JP2000282761A - Door having flush structure - Google Patents

Door having flush structure

Info

Publication number
JP2000282761A
JP2000282761A JP11084900A JP8490099A JP2000282761A JP 2000282761 A JP2000282761 A JP 2000282761A JP 11084900 A JP11084900 A JP 11084900A JP 8490099 A JP8490099 A JP 8490099A JP 2000282761 A JP2000282761 A JP 2000282761A
Authority
JP
Japan
Prior art keywords
core
core material
door
longitudinal direction
short
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11084900A
Other languages
Japanese (ja)
Inventor
Hirobumi Tanaka
博文 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paper Industries Co Ltd
Jujo Paper Co Ltd
Pal Co Ltd
Original Assignee
Nippon Paper Industries Co Ltd
Jujo Paper Co Ltd
Pal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paper Industries Co Ltd, Jujo Paper Co Ltd, Pal Co Ltd filed Critical Nippon Paper Industries Co Ltd
Priority to JP11084900A priority Critical patent/JP2000282761A/en
Publication of JP2000282761A publication Critical patent/JP2000282761A/en
Pending legal-status Critical Current

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  • Securing Of Glass Panes Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To constitute a door of only a short material and strengthen it against warpage, distortion and dislocation at an inexpensive cost by inscribing it between frame materials in the longitudinal direction, arranging a plurality of core materials in the short hand direction, substantially inscribing it between the frame material and the core material in the short hand direction and between the core materials in the short hand direction, and arranging the core material in the longitudinal direction. SOLUTION: The outer peripheries of the four sides of the right and left parts and the upper and lower parts of the door of flush structure whose inside has hollow structure are surrounded by four outer peripheral frame materials 3, 4, a surface material 1 and a reverse material are fixed on the surface and the reverse respectively, and core materials 5, 6 are arranged in the inside in the short hand direction and the longitudinal direction. The core material 5 in the short hand direction is inscribed between the outer peripheral frame materials 4 in the longitudinal direction, and a plurality of the core materials are arranged in one-pieces without being divided. The core material 6 in the longitudinal direction is arranged so as to be substantially inscribed between the frame material 3 and the core material 5 in the short hand direction and between the core materials 5, 5 in the short hand direction. Thereby expansion and contraction due to the variation per hour of the surface material and the reverse material are controlled by the core material in the longitudinal direction, and the occurrence of the warpage and flapping phenomena of the door can be prevented.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、扉の短手方向およ
び長手方向の外周枠材、長手方向の芯材、短手方向の芯
材、表面材、裏面材からなるフラッシュ構造を有する建
具、家具等の扉であって、経時変化による反り、表面裏
面材の凹凸が極めて少なく、耐久性に優れた扉に関する
発明である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fitting having a flash structure comprising outer and outer peripheral frames of a door, a longitudinal core, a lateral core, a surface material, and a back material. The present invention relates to a door for furniture or the like, which is extremely durable, having very little warpage due to aging and unevenness of the front and back surface materials.

【0002】[0002]

【従来の技術】扉の芯材構造はムクの合板積層材、集成
材、繊維板などを芯にしたもの、框組構造のもの、ま
た、その内部を中空構造とした、いわゆるフラッシュ構
造のものなど、様々な種類が従来から知られている。な
かでも、中空構造のフラッシュ構造のものは、扉の容積
に比して重量を軽減することが可能であり、また、比較
的強度、耐久性にも優れており、特に国内生産の建具や
家具の扉において昔からよく使われてきた。
2. Description of the Related Art The core structure of a door is made of a plywood laminate, a glued laminated wood, a fiberboard, or the like as a core, a frame structure, or a so-called flash structure having a hollow structure inside. Various types have been conventionally known. Among them, those with a hollow flash structure can reduce the weight compared to the volume of the door, and are also relatively excellent in strength and durability, especially for domestically produced fittings and furniture. Doors have been used for a long time.

【0003】また、中空構造のもの、すなわち、フラッ
シュ構造のものは、その芯材として紙芯をハニカム形状
やロ−ル形状にしたものや、合板、MDF、パ−ティク
ルボ−ド、挽き板等を矩形細長形状の、いわゆるリブ形
状をした芯材を縦横に組み合わせたものなどが従来から
良く使われていた。そしてリブ形状の芯材を用いた芯組
構造は一般的に、扉の長手方向の芯材、短手方向の芯
材、および外周枠材、さらには表裏面材の組み合わせで
構成されている。
Further, a hollow structure, that is, a flash structure, has a paper core having a honeycomb shape or a roll shape as a core material, a plywood, an MDF, a particle board, a ground plate, or the like. Conventionally, a combination of a rectangular and elongated core material having a so-called rib shape in a vertical and horizontal direction has been often used. A core structure using a rib-shaped core material is generally composed of a combination of a core material in the longitudinal direction of the door, a core material in the short direction, an outer peripheral frame material, and front and back surface materials.

