JP2000334704A - Grooving device for long-size member and grooving method - Google Patents

Grooving device for long-size member and grooving method

Info

Publication number
JP2000334704A
JP2000334704A JP11153715A JP15371599A JP2000334704A JP 2000334704 A JP2000334704 A JP 2000334704A JP 11153715 A JP11153715 A JP 11153715A JP 15371599 A JP15371599 A JP 15371599A JP 2000334704 A JP2000334704 A JP 2000334704A
Authority
JP
Japan
Prior art keywords
base material
long member
soft base
long
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11153715A
Other languages
Japanese (ja)
Inventor
Taketoshi Kubo
健俊 久保
Shinzo Yamaguchi
晋三 山口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MARUSAN SHOJI KK
DIC Corp
Original Assignee
MARUSAN SHOJI KK
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MARUSAN SHOJI KK, Dainippon Ink and Chemicals Co Ltd filed Critical MARUSAN SHOJI KK
Priority to JP11153715A priority Critical patent/JP2000334704A/en
Publication of JP2000334704A publication Critical patent/JP2000334704A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To highly efficiently perform an operation to fabricate a spline groove and at the same time, improve working environments and further facilitate the sorting of waste materials by combining a device for automatically conveying a long-size member and a device for separating a soft base material from another base material by cutting with a cutter and the like. SOLUTION: A long-size member as a heat insulating panel for a structure which consists of a synthetic resin foam and a wood or an inorganic base material is supplied in the longitudinal direction and is grooved by cutting the side face of the soft base material. In addition, hold-down rolls 2, 2' which hold down the long-size member are arranged on the upper parts of both ends of a drive roller conveyor 1 for conveying the long-size member, and saws 3, 3' with a pneumatic drive device for partly separating the soft base material of the long-size member from the other base material by cutting are arranged between the hold-down rolls 2, 2' in such a manner that the positions of the saws 3, 3' can be adjusted in the vertical and the forward/backward direction. Further, a router bit 4 with a T-shaped side cutter for cutting the soft base material after cutting is installed so that its position can be adjusted. A dust collecting hopper 5 is provided under a conveying means 1.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、合成樹脂発泡体
製基材と木質基材或いは無機質基材が複合された部材等
の長尺部材において、2´×4´材を埋め込むために必
要なスプライン溝を加工するために、長尺部材の合成樹
脂発泡体等の中間基材を除去する溝加工装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is necessary for embedding a 2'.times.4 'material in a long member such as a member in which a synthetic resin foam base and a wood base or an inorganic base are combined. The present invention relates to a groove processing device for removing an intermediate base material such as a synthetic resin foam of a long member in order to process a spline groove.

【0002】[0002]

【従来の技術】合成樹脂発泡体製基材と木質基材或いは
無機質基材が複合された長尺厚物部材は、住宅の構造体
に使用されるパネルで、主に、床、壁、天井、屋根等の
構造部材として施工される。この厚物部材は、一般に構
造用断熱パネル(Structural Insulated Panel:以下S
IPという)と呼ばれているもので、通常は90mm程度
の発泡ポリスチレン(Expandable PolyStyrene:以下E
PSという)の両面に、配向性をもたせた木質ボードで
あるOSB(Oriented Strand Board)を接着・複合し
た3層構造となっている。
2. Description of the Related Art A long and thick member in which a synthetic resin foam base and a wood base or an inorganic base are combined is a panel used for a structure of a house, and is mainly used for floors, walls and ceilings. It is constructed as a structural member such as a roof. This thick member is generally used as a structural insulation panel (Structural Insulated Panel).
This is called IP, and it is usually about 90 mm Expandable PolyStyrene (hereinafter referred to as E).
It has a three-layer structure in which OSB (Oriented Strand Board), which is a wooden board with orientation, is bonded and combined on both sides of the PS.

【0003】このSIPは、その特徴的な構成により優
れた断熱性能を発揮するため、住宅の構造材に使用した
場合、光熱費を軽減することができるので、省エネルギ
ー型の住宅用部材として今後の大幅な需要増が見込まれ
ている。
[0003] Since this SIP exhibits excellent heat insulating performance due to its characteristic configuration, it can reduce the utility cost when used as a structural material of a house. A significant increase in demand is expected.

【0004】このSIPを実際の建築に使用する場合
は、SIP周辺のEPS部分を必要量かき取った後、そ
の部分に2´×4´材を埋め込んで隣接するパネルと連
結する。このときの2´×4´材を埋め込むための溝を
スプライン溝という。
When this SIP is used in an actual building, a necessary amount of an EPS portion around the SIP is scraped off, and a 2'.times.4 'material is buried in the portion and connected to an adjacent panel. The groove for embedding the 2 ′ × 4 ′ material at this time is called a spline groove.

【0005】図1、図2及び図3に本発明の長尺部材の
概要とスプライン溝加工順序を示す。すなわち、図1
は、軟質基材を有する長尺部材を示し、図2には本発明
の装置を使用してスプライン溝加工を行った部材を示
し、図3にはこの溝に2´×4´材を埋め込んだ状態を
示す。
FIGS. 1, 2 and 3 show the outline of the long member of the present invention and the order of machining the spline grooves. That is, FIG.
Shows a long member having a soft base material, FIG. 2 shows a member on which spline groove processing has been performed using the apparatus of the present invention, and FIG. 3 shows a 2 ′ × 4 ′ material embedded in this groove. Indicates a state of failure.

【0006】従来、このスプライン溝のかき取り作業
は、電熱線を装備した工具を用い、EPSを溶かして行
われていた。この方法は、作業者が工具を持ちながら行
うのであるが、EPSの溶融速度にあわせて工具を移動
させるため作業速度が遅く、特に屋根等の傾斜をつけて
加工された部材では、作業効率が極端に悪くなる。さら
に、溶融したEPSの臭気が作業者の周囲に充満し、作
業環境の悪化をまねいていた。
Conventionally, the work of scraping the spline grooves has been performed by melting the EPS using a tool equipped with a heating wire. This method is carried out while the operator holds the tool. However, the working speed is slow because the tool is moved in accordance with the melting speed of the EPS. Extremely bad. Further, the odor of the melted EPS fills around the worker, leading to deterioration of the working environment.

【0007】又、電熱線を使用しない方法として、ハン
ドルーターを用いる方法があるが、この方法ではEPS
を粉砕しながらかき取るので、EPSの微細な粉が周囲
に飛散するため、作業環境が著しく悪くなった。
[0007] As a method not using a heating wire, there is a method using a hand router.
Since the powder was crushed and scraped, fine powder of EPS was scattered around, so that the working environment was significantly deteriorated.

【0008】さらにこの電熱線、ハンドルーターのいず
れの場合も、OSBとEPSと間のの接着層の除去が行
いにくく、EPSのかき取り作業後に、別途仕上げ作業
をする必要があった。さらに、長尺のSIPにスプライ
ン溝加工をする場合は、作業者の肉体的負担が大きいの
で、作業者一人当たりの処理枚数が限られていた。
Further, in both the heating wire and the hand router, it is difficult to remove the adhesive layer between the OSB and the EPS, and it is necessary to perform a finishing work after the EPS scraping work. Further, when a spline groove is formed on a long SIP, the physical load on the worker is large, so that the number of processed sheets per worker is limited.

