JP2000319790A - Surface treated steel sheet for fuel vessel and coating material composition therefor - Google Patents

Surface treated steel sheet for fuel vessel and coating material composition therefor

Info

Publication number
JP2000319790A
JP2000319790A JP12740999A JP12740999A JP2000319790A JP 2000319790 A JP2000319790 A JP 2000319790A JP 12740999 A JP12740999 A JP 12740999A JP 12740999 A JP12740999 A JP 12740999A JP 2000319790 A JP2000319790 A JP 2000319790A
Authority
JP
Japan
Prior art keywords
pigment
steel sheet
resin layer
resin
corrosion resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12740999A
Other languages
Japanese (ja)
Other versions
JP3389884B2 (en
Inventor
Katsu Takahashi
克 高橋
Kenji Ikishima
健司 壱岐島
Kiyoyuki Fukui
清之 福井
Shinya Hikino
真也 引野
Toshiharu Oshiba
敏春 大芝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paint Co Ltd
Nippon Steel Corp
Original Assignee
Nippon Paint Co Ltd
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paint Co Ltd, Sumitomo Metal Industries Ltd filed Critical Nippon Paint Co Ltd
Priority to JP12740999A priority Critical patent/JP3389884B2/en
Publication of JP2000319790A publication Critical patent/JP2000319790A/en
Application granted granted Critical
Publication of JP3389884B2 publication Critical patent/JP3389884B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Other Surface Treatments For Metallic Materials (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce a surface treated steel sheet using a Zn or Zn alloy plated steel sheet as a base stock, being excellent in corrosion resistance against degraded gasoline containing organic acids, provided with advanced weldability, having excellent formability and suitable for a fuel tank for automobiles. SOLUTION: A thermosetting resin layer containing one or more kinds of metallic pigments A selected from Ni, Al and an Ni-Al alloy and one or more kinds of pigments B selected from iron phosphide and ferrosilicon in a modified epoxide resin is applied by 3-10 g/m2 coating weight on the chemically converted Zn or Zn alloy plated steel sheet. The total quantity of the pigment in the resin layer is preferably controlled to 10-70 wt.%, the ratio of pigment A/ pigment B is preferably controlled to 90/10 to 30/70 and the average particle diameter of each pigment is preferably controlled to 0.5-15 μm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ガソリンを燃料と
する自動車の燃料容器 (燃料タンク) 用に適した、亜鉛
系めっき鋼板を素材とする表面処理鋼板に関し、特に腐
食性の高いギ酸等の有機酸を含んでいる、劣化したガソ
リンに対しても高い耐食性を示すと同時に溶接性にも優
れた表面処理鋼板、および該表面処理鋼板の製造に用い
られる塗料に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface-treated steel sheet made of a galvanized steel sheet, which is suitable for a fuel container (fuel tank) of an automobile using gasoline as a fuel. The present invention relates to a surface-treated steel sheet which exhibits high corrosion resistance even to deteriorated gasoline containing an organic acid and also has excellent weldability, and a paint used for producing the surface-treated steel sheet.

【0002】[0002]

【従来の技術】一般のガソリンを燃料とする自動車や二
輪車 (以下、自動車と総称) 用の燃料タンク用材料に
は、内外面の耐食性、特に内面側の燃料 (ガソリン) に
対する耐食性、プレス成形性、および溶接性が要求され
る。
2. Description of the Related Art Materials for fuel tanks for automobiles and motorcycles (hereinafter collectively referred to as automobiles) using general gasoline as fuel include corrosion resistance on inner and outer surfaces, particularly corrosion resistance on inner surface fuel (gasoline), press formability. , And weldability are required.

【0003】このような性能を満たす燃料タンク用材料
として、従来はターンシートと呼ばれる、Pb−10〜25%
Sn合金めっき鋼板が広く使用されてきた。しかし、主に
環境問題から、人体に有害なPbを含有しない材料が求め
られるようになった。また、燃料に対する耐食性につい
ても、有機酸を含む劣化ガソリン環境での性能が求めら
れるなど、より高度なレベルが要求されている。
[0003] As a material for a fuel tank satisfying such performance, Pb-10 to 25% is conventionally called a turn sheet.
Sn alloy plated steel sheets have been widely used. However, materials that do not contain Pb, which is harmful to the human body, have come to be required mainly due to environmental problems. Further, a higher level of corrosion resistance to fuel is required, for example, performance in a deteriorated gasoline environment containing an organic acid is required.

【0004】この要請に対し、Alめっき鋼板 (例えば、
特開平9−156027号公報) 、Sn−Znめっき鋼板 (例え
ば、特開平8−269733号公報) などが代替品として開発
されている。このうち、Alめっき鋼板は、溶接やハンダ
付け等の接合性に問題があり、加工メーカー等での使い
勝手が向上した材料が望まれている。この点、Sn−約8
%Zn合金めっき鋼板は、性能的なバランスがよいとされ
ているが、めっきそのものの用途がほぼ燃料タンクに限
定されるため、市場規模が小さく、安定供給や価格面に
問題がある。従って、一般に広く用いられている、比較
的安価な亜鉛系めっき (即ち、Znめっき又はZn合金めっ
き) を燃料タンク用に適用することができれば、経済的
に有利である。
In response to this request, Al-plated steel sheets (for example,
JP-A-9-156027), Sn-Zn-plated steel sheets (for example, JP-A-8-269733) have been developed as alternatives. Of these, Al-plated steel sheets have problems in joining properties such as welding and soldering, and materials with improved usability by processing manufacturers and the like are desired. In this regard, Sn-about 8
% Zn alloy plated steel sheet is said to have a good balance of performance, but since the plating itself is almost exclusively used for fuel tanks, the market size is small, and there is a problem in terms of stable supply and price. Therefore, it would be economically advantageous if relatively inexpensive zinc-based plating (that is, Zn plating or Zn alloy plating), which is widely used in general, could be applied to fuel tanks.

【0005】Zn系めっき鋼板を自動車用燃料タンク用途
に適用する技術としては、特開平10−137681号公報があ
る。この公報には、クロメート処理したZn系めっき鋼板
の上に、内面側にはNiおよびAl金属粉を含有するアミン
変性エポキシ樹脂層を被覆し、外面側にはワックスを含
有するシリカ含有樹脂層を被覆した表面処理鋼板が提案
されている。
Japanese Patent Application Laid-Open No. 10-137681 discloses a technique for applying a Zn-based plated steel sheet to an automobile fuel tank. According to this publication, an amine-modified epoxy resin layer containing Ni and Al metal powders is coated on the inner side on a zinc-plated steel sheet subjected to a chromate treatment, and a silica-containing resin layer containing wax on the outer side. Coated surface treated steel sheets have been proposed.

【0006】[0006]

【発明が解決しようとする課題】特開平10−137681号公
報に記載された表面処理鋼板では、樹脂層中のNiおよび
Al金属粉末により、タンク内部の耐食性を発現させてい
るが、皮膜の抵抗値が大きく、溶接性に劣るため、ユー
ザー (燃料タンクの製造者) での使い勝手が悪いことが
判明した。また、この公報では、無鉛ガソリン/500 pp
m ギ酸水溶液の1/1混合液、即ち、ギ酸濃度として25
0 ppm で内面耐食性を試験しているが、劣化ガソリン中
のギ酸濃度は1000 ppm程度に達することもあり、より高
度の内面耐食性が求められるようになってきている。
SUMMARY OF THE INVENTION In the surface-treated steel sheet described in Japanese Patent Application Laid-Open No. H10-137681, Ni and
The corrosion resistance inside the tank is exhibited by the Al metal powder, but the resistance of the coating is large and the weldability is inferior, so it has been found that the usability for the user (fuel tank manufacturer) is poor. In this publication, unleaded gasoline / 500 pp
m 1/1 mixed solution of formic acid aqueous solution, ie, formic acid concentration of 25
Although the internal corrosion resistance is tested at 0 ppm, the concentration of formic acid in degraded gasoline can reach about 1000 ppm, and a higher level of internal corrosion resistance has been required.