【0004】また、従来からリブ形状の芯組構造で良く
使われている構造は、外周枠材と短手方向の芯材だけで
構成され、長手方向の芯材のないものが多く、長手方向
の芯材を組み合わせた構成は一部の広幅扉に使われてい
たが少なく、あったとしても長手方向の芯材は扉の長手
方向に1本通しで使われていた。
[0004] In addition, a structure often used in a rib-shaped core structure is conventionally composed only of an outer peripheral frame material and a short-side core material, and in many cases, there is no longitudinal core material. Although the structure combining the core materials was used for some wide-width doors, it was rare, and even if there was, the core material in the longitudinal direction was used as a single piece in the longitudinal direction of the door.

【0005】[0005]

【発明が解決しようとする課題】しかし、このような1
本通しのものは以下に述べる欠点があった。すなわち、
長手方向の芯材の長さは扉の長さに略等しく、扉長さの
短い短尺扉以外の普通サイズの扉および長尺扉について
は、長尺材が必要とされ、且つ、無欠点材が要求され
る。従って、コストが大変高価についた。芯材に死節、
腐れ、割れ、反り、ネジレ、狂い等の欠点があると扉そ
のものの反り、ネジレ、狂い、強度不足、等の原因とな
る。
SUMMARY OF THE INVENTION
The continuous version had the following disadvantages. That is,
The length of the core material in the longitudinal direction is substantially equal to the length of the door. For normal-sized doors and long doors other than the short door having a short door length, a long material is required and a defect-free material is required. Is required. Therefore, the cost was very high. Death on the core,
Defects such as decay, cracking, warping, twisting, and skew may cause the door itself to be warped, twisted, skewed, lack of strength, and the like.

【0006】長尺の無欠点材は、コストが高価につくば
かりでなく、たとえ外部から見えない芯材用としても、
なかなか入手が困難であり、無理をして欠点材を使用
し、扉の反り、耐久性に問題が多々あった。
[0006] The long defect-free material is not only expensive, but also for a core material that cannot be seen from the outside.
It was very difficult to obtain, there was a lot of problems with the use of defective materials, warpage of the door, and durability.

【0007】また、従来からのフラッシュ構造の扉は、
長手方向と短手方向で芯材の長さが異なるので、芯材を
2種類用意しなければならず、さらに、それらを縦、横
に組み合わせる作業上の手間も多大なものがあった。ま
た、芯組で長さが異なると機械化が難しく、高価な機械
装置を必要とした。また、人手で行われるとコストが高
くつく欠点があった。
A conventional flash structure door is
Since the length of the core material is different between the longitudinal direction and the transverse direction, two types of core materials must be prepared, and further, there is a great deal of labor in assembling them vertically and horizontally. In addition, if the length of the core is different, it is difficult to mechanize the core, and an expensive mechanical device is required. In addition, there is a disadvantage that the cost is high if the operation is performed manually.

【0008】そこで、外周枠材と短手方向の芯材のみで
フラッシュ構造とすることが広く一般的に行われてきた
が、この場合以下の様な欠点があった。すなわち、長手
方向の芯材がないので、扉の長手方向の反りに弱く、ま
た、施工後の経時変化で、扉表面材、裏面材の凹凸が短
手方向の芯材の間隔で発生し易く、外観上も見苦しく、
ひどい場合は使用に耐えないものとなっていた。
Therefore, it has been widely and generally used to form a flash structure using only the outer frame material and the core material in the short direction, but in this case, there were the following disadvantages. That is, since there is no core material in the longitudinal direction, the door is weak to warp in the longitudinal direction of the door, and due to the temporal change after the construction, irregularities of the door surface material and the back surface material are easily generated at the interval between the core materials in the lateral direction. , Looks unsightly,
In the worst case, it was unusable.

【0009】本発明は以下に述べる方法により、上記の
課題を解決しようとするものであり、従来のフラッシュ
構造の扉の芯組構造の欠点を解消するものである。すな
わち、短手方向のみの芯組構造では扉の反りに弱く、ま
た、表面材、裏面材の凹凸が発生し易い。
An object of the present invention is to solve the above-mentioned problems by the method described below, and it is an object of the present invention to eliminate the drawbacks of the conventional door structure of the flash structure. That is, a cored structure in only the short direction is susceptible to the warpage of the door, and the surface material and the back surface material are likely to have irregularities.

【0010】また、長手方向の芯材を連続した1本通し
の芯材で行おうとしても、無欠点の長尺の通直材を必要
とし、いたずらにコストのアップを招くだけであった。
長尺の良質材は高価なばかりでなく、最近は入手そのも
のが困難であり、また、芯材にあまりコストをかけるの
も得策ではない。そこで短尺材のみで構成され、安価で
且つ、反り、ネジレ、狂いに強いフラッシュ芯組構造扉
を提供せんとして本発明者等は鋭意研究し、次に述べる
発明に到達した。
[0010] Further, even if the core material in the longitudinal direction is to be formed by a continuous single core material, a long straight material having no defects is required, and the cost is unnecessarily increased.
Good quality long materials are not only expensive but also difficult to obtain in recent years, and it is not advisable to add too much cost to the core material. The inventors of the present invention have made intensive studies to provide an inexpensive flash cored structure door that is made of only short material and is resistant to warping, twisting, and kinks, and have reached the invention described below.

