JP2000355790A - Electrogalvanized steel sheet having excellent white rust resistance and its production - Google Patents
Electrogalvanized steel sheet having excellent white rust resistance and its productionInfo
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- JP2000355790A JP2000355790A JP11165124A JP16512499A JP2000355790A JP 2000355790 A JP2000355790 A JP 2000355790A JP 11165124 A JP11165124 A JP 11165124A JP 16512499 A JP16512499 A JP 16512499A JP 2000355790 A JP2000355790 A JP 2000355790A
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、耐白錆性に優れる
電気Znめっき鋼板およびその製造方法に関し、詳細に
は純度99.9%以上の純Znの電気めっき層が形成さ
れた電気Znめっき鋼板の耐白錆性(更には耐黒変性)
の改善技術に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electro-zinc plated steel sheet having excellent white rust resistance and a method for producing the same, and more particularly, to an electro-zinc plated steel sheet having an electroplated layer of pure Zn having a purity of 99.9% or more. White rust resistance of steel sheet (and blackening resistance)
It is related to the improvement technology.
【0002】[0002]
【従来の技術】Znめっき鋼板は、Znが鋼板に対する
犠牲防食作用を有すると共に、Znの腐食生成物が優れ
た保護作用を有することに起因して優れた耐食性(耐赤
錆性)を発揮することから、自動車,建材,家電等の広
い分野で利用されている。2. Description of the Related Art Zn-plated steel sheets exhibit excellent corrosion resistance (red rust resistance) due to the fact that Zn has a sacrificial anti-corrosion effect on the steel sheet and the corrosion products of Zn have an excellent protection effect. Since it is used in a wide range of fields, such as automobiles, building materials, and home appliances.
【0003】従来、Znめっき鋼板に要求される特性と
しては、鋼板の構造体としての強度が腐食により低下す
ることを防止するという観点から、鋼板自体の防食性
(即ち耐赤錆性)が重要視されていた。そこで、例えば
自動車用鋼板等には、クロメート処理に代表される化成
処理が行われた後、塗装が施されている。Conventionally, as a characteristic required for a Zn-plated steel sheet, the corrosion resistance (that is, red rust resistance) of the steel sheet itself is regarded as important from the viewpoint of preventing the strength of the steel sheet as a structure from being reduced by corrosion. It had been. Therefore, for example, a steel sheet for an automobile is coated after being subjected to a chemical conversion treatment represented by a chromate treatment.
【0004】近年、家電やOA機器等のシャーシやケー
ス部品にZnめっき鋼板が多用されるようになってお
り、Znめっき層の上に塗装することなく使用される割
合が非常に増加した。その結果、Znめっき鋼板自身の
外観も重要な特性となっており、Zn自身の錆である白
錆も問題視される様になってきた。尚、クロメート処理
皮膜は、もともとZnの白錆防止を目的として開発され
たものであり、6価クロムの自己修復作用によりクロメ
ート処理は白錆抑制効果も発揮する。しかしながら、最
近では環境に与える悪影響をできるだけ少なくするとい
う観点から、6価クロムを含むクロメート処理を廃止す
る動きも強くなっており、クロメート処理を用いないノ
ンクロメート処理鋼板が開発されている。これらノンク
ロメート処理鋼板には6価クロムの有する白錆抑制効果
が期待できないので、クロメート処理以外で電気Znめ
っき鋼板の白錆を防止する技術の開発が要望されてい
た。In recent years, Zn-plated steel sheets have been frequently used for chassis and case parts of home electric appliances, OA equipment, and the like, and the proportion of Zn-plated steel sheets used without coating on the Zn-plated layer has increased significantly. As a result, the appearance of the Zn-plated steel sheet itself has become an important characteristic, and white rust, which is the rust of Zn itself, has come to be regarded as a problem. The chromate treatment film was originally developed for the purpose of preventing white rust of Zn, and the chromate treatment also exerts a white rust suppression effect by the self-repairing action of hexavalent chromium. However, recently, from the viewpoint of minimizing adverse effects on the environment, there has been an increasing movement to abolish the chromate treatment containing hexavalent chromium, and non-chromate treated steel sheets not using the chromate treatment have been developed. Since the non-chromate-treated steel sheet cannot be expected to have the effect of suppressing the white rust of hexavalent chromium, there has been a demand for the development of a technique for preventing the white rust of the electro-zinc plated steel sheet except for the chromate treatment.
【0005】尚、これまでに、電気Znめっき皮膜の上
層に有機系皮膜や無機系皮膜を形成することにより、耐
白錆性の向上を図る技術も提案されているが、その耐白
錆性は未だ十分ではなかった。Incidentally, there has been proposed a technique for improving the white rust resistance by forming an organic film or an inorganic film on the upper layer of the electro-Zn plating film. Was not yet enough.
【0006】[0006]
【発明が解決しようとする課題】本発明は上記事情に着
目してなされたものであって、耐白錆性に優れたノンク
ロメート処理鋼板、更には耐白錆性及び耐黒変性に優れ
たノンクロメート処理鋼板及びその製造方法を提供しよ
うとするものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and is a non-chromate treated steel sheet excellent in white rust resistance, and further excellent in white rust resistance and black discoloration resistance. An object of the present invention is to provide a non-chromate treated steel sheet and a method for manufacturing the same.
【0007】[0007]
【課題を解決するための手段】上記課題を解決した耐白
錆性に優れる本発明の電気Znめっき鋼板とは、Znを
主成分とする電気めっき層の上層に実質的にCrを含有
しない無機系及び/又は有機系皮膜が形成された電気Z
nめっき鋼板であって、上記電気めっき層に含有される
Pbが5ppm以下,Cuが10ppm以下,Agが5
ppm以下であり、且つこれらの元素の総量が15pp
m以下であることを要旨とするものであり、更に、N
i,Co,Inから選ばれる1種以上の金属元素を、N
iの場合は50〜700ppm,CoまたはInの場合
は0.5〜50ppmの範囲で前記電気めっき層中に含
有させることにより耐黒変性を向上させることができ
る。Means for Solving the Problems The electro-zinc-coated steel sheet of the present invention which is excellent in white rust resistance and which solves the above-mentioned problems is an inorganic zinc-free electroplated layer containing substantially no Cr in the upper layer. Z on which an organic and / or organic coating is formed
An n-plated steel sheet, wherein Pb contained in the electroplating layer is 5 ppm or less, Cu is 10 ppm or less, and Ag is 5 ppm or less.
ppm or less, and the total amount of these elements is 15 pp
m or less.
one or more metal elements selected from i, Co, In
Blackening resistance can be improved by incorporating the electroplating layer in the range of 50 to 700 ppm for i and 0.5 to 50 ppm for Co or In.
【0008】更に、Znを主成分とする電気めっき層の
上層にクロメート処理層が形成された電気Znめっき鋼
板であっても、上記電気めっき層に含有されるPbを1
0ppm以下,Cuを20ppm以下,Agを10pp
m以下とし、且つこれらの元素の総量を30ppm以下
とすれば耐白錆性に優れる電気Znめっき鋼板が得ら
れ、更にNi,Co,Inから選ばれる1種以上の金属
元素を、Niの場合は50〜1000ppm,Coまた
はInの場合は0.5〜50ppmの範囲で前記電気め
っき層中に含有させることにより耐黒変性を向上させる
ことができ、前記クロメート処理層上に、無機系及び/
又は有機系皮膜を形成すれば、より望ましい。Further, even in the case of an electro-zinc plated steel sheet in which a chromate treatment layer is formed on an electro-plating layer containing Zn as a main component, Pb contained in the electro-plated layer is reduced by 1%.
0 ppm or less, Cu 20 ppm or less, Ag 10 pp
m or less, and the total amount of these elements is 30 ppm or less, it is possible to obtain an electro-galvanized steel sheet having excellent white rust resistance. In the case where Ni is one or more metal elements selected from Ni, Co, and In Is contained in the electroplating layer in the range of 50 to 1000 ppm, and in the case of Co or In in the range of 0.5 to 50 ppm, the blackening resistance can be improved.
Alternatively, it is more desirable to form an organic film.
【0009】耐白錆性に優れる本発明の電気Znめっき
鋼板を製造するにあたっては、めっき液中のPbが0.
5ppm以下,Cuが1ppm以下,Agが0.5pp
m以下で、且つこれらの元素の総量が1.5ppm以下
である酸性めっき液を用いて電気Znめっきを行えばよ
く、更にNi,Co,Inから選ばれる1種以上の金属
イオンを、Niの場合は25〜300ppm、Coまた
はInの場合は0.1〜30ppm含有する酸性めっき
液を用いて電気Znめっきを行うことにより、耐白錆性
および耐黒変性に優れる電気Znめっき鋼板を製造する
ことができる。In producing the electro-zinc-coated steel sheet of the present invention which is excellent in white rust resistance, the Pb in the plating solution is 0.1%.
