JP2000325940A - Adjustable-speed submerged electric agitator - Google Patents

Adjustable-speed submerged electric agitator

Info

Publication number
JP2000325940A
JP2000325940A JP11141120A JP14112099A JP2000325940A JP 2000325940 A JP2000325940 A JP 2000325940A JP 11141120 A JP11141120 A JP 11141120A JP 14112099 A JP14112099 A JP 14112099A JP 2000325940 A JP2000325940 A JP 2000325940A
Authority
JP
Japan
Prior art keywords
water level
tank
inverter
receives
signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11141120A
Other languages
Japanese (ja)
Other versions
JP4565680B2 (en
Inventor
Satoru Goto
哲 後藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsurumi Manufacturing Co Ltd
Original Assignee
Tsurumi Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsurumi Manufacturing Co Ltd filed Critical Tsurumi Manufacturing Co Ltd
Priority to JP14112099A priority Critical patent/JP4565680B2/en
Publication of JP2000325940A publication Critical patent/JP2000325940A/en
Application granted granted Critical
Publication of JP4565680B2 publication Critical patent/JP4565680B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an adjustable-speed submerged electric agitator capable of always keeping agitation flow velocity in an agitation tank almost constant while being continuously worked, even if the agitation tank has a large water- level fluctuating width, being efficient due to low waste of energy, and capable of saving electric power consumption to be low in running cost. SOLUTION: An adjustable-speed submerged electric agitator is provided with a plurality of water level sensors 2 which are arranged so as to gradually sense water-level fluctuation in an agitation tank 1, a control device 3 which receives a receiving signal from one of the water level sensors 2, which sensed the water level in the tank, and sends a control signal to an inverter 5 so as to get the number of rotations approximate to a corresponding point on a preset operation curve, an inverter 5 which receives the control signal from the control device 3 to supply a frequency source corresponding to the signal, a submersible motor 6 which receives the frequency source from the inverter 5 and rotates at the number of rotations corresponding to the water-level fluctuation in the agitation tank 1, and agitating vanes 7 which are fitted to the derived end of the rotary shaft of the submersible motor 6 to rotate.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の技術分野】本発明は、水処理施設の流量調整槽
など流入条件が不安定で水位変動幅の大きな撹拌槽内で
使用される、可変速水中電動撹拌装置に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a variable-speed underwater electric stirring apparatus used in a stirring tank having a large inflow range with unstable inflow conditions such as a flow control tank in a water treatment facility.

【0002】[0002]

【従来技術とその問題点】従来は、槽内の満水時に十分
な撹拌が得られるだけの能力を持つ水中電動ミキサーを
定格で連続運転させていた。そのため、水処理施設の流
量調整槽など流入条件が不安定で水位変動幅の大きな撹
拌槽内では、低水位になるにつれて次第に槽内の撹拌流
速が速くなり、槽内水面の波立ちやミキサー吸込口から
の渦の吸込みなどによって多量の空気を処理水に送り込
むことになり、本来の目的である嫌気撹拌ができずに次
工程の嫌気処理に悪影響を及ぼすと共に、上記ミキサー
吸込口からの渦の吸込みに伴い異常振動が発生して、シ
ャフトやガイドリング等の破損という重大な事故を招致
することにもなる。また、槽内の増水時には、水位が高
くなるにつれて次第に槽内の撹拌流速が遅くなるため、
沈殿物の沈降防止や液質の均一化の機能が失われること
になる。このように、回転速度が一定のミキサーでは水
位変動に対して撹拌流速を一定に保つことができないた
め、エネルギーの浪費が多くて非効率であり電力消費面
でも無駄が多くてランニングコストを押し上げることに
なる。
2. Description of the Related Art Conventionally, an underwater electric mixer having a capacity to obtain sufficient stirring when a tank is full of water has been continuously operated at a rated value. Therefore, in a stirring tank with unstable inflow conditions such as a flow control tank in a water treatment facility and a large fluctuation in water level, the stirring flow velocity in the tank gradually increases as the water level decreases, and the water level in the tank and the mixer inlet A large amount of air is sent into the treated water by suction of the vortex from the nozzle, and the anaerobic agitation of the next process is adversely affected because the original purpose of anaerobic stirring cannot be performed, and the vortex is sucked from the mixer suction port. As a result, abnormal vibration is generated, and a serious accident such as breakage of a shaft, a guide ring, or the like is caused. In addition, at the time of increasing water in the tank, the stirring flow rate in the tank gradually decreases as the water level increases,
The function of preventing sedimentation of the sediment and the function of equalizing the liquid quality will be lost. As described above, a mixer having a constant rotation speed cannot maintain a constant stirring flow rate with respect to fluctuations in the water level, so that a large amount of energy is wasted and inefficiency, and a large amount of power is wasted. become.

