JP2000348685A - Tungsten halogen lamp - Google Patents
Tungsten halogen lampInfo
- Publication number
- JP2000348685A JP2000348685A JP15501099A JP15501099A JP2000348685A JP 2000348685 A JP2000348685 A JP 2000348685A JP 15501099 A JP15501099 A JP 15501099A JP 15501099 A JP15501099 A JP 15501099A JP 2000348685 A JP2000348685 A JP 2000348685A
- Authority
- JP
- Japan
- Prior art keywords
- bulb
- support member
- sealing portion
- halogen lamp
- sealed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Vessels And Coating Films For Discharge Lamps (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、家庭用、店舗用、
スタジオ照明等に用いられるハロゲン電球に関するもの
である。The present invention relates to home use, store use,
The present invention relates to a halogen bulb used for studio lighting or the like.
【0002】[0002]
【従来の技術】従来のハロゲン電球、例えば一端封止形
のハロゲン電球では、図3に示すように、内部にフィラ
メント3を有し、かつ端部に圧潰封止部2を有するガラ
ス製のバルブ1が、口金9内に絶縁性接着剤10によっ
て固着されている。フィラメント3は、その両端部に内
部導入線4,5が接続され支持されている。この内部導
入線4,5は、図4に示すように、7mm×20mm×
6mmの直方体状のガラスロッド12によって支持され
ながら、モリブデンからなる導入箔7を介して外部導入
線8の一端部に接続されている。外部導入線8は、口金
9の外側底面部に設けられた口金導出部11に挿入され
プラズマ溶接等により固着されている。2. Description of the Related Art As shown in FIG. 3, a conventional halogen bulb, for example, a one-end sealed type halogen bulb, has a glass bulb having a filament 3 inside and a crushable sealing section 2 at an end. 1 is fixed in a base 9 by an insulating adhesive 10. The filaments 3 are supported with internal introduction wires 4 and 5 connected to both ends thereof. As shown in FIG. 4, the internal introduction lines 4 and 5 are 7 mm × 20 mm ×
While being supported by a 6 mm rectangular parallelepiped glass rod 12, it is connected to one end of an external introduction wire 8 via an introduction foil 7 made of molybdenum. The external introduction wire 8 is inserted into a base lead-out portion 11 provided on the outer bottom surface of the base 9 and fixed by plasma welding or the like.
【0003】[0003]
【発明が解決しようとする課題】このような従来のもの
では、圧潰封止部2の温度が350℃を越えると、モリ
ブデンからなる外部導入線8の酸化を招き、この酸化が
外部導入線8から圧潰封止部2の方向に進行して圧潰封
止部2の内部にまで達し、外部導入線8の表面上に成長
した凸状の酸化物が圧潰封止部2に応力を与え、圧潰封
止部2にクラックが発生するという問題があった。In such a conventional device, when the temperature of the crushed sealing portion 2 exceeds 350 ° C., the external introduction line 8 made of molybdenum is oxidized. From the crushed sealing portion 2 to the inside of the crushed sealing portion 2, and the convex oxide grown on the surface of the external introduction wire 8 gives stress to the crushed sealing portion 2, There is a problem that cracks occur in the sealing portion 2.
【0004】また、外部導入線8の表面の酸化が進行し
て、導入箔7の表面上にも酸化が進行し、この導入箔7
の酸化が内部導入線4,5まで達して、リークが発生す
るという問題があった。In addition, oxidation of the surface of the external introduction wire 8 proceeds, and oxidation also proceeds on the surface of the introduction foil 7.
Oxidation reaches the internal introduction lines 4 and 5 to cause leakage.
【0005】本発明は、このような問題を解決するため
になされたもので、ガラスクラックやリークが発生する
のを防止した長寿命なハロゲン電球を提供するものであ
る。The present invention has been made in order to solve such a problem, and it is an object of the present invention to provide a long-life halogen bulb in which glass cracks and leaks are prevented from occurring.