5 ppm or less, Cu is 1 ppm or less, Ag is 0.5 pp
m or less and the total amount of these elements is 1.5 ppm or less, the electro-Zn plating may be performed. Further, one or more metal ions selected from Ni, Co, and In may be converted into Ni. In the case of 25 to 300 ppm, and in the case of Co or In, 0.1 to 30 ppm of an acidic plating solution is used to perform electro-Zn plating to produce an electro-Zn plated steel sheet having excellent white rust resistance and blackening resistance. be able to.
【0010】またZnを主成分とする電気めっき層の上
層にクロメート処理層が形成された電気Znめっき鋼板
を製造するにあたっては、めっき液中のPbが1ppm
以下,Cuが2ppm以下,Agが1ppm以下で、且
つこれらの元素の総量が3ppm以下である酸性めっき
液を用いて電気Znめっきを行うことにより耐白錆性に
優れる電気Znめっき鋼板を製造でき、更に、Ni,C
o,Inから選ばれる1種以上の金属イオンを、25〜
500ppm、CoまたはInの場合は0.1〜30p
pm含有する酸性めっき液を用いて電気Znめっきを行
うことにより、耐白錆性および耐黒変性に優れる電気Z
nめっき鋼板を製造することができる。In producing an electro-galvanized steel sheet in which a chromate treatment layer is formed on an electroplating layer containing Zn as a main component, Pb in a plating solution is 1 ppm.
Hereinafter, by performing electro-Zn plating using an acidic plating solution in which Cu is 2 ppm or less, Ag is 1 ppm or less, and the total amount of these elements is 3 ppm or less, it is possible to produce an electric Zn-plated steel sheet having excellent white rust resistance. , And Ni, C
one or more metal ions selected from o, In
500 ppm, 0.1 to 30 p for Co or In
By performing electro-Zn plating using an acidic plating solution containing pm, the electro-Z plating is excellent in white rust resistance and black discoloration resistance.
An n-plated steel sheet can be manufactured.
【0011】更に、本発明に係る電気Znめっき鋼板を
製造するにあたっては、陽極として実質的にPb,C
u,Agを含まない酸化イリジウム電極を用い、且つ不
純物元素としてPbを15ppm以下,Cuを20pp
m以下,Agを7ppm以下の範囲で含有する原料Zn
を用いて電気Znめっき処理を行うことが推奨される。Further, in producing the electro-zinc coated steel sheet according to the present invention, Pb, C is substantially used as an anode.
An iridium oxide electrode not containing u and Ag is used, and Pb is 15 ppm or less and Cu is 20 pp as impurity elements.
raw material Zn containing Ag in a range of 7 ppm or less.
It is recommended to perform the electro-Zn plating process using
【0012】[0012]
【発明の実施の形態】本発明者らは、ノンクロメート処
理鋼板(クロメート処理を施さない電気Znめっき鋼
板)のZnめっき層に発生する白錆の防止について、鋭
意研究を重ねた。その結果、Znめっきの原料等に起因
して不可避的に存在する不純物元素の中で、特定成分の
含有量を制限すれば電気Znめっき層の上にクロメート
皮膜を形成しなくとも、優れた耐白錆性が得られること
を見出し、本発明に想到した。BEST MODE FOR CARRYING OUT THE INVENTION The present inventors have conducted intensive studies on the prevention of white rust generated on a Zn plating layer of a non-chromate-treated steel sheet (an electrical Zn-plated steel sheet not subjected to a chromate treatment). As a result, among the impurity elements inevitably present due to the Zn plating raw material and the like, if the content of the specific component is limited, even if a chromate film is not formed on the electro-Zn plating layer, excellent resistance can be obtained. The present inventors have found that white rust properties can be obtained, and have reached the present invention.
【0013】具体的には、電気Znめっき層に含有され
るPb,Cu,Agの量を制御すればよく、Pbを5p
pm以下,Cuを10ppm以下,Agを5ppm以下
とすると共に、これらの元素の総量を15ppm以下と
することで優れた耐白錆性を得ることができる。より優
れた耐白錆性を得るには、Pbは4ppm以下,Cuは
8ppm以下,Agは4ppm以下とすることが望まし
く、総量は13ppm以下とすることが望ましい。上記
電気Znめっき鋼板を製造するにあたっては、電気Zn
めっき液中のPbが0.5ppm以下,Cuが1ppm
以下,Agが0.5ppm以下で、且つこれらの元素の
総量が1.5ppm以下である酸性めっき液を用いて電
気Znめっきを行う方法を採用すればよく、Pbは0.
4ppm以下,Cuは0.8ppm以下,Agは0.4
ppm以下とし、総量は1.3ppm以下とすることが
望ましい。More specifically, the amounts of Pb, Cu, and Ag contained in the electro-Zn plating layer may be controlled.
Excellent white rust resistance can be obtained by setting pm or less, Cu to 10 ppm or less, Ag to 5 ppm or less, and the total amount of these elements to 15 ppm or less. In order to obtain better white rust resistance, Pb is preferably 4 ppm or less, Cu is 8 ppm or less, and Ag is preferably 4 ppm or less, and the total amount is desirably 13 ppm or less. In producing the above-mentioned electric Zn-plated steel sheet, electric Zn
Pb in plating solution is 0.5ppm or less, Cu is 1ppm
Hereinafter, a method of performing electro-Zn plating using an acidic plating solution in which Ag is 0.5 ppm or less and the total amount of these elements is 1.5 ppm or less may be adopted.
4 ppm or less, Cu is 0.8 ppm or less, Ag is 0.4
ppm or less, and the total amount is desirably 1.3 ppm or less.
【0014】また、耐白錆性に加えて耐黒変性にも優れ
る電気Znめっき鋼板を得る上で、上記電気Znめっき
層において、Ni,Co,Inから選ばれる1種以上の
金属元素を、Niの場合は50〜700ppm,Coま
たはInの場合は0.5〜50ppmの範囲で含有させ
ることが望ましく、Ni含有量は100〜400pp
m、CoとInの場合の含有量は1〜40ppmとすれ
ばより望ましい。Further, in order to obtain an electric Zn-plated steel sheet which is excellent in blackening resistance in addition to white rust resistance, one or more metal elements selected from Ni, Co and In are contained in the electric Zn plating layer. It is desirable to contain Ni in the range of 50 to 700 ppm, and in the case of Co or In in the range of 0.5 to 50 ppm, and the Ni content is 100 to 400 pp.
More preferably, the content in the case of m, Co and In is 1 to 40 ppm.
【0015】この場合は、Ni,Co,Inから選ばれ
る1種以上の金属イオンを、Niの場合は25〜300
ppm,CoまたはInの場合は0.1〜30ppm含
有する酸性めっき液を用いて電気Znめっきを行うこと
が推奨され、Niは50〜250ppm,Co又はIn
は0.5〜20ppmとすることが望ましい。In this case, at least one metal ion selected from Ni, Co, and In is used.
ppm, Co or In, it is recommended to perform electro-Zn plating using an acidic plating solution containing 0.1 to 30 ppm, and Ni is 50 to 250 ppm, Co or In.
Is desirably 0.5 to 20 ppm.
【0016】尚、Pb,Cu,Agがめっき層中に含有
されると耐白錆性が劣化する理由は、これらの不純物元
素が、Znよりも貴な金属であり、Znに比べて標準電
極電位が高いからであると考えられる。従って、腐食環
境下では、これらの不純物元素とZnの腐食電池が形成
され、Znの腐食初期の溶出が促進され、白錆の生成が
促進されるものであり、この現象は、Znとの電位差が
最も大きいAgが最も激しい。The reason why the white rust resistance is deteriorated when Pb, Cu, and Ag are contained in the plating layer is that these impurity elements are metals nobleer than Zn, and the standard electrode is more expensive than Zn. It is considered that the potential is high. Therefore, in a corrosive environment, a corrosion battery of these impurity elements and Zn is formed, the elution of Zn in the early stage of corrosion is promoted, and the formation of white rust is promoted. This phenomenon is caused by a potential difference from Zn. Is the most intense.