【0003】[0003]

【発明の目的】本発明の目的は、水位変動幅の大きな撹
拌槽内においても、その水位変動に対応した回転速度で
連続運転して槽内の撹拌流速を常にほぼ一定に保つこと
ができ、エネルギーの浪費が少なく効率的で消費電力が
節減できてランニングコストの低い、可変速水中電動撹
拌装置を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a stirrer having a large fluctuation in the water level and a continuous operation at a rotation speed corresponding to the fluctuation of the water level so that the stirring flow rate in the tank can always be kept substantially constant. It is an object of the present invention to provide a variable-speed underwater electric stirring device that is efficient, consumes less power, and has a low running cost.

【0004】[0004]

【発明の構成】本発明に係る可変速水中電動撹拌装置に
おいては、撹拌槽内の水位変動を段階的に感知するよう
配設された複数の水位センサーと、これら各水位センサ
ーのうち槽内水位を感知した一の水位センサーから発信
された信号を受信して上記感知水位に対応したインバー
タの段階制御を行う制御装置と、該制御装置からの発信
信号を受信してその信号に対応した周波数電源を供給す
るインバータと、該インバータからの電源を受けて撹拌
槽内の水位変動に対応した回転数により駆動する水中モ
ータと、該水中モータの回転軸導出先端部に嵌着されて
回転する撹拌羽根とを備えている。
In the variable-speed underwater electric stirring apparatus according to the present invention, a plurality of water level sensors arranged to detect a water level change in the stirring tank in a stepwise manner, and a water level in the tank among the water level sensors is provided. A control device that receives a signal transmitted from one water level sensor that senses the pressure level and performs step control of an inverter corresponding to the detected water level, and a frequency power supply that receives a transmission signal from the control device and responds to the signal An underwater motor driven by the number of rotations corresponding to the fluctuation of the water level in the agitation tank upon receiving power from the inverter, and a stirring blade that rotates while being fitted to a leading end of a rotation shaft of the underwater motor. And

【0005】[0005]

【作用】撹拌槽内の水位変動を感知した一の水位センサ
ーからの発信信号を制御装置が受信すると、予め定めて
おいた図2と図3のカーブ上の該当点に近似した回転数
が得られるようインバータへ制御信号を発信し、該制御
された信号をインバータが受信してその信号に対応した
周波数電源を水中モータに供給し、該電源を受けて水中
モータは撹拌槽内の水位変動に対応した回転数により駆
動して槽内に撹拌作用を生じさせる。槽内が低水位とな
ると、その水位低下を検知した下位の水位センサーから
の信号に対応した周波数電源が水中モータに供給されて
低速回転により撹拌作用が弱められ、また、槽内が高水
位となると、その水位上昇を検知した上位の水位センサ
ーからの信号に対応した周波数電源が水中モータに供給
されて高速回転により撹拌作用が強められ、相対的に槽
内の撹拌流速は常時ほぼ一定に保たれることになる。
When the controller receives a transmission signal from one water level sensor that senses fluctuations in the water level in the agitation tank, the rotation speed approximated to the predetermined point on the curves in FIGS. 2 and 3 is obtained. A control signal is transmitted to the inverter so that the inverter receives the controlled signal and supplies a frequency power corresponding to the signal to the submersible motor. It is driven by the corresponding rotation speed to generate a stirring action in the tank. When the water level in the tank becomes low, the frequency power corresponding to the signal from the lower water level sensor that detected the drop in the water level is supplied to the underwater motor, and the stirring action is weakened by the low-speed rotation. When the water level rises, the frequency power corresponding to the signal from the upper water level sensor that detects the rise in water level is supplied to the underwater motor, and the stirring action is strengthened by high-speed rotation, and the stirring flow rate in the tank is kept relatively constant at all times. You will be drowned.

【0006】[0006]

【実施例】以下実施例の図面により説明をする。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments will be described below with reference to the drawings.