【0007】Zn系めっき鋼板を使用して、経済的で、し
かも劣化した有機酸を含有するガソリンに対する高度の
耐食性 (以下、劣化ガソリン耐食性と称する) を備え、
さらに安定した溶接性を確保できる、低コストで性能バ
ランスのよい燃料タンク材料を得ることはこれまで容易
ではなかった。本発明は、このような燃料タンク材料を
開発することを課題とする。
Using a Zn-based plated steel sheet, it is economical and has high corrosion resistance to gasoline containing a deteriorated organic acid (hereinafter referred to as deteriorated gasoline corrosion resistance),
Until now, it has not been easy to obtain a low-cost fuel tank material with good performance balance that can ensure stable weldability. An object of the present invention is to develop such a fuel tank material.

【0008】[0008]

【課題を解決するための手段】本発明者らは、素材とし
てZn系めっき鋼板を用いて、劣化ガソリン耐食性と溶接
性とを高度にバランスさせるべく鋭意検討した結果、Zn
系めっき鋼板の上層に、Ni、Al、Ni−Al合金から選んだ
金属顔料に加えて、さらにリン化鉄とフェロシリコンか
ら選んだ顔料を含有させた樹脂層を特定の付着量で形成
することにより、タンク内面の劣化ガソリン耐食性と溶
接性が良好な燃料容器用鋼板が得られることを見出し
た。
Means for Solving the Problems The present inventors have conducted intensive studies to use Zn-based plated steel sheets as a material to achieve a high balance between deteriorated gasoline corrosion resistance and weldability.
Forming a resin layer containing a pigment selected from iron phosphide and ferrosilicon in addition to a metal pigment selected from Ni, Al, and Ni-Al alloy on the upper layer of the system-plated steel sheet with a specific adhesion amount As a result, it has been found that a steel plate for a fuel container having good deterioration gasoline corrosion resistance and weldability of the tank inner surface can be obtained.

【0009】本発明は、亜鉛系めっき鋼板の少なくとも
片面の上層に、Ni、AlおよびNi−Al合金から選ばれた1
種もしくは2種以上の金属顔料Aと、リン化鉄およびフ
ェロシリコンから選ばれた1種もしくは2種の顔料Bと
を、顔料A/顔料Bの重量比が90/10〜30/70の範囲、
かつ顔料合計量が樹脂層の15〜70重量%の範囲となる量
で含有する熱硬化型樹脂層を3〜10 g/m2 の付着量で有
することを特徴とする、燃料容器用表面処理鋼板であ
る。
According to the present invention, at least one surface of a galvanized steel sheet is coated with Ni, Al and Ni-Al alloy.
One or two or more metal pigments A and one or two pigments B selected from iron phosphide and ferrosilicon in a weight ratio of pigment A / pigment B of 90/10 to 30/70. ,
And wherein the amount of the pigment total have at a coverage of 3 to 10 g / m 2 a thermosetting resin layer containing in an amount in the range of 15 to 70 wt% of the resin layer, a fuel container for surface treatment It is a steel plate.

【0010】別の面からは、本発明は、樹脂と溶媒に加
えて、Ni、AlおよびNi−Al合金から選ばれた1種もしく
は2種以上の金属顔料Aと、リン化鉄およびフェロシリ
コンから選ばれた1種もしくは2種の顔料Bとを含有す
る塗料組成物であって、顔料A/顔料Bの重量比が90/
10〜30/70の範囲、かつ顔料合計量が該塗料組成物の固
形分重量に対して15〜70重量%の範囲となる量であるこ
とを特徴とする、燃料容器用表面処理鋼板の製造用塗料
組成物である。
[0010] In another aspect, the present invention relates to a resin and a solvent, one or more metal pigments A selected from Ni, Al and Ni-Al alloy, and iron phosphide and ferrosilicon. A paint composition containing one or two pigments B selected from the group consisting of:
Production of a surface-treated steel sheet for a fuel container, characterized in that it is in the range of 10 to 30/70 and the total amount of pigments is in the range of 15 to 70% by weight based on the solid content of the coating composition. It is a coating composition for use.

【0011】好ましくは、各顔料の平均粒径は 0.5〜15
μmの範囲であり、樹脂層中の樹脂成分は変性エポキシ
樹脂である。
Preferably, the average particle size of each pigment is 0.5 to 15
μm, and the resin component in the resin layer is a modified epoxy resin.

【0012】[0012]

【発明の実施の形態】母材 めっき鋼板の母材としては、通常用いられている一般的
な冷延鋼板でよい。但し、燃料タンク用途の鋼板は一般
に厳しいプレス成形加工を受けるため、例えば、極低炭
素で、かつTi、Nb、Bが添加された成分系とすることが
好ましい。
BEST MODE FOR CARRYING OUT THE INVENTION As a base material of a base material plated steel sheet, a general cold-rolled steel sheet which is usually used may be used. However, since steel plates for fuel tanks are generally subjected to severe press forming, it is preferable to use, for example, a component system having extremely low carbon and added with Ti, Nb, and B.

【0013】めっき 本発明の表面処理鋼板の素材は、経済性を考えて、比較
的安価で大量生産されている、Znめっき鋼板またはZn合
金めっき鋼板 (これらを、本発明では亜鉛系またはZn系
めっき鋼板と総称する) である。Zn合金めっきの例とし
ては、Zn−Al、Zn−Al−Si、Zn−Ni、Zn−Fe、Zn−Cr、
Zn−Co、Zn−Mg、Zn−Sn等が挙げられるが、これらに限
定されるものではない。なお、Zn合金は、Zn−55%Al合
金めっきのように、Znが50%をやや下回る (例、40〜50
%) 合金も包含する。めっき方法は、溶融めっき法、電
気めっき法、蒸着めっき法等のいずれでもよい。めっき
は、両面めっきが原則であるが、内面側だけの片面めっ
きとすることも不可能ではない。
[0013] Material of the surface treated steel sheet of the plating present invention, consider the economics are relatively cheap mass production, Zn-plated steel sheet or a Zn alloy plated steel sheet (these, zinc or Zn-based in the present invention (Collectively referred to as plated steel sheets). Examples of Zn alloy plating include Zn-Al, Zn-Al-Si, Zn-Ni, Zn-Fe, Zn-Cr,
Examples include, but are not limited to, Zn-Co, Zn-Mg, and Zn-Sn. In addition, as for Zn alloy, Zn is slightly less than 50% like Zn-55% Al alloy plating (for example, 40 to 50%).
%) Alloys are also included. The plating method may be any of a hot-dip plating method, an electroplating method, and a vapor deposition plating method. Plating is basically double-sided plating, but it is not impossible to perform single-sided plating only on the inner side.