【0017】また黒変現象とは、めっき表面が黒っぽく
(茶褐色)に変色する現象であって、比較的穏やかな腐
食環境で発生するものであり、白錆の発生前(初期)の
腐食現象である。黒っぽく見える理由は、Znの酸化反
応(腐食)の際、ZnxO1-xという化学量論組成から外
れた不定形酸化物が生成するためである。上記不定形酸
化物ができるのは、Znの酸化反応が中途半端であるこ
とに起因している。従って黒変現象を抑制するには、酸
化反応をある程度促進させてやれば良い。ところが、あ
まりに促進しすぎると、今度は耐白錆性が著しく劣化す
るので、適度に酸化を促進する添加元素として、Znよ
り若干、貴な元素であるNi,Co,Inを添加するこ
とが効果的なのである。但し、添加量は、あくまでP
b,Cu,Agとの微妙なバランスの上で決まるので注
意を要するものであり、前述の通りの範囲とすることが
重要である。The black discoloration phenomenon is a phenomenon in which the plating surface turns black (brown), which occurs in a relatively mild corrosive environment, and is a corrosion phenomenon before (white) rust occurs. is there. The reason why it looks dark is that, during the oxidation reaction (corrosion) of Zn, an amorphous oxide having a stoichiometric composition of Zn x O 1 -x is generated. The formation of the amorphous oxide is due to the fact that the oxidation reaction of Zn is incomplete. Therefore, in order to suppress the blackening phenomenon, the oxidation reaction may be accelerated to some extent. However, if it is promoted too much, the white rust resistance will be significantly degraded this time. Therefore, it is effective to add Ni, Co, and In, which are noble elements slightly more than Zn, as an additive element that appropriately promotes oxidation. It is. However, the amount of addition is P
Since it is determined based on a delicate balance with b, Cu, and Ag, care must be taken, and it is important to keep the range as described above.
【0018】更に、本発明に係る白錆防止技術は、ノン
クロメート処理鋼板に限らず、クロメート処理鋼板の耐
白錆性を向上させる上でも有効である。即ち、Znを主
成分とする電気めっき層の上層にクロメート処理層が形
成された電気Znめっき鋼板であっても、Pb,Cu,
Agの量を抑制することで、耐白錆性を一層向上させる
ことができる。クロメート処理を施す場合には、クロメ
ート処理を施さない場合ほどにはPb等の量を低減させ
なくとも優れた耐白錆性を得ることができ、上記電気め
っき層中の含有量を、Pbは10ppm以下,Cuは2
0ppm以下,Agは10ppm以下とし、且つこれら
の元素の総量は30ppm以下とすればよく、Pbは8
pppm以下,Cuは15ppm以下,Agは8ppm
以下とし、総量は15ppm以下とすればより望まし
い。Further, the technique for preventing white rust according to the present invention is effective not only for the non-chromate-treated steel sheet but also for improving the white rust resistance of the chromate-treated steel sheet. That is, even in the case of an electro-zinc plated steel sheet in which a chromate treatment layer is formed on an electro-plating layer containing Zn as a main component, Pb, Cu,
By suppressing the amount of Ag, white rust resistance can be further improved. When performing the chromate treatment, excellent white rust resistance can be obtained without reducing the amount of Pb or the like as compared with the case where the chromate treatment is not performed. 10 ppm or less, Cu is 2
0 ppm or less, Ag should be 10 ppm or less, and the total amount of these elements should be 30 ppm or less.
pppm or less, Cu is 15 ppm or less, Ag is 8 ppm
It is more preferable that the total amount be 15 ppm or less.
【0019】またクロメート処理層を形成する電気Zn
めっき層においては、Ni,Co,Inから選ばれる1
種以上の金属元素を、Niの場合は50〜1000pp
m,CoまたはInの場合は0.5〜50ppmの範囲
で含有させることにより耐黒変性を向上させることがで
き、Niは100〜800ppmとし、Co又はInは
1〜40ppmとすれば、より望ましい。In addition, electric Zn for forming a chromate treatment layer
In the plating layer, 1 selected from Ni, Co, In
More than one kind of metal element, 50 to 1000 pp for Ni
In the case of m, Co or In, it is possible to improve the blackening resistance by adding it in the range of 0.5 to 50 ppm, and it is more preferable that Ni is 100 to 800 ppm and Co or In is 1 to 40 ppm. .
【0020】前記クロメート処理層の上に、耐白錆性の
より一層の向上を目的として、有機系皮膜及び/または
無機系皮膜を形成してもよい。An organic film and / or an inorganic film may be formed on the chromate-treated layer for the purpose of further improving white rust resistance.
【0021】クロメート処理層を形成する場合の電気Z
nめっき鋼板を製造するにあたっては、めっき液中のP
bが1ppm以下,Cuが2ppm以下,Agが1pp
m以下で、且つこれらの元素の総量が3ppm以下であ
る酸性めっき液を用いて電気Znめっきを行う方法を採
用すればよく、各元素はPbが0.8ppm以下,Cu
は1.5ppm以下,Agは0.8ppm以下とし、総
量は1.5ppm以下とすることが望ましい。Electricity Z when forming a chromate treatment layer
When manufacturing an n-plated steel sheet, the P
b is 1 ppm or less, Cu is 2 ppm or less, Ag is 1 pp
m or less, and a method of performing electro-Zn plating using an acidic plating solution having a total amount of these elements of 3 ppm or less may be adopted.
Is 1.5 ppm or less, Ag is 0.8 ppm or less, and the total amount is desirably 1.5 ppm or less.
【0022】また耐白錆性に加えて耐黒変性にも優れる
電気Znめっき鋼板を製造するにあたっては、Ni,C
o,Inから選ばれる1種以上の金属イオンを、Niの
場合は、25〜500ppm,CoまたはInの場合は
0.1〜30ppm含有する酸性めっき液を用いて電気
Znめっきを行うことが推奨され、Niは50〜400
ppm,Co又はInは0.5〜20ppmとすること
が望ましい。In order to produce an electro-galvanized steel sheet having excellent resistance to blackening in addition to white rust, Ni, C
It is recommended to perform electro-Zn plating using an acidic plating solution containing 25 to 500 ppm for Ni and 0.1 to 30 ppm for Co or In for at least one metal ion selected from o and In. And Ni is 50 to 400
It is desirable that ppm, Co or In be 0.5 to 20 ppm.
【0023】耐白錆性に悪影響を及ぼすPb,Cu,A
gは、不純物として原料Zn中に含まれるものや、Pb
−In−Ag合金やPb−Sn合金等を陽極材料として
用いた場合に陽極が溶出することに起因するものであ
る。従って、原料Znとしても不純物量が、Pbは15
ppm以下,Cuは20ppm以下,Agは7ppm以
下であるものを用いて電気Znめっき処理を行うことが
好ましく、原料中の不純物量はPbが10ppm以下,
Cuが15ppm以下,Agが5ppm以下であれば望
ましい。また電気めっき時の陽極として、実質的にP
b,Cu,Agを含まない酸化イリジウム電極を用いる
ことが推奨される。Pb, Cu, A which has an adverse effect on white rust resistance
g is an impurity contained in the raw material Zn, Pb
This is due to elution of the anode when an In-Ag alloy, a Pb-Sn alloy, or the like is used as the anode material. Therefore, even if the raw material Zn has an impurity amount of Pb of 15
It is preferable to carry out the electro-Zn plating using a material having a concentration of not more than 20 ppm, a content of not more than 20 ppm of Cu, and a content of not more than 7 ppm of Ag.
It is desirable that Cu be 15 ppm or less and Ag be 5 ppm or less. In addition, as an anode during electroplating, substantially P
It is recommended to use an iridium oxide electrode that does not contain b, Cu, Ag.
【0024】更に、以下では、本発明に係る電気Znめ
っき鋼板の製造方法を詳述する。Further, hereinafter, a method for producing an electro-galvanized steel sheet according to the present invention will be described in detail.
【0025】・めっき条件について めっき液としては、酸性浴(例えば硫酸塩浴、塩化物
浴)が使用可能である。電流密度については、電流密度
が低い領域、すなわち金属元素の析出に要する過電圧が
低い状態でめっきを行うと、Znより“貴”な電位を有
するPb,Cu,AgがZnに比べて優先的に析出し、
相対的にめっき層中への含有量が多くなってしまう。従
って、高電流密度でめっきを行うことが本発明の主旨か
ら考えて好ましく、具体的には30A/dm2以上、よ
り好ましくは50A/dm2以上で行うことが推奨され
る。上限値については、耐白錆性の観点から限定される
ものでは無いが、あまりに高電流密度になるとZnイオ
ンの供給が間に合わなくなり、めっき外観が黒っぽく変
色する“めっき焼け”現象が生じるため、200A/d
m2以下とすることが好ましい。また、めっき液のpH
についても特に規定されるものではないが、電流効率お
よびめっきヤケ現象との関係からpH0.5〜4.0の
範囲とすることが好ましい。なおめっき液には、導電性
を高めて電力消費量を低減させるため、Na2SO4,
(NH4)2SO4,KCl,NaCl等の導電性補助剤
を添加してもよい。Regarding plating conditions As a plating solution, an acidic bath (for example, a sulfate bath or a chloride bath) can be used. Regarding the current density, when plating is performed in a region where the current density is low, that is, in a state where the overvoltage required for the deposition of the metal element is low, Pb, Cu, and Ag having a “noble” potential than Zn have priority over Zn. Precipitate,
The content in the plating layer becomes relatively large. Therefore, it is preferable to perform plating at a high current density in view of the gist of the present invention, and specifically, it is recommended to perform plating at 30 A / dm 2 or more, more preferably 50 A / dm 2 or more. The upper limit is not limited from the viewpoint of white rust resistance, but if the current density is too high, the supply of Zn ions will not be able to keep up, and the “plating burn” phenomenon in which the plating appearance will change to a blackish color will occur. / D
m 2 or less. Also, the pH of the plating solution
Is not particularly limited, but is preferably in the range of pH 0.5 to 4.0 from the relationship with the current efficiency and the plating burn phenomenon. Note that the plating solution contains Na 2 SO 4 ,
A conductive auxiliary such as (NH 4 ) 2 SO 4 , KCl, or NaCl may be added.