【0009】こういった問題を解決するために、木工機
械のテノーナーを改造してEPSをかき取る方法が考案
されている。しかし、この方法はEPSだけでなくOS
Bの一部も削り取ってしまうため、除去されたものはE
PS粉と木粉との混合物となってしまい、リサイクル材
料としての使用ができず、産業廃棄物の増加をまねく結
果となるのが現状であった。
In order to solve these problems, a method has been devised in which a tenoner of a woodworking machine is modified to scrape EPS. However, this method is not only for EPS, but also for OS
Since part of B is also removed, the removed part is E
At present, the mixture is a mixture of PS powder and wood powder, cannot be used as a recycled material, and results in an increase in industrial waste.

【0010】[0010]

【発明が解決しようとする課題】本発明は、かかる問題
を解決し、長尺部材の軟質基材部分をかき取るスプライ
ン溝加工作業を高効率化させると共に、作業環境の改善
と廃材の分別を容易にすることができる装置及びこの装
置を使用したスプライン溝加工方法を提供することを目
的とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems and to improve the efficiency of a spline groove machining operation for scraping a soft substrate portion of a long member, and to improve the operation environment and separate waste materials. It is an object of the present invention to provide a device which can be easily manufactured and a method for processing a spline groove using the device.

【0011】[0011]

【課題を解決するための手段】本発明者は、上記課題を
解決するため、鋭意検討した結果、長尺部材を自動搬送
する装置、切り取り用の刃物で軟質基材とその他の基材
との切り離し装置等を組み合わせることにより、課題が
解決できることを発見し、本発明を完成させるに到っ
た。
Means for Solving the Problems The inventors of the present invention have made intensive studies to solve the above-mentioned problems, and as a result, have found that a device for automatically transporting a long member, a cutting tool for cutting a soft substrate and another substrate. The inventors have found that the problem can be solved by combining a separating device and the like, and have completed the present invention.

【0012】すなわち[I]本発明は、軟質基材を含む
長尺部材を長手方向に供給することにより、該軟質基材
の側面を切削し溝加工する装置であって、該長尺部材が
通過する区間に、該長尺部材の搬送手段(1)を配置
し、該搬送手段(1)の両端の上部に該長尺部材を押さ
える手段(2)(2')を配置し、該長尺部材を押さえる
手段(2)と(2')との間に、上下前後に位置調整可能
であり、該長尺部材を構成する軟質基材とその他の基材
とを切り離す手段(3)を配置し、ならびに上下前後に
位置調整可能であり、該長尺部材の軟質基材を切り取る
手段(4)を配置していることを特徴とする、長尺部材
の溝加工用装置を提供するものであり、[II]本発明
は、長尺部材の搬送手段(1)の下部に集塵ホッパー
(5)を設けてなる上記[I]記載の装置を提供するも
のであり、[III]軟質基材を含む長尺部材が、合成樹
脂発泡体と木質基材或いは無機質基材とからなる構造用
断熱パネルである上記[I]又は[II]記載の装置を提
供するものであり、[IV]本発明は上記[I]〜[II
I]のいずれかに記載の溝加工装置に、軟質基材を含む
長尺部材を長手方向に供給することにより、長尺部材の
側面の軟質基材を切り取り、長尺部材の側面に溝を加工
する方法を提供するものである。
That is, [I] The present invention is an apparatus for cutting and grooving the side surface of a soft base material by supplying a long member including a soft base material in a longitudinal direction. In the section that passes, the transporting means (1) for the elongate member is arranged, and the means (2) and (2 ') for pressing the elongate member are arranged above both ends of the transporting means (1). A means (3) for adjusting the position up and down and back and forth between the means (2) and (2 ') for holding the elongate member and separating the soft base material and other base material constituting the elongate member is provided. A device for processing a groove of a long member, characterized in that a means (4) for arranging and adjusting the position up and down and back and forth and for cutting a soft base material of the long member is provided. [II] The present invention provides the above-mentioned [I], wherein a dust collecting hopper (5) is provided below the conveying means (1) for the long member. [III] wherein the long member including the soft base is a structural heat insulating panel comprising a synthetic resin foam and a wood base or an inorganic base. [IV] The present invention relates to the above [I] to [II].
I] By feeding a long member including a soft base material in the longitudinal direction to the groove processing device according to any one of the above, the soft base material on the side surface of the long member is cut out, and a groove is formed on the side surface of the long member. It provides a method of processing.

【0013】[0013]

【発明の実施の形態】本発明の溝加工装置は大きく分け
て、長尺部材の搬送部分、軟質基材とその他の基材との
一部切り離し部分、軟質基材の切り取り部分、の3つの
部分から構成されている。これらの部分が一体となるこ
とにより、長尺部材のスプライン溝加工を高効率かつ精
度良く行うことを可能にしたものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The grooving apparatus of the present invention can be roughly divided into three parts: a part for transporting a long member, a part for separating a soft base material from another base material, and a cut part for a soft base material. It is composed of parts. By integrating these parts, it is possible to perform the spline groove processing of the long member with high efficiency and high accuracy.

【0014】まず長尺部材の搬送部分は、長尺部材の通
過する下面及び上面に設けられており、下面の長尺部材
を搬送する手段(搬送手段)、及び上面の長尺部材を押
さえる手段(押さえ手段)からなっている。搬送手段と
しては、長尺部材を一定区間搬送できる手段であればど
のようなものであってもよいが、例えば駆動ローラーコ
ンベア、駆動ベルトコンベア等が挙げられる。押さえ手
段は、長尺部材を押さえると同時に長尺部材が搬送する
手段によってスムーズに搬送することができるものであ
ることが必要であり、例えば押さえロール等が挙げられ
る。
First, the transport portion of the elongated member is provided on the lower surface and the upper surface through which the elongated member passes, means for transporting the elongated member on the lower surface (transporting means), and means for pressing the elongated member on the upper surface. (Pressing means). The conveying means may be any means as long as it can convey the long member in a certain section, and examples thereof include a driving roller conveyor and a driving belt conveyor. The pressing means needs to be capable of pressing the long member and, at the same time, being able to be smoothly transported by the means for transporting the long member, and examples thereof include a pressing roll.

【0015】この搬送手段及び押さえ手段により、長尺
部材を安定に搬送することができるだけでなく、若干の
反りがある長尺部材の反りを矯正することができ、一定
の加工形状を保つことができるという効果もある。
By the conveying means and the holding means, not only can the long member be stably conveyed, but also the warp of the long member having a slight warp can be corrected, and a constant processing shape can be maintained. There is also an effect that can be done.

【0016】また長尺部材の軟質基材とその他の基材と
の一部切り離し部分は、ノコギリを備えた装置を使用す
る。ノコギリの種類としては、丸鋸、レシプロソー等が
挙げられる。本用途には、連続的に溝加工を行うため、
エアー駆動装置の付いたノコギリが好ましい。なお切断
面は、軟質基材の下面及び上面の2ヶ所となるためノコ
ギリは2個有することが必要である。搬送区間内の特定
の位置にノコギリを上下に2個設けてもよいし、2つの
異なる位置にノコギリを2個設けてもよい。厚さの異な
る部材を加工するときの調節のし易さの点で異なる位置
にノコギリを2個設ける方が好ましい。
Further, an apparatus provided with a saw is used for a part of the long member that separates the soft base material from other base materials. Examples of saws include circular saws and reciprocating saws. For this application, to perform continuous groove processing,
A saw with an air drive is preferred. In addition, since there are two cut surfaces on the lower surface and the upper surface of the soft base material, it is necessary to have two saws. Two saws may be provided vertically at a specific position in the transport section, or two saws may be provided at two different positions. It is preferable to provide two saws at different positions in terms of ease of adjustment when processing members having different thicknesses.