【0014】本発明で使用できるめっき鋼板の例として
は、電気Znめっき鋼板、溶融Znめっき鋼板、電気Zn合金
(例、Zn−Ni) めっき鋼板、溶融Zn合金 (例、Zn−Al)
合金めっき鋼板、合金化溶融Znめっき鋼板等がある。め
っき付着量は、耐食性の観点から、片面当たり10 g/m2
以上が好ましく、さらに好ましくは15 g/m2 以上であ
る。
Examples of the coated steel sheet that can be used in the present invention include electric Zn-coated steel sheet, hot-dip Zn-coated steel sheet, and electric Zn alloy.
(E.g., Zn-Ni) Plated steel sheet, hot-dip Zn alloy (e.g., Zn-Al)
There are alloy plated steel sheets, alloyed hot-dip Zn plated steel sheets, and the like. The coating weight is 10 g / m 2 per side from the viewpoint of corrosion resistance.
It is preferably at least 15 g / m 2 .

【0015】顔料含有樹脂層 上述したZn系めっき鋼板の少なくとも片面に、本発明に
従って顔料含有樹脂層を形成する。この樹脂層は、特に
劣化ガソリン耐食性に優れたものであるので、タンク内
面側に相当する片面だけに形成するのでもよいが、外面
側に対しても十分な耐食性を有しているので、両面とも
に本発明に従った顔料含有樹脂層を形成してもよい。
Pigment-containing resin layer A pigment-containing resin layer is formed on at least one surface of the above-mentioned Zn-based plated steel sheet according to the present invention. Since this resin layer is particularly excellent in deteriorated gasoline corrosion resistance, it may be formed only on one side corresponding to the inner surface side of the tank, but since it has sufficient corrosion resistance also on the outer surface side, Both may form a pigment-containing resin layer according to the present invention.

【0016】内面用の樹脂の必要性能としては、内面の
劣化ガソリン耐食性、下地処理との密着性、および溶接
性である。これらの性能を全て高いレベルで満たすため
に、本発明では、Zn系めっき鋼板の上層に、Ni、Al、Ni
−Al合金から選ばれた1種または2種以上の金属顔料
(以下、顔料A) と、リン化鉄とフェロシリコンから選
ばれた1種または2種の顔料 (以下、顔料B) とを含有
する樹脂層を、乾燥後の付着量が3〜10 g/m2 となるよ
うに形成する。従って、樹脂層の形成に使用する塗料組
成物は、樹脂と溶媒に加えて、この顔料Aと顔料Bとを
含有する。
The required performance of the resin for the inner surface is degraded gasoline corrosion resistance of the inner surface, adhesion to the underlying treatment, and weldability. In order to satisfy all of these performances at a high level, in the present invention, Ni, Al, Ni
One or more metal pigments selected from -Al alloys
(Hereinafter referred to as Pigment A) and a resin layer containing one or two kinds of pigments (hereinafter referred to as Pigment B) selected from iron phosphide and ferrosilicon, and having an adhesion amount after drying of 3 to 10 g / m 2 . Therefore, the coating composition used for forming the resin layer contains the pigment A and the pigment B in addition to the resin and the solvent.

【0017】樹脂層中の金属顔料A、即ち、Ni粉、Al粉
およびNi−Al合金粉のうち、Ni粉は主に劣化ガソリン耐
食性の発現とある程度の溶接性の確保のために添加す
る。一方、Al粉は、劣化ガソリン耐食性の改善を目的と
して添加する。ガソリンが劣化してくると、ギ酸、酢酸
等の有機酸が発生し、腐食環境として厳しくなるが、こ
のような環境においてAl粉は特に有効である。Ni粉とAl
粉の両者を併用してもよい。Ni−Al合金粉を使用した場
合にも、Ni粉とAl粉を併用した場合と同様に、内面の劣
化ガソリン耐食性とある程度の溶接性とが得られる。
Of the metal pigment A in the resin layer, ie, Ni powder, Al powder and Ni-Al alloy powder, Ni powder is mainly added for the purpose of developing the deteriorated gasoline corrosion resistance and ensuring a certain degree of weldability. On the other hand, Al powder is added for the purpose of improving the corrosion resistance of deteriorated gasoline. As the gasoline deteriorates, organic acids such as formic acid and acetic acid are generated, which becomes severe as a corrosive environment. In such an environment, Al powder is particularly effective. Ni powder and Al
Both of the powders may be used in combination. Even when the Ni-Al alloy powder is used, the deteriorated gasoline corrosion resistance of the inner surface and a certain degree of weldability can be obtained as in the case where the Ni powder and the Al powder are used in combination.

【0018】しかし、従来技術に関して説明したよう
に、樹脂層中に金属顔料Aを配合しただけでは、樹脂層
の皮膜抵抗が大きすぎ、鋼板使用ユーザーが満足できる
使い勝手を与える、高度の溶接性を確保できない。そこ
で、本発明者らは、高度な溶接性を確保すべく、樹脂層
に含有させる顔料種について鋭意研究を重ねて、劣化ガ
ソリン耐食性を損なわずに、より高度のスポット溶接性
を確保するには、顔料Aに加えて、リン化鉄および/ま
たはフェロシリコンからなる顔料Bを樹脂層に添加する
ことが有効であることを見いだした。
However, as described in connection with the prior art, simply blending the metal pigment A in the resin layer results in a resin layer having an excessively high film resistance and providing a high degree of weldability that provides satisfactory usability to users of steel sheets. I can't secure it. Therefore, the present inventors, in order to ensure a high degree of weldability, to earnestly study the pigment type to be contained in the resin layer, to ensure a higher degree of spot weldability without impairing the deteriorated gasoline corrosion resistance. It has been found that it is effective to add pigment B composed of iron phosphide and / or ferrosilicon to the resin layer in addition to pigment A.

【0019】顔料Aと顔料Bの合計量は、樹脂層全体の
(従って、塗料組成物の固形分重量に対して) 15〜70重
量%、特に20〜50重量%を占める量とすることが好まし
い。15重量%未満では、十分な溶接性を確保することが
できない。一方、70重量%を超えると、鋼板表面への均
一な塗布が非常に困難になったり、顔料の量が多すぎ
て、プレス成形時に顔料の脱離が生じるため、成形性に
劣るようになる。
The total amount of pigment A and pigment B is
Therefore, it is preferred that the amount occupies 15 to 70% by weight (based on the weight of the solid content of the coating composition), particularly 20 to 50% by weight. If it is less than 15% by weight, sufficient weldability cannot be ensured. On the other hand, if the content exceeds 70% by weight, it becomes extremely difficult to apply uniformly to the surface of the steel sheet, or the amount of the pigment is too large, and the desorption of the pigment occurs during press molding, resulting in poor moldability. .

【0020】顔料Aと顔料Bの割合は、劣化ガソリン耐
食性と溶接性を高度にバランスさせるために、顔料A/
顔料Bの重量比が90/10〜30/70、特に90/10〜40/60
の範囲とすることが好ましい。この重量比が90/10より
大きくなると、顔料Bの量が少なすぎて、溶接性がやや
不足し、30/70より小さくなると、顔料Aが少なすぎ
て、劣化ガソリン耐食性がやや不足する。
The ratio of the pigment A / pigment B is determined by the ratio of the pigment A / P in order to highly balance the corrosion resistance of deteriorated gasoline and the weldability.
The weight ratio of pigment B is 90/10 to 30/70, especially 90/10 to 40/60.
It is preferable to be within the range. If the weight ratio is more than 90/10, the amount of the pigment B is too small and the weldability is slightly insufficient. If the weight ratio is less than 30/70, the pigment A is too small and the deteriorated gasoline corrosion resistance is slightly insufficient.