【0011】[0011]

【課題を解決するための手段】本発明は、4本の外周枠
材とそれに内接する長手方向及び短手方向の芯材と表面
材及び裏面材からなるフラッシュ構造を有する扉であっ
て、短手方向の芯材は分断されることなく長手方向の枠
材の間に内接して複数個配列され、該、短手方向の枠材
と芯材の間、および、短手方向の芯材間に略内接して長
手方向の芯材が配列されていることを特徴とする扉に関
するものである。
SUMMARY OF THE INVENTION The present invention relates to a door having a flash structure comprising four peripheral frame members, a longitudinally and laterally oriented core member inscribed therein, and a front and rear surface member. A plurality of core members in the hand direction are inscribed between the frame members in the longitudinal direction without being divided, and are arranged between the frame material in the short direction and the core material, and between the core materials in the short direction. And a door in which longitudinal core members are arranged substantially in contact with the door.

【0012】さらに詳しくは、長手方向、短手方向の両
方向に芯材を配列し、且つ、長手方向、短手方向の両芯
材の形状、寸法を同一とすることによって、長手方向の
芯材も安価な短尺材が使用可能となり、材料コストも安
くつき、しかも、芯組作業も単一の芯材を扱うので機械
化が容易であり、極めて経済的にフラッシュ構造の扉が
製造できる。さらに長手方向に芯材が配列されているの
で、扉そのものの反りに強く、また表面材、裏面材の凹
凸の発生も防止できる。
More specifically, by arranging the cores in both the longitudinal direction and the lateral direction, and by making the shapes and dimensions of the cores in the longitudinal direction and the lateral direction the same, the core material in the longitudinal direction is obtained. Inexpensive short materials can be used, and material costs can be reduced. Further, since a single core material is used for the core assembly operation, mechanization is easy, and a door having a flash structure can be manufactured extremely economically. Furthermore, since the core members are arranged in the longitudinal direction, the door itself is resistant to warping, and the occurrence of irregularities on the surface material and the back surface material can be prevented.

【0013】さらに図面にしたがって詳述する。図1は
本発明のフラッシュ芯組構造の1例を示す平面図、図2
はその断面図、図3、図4は本発明のフラッシュ芯組構
造の他の1例を示す平面図である。図5は芯材の接点に
設けられた空隙部を示す要部拡大図である。図6および
図7は従来のフラッシュ芯組構造の1例を示す平面図で
ある。図中1は表面材、2は裏面材、3、4はそれぞ
れ、短手および長手方向の外周枠材、5、6はそれぞ
れ、短手および長手方向の芯材を示す。また、7は本発
明の芯材接点の空隙部を示す。また、8は従来のフラッ
シュ構造扉の芯組構造で、長手方向の1本通しの芯材を
示す。
Further details will be described with reference to the drawings. FIG. 1 is a plan view showing an example of a flash core structure according to the present invention, and FIG.
3 is a cross-sectional view, and FIGS. 3 and 4 are plan views showing another example of the flash core structure of the present invention. FIG. 5 is an enlarged view of a main part showing a gap provided at a contact point of the core material. 6 and 7 are plan views showing one example of a conventional flash core structure. In the drawing, 1 is a front surface material, 2 is a back surface material, 3 and 4 are short and long outer peripheral frame materials, and 5 and 6 are short and long direction core materials, respectively. Reference numeral 7 denotes a void portion of the core contact of the present invention. Reference numeral 8 denotes a core structure of a conventional flash structure door, which is a single core material extending in the longitudinal direction.

【0014】本発明の扉はその内部が中空構造を有する
フラッシュ構造の扉であって、扉の左右、上下の4辺の
外周は4本の外周枠材で囲われており、その表面及び裏
面にはそれぞれ表面材及び裏面材が固着されている。ま
たその内部は短手方向と長手方向に芯材が配列されてお
り、いわゆるフラッシュ構造を有している。
The door of the present invention is a door having a flash structure in which the inside has a hollow structure. The outer periphery of the left, right, upper and lower sides of the door is surrounded by four outer peripheral frame members, and the front and back surfaces thereof Has a surface material and a back material fixed thereto, respectively. The inside thereof has a core material arranged in a lateral direction and a longitudinal direction, and has a so-called flash structure.

【0015】さらに、短手方向の芯材は長手方向の外周
枠材の間に内接し、且つ分断されることなく1本通しで
複数個配列されている。さらに短手方向の枠材と短手方
向の芯材の間、および、短手方向の芯材間に略内接する
ようにして長手方向の芯材が配列されている。
Further, a plurality of core members in the short direction are inscribed between outer peripheral frame members in the long direction, and a plurality of core members are arranged one by one without being divided. Further, the core members in the longitudinal direction are arranged between the frame members in the short direction and the core members in the short direction, and so as to be substantially inscribed between the core members in the short direction.

【0016】このように長手方向の芯材が配列されてい
ることによって、扉そのものの反りの発生防止に効果が
ある。すなわち、扉の表面材、裏面材の経時変化による
伸縮がこの長手方向の芯材によって抑制されるので扉の
反りの発生が防止でき、長手方向に芯材がないものに比
較して反りに大変有利である。また、短手方向の芯材間
に発生しがちな表面材、裏面材の経時変化による伸縮に
起因する波打ち現象による凹凸も、この長手方向の芯材
によって防止することが可能となる。
By arranging the core members in the longitudinal direction in this manner, it is effective to prevent the door itself from warping. That is, since the expansion and contraction of the front surface material and the back surface material due to the temporal change are suppressed by the longitudinal core material, the occurrence of the warpage of the door can be prevented, and the door is harder to warp than the material without the core material in the longitudinal direction. It is advantageous. In addition, unevenness due to a waving phenomenon caused by expansion and contraction of the front and rear members due to the temporal change of the core material in the short direction can be prevented by the core material in the longitudinal direction.