【0006】[0006]
【課題を解決するための手段】本発明のハロゲン電球
は、端部に圧潰封止部を有するバルブ内に、複数本の内
部導入線と、前記内部導入線の端部に固着されたフィラ
メントと、前記内部導入線に設けられた支持部材と、封
入ガスとを有し、前記支持部材は、前記バルブの内面に
沿った外形形状を有し、前記バルブの内面に対してわず
かな隙間を持っている構成を有している。SUMMARY OF THE INVENTION A halogen bulb according to the present invention comprises a bulb having a crushable seal at an end, a plurality of internal lead wires, and a filament fixed to the end of the internal lead wire. A supporting member provided on the internal introduction line, and a sealing gas, wherein the supporting member has an outer shape along an inner surface of the valve, and has a slight gap with respect to the inner surface of the valve. Configuration.
【0007】この構成により、バルブ内の高温な封入ガ
スの対流および熱伝導による圧潰封止部温度の温度上昇
を抑制することができる。With this configuration, it is possible to suppress an increase in the temperature of the crushed sealing portion due to convection and heat conduction of the high-temperature sealed gas in the valve.
【0008】[0008]
【発明の実施の形態】本発明の一実施の形態である定格
電圧100V,出力2000W,効率29lm/Wの一
端封止形のハロゲン電球は、図1に示すように、閉塞部
1a、内径44mmの回転楕円体形状の膨出部1b、内
径22.0mmの円筒形状の胴部1c、圧潰封止部2が
順次連設しているガラス製のバルブ1を備えている。バ
ルブ1内には、タングステンからなるフィラメント3が
設けられている。このフィラメント3は、その両端に直
径1.5mmの内部導入線4,5によって接続され支持
されている。支持部材6は、透光性で、バルブ1の内面
(胴部1cの内面)に沿った外形形状、すなわち円板状
のガラスロッドからなり、内部導入線4,5にわたって
設けられている。この支持部材6は、図2に示すよう
に、外径20.0mm、厚さ5.5mmの半円板状のガ
ラス板を双方向よりプレスして円板状に加工したもので
ある。内部導入線4,5の一端部は、図1に示すよう
に、圧潰封止部2内に封止された導入箔7(一方は、図
示せず)を介して外部導入線8(一方は、図示せず)の
一端部にそれぞれ接続されている。この外部導入線8の
他端部は、圧潰封止部2の外部に導出されている。圧潰
封止部2は、セラミックからなる口金9に挿入され、口
金9内に注入された絶縁性接着剤10によって固着され
ている。外部導入線8の他端部は口金9の外側底面部に
設けられた口金導出部11内にそれぞれ挿入されて、プ
ラズマ溶接等で固着されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS As shown in FIG. 1, a one-end sealed halogen lamp having a rated voltage of 100 V, an output of 2,000 W, and an efficiency of 29 lm / W according to an embodiment of the present invention, as shown in FIG. Spheroidal bulging portion 1b, a cylindrical body portion 1c having an inner diameter of 22.0 mm, and a crush sealing portion 2 are sequentially provided with a glass bulb 1. A filament 3 made of tungsten is provided in the bulb 1. The filament 3 is connected and supported at both ends by internal introduction wires 4 and 5 having a diameter of 1.5 mm. The support member 6 is formed of a translucent glass rod having an outer shape along the inner surface of the bulb 1 (the inner surface of the body 1c), that is, a disk-shaped glass rod. As shown in FIG. 2, the support member 6 is formed by pressing a semi-disc glass plate having an outer diameter of 20.0 mm and a thickness of 5.5 mm from both directions into a disc shape. As shown in FIG. 1, one end of each of the internal introduction wires 4 and 5 is connected to an external introduction wire 8 (one is not shown) via an introduction foil 7 (one is not shown) sealed in the crush sealing portion 2. , Not shown). The other end of the external introduction wire 8 is led out of the crushable sealing portion 2. The crushed sealing portion 2 is inserted into a base 9 made of ceramic, and is fixed by an insulating adhesive 10 injected into the base 9. The other end of the external introduction wire 8 is inserted into a base lead-out portion 11 provided on the outer bottom surface of the base 9, and is fixed by plasma welding or the like.
【0009】バルブ1内には、所定のハロゲンとアルゴ
ンガスとが封入されている。A predetermined halogen and argon gas are sealed in the bulb 1.
【0010】次に、このようなハロゲン電球(以下、本
発明品という)の作用効果について説明する。Next, the operation and effect of such a halogen bulb (hereinafter, referred to as the present invention) will be described.