【0026】その他のめっき条件(例えば、めっき液温
度や相対流速など)については、めっきヤケ等の他の問
題を起こさない条件を適宜選択して行えばよい。めっき
液温度については30〜70℃、相対流速については
0.3〜5m/sの範囲が例示できる。なお、相対流速
とは液の流れ方向とめっき原板である鋼板の通板方向を
考慮した液流速と通板速度の差である。With respect to other plating conditions (for example, plating solution temperature and relative flow rate), conditions that do not cause other problems such as plating burns may be appropriately selected and performed. The plating solution temperature is in the range of 30 to 70 ° C., and the relative flow rate is in the range of 0.3 to 5 m / s. Note that the relative flow velocity is a difference between the liquid flow velocity and the passing speed in consideration of the flow direction of the liquid and the passing direction of the steel plate as the plating original plate.
【0027】また、めっき方法についても特に規定され
るものでは無く、めっき母材は常法に従って脱脂や酸洗
等の前処理を施した後、縦型又は横型のめっきセルで電
気めっきを行えばよい。電気めっきの方法としても、特
に規定されるものではなく公知の直流(定電流)めっき
法やパルスめっき法が採用できる。There is no particular limitation on the plating method. The plating base material may be subjected to a pretreatment such as degreasing or pickling according to a conventional method, and then subjected to electroplating in a vertical or horizontal plating cell. Good. The method of electroplating is not particularly limited, and a known direct current (constant current) plating method or pulse plating method can be adopted.
【0028】・めっき付着量について 電気Znめっきの付着量に関しては、特に限定するもの
ではないが、めっき付着量が3g/m2に満たない場合
には、めっきままの状態における耐食性が不十分であ
る。逆に100g/m2を超える高めっき付着量は経済
性に劣る。従って、3〜60g/m2の範囲から選定す
ることが望ましく、より好ましくは5〜40g/m2で
ある。また、めっきは基材である金属板の必要な面に施
せばよく、片面だけに施しても良いし両面に施しても良
い。Regarding the coating weight of the plating The coating weight of the electro-Zn plating is not particularly limited, but if the coating weight is less than 3 g / m 2 , the corrosion resistance in the as-plated state is insufficient. is there. Conversely, a high plating weight exceeding 100 g / m 2 is inferior in economics. Therefore, it is desirable to select from the range of 3 to 60 g / m 2 , more preferably 5 to 40 g / m 2 . The plating may be applied to the required surface of the metal plate as the base material, and may be applied to only one surface or both surfaces.
【0029】・SrおよびBa化合物の添加について 本発明では原料Znや陽極材料の材質を選定することに
より、めっき液中のPb,Cu,Agを本発明の範囲内
に抑制することが可能であるが、更にPb等の不純物元
素を低濃度に抑制するか、或いは安定して低濃度を維持
する方法として、SrまたはBaの化合物をめっき液に
添加することが推奨される。また、原料Zn中の不純物
濃度の上限値を超える原料を用いる場合や、酸化イリジ
ウム以外の陽極材料(例えばPb−Sn合金やPb−I
n−Ag合金等)を用いる場合も、SrまたはBaの化
合物をめっき液中に添加することにより、めっき液中の
Pb,Cu,Ag濃度を本発明の範囲内に制御可能であ
る。Addition of Sr and Ba compounds In the present invention, it is possible to suppress Pb, Cu, and Ag in the plating solution within the range of the present invention by selecting the materials of the raw material Zn and the anode material. However, it is recommended to add a compound of Sr or Ba to the plating solution as a method of further suppressing the impurity element such as Pb to a low concentration or stably maintaining the low concentration. Further, when a raw material exceeding the upper limit of the impurity concentration in the raw material Zn is used, or when an anode material other than iridium oxide (for example, Pb-Sn alloy or Pb-I
Also when an n-Ag alloy is used, the concentration of Pb, Cu and Ag in the plating solution can be controlled within the range of the present invention by adding a compound of Sr or Ba to the plating solution.
【0030】ここでいうSrまたはBaの化合物とは、
めっき液に炭酸塩や水酸化物など可溶性化合物として添
加されたものが不溶化(硫酸化合物:SrSO4,Ba
SO4)したものであり、これら不溶性化合物がめっき
液中に含まれるPb,Cu,Agイオンを吸着すること
によって、めっき液中のこれら有害不純物濃度を低減す
る。Here, the compound of Sr or Ba is
Those added as soluble compounds such as carbonates and hydroxides to the plating solution are insolubilized (sulfate compounds: SrSO 4 , Ba)
SO 4 ), and these insoluble compounds reduce the concentration of these harmful impurities in the plating solution by adsorbing Pb, Cu, and Ag ions contained in the plating solution.
【0031】SrまたはBaの化合物をめっき液中に添
加するにあたっては、所定量を断続的にめっき液に供給
してもよく、或いは定量を連続してめっき液に供給して
もよい。When adding the compound of Sr or Ba to the plating solution, a predetermined amount may be intermittently supplied to the plating solution, or a predetermined amount may be continuously supplied to the plating solution.
【0032】・Pb,Cu,Agの分析方法(めっき
層,めっき液)について めっき層またはめっき液中の微量不純物を分析するにあ
たっては、原子吸光分析法や誘導結合プラズマ発光分光
分析法(ICP)又は誘導結合プラズマ質量分析法(I
CP−MS)等を採用すればよい。めっき層を溶解する
際に用いる溶液は、めっき層中に含まれるPb,Cu,
AgおよびNi,Co,Inを完全に溶解できる液であ
ればよく、塩酸や硝酸溶液等が例示できる。また、めっ
き液中の微量不純物元素を分析するに際しては、Zn,
Na,S等のマトリックス元素による妨害を避けるた
め、希釈後分析する方法が推奨される。希釈率について
は、マトリックス元素濃度や測定対象元素濃度によっ
て、適宜10〜1000倍程度の希釈率を採用すればよ
い。Analysis method for Pb, Cu, Ag (plating layer, plating solution) In analyzing trace impurities in the plating layer or plating solution, an atomic absorption analysis method or an inductively coupled plasma emission spectroscopy (ICP) method is used. Or inductively coupled plasma mass spectrometry (I
CP-MS) or the like may be employed. The solution used for dissolving the plating layer includes Pb, Cu,
Any solution that can completely dissolve Ag, Ni, Co, and In may be used, and examples thereof include hydrochloric acid and nitric acid solutions. When analyzing trace impurity elements in the plating solution, Zn,
In order to avoid interference by matrix elements such as Na and S, a method of analyzing after dilution is recommended. Regarding the dilution ratio, a dilution ratio of about 10 to 1000 times may be appropriately used depending on the concentration of the matrix element and the concentration of the element to be measured.
【0033】・クロメート処理方法について 代表的なクロメート皮膜処理としては、反応型クロメー
ト皮膜処理,塗布型クロメート処理,電解クロメート処
理等が例示され、Cr化合物を主成分とし、耐食性,耐
疵付き性,耐黒変性等の特性を向上させることを目的と
して、必要によりシリカ等の各種酸化物や有機シラン化
合物、更にはりん酸,硝酸,フッ化物,珪素フッ化物等
の各種反応促進剤を含有せしめたクロメート処理を行っ
てもよい。Chromate treatment method Typical examples of the chromate film treatment include a reaction type chromate film treatment, a coating type chromate treatment, an electrolytic chromate treatment, and the like. Various oxides such as silica and organic silane compounds, and various reaction accelerators such as phosphoric acid, nitric acid, fluoride, silicon fluoride, etc. were added as necessary for the purpose of improving characteristics such as blackening resistance. Chromate treatment may be performed.
