JP2001008807A - Manufacture of feather bedding - Google Patents
Manufacture of feather beddingInfo
- Publication number
- JP2001008807A JP2001008807A JP11186972A JP18697299A JP2001008807A JP 2001008807 A JP2001008807 A JP 2001008807A JP 11186972 A JP11186972 A JP 11186972A JP 18697299 A JP18697299 A JP 18697299A JP 2001008807 A JP2001008807 A JP 2001008807A
- Authority
- JP
- Japan
- Prior art keywords
- cloth
- adhesive
- futon
- fabric
- crosslinked
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Bedding Items (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は羽毛布団の製造方法
に関するものである。特に、充填された羽毛が移動しな
いように布団内部を分画する架橋布構造体を有する羽毛
布団であって、架橋布構造体を接着剤で接合する羽毛布
団の製造方法に関するものである。TECHNICAL FIELD The present invention relates to a method for manufacturing a duvet. In particular, the present invention relates to a method of manufacturing a duvet having a crosslinked fabric structure for separating the inside of the comforter so that the filled down does not move, and joining the crosslinked fabric structure with an adhesive.
【０００２】[0002]
【従来の技術】従来より、羽毛布団においては、羽毛同
士の結合及び摩擦が少なく、布団中に充填された羽毛が
布団袋の中で移動し易いので、羽毛は布団の中で偏在し
易い。そこで、羽毛布団では、羽毛の位置ずれを防止す
るために布団の内部を幾つかの小部分に分画する必要が
ある。しかも、この分画を通常の布団綿のように単に布
団表地と布団裏地の間を仕付け糸で止めるだけでは羽毛
の移動を到底防止できないので、この分画を布団表地か
ら布団裏地に連結される長尺形状の布面で行う必要があ
る。その分画のために、従来より布団表地と布団裏地の
間に長手方向の長さ３０mm以上の架橋布構造体が使用さ
れている。なお、本発明の詳細な説明では、布団表地は
常に上面に位置して、布団裏地を常に下面に位置した状
態で本発明の羽毛布団製造方法を説明する。従って、例
えば垂直面とは、布団表地及び布団裏地の面に直行する
面である。さて、羽毛布団の分画に用いる架橋布構造体
は最初は、布団表地及び布団裏地に糸によって縫い付け
られていたが、糸目が布団布地の表面に見えるのは体裁
が悪く消費者に嫌われる欠点、並びに布の糸目の孔から
ダニが入って繁殖する欠点及び羽毛の微細片が糸目の孔
から抜け出るなどの欠点があった。この欠点を解消する
ために、架橋布構造体を上下の面にそれぞれ接着剤で接
着して糸目が布団布地の表面に出ないようにした布団が
開示された（特開昭６２−８７１８６号公報）。ところ
が、この方法による架橋布構造体の構造は、図９に示す
ような断面構造であるため、連結布１にかかる張力によ
って接合面端部ｅから力学的に剥がれ易い欠点がある。
実際に、図９の接合面端部ｅの位置には、梃子の原理で
架橋布構造体に掛かる張力の数倍以上の剥離力が集中す
るので、連結布１が布団裏地から簡単に剥離する。次
に、この欠点を改善するために、特開平５−４２０２９
号公報（特公平６−４９０１５号公報）の架橋布構造体
が提案された。この架橋布構造体の構造は、図８（ａ）
に示すように、布団表地及び布団裏地に接着剤層で接合
した接着用布ｎの中央部に、連結布１を糸目ｋによって
縫い付けた架橋構造である。すなわち、この架橋構造
は、直接的に架橋用の布を布団地に接着剤で取り付けな
いで一旦別の接着用布ｎのみを接着剤層で取り付け、こ
の接着用布ｎの中央に間接的に連結布１の端を縫い付け
たものである。これは、接着用布ｎの中央に連結布１が
取り付けられているので、連結布１にかかる張力が接着
用布ｎの中央取り付け部の両側に均等にかかるので、張
力が１点に集中しないので接着用布ｎは剥がれないよう
に改善されている。しかしながら、この連結布の場合
は、図８（ａ）、（ｂ）、（ｃ）を見れば分かるよう
に、連結布にかかる張力は、図８の糸目ｋに対して垂直
方向に引っ張るようにかかる。このように、糸目に対し
て垂直にかかる張力があると、糸目は非常にほつれ易
い。この傾向は、糸目が通常行われる環縫い糸目である
場合は特に顕著である。図８の構造の架橋布構造体は、
使用当初は丈夫であるが、長期の使用中に、例えば１年
程度の使用後に糸目ｋがほつれて連結布１が接着用布ｎ
から外れる欠点がある。その結果、羽毛布団の羽毛が偏
在する欠陥が現れる。また、図８の架橋構造の場合は、
接着用布ｎに連結布を取り付けた糸目が、布団表地又は
布団裏地側から透けて見えて体裁が悪いという消費者か
らの苦情も多く、消費者ニーズからも解決策が望まれて
いる。すなわち、図９の強度の欠点を改善した図８の架
橋布構造体は、糸目を隠すという図８の本来の改善目的
を半分放棄したものとなっている。2. Description of the Related Art Conventionally, in down duvets, there is little coupling and friction between the downs, and the downs filled in the downs are easy to move in the downs, so that the downs tend to be unevenly distributed in the downs. Therefore, in the duvet, it is necessary to fractionate the inside of the duvet into several small parts in order to prevent the displacement of the feather. In addition, this fraction is connected to the futon lining from the futon lining because the movement of feathers cannot be prevented by merely stopping the futon lining between the futon lining and the futon lining like a normal futon cotton. It is necessary to perform on a long-sized cloth surface. For the purpose of the fractionation, a crosslinked fabric structure having a length of 30 mm or more in the longitudinal direction has conventionally been used between a futon surface material and a futon lining material. In the detailed description of the present invention, the duvet manufacturing method of the present invention will be described in a state where the futon outer material is always located on the upper surface and the futon lining is always located on the lower surface. Therefore, for example, the vertical plane is a plane perpendicular to the surface of the futon surface and the futon lining. By the way, the crosslinked fabric structure used for the separation of the duvet was initially sewn with a thread to the outer surface of the futon and the lining of the futon, but the appearance of the thread on the surface of the futon fabric is poor and disliked by consumers. There were drawbacks, as well as defects such as mites entering through the holes in the cloth and propagating, and defects such as minute pieces of feather coming out of the holes in the thread. In order to solve this drawback, there has been disclosed a futon in which a crosslinked fabric structure is adhered to upper and lower surfaces with an adhesive so that thread does not appear on the surface of the futon fabric (Japanese Patent Laid-Open No. 62-87186). ). However, since the structure of the crosslinked fabric structure obtained by this method has a cross-sectional structure as shown in FIG.
Actually, at the position of the joint surface end e in FIG. 9, the peeling force of several times the tension applied to the crosslinked fabric structure is concentrated by the principle of leverage, so that the connecting fabric 1 is easily peeled from the futon lining. . Next, in order to improve this drawback, Japanese Patent Laid-Open No.
Japanese Patent Publication No. 6-49015 discloses a cross-linked fabric structure. The structure of this crosslinked fabric structure is shown in FIG.
As shown in the figure, the connecting cloth 1 is sewn with a thread k at the center of an adhesive cloth n bonded to the futon surface and the futon lining with an adhesive layer. That is, in this cross-linking structure, only another bonding cloth n is temporarily attached with an adhesive layer without directly attaching the cloth for cross-linking to the cloth complex, and indirectly attached to the center of the bonding cloth n. The end of the connecting cloth 1 is sewn. Since the connecting cloth 1 is attached to the center of the bonding cloth n, the tension applied to the connecting cloth 1 is equally applied to both sides of the center mounting portion of the bonding cloth n, so that the tension does not concentrate at one point. Therefore, the adhesive cloth n is improved so as not to peel off. However, in the case of this connecting cloth, as can be seen from FIGS. 8A, 8B, and 8C, the tension applied to the connecting cloth is such that it is pulled in a direction perpendicular to the thread k in FIG. Take it. Thus, when there is a tension applied perpendicularly to the thread, the thread is very likely to fray. This tendency is particularly remarkable when the thread is a chain stitch that is usually performed. The crosslinked fabric structure having the structure of FIG.
It is strong at the beginning of use, but during long-term use, for example, after about one year of use, the thread k is frayed and the connecting cloth 1 is bonded to the adhesive cloth n.
There are drawbacks. As a result, a defect appears in which the down of the duvet is unevenly distributed. In the case of the crosslinked structure in FIG.
There are many complaints from consumers that the thread obtained by attaching the connecting cloth to the adhesive cloth n is seen through the futon surface material or the futon lining side and the appearance is poor, and a solution is desired also from the consumer needs. That is, the crosslinked fabric structure of FIG. 8 in which the strength defect of FIG. 9 is improved is a half of the original object of FIG. 8 of hiding the thread.
【０００３】[0003]
【発明が解決しようとする課題】本発明製造方法は、従
来の羽毛布団における糸目が見える欠点及び架橋布構造
体が接着面が剥がれたり糸目がほどけて外れる欠点をと
もに解消した羽毛布団を効率的に製造することを目的と
するものである。SUMMARY OF THE INVENTION The production method of the present invention is an effective method for producing a duvet which eliminates both the drawbacks of the conventional duvet in which the thread is visible and the crosslinked fabric structure in which the adhesive surface is peeled off or the thread is released. It is intended to be manufactured.