【0017】次に、長手方向の芯材が1本通しの長尺材
の場合と本発明のごとく、短手方向の芯材間に略内接さ
れる短尺材の場合とを比較すると一般的に芯材そのもの
の長手方向の反りは芯材の長さが長いほど大きく反り易
いので長尺芯材は反りに大変不利となる。逆に芯材の長
さが短いほど反りの程度は小さくなる。さらにまた、本
発明の芯組構造では長手方向の芯材はそれぞれの短手方
向の芯材間で分断されているので、長手方向の芯材その
ものの反りによる影響を分散でき、扉の反りに大変有利
となる。
Next, a comparison between a case where the core material in the longitudinal direction is a single continuous long material and a case where the short material is substantially inscribed between the core materials in the short direction as in the present invention is general. The longer the core material itself, the longer the core material itself in the longitudinal direction. Conversely, the shorter the length of the core material, the smaller the degree of warpage. Furthermore, in the core structure of the present invention, the longitudinal core material is divided between the respective transverse core materials, so that the influence of the warp of the longitudinal core material itself can be dispersed, and the door warp can be prevented. It is very advantageous.

【0018】このように、長手方向の芯材としてはその
長さが短いほど反りに有利となり、従って、扉そのもの
の反りに対して有利に働く。このように長手方向の芯材
は長尺の1本通しのものよりも、むしろ、複数個の短尺
材を長手方向に配列する方が反りに強くなる。さらにま
た、短尺材の方が長尺材よりも安価であり、安価な短尺
材のみで構成される方が大変経済的に有利である。
As described above, as the length of the core material in the longitudinal direction, the shorter the length, the more advantageous in the warping, and therefore, the more effective the core material in the warping of the door itself. As described above, the arrangement of a plurality of short members in the longitudinal direction of the core member in the longitudinal direction is stronger than that of the single long member in the longitudinal direction. Furthermore, a short material is cheaper than a long material, and it is very economically advantageous to be composed of only an inexpensive short material.

【0019】さらに長手方向の短尺芯材は長手方向に縦
に当接して配列するよりも、短手方向の芯材の内内に略
内接するように配列した方が強度、剛性が大きくなり扉
そのものの耐久性が向上する。
Further, the strength and rigidity are increased when the short core material in the longitudinal direction is arranged so as to be substantially inscribed in the core material in the short direction, rather than in the longitudinal direction. The durability of itself is improved.

【0020】また、隣接する短手方向の芯材間の内法寸
法が長手方向の芯材の長さ寸法と略一致し、且つ短手方
向の芯材と長手方向の芯材の長さ寸法が略同一となるよ
うに構成することによって、芯材は1種類で済み、フラ
ッシュ芯組作業そのものが容易に機械化可能となり、そ
の製造コストも大幅にコストダウンが実現でき、大変経
済的である。すなわち2種類以上の芯材を機械化して芯
組することは、機械にとっては大変複雑な作業となり、
高価な機械、装置が必要となり経済的に大変不利とな
る。
The inner dimension between adjacent short cores substantially coincides with the length of the long core, and the length of the short core and the length of the long core are substantially the same. Are substantially the same, only one kind of core material is required, the flash core assembly operation itself can be easily mechanized, and the manufacturing cost can be greatly reduced, which is very economical. In other words, mechanization of two or more types of core material and core assembly is a very complicated operation for the machine,
Expensive machines and devices are required, which is very economically disadvantageous.

【0021】さらにまた、短手方向の芯材とそれに内接
する長手方向の芯材の接点に空隙を作るように芯材を構
成すれば、経時変化による芯材の含水率変化によって短
手方向の芯材がその幅方向に伸長しても、また、長手方
向の芯材がその長さ方向に伸長しても、短手方向の芯材
と長手方向の芯材の接点に設けられた空隙によって、吸
収されるので、芯組構造内部に余分な応力が発生しな
い。したがって、扉内部に無理な力が生ぜず反り、アバ
レ、ネジレの少ない安定した扉となる。
Further, if the core material is formed so as to form a gap between the contact between the core material in the short direction and the core material in the longitudinal direction inscribed in the short direction, the water content of the core material changes with time and the short direction causes Even if the core material extends in the width direction, or even if the longitudinal core material extends in the longitudinal direction, the gap provided at the contact point between the short direction core material and the long direction core material. As a result, no extra stress is generated inside the core structure. Therefore, a stable door with little warping, ablation, and twisting is generated without excessive force being generated inside the door.

【0022】従ってこのように、短手方向の芯材と長手
方向の芯材の接点は空隙部を設けることが望ましい。
Therefore, it is desirable that the contact point between the core material in the short direction and the core material in the long direction is provided with a gap.