【0021】本発明の樹脂層は、劣化ガソリンに含まれ
る腐食促進成分を鋼板から遮断する機能と、これまでに
説明した顔料のバインダとしての機能を果たすことが求
められる。従って、樹脂自体がガソリン成分に対して溶
解、膨潤もしくは透過を起こしにくい緻密な皮膜を形成
することが必要である。この目的に適した樹脂種は、架
橋により皮膜が緻密化する熱硬化性樹脂である。具体的
には、エポキシ系、アクリル系、ウレタン系、、ポリエ
ステル系、フェノール系樹脂等が適当な樹脂種として挙
げられる。
The resin layer of the present invention is required to fulfill the function of blocking the corrosion promoting component contained in the deteriorated gasoline from the steel plate and the function of the pigment binder described above. Therefore, it is necessary to form a dense film in which the resin itself does not easily dissolve, swell or permeate the gasoline component. Suitable resin species for this purpose are thermosetting resins whose coatings are densified by crosslinking. Specifically, epoxy-based, acrylic-based, urethane-based, polyester-based, phenol-based resins and the like are mentioned as suitable resin types.

【0022】本発明で樹脂層に使用するのに特に適した
樹脂は、アミノ変性およびウレタン変性といった変性エ
ポキシ樹脂であり、中でもウレタン変性エポキシ樹脂が
好ましい。ウレタン変性エポキシ樹脂は、エポキシ樹脂
を二塩基酸と反応させてエポキシエステル樹脂とした
後、この樹脂の末端カルボキシル基をポリイソシアネー
ト化合物と反応させてウレタン化した樹脂である。得ら
れた樹脂は、エポキシ樹脂と同じ骨格を有し、末端の一
部がウレタン化されている。樹脂層のベース樹脂として
のウレタン変性エポキシ樹脂は、数平均分子量が約5000
〜50,000の範囲のものが好ましい。これより低分子量側
では、ガソリンに対して膨潤しやすくなり、高分子量側
のものは製造が困難であることのほかに、劣化ガソリン
に含まれる腐食促進成分の耐透過性にも劣る。
Resins particularly suitable for use in the resin layer in the present invention are modified epoxy resins such as amino-modified and urethane-modified, and among them, urethane-modified epoxy resin is preferable. The urethane-modified epoxy resin is a resin obtained by reacting an epoxy resin with a dibasic acid to form an epoxy ester resin, and then reacting a terminal carboxyl group of the resin with a polyisocyanate compound to form an urethane. The obtained resin has the same skeleton as the epoxy resin, and a part of the terminal is urethanized. Urethane-modified epoxy resin as the base resin of the resin layer has a number average molecular weight of about 5000
Those in the range of ~ 50,000 are preferred. On the lower molecular weight side, it swells easily with gasoline, and on the high molecular weight side, it is difficult to produce, and in addition, the permeation resistance of the corrosion promoting component contained in deteriorated gasoline is inferior.

【0023】ベース樹脂がエポキシ樹脂または変性エポ
キシ樹脂である場合には、硬化剤を使用する必要があ
る。適当な硬化剤の例としては、フェノール樹脂、メラ
ミン樹脂、ベンゾグアナミン樹脂等が例示される。劣化
ガソリン耐食性を考慮すると、より高分子量の樹脂層を
形成できるフェノール樹脂が硬化剤として好ましい。
When the base resin is an epoxy resin or a modified epoxy resin, it is necessary to use a curing agent. Examples of suitable curing agents include phenolic resins, melamine resins, benzoguanamine resins, and the like. Considering the corrosion resistance of deteriorated gasoline, a phenol resin capable of forming a resin layer having a higher molecular weight is preferable as the curing agent.

【0024】(変性)エポキシ樹脂/硬化剤の重量比は
50/50〜98/2の範囲が好ましい。硬化剤が多すぎると
皮膜が硬く、脆くなり、加工性が低下する。硬化剤が少
なすぎると、硬化が十分に進行せず、耐劣化ガソリン性
が低下する。この重量比は、より好ましくは70/30〜90
/10、さらに好ましくは75/25〜85/15である。なお、
硬化剤を使用する場合、硬化剤の量も樹脂量の中に含め
る。硬化剤を配合した各種エポキシ樹脂液が市販されて
おり、それに上記の顔料AおよびBを配合して、本発明
の樹脂層の形成に使用することができる。
(Modified) The weight ratio of epoxy resin / curing agent is
A range of 50/50 to 98/2 is preferred. If the amount of the curing agent is too large, the film becomes hard and brittle, and the workability is reduced. If the amount of the curing agent is too small, curing will not proceed sufficiently, and the deterioration gasoline resistance will decrease. This weight ratio is more preferably 70 / 30-90.
/ 10, more preferably 75/25 to 85/15. In addition,
When a curing agent is used, the amount of the curing agent is included in the amount of the resin. Various epoxy resin liquids containing a curing agent are commercially available, and the above-mentioned pigments A and B can be mixed therewith and used for forming the resin layer of the present invention.

【0025】この顔料A、Bを含有する熱硬化性樹脂層
の付着量は、3〜10 g/m2 、好ましくは4〜7g/m2の範
囲とする。この付着量が3g/m2未満ではガソリン環境で
の耐食性に劣り、10 g/m2 を超えると効果が飽和し、コ
ストが上昇する上、本発明での顔料Bを用いても十分な
溶接性が得られないようになる。
The adhesion amount of the pigment A, the thermosetting resin layer containing B is, 3~10 g / m 2, preferably in the range of 4~7g / m 2. When the amount is less than 3 g / m 2 , the corrosion resistance in a gasoline environment is inferior. When the amount exceeds 10 g / m 2 , the effect is saturated, the cost is increased, and even if the pigment B of the present invention is used, sufficient welding is performed. Will not be obtained.

【0026】本発明で樹脂層に含有させる上記顔料Aお
よび顔料Bの粉末形状は特に制限されない。即ち、粒
状、鱗片状、針状、不規則形状等のいずれでもよい。各
顔料は、平均粒径 (粒状以外の場合は最大粒径の平均
値) が 0.5〜15μmの範囲のものが良好である。樹脂層
の付着量が5g/m2以上となる場合には、より好ましく
は、平均粒径が、樹脂厚み (樹脂層の比重から算出する
か、SEM等により実測することができる) の5〜150
%の範囲で、かつ上記の 0.5〜15μmの範囲となること
がより好ましい。なお、樹脂層の付着量が3〜5g/m2
場合も、顔料の平均粒径は、樹脂厚みの150 %を超えな
いことが好ましい。顔料の平均粒径が小すぎると、樹脂
層の導電性が低下し、大きすぎると、溶接時の重ね合わ
せ部において顔料同士の物理的距離が遠くなるため、い
ずれも溶接性に劣る。
The shape of the powder of the pigment A and the pigment B contained in the resin layer in the present invention is not particularly limited. That is, the shape may be any of a granular shape, a scale shape, a needle shape, an irregular shape, and the like. It is preferable that each pigment has an average particle diameter (average value of the maximum particle diameter in the case of non-granular shape) in the range of 0.5 to 15 μm. When the adhesion amount of the resin layer is 5 g / m 2 or more, more preferably, the average particle size is 5 to 5 times of the resin thickness (which can be calculated from the specific gravity of the resin layer or measured by SEM or the like). 150
%, And more preferably in the range of 0.5 to 15 μm described above. Even when the amount of the resin layer adhered is 3 to 5 g / m 2 , it is preferable that the average particle size of the pigment does not exceed 150% of the resin thickness. If the average particle size of the pigment is too small, the conductivity of the resin layer is reduced. If the average particle size is too large, the physical distance between the pigments in the overlapped portion at the time of welding is long, so that both are inferior in weldability.