【0007】図1において1は撹拌槽、2・・・・2は
撹拌槽1内の水位変動を段階的に感知するよう配設され
た複数個の水位センサーであり、フロート式あるいは電
極式のON−OFF型式のものが用いられる。3は各水
位センサー2・・・・2と後記インバータ5との間に介
装される制御装置であって、各水位センサー2・・・・
2からの発信信号を受信して予め定めておいた図2と図
3のカーブ上の該当点に近似した回転数が得られるよう
インバータ6へ制御信号を発信する。6は制御装置3か
らの制御信号を受信してその信号に対応した周波数電源
を供給するインバータ、6はインバータ5からの電源を
受けて撹拌槽1内の水位変動に対応した回転数により駆
動する水中モータであり、直流式であることが望ましい
が、交流式であっても本発明の適用は可能である。7は
水中モータ6の回転軸導出先端部に嵌着されて回転する
撹拌羽根である。
In FIG. 1, reference numeral 1 denotes a stirring tank, 2... 2 are a plurality of water level sensors arranged so as to detect a change in water level in the stirring tank 1 in a stepwise manner. An ON-OFF type is used. Reference numeral 3 denotes a control device interposed between each of the water level sensors 2... 2 and an inverter 5 described later.
2 and a control signal is transmitted to the inverter 6 so as to obtain a predetermined rotational speed approximate to the corresponding point on the curves in FIGS. 2 and 3. Reference numeral 6 denotes an inverter which receives a control signal from the control device 3 and supplies frequency power corresponding to the signal, and 6 receives power from the inverter 5 and drives at a rotation speed corresponding to a water level fluctuation in the stirring tank 1. It is desirable that the motor be a submersible motor and be of a DC type, but the present invention can be applied to an AC type. Reference numeral 7 denotes an agitating blade that is fitted to the rotating shaft leading end of the underwater motor 6 and rotates.

【0008】撹拌槽1内の水位変動を感知した一の水位
センサー2からの発信信号を制御装置3が受信すると、
予め定めておいた図2と図3のカーブ上の該当点に近似
した回転数が得られるようインバータへ制御信号を発信
し、該制御された信号をインバータ5が受信してその信
号に対応した周波数電源を水中モータ6に供給し、該電
源を受けて水中モータ6は図2に示すよう撹拌槽1内の
水位変動に対応した回転数により駆動する。そして槽内
が低水位となると、その低下水位を検知した下位の水位
センサー2からの信号に対応した周波数電源が水中モー
タ6に供給され該水中モータ6は低速回転となって撹拌
作用が弱められ、また、槽内が高水位となると、その上
昇水位を検知した上位の水位センサー2からの信号に対
応した周波数電源が水中モータ6に供給され該水中モー
タ6は高速回転となって撹拌作用が強められ、図3に見
られるよう相対的に槽内の撹拌流速は常時ほぼ一定に保
たれるのである。
[0008] When the control device 3 receives a transmission signal from one water level sensor 2 which senses fluctuations in the water level in the stirring tank 1,
A control signal is transmitted to the inverter so as to obtain a rotation speed approximated to a predetermined point on the curves of FIGS. 2 and 3 which has been determined in advance, and the controlled signal is received by the inverter 5 and the corresponding signal is received. The frequency power is supplied to the underwater motor 6, and upon receiving the power, the underwater motor 6 is driven at a rotation speed corresponding to the water level fluctuation in the stirring tank 1 as shown in FIG. When the water level in the tank becomes low, the frequency power corresponding to the signal from the lower water level sensor 2 that has detected the low water level is supplied to the underwater motor 6, and the underwater motor 6 is rotated at a low speed and the stirring action is weakened. When the inside of the tank has a high water level, the frequency power corresponding to the signal from the upper water level sensor 2 that has detected the rising water level is supplied to the submersible motor 6, and the submersible motor 6 rotates at high speed and the stirring action is performed. As shown in FIG. 3, the stirring flow rate in the tank is kept almost constant at all times.

【0009】[0009]

【発明の効果】本発明可変速水中電動撹拌装置によれ
ば、水位変動幅の大きい撹拌槽内においても連続運転で
槽内の撹拌流速を常時ほぼ一定に保たせて効率のよい撹
拌作業を行わせることができ、定格運転のものに比べ平
均回転数が低くなるため消費電力を節減できると共に可
動部の摩耗が少なくなって長寿命化を可能とする。ま
た、低水位時に低速回転となることによる派生効果とし
て、定格運転の場合よりも渦の吸込みが少なく、異常振
動に伴う回転軸やガイドリング等の破損を招致すること
がない。更にまた、低水位時における空気の巻込みも少
なくなり、水処理施設での次工程の嫌気処理に悪影響を
及ぼすことがない。このように効率的な作動によってラ
ンニングコストを引き下げることができると共にメンテ
ナンス性にも優れ、かつ、運転回転数が電源周波数に依
存しないため、50Hz/60Hz地域で撹拌羽根を供
用でき、従って製造コストおよび在庫の削減にもなると
いう利点がある。
According to the variable-speed underwater electric stirring apparatus of the present invention, even in a stirring tank having a large fluctuation in water level, the stirring flow rate in the tank can be kept almost constant by continuous operation to perform efficient stirring operation. As a result, the average number of revolutions is lower than that of the rated operation, so that the power consumption can be reduced and the wear of the movable part is reduced, so that the life can be extended. Further, as a derivative effect of low-speed rotation at low water level, vortex suction is smaller than in rated operation, and damage to the rotating shaft and guide ring due to abnormal vibration is not caused. Furthermore, the entrainment of air at the time of the low water level is reduced, and the anaerobic treatment in the next step in the water treatment facility is not adversely affected. As described above, the running cost can be reduced by the efficient operation, the maintenance cost is excellent, and the operation speed does not depend on the power supply frequency. Therefore, the stirring blade can be used in the 50 Hz / 60 Hz region, and therefore the manufacturing cost and This has the advantage of reducing inventory.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施態様を例示したブロック図であ
る。
FIG. 1 is a block diagram illustrating an embodiment of the present invention.