【0023】空隙部の大きさは1.0ミリメ−トル以
上、2.0ミリメ−トル以下が望ましい。1.0ミリメ
−トル以下では空隙が小さすぎて短手方向および長手方
向の芯材の伸長を吸収できない。又、2.0ミリメ−ト
ル以上では芯材の寸法変化を吸収するためには大きすぎ
る。このように空隙が大きすぎると、芯組構造そのもの
の剛性が低下し、扉の耐久性の低下を招く。ちょうど良
い空隙寸法は1.0ミリメ−トル以上2.0ミリメ−ト
ル以下である。その根拠を以下に述べる。
The size of the gap is desirably 1.0 mm or more and 2.0 mm or less. If it is less than 1.0 millimeter, the void is too small to absorb the elongation of the core material in the short and long directions. On the other hand, if it is 2.0 mm or more, it is too large to absorb the dimensional change of the core material. If the gap is too large, the rigidity of the core structure itself is reduced, and the durability of the door is reduced. A good gap size is 1.0 mm or more and 2.0 mm or less. The basis is described below.

【0024】短手方向の芯材は合板、製材による挽き
板、集成材、繊維板、パ−ティクルボ−ド等が通常使用
される。これらの木質材料の含水率変化による幅方向の
伸縮量は最大で幅寸法の約8%である。すなわち、木質
材料の含水率が平衡含水率約11%から繊維飽和点であ
る約28%までその差約17%変化した場合に約8%伸
縮する。一方、扉の短手方向の心材の幅寸法は通常約3
0〜45ミリメ−トルである。
As the core material in the transverse direction, a plywood, a sawn board, a laminated wood, a fiberboard, a particle board and the like are usually used. The amount of expansion and contraction of these woody materials in the width direction due to the change in the water content is at most about 8% of the width dimension. That is, when the water content of the wood material changes from the equilibrium water content of about 11% to the fiber saturation point of about 28% by about 17%, the fiber expands and contracts by about 8%. On the other hand, the width of the core material in the short direction of the door is usually about 3
It is 0-45 mm.

【0025】したがって、平衡含水率約11%から繊維
飽和点約28%までの含水率変化で生じる伸縮量は約
2.4〜3.6ミリメ−トルとなる。一方長手方向の芯
材の長さ方向の伸縮寸法は、平衡含水率から繊維飽和点
までの含水率変化で長さ寸法の約0.3%である。ま
た、長手方向の心材の長さ寸法は通常約100〜900
ミリメ−トルであるので、平衡含水率から繊維飽和点ま
での含水率変化約17%当たりの材料の寸法変化は約
0.3〜2.7ミリメ−トルである。
Therefore, the amount of expansion and contraction caused by a change in the water content from an equilibrium water content of about 11% to a fiber saturation point of about 28% is about 2.4 to 3.6 millimeters. On the other hand, the expansion and contraction dimension in the length direction of the core material in the longitudinal direction is about 0.3% of the length dimension in a change in the water content from the equilibrium water content to the fiber saturation point. The length of the core material in the longitudinal direction is usually about 100 to 900.
Because of the millimeter, the dimensional change of the material per about 17% change in moisture content from the equilibrium moisture content to the fiber saturation point is about 0.3-2.7 millimeters.

【0026】これらの寸法変化は長手方向の心材の両端
で吸収されるので短手方向の心材と長手方向の心材の接
点1ケ所当たりの寸法変化量は短手方向、長手方向の芯
材のそれぞれの寸法変化の最大値の和の1/2となる。
短手方向、長手方向の芯材の寸法変化の最大値はそれぞ
れ3.6ミリメ−トルと、2.7ミリメ−トルである。
これらを加えた数値の1/2は約3.15ミリメ−トル
となる。したがって必要とする空隙寸法の最大値は約
3.2ミリメ−トルとなる。また最小値は同様にして
1.4ミリメ−トルとなる。
Since these dimensional changes are absorbed at both ends of the core material in the longitudinal direction, the dimensional change per contact point between the core material in the short direction and the core material in the longitudinal direction is as follows. 1 / of the maximum value of the dimensional change of
The maximum values of the dimensional change of the core material in the transverse direction and the longitudinal direction are 3.6 mm and 2.7 mm, respectively.
One-half of the sum of these values is about 3.15 millimeters. Therefore, the maximum required gap size is about 3.2 millimeters. The minimum value is similarly 1.4 mm.

【0027】一方、日常の常識的な扉の使用状態におい
てその含水率の変化は、平衡含水率からせいぜい高くて
も約20%程度であり、約9%の変化を見込んでおけば
十分である。従って、空隙寸法の最大値は3.2ミリメ
−トルの9/17、すなわち1.7ミリメ−トルとな
る。また、空隙寸法の最小値は1.4ミリメ−トルの9
/17、すなわち0.8ミリメ−トルとなる。したがっ
て、約0.8〜1.7ミリメ−トルの空隙があればよ
い。木質扉はその寸法精度に比較的融通性があるので、
実用上の空隙寸法の最小値は1.0ミリメ−トル以上と
ればじゅうぶんである。また、同様の理由で空隙寸法の
最大値は2.0ミリメ−トルあれば良い。
On the other hand, the change in the water content of the door under daily common sense usage conditions is at most about 20% at most from the equilibrium water content, and it is sufficient to allow for a change of about 9%. . Therefore, the maximum value of the gap size is 9/17 of 3.2 mm, that is, 1.7 mm. The minimum value of the gap size is 1.4 mm.
/ 17, that is, 0.8 mm. Therefore, it is sufficient if there is a gap of about 0.8 to 1.7 mm. Since wooden doors are relatively flexible in their dimensional accuracy,
It is sufficient if the minimum value of the gap size in practical use is 1.0 mm or more. For the same reason, the maximum value of the gap size may be 2.0 mm.