【0017】このノコギリ部分は、長尺部材の厚さ、大
きさ等に応じて上下前後に位置を変更することが容易に
行える構造になっているのが好ましい。このような位置
変更可能な構造にすることにより厚さの異なる長尺部材
のスプライン溝加工に対応することが可能であり、軟質
基材の切り取りの深さも任意かつ精度良く設定すること
ができる。
It is preferable that the saw portion has a structure in which the position can be easily changed up, down, front and rear in accordance with the thickness and size of the long member. With such a structure in which the position can be changed, it is possible to cope with the spline groove processing of the long members having different thicknesses, and the depth of the cutout of the soft base material can be arbitrarily and accurately set.

【0018】又、本発明はノコギリの刃が軟質基材とそ
の他の基材との間の接着剤層に入り込んで切断・分離す
る構造になっているので、切断面が平滑であり後工程で
の仕上げ作業が不要となるという効果がある。長尺部材
の軟質基材とその他の基材とが切断された後に軟質基材
を切り取らないと、軟質基材を所定の長さで効率的に切
断することができないので、この切り取りは、軟質基材
とその他の基材とを切り離した後に行われる必要がある
ので、長尺部材の長手方向に前部に切り離し手段、後部
に切り取り手段を備えていることが必要である。切り取
り部分の主体をなす切り取り手段としては、例えばT型
のサイドカッター付ルータービットが挙げられる。この
T型サイドカッターは、軸部分に刃物が付いており、容
易に軟質基材の中に進行することができるようになって
いるもので、軟質基材の粉塵の発生が少ない点で好まし
い。
In addition, the present invention has a structure in which the saw blade enters the adhesive layer between the soft base material and the other base material and cuts and separates, so that the cut surface is smooth and the cut surface is smooth in the subsequent process. This has the effect of eliminating the need for finishing work. Unless the soft base of the long member is cut off after the soft base and the other base are cut, the soft base cannot be cut efficiently at a predetermined length. Since it needs to be performed after separating the base material from other base materials, it is necessary to provide a cutting means at a front part and a cutting means at a rear part in a longitudinal direction of the long member. Examples of the cutting means that forms the main part of the cut portion include a T-type router bit with a side cutter. This T-type side cutter has a blade attached to the shaft portion and can easily advance into the soft base material, and is preferable in that the soft base material generates less dust.

【0019】具体的には、長尺部材の側面を部分的に軟
質基材とその他の基材とが切り離された後、T型のサイ
ドカッター付ルータービットにて切り離された軟質基材
をブロック状に切り取るものである。このように軟質基
材がブロック状に分離されることにより回収作業が楽に
なり、軟質基材をリサイクル材料として活用することが
容易となる。また本発明のスプライン溝加工装置は、搬
送手段(1)の下部に集塵ホッパーを設けることが好ま
しい。軟質基材とその他の基材との切り離し、軟質基材
のかき取りの際に生じる軟質粉を効果的に集め、排除す
ることができる。さらに本発明の溝加工装置は、搬送手
段の両側にガイドを設置することができる。ガイドを設
けることにより、長尺部材を安定的に搬送することがで
き、ガイドの位置を調整することにより長尺部材の厚さ
等に対応させることができる。本発明の長尺部材は、軟
質基材を含むものであればどのような大きさ、厚さ等の
構造のものであってもよいが、軟質基材部分を溝加工す
るので、側面からみて中間部分に軟質基材が存在してい
ることが必要であり、通常軟質基材を中間に挟んだ3層
構造を有するものであるが、この層は特に制限されず何
層あっても構わない。軟質基材としては、特に制限され
るものではないが、本発明のT型のサイドカッター付ル
ータービット等の切り取り手段で切り取ることができる
基材である必要があり、例えばウレタンフォーム、発泡
ポリスチレン、塩化ビニル発泡体、ABS発泡体、ポリ
プロピレン発泡体等の合成樹脂発泡体等が挙げられる
が、長尺部材が構造用断熱パネルである場合は、軟質基
材は発泡ポリスチレン、軟質基材以外の部分は木質基材
或いは無機質基材であることが好ましい。上記の本発明
の装置に、軟質基材を含む長尺部材を長手方向に供給す
ることにより、長尺部材の側面の軟質基材を切削し、長
尺部材の側面に溝を加工することができる。スプライン
溝加工した長尺部材が構造用断熱パネルである場合、そ
の溝に2´×4´材を埋め込み、住宅の構造体に使用す
ることができ、主に、床、壁、天井、屋根等の構造部材
として施工される
Specifically, after the soft base material and the other base material are partially cut off from the side surface of the long member, the soft base material separated by the T-type router bit with a side cutter is blocked. It is cut in a shape. By separating the soft base material in a block shape as described above, the recovery operation is facilitated, and the soft base material can be easily used as a recycled material. Further, in the spline groove processing apparatus of the present invention, it is preferable to provide a dust collecting hopper below the conveying means (1). It is possible to effectively collect and eliminate soft powder generated when the soft base material is separated from other base materials and when the soft base material is scraped. Further, in the groove processing apparatus of the present invention, guides can be provided on both sides of the transfer means. By providing the guide, the long member can be stably conveyed, and by adjusting the position of the guide, it can be adapted to the thickness of the long member. The long member of the present invention may be of any size, thickness, etc., as long as it includes a soft base material. It is necessary that a soft base material is present in the middle part, and usually has a three-layer structure with the soft base material interposed therebetween, but this layer is not particularly limited and may have any number of layers. . The soft substrate is not particularly limited, but needs to be a substrate that can be cut off by a cutting means such as a T-type router bit with a side cutter of the present invention, for example, urethane foam, expanded polystyrene, Synthetic resin foams such as vinyl chloride foams, ABS foams, polypropylene foams and the like are included. When the long member is a structural heat insulating panel, the soft base material is a portion other than expanded polystyrene and the soft base material. Is preferably a wood substrate or an inorganic substrate. By supplying a long member including a soft base material in the longitudinal direction to the above-described apparatus of the present invention, it is possible to cut the soft base material on the side surface of the long member and process a groove on the side surface of the long member. it can. When the long member with the spline groove is a structural heat insulating panel, a 2 ′ × 4 ′ material can be embedded in the groove to be used for a house structure, and is mainly used for floors, walls, ceilings, roofs, etc. Installed as a structural member of

【0020】[0020]

【実施例】以下本発明を実施例で具体的に説明する。 実施例1 全長2550mm、幅600mm、分速15mで搬送可
能な駆動ローラーコンベア、その上部両端の2個所に5
軸の押えロールを設置し、その押えロールの間に、鋸刃
のストローク30mm、往復回数1800回/分の全長
364mmのエアソー2台を高さをずらして設置し、さ
らにその側に、厚さ3mmで直径87Φのサイドカッタ
ーが先端に付いた、刃径16Φ、シャンク12Φのルー
タービットが装着されたルーターを配置した溝加工装置
に、1m×4mで、厚さ115mmのSIPを投入し、
SIPのEPS部分の溝加工を行ったところ、EPS粉
の飛散がほとんどなくスムーズに加工することができ
た。またEPSが棒状に排出され、切断面及びかき取り
面も平滑であり、加工が良好であることが確認された。
排出されたEPSはリサイクル材料として再生利用する
ことができた。 比較例1 直径305mmの丸鋸と直径160mmのブレークソー
が装備されたダブルエンドテノーナーに、1m×4m
で、厚さ115mmのSIPを投入・加工したところ、
EPSが細かく粉砕されて飛散した。またOSB部分が
若干削られたため、かき取り面は木質部分が露出し、排
出されたEPS粉には木粉が混入しており、リサイクル
できず、産業廃棄物として処分した。
The present invention will be specifically described below with reference to examples. Example 1 A drive roller conveyor capable of being conveyed at a total length of 2550 mm, a width of 600 mm and a speed of 15 m / min.
A presser roll for the shaft is installed, and two air saws with a total length of 364 mm with a saw blade stroke of 30 mm and a reciprocating frequency of 1800 times / minute are installed between the presser rolls at a shifted height. A 1m × 4m, 115mm thick SIP is put into a groove processing apparatus in which a router with a 16mm blade diameter and a shank 12φ router bit with a side cutter of 3mm and 87φ in diameter attached to the tip is installed.
When groove processing was performed on the EPS portion of the SIP, the processing was able to be performed smoothly with almost no scattering of the EPS powder. In addition, the EPS was discharged in the form of a bar, the cut surface and the scraped surface were smooth, and it was confirmed that the processing was good.
The discharged EPS could be recycled as a recycled material. Comparative Example 1 A double-end tenoner equipped with a circular saw having a diameter of 305 mm and a break saw having a diameter of 160 mm was 1 mx 4 m
Then, when a SIP with a thickness of 115 mm was injected and processed,
EPS was finely crushed and scattered. In addition, since the OSB portion was slightly removed, the scraped surface was exposed to the woody portion, and the discharged EPS powder contained wood powder, which was not recyclable and was disposed of as industrial waste.