【0034】上記クロメート皮膜の付着量は、金属Cr
換算で、5〜300mg/m2の範囲から選択するのが
一般的であり、耐白錆性向上効果等を有効に発揮させる
と共に経済性も考慮すれば、5〜60mg/m2の範囲
が好ましく、10〜30mg/m2の範囲であればより
好ましい。The adhesion amount of the above chromate film is as follows:
In terms of a general chosen from the range of 5 to 300 mg / m 2, considering also economical with effectively exhibiting耐白rust improving effect and the like, in the range of 5-60 mg / m 2 It is more preferably in the range of 10 to 30 mg / m 2 .
【0035】・有機系皮膜処理または無機系皮膜処理に
ついて 薄膜皮膜処理については、皮膜が有機系樹脂を主体とす
る場合には、エポキシ系樹脂,ポリエステル系樹脂,ポ
リウレタン系樹脂,エチレン性不飽和カルボン酸を重合
成分として含むエチレン共重合体樹脂,ポリビニル系樹
脂,ポリアミド系樹脂,フッ素系樹脂等の有機樹脂成分
を主体とするもの、或いはこれらに耐食性,潤滑性,耐
疵付き性,加工性,溶接性,電着塗装性,塗膜密着性等
の品質を向上させるため、必要によりシリカ等の各種酸
化物粒子や各種りん酸塩等の無機顔料、およびワックス
粒子,有機シラン化合物,ナフテン酸塩等を含有せしめ
た処理液を塗布することが例示される。Regarding organic or inorganic film treatment For thin film treatment, when the film is mainly composed of organic resin, epoxy resin, polyester resin, polyurethane resin, ethylenically unsaturated carboxylic acid, etc. Those mainly composed of organic resin components such as an ethylene copolymer resin containing an acid as a polymerization component, a polyvinyl resin, a polyamide resin, and a fluorine resin, or having corrosion resistance, lubricity, scratch resistance, workability, etc. In order to improve the quality of weldability, electrodeposition coating properties, coating film adhesion, etc., if necessary, various oxide particles such as silica, inorganic pigments such as various phosphates, wax particles, organic silane compounds, naphthenates For example, application of a treatment liquid containing the same is exemplified.
【0036】また、該皮膜が無機物を主体とする場合に
は、ケイ酸ソーダ,ケイ酸カリウム,ケイ酸リチウム等
のケイ酸塩を主体とするもの、或いはこれらに造膜性,
耐食性,潤滑性,耐疵付き性,加工性,溶接性,電着塗
装性,塗膜密着性等の品質を向上するため、必要により
コロイダルシリカ等の各種酸化物粒子や各種りん酸等の
無機顔料、およびワックス粒子,有機シラン化合物を含
有せしめた処理液を塗布することが例示される。When the film is mainly composed of an inorganic substance, it is mainly composed of a silicate such as sodium silicate, potassium silicate, lithium silicate or the like.
In order to improve the quality of corrosion resistance, lubricity, scratch resistance, workability, weldability, electrodeposition coating property, coating film adhesion, etc., various oxide particles such as colloidal silica and inorganic substances such as various phosphoric acids An example is to apply a treatment liquid containing a pigment, wax particles, and an organic silane compound.
【0037】上記有機または無機系皮膜は、単独で形成
してもよく、或いは組み合わせて形成しても良い。組み
合わせ順序も任意に決定すれば良く、下層に無機系皮
膜、上層に有機系皮膜を配しても良いし、その逆であっ
ても良く、更に3層以上を積層してもよい。また、前記
クロメート皮膜層の上層にこれら皮膜を設けることは、
耐白錆性の観点からさらに好ましい方法である。有機ま
たは無機系皮膜の好ましい付着量は、耐食性向上効果等
を有効に発揮させると共に経済性も考慮して、膜厚で
0.05〜20μmの範囲が一般的である。The organic or inorganic coatings may be formed alone or in combination. The combination order may be arbitrarily determined, and an inorganic film may be provided as a lower layer and an organic film may be provided as an upper layer, or vice versa. Further, three or more layers may be laminated. Also, providing these films on the chromate film layer,
This is a more preferable method from the viewpoint of white rust resistance. The preferable amount of the organic or inorganic coating film is generally in the range of 0.05 to 20 μm in terms of the film thickness in consideration of the effect of improving the corrosion resistance and the like and the economy.
【0038】以下,本発明を実施例によって更に詳細に
説明するが、下記実施例は本発明を限定する性質のもの
ではなく、前・後記の主旨に基づいて設計変更すること
はいずれも本発明の技術的範囲内に含まれるものであ
る。Hereinafter, the present invention will be described in more detail with reference to examples. However, the following examples do not limit the present invention, and any design changes based on the above and following gist will be described. Are included within the technical scope of
【0039】[0039]
【実施例】実施例1 常法で作製したAlキルド冷延鋼板をめっき母材として
用いた。これを脱脂・酸洗後、硫酸塩浴を用いて下記の
条件で電気めっきを施した。 <電気めっき条件> ・めっき液組成: ZnSO4・7H2O 350g/l Na2SO4 70g/l H2SO4 20g/l ・電流密度 : 50〜150A/dm2 ・めっき浴温度: 60±5℃ ・めっき液流速: 1.3m/sec ・電極(陽極): IrOx電極 ・めっき付着量: 20g/m2。 EXAMPLE 1 An Al-killed cold-rolled steel sheet produced by a conventional method was used as a base material for plating. This was degreased and pickled, and then electroplated using a sulfate bath under the following conditions. <Electroplating Conditions> plating solution composition: ZnSO 4 · 7H 2 O 350g / l Na 2 SO 4 70g / l H 2 SO 4 20g / l · Current density: 50 to 150 A / dm 2 Plating bath temperature: 60 ± 5 ° C. ・ Plating solution flow rate: 1.3 m / sec ・ Electrode (anode): IrO x electrode ・ Plating adhesion amount: 20 g / m 2 .
【0040】上記めっき液中に、Pb,Cu,Agをそ
れぞれPbは酢酸鉛、Cuは硫酸銅、Agは硝酸銀で所
定量添加した。更に、Ni,Co,Inについても硫酸
塩で添加した。In the above plating solution, Pb, Cu, and Ag were added in predetermined amounts of Pb for lead acetate, Cu for copper sulfate, and Ag for silver nitrate. Further, Ni, Co, and In were also added as sulfates.
【0041】めっき層中に含まれる不純物元素量の分析
は、以下の方法で実施した。50×50mmサイズに切
断した電気Znめっき鋼板を、1:1塩酸中にZnの溶
解反応が終了するまで浸漬した。いったん溶解したP
b,Cu,Agが、基材である鋼板表面へ置換析出する
ことによる分析値の誤りをなくすため、めっき層溶解反
応終了後、素早く該鋼板を引き上げ、もう一度該鋼板を
新しい1:1塩酸に30秒間浸漬した。その後、両方の
溶液を併せて定容した後、ICP−MS分析装置(VG
I社製PLASMAQUAD型)にてPb,Agを分析
した。Cuについては、ICP分析装置(島津製作所製
ICPV−1000)にて定量分析を行った。The amount of impurity elements contained in the plating layer was analyzed by the following method. The electro-zinc plated steel sheet cut to a size of 50 × 50 mm was immersed in 1: 1 hydrochloric acid until the dissolution reaction of Zn was completed. P once dissolved
After the dissolution reaction of the plating layer, the steel sheet is quickly pulled up, and the steel sheet is once again put into a new 1: 1 hydrochloric acid in order to eliminate errors in the analysis values due to b, Cu, and Ag being substituted and precipitated on the surface of the steel sheet as the base material. Dipped for 30 seconds. Thereafter, both solutions were combined to a constant volume, and then an ICP-MS analyzer (VG
Pb and Ag were analyzed using PLASMAQUAD (manufactured by Company I). Cu was quantitatively analyzed using an ICP analyzer (ICPV-1000, manufactured by Shimadzu Corporation).
【0042】該めっき鋼板に、クロメート処理を実施す
ることなく、下層としてケイ酸リチウムおよびコロイダ
ルシリカを主体とする無機系皮膜(実施例2と同様)を
付与し、更に上層としてポリエステル系樹脂を主体とす
る有機被覆(実施例2と同様)を、乾燥後の総膜厚が
0.7μmとなるように塗布した。Without subjecting the plated steel sheet to a chromate treatment, an inorganic film mainly composed of lithium silicate and colloidal silica (as in Example 2) was applied as a lower layer, and a polyester resin was mainly used as an upper layer. (As in Example 2) was applied so that the total film thickness after drying was 0.7 μm.