【図2】本発明に係る可変速水中電動撹拌装置の運転時
における槽内水位とモータ回転数の関連を例示した線図
である。
FIG. 2 is a diagram illustrating the relationship between the water level in the tank and the motor rotation speed during operation of the variable speed underwater electric stirring device according to the present invention.

【図3】本発明に係る可変速水中電動撹拌装置の運転時
における槽内水位と撹拌流速との関連を例示した線図で
ある。
FIG. 3 is a diagram illustrating the relationship between the water level in the tank and the stirring flow rate during operation of the variable speed underwater electric stirring device according to the present invention.

【符号の説明】[Explanation of symbols]

1 撹拌槽 2 水位センサー 3 制御装置 5 インバータ 6 水中モータ 7 撹拌羽根 Reference Signs List 1 stirring tank 2 water level sensor 3 control device 5 inverter 6 underwater motor 7 stirring blade

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 撹拌槽内の水位変動を段階的に感知する
よう配設された複数の水位センサーと、これら各水位セ
ンサーのうち槽内水位を感知した一の水位センサーから
発信された信号を受信して上記感知水位に対応したイン
バータの段階制御を行う制御装置と、該制御装置からの
発信信号を受信してその信号に対応した周波数電源を供
給するインバータと、該インバータからの電源を受けて
撹拌槽内の水位変動に対応した回転数により駆動する水
中モータと、該水中モータの回転軸導出先端部に嵌着さ
れて回転する撹拌羽根とを備えたことを特徴とする、可
変速水中電動撹拌装置
1. A plurality of water level sensors arranged so as to detect a water level fluctuation in a stirring tank in a stepwise manner, and a signal transmitted from one of these water level sensors that senses the water level in the tank is transmitted. A control device that receives and performs stepwise control of an inverter corresponding to the sensed water level, an inverter that receives a transmission signal from the control device and supplies frequency power corresponding to the signal, and receives power from the inverter. A submersible motor driven by a rotation speed corresponding to the water level fluctuation in the stirring tank, and a stirring blade that rotates while being fitted to a rotating shaft leading end of the underwater motor. Electric stirrer
JP14112099A 1999-05-21 1999-05-21 Variable speed underwater electric stirrer Expired - Lifetime JP4565680B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14112099A JP4565680B2 (en) 1999-05-21 1999-05-21 Variable speed underwater electric stirrer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14112099A JP4565680B2 (en) 1999-05-21 1999-05-21 Variable speed underwater electric stirrer

Publications (2)

Publication Number Publication Date
JP2000325940A true JP2000325940A (en) 2000-11-28
JP4565680B2 JP4565680B2 (en) 2010-10-20

Family

ID=15284630

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14112099A Expired - Lifetime JP4565680B2 (en) 1999-05-21 1999-05-21 Variable speed underwater electric stirrer

Country Status (1)

Country Link
JP (1) JP4565680B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ306266B6 (en) * 2007-03-20 2016-11-09 VĂŤTKOVICE ENVI a.s. Mixing device and method of mixing anaerobic reactor
JP2017094305A (en) * 2015-11-27 2017-06-01 住友重機械エンバイロメント株式会社 Agitation system
CN116651308A (en) * 2023-07-31 2023-08-29 浙江汉信科技有限公司 Control method of rotating speed self-setting stirring device and stirring device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61147138U (en) * 1985-03-04 1986-09-10

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61147138U (en) * 1985-03-04 1986-09-10

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ306266B6 (en) * 2007-03-20 2016-11-09 VĂŤTKOVICE ENVI a.s. Mixing device and method of mixing anaerobic reactor
JP2017094305A (en) * 2015-11-27 2017-06-01 住友重機械エンバイロメント株式会社 Agitation system
CN116651308A (en) * 2023-07-31 2023-08-29 浙江汉信科技有限公司 Control method of rotating speed self-setting stirring device and stirring device
CN116651308B (en) * 2023-07-31 2023-10-20 浙江汉信科技有限公司 Control method of rotating speed self-setting stirring device and stirring device

Also Published As

Publication number Publication date
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