【0011】本発明品と、図4に示すような直方体状の
支持部材を用いた点を除いて本発明品と同じ構成である
ハロゲン電球(以下、従来品という)とについて、安定
点灯時の圧潰封止部温度の測定と寿命試験とをそれぞれ
行い、次のような結果が得られた。ただし、圧潰封止部
温度の測定には、熱電対K線0.2mm(直径)を使用
し、JIS C7527「ハロゲン電球封止部温度測定
方法」に準拠した。The present invention and a halogen bulb (hereinafter referred to as a conventional product) having the same configuration as that of the present invention except that a rectangular parallelepiped support member as shown in FIG. 4 is used. The measurement of the temperature of the crushed sealing portion and the life test were performed, and the following results were obtained. However, the temperature of the crushed sealing portion was measured using a thermocouple K line of 0.2 mm (diameter) and conformed to JIS C7527 “Method for measuring temperature of sealed portion of halogen bulb”.
【0012】本発明品では、安定点灯時の圧潰封止部温
度が350℃であり、200時間点灯経過後において、
導入箔7、外部導入線8の表面が一部黒く変色したもの
の、圧潰封止部2にガラスクラックの発生はなく、寿命
末期まで点灯した。一方、従来品では、安定点灯時の圧
潰封止部温度が380℃となり、135時間点灯経過に
おいて、導入箔や外部導入線の表面の90%の部分が黒
く変色して酸化し、圧潰封止部にガラスクラックが発生
し、不点灯となった。In the product of the present invention, the temperature of the crushed sealing portion during stable lighting is 350 ° C., and after 200 hours of lighting,
Although the surfaces of the introduction foil 7 and the external introduction wire 8 were partially discolored to black, no glass crack occurred in the crushed sealing portion 2 and the lamp was turned on until the end of life. On the other hand, in the conventional product, the temperature of the crushed sealing portion at the time of stable lighting becomes 380 ° C., and after lighting for 135 hours, 90% of the surface of the introduction foil or the external introduction wire turns black and oxidizes, and the crushing sealing is performed. A glass crack occurred in the portion, and the portion became unlit.
【0013】このように従来品に対して本発明品で、圧
潰封止部の温度が低いのは、胴部1cの内面と支持部材
6の側面との間にほとんど隙間がないので、膨出部1b
内の高温になった封入ガスが対流、拡散等することによ
って圧潰封止部の近傍まで伝わるのを阻止することがで
きるからであると考えられる。As described above, the temperature of the crushed sealing portion in the product of the present invention is lower than that of the conventional product because there is almost no gap between the inner surface of the body portion 1c and the side surface of the support member 6, Part 1b
This is considered to be because it is possible to prevent the sealed gas having a high temperature inside from being transmitted to the vicinity of the crushed sealing portion by convection, diffusion, and the like.
【0014】以上のように、本発明の構成によって、膨
出部1b内の高温の封入ガスが対流、拡散等することに
より圧潰封止部近傍まで達することを阻止することがで
きるので、圧潰封止部温度の温度上昇を抑制することが
でき、ガラスクラックやリークの発生を防止することが
できる。As described above, according to the structure of the present invention, the high-temperature sealing gas in the bulging portion 1b can be prevented from reaching the vicinity of the crushed sealing portion due to convection, diffusion, and the like. The rise in the temperature of the stop portion can be suppressed, and the occurrence of glass cracks and leaks can be prevented.
【0015】また、支持部材6は透光性のガラスロッド
からなるので、本発明のハロゲン電球を反射鏡に組み合
わせて用いても、フィラメントに発生した光が口金方向
にも十分放射されるので、反射鏡の反射効率が低下する
のを防止することができる。Further, since the support member 6 is made of a translucent glass rod, even if the halogen bulb of the present invention is used in combination with a reflector, the light generated in the filament is sufficiently radiated also in the direction of the base. It is possible to prevent the reflection efficiency of the reflecting mirror from being reduced.
【0016】次に、バルブ1の内面、すなわち胴部1c
と支持部材6の側面との隙間L(mm)(図2参照)
が、0<L≦1.0であることが好ましい。Next, the inner surface of the valve 1, that is, the body 1c
L (mm) between the support member 6 and the side surface of the support member 6 (see FIG. 2)
Is preferably 0 <L ≦ 1.0.