【0043】得られたクロメート処理めっき鋼板につい
て、耐白錆性をJIS Z2371に準ずる塩水噴霧試
験により評価した。塩水噴霧試験96時間経過後の白錆
発生面積率を下記基準で判定した。また、耐黒変性の評
価には、50℃×相対湿度95%以上の恒温恒湿試験装
置内に該めっき鋼板を72時間保管した後、試験前後の
色差(△E)を求め下記基準にて判定した。更に、外観
むらのチェックも同時に実施した。なお色差(△E)
は、色調(ハンターのL,a,b値)を日本電色製Σ8
0にて測定し、次式を用いて計算した。 △E ={(La-Lb)2+(aa-ab)2+(ba-bb)2}1/2 La:試験後のL値, Lb:試験前のL値 aa:試験後のa値, ab:試験前のa値 ba:試験後のb値, bb:試験前のb値The obtained chromate-plated steel sheet was evaluated for white rust resistance by a salt spray test according to JIS Z2371. 96 hours after the salt spray test, the white rust generation area ratio was determined according to the following criteria. In order to evaluate the resistance to blackening, the plated steel sheet was stored in a thermo-hygrostat at 50 ° C. × 95% or more relative humidity for 72 hours, and then the color difference (ΔE) before and after the test was determined. Judged. Further, a check for uneven appearance was also performed at the same time. Color difference (色 E)
Is the color tone (L, a, b value of the hunter) made by Nippon Denshoku
It measured at 0 and calculated using the following formula. △ E = {(L a -L b) 2 + (a a -a b) 2 + (b a -b b) 2} 1/2 L a: L value after the test, L b: before test L Value a a : a value after test, a b : a value before test b a : b value after test, bb : b value before test
【0044】得られた結果を表1及び表2にまとめて示
す。 <耐白錆性> ◎ : 5%未満 ○ : 5%以上10%未満 △ : 10以上50%未満 × : 50%以上 <耐黒変性(色差)> ◎ : △E 1未満 ○ : △E 1以上3未満 △ : △E 3以上5未満 × : △E 5以上 <耐黒変性(外観むら)> ○ : 外観むら無し または ほとんど目立たない × : 外観むらが目立つThe obtained results are summarized in Tables 1 and 2. <White rust resistance> :: less than 5%: 5% or more and less than 10%: 10 or more and less than 50% ×: 50% or more <Blackening resistance (color difference)> :: less than ΔE1 ○: △ E1 Or more and less than 3 Δ: ΔE 3 or more and less than 5 ×: ΔE 5 or more <Blackening resistance (uneven appearance)> ○: no unevenness or almost inconspicuous ×: uneven appearance is noticeable
【0045】[0045]
【表1】 [Table 1]
【0046】[0046]
【表2】 [Table 2]
【0047】表1〜2より、めっき層およびめっき液中
のPb,Cu,AgおよびNi,Co,Inが本発明の
範囲内の実施例No.1〜34の場合、クロメート処理層
を有して無くても非常に優れた耐白錆性を示しており、
同時に耐黒変性についても良好である。対して、Pb,
Cu,Agのいずれか或いは総量が本発明の上限値を超
える比較例No.35〜39の場合、耐白錆性に劣る。
また、Pb,Cu,Agは本発明の範囲内であるが、N
i,Co,Inが本発明の下限値より低い比較例No.
40〜42の場合は、耐白錆性は満足するものの、耐黒
変性に劣る結果となった。更に、Ni,Co,Inが本
発明の上限値を超える比較例No.43〜45は、耐白
錆性に劣る。From Tables 1 and 2, Pb, Cu, Ag and Ni, Co, In in the plating layer and the plating solution were found to be the same as those of Example No. within the range of the present invention. In the case of 1 to 34, it shows very excellent white rust resistance even without having a chromate treatment layer,
At the same time, blackening resistance is good. On the other hand, Pb,
Comparative Example No. 1 in which either or the total amount of Cu or Ag exceeds the upper limit of the present invention. In the case of 35 to 39, the white rust resistance is poor.
Also, Pb, Cu, and Ag are within the scope of the present invention.
Comparative Example No. i where Co, In was lower than the lower limit of the present invention.
In the case of 40 to 42, the white rust resistance was satisfactory, but the result was inferior to blackening resistance. Further, in Comparative Example No. where Ni, Co, and In exceeded the upper limit of the present invention. 43 to 45 are inferior in white rust resistance.
【0048】実施例2 実施例1と同様の方法にて、Pb,Cu,AgおよびN
i,Co,Inを含有する電気Znめっき鋼板を作製し
た。得られた電気Znめっき鋼板に、更に公知の反応型
クロメート処理を実施した。クロメート皮膜の付着量
は、反応時間により調整し、金属Cr換算で20mg/
m2となるように調整した。 Example 2 In the same manner as in Example 1, Pb, Cu, Ag and N
An electrical Zn-plated steel sheet containing i, Co, and In was produced. A known reaction type chromate treatment was further performed on the obtained electroplated Zn steel sheet. The adhesion amount of the chromate film is adjusted according to the reaction time, and is 20 mg /
It was adjusted to m 2.
【0049】得られたクロメートめっき鋼板について、
実施例1と同様の試験方法によって耐白錆性および耐黒
変性を評価した。ただし、試験時間は耐白錆性について
は48時間、耐黒変性については、72時間後に評価を
実施した。なお、判定基準については実施例1と同様で
ある。得られた結果を表3〜5にまとめて示す。Regarding the obtained chromate-plated steel sheet,
The white rust resistance and the blackening resistance were evaluated by the same test method as in Example 1. However, the test time was evaluated after 48 hours for white rust resistance and 72 hours for blackening resistance. The criteria are the same as in the first embodiment. The obtained results are summarized in Tables 3 to 5.
【0050】[0050]
【表3】 [Table 3]
【0051】[0051]
【表4】 [Table 4]
【0052】[0052]
【表5】 [Table 5]
【0053】表3〜5から明らかなように、めっき層お
よびめっき液中のPb,Cu,AgおよびNi,Co,
Inが本発明の範囲内の実施例No.101〜150の
場合、優れた耐白錆性と耐黒変性を有している。対し
て、Pb,Cu,Agのいずれか或いは総量が本発明の
上限値を超える比較例No.151〜159の場合、耐
白錆性に劣る。また、Pb,Cu,Agは本発明の範囲
内であるが、Ni,Co,Inが本発明の下限値より低
い比較例No.160〜163の場合は、耐白錆性は満
足するものの、耐黒変性に劣る結果となった。更に、N
i,Co,Inが本発明の上限値を超える比較例No.
164〜167の場合は、耐白錆性に劣る。As is clear from Tables 3 to 5, Pb, Cu, Ag and Ni, Co,
In is Example No. within the scope of the present invention. In the case of 101 to 150, it has excellent resistance to white rust and blackening. On the other hand, in Comparative Example No. in which any one or the total amount of Pb, Cu and Ag exceeds the upper limit of the present invention. In the case of 151 to 159, the white rust resistance is poor. Further, Pb, Cu, and Ag are within the range of the present invention, but Ni, Co, and In are lower than the lower limit of the present invention. In the case of 160 to 163, the white rust resistance was satisfactory, but the result was inferior to blackening resistance. Furthermore, N
Comparative Example No. i, Co, In exceeds the upper limit of the present invention.
In the case of 164 to 167, the white rust resistance is poor.
【0054】実施例3 実施例2で作製したクロメート処理電気Znめっき鋼板
に、有機系皮膜処理を実施した。有機系皮膜としては、
ポリエステル系樹脂にコロイダルシリカおよびワックス
粒子を添加したものを、乾燥後膜厚として0.5μmに
なるようにロールコーターにて塗布、焼き付けを実施し
た。 Example 3 The chromate-treated electrical Zn-plated steel sheet produced in Example 2 was subjected to an organic film treatment. As an organic film,
A material obtained by adding colloidal silica and wax particles to a polyester resin was applied and baked by a roll coater so that the film thickness after drying was 0.5 μm.
【0055】得られた有機樹脂被覆クロメート処理めっ
き鋼板について、実施例1と同様の試験方法によって耐
白錆性および耐黒変性を評価した。ただし、試験時間は
耐白錆性については360時間、耐黒変性については4
80時間後に評価を実施した。なお、判定基準について
は実施例1と同様である。得られた結果を表6及び表7
にまとめて示す。The obtained organic resin-coated chromate-treated plated steel sheet was evaluated for white rust resistance and blackening resistance by the same test method as in Example 1. The test time was 360 hours for white rust resistance and 4 hours for blackening resistance.
Evaluation was performed after 80 hours. The criteria are the same as in the first embodiment. Tables 6 and 7 show the obtained results.
Are shown together.