【0021】[0021]

【発明の効果】本発明の装置及び溝加工方法により、軟
質基材を含む長尺部材、特に合成樹脂発泡体と木質基材
或いは無機質基材が複合された長尺厚物部材において、
2´×4´材を埋め込むために必要なスプライン溝を加
工するにあたり、これまで問題となっていた、作業者の
肉体的負担、EPS粉の飛散、EPS粉と木粉が混合す
ることによるリサイクル材料としての不適合、OSBに
残るEPSとの接着層の除去、EPS溶融による臭気、
SIPの反りによる加工精度の低下等の解決を可能にし
た。
According to the apparatus and the groove forming method of the present invention, a long member including a soft substrate, particularly a long thick member in which a synthetic resin foam is combined with a wooden substrate or an inorganic substrate,
In processing the spline grooves necessary for embedding 2 'x 4' material, the physical burden on workers, the scattering of EPS powder, and the recycling by mixing EPS powder and wood powder, which have been problems so far. Incompatibility as material, removal of adhesive layer with EPS remaining in OSB, odor due to EPS melting,
It is possible to solve a problem such as a decrease in processing accuracy due to the warpage of SIP.

【0022】すなわちSIPを自動搬送することによっ
て作業者の負担を軽減した。さらに、OSBとEPSの
切り離しに関し、切り取り用の刃物を工夫することでE
PS粉の飛散を最小限度にとどめると同時に、OSBと
EPSとの間の接着層の除去をスムーズに行うことを可
能にした。又、かき取ったEPSは棒状に取り出される
ため、リサイクル材料としての分別回収が容易となっ
た。さらに、電熱線によるEPSの溶融がないので、臭
気による作業環境の悪化を防ぐことができる。なお、自
動搬送に伴い、送りロールによってSIPを押さえる機
構になったために、幾分反ったパネルであっても精度良
く加工することが可能となる。
That is, the burden on the worker is reduced by automatically transporting the SIP. Furthermore, regarding the separation of the OSB and the EPS, the cutting blade is devised to improve the E.
This makes it possible to minimize the scattering of the PS powder and to smoothly remove the adhesive layer between the OSB and the EPS. In addition, since the scraped EPS is taken out in the form of a rod, it can be easily separated and collected as a recycled material. Furthermore, since the heating wire does not melt the EPS, it is possible to prevent the working environment from being deteriorated due to the odor. In addition, with the automatic conveyance, a mechanism for holding down the SIP by the feed roll is provided, so that even a slightly warped panel can be processed with high accuracy.

【0023】本発明により、SIP周辺のEPS部分を
かき取るスプライン溝加工作業を高効率化させると共
に、作業環境の改善と廃材の分別を容易にすることが実
現化できた。
According to the present invention, the spline groove machining operation for scraping the EPS portion around the SIP can be efficiently performed, and the work environment can be improved and the waste material can be easily separated.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の軟質基材を含む長尺部材の横断面の模
式図である。
FIG. 1 is a schematic cross-sectional view of a long member including a soft base material of the present invention.

【図2】軟質基材を含む長尺部材の側面を溝加工した長
尺部材の横断面の模式図である。
FIG. 2 is a schematic cross-sectional view of a long member including a soft base material, the side surface of which is grooved.

【図3】溝加工した長尺部材に2´×4´材を埋め込ん
だ状態を示す横断面の模式図である。
FIG. 3 is a schematic cross-sectional view showing a state in which a 2 ′ × 4 ′ material is embedded in a grooved long member.

【図4】本発明の溝加工用装置の斜視図である。FIG. 4 is a perspective view of the groove processing apparatus of the present invention.

【符号の説明】[Explanation of symbols]

a :EPS b :接着層 c :OSB d :2´×4´材 1 :駆動ローラーコンベア 2 :第一押さえロール 2':第二押さえロール 3 :第一軸エアソー(下面) 3':第二軸エアソー(上面) 4 :第三軸T型カッター 5 :集塵ホッパー 6 :ガイド a: EPS b: adhesive layer c: OSB d: 2 ′ × 4 ′ material 1: drive roller conveyor 2: first press roll 2 ′: second press roll 3: first shaft air saw (lower surface) 3 ′: second Shaft air saw (upper surface) 4: T-shaft third cutter 5: Dust collecting hopper 6: Guide

【請求項5】軟質基材を含む長尺部材を長手方向に供給
することにより、該長尺部材を構成する軟質基材の側面
を切削し溝加工する装置であって、該長尺部材が通過す
る区間に、該長尺部材の搬送手段(1)を配置し、該搬
送手段(1)の両端の上部に該長尺部材を押さえる手段
(2)(2')を配置し、該長尺部材を押さえる手段(2)
と(2')との間に、上下前後に位置調整可能な、該長尺
部材を構成する軟質基材とその他の基材とを切り離す手
段(3)を配置し、ならびに上下前後に位置調整可能
な、該長尺部材の軟質基材を切り取る手段(4)を配置
していることを特徴とする、長尺部材の溝加工用装置。
5. An apparatus for cutting and grooving a side surface of a soft base material constituting a long member by supplying a long member including a soft base material in a longitudinal direction. In the section that passes, the transporting means (1) for the elongate member is arranged, and the means (2) and (2 ') for pressing the elongate member are arranged above both ends of the transporting means (1). Means for holding down the length member (2)
Between (2) and (2 '), means (3) for separating the soft base material and the other base material constituting the long member, which can be adjusted up and down and back and forth, and position adjusted up and down and back and forth An apparatus for processing a groove in a long member, wherein a possible means (4) for cutting the soft base material of the long member is arranged.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年9月10日(1999.9.1
0)
[Submission date] September 10, 1999 (1999.9.1
0)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】全文[Correction target item name] Full text

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【書類名】 明細書[Document Name] Statement

【発明の名称】 長尺部材の溝加工用装置及び溝加工方
Patent application title: Apparatus for Grooving a Long Member and Grooving Method

【特許請求の範囲】[Claims]

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、合成樹脂発泡体
製基材と木質基材或いは無機質基材が複合された部材等
の長尺部材において、2´×4´材を埋め込むために必
要なスプライン溝を加工するために、長尺部材の合成樹
脂発泡体等の中間基材を除去する溝加工装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is necessary for embedding a 2'.times.4 'material in a long member such as a member in which a synthetic resin foam base and a wood base or an inorganic base are combined. The present invention relates to a groove processing device for removing an intermediate base material such as a synthetic resin foam of a long member in order to process a spline groove.