【０００４】[0004]
【課題を解決するための手段】本発明は、この目的を達
成するために、本発明に用いる架橋布構造体を一枚の連
結布の上下縁に各２枚の接着布を、該接着布の幅の連結
布の上下縁が中間に位置するように重合して、連結布の
上下縁を内部に含む３重布積層構造部と接着布のみから
なる２重布積層構造部を形成して、３重布積層構造部を
縫製することによって、連結布と接着布をしっかりと固
定するとともに、接着布の２重布積層構造部を連結布の
上下縁に沿って直線的な接着布接合糸目によって縫製し
て、ここに縫製された２枚の接着布を接着布接合糸目の
位置から観音開きに開放して連結布の上下縁に糊代平面
を形成して、この糊代平面と布団表地及び裏地の間を感
熱接着剤シートによって融着固定して羽毛布団の分画構
造を達成して、本発明を完成するに至った。すなわち、
本発明は、次の各項の製造方法を提供するものである。 （１）幅１０〜１００mm、長手方向の長さ３０mm以上の
長方形の連結布の長手方向の上縁に沿って、２枚のテー
プ状接着布を連結布の上縁の表裏に対称的に重合し、か
つ、前記連結布の上縁が２枚のテープ状接着布の内部に
隠れるように重合することによって、１対の接着布の下
縁側に連結布上縁が中間に介在する３重布積層構造部を
形成して、さらに、接着布の上縁側には、連結布が介在
しない２枚のテープ状接着布のみからなる２重布積層構
造部を形成して、該３重布積層構造部を少なくとも１本
の糸目による縫製によって固定し、さらに、前記２重布
積層構造部を連結布の上縁に平行な接着布接合糸目によ
る縫製によって固定し、他方、連結布の長手方向の下縁
に沿って、２枚のテープ状接着布を連結布の下縁の表裏
に対称的に重合し、かつ、前記連結布の下縁が２枚のテ
ープ状接着布の内部に隠れるように重合することによっ
て、１対の接着布の上縁側に連結布下縁が中間に介在す
る３重布積層構造部を形成して、さらに、接着布の下縁
側には、連結布が介在しない２枚のテープ状接着布のみ
からなる２重布積層構造部を形成して、該３重布積層構
造部を少なくとも１本以上の糸目による縫製によって固
定し、さらに、前記２重布積層構造部を連結布の下縁に
平行な接着布接合糸目による縫製によって固定して、連
結布の上下縁に４枚のテープ状接着布を固定した架橋布
構造体を形成し、ここに形成された架橋布構造体の上下
の接着布接合糸目の位置で接着布を左右に観音開きに開
放してＴ字型糊代平面を形成し、該糊代平面を開いた形
状を維持したまま折り畳んだ状態の架橋布構造体の該糊
代平面に感熱接着剤シートを重合して、これを布団表地
及び布団裏地の間の所定の位置に設置して、布団地の外
側から両面同時に若しくは片面毎に熱ロール又は加熱板
による熱圧着によって、布団表地と布団裏地と前記架橋
布構造体の上下の糊代面をそれぞれ溶着し、該熱圧着操
作の前若しくは後で布団表地と布団裏地の周縁を少なく
とも１個の充填口部分を残して接合し、布団表地と裏地
の間に形成された各分画部に充填口から羽毛を充填した
のち、充填口を接合することを特徴とする羽毛布団の製
造方法。 （２）架橋布構造体を布団表地及び布団裏地の間の所定
の位置に設置するまえに、糊代平面に感熱接着剤シート
を低温加熱により仮固定して置くことを特徴とする第
(１)項記載の羽毛布団の製造方法。 （３）布団表地と裏地の接合が表地又は裏地の周縁を折
り返したものを重ねた上を２列以上のミシン目列によっ
て接合されたものであることを特徴とする第(１)又は
(２)項記載の羽毛布団の製造方法。 （４）架橋布構造体の所定の位置が、布団布地の一辺よ
り少し短い架橋布構造体３〜７本を該辺に対して平行線
上に間隔を空けて配置して、まず布団布地平面を平行分
画し、次いで、この平行線上の架橋布構造体の間に、平
行線の間隔より少し短い架橋布構造体を配置することを
特徴とする第(１)、(２)又は(３)項記載の羽毛布団の製
造方法。 （５）布団表地及び布団裏地が通気性２.９cc／cm2／秒
以下の木綿布地であることを特徴とする第(１)、(２)、
(３)又は(４)項記載の羽毛布団の製造方法。 （６）幅８〜８０mm、長手方向の長さ３０mm以上の長方
形の上部連結布の長手方向の上縁に沿って、２枚のテー
プ状接着布を連結布の上縁の表裏に対称的に重合し、か
つ、前記連結布の上縁が２枚のテープ状接着布の内部に
隠れるように重合することによって、１対の接着布の下
縁側に連結布上縁が中間に介在する３重布積層構造部を
形成して、さらに、接着布の上縁側には、連結布が介在
しない２枚のテープ状接着布のみからなる２重布積層構
造部を形成して、該３重布積層構造部を少なくとも１本
の糸目による縫製によって固定し、さらに、前記２重布
積層構造部を連結布の上縁に平行な接着布接合糸目によ
る縫製によって固定して上部架橋布構造を形成し、別
に、下部連結布の長手方向の下縁に沿って、２枚のテー
プ状接着布を連結布の下縁の表裏に対称的に重合し、か
つ、前記連結布の下縁が２枚のテープ状接着布の内部に
隠れるように重合することによって、１対の接着布の上
縁側に連結布下縁が中間に介在する３重布積層構造部を
形成して、さらに、接着布の下縁側には、連結布が介在
しない２枚のテープ状接着布のみからなる２重布積層構
造部を形成して、該３重布積層構造部を少なくとも１本
以上の糸目による縫製によって固定し、さらに、前記２
重布積層構造部を連結布の下縁に平行な接着布接合糸目
による縫製によって固定して下部架橋布構造を形成し、
前記上部架橋布構造を接着布接合糸目の位置で接着布を
左右に観音開きに開放してＴ字型糊代平面を形成し、該
糊代平面に感熱接着剤シートを重合して布団地表地の内
面の所定の位置に熱圧着によって上部架橋布構造を融着
固定し、別に前記下部架橋布構造を接着布接合糸目の位
置で接着布を左右に観音開きに開放してＴ字型糊代平面
を形成し、該糊代平面に感熱接着剤シートを重合して布
団地裏地の内面の所定の位置に熱圧着によって下部架橋
布構造を融着固定し、次いで、互いに対向する上部架橋
布構造と下部架橋布構造の縁の縫い代部を重合して、縫
い代部を縫製固定して、次いで、布団表地と布団裏地の
周縁を少なくとも１個の充填口部分を残して接合し、布
団表地と裏地の間に形成された各分画部に充填口から羽
毛を充填したのち、充填口を接合することを特徴とする
羽毛布団の製造方法。According to the present invention, in order to achieve the above object, two cross-linking cloths used in the present invention are attached to the upper and lower edges of a single connecting cloth, respectively. Are formed so that the upper and lower edges of the connecting cloth having the width of the middle are located in the middle, thereby forming a triple-fabric laminated structure including only the upper and lower edges of the connecting cloth and a double-fabric laminated structure including only the adhesive cloth. By sewing the three-ply cloth laminated structure, the connecting cloth and the adhesive cloth are firmly fixed, and the two-ply cloth laminated structure of the adhesive cloth is straightened along the upper and lower edges of the connecting cloth. The two adhesive cloths sewn here are opened from the position of the joining thread of the adhesive cloth to the double-opening to form a glue allowance plane on the upper and lower edges of the connecting cloth, and the glue allowance plane and the futon outer material and The space between the linings is fused and fixed with a heat-sensitive adhesive sheet to achieve the duvet separation structure. Which resulted in the completion of the Akira. That is,
The present invention provides the following production methods. (1) Two tape-shaped adhesive cloths are symmetrically superimposed on the upper and lower sides of the upper edge of the connection cloth along the upper edge in the longitudinal direction of the rectangular connection cloth having a width of 10 to 100 mm and a length of 30 mm or more in the longitudinal direction. And the upper edge of the connecting cloth is superposed so as to be hidden inside the two tape-shaped adhesive cloths, so that the upper edge of the connecting cloth is interposed on the lower edge side of the pair of adhesive cloths. Forming a laminated structure, and further forming, on the upper edge side of the adhesive cloth, a double-fabric laminated structure composed of only two tape-shaped adhesive cloths with no connecting cloth interposed therebetween; Part is fixed by sewing with at least one thread, and further, the double fabric laminated structure is fixed by sewing with an adhesive cloth bonding thread parallel to the upper edge of the connecting cloth, while the lower part of the double cloth laminated structure is fixed under the longitudinal direction of the connecting cloth. Along the edge, two tape-like adhesive cloths are symmetrically polymerized on the front and back of the lower edge of the connecting cloth, In addition, the lower edge of the connecting cloth is superposed so as to be hidden inside the two tape-shaped adhesive cloths, so that the lower edge of the connecting cloth is interposed on the upper edge side of the pair of adhesive cloths. Further, a double-fabric laminated structure composed of only two tape-shaped adhesive cloths with no connecting cloth interposed therebetween is formed on the lower edge side of the adhesive cloth, and the triple-fabric laminated structure is formed at least. It is fixed by sewing with one or more threads, and further, the double fabric laminated structure is fixed by sewing with an adhesive cloth joining thread parallel to the lower edge of the connecting cloth, and four tapes are attached to the upper and lower edges of the connecting cloth. A cross-linked cloth structure is formed by fixing the cross-shaped adhesive cloth, and the T-shaped glue margin plane is opened by opening the bonding cloth to the left and right at the positions of the bonding cloth joining threads above and below the cross-linked cloth structure formed here. Formed and folded while maintaining the open shape of the glue allowance plane A heat-sensitive adhesive sheet is polymerized on the glue margin plane of the cloth structure, and this is set at a predetermined position between the futon surface and the futon lining. By thermocompression bonding with a heating plate, the outer surface of the futon, the futon lining, and the upper and lower glue surplus surfaces of the crosslinked fabric structure are welded to each other, and before or after the thermocompression operation, at least one edge of the futon outer material and the futon lining are bonded. A method for producing a duvet, comprising: joining a filler while leaving a filling port portion, filling each of the compartments formed between the surface of the futon and the lining with a feather from the filling port, and then joining the filling port. (2) The heat-sensitive adhesive sheet is temporarily fixed by low-temperature heating on the glue margin plane before placing the crosslinked cloth structure at a predetermined position between the futon surface and the futon lining.
(1) The method for producing a duvet according to the above (1). (3) The first (1) or characterized in that the futon outer material and the lining are joined by two or more perforated rows on top of the outer material or the lining of the lining folded over.
(2) The method for producing a duvet according to the above (2). (4) Three to seven crosslinked cloth structures whose predetermined positions are slightly shorter than one side of the futon cloth are spaced apart from each other on a parallel line with respect to the side, and the futon cloth plane is first set. (1), (2) or (3), wherein a parallel fractionation is performed, and then a crosslinked cloth structure slightly shorter than the interval between the parallel lines is arranged between the crosslinked cloth structures on the parallel lines. A method for producing a duvet according to the above item. (5) The first (1), (2), wherein the futon outer material and the futon lining are cotton fabrics having a breathability of 2.9 cc / cm 2 / sec or less.
The method for producing a duvet according to (3) or (4). (6) Two tape-like adhesive cloths are symmetrically arranged on the upper and lower sides of the upper edge of the connection cloth along the upper edge in the longitudinal direction of the rectangular upper connection cloth having a width of 8 to 80 mm and a length of 30 mm or more in the longitudinal direction. The upper edge of the connecting cloth is superimposed so as to be hidden inside the two tape-shaped adhesive cloths, so that the upper edge of the connecting cloth is interposed between the lower edges of the pair of adhesive cloths. Forming a double-layered laminated structure formed of only two tape-shaped adhesive cloths on which no connecting cloth is interposed, and forming a double-layered laminated structure on the upper edge side of the adhesive cloth; The structure portion is fixed by sewing with at least one thread, and further, the double fabric laminated structure portion is fixed by sewing with an adhesive cloth joining thread parallel to the upper edge of the connecting fabric to form an upper crosslinked fabric structure, Separately, along the longitudinal lower edge of the lower connecting cloth, two tape-like adhesive cloths are The lower edge of the connecting cloth is symmetrically superimposed on the front and back of the lower edge, and the lower edge of the connecting cloth is superposed so as to be hidden inside the two tape-shaped adhesive cloths. Form a three-layered cloth laminated structure part interposed in the middle, and further, on the lower edge side of the adhesive cloth, form a two-layered cloth laminated structure part consisting only of two tape-shaped adhesive cloths without a connecting cloth. Then, the triple fabric laminated structure is fixed by sewing with at least one thread,
The heavy cloth laminated structure is fixed by sewing with an adhesive cloth joining thread parallel to the lower edge of the connecting cloth to form a lower crosslinked cloth structure,
The upper cross-linked cloth structure is opened to the left and right at the position of the bonding cloth bonding thread to form a T-shaped glue margin plane, and a heat-sensitive adhesive sheet is superimposed on the glue margin plane to form a cloth complex outer fabric. The upper cross-linked cloth structure is fused and fixed at a predetermined position on the inner surface by thermocompression bonding, and the lower cross-linked cloth structure is separately opened to the left and right at the position of the bonding cloth bonding thread to open a T-shaped glue allowance plane. Formed, polymerizing a heat-sensitive adhesive sheet on the glue margin plane, and fusion-fixing the lower cross-linked fabric structure to a predetermined position on the inner surface of the fabric lining by thermocompression bonding. The seam allowance at the edge of the cross-linked cloth structure is superimposed, the seam allowance is sewn and fixed, and then the outer periphery of the futon outer fabric and the futon lining are joined together except for at least one filling port portion. After filling the feathers from the filling port to each fractionation area formed in Method for producing a duvet, which comprises joining the filling opening.