【0027】なお、Al粉の大きさは、化学作用による耐
食性改善効果の意味からは、特に規定されない。ただ
し、特開平10−137682号公報にあるように、10μm程度
の鱗片状の形状であると、物理的な遮蔽効果が期待され
るので、より好ましいと考えられる。
The size of the Al powder is not particularly defined in terms of the effect of improving the corrosion resistance by the chemical action. However, as described in JP-A-10-137682, a scaly shape of about 10 μm is considered more preferable because a physical shielding effect is expected.

【0028】樹脂層中には、上記の導電顔料Aと導電顔
料Bに加えて、任意成分として、例えば、着色顔料、防
錆顔料 (例、アルカリ土類金属クロム酸塩) 、他の導電
顔料、シリカ、シランカップリング剤等を、劣化ガソリ
ン耐食性、溶接性、加工性等の樹脂層の性能を著しく悪
化させない範囲で含有させることができる。
In the resin layer, in addition to the conductive pigment A and the conductive pigment B, optional components such as a coloring pigment, a rust-preventive pigment (eg, an alkaline earth metal chromate), and other conductive pigments , A silica, a silane coupling agent and the like can be contained within a range that does not significantly deteriorate the performance of the resin layer such as the deteriorated gasoline corrosion resistance, weldability, and workability.

【0029】樹脂層は、溶媒中に樹脂を溶解ないし分散
させた樹脂液中に導電顔料AおよびBと所望により他の
成分を所定量づつ添加し、均一に分散または溶解させて
塗料組成物を調製し、この塗料組成物をめっき鋼板に塗
布した後、加熱して塗膜を焼付けて樹脂を硬化させるこ
とにより形成することができる。塗布法や焼付け温度は
特に制限されず、当業者であれば適当に選択できる。な
お、樹脂がウレタン変性エポキシ樹脂である場合の焼付
け温度は 170〜250 ℃の範囲が好ましい。塗料は、水系
塗料と溶剤系塗料のいずれでもよい。
The resin layer is formed by adding a predetermined amount of conductive pigments A and B and, if desired, other components to a resin solution in which the resin is dissolved or dispersed in a solvent, and uniformly dispersing or dissolving the coating composition. It can be formed by preparing and applying this coating composition to a plated steel sheet, and then heating and baking the coating to cure the resin. The coating method and the baking temperature are not particularly limited, and can be appropriately selected by those skilled in the art. When the resin is a urethane-modified epoxy resin, the baking temperature is preferably in the range of 170 to 250 ° C. The paint may be either a water-based paint or a solvent-based paint.

【0030】その他 Zn系めっき鋼板に上記樹脂層を形成する前に、樹脂層の
密着性向上およびめっき鋼板の耐食性向上を目的とし
て、周知のクロメート処理やリン酸塩処理といった下地
処理を施すことは、本発明の効果をなんら減じるもので
はない。クロメート処理は、塗布型、反応型、電解型の
いずれの方式でもよい。下地処理は、付着量が大きすぎ
ると、溶接性を阻害する恐れがあるので、あまり過大に
しないことが好ましい。
In addition, prior to forming the above resin layer on the Zn-based plated steel sheet, it is difficult to perform a well-known base treatment such as chromate treatment or phosphate treatment for the purpose of improving the adhesion of the resin layer and the corrosion resistance of the plated steel sheet. However, the effects of the present invention are not reduced at all. The chromate treatment may be any of a coating type, a reaction type, and an electrolytic type. If the amount of the base treatment is too large, the weldability may be impaired. Therefore, it is preferable not to make the amount too large.

【0031】燃料タンク用途の鋼板は、一般に厳しいプ
レス成形加工を受けるので、プレス加工を支障なく行う
ため、特にタンク外面側の表面の潤滑性を高めることが
望ましい。そのため、本発明の樹脂層を鋼板の両面に形
成した場合には、特に外面側の上層に、固形潤滑剤の皮
膜を形成することができる。ただし、その後の外面の塗
装性が確保されることが必要で、アルカリ脱脂等で除去
される脱膜型の潤滑皮膜の方が、取り扱い上有利であ
る。また、内外両面の表面に防錆油を塗布したり、成形
加工時に潤滑油を塗布することもできる。
Since steel plates for fuel tanks are generally subjected to severe press forming, it is desirable to enhance lubricity especially on the outer surface of the tank in order to perform the pressing without any trouble. Therefore, when the resin layer of the present invention is formed on both surfaces of the steel sheet, a solid lubricant film can be formed particularly on the upper layer on the outer surface side. However, the subsequent coatability of the outer surface needs to be ensured, and a stripped lubricating film that is removed by alkali degreasing or the like is more advantageous in handling. Further, a rust-preventive oil can be applied to the inner and outer surfaces, and a lubricating oil can be applied during molding.

【0032】或いは、本発明の樹脂層を内面側の片面だ
けに形成し、外面側には他の樹脂皮膜、好ましくは潤滑
性 (成形性) と耐食性 (特に加工後耐食性) に優れた樹
脂皮膜とすることもできる。また、外面側はめっき (ま
たはめっき+下地処理) のままとし、これに直接塗装を
施してもよい。
Alternatively, the resin layer of the present invention is formed only on one side of the inner surface, and another resin film is formed on the outer surface, preferably a resin film excellent in lubricity (moldability) and corrosion resistance (particularly corrosion resistance after processing). It can also be. Alternatively, the outer surface may be left plated (or plated and grounded), and may be directly coated.

【0033】[0033]

【実施例】以下の実施例は本発明を例示するものであっ
て、本発明を制限する意図はない。なお、実施例中のめ
っき、下地処理、樹脂層の付着量は、いずれも片面当た
りの付着量である。
The following examples illustrate the invention and are not intended to limit the invention. In the examples, the amounts of plating, base treatment, and adhesion of the resin layer are all adhesion amounts per one surface.

【0034】(実施例1)両面Zn−13%Ni電気めっき鋼板
(めっき付着量30 g/m2)の両面に、塗布型クロメート処
理を、Cr付着量60 mg/m2となるように施した。
Example 1 Double-sided Zn-13% Ni electroplated steel sheet
Both sides of the coating (coating weight 30 g / m 2 ) were subjected to a coating type chromate treatment so that the Cr coating weight was 60 mg / m 2 .

【0035】このクロメート処理Zn−Ni合金電気めっき
鋼板の片面に、数平均分子量30,000の熱硬化性ウレタン
変性エポキシ樹脂をベース樹脂とし、その樹脂液 (溶
媒:シクロヘキサノン) に表1に示す割合で下記顔料の
1種以上を分散させた塗料を、乾燥後の樹脂層の付着量
が6g/m2となるようにバーコータで塗布し、230 ℃で50
秒間焼き付けて、顔料含有樹脂層を形成した。
On one surface of the chromate-treated Zn—Ni alloy electroplated steel sheet, a thermosetting urethane-modified epoxy resin having a number average molecular weight of 30,000 was used as a base resin, and the resin solution (solvent: cyclohexanone) was prepared in the ratio shown in Table 1 below. A coating material in which at least one kind of pigment is dispersed is applied by a bar coater so that the amount of the resin layer after drying becomes 6 g / m 2, and the coating is performed at 230 ° C. with 50 g / m 2.
Baking for 2 seconds formed a pigment-containing resin layer.