【0002】[0002]

【従来の技術】合成樹脂発泡体製基材と木質基材或いは
無機質基材が複合された長尺厚物部材は、住宅の構造体
に使用されるパネルで、主に、床、壁、天井、屋根等の
構造部材として施工される。この厚物部材は、一般に構
造用断熱パネル(Structural Insulated Panel:以下S
IPという)と呼ばれているもので、通常は90mm程度
の発泡ポリスチレン(Expandable PolyStyrene:以下E
PSという)の両面に、配向性をもたせた木質ボードで
あるOSB(Oriented Strand Board)を接着・複合し
た3層構造となっている。
2. Description of the Related Art A long and thick member in which a synthetic resin foam base and a wood base or an inorganic base are combined is a panel used for a structure of a house, and is mainly used for floors, walls and ceilings. It is constructed as a structural member such as a roof. This thick member is generally used as a structural insulation panel (Structural Insulated Panel).
This is called IP, and it is usually about 90 mm Expandable PolyStyrene (hereinafter referred to as E).
It has a three-layer structure in which OSB (Oriented Strand Board), which is a wooden board with orientation, is bonded and combined on both sides of the PS.

【0003】このSIPは、その特徴的な構成により優
れた断熱性能を発揮するため、住宅の構造材に使用した
場合、光熱費を軽減することができるので、省エネルギ
ー型の住宅用部材として今後の大幅な需要増が見込まれ
ている。
[0003] Since this SIP exhibits excellent heat insulating performance due to its characteristic configuration, it can reduce the utility cost when used as a structural material of a house. A significant increase in demand is expected.

【0004】このSIPを実際の建築に使用する場合
は、SIP周辺のEPS部分を必要量かき取った後、そ
の部分に2´×4´材を埋め込んで隣接するパネルと連
結する。このときの2´×4´材を埋め込むための溝を
スプライン溝という。
When this SIP is used in an actual building, a necessary amount of an EPS portion around the SIP is scraped off, and a 2'.times.4 'material is buried in the portion and connected to an adjacent panel. The groove for embedding the 2 ′ × 4 ′ material at this time is called a spline groove.

【0005】図1、図2及び図3に本発明の長尺部材の
概要とスプライン溝加工順序を示す。すなわち、図1
は、軟質基材を有する長尺部材を示し、図2には本発明
の装置を使用してスプライン溝加工を行った部材を示
し、図3にはこの溝に2´×4´材を埋め込んだ状態を
示す。
FIGS. 1, 2 and 3 show the outline of the long member of the present invention and the order of machining the spline grooves. That is, FIG.
Shows a long member having a soft base material, FIG. 2 shows a member on which spline groove processing has been performed using the apparatus of the present invention, and FIG. 3 shows a 2 ′ × 4 ′ material embedded in this groove. Indicates a state of failure.

【0006】従来、このスプライン溝のかき取り作業
は、電熱線を装備した工具を用い、EPSを溶かして行
われていた。この方法は、作業者が工具を持ちながら行
うのであるが、EPSの溶融速度にあわせて工具を移動
させるため作業速度が遅く、特に屋根等の傾斜をつけて
加工された部材では、作業効率が極端に悪くなる。さら
に、溶融したEPSの臭気が作業者の周囲に充満し、作
業環境の悪化をまねいていた。
Conventionally, the work of scraping the spline grooves has been performed by melting the EPS using a tool equipped with a heating wire. This method is carried out while the operator holds the tool. However, the working speed is slow because the tool is moved in accordance with the melting speed of the EPS. Extremely bad. Further, the odor of the melted EPS fills around the worker, leading to deterioration of the working environment.

【0007】又、電熱線を使用しない方法として、ハン
ドルーターを用いる方法があるが、この方法ではEPS
を粉砕しながらかき取るので、EPSの微細な粉が周囲
に飛散するため、作業環境が著しく悪くなった。
[0007] As a method not using a heating wire, there is a method using a hand router.
Since the powder was crushed and scraped, fine powder of EPS was scattered around, so that the working environment was significantly deteriorated.

【0008】さらにこの電熱線、ハンドルーターのいず
れの場合も、OSBとEPSと間のの接着層の除去が行
いにくく、EPSのかき取り作業後に、別途仕上げ作業
をする必要があった。さらに、長尺のSIPにスプライ
ン溝加工をする場合は、作業者の肉体的負担が大きいの
で、作業者一人当たりの処理枚数が限られていた。
Further, in both the heating wire and the hand router, it is difficult to remove the adhesive layer between the OSB and the EPS, and it is necessary to perform a finishing work after the EPS scraping work. Further, when a spline groove is formed on a long SIP, the physical load on the worker is large, so that the number of processed sheets per worker is limited.

【0009】こういった問題を解決するために、木工機
械のテノーナーを改造してEPSをかき取る方法が考案
されている。しかし、この方法はEPSだけでなくOS
Bの一部も削り取ってしまうため、除去されたものはE
PS粉と木粉との混合物となってしまい、リサイクル材
料としての使用ができず、産業廃棄物の増加をまねく結
果となるのが現状であった。
In order to solve these problems, a method has been devised in which a tenoner of a woodworking machine is modified to scrape EPS. However, this method is not only for EPS, but also for OS
Since part of B is also removed, the removed part is E
At present, the mixture is a mixture of PS powder and wood powder, cannot be used as a recycled material, and results in an increase in industrial waste.

【0010】[0010]

【発明が解決しようとする課題】本発明は、かかる問題
を解決し、長尺部材の軟質基材部分をかき取るスプライ
ン溝加工作業を高効率化させると共に、作業環境の改善
と廃材の分別を容易にすることができる装置及びこの装
置を使用したスプライン溝加工方法を提供することを目
的とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems and to improve the efficiency of a spline groove machining operation for scraping a soft substrate portion of a long member, and to improve the operation environment and separate waste materials. It is an object of the present invention to provide a device which can be easily manufactured and a method for processing a spline groove using the device.

【0011】[0011]

【課題を解決するための手段】本発明者は、上記課題を
解決するため、鋭意検討した結果、長尺部材を自動搬送
する装置、切り取り用の刃物で軟質基材とその他の基材
との切り離し装置等を組み合わせることにより、課題が
解決できることを発見し、本発明を完成させるに到っ
た。
Means for Solving the Problems The inventors of the present invention have made intensive studies to solve the above-mentioned problems, and as a result, have found that a device for automatically transporting a long member, a cutting tool for cutting a soft substrate and another substrate. The inventors have found that the problem can be solved by combining a separating device and the like, and have completed the present invention.