【０００５】[0005]
【発明の実施の形態】本発明製造方法に用いる架橋布構
造体は、幅１０〜１００mm、長手方向の長さ３０mm以上
の長方形の連結布の上下縁に、それぞれ１対のテープ状
の接着布、合計４枚のテープ状接着布を固定した構造で
あって、連結布の上下縁に沿って、上下それぞれの１対
のテープ状接着布が、直接密接して縫製されている。本
発明の架橋布構造体の連結布は、幅１０〜１００mm、好
ましくは１５〜６０mm、長さ３０mm以上、好ましくは５
０〜２２００mmである。本発明の架橋布構造体の接着布
は、幅の中間線で区切って、一方の側は糊代面となり、
他方の側は、連結布との縫い代面となる。そして、所望
によって中央部には糊代面及び縫い代面のいずれにも属
さない面を設けることができる。すなわち、このどちら
にも属さない幅は、０〜５mm程度の幅にすることができ
る。糊代面は、２枚の接着布が接着布接合糸目の位置か
ら観音開きして形成されるものであり、接着布接合糸目
の位置から接着布の側縁までの面積が糊代面となる。接
着布の糊代面の幅は１〜１５mm、好ましくは３〜８mmで
ある。従って、２枚の接着布が接着布接合糸目の位置か
ら観音開きして形成する接合糊代平面の幅は、その倍の
幅の２〜３０mm、好ましくは６〜１６mmとなる。また、
接着布を連結布に固定するための縫い代面の幅は、３重
布積層構造部の幅と同一であり、連結布の幅の半分以下
であれば特に制限はないが、連結布との縫い代としての
幅として、３mm以上、望ましくは５mm以上の幅があれば
十分であり、縫製強度がある限りなるべく短い寸法が望
ましい。２枚の接着布は、この縫い代部分で連結布の両
面に、少なくとも１本以上のミシン糸目、望ましくは２
本以上のミシン糸目による縫製によって、固定されてい
る。２本糸目の場合は、連結布の端縁近くの糸目と接着
布の端縁近くの糸目にするのが望ましい。BEST MODE FOR CARRYING OUT THE INVENTION A cross-linked cloth structure used in the manufacturing method of the present invention is a pair of tape-shaped adhesive cloths on the upper and lower edges of a rectangular connecting cloth having a width of 10 to 100 mm and a longitudinal length of 30 mm or more. In this structure, a total of four tape-like adhesive cloths are fixed, and a pair of upper and lower tape-like adhesive cloths are sewn directly and closely along the upper and lower edges of the connecting cloth. The connecting cloth of the crosslinked cloth structure of the present invention has a width of 10 to 100 mm, preferably 15 to 60 mm, and a length of 30 mm or more, preferably 5 to 100 mm.
0 to 2200 mm. The adhesive cloth of the crosslinked cloth structure of the present invention is separated by a middle line of the width, and one side is a glue margin surface,
The other side is a seam allowance with the connecting cloth. Then, if desired, a surface which does not belong to either the glue surrogate surface or the seam surrogate surface can be provided at the center. That is, the width that does not belong to either of these can be a width of about 0 to 5 mm. The glue margin surface is formed by double-opening the two adhesive cloths from the position of the adhesive cloth joint thread, and the area from the position of the adhesive cloth joint thread to the side edge of the adhesive cloth is the glue margin surface. The width of the adhesive margin of the adhesive cloth is 1 to 15 mm, preferably 3 to 8 mm. Therefore, the width of the bonding glue margin plane formed by double-opening the two bonding cloths from the position of the bonding cloth bonding thread is 2 to 30 mm, preferably 6 to 16 mm, twice as wide as that. Also,
The width of the seam allowance for fixing the adhesive cloth to the connection cloth is the same as the width of the triple cloth laminated structure, and there is no particular limitation as long as it is not more than half the width of the connection cloth. A width of 3 mm or more, desirably 5 mm or more is sufficient as the width, and a dimension as short as possible is desirable as long as the sewing strength is provided. At least one or more perforations, desirably, two adhesive cloths are provided on both sides of the connecting cloth at the seam allowance.
It is fixed by sewing with more than one perforation thread. In the case of the second thread, it is desirable to use the thread near the edge of the connecting cloth and the thread near the edge of the adhesive cloth.
【０００６】本発明に用いる布団表地及び裏地の布は、
ＪＩＳ−Ｌ−１０９６Ａ法による通気性２.９cc／cm2／
秒以下、好ましくは２.７cc／cm2／秒以下の目の細かい
ものが微細羽毛が抜け出さない点及びダニが発生しない
点で望ましい。本発明製造方法は、次の工程よりなる。
まず、連結布の長手方向の上縁に沿って、２枚のテープ
状接着布４、４’を連結布の上縁の表裏に対称的に重合
する。このとき、連結布の上縁が２枚のテープ状接着布
４、４’の内部に隠れるように重合することによって、
図１に示すように、１対の接着布４、４’の下縁側に連
結布１の上縁２が中間に介在する３重布積層構造部を形
成して、さらに、接着布の上縁側には、連結布が介在し
ない２枚のテープ状接着布４、４’のみからなる２重布
積層構造部を形成することができる。そして、ここに形
成された３重布積層構造部を少なくとも１本の糸目、例
えば図１の２本の縫い代糸目（ｂ、ｃ）による縫製によ
って固定し、さらに、前記２重布積層構造部を連結布の
上縁に平行な線上に沿った接着布接合糸目ａによる縫製
によって密着固定する。同様の構造を連結布の下縁３に
も形成して、連結布１の上下縁に４枚のテープ状接着布
４、４'、５、５'を固定した図１の架橋布構造体を形成
し、ここに形成された架橋布構造体の上下の接着布接合
糸目ａの位置で接着布を左右に観音開きに開放して接合
糊代平面Ｓを図２のように形成する。次いで、該糊代平
面Ｓを開いた形状を維持したまま折り畳んだ状態の架橋
布構造体の該糊代平面Ｓに感熱接着剤シートを重合し
て、これを布団表地及び布団裏地の間の所定の位置に設
置して、布団地の外側から両面同時に若しくは片面毎に
熱ロール又は加熱板による熱圧着によって、布団表地と
布団裏地と前記架橋布構造体の上下の糊代面をそれぞれ
溶着固定する。[0006] The futon outer and lining cloths used in the present invention are:
2.9 cc / cm 2 / air permeability according to JIS-L-1096A method
A fine-grained material having a fineness of less than seconds, preferably less than 2.7 cc / cm 2 / second is desirable in that fine feathers do not fall out and ticks do not occur. The production method of the present invention comprises the following steps.
First, two tape-shaped adhesive cloths 4, 4 'are symmetrically superimposed on the front and back of the upper edge of the connection cloth along the upper edge in the longitudinal direction of the connection cloth. At this time, by polymerizing so that the upper edge of the connecting cloth is hidden inside the two tape-shaped adhesive cloths 4 and 4 ′,
As shown in FIG. 1, a triple cloth laminated structure in which an upper edge 2 of the connecting cloth 1 is interposed therebetween is formed on a lower edge side of the pair of adhesive cloths 4 and 4 ′. Can form a double-fabric laminated structure composed of only two tape-shaped adhesive cloths 4 and 4 'without a connecting cloth interposed therebetween. Then, the triple-fabric laminated structure formed here is fixed by sewing with at least one thread, for example, two seam allowances (b, c) in FIG. 1, and the double-fabric laminated structure is further secured. The adhesive cloth is stitched along a line parallel to the upper edge of the connecting cloth with the bonding cloth bonding thread "a" to be tightly fixed. A similar structure is also formed on the lower edge 3 of the connecting cloth, and the crosslinked cloth structure of FIG. 1 in which four tape-like adhesive cloths 4, 4 ', 5 and 5' are fixed to the upper and lower edges of the connecting cloth 1. Then, the adhesive cloth is opened to the left and right at the positions of the upper and lower adhesive cloth bonding threads a of the crosslinked cloth structure formed here to form a bonding paste margin plane S as shown in FIG. Next, a heat-sensitive adhesive sheet is polymerized on the glue surplus plane S of the crosslinked cloth structure in a folded state while maintaining the open shape of the glue surplus plane S, and this is applied to a predetermined space between the futon surface and the futon lining. , And the upper and lower glue surfaces of the futon surface and the futon lining and the upper and lower glue surfaces of the cross-linked cloth structure are respectively fixed by thermocompression with a hot roll or a heating plate from both sides of the futon simultaneously or on each side. .