【0036】使用した顔料 Ni粉:平均粒径0.8 μmの粒状 Al粉:平均粒径13μmの鱗片状 Ni−Al合金粉:平均粒径3μmの粒状 リン化鉄:平均粒径6μmの粒状 フェロシリコン:平均粒径4μmの粒状 こうして作成した、片面だけに樹脂層を有する表面処理
鋼板について、燃料タンク用途として必要な下記に示し
た特性に対する評価試験を行った。なお、いずれも評価
が「○」までが合格である。試験結果を、樹脂層の組成
と併せて、表1に示す。
Pigment Ni powder used : granular with an average particle diameter of 0.8 μm Al powder: flaky Ni-Al alloy powder with an average particle diameter of 13 μm: granular with an average particle diameter of 3 μm Iron phosphide: granular with a mean particle diameter of 6 μm Ferrosilicon : Granules having an average particle size of 4 μm The thus-prepared surface-treated steel sheet having a resin layer only on one side was subjected to an evaluation test for the following properties required for use in a fuel tank. In all cases, evaluations up to “「 ”are acceptable. Table 1 shows the test results together with the composition of the resin layer.

【0037】試験方法 (1) 劣化ガソリン耐食性 (内面耐食性) 下記の絞り条件で、供試材の樹脂層を形成した面 (樹脂
面) が内面となるようにカップ絞りを行い、成形された
カップの中に、ギ酸3000 ppmの水溶液10 cc とガソリン
20 cc とを入れて密閉し(従って、試験液中のギ酸濃度
は1000 ppm) 、50℃に保持した。評価は、20日後の腐食
生成物 (液のにごり) 状況で、下記の通りに判定した。
Test Method (1) Deteriorated Gasoline Corrosion Resistance (Inner Corrosion Resistance) Cup squeezing was performed under the following squeezing conditions so that the surface (resin surface) on which the resin layer of the test material was formed was the inner surface. Inside, 10 cc of aqueous solution of 3000 ppm formic acid and gasoline
20 cc and sealed (accordingly, the formic acid concentration in the test solution was 1000 ppm) and kept at 50 ° C. The evaluation was made as follows in the state of corrosion products (liquid turbidity) after 20 days.

【0038】絞り条件 ブランク径:100 mm、 パンチ径:50 mm (5R)、 ダイス径:52.5 mm (5R)、 絞り高さ:25 mm、 潤滑油使用、絞り成形後にアルカリ脱脂。 Drawing conditions Blank diameter: 100 mm, punch diameter: 50 mm (5R), die diameter: 52.5 mm (5R), drawing height: 25 mm, use of lubricating oil, alkali degreasing after drawing.

【0039】評価基準 ◎ :ほとんど変化なし; ○ :上から見て10〜40%程度のにごり発生; △ :上から見て40〜70%程度のにごり発生(底面の観
察がかなり困難) ; × :ほぼ液全体に赤錆が浮遊 (底面、側面の観察がか
なり困難) 、またはカット部等から内面樹脂の剥離、膨
れが認められる。
Evaluation criteria ◎: almost no change;: about 10 to 40% of smearing seen from above; Δ: about 40 to 70% of smearing seen from above (observation of bottom surface is very difficult); × : Red rust floats on almost the whole liquid (observation of bottom and side surfaces is quite difficult), or peeling and swelling of inner resin from cut parts are observed.

【0040】(2) 溶接性 2枚の供試材を、合わせ面に樹脂面がくるように重ねた
後、下記条件で溶接を行い、溶接部断面のミクロ観察で
評価した。
(2) Weldability Two sheets of the test material were overlapped so that the resin surface came on the mating surface, then welded under the following conditions, and evaluated by microscopic observation of the welded section.

【0041】溶接条件 加圧力:300kgf、 通電:3cycles、休止:2cycles、 電流:13 kA 、 速度: 2.5 mpm。 Welding conditions Pressure: 300 kgf, energization: 3 cycles, rest: 2 cycles, current: 13 kA, speed: 2.5 mpm.

【0042】評価基準 ◎ :溶着良好; ○ :微小なブローホールあるが実用上問題なし; △ :ブローホールあり; × :未溶着部あり。 Evaluation criteria ◎: good welding; :: small blowholes, but no practical problem; Δ: blowholes; ×: unwelded portions.

【0043】(3) 成形性 劣化ガソリン耐食性の試験と同様の条件でカップ絞りし
たサンプルについて、絞り内面側の壁の塗膜密着性を、
粘着テープでの剥離状況から目視で次のように評価し
た。
(3) Formability For the sample squeezed under the same conditions as the test for the corrosion resistance of the deteriorated gasoline, the adhesion of the coating on the wall on the inner surface side of the squeezed film was determined as follows.
It was visually evaluated as follows from the state of peeling with the adhesive tape.

【0044】評価基準 ◎ :剥離なし; ○ :テープでやや顔料の付着あり; △ :テープで明らかに剥離が認められる; × :ほぼ全面にわたって剥離が認められる。 Evaluation criteria ◎: no peeling; ○: slight pigment adhesion on the tape; Δ: clear peeling on the tape; ×: peeling almost over the entire surface.

【0045】[0045]

【表1】 [Table 1]

【0046】表1からわかるように、Ni、Al、Ni−Alか
ら選んだ顔料Aだけを樹脂層に存在させた比較例では、
内面耐食性 (劣化ガソリン耐食性) と成形性は良好であ
るが、溶接性が不十分であり、特にNiを含有させない
と、溶接性は非常に悪かった。これに対し、顔料の合計
量は同じままで、金属顔料Aの一部を、本発明に従って
顔料B (リン化鉄および/またはフェロシリコン) に変
更すると、良好な内面耐食性と成形性を保持したまま、
溶接性が向上し、劣化ガソリンに対する耐食性と溶接性
および成形性が高度にバランスした燃料タンク用表面処
理鋼板を得ることができた。
As can be seen from Table 1, in the comparative example where only the pigment A selected from Ni, Al and Ni-Al was present in the resin layer,
The internal corrosion resistance (degraded gasoline corrosion resistance) and moldability were good, but the weldability was insufficient, and the weldability was very poor unless Ni was included. On the other hand, when a part of the metal pigment A was changed to the pigment B (iron phosphide and / or ferrosilicon) according to the present invention while keeping the total amount of the pigment the same, good internal corrosion resistance and moldability were maintained. As it is
Weldability was improved, and a surface-treated steel sheet for a fuel tank was obtained in which the corrosion resistance to deteriorated gasoline, the weldability and the formability were highly balanced.

【0047】(実施例2)両面Zn−55%Al溶融めっき鋼板
(めっき付着量60 g/m2)の両面に、反応型クロメート処
理を、Cr付着量20 mg/m2となるように施した。数平均分
子量25,000の熱硬化性アミン変性エポキシ樹脂をベース
樹脂とする樹脂液 (溶媒:シクロヘキサノン) に、下記
顔料とシリカ (気相法で製造された乾式シリカ) を下記
割合で分散させ、得られた塗料を、上記のクロメート処
理めっき鋼板の片面に、乾燥後の樹脂層の付着量が 0.5
〜20g/m2の付着量となるようにバーコータで塗布し、20
0℃で45秒間焼き付けて、樹脂層を形成した。
Example 2 Double-sided Zn-55% Al hot-dip coated steel sheet
Reactive chromate treatment was applied to both sides of the coating (coating weight: 60 g / m 2 ) so that the Cr coating weight was 20 mg / m 2 . The following pigment and silica (dry silica produced by a gas phase method) are dispersed in the following ratio in a resin solution (solvent: cyclohexanone) containing a thermosetting amine-modified epoxy resin having a number average molecular weight of 25,000 as a base resin. Paint on the one side of the above-mentioned chromate-treated plated steel sheet,
Was coated with a bar coater such that the coating weight of ~20g / m 2, 20
The resin layer was formed by baking at 0 ° C. for 45 seconds.