【0012】すなわち[I]本発明は、軟質基材を含む
長尺部材を長手方向に供給することにより、該軟質基材
の側面を切削し溝加工する装置であって、該長尺部材が
通過する区間に、該長尺部材の搬送手段(1)を配置
し、該搬送手段(1)の両端の上部に該長尺部材を押さ
える手段(2)(2')を配置し、該長尺部材を押さえる
手段(2)と(2')との間に、上下前後に位置調整可能
であり、該長尺部材を構成する軟質基材とその他の基材
とを切り離す手段(3)を配置し、ならびに上下前後に
位置調整可能であり、該長尺部材の軟質基材を切り取る
手段(4)を配置していることを特徴とする、長尺部材
の溝加工用装置を提供するものであり、[II]本発明
は、長尺部材の搬送手段(1)の下部に集塵ホッパー
(5)を設けてなる上記[I]記載の装置を提供するも
のであり、[III]軟質基材を含む長尺部材が、合成樹
脂発泡体と木質基材或いは無機質基材とからなる構造用
断熱パネルである上記[I]又は[II]記載の装置を提
供するものであり、[IV]本発明は上記[I]〜[II
I]のいずれかに記載の溝加工装置に、軟質基材を含む
長尺部材を長手方向に供給することにより、長尺部材の
側面の軟質基材を切り取り、長尺部材の側面に溝を加工
する方法を提供するものである。
That is, [I] The present invention is an apparatus for cutting and grooving the side surface of a soft base material by supplying a long member including a soft base material in a longitudinal direction. In the section that passes, the transporting means (1) for the elongate member is arranged, and the means (2) and (2 ') for pressing the elongate member are arranged above both ends of the transporting means (1). A means (3) for adjusting the position up and down and back and forth between the means (2) and (2 ') for holding the elongate member and separating the soft base material and other base material constituting the elongate member is provided. A device for processing a groove of a long member, characterized in that a means (4) for arranging and adjusting the position up and down and back and forth and for cutting a soft base material of the long member is provided. [II] The present invention provides the above-mentioned [I], wherein a dust collecting hopper (5) is provided below the conveying means (1) for the long member. [III] wherein the long member including the soft base is a structural heat insulating panel comprising a synthetic resin foam and a wood base or an inorganic base. [IV] The present invention relates to the above [I] to [II].
I] By feeding a long member including a soft base material in the longitudinal direction to the groove processing device according to any one of the above, the soft base material on the side surface of the long member is cut out, and a groove is formed on the side surface of the long member. It provides a method of processing.

【0013】[0013]

【発明の実施の形態】本発明の溝加工装置は大きく分け
て、長尺部材の搬送部分、軟質基材とその他の基材との
一部切り離し部分、軟質基材の切り取り部分、の3つの
部分から構成されている。これらの部分が一体となるこ
とにより、長尺部材のスプライン溝加工を高効率かつ精
度良く行うことを可能にしたものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The grooving apparatus of the present invention can be roughly divided into three parts: a part for transporting a long member, a part for separating a soft base material from another base material, and a cut part for a soft base material. It is composed of parts. By integrating these parts, it is possible to perform the spline groove processing of the long member with high efficiency and high accuracy.

【0014】まず長尺部材の搬送部分は、長尺部材の通
過する下面及び上面に設けられており、下面の長尺部材
を搬送する手段(搬送手段)、及び上面の長尺部材を押
さえる手段(押さえ手段)からなっている。搬送手段と
しては、長尺部材を一定区間搬送できる手段であればど
のようなものであってもよいが、例えば駆動ローラーコ
ンベア、駆動ベルトコンベア等が挙げられる。押さえ手
段は、長尺部材を押さえると同時に長尺部材が搬送する
手段によってスムーズに搬送することができるものであ
ることが必要であり、例えば押さえロール等が挙げられ
る。
First, the transport portion of the elongated member is provided on the lower surface and the upper surface through which the elongated member passes, means for transporting the elongated member on the lower surface (transporting means), and means for pressing the elongated member on the upper surface. (Pressing means). The conveying means may be any means as long as it can convey the long member in a certain section, and examples thereof include a driving roller conveyor and a driving belt conveyor. The pressing means needs to be capable of pressing the long member and, at the same time, being able to be smoothly transported by the means for transporting the long member, and examples thereof include a pressing roll.

【0015】この搬送手段及び押さえ手段により、長尺
部材を安定に搬送することができるだけでなく、若干の
反りがある長尺部材の反りを矯正することができ、一定
の加工形状を保つことができるという効果もある。
By the conveying means and the holding means, not only can the long member be stably conveyed, but also the warp of the long member having a slight warp can be corrected, and a constant processing shape can be maintained. There is also an effect that can be done.

【0016】また長尺部材の軟質基材とその他の基材と
の一部切り離し部分は、ノコギリを備えた装置を使用す
る。ノコギリの種類としては、丸鋸、レシプロソー等が
挙げられる。本用途には、連続的に溝加工を行うため、
エアー駆動装置の付いたノコギリが好ましい。なお切断
面は、軟質基材の下面及び上面の2ヶ所となるためノコ
ギリは2個有することが必要である。搬送区間内の特定
の位置にノコギリを上下に2個設けてもよいし、2つの
異なる位置にノコギリを2個設けてもよい。厚さの異な
る部材を加工するときの調節のし易さの点で異なる位置
にノコギリを2個設ける方が好ましい。
Further, an apparatus provided with a saw is used for a part of the long member that separates the soft base material from other base materials. Examples of saws include circular saws and reciprocating saws. For this application, to perform continuous groove processing,
A saw with an air drive is preferred. In addition, since there are two cut surfaces on the lower surface and the upper surface of the soft base material, it is necessary to have two saws. Two saws may be provided vertically at a specific position in the transport section, or two saws may be provided at two different positions. It is preferable to provide two saws at different positions in terms of ease of adjustment when processing members having different thicknesses.

【0017】このノコギリ部分は、長尺部材の厚さ、大
きさ等に応じて上下前後に位置を変更することが容易に
行える構造になっているのが好ましい。このような位置
変更可能な構造にすることにより厚さの異なる長尺部材
のスプライン溝加工に対応することが可能であり、軟質
基材の切り取りの深さも任意かつ精度良く設定すること
ができる。
It is preferable that the saw portion has a structure in which the position can be easily changed up, down, front and rear in accordance with the thickness and size of the long member. With such a structure in which the position can be changed, it is possible to cope with the spline groove processing of the long members having different thicknesses, and the depth of the cutout of the soft base material can be arbitrarily and accurately set.

【0018】又、本発明はノコギリの刃が軟質基材とそ
の他の基材との間の接着剤層に入り込んで切断・分離す
る構造になっているので、切断面が平滑であり後工程で
の仕上げ作業が不要となるという効果がある。長尺部材
の軟質基材とその他の基材とが切断された後に軟質基材
を切り取らないと、軟質基材を所定の長さで効率的に切
断することができないので、この切り取りは、軟質基材
とその他の基材とを切り離した後に行われる必要がある
ので、長尺部材の長手方向に前部に切り離し手段、後部
に切り取り手段を備えていることが必要である。切り取
り部分の主体をなす切り取り手段としては、例えばT型
のサイドカッター付ルータービットが挙げられる。この
T型サイドカッターは、軸部分に刃物が付いており、容
易に軟質基材の中に進行することができるようになって
いるもので、軟質基材の粉塵の発生が少ない点で好まし
い。
In addition, the present invention has a structure in which the saw blade enters the adhesive layer between the soft base material and the other base material and cuts and separates, so that the cut surface is smooth and the cut surface is smooth in the subsequent process. This has the effect of eliminating the need for finishing work. Unless the soft base of the long member is cut off after the soft base and the other base are cut, the soft base cannot be cut efficiently at a predetermined length. Since it needs to be performed after separating the base material from other base materials, it is necessary to provide a cutting means at a front part and a cutting means at a rear part in a longitudinal direction of the long member. Examples of the cutting means that forms the main part of the cut portion include a T-type router bit with a side cutter. This T-type side cutter has a blade attached to the shaft portion and can easily advance into the soft base material, and is preferable in that the soft base material generates less dust.