【０００７】該熱圧着操作の前若しくは後で布団表地と
布団裏地の周縁を少なくとも１個の充填口部分を残して
接合し、布団表地と裏地の間に形成された各分画部に充
填口から羽毛を充填したのち、充填口を接合する。ここ
に用いる感熱接着剤シートは加熱によって溶融する樹脂
シートを使用する。この樹脂シートの樹脂は、融点１１
０℃以上好ましくは１５０℃以上の融点の樹脂を使用す
る。この温度より低融点樹脂のホットメルトでは羽毛布
団製品を熱処理又はアイロン処理したときに溶着が弛ん
で外れるので好ましくない。本発明製造方法の感熱接着
剤シートは、布団表地と裏地の間に設置して熱圧着する
までの間に移動しないように仮着するのが望ましい。仮
着の方法は、熱圧着操作までの間糊代面に保持される方
法であれば特に制限はなくどのような方法でも使用する
ことができる。例えば、感熱接着剤樹脂シートを低温で
架橋布構造体の糊代面に仮融着させる方法、感熱接着剤
を溶解した溶液を糊代面の布に塗布して溶剤を乾燥する
方法、感熱接着剤樹脂シートを感圧接着剤で接着する方
法、感熱接着剤樹脂製の布又は感熱接着剤を滲み込ませ
た布を糊代面に縫製又は接着する方法などを使用するこ
とができる。これらの中で、感熱接着剤樹脂シートを低
温で架橋布構造体の糊代面に仮融着させる方法が製造操
作上最も望ましい。本発明製造方法では、架橋布構造体
の該糊代面を水平に左右に開いた形状を維持したまま連
結布部分を折り畳んだ状態の架橋布構造体を布団表地及
び布団裏地の間の所定の位置に設置して上下両面から両
面同時に若しくは片面毎に順次に熱ロール若しくは加熱
板によって熱圧着して感熱接着剤シートを溶融して、該
感熱接着剤シートによって布団表地と布団裏地と前記架
橋布構造体の上下の糊代面をそれぞれ溶着接合する。こ
の熱圧着操作は、前記のように形成した架橋布構造体を
布団表地と裏地の間の所定の位置に挟んだ状態で、２個
の熱ロール間を通して行うか、加熱板によるプレスで上
下同時若しくは下面の糊代毎に順次施工することができ
る。Before or after the thermocompression bonding operation, the outer periphery of the futon outer fabric and the rim of the futon lining are joined together with leaving at least one filling opening portion, and the filling opening is formed in each of the separating sections formed between the outer surface of the futon and the lining. After filling with feathers, the filling port is joined. The heat-sensitive adhesive sheet used here is a resin sheet that is melted by heating. The resin of this resin sheet has a melting point of 11
A resin having a melting point of 0 ° C. or higher, preferably 150 ° C. or higher is used. It is not preferable to use a hot melt of a resin having a melting point lower than the above-mentioned temperature, because the welding is loosened and removed when the duvet product is heat-treated or ironed. It is desirable that the heat-sensitive adhesive sheet of the production method of the present invention is temporarily attached so as not to move between the surface of the futon and the backing before the thermocompression bonding. The method of temporary attachment is not particularly limited as long as it is held on the adhesive margin surface until the thermocompression bonding operation, and any method can be used. For example, a method of temporarily fusing a heat-sensitive adhesive resin sheet to a glue surrogate surface of a crosslinked cloth structure at a low temperature, a method of applying a solution in which a heat-sensitive adhesive is dissolved to a cloth of a glue surrogate surface and drying a solvent, a method of heat-sensitive bonding A method of bonding a resin sheet with a pressure-sensitive adhesive, a method of sewing or bonding a cloth made of a heat-sensitive adhesive resin or a cloth impregnated with a heat-sensitive adhesive to a glue margin surface, or the like can be used. Among them, the method of temporarily fusing the heat-sensitive adhesive resin sheet to the surplus surface of the crosslinked fabric structure at a low temperature is most desirable in the production operation. In the manufacturing method of the present invention, the crosslinked cloth structure in a state in which the connecting cloth portion is folded while maintaining the glue surplus surface of the crosslinked cloth structure horizontally open left and right is a predetermined cloth between the futon surface and the futon lining. The heat-sensitive adhesive sheet is melted by being thermocompressed with a hot roll or a heating plate from both upper and lower surfaces simultaneously or sequentially from one surface to the other from the upper and lower surfaces. The upper and lower glue surplus surfaces of the structure are welded to each other. The thermocompression bonding operation is performed by passing the crosslinked cloth structure formed as described above between two heat rolls while sandwiching the crosslinked cloth structure at a predetermined position between the futon surface material and the lining, or simultaneously pressing the hot plate vertically. Alternatively, it can be sequentially performed for each glue margin on the lower surface.
【０００８】この熱圧着操作の前若しくは後で、布団表
地と布団裏地の周縁を充填口を残して接合する必要があ
る。この接合は布団表地と裏地の周縁を重合して、重合
周縁を平均間隔５mm以下、好ましくは３mm以下の間隔の
２列以上のミシン目によって縫製するのが望ましい。こ
のような狭い間隔の２列以上の細かいミシン目によっ
て、羽毛布団周縁の接合強度が増加するとともに、羽毛
の微細片が周縁から抜け出すのを完全に防止することが
できる。また、ダニの侵入を防止する効果もある。本発
明のこのミシン目は、布団の表地と裏地を強く固定して
いるので、ミシン目の孔には直接内部の羽毛は接触しな
い。また、布団布地周縁のミシン目による接合に際し
て、布団表地又は裏地の周縁の少なくとも片方を折り返
して、この折り返し縁の上に前記２列のミシン目を施工
するのが望ましい。折り返し構造としては、両周縁を内
側に折り返して布団周縁の拡大断面図である図５（ａ）
に示すような両方の布の周縁を内側に折り返して重合し
て形成された４重布構造の周縁を２列のミシン目Ｒによ
って縫製する方法又は図５（ｂ）のように、一方を他方
の周縁を越して二度折りして、４重布構造の周縁にして
２列のミシン目Ｒを同様に施工する方法などが望まし
い。最後に、布団表地と裏地の間に形成された各分画部
に周縁の充填口から羽毛を均等に充填したのち、充填口
を他の周縁と同様に接合することによって、本発明の羽
毛布団を製造することができる。Before or after the thermocompression bonding operation, it is necessary to join the outer periphery of the futon lining and the rim of the futon lining leaving a filling port. In this connection, it is desirable that the edges of the futon surface material and the lining are superimposed, and the superimposed edge is sewn by two or more rows of perforations having an average interval of 5 mm or less, preferably 3 mm or less. Such fine perforations in two or more rows at a narrow interval can increase the bonding strength of the periphery of the duvet and completely prevent the fine pieces of the feather from coming off the periphery. It also has the effect of preventing the infestation of mites. In the perforation of the present invention, since the outer material and the lining of the futon are firmly fixed, the inner feather does not directly contact the perforation. In addition, at the time of joining the periphery of the futon fabric by a perforation, it is preferable that at least one of the periphery of the futon surface material or the lining is folded back and the two rows of perforations are formed on the folded edge. FIG. 5 (a) is an enlarged cross-sectional view of the periphery of the futon by folding both edges inward as a folded structure.
5B, the periphery of both fabrics is folded inward and the periphery of a quadruple fabric structure formed by superimposing is sewn by two rows of perforations R, or as shown in FIG. Is preferable to be folded twice beyond the peripheral edge of the perforated line and to form two rows of perforations R in the same manner as the peripheral edge of the quadruple fabric structure. Lastly, after the feathers are evenly filled from the peripheral filling port to each of the fractions formed between the futon outer material and the lining, the filling port is joined in the same manner as the other peripheral edges, thereby providing the duvet of the present invention. Can be manufactured.
【０００９】以下に、図面により本発明をさらに詳細に
説明する。図１及び図２は、本発明の架橋布構造体を示
す基本斜視図である。図３は、羽毛布団の平面図（図
４）に示すｄ−ｄ断面での本発明の架橋布構造体を示す
断面図である。図１及び図２は、架橋布構造体の積層状
態を１枚の布を１本の線で示した本発明架橋布構造体の
全体形状を示す斜視図である。図３は、その積層状態を
詳細に示す断面図であり、図２の全体形状の断面積層構
造を示す。図１においては、細長い長方形の本発明架橋
布構造体の斜視図が示されている。すなわち、連結布１
の上縁の両面に接着布４、４’を配置して、下縁の両面
に接着布５、５’を配置した状態が示されている。連結
布の上縁２は、接着布４、４’の内面に埋没するように
積層されていて、連結布の下縁３は、接着布５、５’の
内面に埋没するように積層されている。図１の連結布
は、上縁２より上方及び下縁３より下方の接着布の２重
布積層構造部を、それぞれ接着布接合糸目ａで縫製し、
連結布の上下縁を内部に含む３重布積層構造部を縫い代
糸目ｂ及びｃで縫製したものである。縫い代糸目ｂ及び
ｃには、布団表地と裏地にかかる張力が糸目に掛かる。
しかし、中央の連結布を左右の接着布が対称的に両側か
ら支えるので、縫い代糸目ｂ及びｃがほどける可能性は
低い。３重布積層構造部の固定用の糸目は、２本以上の
縫製が望ましい。その糸目の位置は、連結布の上下縁近
くと接着布の端縁近くが強度的及び布団製造工程の便宜
上から望ましい。本発明製造方法に用いるときは、架橋
布構造体は、該糊代面を水平に左右に開いた図２の形状
にして、使用する。図２の形状の断面図である図３の連
結布１の上縁２には、テープ状接着布４及び４’が積層
されている。テープ状接着布４及び４’は、連結布の上
縁２の左右から積層されて３重布積層構造部になってい
る。この３重布積層構造部は縫い代糸目ｂ及びｃによっ
て固定されている。さらに、連結布１の上縁２の上方で
接着布接合糸目ａによって、テープ状接着布４及びテー
プ状接着布４’が固定されている。Hereinafter, the present invention will be described in more detail with reference to the drawings. 1 and 2 are basic perspective views showing a crosslinked fabric structure of the present invention. FIG. 3 is a cross-sectional view showing the cross-linked cloth structure of the present invention in a dd section shown in a plan view (FIG. 4) of the duvet. 1 and 2 are perspective views showing the overall shape of the crosslinked fabric structure of the present invention, in which the state of lamination of the crosslinked fabric structure is indicated by one line with one cloth. FIG. 3 is a cross-sectional view showing the lamination state in detail, and shows a cross-section lamination structure of the whole shape of FIG. FIG. 1 shows a perspective view of an elongated rectangular crosslinked fabric structure of the present invention. That is, the connection cloth 1
2 shows a state in which adhesive cloths 4, 4 'are arranged on both surfaces of the upper edge, and adhesive cloths 5, 5' are arranged on both surfaces of the lower edge. The upper edge 2 of the connecting cloth is laminated so as to be embedded in the inner surfaces of the adhesive cloths 4 and 4 ′, and the lower edge 3 of the connecting cloth is laminated so as to be embedded in the inner surfaces of the adhesive cloths 5 and 5 ′. I have. The connection cloth of FIG. 1 sew the double cloth laminated structure portion of the adhesive cloth above the upper edge 2 and below the lower edge 3 with the adhesive cloth joining thread a, respectively.
The three-ply cloth laminated structure including the upper and lower edges of the connecting cloth therein is sewn with seam margins b and c. The tension applied to the outer surface of the futon and the lining is applied to the seams y and b.
However, since the left and right adhesive cloths support the center connecting cloth symmetrically from both sides, the possibility that the seam allowances b and c are released is low. It is preferable that two or more sewing threads are used for fixing the triple-ply laminated structure. The position of the thread is preferably near the upper and lower edges of the connecting cloth and near the edges of the adhesive cloth from the viewpoint of strength and convenience of the futon manufacturing process. When used in the production method of the present invention, the crosslinked fabric structure is used in the form of FIG. Tape-like adhesive cloths 4 and 4 'are laminated on the upper edge 2 of the connecting cloth 1 of FIG. 3, which is a sectional view of the shape of FIG. The tape-shaped adhesive cloths 4 and 4 'are laminated from the left and right sides of the upper edge 2 of the connecting cloth to form a triple cloth laminated structure. The triple fabric laminated structure is fixed by seam allowances b and c. Further, the tape-shaped adhesive cloth 4 and the tape-shaped adhesive cloth 4 'are fixed above the upper edge 2 of the connecting cloth 1 by the adhesive cloth bonding thread a.