【0048】樹脂層組成 アミン変性エポキシ樹脂 60重量部 Ni粉 (粒径0.8 μm粒状) 10重量部 Al粉 (粒径13μm鱗片状) 12重量部 フェロシリコン (粒径4μm粒状) 8重量部 シリカ (粒径0.2 μm粒状) 10重量部 作成した表面処理鋼板の性能を実施例1と同様に評価し
た結果を、樹脂層の付着量と一緒に表2に示す。樹脂層
の付着量が3g/m2未満であると、十分な劣化ガソリン耐
食性が得られず、この付着量が10g/m2を越えると、樹脂
層が厚くなりすぎ、十分な溶接性が得られない。
Resin layer composition Amine-modified epoxy resin 60 parts by weight Ni powder (particle size: 0.8 μm) 10 parts by weight Al powder (particle size: 13 μm scale) 12 parts by weight Ferrosilicon (particle size: 4 μm particles) 8 parts by weight Silica ( 10 parts by weight The performance of the prepared surface-treated steel sheet was evaluated in the same manner as in Example 1, and the results are shown in Table 2 together with the adhesion amount of the resin layer. If the adhesion amount of the resin layer is less than 3 g / m 2 , sufficient deterioration gasoline corrosion resistance cannot be obtained. If the adhesion amount exceeds 10 g / m 2 , the resin layer becomes too thick and sufficient weldability is obtained. I can't.

【0049】[0049]

【表2】 [Table 2]

【0050】(実施例3)両面電気Znめっき鋼板 (めっき
付着量50 g/m2)の両面に、浸漬型リン酸亜鉛処理を付着
量1.5 g/m2となるように施した。実施例2で使用したの
と同じアミン変性エポキシ樹脂をベース樹脂とし、顔料
粒径と各顔料の含有量および顔料合計量を表3に示した
ように変化させた塗料を作成した。この塗料を、乾燥後
の樹脂層の付着量が約6g/m2となるように、上記の浸漬
型リン酸亜鉛処理めっき鋼板の片面に塗布し、240 ℃で
80秒間焼き付けて、樹脂層を形成した。こうして作成し
た表面処理鋼板の性能を実施例1と同様に調べた結果を
表3に併せて示す。
(Example 3) Both surfaces of a double-sided electric Zn-plated steel sheet (coating weight: 50 g / m 2 ) were subjected to immersion zinc phosphate treatment so as to have a coating weight of 1.5 g / m 2 . Using the same amine-modified epoxy resin as used in Example 2 as a base resin, a paint was prepared in which the pigment particle size, the content of each pigment, and the total amount of pigment were changed as shown in Table 3. This paint is applied to one side of the above-mentioned immersion-type zinc phosphate-treated plated steel sheet so that the adhesion amount of the resin layer after drying is about 6 g / m 2, and is applied at 240 ° C.
The resin layer was formed by baking for 80 seconds. The results of examining the performance of the surface-treated steel sheet prepared in the same manner as in Example 1 are also shown in Table 3.

【0051】[0051]

【表3】 [Table 3]

【0052】表3に示すように、樹脂層中の顔料の合計
量が15重量%より少なくなると、溶接性が不足し、顔料
の合計量が70重量%を超えると、樹脂層中の顔料比率が
高すぎ、成型時に顔料の脱落が生じるようになり、成形
性が不十分となる。
As shown in Table 3, when the total amount of the pigment in the resin layer is less than 15% by weight, the weldability is insufficient, and when the total amount of the pigment exceeds 70% by weight, the pigment ratio in the resin layer is low. Is too high, and the pigment comes off during molding, resulting in insufficient moldability.

【0053】(実施例4)両面Zn−10%Fe合金化溶融めっ
き鋼板 (めっき付着量45 g/m2)の両面に、浸漬型リン酸
亜鉛処理を、付着量1.5 g/m2となるように施した。実施
例2で使用したのと同じアミン変性エポキシ樹脂をベー
ス樹脂とし、顔料A (Ni、Al、Ni−Al合金の中から少な
くとも1種) と顔料B (リン化鉄あるいはフェロシリコ
ンより少なくとも1種) を、顔料合計量は樹脂重量の30
重量%と一定で顔料A/顔料Bの重量比を 100/0〜0/10
0 の間で変化させて添加した塗料を作成した。この塗料
を、乾燥後の樹脂層の付着量が約5g/m2となるように、
上記の浸漬型リン酸亜鉛処理めっき鋼板の片面に塗布
し、240 ℃で80秒間焼き付けて、樹脂層を形成した。こ
うして作成した表面処理鋼板の性能を実施例1と同様に
調べた結果を、樹脂層の組成と共に表4に示す。
(Example 4) Both surfaces of a Zn-10% Fe alloyed hot-dip coated steel sheet (coating weight: 45 g / m 2 ) were immersed in zinc phosphate treatment to give a coating weight of 1.5 g / m 2. It was applied as follows. The same amine-modified epoxy resin as used in Example 2 was used as a base resin, and pigment A (at least one of Ni, Al, and Ni-Al alloy) and pigment B (at least one of iron phosphide or ferrosilicon) were used. ), The total amount of pigment is 30% of the resin weight.
The weight ratio of Pigment A / Pigment B is fixed to 100/0 to 0/10
Coatings were made with varying additions between zero. The paint was dried so that the amount of the resin layer after drying was about 5 g / m 2 .
The resin was applied to one surface of the immersion-type zinc phosphate-treated plated steel sheet and baked at 240 ° C. for 80 seconds to form a resin layer. The results of examining the performance of the surface-treated steel sheet thus produced in the same manner as in Example 1 are shown in Table 4 together with the composition of the resin layer.

【0054】[0054]

【表4】 [Table 4]

【0055】表4に示すように、顔料A/顔料Bの重量
比が90/10を超えるようになると溶接性が低下するよう
になり、この重量比が30/70より小さくなると、内面の
劣化ガソリン耐食性が劣化するようになる。溶接性と劣
化ガソリン耐食性のバランスを考慮すると、より好まし
い顔料A/顔料Bの重量比は80/20〜40/60の範囲であ
る。
As shown in Table 4, when the weight ratio of pigment A / pigment B exceeds 90/10, the weldability decreases, and when the weight ratio is less than 30/70, the deterioration of the inner surface deteriorates. Gasoline corrosion resistance deteriorates. Considering the balance between weldability and corrosion resistance of deteriorated gasoline, a more preferable weight ratio of pigment A / pigment B is in the range of 80/20 to 40/60.