【0019】具体的には、長尺部材の側面を部分的に軟
質基材とその他の基材とが切り離された後、T型のサイ
ドカッター付ルータービットにて切り離された軟質基材
をブロック状に切り取るものである。このように軟質基
材がブロック状に分離されることにより回収作業が楽に
なり、軟質基材をリサイクル材料として活用することが
容易となる。また本発明のスプライン溝加工装置は、搬
送手段(1)の下部に集塵ホッパーを設けることが好ま
しい。軟質基材とその他の基材との切り離し、軟質基材
のかき取りの際に生じる軟質粉を効果的に集め、排除す
ることができる。さらに本発明の溝加工装置は、搬送手
段の両側にガイドを設置することができる。ガイドを設
けることにより、長尺部材を安定的に搬送することがで
き、ガイドの位置を調整することにより長尺部材の厚さ
等に対応させることができる。本発明の長尺部材は、軟
質基材を含むものであればどのような大きさ、厚さ等の
構造のものであってもよいが、軟質基材部分を溝加工す
るので、側面からみて中間部分に軟質基材が存在してい
ることが必要であり、通常軟質基材を中間に挟んだ3層
構造を有するものであるが、この層は特に制限されず何
層あっても構わない。軟質基材としては、特に制限され
るものではないが、本発明のT型のサイドカッター付ル
ータービット等の切り取り手段で切り取ることができる
基材である必要があり、例えばウレタンフォーム、発泡
ポリスチレン、塩化ビニル発泡体、ABS発泡体、ポリ
プロピレン発泡体等の合成樹脂発泡体等が挙げられる
が、長尺部材が構造用断熱パネルである場合は、軟質基
材は発泡ポリスチレン、軟質基材以外の部分は木質基材
或いは無機質基材であることが好ましい。上記の本発明
の装置に、軟質基材を含む長尺部材を長手方向に供給す
ることにより、長尺部材の側面の軟質基材を切削し、長
尺部材の側面に溝を加工することができる。スプライン
溝加工した長尺部材が構造用断熱パネルである場合、そ
の溝に2´×4´材を埋め込み、住宅の構造体に使用す
ることができ、主に、床、壁、天井、屋根等の構造部材
として施工される
Specifically, after the soft base material and the other base material are partially cut off from the side surface of the long member, the soft base material separated by the T-type router bit with a side cutter is blocked. It is cut in a shape. By separating the soft base material in a block shape as described above, the recovery operation is facilitated, and the soft base material can be easily used as a recycled material. Further, in the spline groove machining apparatus of the present invention, it is preferable to provide a dust collecting hopper below the conveying means (1). It is possible to effectively collect and eliminate the soft powder generated when the soft base material is separated from other base materials and when the soft base material is scraped. Further, in the groove processing apparatus of the present invention, guides can be provided on both sides of the transfer means. By providing the guide, the long member can be stably conveyed, and by adjusting the position of the guide, it is possible to correspond to the thickness of the long member. The long member of the present invention may have any size, thickness, and other structures as long as it includes a soft base material. It is necessary that a soft base material is present in the middle part, and usually has a three-layer structure with the soft base material interposed therebetween, but this layer is not particularly limited and may have any number of layers. . The soft substrate is not particularly limited, but needs to be a substrate that can be cut off by a cutting means such as a T-type router bit with a side cutter of the present invention, for example, urethane foam, expanded polystyrene, Synthetic resin foams such as vinyl chloride foams, ABS foams, polypropylene foams and the like are included. When the long member is a structural heat insulating panel, the soft base material is a portion other than expanded polystyrene and the soft base material. Is preferably a wood substrate or an inorganic substrate. By supplying a long member including a soft base material in the longitudinal direction to the above-described apparatus of the present invention, it is possible to cut the soft base material on the side surface of the long member and process a groove on the side surface of the long member. it can. When the long member with the spline groove is a structural heat insulating panel, a 2 ′ × 4 ′ material can be embedded in the groove to be used for a house structure, and is mainly used for floors, walls, ceilings, roofs, etc. Installed as a structural member

【0020】[0020]

【実施例】以下本発明を実施例で具体的に説明する。 実施例1 全長2550mm、幅600mm、分速15mで搬送可
能な駆動ローラーコンベア、その上部両端の2個所に5
軸の押えロールを設置し、その押えロールの間に、鋸刃
のストローク30mm、往復回数1800回/分の全長
364mmのエアソー2台を高さをずらして設置し、さ
らにその側に、厚さ3mmで直径87Φのサイドカッタ
ーが先端に付いた、刃径16Φ、シャンク12Φのルー
タービットが装着されたルーターを配置した溝加工装置
に、1m×4mで、厚さ115mmのSIPを投入し、
SIPのEPS部分の溝加工を行ったところ、EPS粉
の飛散がほとんどなくスムーズに加工することができ
た。またEPSが棒状に排出され、切断面及びかき取り
面も平滑であり、加工が良好であることが確認された。
排出されたEPSはリサイクル材料として再生利用する
ことができた。 比較例1 直径305mmの丸鋸と直径160mmのブレークソー
が装備されたダブルエンドテノーナーに、1m×4m
で、厚さ115mmのSIPを投入・加工したところ、
EPSが細かく粉砕されて飛散した。またOSB部分が
若干削られたため、かき取り面は木質部分が露出し、排
出されたEPS粉には木粉が混入しており、リサイクル
できず、産業廃棄物として処分した。
The present invention will be specifically described below with reference to examples. Example 1 A drive roller conveyor capable of being conveyed at a total length of 2550 mm, a width of 600 mm and a speed of 15 m / min.
A presser roll for the shaft is installed, and two air saws with a total length of 364 mm with a saw blade stroke of 30 mm and a reciprocating frequency of 1800 times / minute are installed between the presser rolls at a shifted height. A 1m × 4m, 115mm thick SIP is put into a groove processing apparatus in which a router with a 16mm blade diameter and a shank 12φ router bit with a side cutter of 3mm and 87φ in diameter attached to the tip is installed.
When groove processing was performed on the EPS portion of the SIP, the processing was able to be performed smoothly with almost no scattering of the EPS powder. In addition, the EPS was discharged in the form of a bar, the cut surface and the scraped surface were smooth, and it was confirmed that the processing was good.
The discharged EPS could be recycled as a recycled material. Comparative Example 1 A double-end tenoner equipped with a circular saw having a diameter of 305 mm and a break saw having a diameter of 160 mm was 1 mx 4 m
Then, when a SIP with a thickness of 115 mm was injected and processed,
EPS was finely crushed and scattered. In addition, since the OSB portion was slightly removed, the scraped surface was exposed to the woody portion, and the discharged EPS powder contained wood powder, which was not recyclable and was disposed of as industrial waste.

【0021】[0021]

【発明の効果】本発明の装置及び溝加工方法により、軟
質基材を含む長尺部材、特に合成樹脂発泡体と木質基材
或いは無機質基材が複合された長尺厚物部材において、
2´×4´材を埋め込むために必要なスプライン溝を加
工するにあたり、これまで問題となっていた、作業者の
肉体的負担、EPS粉の飛散、EPS粉と木粉が混合す
ることによるリサイクル材料としての不適合、OSBに
残るEPSとの接着層の除去、EPS溶融による臭気、
SIPの反りによる加工精度の低下等の解決を可能にし
た。
According to the apparatus and the groove forming method of the present invention, a long member including a soft substrate, particularly a long thick member in which a synthetic resin foam is combined with a wooden substrate or an inorganic substrate,
In processing the spline grooves necessary for embedding 2 'x 4' material, the physical burden on workers, the scattering of EPS powder, and the recycling by mixing EPS powder and wood powder, which have been problems so far. Incompatibility as material, removal of adhesive layer with EPS remaining in OSB, odor due to EPS melting,
It is possible to solve a problem such as a decrease in processing accuracy due to the warpage of SIP.