【００１０】接着布接合糸目ａは、連結布の上縁２に沿
って、接着布４及び接着布４’のみを縫製によって固定
する。連結布の上縁２は、この接着布接合糸目ａの線上
又は下方に位置している。その結果、接着布接合糸目ａ
は、連結布の上縁に掛からない。従って、一対のテープ
状接着布４、４’を糸目線上で直接に固定している。テ
ープ状接着布４、４’と連結布の固定は、３重布積層構
造部の面積で、縫い代糸目ｂ及びｃによって、固定され
ている。その結果、接着布接合糸目ａの位置から左右の
テープ状接着布４及び４’を観音開きに開くと、接着布
接合糸目ａを中央線として、その左右に接着布の接合糊
代面部Ｎ及びＮ’からなる接合糊代平面Ｓ（Ｎ＋Ｎ’）
が形成される。図３の連結布１の下縁３にもテープ状接
着布５及び５’が上縁と同様に固定されて、下縁の糊代
平面Ｓ（Ｍ＋Ｍ’）が形成される。糊代平面の幅は、狭
過ぎると接着力が低下するが、広すぎると接着面の硬度
があるため羽毛布団地の外側からの手触りが悪くなる。
前述の通り、接合糊代平面の幅は、２〜３０mmの範囲で
選択される。架橋布構造体の長手方向の長さは、３０mm
以上であり、好ましくは５０〜２２００mmで布団の分画
の態様によって、適宜選択される。図３の架橋布構造体
の中央部分には１重布構造帯があり、その上下には３重
布積層構造部があり、その３重布積層構造部は縫い代糸
目ｂ及びｃで固定され、その上方の２重布積層構造部に
接着布接合糸目ａが設けられ、接着布接合糸目ａから水
平に伸びた接着布糊代面部Ｎ及びＮ’からなる上縁接合
糊代平面Ｓ及び同様に下縁には、下方の接着布接合糸目
ａから水平に伸びた接着布糊代面Ｍ及びＭ’からなる下
縁接合糊代平面Ｓが形成されている。本発明架橋布構造
体は、この上下の糊代面部Ｎ、Ｎ’及びＭ、Ｍ’に感熱
接着剤を塗布又は積層して、当該接着剤によって、上下
の布団表地と布団裏地の内面と接合して、架橋布構造体
を架橋させて布団内部を架橋布構造体によって分画す
る。The bonding cloth bonding thread a fixes only the bonding cloth 4 and the bonding cloth 4 'along the upper edge 2 of the connecting cloth by sewing. The upper edge 2 of the connection cloth is located on or below the line of the adhesive cloth bonding thread a. As a result, the bonding cloth bonding thread a
Does not hang on the upper edge of the connecting cloth. Therefore, the pair of tape-shaped adhesive cloths 4, 4 'are directly fixed on the thread line. The tape-shaped adhesive cloths 4, 4 'and the connecting cloth are fixed to each other by sewing margins b and c in the area of the triple cloth laminated structure. As a result, when the left and right tape-shaped adhesive cloths 4 and 4 'are opened from the position of the adhesive cloth joint thread a in a double-opening manner, the adhesive cloth joint thread a is set as the center line, and the bonding paste margins N and N Glue margin plane S (N + N ')
Is formed. The tape-shaped adhesive cloths 5 and 5 'are also fixed to the lower edge 3 of the connecting cloth 1 in FIG. 3 in the same manner as the upper edge, so that a glue margin plane S (M + M') at the lower edge is formed. If the width of the glue allowance plane is too narrow, the adhesive strength is reduced, but if it is too wide, the touch from the outside of the down duvet becomes poor due to the hardness of the adhesive surface.
As described above, the width of the bonding paste margin plane is selected in the range of 2 to 30 mm. The length in the longitudinal direction of the crosslinked fabric structure is 30 mm
The size is preferably 50 to 2200 mm and is appropriately selected depending on the mode of fractionation of the futon. In the center part of the crosslinked fabric structure of FIG. 3, there is a single fabric structure band, and above and below there are triple fabric laminated structure portions, and the triple fabric laminated structure portions are fixed with sewing margins b and c, An adhesive cloth bonding thread a is provided in the double cloth laminated structure portion above the upper cloth, and an upper edge bonding glue margin plane S composed of the adhesive cloth glue margin surfaces N and N ′ extending horizontally from the adhesive cloth joint thread a, and similarly. At the lower edge, there is formed a lower edge bonding glue surplus plane S composed of the adhesive cloth glue surplus surfaces M and M ′ extending horizontally from the lower adhesive cloth bonding thread a. The crosslinked fabric structure of the present invention is obtained by applying or laminating a heat-sensitive adhesive to the upper and lower adhesive margins N, N 'and M, M', and joining the upper and lower futon outer material and the inner surface of the futon lining with the adhesive. Then, the crosslinked cloth structure is crosslinked, and the inside of the futon is fractionated by the crosslinked cloth structure.
【００１１】図３の架橋布構造体は、上下の糊代平面と
感熱接着剤を介して、上下の布団表地と布団裏地を連結
することができる。この場合、上下の布団表地と布団裏
地にかかる張力は、架橋布構造体の連結布１にかかる。
そして、この張力は連結布１の上下縁を挟んで固定され
ている２重の接着布４、４’及び接着布５、５’に伝達
される。縫い代糸目ｂ及びｃに掛かる張力は糸目に対し
て垂直方向であり、糸目がほぐれるように作用しない。
この張力は、結局、上下の接着布接合糸目ａに掛かり、
接着布接合糸目ａに面する布団表地又は裏地に掛かる。
そして、構造上の最も弱い部分は、接着布接合糸目ａ部
分とこれに面する布団地面との間の感熱接着剤による接
着部分である。もし、この接着布接合糸目ａが無い場合
は、一方の接着布が引っ張られたときに、その接着布と
布団地の面との間に、剥がし張力が梃子の原理で作用し
て接着布と布団地の間から剥離が開始し易い。ところ
が、接着布接合糸目ａで１対の接着布が密着していると
きは、一方の接着布に張力が掛かると、布団地も接着布
接合糸目ａとともに、接着布に密接に追従するので布団
地と接着布の間に張力は作用しない。このため、接着布
接合糸目ａに掛かる張力は、糊代平面全体に分散して架
橋布構造体の架橋強度は非常に大きいものになる。ま
た、図８の従来技術では、連結布１にかかる張力は接着
用布ｎと布団表地との接合面にかかる前に、連結布と接
着用布を縫製している糸目ｋに垂直にかかる。そのため
に糸目ｋがほつれて架橋布構造体が外れる恐れがある
が、本発明の糸目は架橋布構造体を構成する３枚の布を
縫製しているので、一体的に移動する３重布積層構造部
の糸目には、前記布団の布団表地と布団裏地の間の張力
が垂直にかからない。従って、本発明の糸目は、特開平
５−４２０２９号公報（特公平６−４９０１５号公報）
の架橋布構造体（図８）の構造のようにほつれることは
ない。また、糸目は２重布積層構造部を縫い付けてい
て、布団表地及び布団裏地に面していないので、図８の
ように、布団表地及び布団裏地の上から糸目が透けて見
える欠点も改善されている。In the crosslinked fabric structure shown in FIG. 3, the upper and lower futon outer fabrics and the futon lining can be connected via the upper and lower adhesive margin planes and a heat-sensitive adhesive. In this case, the tension applied to the upper and lower futon outer material and the futon lining is applied to the connecting cloth 1 of the crosslinked cloth structure.
Then, this tension is transmitted to the double adhesive cloths 4, 4 ′ and the adhesive cloths 5, 5 ′ that are fixed with the upper and lower edges of the connecting cloth 1 interposed therebetween. The tension applied to the sewing seams b and c is perpendicular to the seam and does not act to loosen the seam.
This tension is eventually applied to the upper and lower adhesive cloth bonding thread a,
It hangs on the futon surface or lining facing the bonding cloth joint thread a.
The weakest portion in the structure is a portion bonded by a heat-sensitive adhesive between the portion a of the adhesive cloth bonding thread and the futon ground facing the portion. If the adhesive cloth joining thread a does not exist, when one of the adhesive cloths is pulled, the peeling tension acts between the adhesive cloth and the surface of the cloth complex by the principle of leverage, and the adhesive cloth is joined to the adhesive cloth. Peeling starts easily between the futons. However, when a pair of adhesive cloths are in close contact with each other at the bonding cloth joining thread a, if tension is applied to one of the adhesive cloths, the cloth complex also closely follows the adhesive cloth together with the adhesive cloth joining thread a. No tension acts between the ground and the adhesive cloth. For this reason, the tension applied to the bonding cloth bonding thread a is dispersed throughout the glue margin plane, and the cross-linking cloth structure has a very high cross-linking strength. In the prior art shown in FIG. 8, the tension applied to the connecting cloth 1 is applied perpendicularly to the thread k for sewing the connecting cloth and the bonding cloth before being applied to the joining surface between the bonding cloth n and the futon. For this reason, the thread k may be frayed and the crosslinked fabric structure may come off. However, since the thread of the present invention sewes three cloths constituting the crosslinked fabric structure, the three-layer fabric lamination moves integrally. The tension between the futon surface and the futon lining of the futon is not vertically applied to the thread of the structure. Therefore, the thread of the present invention is disclosed in JP-A-5-42029 (Japanese Patent Publication No. 6-49015).
Does not fray unlike the structure of the crosslinked fabric structure (FIG. 8). In addition, since the thread is sewn to the double ply laminated structure and does not face the futon surface and the futon lining, the defect that the thread can be seen from above the futon surface and the futon lining as shown in FIG. 8 is also improved. Have been.
【００１２】本発明の羽毛布団の分画の際の架橋布構造
体の位置は、従来の羽毛布団で行われた分画方法と同様
の位置を適宜採用することができる。例えば、図４
（ａ）又は（ｂ）に示す位置に分画することができる。
特に、（ｂ）の分画の方法は、長尺分画ｐと短尺分画ｒ
によって行う方法である。この方法では、本発明に用い
る架橋布構造体を羽毛布団の一方の辺の長さより２〜１
０cm程度短い長尺分画ｐに架橋布構造体数本を布団のほ
ぼ全長にわたって平行線上に使用することができるので
効率的である。この長尺分画ｐに設置した３〜７本の架
橋布構造体によって、羽毛布団を３０〜５０cm程度の一
定間隔の平行線で細長い区分に分画し、その平行線の間
をほぼ垂直の短尺分画ｒ上に架橋布構造体によって、図
４（ｂ）のように長尺分画ｐと間隔を空けて交差しない
ように分画することができる。図４（ｂ）の短尺分画ｒ
の先端と長尺分画ｐとの間に間隙を空けることは羽毛を
布団の全域に均等に充填させるために必要であるが、そ
の間隔は２〜８cm、好ましくは３〜５cmにすることがで
きる。２cm未満では羽毛を充填する操作が困難になり、
８cmより長くすると使用中に羽毛が移動して布団中で偏
在する恐れがある。この分画のために、本発明架橋布構
造体を布団表地と布団裏地の間に接合する操作は、例え
ば、本発明架橋布構造体を図６（ａ）又は（ｂ）のよう
に接合糊代平面Ｓを左右に開いた状態を維持しながら上
下糊代面の間連結布部分を折り畳んで形成した積層構造
の架橋布構造体の上下の糊代面に溶剤に溶解した感熱接
着剤溶液を塗布したり、感熱接着剤シートを感圧接着剤
等で仮固定したものを、布団表地と布団裏地の間の所定
の位置に設置して、布団表地と布団裏地の外側から加熱
ローラ又は加熱プレス等で熱圧着して架橋布構造体の糊
代面と布団表地及び裏地との感熱接着剤による溶着を完
成させることができる。糊代面に感熱接着剤シートを仮
固定する方法としては、感熱接着剤テープを糊付けする
方法又は感熱接着剤を十分に滲み込ませた布を縫製によ
って糊代面に取り付ける方法若しくは熱可塑性樹脂糸で
製造した織物若しくは編み物を糊代面に縫製によって取
り付ける方法及び糊代平面の上に感熱接着剤製のシート
を重合して低温で半溶融状態で仮固定する方法等によっ
て実施することができる。特に、熱圧着プレスの前に移
動し易い問題を回避するために、架橋布構造体を低温の
加熱で仮固定してから他方の布団布地をかぶせて熱プレ
スにかけるのが作業性の点で望ましい。The position of the crosslinked fabric structure for fractionation of the duvet of the present invention can be appropriately selected from the same positions as those used in the conventional fractionation method of the duvet. For example, FIG.