【0028】また、2.0ミリメ−トルを越える空隙が
あると、扉そのものの剛性が低下し、耐久性に問題が生
じる。ちょうど良い空隙部の寸法は1.0ミリメ−トル
以上2.0ミリメ−トル以下である。
Further, if there is a gap exceeding 2.0 mm, the rigidity of the door itself is reduced, and there is a problem in durability. A good dimension of the gap is not less than 1.0 millimeter and not more than 2.0 millimeter.

【0029】[0029]

【発明の効果】従来から有るフラッシュ構造扉の内部芯
組構造は複数個の短手方向の芯材のみで構成されている
場合が多く、この場合長手方向の芯材がないので、扉の
長手方向の反りに弱く、また、扉表面材、裏面材の凹凸
が短手方向の芯材の間隔で発生し易い欠点があった。し
かし本発明の扉は長手方向にも芯材を配列することによ
ってこれらの欠点を解消でき、長手方向の反りに強くな
るばかりでなく、経時変化で表面材、裏面材が伸縮する
ことによる表面材、裏面材の凹凸を防止する効果があ
る。
The inner core structure of a conventional flash structure door is often composed only of a plurality of core members in the short direction. In this case, since there is no core member in the longitudinal direction, the length of the door is reduced. There is a drawback that it is weak to warp in the direction and that irregularities on the door surface material and the back surface material are easily generated at the interval between the core materials in the lateral direction. However, the door of the present invention can eliminate these disadvantages by arranging the core material also in the longitudinal direction, not only becomes strong against warpage in the longitudinal direction, but also the surface material due to the elongation and contraction of the surface material and the back material over time. This has the effect of preventing unevenness of the back material.

【0030】さらに、本発明の扉は長手方向の芯材が短
手方向の芯材間に略内接するように配列されているので
扉の剛性の低下の恐れもなく耐久性のある扉が可能とな
る。また、短手方向の芯材の長さ寸法と隣接短手芯材間
の内法寸法が略一致し、長手方向の芯材は短手方向の芯
材とその長さ寸法が略同一とすることができるので、芯
材は1種類で済み、芯組の機械化が用意であり、大変経
済的である。
Further, since the door of the present invention is arranged such that the core material in the longitudinal direction is substantially inscribed between the core materials in the short direction, a durable door can be provided without a risk of lowering the rigidity of the door. Becomes In addition, the length of the core material in the short direction and the internal dimension between adjacent short core materials are substantially the same, and the length of the core material in the longitudinal direction is substantially the same as the length of the core material in the short direction. Therefore, only one kind of core material is required, and mechanization of the core assembly is easy, which is very economical.

【0031】また、長手方向の芯材はその長さが短くて
良く、短尺材が利用出来、無欠点の1本通しの長尺材の
ような高価な材料を必要とせず、大変経済的である。ま
た、長手方向の芯材は1本通しのものよりも、複数個の
短尺材の組み合わせの方が、長手方向の反りが分散され
るので長手方向の反りに大変有利になる。また、短手方
向の芯材と長手方向の芯材の接点に空隙を設けているの
で、扉を長期にわたって使用する場合に芯材の含水率変
化による寸法変化が生じても、その空隙で寸法変化を吸
収することができるので反り、ネジレ、狂いの極めて少
ない長期耐久性に優れた扉が可能となる。
Further, the core material in the longitudinal direction may be short in length, a short material can be used, and no expensive material such as a single-piece long material having no defects is required, which is very economical. is there. In addition, the combination of a plurality of short members is more advantageous in the longitudinal warping because the longitudinal warping is dispersed in the longitudinal direction than in the single through-hole. In addition, since a gap is provided at the contact point between the core material in the transverse direction and the core material in the longitudinal direction, even if the dimensional change due to the moisture content change of the core material occurs when the door is used for a long time, Since the change can be absorbed, a door with excellent long-term durability with very little warpage, twisting, or deviation can be realized.