【0056】[0056]
【表6】 [Table 6]
【0057】[0057]
【表7】 [Table 7]
【0058】表6,7から明らかなように、めっき層お
よびめっき液中のPb,Cu,AgおよびNi,Co,
Inが本発明の範囲内の実施例No.201〜227の
場合、塩水噴霧時間360時間経過後においても、非常
に優れた耐白錆性を有しており、更に耐黒変性について
も良好である。対して、Pb,Cu,Agのいずれか或
いは総量が本発明の上限値を超える比較例No.228
〜232の場合、耐白錆性に劣る。また、Pb,Cu,
Agは本発明の範囲内であるが、Ni,Co,Inが本
発明の下限値より低い比較例No.233〜235の場
合は、耐白錆性は満足するものの、耐黒変性に劣る結果
となった。更に、Ni,Co,Inが本発明の上限値を
超える比較例No.236〜238の場合は、耐白錆性
に劣る。As is clear from Tables 6 and 7, Pb, Cu, Ag and Ni, Co,
In is Example No. within the scope of the present invention. In the case of 201 to 227, even after 360 hours of spraying with salt water, it has extremely excellent white rust resistance, and also has good blackening resistance. On the other hand, in Comparative Example No. in which any one or the total amount of Pb, Cu and Ag exceeds the upper limit of the present invention. 228
In the case of 2232, the white rust resistance is poor. Pb, Cu,
Ag is within the range of the present invention, but Comparative Example No. where Ni, Co, and In are lower than the lower limit of the present invention. In the case of 233 to 235, the white rust resistance was satisfactory, but the result was inferior to blackening resistance. Further, in Comparative Example No. where Ni, Co, and In exceeded the upper limit of the present invention. In the case of 236 to 238, the white rust resistance is poor.
【0059】実施例4 常法で作製した低炭素アルミキルド冷延鋼板コイルをめ
っき原板として用い、常法によりアルカリ電解脱脂、酸
洗を行った後、リキッドクッション式の横型電気めっき
セルを総数で11セル具備する電気めっきラインにて電
気Znめっき処理を実施した。原料Znとしては、P
b,Cu,Agの含有量がそれぞれ異なるZn粒(直径
5〜8mm)を使用し、更に陽極材料としては、IrO
x,Pb−Sn,Pb−In−Agをそれぞれ交互に使
用した。なお、試験評価には、同一不純物量の原料Zn
または陽極を10日間連続使用したのちに製造しためっ
き鋼板を使用した。該めっき鋼板に、クロメート処理を
施すこと無く、インラインロールコータにてポリエステ
ルを主成分とする有機樹脂を塗布し、焼き付け乾燥を行
った。めっき条件を下記に示す。 <電気めっき条件> ・めっき液組成: ZnSO4・7H2O 250〜350g/l Ni2+ 100〜200ppm Na2SO4 50〜70g/l H2SO4 15〜30g/l ・電流密度 : 30〜200A/dm2 ・通板速度 : 50〜200mpm ・めっき液温度: 60±5℃ ・めっき液流速: 1.0〜2.0m/sec ・電極(陽極): IrOx電極,Pb−Sn電極,Pb−In−Ag電極 ・めっき付着量: 20g/m2 ・有機被覆層厚: 0.5μm Example 4 A low-carbon aluminum-killed cold-rolled steel sheet coil produced by a conventional method was used as a plating base plate, subjected to alkaline electrolytic degreasing and pickling by a conventional method, and then a total of 11 liquid cushion type horizontal electroplating cells were prepared. Electro-Zn plating was performed in an electroplating line equipped with cells. As raw material Zn, P
Zn particles (diameter 5 to 8 mm) having different contents of b, Cu, and Ag are used, and the anode material is IrO
x , Pb-Sn, and Pb-In-Ag were used alternately. In the test evaluation, the raw material Zn having the same impurity amount was used.
Alternatively, a plated steel sheet manufactured after continuously using the anode for 10 days was used. The plated steel sheet was coated with an organic resin mainly composed of polyester by an inline roll coater without being subjected to a chromate treatment, and baked and dried. The plating conditions are shown below. <Electroplating Conditions> plating solution composition: ZnSO 4 · 7H 2 O 250~350g / l Ni 2+ 100~200ppm Na 2 SO 4 50~70g / l H 2 SO 4 15~30g / l · Current density: 30 200200 A / dm 2通 Passing speed: 50 to 200 mpm め っ き Plating solution temperature: 60 ± 5 ° C. め っ き Plating solution flow rate: 1.0 to 2.0 m / sec 電極 Electrode (anode): IrO x electrode, Pb-Sn electrode , Pb-In-Ag electrode ・ Plating weight: 20 g / m 2・ Organic coating layer thickness: 0.5 μm
【0060】得られたノンクロメート(有機被覆)めっ
き鋼板について、実施例1と同様の試験方法によって耐
白錆性および耐黒変性を評価した。ただし、試験時間は
耐白錆性については96時間、耐黒変性については、4
80時間後に評価を実施した。なお、判定基準について
は実施例1と同様である。得られた結果を表8にまとめ
て示す。The obtained non-chromate (organic coated) coated steel sheet was evaluated for white rust resistance and blackening resistance by the same test method as in Example 1. The test time was 96 hours for white rust resistance and 4 hours for blackening resistance.
Evaluation was performed after 80 hours. The criteria are the same as in the first embodiment. Table 8 summarizes the obtained results.
【0061】[0061]
【表8】 [Table 8]
【0062】表8より、陽極材料として実質的にPbを
含有しないIrOxを用い、且つ原料Zn中のPb,C
u,Ag濃度が、本発明の範囲内である実施例No.3
01〜304の場合、優れた耐白錆性を有している。対
して、Pb,Cu,Ag濃度のいずれかが本発明の上限
値を超える比較例No.305〜307および陽極材料
が本発明以外の比較例No.308〜309の場合、耐
白錆性に劣る。From Table 8, it can be seen that IrO x containing substantially no Pb was used as the anode material, and Pb, C
Example No. u, in which the Ag concentration is within the range of the present invention. 3
In the case of 01 to 304, it has excellent white rust resistance. On the other hand, in Comparative Example No. in which any one of the Pb, Cu, and Ag concentrations exceeded the upper limit of the present invention. Comparative Examples Nos. 305 to 307 and the anode material other than the present invention. In the case of 308 to 309, the white rust resistance is poor.
【0063】[0063]
【発明の効果】本発明は以上の様に構成されているの
で、ノンクロメート処理鋼板の耐白錆性を大幅に改善す
ることができることになった。さらには、ノンクロメー
ト処理鋼板の耐黒変性も改善できた。As described above, according to the present invention, the white rust resistance of the non-chromated steel sheet can be greatly improved. Furthermore, the blackening resistance of the non-chromate treated steel sheet could be improved.
【0064】しかも、本発明に係る耐白錆性防止技術
は、クロメート処理鋼板にも適用でき、クロメート処理
鋼板の耐白錆性を一層向上させることができ、更には、
耐黒変性の改善も可能となった。Further, the technique for preventing white rust resistance according to the present invention can be applied to a chromate-treated steel sheet, and the white rust resistance of the chromate-treated steel sheet can be further improved.
Improvement in blackening resistance has also become possible.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 木原 敦史 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 荒賀 邦康 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 梶田 富男 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 茂 博雄 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 渡瀬 岳史 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 Fターム(参考) 4K023 AA15 AB29 BA06 BA08 DA02 DA07 DA11 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Atsushi Kihara 1 Kanazawacho, Kakogawa City, Hyogo Prefecture Inside the Kakogawa Works, Kobe Steel Co., Ltd. (72) Kuniyasu Araga 1 Kanazawacho, Kakogawa City, Hyogo Prefecture Kobe Corporation Inside the steelworks Kakogawa Works (72) Inventor Tomio Kajita 1 Kanazawacho, Kakogawa-shi, Hyogo Prefecture Inside Kobe Steelworks Kakogawa Works (72) Inventor Hiroo Shigeru 1 Kanazawacho, Kakogawa-shi, Hyogo Kobe Steel Works, Ltd. Inside the Kakogawa Works (72) Inventor Takeshi Watase 1 Kanazawacho, Kakogawa City, Hyogo Prefecture Kobe Steel Works Kakogawa Works F-term (reference) 4K023 AA15 AB29 BA06 BA08 DA02 DA07 DA11
Claims (10)
に実質的にCrを含有しない無機系及び/又は有機系皮
膜が形成された電気Znめっき鋼板であって、上記電気
めっき層に含有されるPbが5ppm以下,Cuが10
ppm以下,Agが5ppm以下であり、且つこれらの
元素の総量が15ppm以下であることを特徴とする耐
白錆性に優れる電気Znめっき鋼板。1. An electro-zinc plated steel sheet in which an inorganic and / or organic film substantially free of Cr is formed on an upper layer of an electroplating layer containing Zn as a main component. Pb is 5 ppm or less and Cu is 10
An electro-zinc plated steel sheet having excellent white rust resistance, characterized in that the content of Ag is 5 ppm or less and the total amount of these elements is 15 ppm or less.