It can be fractionated at the position shown in (a) or (b).
In particular, the fractionation method of (b) comprises a long fraction p and a short fraction r.
It is a method performed by. In this method, the crosslinked fabric structure used in the present invention is set at a distance of 2 to 1 from the length of one side of the duvet.
It is efficient because several crosslinked cloth structures can be used on the parallel line over almost the entire length of the futon in the long fraction p that is as short as about 0 cm. The duvet is divided into elongated sections by parallel lines at a constant interval of about 30 to 50 cm by the 3 to 7 cross-linked cloth structures installed in the long fraction p, and the space between the parallel lines is substantially vertical. As shown in FIG. 4B, it is possible to fractionate the short fraction r so as not to intersect with the long fraction p at intervals with the crosslinked cloth structure. Short fraction r of FIG. 4 (b)
It is necessary to leave a gap between the tip of the pillow and the long fraction p in order to fill the entire area of the futon with the feathers evenly, but the gap should be 2 to 8 cm, preferably 3 to 5 cm. it can. If it is less than 2 cm, the operation of filling feathers becomes difficult,
If it is longer than 8 cm, the feathers may move during use and may be unevenly distributed in the futon. For the purpose of this fractionation, the operation of joining the crosslinked fabric structure of the present invention between the outer surface of the futon and the lining of the futon may be performed, for example, by joining the crosslinked fabric structure of the present invention as shown in FIG. 6 (a) or (b). The heat-sensitive adhesive solution dissolved in the solvent is applied to the upper and lower glue surrogate surfaces of the cross-linked cloth structure having a laminated structure formed by folding the connecting cloth portion between the upper and lower glue surrogate surfaces while maintaining the state in which the surrogate plane S is opened left and right. Applying or temporarily fixing the heat-sensitive adhesive sheet with a pressure-sensitive adhesive, etc., is installed at a predetermined position between the futon surface and the futon lining, and a heating roller or a hot press is applied from outside the futon surface and the futon lining. The thermo-compression bonding can be performed to complete the welding of the glue surface of the cross-linked fabric structure to the futon surface material and the lining with the heat-sensitive adhesive. As a method of temporarily fixing the heat-sensitive adhesive sheet to the paste surface, a method of gluing a heat-sensitive adhesive tape, a method of sewing a cloth in which the heat-sensitive adhesive is sufficiently impregnated, or a method of thermoplastic resin yarn The method can be carried out by a method of attaching the woven or knitted fabric produced in the above to the glue surrogate surface by sewing, a method of polymerizing a heat-sensitive adhesive sheet on the glue surrogate plane, and temporarily fixing in a semi-molten state at a low temperature. In particular, in order to avoid the problem of being easily moved before the thermocompression bonding press, it is necessary to temporarily fix the crosslinked fabric structure by heating at a low temperature, then cover the other futon fabric and apply the heat to the hot press in terms of workability. desirable.
【００１３】本発明における熱プレス操作における架橋
布構造体の折り畳み形状としては、例えば図６に示す形
状が考えられる。図６（ａ）は、主として連結布からな
る中央架橋部を稲妻型に折り畳んだ形状であり、さら
に、図６（ｂ）の形状に連結布をそのまま伸長した状態
で熱圧着することができる。この場合布団表地と布団裏
地の位置をあらかじめずらした位置に合わせることによ
って布団表地と布団裏地がずれないようにして、羽毛布
団製品の架橋布構造体が傾斜するのを防止することがで
きる。しかし、本発明製造方法において製品の羽毛布団
の架橋布構造体が多少傾斜しても分画の効果及び布団の
性能に殆ど影響しない。本発明製造方法において、布団
内部の分画のための架橋構造形成操作中に、接着剤が感
熱接着剤であるので、分画の位置合わせを行う操作を常
温で行うときに、接着剤が布団表地又は布団裏地の誤っ
た位置に粘着しないので、接合糊代平面Ｓと布団表地又
は接合糊代平面Ｓと布団裏地との正確な位置に接着でき
る。本発明に用いる感熱接着剤は、例えば、熱によって
融解する熱可塑性樹脂、熱によって硬化する熱硬化性樹
脂などの層を糊代面に塗布又は樹脂テープを貼着してこ
れを熱圧着させることができるものであれば特に制限な
く使用できる。好ましくは、ポリエステル樹脂、ナイロ
ン、ポリウレタン樹脂の層又はこれらの樹脂をテープ状
にしたもの又はこれらを布に滲み込ませた布テープを使
用するのが望ましい。このようにして架橋布構造体で布
団表地及び布団裏地の間を分画した布団内部の各分画部
分に均等に羽毛を充填することによって本発明の羽毛布
団を製造することができる。As the folded shape of the crosslinked fabric structure in the hot pressing operation in the present invention, for example, the shape shown in FIG. 6 can be considered. FIG. 6A shows a shape in which a central bridge portion mainly made of a connecting cloth is folded into a lightning bolt. Further, the connecting cloth can be thermocompression-bonded in a state where the connecting cloth is stretched to the shape of FIG. 6B as it is. In this case, by adjusting the position of the futon outer material and the futon lining to a position shifted in advance, the futon outer material and the futon lining are prevented from shifting, and the crosslinked cloth structure of the duvet product can be prevented from tilting. However, in the production method of the present invention, even if the crosslinked fabric structure of the duvet of the product is slightly inclined, the effect of fractionation and the performance of the comforter are hardly affected. In the production method of the present invention, since the adhesive is a heat-sensitive adhesive during the operation of forming a crosslinked structure for fractionation inside the futon, when the operation of performing the alignment of the fractionation is performed at room temperature, the adhesive becomes Since it does not stick to the wrong position of the outer fabric or the futon lining, it can be adhered to an accurate position between the joining glue margin plane S and the futon outer fabric or the joining glue margin plane S and the futon lining. The heat-sensitive adhesive used in the present invention is, for example, a layer of a thermoplastic resin that is melted by heat, a thermosetting resin that is hardened by heat, or the like, or a resin tape is stuck on the paste margin surface and thermocompressed. Can be used without any particular limitation as long as it is possible. Preferably, it is desirable to use a layer of polyester resin, nylon, or polyurethane resin, or a tape of these resins, or a cloth tape in which these are impregnated into a cloth. In this manner, the duvet of the present invention can be manufactured by uniformly filling each of the divided portions inside the futon with the crosslinked cloth structure between the futon outer material and the futon lining.
【００１４】本発明は、図３に類似する態様として、図
７の架橋布構造体を有する羽毛布団を提供するものであ
る。図７の架橋布構造体は、図３の連結布の中間で、一
旦切断したものを、縫い代Ｌで重ねて、糸目ｅで縫製連
結した構造である。図７の架橋布構造体は、図３の架橋
布構造体よりも羽毛布団の製造が著しく簡単になる。図
７の連結布の上部連結布１ａは、縫い代Ｌを除外した幅
は、図３の連結布１の幅のちょうど半分になる。図７の
上部連結布及び下部連結布の幅は、８〜８０mm、好まし
くは１２〜４８mmとなる。図７の連結布構造体を用いた
羽毛布団の製造方法は、図３の連結布の上半分と下半分
を別々に製造して、ここに製造された上部架橋布構造と
下部架橋布構造を布団地の表地と裏地に別々に融着固定
してから、中央線上で上部架橋布構造と下部架橋布構造
を縫い代で連結するものである。この上部連結布１ａの
上縁を、図３の上縁と同じように、同一の２枚のテープ
状接着布の内部に隠れるように重合することによって、
１対の接着布の下縁側に連結布上縁が中間に介在する３
重布積層構造部を形成して、さらに、接着布の上縁側に
は、連結布が介在しない２枚のテープ状接着布のみから
なる２重布積層構造部を形成して、該３重布積層構造部
を少なくとも１本の糸目による縫製によって固定してさ
らに、前記２重布積層構造部を連結布の上縁に平行な接
着布接合糸目による縫製によって固定した図３の架橋布
構造の上半分、すなわち、上部架橋布構造Ａを形成し
て、下部連結布１ｂの下縁に、同じく図３の下縁の構造
を有する下部架橋布構造Ｂを上部架橋布構造とは別々に
製造する。ここで得られた所定の長さの上部架橋布構造
Ａを、糊代平面を、感熱接着剤シートを介して布団表地
の所定の位置、例えば図４（ｂ）の区分線に設置して、
これを熱融着して固定する。そして、一方の下部架橋布
構造Ｂも布団裏地の裏面に表地の上部架橋布構造Ａの対
向する位置に感熱接着剤層によって固定する。かくし
て、例えば図４の（ｂ）の区分線上に、団地表地及び裏
地の内面には、上部架橋布構造Ａ及び下部架橋布構造Ｂ
をそれぞれ融着固定することができる。この操作は、布
団表地及び裏地への架橋布構造の融着固定を別々に施工
することができ、図３の架橋布構造体の場合のように、
表地と裏地への架橋布構造の固定を同時に行う困難性が
なく、融着固定操作が著しく簡単に施工でき、正確に融
着できる。次に、表地及び裏地の互いに対向する上部架
橋布構造Ａ及び下部架橋布構造Ｂを、縫い代Ｌを重ね
て、縫製固定する。このとき、例えば一番端の対向する
上部架橋布構造Ａと下部架橋布構造Ｂを縫製固定してか
ら、順次、隣の上部架橋布構造Ａ及び下部架橋布構造Ｂ
を縫製固定する方法で次々と縫製を施工することができ
る。また、真ん中から順次端に向かって、上部架橋布構
造Ａと下部架橋布構造Ｂの縫い代を縫製することができ
る。このように、全上部架橋布構造Ａと全下部架橋布構
造Ｂの縫製によって、羽毛布団の表地と裏地の区分構造
が形成される。次いで、布団表地と裏地の周縁を例えば
図５の縫製によって、周縁を固定して、羽毛を充填して
羽毛布団を製造することができる。The present invention provides a duvet having the crosslinked fabric structure of FIG. 7 as an embodiment similar to FIG. The crosslinked fabric structure shown in FIG. 7 is a structure in which, once cut in the middle of the connecting fabric shown in FIG. The crosslinked fabric structure of FIG. 7 makes the manufacture of a duvet significantly easier than the crosslinked fabric structure of FIG. The width of the upper connecting cloth 1a of the connecting cloth in FIG. 7 excluding the seam allowance L is just half the width of the connecting cloth 1 in FIG. The width of the upper connecting cloth and the lower connecting cloth in FIG. 7 is 8 to 80 mm, preferably 12 to 48 mm. The method of manufacturing a duvet using the connecting cloth structure of FIG. 7 is to separately manufacture the upper half and the lower half of the connecting cloth of FIG. In this method, the upper crosslinked fabric structure and the lower crosslinked fabric structure are connected by a seam allowance on the center line after being separately fused and fixed to the front and back linings of the futon. By polymerizing the upper edge of the upper connecting cloth 1a so as to be hidden inside the same two tape-shaped adhesive cloths, similarly to the upper edge of FIG.