【0032】[0032]

【発明の実施の形態】建具用または家具用の扉はその種
類、形状、サイズはさまざまであるが、幅寸法はおよそ
200〜600ミリメ−トル、長さ寸法はおよそ300
〜2400ミリメ−トル、厚さ寸法はおよそ20〜40
ミリメ−トルのものが多い。表面材、裏面材としては、
突板、木目柄または単色の塩化ビニルシ−ト、プリント
シ−ト等の化粧板が良く使われる。また、外周枠材に用
いられる材料としては合板、パ−ティクルボ−ド、繊維
板、OSB、ウエハ−ボ−ド、LVL、集成材、製材に
よる挽き板、およびそれらの複合材料等の材料が良く使
われる。また、長手方向、短手方向の芯材としても外周
枠材と同様の材料が良く使われ、1例として、外周枠材
にLVL、内部芯材に合板、パ−ティクルボ−ド等の材
料を組み合わせることも良く行われている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Doors for fittings or furniture vary in type, shape and size, but have a width of about 200-600 mm and a length of about 300.
~ 2400mm, thickness dimension is about 20 ~ 40
There are many millimeters. As surface material, back material,
Veneer boards, wood grain patterns or decorative boards such as monochromatic vinyl chloride sheets and printed sheets are often used. As the material used for the outer frame material, plywood, particle board, fiber board, OSB, wafer board, LVL, laminated wood, sawn board made of lumber, and composite materials thereof are preferred. used. Also, the same material as the outer peripheral frame material is often used as the core material in the longitudinal direction and the lateral direction. For example, LVL is used for the external frame material, and plywood, particle board, etc. is used for the inner core material. Combinations are also common.

【0033】そして、外周枠材は従来、継ぎ目ナシの1
本通しの材料が使われ、そのサイズは幅約30〜45ミ
リメ−トル、長さ約300〜2400ミリメ−トル、厚
さ約9〜35ミリメ−トルのものが多い。一方、短手方
向の芯材は扉の幅方向に配置され、その間隔は100〜
900ミリメ−トルのものが多い。等間隔でもよいし、
異なった間隔で構成してもよい。また、短手方向の芯材
のサイズは幅約30〜45ミリメ−トル、長さ約110
〜540ミリメ−トル、厚さ約9〜35ミリメ−トルの
ものが多い。
Conventionally, the outer peripheral frame material is one of the seam pears.
A continuous material is used, and its size is often about 30 to 45 mm in width, about 300 to 2400 mm in length, and about 9 to 35 mm in thickness. On the other hand, the core material in the short direction is arranged in the width direction of the door, and the interval is 100 to
Many are 900 millimeters. At regular intervals,
It may be configured at different intervals. The size of the core material in the short direction is about 30 to 45 mm in width and about 110 in length.
Most are about 540 millimeters and about 9 to 35 millimeters thick.

【0034】また、長手方向の芯材は従来、1本通しで
あったが、本発明では短手方向の芯材の内内に内接して
配置され、複数個に分断されている。したがって、長手
方向の芯材のサイズは扉のサイズ及び表面材裏面材の厚
さによって異なるが、幅約30〜45ミリメ−トル、長
さ約100〜900ミリメ−トル、厚さ約9〜35ミリ
メ−トルのものが多い。
The core material in the longitudinal direction is conventionally a single core material. However, in the present invention, the core material in the short direction is arranged so as to be inscribed in the core material in the short direction and is divided into a plurality of core materials. Therefore, although the size of the core material in the longitudinal direction varies depending on the size of the door and the thickness of the front and back material, the width is about 30 to 45 mm, the length is about 100 to 900 mm, and the thickness is about 9 to 35. There are many millimeters.

【0035】また、短手方向の芯材とそれに内接する長
手方向の芯材の間の空隙は1〜2ミリメ−トルとする。
この1〜2ミリメ−トルの空隙の取り方は1〜2ミリメ
−トルの厚みのスペ−サ−を長手方向の芯材の木口両端
に両面テ−プで仮接着し、芯組後、それを取りはずす。
また、芯材は極力通直材を使用し、大きな欠点材すなわ
ち腐れ、死節、破損材、反りネジレ材、含水率の異常に
高い未乾燥材等は使用しないのが常識である。含水率は
高くても15%以下、低くても8%以上が望ましい。
The gap between the core material in the short direction and the core material in the longitudinal direction inscribed in the short direction is 1-2 mm.
The gap of 1-2 millimeters is obtained by temporarily bonding a spacer having a thickness of 1-2 millimeters to both ends of the longitudinal end of the core material with double-sided tape. Remove.
It is common sense that the core material is made of a straight-through material as much as possible, and that a large defective material, that is, rot, dead node, broken material, warped torsion material, undried material having an abnormally high moisture content, etc. is not used. The water content is desirably 15% or less at the highest and 8% or more at the lowest.

【0036】そして、長手、短手両方向の芯材は同形
状、略同サイズとすれば、芯組の機械化に有利となる。
このとき、短手方向の外周枠材の内法寸法が長手方向の
外周枠材の内法寸法の整数倍で割り切れない場合は、端
数部分は扉の両端部で上下略等分になるように逃がし、
この部分にはあえて長手方向の芯材を配置する必要はな
い。また、配置してもよい。また、幅寸法約400ミリ
メ−トル以上の広幅の扉の場合は長手方向の芯材を2列
以上配列するのが望ましい。
If the core material in both the longitudinal and lateral directions has the same shape and substantially the same size, it is advantageous for mechanization of the core assembly.
At this time, if the inner dimension of the outer peripheral frame material in the transverse direction is not divisible by an integral multiple of the inner dimension of the outer peripheral frame material in the longitudinal direction, the fractional portion is substantially equally divided in the upper and lower directions at both ends of the door. Escape,
It is not necessary to arrange a longitudinal core material in this portion. Moreover, you may arrange | position. In the case of a wide door having a width of about 400 mm or more, it is desirable to arrange two or more rows of core members in the longitudinal direction.