【0056】[0056]

【発明の効果】本発明により、比較的安価で大量生産さ
れているZn系めっき鋼板を素材として、劣化ガソリン耐
食性に優れ、かつ高度の溶接性を備え、成形性も良好
な、自動車の燃料タンク用に適した、燃料容器用表面処
理鋼板が提供され、ユーザーの使い勝手がよい高品質の
燃料タンクを比較的安価に供給することが可能となる。
Industrial Applicability According to the present invention, a fuel tank for an automobile, which is made of a Zn-plated steel plate which is relatively inexpensive and mass-produced, is excellent in deteriorated gasoline corrosion resistance, has high weldability, and has good formability. A surface-treated steel sheet for a fuel container suitable for use is provided, and a high-quality fuel tank that is easy for the user to use can be supplied at relatively low cost.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C09D 5/08 C09D 7/12 Z 7/12 163/00 163/00 175/04 175/04 B60K 15/02 A (72)発明者 壱岐島 健司 大阪市中央区北浜4丁目5番33号 住友金 属工業株式会社内 (72)発明者 福井 清之 大阪市中央区北浜4丁目5番33号 住友金 属工業株式会社内 (72)発明者 引野 真也 和歌山市湊1850番地 住友金属工業株式会 社和歌山製鉄所内 (72)発明者 大芝 敏春 大阪市北区大淀北2丁目1番2号 日本ペ イント株式会社内 Fターム(参考) 3D038 CA05 CA06 CB01 CC19 4D075 AE03 CA33 DA06 DB05 DC13 EA19 EB33 EC10 EC11 EC30 EC53 EC54 4J038 DB391 DB481 DG161 DL032 HA066 HA386 JC30 KA05 KA08 KA20 NA03 PB04 PB07 PC02 4K044 AA02 AB02 BA06 BA10 BA14 BA15 BA17 BA19 BA21 BB02 CA11 CA13 CA16 CA18 CA53 CA62 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) C09D 5/08 C09D 7/12 Z 7/12 163/00 163/00 175/04 175/04 B60K 15/02 A ( 72) Inventor Kenji Ikishima 4-53-3 Kitahama, Chuo-ku, Osaka City Inside Sumitomo Metal Industries Co., Ltd. (72) Inventor Kiyoyuki Fukui 4-5-33 Kitahama, Chuo-ku, Osaka Sumitomo Metal Industries Co., Ltd. (72) Inventor Shinya Hikino 1850 Minato, Wakayama-shi Sumitomo Metal Industries Co., Ltd. Wakayama Works (72) Inventor Toshiharu Oshiba 2-1-2 Oyodo-kita, Kita-ku, Osaka Japan F-term (Reference) 3D038 CA05 CA06 CB01 CC19 4D075 AE03 CA33 DA06 DB05 DC13 EA19 EB33 EC10 EC11 EC30 EC53 EC54 4J038 DB391 DB481 DG161 DL032 HA066 HA386 JC30 KA05 KA08 KA20 NA03 PB04 PB07 PC02 4K044 AA02 BA02 BA02 BA02 BA06 CA18 CA53 CA62

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 亜鉛系めっき鋼板の少なくとも片面の上
層に、Ni、AlおよびNi−Al合金から選ばれた1種もしく
は2種以上の金属顔料Aと、リン化鉄およびフェロシリ
コンから選ばれた1種もしくは2種の顔料Bとを、顔料
A/顔料Bの重量比が90/10〜30/70の範囲、かつ顔料
合計量が樹脂層の15〜70重量%の範囲となる量で含有す
る熱硬化型樹脂層を3〜10 g/m2 の付着量で有すること
を特徴とする、燃料容器用表面処理鋼板。
At least one surface of at least one surface of a zinc-based plated steel sheet is selected from one or more metal pigments A selected from Ni, Al and Ni-Al alloy, and iron phosphide and ferrosilicon. One or two pigments B are contained in an amount such that the weight ratio of pigment A / pigment B is in the range of 90/10 to 30/70 and the total amount of pigments is in the range of 15 to 70% by weight of the resin layer. A surface-treated steel sheet for a fuel container, characterized in that the thermosetting resin layer has an adhesion amount of 3 to 10 g / m 2 .
【請求項2】 各顔料の平均粒径がいずれも 0.5〜15μ
mの範囲である請求項1記載の燃料容器用表面処理鋼
板。
2. The average particle size of each pigment is 0.5 to 15 μm.
The surface-treated steel sheet for a fuel container according to claim 1, wherein the range is m.
【請求項3】 樹脂層中の樹脂成分が変性エポキシ樹脂
である請求項1または2記載の燃料容器用表面処理鋼
板。
3. The surface-treated steel sheet for a fuel container according to claim 1, wherein the resin component in the resin layer is a modified epoxy resin.
【請求項4】 樹脂と溶媒に加えて、Ni、AlおよびNi−
Al合金から選ばれた1種もしくは2種以上の金属顔料A
と、リン化鉄およびフェロシリコンから選ばれた1種も
しくは2種の顔料Bとを含有する塗料組成物であって、
顔料A/顔料Bの重量比が90/10〜30/70の範囲、かつ
顔料合計量が該塗料組成物の固形分重量に対して15〜70
重量%の範囲となる量であることを特徴とする、燃料容
器用表面処理鋼板の製造用塗料組成物。
4. In addition to a resin and a solvent, Ni, Al and Ni-
One or more metal pigments A selected from Al alloys
And a coating composition comprising one or two pigments B selected from iron phosphide and ferrosilicon,
The weight ratio of pigment A / pigment B is in the range of 90/10 to 30/70, and the total amount of pigment is 15 to 70 with respect to the solid content weight of the coating composition.
A coating composition for producing a surface-treated steel sheet for a fuel container, wherein the coating composition has an amount falling within the range of% by weight.
【請求項5】 各顔料の平均粒径がいずれも 0.5〜15μ
mの範囲である請求項4記載の塗料組成物。
5. An average particle size of each pigment is 0.5 to 15 μm.
The coating composition according to claim 4, wherein m is in the range of m.
【請求項6】 樹脂層中の樹脂成分が変性エポキシ樹脂
である請求項4または5記載の塗料組成物。
6. The coating composition according to claim 4, wherein the resin component in the resin layer is a modified epoxy resin.
JP12740999A 1999-05-07 1999-05-07 Surface treated steel sheet for fuel container and paint composition therefor Expired - Fee Related JP3389884B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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JP3389884B2 JP3389884B2 (en) 2003-03-24

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002254555A (en) * 2001-03-01 2002-09-11 Nippon Steel Corp Metallic material with treated surface showing superb corrosion resistance
JP2005015834A (en) * 2003-06-25 2005-01-20 Nippon Steel Corp Highly corrosion-resistant coated steel sheet capable of being welded superior in corrosion resistance
US7390564B2 (en) 2002-05-14 2008-06-24 Nippon Steel Corporation Coated metal material capable of being welded which is excellent in corrosion resistance of worked zone
JP2009063281A (en) * 2007-09-10 2009-03-26 Panasonic Corp Fin and tube type heat exchanger and its manufacturing method
JP2010138955A (en) * 2008-12-10 2010-06-24 Panasonic Corp Connection structure of aluminum tube, connection method therefor, and heat exchanger

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002254555A (en) * 2001-03-01 2002-09-11 Nippon Steel Corp Metallic material with treated surface showing superb corrosion resistance
US7390564B2 (en) 2002-05-14 2008-06-24 Nippon Steel Corporation Coated metal material capable of being welded which is excellent in corrosion resistance of worked zone
JP2005015834A (en) * 2003-06-25 2005-01-20 Nippon Steel Corp Highly corrosion-resistant coated steel sheet capable of being welded superior in corrosion resistance
JP2009063281A (en) * 2007-09-10 2009-03-26 Panasonic Corp Fin and tube type heat exchanger and its manufacturing method
JP2010138955A (en) * 2008-12-10 2010-06-24 Panasonic Corp Connection structure of aluminum tube, connection method therefor, and heat exchanger

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