【0017】これは、L>1.0の場合、高温の封入ガ
スが圧潰封止部にまで到達するのを阻止する作用が不十
分となり、外部導入線や導入箔が酸化し、圧潰封止部に
ガラスクラックやリークが発生し、寿命末期以前に不点
灯となるためである。また、L=0の場合、バルブと支
持部材とが接触するために、バルブ内に支持部材を挿入
することができないためである。This is because, when L> 1.0, the action of preventing the high-temperature sealed gas from reaching the crushed sealing portion becomes insufficient, and the external introduction wire and the introduced foil are oxidized, and the crushing sealing is performed. This is because glass cracks and leaks occur in the part, and the light is turned off before the end of the life. Also, when L = 0, the support member cannot be inserted into the valve because the valve comes into contact with the support member.
【0018】[0018]
【発明の効果】以上説明したように、本発明は、高温な
封入ガスが対流、拡散によって圧潰封止部の近傍まで達
することを阻止することができるので、圧潰封止部温度
の温度上昇を抑制することができ、圧潰封止部にガラス
クラックやリークが発生するのを防止することができる
長寿命なハロゲン電球を提供することができるものであ
る。As described above, the present invention can prevent the high-temperature sealed gas from reaching the vicinity of the crushed sealing portion by convection and diffusion. An object of the present invention is to provide a long-life halogen bulb that can suppress the occurrence of glass cracks and leaks in the crushed sealing portion.
【図1】本発明の一実施の形態である定格電圧100
V,出力2000W,効率29lm/Wの一端封止形の
ハロゲン電球の一部切欠正面図FIG. 1 shows a rated voltage of 100 according to an embodiment of the present invention.
V, output 2000 W, efficiency 29 lm / W, partially cut-away front view of one end sealed halogen bulb
【図2】図1のA−A線断面図FIG. 2 is a sectional view taken along line AA of FIG. 1;
【図3】従来の一端封止形ハロゲン電球の一部切欠正面
図FIG. 3 is a partially cutaway front view of a conventional one-end sealed halogen bulb.
【図4】図3のB−B線断面図FIG. 4 is a sectional view taken along line BB of FIG. 3;
1 ガラスバルブ 2 圧潰封止部 3 フィラメント 4,5 内部導入線 6 支持部材 DESCRIPTION OF SYMBOLS 1 Glass bulb 2 Crush sealing part 3 Filament 4,5 Internal introduction line 6 Support member
Claims (3)
複数本の内部導入線と、前記内部導入線の端部に固着さ
れたフィラメントと、前記内部導入線に設けられた支持
部材と、封入ガスとを有し、前記支持部材は、前記バル
ブの内面に沿った外形形状を有し、前記バルブの内面に
対してわずかな隙間を持っていることを特徴とするハロ
ゲン電球。1. A valve having a crush seal at an end,
A plurality of internal introduction lines, a filament fixed to an end of the internal introduction line, a support member provided on the internal introduction line, and a sealing gas, wherein the support member has an inner surface of the valve. Characterized in that the bulb has an outer shape along with a slight gap with respect to the inner surface of the bulb.
間をL(mm)としたとき、0<L≦1.0を満足する
ことを特徴とする請求項1記載のハロゲン電球。2. The halogen lamp according to claim 1, wherein, when a gap between the inner surface of the bulb and the support member is L (mm), 0 <L ≦ 1.0 is satisfied.
とする請求項1記載のハロゲン電球。3. The halogen lamp according to claim 1, wherein said support member is disk-shaped.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15501099A JP2000348685A (en) | 1999-06-02 | 1999-06-02 | Tungsten halogen lamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15501099A JP2000348685A (en) | 1999-06-02 | 1999-06-02 | Tungsten halogen lamp |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000348685A true JP2000348685A (en) | 2000-12-15 |
Family
ID=15596722
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15501099A Pending JP2000348685A (en) | 1999-06-02 | 1999-06-02 | Tungsten halogen lamp |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000348685A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009526358A (en) * | 2006-02-08 | 2009-07-16 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Lamp with bulb having burner and shielding member |
JP2014078401A (en) * | 2012-10-10 | 2014-05-01 | Toshiba Lighting & Technology Corp | Tubular heater and heating module |
-
1999
- 1999-06-02 JP JP15501099A patent/JP2000348685A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009526358A (en) * | 2006-02-08 | 2009-07-16 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Lamp with bulb having burner and shielding member |
JP2014078401A (en) * | 2012-10-10 | 2014-05-01 | Toshiba Lighting & Technology Corp | Tubular heater and heating module |
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