactured is used, a panel body 1 having a panel body thickness T of 15 mm or less can be manufactured. The basic panel 2, the upper and lower horizontal frame panels 3, 4 and the left and right vertical frame panels 5, 6 use two types of foam synthetic resins having different panel thicknesses t, in addition to using the foam synthetic resin panel 10 having the same panel thickness t. Using the panel 10, for example, the thick-walled foamed synthetic resin panel 10 is used as the basic panel 2, and the thin-walled foamed synthetic resin panel 10 is used as the upper and lower horizontal frame panels 3, 4 and the left and right vertical frame panels 5, 6 or vice versa. Synthetic resin panel 10
And the left and right vertical frame panels 3 and 4 and the left and right vertical frame panels 5 and 6, and the thin-walled foam synthetic resin panel 10 can be used as the basic panel 2. Further, the materials of the basic panel 2, the upper and lower horizontal frame panels 3 and 4, and the left and right vertical frame panels 5 and 6 are not limited to the foamed synthetic resin panel 10, but may be wood material, wood aggregate material, wood plywood, paper material stack. Almost the same purpose can be achieved by using such a method. Further, when the upper and lower horizontal frame panels 3 and 4 and the left and right vertical frame panels 5 and 6 are joined to each other, a stronger joint can be obtained. The means for assembling and fixing the reinforcing member 7 and the frame member 8 is not limited to fixing with a cutter, a stapler, or the like.
Any fixing means can be used as long as the fixing means can maintain the frame shape.
1, 72 and vertical reinforcing members 73, 74
4 and the inner peripheral surfaces of the left and right vertical frame panels 5 and 6 can be individually contacted and joined, and the horizontal frame members 81 and 8 of the frame material 8 can be used.
2 and the vertical members 83 and 84 can be attached to the inner periphery of the reinforcing member 7 respectively. Further, in mounting the frame material 8, it is possible to further join to the one side surface 2a of the basic panel 2 or to join the inner periphery of the upper and lower horizontal frame panels 3, 4 and the left and right vertical frame panels 5, 6. It is also possible to use both joining and nailing together. It is also possible to omit the attachment of the reinforcing member 7 and to provide the frame member 8 directly on the inner peripheral side of the upper and lower horizontal frame panels 3 and 4 and the left and right vertical frame panels 5 and 6.

The foam 11 is not limited to polystyrene foam, but may be vinyl chloride, polypropylene, or the like, and may be basically any synthetic resin. Adhesives are generally used for joining the basic panel 2, the upper and lower horizontal frame panels 3, 4 and the left and right vertical frame panels 5, 6 and attaching the reinforcing material 7 and the frame material 8, but they can be easily and strongly joined. Any material other than the adhesive may be used as long as it can be attached. Edge material 20
The upper and lower horizontal edge members 21 and 22 and the right vertical edge member 24
Is assembled in a U-shape, or the left and right vertical edge members 23 and 24 and the upper horizontal edge member 21 are assembled in a gate shape, and after the panel body 1 is inserted into the gate shape, the remaining left vertical edge member 23 or The edge material 21 can be assembled. The manufacturing process of the door according to the present invention is not limited to the embodiment, and the joining order of the upper and lower horizontal frame panels 3 and 4 and the left and right vertical frame panels 5 and 6 with respect to the basic panel 2 is free. The attachment of the frame material 8 is not limited to the embodiment. The door of the present invention is a traveling door, a door that opens and closes and swings around a hinge, that is, a kitchen storage door such as a cupboard or a sink,
The present invention can be applied to a door for storing a door, such as a shoe box or an umbrella stand, or a door for furniture.

[0009]

As described above, the door of the present invention has the following effects. In the door according to the first aspect, the horizontal frame panel and the vertical frame panel are respectively joined to one side surface of the basic panel to form a panel body, so that the manufacturing process of the panel body is extremely simple and easy. In addition, the decoration effect is improved by attaching the frame material to give a sense of quality. In the door according to the second aspect, in addition to the effect of the first aspect, the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels are each made of the same material, and the number of constituent materials of the panel body is small. I can measure. In the door according to the third aspect, in addition to the effect of the second aspect, each of the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels is formed of a foamed synthetic resin panel. And on-site handling is simple and easy. In the door according to the fourth aspect, in addition to the effects of the second and third aspects, since the basic panel and each of the frame panels are made of the same material and have the same thickness, the number of components of the panel body is further reduced. . In the door according to the fifth aspect, in addition to the effects of the first to fourth aspects, the durability of the panel body is improved by joining the reinforcing material.

[Brief description of the drawings]

FIG. 1 is a longitudinal sectional view showing an example of use of a door according to the present invention.

FIG. 2 is a cross-sectional view thereof.

3 (a), (b) and (c) are a front view, a longitudinal sectional view and a transverse sectional view of a panel body.

FIG. 4 is a manufacturing process diagram of a door according to the present invention.

FIG. 5 is a sectional view of a foam synthetic resin panel.

FIG. 6 is a cross-sectional view of a conventional panel body.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 Panel body 2 Basic panel, 2a One side surface 3 Upper horizontal panel 4 Lower horizontal panel 5 Left vertical panel 6 Right vertical panel 7 Reinforcement material, 71,72 Horizontal reinforcement material, 73,74 Vertical reinforcement material 8 Frame material , 81,82 horizontal frame material, 83,84 vertical frame material 10 foam synthetic resin panel 11 foam, 12 liner paper, 13 front and back paper 20 edge material, 21, 22 horizontal edge material, 23, 24
Vertical edge material T Panel thickness t Foam synthetic resin panel thickness

──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. ⁷ Identification symbol FI theme coat ゛ (reference) E06B 3/964 E06B 3/964 B F term (reference) 2E013 AE02 BB05 BC03 BE01 CA02 CA03 2E016 JA03 KA01 KA05 KA06 LA01 LB06 LB11 LB17 LC02 MA01 MA07 MA15 MA25 NA02 PA01 2E035 BA02 CA02 CB05 CB06 DA07 DB08 DC01 DC04

Claims (5)

[Claims] 1. A panel body comprising an edge material, a panel body, and a frame material, wherein the panel body comprises a basic panel, an upper horizontal frame panel, a lower horizontal frame panel, a left vertical frame panel, and a right vertical frame panel. The frame panel and the lower horizontal frame panel are joined to the upper and lower ends of one side of the basic panel, respectively, and the left and right vertical panels are joined to the left and right ends of one side of the basic panel, respectively. A door characterized in that it is formed, an edge material is attached to the outer peripheral side of the panel body, and a frame material is attached to the inner peripheral side of the upper and lower horizontal frame panels and the left and right vertical frame panels. 2. The door according to claim 1, wherein the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels are made of the same material. 3. The door according to claim 2, wherein the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels are foam synthetic resin panels. 4. The door according to claim 2, wherein the basic panel, the upper and lower horizontal frame panels, and the left and right vertical frame panels have the same thickness. 5. The method according to claim 1, wherein a reinforcing material is provided on the inner periphery of the upper and lower horizontal frame panels and the left and right vertical frame panels, and a frame material is attached to the inner periphery of the reinforcing material. door.