の金属元素を、Niの場合は50〜700ppm,Co
またはInの場合は0.5〜50ppmの範囲で前記電
気めっき層中に含有させることにより耐黒変性を向上さ
せてなる請求項1に記載の電気Znめっき鋼板。2. One or more metal elements selected from Ni, Co, and In, in the case of Ni, 50 to 700 ppm,
The electrolytic Zn-plated steel sheet according to claim 1, wherein, in the case of In, the resistance to blackening is improved by being contained in the electroplating layer in the range of 0.5 to 50 ppm.
にクロメート処理層が形成された電気Znめっき鋼板で
あって、上記電気めっき層に含有されるPbが10pp
m以下,Cuが20ppm以下,Agが10ppm以下
であり、且つこれらの元素の総量が30ppm以下であ
ることを特徴とする耐白錆性に優れる電気Znめっき鋼
板。3. An electro-galvanized steel sheet in which a chromate treatment layer is formed on an electroplating layer containing Zn as a main component, wherein Pb contained in the electroplating layer is 10 pp.
m, Cu is 20 ppm or less, Ag is 10 ppm or less, and the total amount of these elements is 30 ppm or less.
の金属元素を、Niの場合は50〜1000ppm,C
oまたはInの場合は0.5〜50ppmの範囲で前記
電気めっき層中に含有させることにより耐黒変性を向上
させてなる請求項3に記載の電気Znめっき鋼板。4. One or more metal elements selected from Ni, Co and In, in the case of Ni, 50 to 1000 ppm, C
4. The electro-zinc plated steel sheet according to claim 3, wherein in the case of o or In, the resistance to blackening is improved by being contained in the electroplating layer in a range of 0.5 to 50 ppm. 5.
/又は有機系皮膜を形成してなる請求項3または4に記
載の電気Znめっき鋼板。5. The galvanized steel sheet according to claim 3, wherein an inorganic and / or organic film is formed on the chromate treatment layer.
製造方法であって、めっき液中のPbが0.5ppm以
下,Cuが1ppm以下,Agが0.5ppm以下で、
且つこれらの元素の総量が1.5ppm以下である酸性
めっき液を用いて電気Znめっきを行うことを特徴とす
る耐白錆性に優れる電気Znめっき鋼板の製造方法。6. The method according to claim 1, wherein Pb in the plating solution is 0.5 ppm or less, Cu is 1 ppm or less, and Ag is 0.5 ppm or less.
A method for producing an electro-galvanized steel sheet having excellent white rust resistance, wherein electro-zinc plating is performed using an acidic plating solution having a total amount of these elements of 1.5 ppm or less.
製造方法であって、Ni,Co,Inから選ばれる1種
以上の金属イオンを、Niの場合は25〜300pp
m、CoまたはInの場合は0.1〜30ppm含有す
る酸性めっき液を用いて電気Znめっきを行うことを特
徴とする耐白錆性および耐黒変性に優れる電気Znめっ
き鋼板の製造方法。7. The method for producing an electro-zinc plated steel sheet according to claim 2, wherein at least one metal ion selected from Ni, Co, and In is 25 to 300 pp in the case of Ni.
A method for producing an electro-galvanized steel sheet having excellent resistance to white rust and blackening, wherein electro-zinc plating is performed using an acidic plating solution containing 0.1 to 30 ppm of m, Co or In.
製造方法であって、めっき液中のPbが1ppm以下,
Cuが2ppm以下,Agが1ppm以下で、且つこれ
らの元素の総量が3ppm以下である酸性めっき液を用
いて電気Znめっきを行うことを特徴とする耐白錆性に
優れる電気Znめっき鋼板の製造方法。8. The method according to claim 3, wherein Pb in the plating solution is 1 ppm or less.
Production of an electro-galvanized steel sheet excellent in white rust resistance, characterized in that electro-zinc plating is performed using an acidic plating solution containing 2 ppm or less of Cu, 1 ppm or less of Ag, and a total amount of these elements of 3 ppm or less. Method.
製造方法であって、Ni,Co,Inから選ばれる1種
以上の金属イオンを、25〜500ppm、Coまたは
Inの場合は0.1〜30ppm含有する酸性めっき液
を用いて電気Znめっきを行うことを特徴とする耐白錆
性および耐黒変性に優れる電気Znめっき鋼板の製造方
法。9. The method for producing an electro-galvanized steel sheet according to claim 4, wherein the content of one or more metal ions selected from Ni, Co, and In is 25 to 500 ppm. A method for producing an electro-galvanized steel sheet excellent in white rust resistance and blackening resistance, wherein electro-zinc plating is performed using an acidic plating solution containing 1 to 30 ppm.
を含まない酸化イリジウム電極を用い、且つ不純物元素
としてPbを15ppm以下,Cuを20ppm以下,
Agを7ppm以下の範囲で含有する原料Znを用いて
電気Znめっき処理を行うことを特徴とする請求項1〜
5の電気Znめっき鋼板の製造方法。10. An anode comprising substantially Pb, Cu, Ag
Using an iridium oxide electrode containing no Pb, as an impurity element, Pb of 15 ppm or less, Cu of 20 ppm or less,
An electro-Zn plating process is performed by using a raw material Zn containing Ag in a range of 7 ppm or less.
5. The method for producing an electric Zn-plated steel sheet according to item 5.
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JP11165124A Expired - Lifetime JP3043336B1 (en) | 1999-06-11 | 1999-06-11 | Electro-galvanized steel sheet excellent in white rust resistance and method for producing the same |
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JP2006265622A (en) * | 2005-03-23 | 2006-10-05 | Jfe Steel Kk | Surface treated steel sheet having excellent corrosion resistance and scratch resistance and method for producing the same |
US7189465B2 (en) | 2003-08-15 | 2007-03-13 | Hoden Seimitsu Kako Kenkyusho Co., Ltd. | Chromium-free metal surface treatment agent |
WO2008018382A1 (en) * | 2006-08-11 | 2008-02-14 | Kabushiki Kaisha Kobe Seiko Sho | ELECTRICALLY Zn-PLATED STEEL SHEET HAVING EXCELLENT STAIN RESISTANCE |
JP2008240036A (en) * | 2007-03-26 | 2008-10-09 | Kobe Steel Ltd | Electrogalvanized steel sheet excellent in stain resistance and production method thereof |
JP2008297621A (en) * | 2007-06-04 | 2008-12-11 | Shimadzu Corp | Zinc-nickel alloy plating solution and zinc-nickel alloy plating method |
WO2009107546A1 (en) * | 2008-02-25 | 2009-09-03 | 株式会社神戸製鋼所 | Electro-galvanized steel sheet with excellent unsusceptibility to stain |
KR101083181B1 (en) | 2007-08-27 | 2011-11-11 | 가부시키가이샤 고베 세이코쇼 | Non-chromate chemical conversion treatment zinc electroplated steel sheet having excellent white rust resistance |
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Cited By (11)
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US7189465B2 (en) | 2003-08-15 | 2007-03-13 | Hoden Seimitsu Kako Kenkyusho Co., Ltd. | Chromium-free metal surface treatment agent |
US7918931B2 (en) | 2003-08-15 | 2011-04-05 | Hoden Meimitsu Kako Kenkyusho Co., Ltd. | Chromium-free metal surface treatment agent |
JP2006265622A (en) * | 2005-03-23 | 2006-10-05 | Jfe Steel Kk | Surface treated steel sheet having excellent corrosion resistance and scratch resistance and method for producing the same |
WO2008018382A1 (en) * | 2006-08-11 | 2008-02-14 | Kabushiki Kaisha Kobe Seiko Sho | ELECTRICALLY Zn-PLATED STEEL SHEET HAVING EXCELLENT STAIN RESISTANCE |
JP2008240036A (en) * | 2007-03-26 | 2008-10-09 | Kobe Steel Ltd | Electrogalvanized steel sheet excellent in stain resistance and production method thereof |
KR100987912B1 (en) | 2007-03-26 | 2010-10-13 | 가부시키가이샤 고베 세이코쇼 | Stain-resistant electrogalvanized steel sheet |
JP2008297621A (en) * | 2007-06-04 | 2008-12-11 | Shimadzu Corp | Zinc-nickel alloy plating solution and zinc-nickel alloy plating method |
KR101083181B1 (en) | 2007-08-27 | 2011-11-11 | 가부시키가이샤 고베 세이코쇼 | Non-chromate chemical conversion treatment zinc electroplated steel sheet having excellent white rust resistance |
WO2009107546A1 (en) * | 2008-02-25 | 2009-09-03 | 株式会社神戸製鋼所 | Electro-galvanized steel sheet with excellent unsusceptibility to stain |
JP2009197303A (en) * | 2008-02-25 | 2009-09-03 | Kobe Steel Ltd | Electrogalvanized steel sheet excellent in stain resistance |
KR20180118709A (en) | 2016-02-29 | 2018-10-31 | 가부시키가이샤 고베 세이코쇼 | Surface treated zinc plated steel sheet with excellent appearance |
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