The upper edge of the connecting cloth is interposed between the lower edges of the pair of adhesive cloths 3
Forming a double-layered laminated structure including only two tape-shaped adhesive cloths on which no connecting cloth is interposed, on the upper edge side of the adhesive cloth; The laminated structure is fixed by sewing with at least one thread, and the double cloth laminated structure is fixed by sewing with an adhesive cloth joining thread parallel to the upper edge of the connecting cloth. Half, that is, the upper crosslinked fabric structure A is formed, and the lower crosslinked fabric structure B having the structure of the lower edge in FIG. 3 is separately manufactured on the lower edge of the lower connecting fabric 1b separately from the upper crosslinked fabric structure. The upper cross-linked cloth structure A of a predetermined length obtained here is installed with a glue allowance plane at a predetermined position of the futon outer material via a heat-sensitive adhesive sheet, for example, at the dividing line in FIG.
This is heat-sealed and fixed. Then, one lower crosslinked fabric structure B is also fixed to the back surface of the futon lining at a position facing the upper crosslinked fabric structure A of the outer fabric by a heat-sensitive adhesive layer. Thus, for example, on the dividing line in FIG. 4 (b), the upper cross-linked cloth structure A and the lower cross-linked cloth structure B
Can be fused and fixed. In this operation, the fusion fixing of the crosslinked fabric structure to the futon surface material and the lining can be separately performed, and as in the case of the crosslinked fabric structure in FIG.
There is no difficulty in fixing the cross-linked fabric structure to the outer material and the lining at the same time, and the fusion-fixing operation can be performed extremely easily, and the fusion can be performed accurately. Next, the upper cross-linked cloth structure A and the lower cross-linked cloth structure B facing each other on the outer material and the lining are sewn and fixed with the seam allowance L overlapped. At this time, for example, after the uppermost crosslinked cloth structure A and the lowermost crosslinked cloth structure B at the end are sewn and fixed, the adjacent upper crosslinked cloth structure A and lower crosslinked cloth structure B are sequentially arranged.
Can be sewn one after another by the method of sewing and fixing. Further, the seam allowance of the upper cross-linked cloth structure A and the lower cross-linked cloth structure B can be sewn sequentially from the middle toward the end. In this manner, by sewing the entire upper cross-linked cloth structure A and the lower cross-linked cloth structure B, a divided structure of the outer material and the lining of the duvet is formed. Next, the periphery of the futon surface and the lining is fixed, for example, by sewing shown in FIG. 5, and the down is filled with the down to manufacture a duvet.
【００１５】[0015]
【発明の効果】本発明製造方法によって製造された羽毛
布団は、架橋布構造体の構造上において、１対の接着布
の糊代面を観音開きに開いた糊代平面があり、この糊代
平面で接着布接合糸目が密着しいるので、架橋布構造体
に掛かる張力は糊代平面に分散するので、糊代部の接着
が剥がれることはない。さらに、本発明製造方法によっ
て製造された羽毛布団は、糸目にかかる張力で糸目がほ
どけて架橋布構造体が外れる欠点もない。また、感熱接
着剤を使用しているので、布団に架橋布構造体を取り付
ける製造工程が容易になっている。さらに、本発明製造
方法で製造された羽毛布団は糸目が布団表地又は布団裏
地から透けて見える欠点も改善されている。さらに、本
発明製造方法において、布団表地又は布団裏地の周縁を
折り返したものを重ねた上をミシン目によって接合され
た布団周縁の接合を狭い間隔の２列以上のミシン目を施
工することによって、微細羽毛の脱落及びダニの侵入を
防止できる効果がある。本発明は、製造工程が簡単で、
丈夫で衛生的な羽毛布団の製造方法を提供するものであ
り、産業上有用である。The duvet manufactured by the manufacturing method of the present invention has a glue margin plane in which the glue margin surfaces of a pair of adhesive cloths are opened in a double-folded manner on the structure of the crosslinked cloth structure. Since the bonding cloth bonding thread is in close contact, the tension applied to the cross-linked cloth structure is dispersed on the adhesive margin plane, so that the adhesive at the adhesive margin is not peeled off. Further, the duvet manufactured by the manufacturing method of the present invention does not have a drawback that the cross-linked cloth structure comes off due to the yarn being unraveled by the tension applied to the yarn. Further, since the heat-sensitive adhesive is used, the manufacturing process for attaching the crosslinked fabric structure to the futon is facilitated. Further, the duvet manufactured by the manufacturing method of the present invention also has an improved defect that the thread can be seen through the futon surface or the futon lining. Furthermore, in the production method of the present invention, by joining two or more rows of narrowly-spaced perforations at the junction of the futon periphery joined by perforations on the futon surface material or the futon lining that is obtained by folding the perimeter of the futon lining, This has the effect of preventing falling off of fine feathers and entry of mites. The present invention has a simple manufacturing process,
A durable and sanitary duvet manufacturing method is provided, and is industrially useful.
【図１】図１は、本発明製造方法に用いる架橋布構造体
の斜視図である。FIG. 1 is a perspective view of a crosslinked fabric structure used in the manufacturing method of the present invention.
【図２】図２は、本発明製造方法に用いる架橋布構造体
の形状の斜視図である。FIG. 2 is a perspective view of the shape of a crosslinked fabric structure used in the manufacturing method of the present invention.
【図３】図３は、本発明製造方法の羽毛布団の区分に用
いる架橋布構造体の構造を示す断面図である。FIG. 3 is a cross-sectional view showing the structure of a crosslinked fabric structure used for dividing duvets in the production method of the present invention.
【図４】図４は、本発明製造方法の羽毛布団の分画位置
を示す一部平面図である。FIG. 4 is a partial plan view showing a fractionation position of a duvet in the production method of the present invention.
【図５】図５は、本発明製造方法の羽毛布団周縁の拡大
断面図である。FIG. 5 is an enlarged sectional view of the periphery of a duvet according to the production method of the present invention.
【図６】図６は、本発明製造方法の架橋布構造体を布団
地に熱圧着する前の形状の斜視図である。FIG. 6 is a perspective view of the cross-linked fabric structure of the production method of the present invention before the cross-linked fabric structure is thermocompression-bonded to a fabric.
【図７】図７は、他の態様の本発明製造方法の羽毛布団
の区分に用いる架橋布構造体の構造を示す断面図であ
る。FIG. 7 is a cross-sectional view showing the structure of a crosslinked fabric structure used for dividing a duvet in another embodiment of the production method of the present invention.
【図８】図８は、従来技術の架橋布構造体の取り付け状
態を示す断面図である。FIG. 8 is a cross-sectional view showing a state of attachment of a cross-linked cloth structure according to the related art.
【図９】図９は、従来技術の架橋布構造体の取り付け状
態を示す断面図である。FIG. 9 is a cross-sectional view showing an attached state of a cross-linked cloth structure according to the related art.
１ 連結布 １ａ 上部連結布 １ｂ 下部連結布 ２ 連結布の上縁 ３ 連結布の下縁 ４、４' 接着布 ５、５' 接着布 ａ 接着布接合糸目 ｂ、ｃ、ｅ 縫い代糸目 Ｎ、Ｎ'、Ｍ、Ｍ' 糊代面部 Ｓ 接合糊代平面（Ｎ＋Ｎ'及びＭ＋Ｍ'） Ｌ 縫い代 Ａ 上部架橋布構造 Ｂ 下部架橋布構造 DESCRIPTION OF SYMBOLS 1 Connecting cloth 1a Upper connecting cloth 1b Lower connecting cloth 2 Upper edge of connecting cloth 3 Lower edge of connecting cloth 4, 4 'Adhesive cloth 5, 5' Adhesive cloth a Adhesive cloth joint thread b, c, e Sewing allowance N, N ', M, M' glue margin surface S bonding glue margin plane (N + N 'and M + M') L seam allowance A upper cross-linked cloth structure B lower cross-linked cloth structure
───────────────────────────────────────────────────── フロントページの続き (72)発明者 川口 祐二 千葉県千葉市花見川区幕張町４−1814−１ −716 ソアーベ株式会社内 Ｆターム(参考） 3B102 BA02 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yuji Kawaguchi 4-1814-1 Makuhari-cho, Hanamigawa-ku, Chiba-shi, Chiba F-term in Soave Co., Ltd. 3B102 BA02
Claims (6)
以上の長方形の連結布の長手方向の上縁に沿って、２枚
のテープ状接着布を連結布の上縁の表裏に対称的に重合
し、かつ、前記連結布の上縁が２枚のテープ状接着布の
内部に隠れるように重合することによって、１対の接着
布の下縁側に連結布上縁が中間に介在する３重布積層構
造部を形成して、さらに、接着布の上縁側には、連結布
が介在しない２枚のテープ状接着布のみからなる２重布
積層構造部を形成して、該３重布積層構造部を少なくと
も１本の糸目による縫製によって固定し、さらに、前記
２重布積層構造部を連結布の上縁に平行な接着布接合糸
目による縫製によって固定し、他方、連結布の長手方向
の下縁に沿って、２枚のテープ状接着布を連結布の下縁
の表裏に対称的に重合し、かつ、前記連結布の下縁が２
枚のテープ状接着布の内部に隠れるように重合すること
によって、１対の接着布の上縁側に連結布下縁が中間に
介在する３重布積層構造部を形成して、さらに、接着布
の下縁側には、連結布が介在しない２枚のテープ状接着
布のみからなる２重布積層構造部を形成して、該３重布
積層構造部を少なくとも１本以上の糸目による縫製によ
って固定し、さらに、前記２重布積層構造部を連結布の
下縁に平行な接着布接合糸目による縫製によって固定し
て、連結布の上下縁に４枚のテープ状接着布を固定した
架橋布構造体を形成し、ここに形成された架橋布構造体
の上下の接着布接合糸目の位置で接着布を左右に観音開
きに開放してＴ字型糊代平面を形成し、該糊代平面を開
いた形状を維持したまま折り畳んだ状態の架橋布構造体
の該糊代平面に感熱接着剤シートを重合して、これを布
団表地及び布団裏地の間の所定の位置に設置して、布団
地の外側から両面同時に若しくは片面毎に熱ロール又は
加熱板による熱圧着によって、布団表地と布団裏地と前
記架橋布構造体の上下の糊代面をそれぞれ溶着し、該熱
圧着操作の前若しくは後で布団表地と布団裏地の周縁を
少なくとも１個の充填口部分を残して接合し、布団表地
と裏地の間に形成された各分画部に充填口から羽毛を充
填したのち、充填口を接合することを特徴とする羽毛布
団の製造方法。1. A width of 10 to 100 mm and a length of 30 mm in a longitudinal direction.