【0022】すなわちSIPを自動搬送することによっ
て作業者の負担を軽減した。さらに、OSBとEPSの
切り離しに関し、切り取り用の刃物を工夫することでE
PS粉の飛散を最小限度にとどめると同時に、OSBと
EPSとの間の接着層の除去をスムーズに行うことを可
能にした。又、かき取ったEPSは棒状に取り出される
ため、リサイクル材料としての分別回収が容易となっ
た。さらに、電熱線によるEPSの溶融がないので、臭
気による作業環境の悪化を防ぐことができる。なお、自
動搬送に伴い、送りロールによってSIPを押さえる機
構になったために、幾分反ったパネルであっても精度良
く加工することが可能となる。
That is, the burden on the worker is reduced by automatically transporting the SIP. Furthermore, regarding the separation of the OSB and the EPS, the cutting blade is devised to improve the E.
This makes it possible to minimize the scattering of the PS powder and to smoothly remove the adhesive layer between the OSB and the EPS. In addition, since the scraped EPS is taken out in the form of a rod, it can be easily separated and collected as a recycled material. Furthermore, since the heating wire does not melt the EPS, it is possible to prevent the working environment from being deteriorated due to the odor. In addition, with the automatic conveyance, a mechanism for holding down the SIP by the feed roll is provided, so that even a slightly warped panel can be processed with high accuracy.

【0023】本発明により、SIP周辺のEPS部分を
かき取るスプライン溝加工作業を高効率化させると共
に、作業環境の改善と廃材の分別を容易にすることが実
現化できた。
According to the present invention, the spline groove machining operation for scraping the EPS portion around the SIP can be efficiently performed, and the work environment can be improved and the waste material can be easily separated.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の軟質基材を含む長尺部材の横断面の模
式図である。
FIG. 1 is a schematic cross-sectional view of a long member including a soft base material of the present invention.

【図2】軟質基材を含む長尺部材の側面を溝加工した長
尺部材の横断面の模式図である。
FIG. 2 is a schematic cross-sectional view of a long member including a soft base material, the side surface of which is grooved.

【図3】溝加工した長尺部材に2´×4´材を埋め込ん
だ状態を示す横断面の模式図である。
FIG. 3 is a schematic cross-sectional view showing a state in which a 2 ′ × 4 ′ material is embedded in a grooved long member.

【図4】本発明の溝加工用装置の斜視図である。FIG. 4 is a perspective view of the groove processing apparatus of the present invention.

【符号の説明】 a :EPS b :接着層 c :OSB d :2´×4´材 1 :駆動ローラーコンベア 2 :第一押さえロール 2':第二押さえロール 3 :第一軸エアソー(下面) 3':第二軸エアソー(上面) 4 :第三軸T型カッター 5 :集塵ホッパー 6 :ガイド[Description of Signs] a: EPS b: adhesive layer c: OSB d: 2 ′ × 4 ′ material 1: drive roller conveyor 2: first press roll 2 ′: second press roll 3: first shaft air saw (lower surface) 3 ': Second axis air saw (upper surface) 4: Third axis T-shaped cutter 5: Dust collection hopper 6: Guide

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3C054 AB02 AB08 AB13 AB14 AC03 AC06 AE02  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 3C054 AB02 AB08 AB13 AB14 AC03 AC06 AE02

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】軟質基材を含む長尺部材を長手方向に供給
することにより、該軟質基材の側面を切削し溝加工する
装置であって、該長尺部材が通過する区間に、該長尺部
材の搬送手段(1)を配置し、該搬送手段(1)の両端の
上部に該長尺部材を押さえる手段(2)(2')を配置
し、該長尺部材を押さえる手段(2)と(2')との間
に、上下前後に位置調整可能であり、該長尺部材を構成
する軟質基材とその他の基材とを切り離す手段(3)を
配置し、ならびに上下前後に位置調整可能であり、該長
尺部材の軟質基材を切り取る手段(4)を配置している
ことを特徴とする、長尺部材の溝加工用装置。
1. An apparatus for cutting and grooving a side surface of a soft base material by supplying a long member including a soft base material in a longitudinal direction, wherein a section through which the long member passes is provided. A means for conveying the long member (1) is arranged, and means (2) and (2 ') for holding the long member are arranged above both ends of the conveying means (1), and means for holding the long member ( Between (2) and (2 ′), a means (3) for adjusting the position up and down and back and forth and separating the soft base material and the other base material constituting the long member is arranged, and The device for groove processing of a long member, wherein a position (4) for cutting a soft base material of the long member is arranged.
【請求項2】長尺部材の搬送手段(1)の下部に集塵ホ
ッパー(5)を設けてなる請求項1記載の装置。
2. The apparatus according to claim 1, wherein a dust collecting hopper (5) is provided at a lower portion of the long member conveying means (1).
【請求項3】軟質基材を含む長尺部材が、合成樹脂発泡
体と木質基材或いは無機質基材とからなる構造用断熱パ
ネルである請求項1又は2記載の装置。
3. The apparatus according to claim 1, wherein the long member including the soft base is a structural heat insulating panel comprising a synthetic resin foam and a wood base or an inorganic base.
【請求項4】請求項1〜3のいずれかに記載の溝加工装
置に、軟質基材を含む長尺部材を長手方向に供給するこ
とにより、長尺部材の側面の軟質基材を切り取り、長尺
部材の側面に溝を加工する方法。
4. A soft base material on a side surface of a long member is cut by supplying a long member including a soft base material in a longitudinal direction to the grooving device according to any one of claims 1 to 3. A method of processing a groove on the side surface of a long member.
JP11153715A 1999-06-01 1999-06-01 Grooving device for long-size member and grooving method Pending JP2000334704A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11153715A JP2000334704A (en) 1999-06-01 1999-06-01 Grooving device for long-size member and grooving method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11153715A JP2000334704A (en) 1999-06-01 1999-06-01 Grooving device for long-size member and grooving method

Publications (1)

Publication Number Publication Date
JP2000334704A true JP2000334704A (en) 2000-12-05

Family

ID=15568528

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11153715A Pending JP2000334704A (en) 1999-06-01 1999-06-01 Grooving device for long-size member and grooving method

Country Status (1)

Country Link
JP (1) JP2000334704A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751329A (en) * 2016-04-12 2016-07-13 安庆市德创机电产品设计有限公司 Prepositive dust removal device of plate splicing machine
CN105947292A (en) * 2016-07-05 2016-09-21 成都联超工业自动化有限公司 Automatic collection device
CN110479573A (en) * 2019-08-09 2019-11-22 张元才 Foreign matter sorting unit
CN111558973A (en) * 2020-04-07 2020-08-21 郑健萍 Tea tray guiding gutter slotting device
CN113084947A (en) * 2021-03-31 2021-07-09 南通通迈自动化科技有限公司 Numerical control door leaf four sides saw with leftover bits are from recovery unit

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751329A (en) * 2016-04-12 2016-07-13 安庆市德创机电产品设计有限公司 Prepositive dust removal device of plate splicing machine
CN105947292A (en) * 2016-07-05 2016-09-21 成都联超工业自动化有限公司 Automatic collection device
CN110479573A (en) * 2019-08-09 2019-11-22 张元才 Foreign matter sorting unit
CN110479573B (en) * 2019-08-09 2022-05-27 张元才 Foreign matter sorting device
CN111558973A (en) * 2020-04-07 2020-08-21 郑健萍 Tea tray guiding gutter slotting device
CN113084947A (en) * 2021-03-31 2021-07-09 南通通迈自动化科技有限公司 Numerical control door leaf four sides saw with leftover bits are from recovery unit

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