Along the upper edge in the longitudinal direction of the above rectangular connection cloth, two tape-shaped adhesive cloths are symmetrically superposed on the front and back of the upper edge of the connection cloth, and the upper edge of the connection cloth is two sheets. By polymerizing so as to be hidden inside the tape-like adhesive cloth, a triple-ply cloth laminated structure portion is formed on the lower edge side of the pair of adhesive cloths with an upper edge of the connecting cloth interposed therebetween. On the edge side, a double fabric laminated structure portion made of only two tape-shaped adhesive fabrics with no connecting fabric interposed is formed, and the triple fabric laminated structure portion is fixed by sewing with at least one thread. The double cloth laminated structure is fixed by sewing with an adhesive cloth joining thread parallel to the upper edge of the connecting cloth, and the two tape-like adhesive cloths are connected along the lower edge in the longitudinal direction of the connecting cloth. The lower edge of the cloth overlaps symmetrically on the front and back, and the lower edge of the connecting cloth is 2
By polymerizing so as to be hidden in the inside of one tape-like adhesive cloth, a triple-ply cloth laminated structure portion is formed on the upper edge side of the pair of adhesive cloths with the lower edge of the connecting cloth interposed therebetween. On the lower edge side, a double-fabric laminated structure composed of only two tape-like adhesive cloths with no connecting cloth interposed is formed, and the triple-fabric laminated structure is secured by sewing with at least one thread. Further, the double cloth laminated structure is fixed by sewing with an adhesive cloth joining thread parallel to a lower edge of the connecting cloth, and four tape-shaped adhesive cloths are fixed to upper and lower edges of the connecting cloth. The adhesive cloth was opened to the left and right at the positions of the upper and lower adhesive cloth bonding threads of the crosslinked cloth structure formed here to form a T-shaped adhesive margin plane, and the adhesive margin plane was opened. Feel the flat surface of the crosslinked fabric structure folded while maintaining its shape. The adhesive sheet is polymerized and placed at a predetermined position between the futon surface and the futon lining. The futon lining and the upper and lower glue surplus surfaces of the crosslinked cloth structure are welded to each other, and before or after the thermocompression bonding operation, the futon outer material and the periphery of the futon lining are joined except for at least one filling port portion, A method for producing a duvet, comprising: filling each of the fractionation portions formed between a surface material and a lining with a feather from a filling port, and then joining the filling port.
の所定の位置に設置するまえに、糊代平面に感熱接着剤
シートを低温加熱により仮固定して置くことを特徴とす
る請求項１記載の羽毛布団の製造方法。2. A heat-sensitive adhesive sheet is temporarily fixed on a glue margin plane by low-temperature heating before the cross-linked cloth structure is placed at a predetermined position between the futon surface and the futon lining. Item 4. A method for producing a duvet according to Item 1.
縁を折り返したものを重ねた上を２列以上のミシン目列
によって接合されたものであることを特徴とする請求項
１又は２記載の羽毛布団の製造方法。3. The futon outer material and the lining are joined by two or more perforated lines on top of one another where the outer edge of the outer material or the lining is folded. A method for producing the duvet described above.
一辺より少し短い架橋布構造体３〜７本を該辺に対して
平行線上に間隔を空けて配置して、まず布団布地平面を
平行分画し、次いで、この平行線上の架橋布構造体の間
に、平行線の間隔より少し短い架橋布構造体を配置する
ことを特徴とする請求項１、２又は３記載の羽毛布団の
製造方法。4. A futon fabric, wherein three to seven crosslinked fabric structures whose predetermined positions are slightly shorter than one side of the futon fabric are spaced apart from each other on a parallel line to the side. 4. A feather according to claim 1, 2 or 3, characterized in that the plane is parallel-fractionated and then a crosslinked fabric structure which is slightly shorter than the spacing between the parallel lines is arranged between the crosslinked fabric structures on this parallel line. The method of manufacturing the futon.
m2／秒以下の木綿布地であることを特徴とする請求項
１、２、３又は４記載の羽毛布団の製造方法。5. The futon surface and the futon lining have a breathability of 2.9 cc / c.
claim 1, 2, 3 or 4 manufacturing method of duvets, wherein the a m 2 / sec of the cotton fabric.
の長方形の上部連結布の長手方向の上縁に沿って、２枚
のテープ状接着布を連結布の上縁の表裏に対称的に重合
し、かつ、前記連結布の上縁が２枚のテープ状接着布の
内部に隠れるように重合することによって、１対の接着
布の下縁側に連結布上縁が中間に介在する３重布積層構
造部を形成して、さらに、接着布の上縁側には、連結布
が介在しない２枚のテープ状接着布のみからなる２重布
積層構造部を形成して、該３重布積層構造部を少なくと
も１本の糸目による縫製によって固定し、さらに、前記
２重布積層構造部を連結布の上縁に平行な接着布接合糸
目による縫製によって固定して上部架橋布構造を形成
し、別に、下部連結布の長手方向の下縁に沿って、２枚
のテープ状接着布を連結布の下縁の表裏に対称的に重合
し、かつ、前記連結布の下縁が２枚のテープ状接着布の
内部に隠れるように重合することによって、１対の接着
布の上縁側に連結布下縁が中間に介在する３重布積層構
造部を形成して、さらに、接着布の下縁側には、連結布
が介在しない２枚のテープ状接着布のみからなる２重布
積層構造部を形成して、該３重布積層構造部を少なくと
も１本以上の糸目による縫製によって固定し、さらに、
前記２重布積層構造部を連結布の下縁に平行な接着布接
合糸目による縫製によって固定して下部架橋布構造を形
成し、前記上部架橋布構造を接着布接合糸目の位置で接
着布を左右に観音開きに開放してＴ字型糊代平面を形成
し、該糊代平面に感熱接着剤シートを重合して布団地表
地の内面の所定の位置に熱圧着によって上部架橋布構造
を融着固定し、別に前記下部架橋布構造を接着布接合糸
目の位置で接着布を左右に観音開きに開放してＴ字型糊
代平面を形成し、該糊代平面に感熱接着剤シートを重合
して布団地裏地の内面の所定の位置に熱圧着によって下
部架橋布構造を融着固定し、次いで、互いに対向する上
部架橋布構造と下部架橋布構造の縁の縫い代部を重合し
て、縫い代部を縫製固定して、次いで、布団表地と布団
裏地の周縁を少なくとも１個の充填口部分を残して接合
し、布団表地と裏地の間に形成された各分画部に充填口
から羽毛を充填したのち、充填口を接合することを特徴
とする羽毛布団の製造方法。6. A pair of tape-like adhesive cloths are symmetrically arranged on the front and back of the upper edge of the connecting cloth along the upper longitudinal edge of the rectangular upper connecting cloth having a width of 8 to 80 mm and a length of 30 mm or more. The upper edge of the connecting cloth is interposed on the lower edge side of the pair of adhesive cloths in the middle by polymerizing so that the upper edge of the connecting cloth is hidden inside the two tape-shaped adhesive cloths. A triple-fabric laminated structure is formed on the upper edge of the adhesive cloth, and a double-fabric laminated structure composed of only two tape-like adhesive cloths without a connecting cloth is formed. The cloth laminated structure is fixed by sewing with at least one thread, and the double cloth laminated structure is further fixed by sewing with an adhesive cloth joining thread parallel to the upper edge of the connecting cloth to form an upper crosslinked cloth structure. Separately, attach two tape-shaped adhesive cloths along the lower edge of the lower connecting cloth in the longitudinal direction. By overlapping symmetrically on the front and back of the lower edge of the binding cloth, and by polymerizing so that the lower edge of the connecting cloth is hidden inside the two tape-shaped adhesive cloths, the upper edge side of the pair of adhesive cloths is formed. A double cloth laminated structure having a triple cloth laminated structure in which a lower edge of the connecting cloth is interposed therebetween, and a double cloth laminated structure of only two tape-shaped adhesive cloths having no connecting cloth interposed on the lower edge of the adhesive cloth. And fixing the triple-fabric laminated structure by sewing with at least one thread,
The double cloth laminated structure portion is fixed by sewing with an adhesive cloth joining thread parallel to the lower edge of the connecting cloth to form a lower crosslinked cloth structure, and the upper crosslinked cloth structure is bonded at the position of the adhesive cloth joining thread. Open to the left and right with double doors to form a T-shaped glue allowance plane, heat-sensitive adhesive sheet is superimposed on the glue allowance plane, and the upper cross-linked cloth structure is fused to a predetermined position on the inner surface of the futon by thermocompression bonding. Then, the lower cross-linked cloth structure is separately opened at the position of the bonding cloth bonding thread, and the bonding cloth is opened to the left and right to form a T-shaped glue margin plane, and the heat-sensitive adhesive sheet is polymerized on the glue margin plane. The lower crosslinked fabric structure is fused and fixed to a predetermined position on the inner surface of the futon lining by thermocompression bonding, and then the seam allowances at the edges of the upper crosslinked fabric structure and the lower crosslinked fabric structure facing each other are superimposed to form a seam allowance. Sewing is fixed, and then the edges of the futon outer material and futon lining are A duvet having a filling port portion and leaving the filling port portion, and filling the feathers from the filling port into each of the divided portions formed between the outer surface of the futon and the lining, and then joining the filling port. Production method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18697299A JP3165683B2 (en) | 1999-06-30 | 1999-06-30 | How to make a duvet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18697299A JP3165683B2 (en) | 1999-06-30 | 1999-06-30 | How to make a duvet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001008807A true JP2001008807A (en) | 2001-01-16 |
| JP3165683B2 JP3165683B2 (en) | 2001-05-14 |
Family
ID=16197957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18697299A Expired - Fee Related JP3165683B2 (en) | 1999-06-30 | 1999-06-30 | How to make a duvet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3165683B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012148477A (en) * | 2011-01-19 | 2012-08-09 | Imamura Smile Corporation:Kk | Wood laminate board for use with food |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200479255Y1 (en) | 2015-06-17 | 2016-01-12 | 박건태 | Portable toothbrush |
-
1999
- 1999-06-30 JP JP18697299A patent/JP3165683B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012148477A (en) * | 2011-01-19 | 2012-08-09 | Imamura Smile Corporation:Kk | Wood laminate board for use with food |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3165683B2 (en) | 2001-05-14 |
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