【0037】また、フラッシュ構造扉の芯組構造の接着
剤は、表面材、裏面材、枠材、芯材等と互いに接着性の
良いものを使用することが望ましく、ユリア樹脂、メラ
ミン樹脂、酢酸ビニル樹脂、フェノ−ル樹脂、レゾルシ
ノ−ル樹脂、ウレタン系樹脂、合成ゴム系樹脂、等の木
工用接着剤であれば、いずれであっても良い。接着条件
もそれぞれの接着剤に合った接着条件を選択することは
言うまでもない。
It is preferable that the adhesive of the core structure of the flash structure door has good adhesiveness with the front surface material, the back surface material, the frame material, the core material, etc., and urea resin, melamine resin, acetic acid Any woodworking adhesive such as a vinyl resin, a phenolic resin, a resorcinol resin, a urethane-based resin, and a synthetic rubber-based resin may be used. Needless to say, the bonding condition is selected to be suitable for each adhesive.

【0038】[0038]

【実施例】次に実施例によって、詳しく述べる。 実施例1 20×45×2206ミリメ−トルサイズの合板材を2
本と20×45×460ミリメ−トルサイズの合板材を
2本用意し、外周枠材とする。裏面材として厚み2.5
ミリメ−トル、幅460ミリメ−トル、長さ2296ミ
リメ−トルの単色柄のプリント化粧合板を1枚用意し、
表面材としては裏面材と同サイズで、厚さ0.2ミリメ
−トルのオ−ク突板を貼った化粧貼合板を1枚用意し
た。さらに短手方向の芯材としては20×30×370
ミリメ−トルサイズのパ−ティクルボ−ドを2本用意し
た。また、長手方向の芯材は20×30×880ミリメ
−トルサイズのパ−ティクルボ−ドを4本と20×30
×377ミリメ−トルサイズのパ−ティクルボ−ドを2
本用意した。
Next, the present invention will be described in detail with reference to examples. Example 1 A plywood material having a size of 20 × 45 × 2206 mm
A book and two plywood materials having a size of 20 × 45 × 460 mm are prepared and used as an outer frame material. 2.5 as backing material
Millimeter, 460 mm wide, 2296 mm long Prepare a single color printed decorative plywood,
As the surface material, one decorative laminated plate having the same size as the back material and having an oak veneer having a thickness of 0.2 mm was prepared. Furthermore, as a core material in the short direction, 20 × 30 × 370
Two millimeter-sized particle boards were prepared. The core material in the longitudinal direction is composed of four particle boards of 20 × 30 × 880 mm size and 20 × 30 mm.
X 377 mm particle size board
I prepared this book.

【0039】芯組構造は図1のとおりとし、これらの材
料をユリア・メラミン系接着剤を用いて冷圧接着した
後、周囲4側面をテノ−ナ−で正寸カットし、厚さ25
ミリメ−トル、幅450ミリメ−トル、長さ2280ミ
リメ−トルのフラッシュ扉を1枚作製した。接着条件は
接着剤塗布量200g/m2、コ−ルドプレスの圧力
2.5kg/cm2、圧締時間24時間、温度は摂氏2
0℃であった。短手方向の芯材は2本内法寸法380ミ
リメ−トルの間隔となるように配列し、短手方向の外周
枠材との内法寸法は883ミリメ−トルづつとした。
The core structure is as shown in FIG. 1. After these materials are cold-pressed using a urea-melamine adhesive, the surrounding four sides are cut in a regular size with a tenoner to obtain a thickness of 25.
One flash door with a millimeter width of 450 millimeters and a length of 2280 millimeters was produced. The bonding conditions were as follows: adhesive application amount 200 g / m 2 , cold press pressure 2.5 kg / cm 2 , pressing time 24 hours, temperature 2 degrees Celsius
It was 0 ° C. The core members in the transverse direction were arranged at an interval of two inner dimensions of 380 millimeters, and the inner dimensions with the outer peripheral frame material in the lateral direction were 883 millimeters.

【0040】さらにまた、長手方向の芯材は長手方向の
外周枠材と平行に扉の幅方向の左右位置で略3等分点と
なる位置に縦方向に一直線となるように、短手方向の2
本の芯材に略当接させながら3本づつ計6本を配列し
た。その芯組構造図は図1のとおりとした。そして、長
さ377ミリメ−トルの長手方向の芯材の両端の空隙は
約1.5ミリメ−トルづつとした。また、長さ880ミ
リメ−トルの長手方向の芯材の両端の空隙も約1.5ミ
リメ−トルづつとした。接点の空隙のとりかたは、スペ
−サ−を挟んで調整した。そして、25×450×22
80ミリメ−トルサイズのフラッシュ扉を作製した。
Furthermore, the core material in the longitudinal direction is parallel to the outer peripheral frame material in the longitudinal direction, and is aligned in the short direction so as to be substantially vertically divided at the right and left positions in the width direction of the door at approximately three equal points. 2
A total of six pieces of three pieces were arranged while being substantially in contact with the core material. Its core structure was as shown in FIG. The gap at both ends of the core material in the longitudinal direction having a length of 377 mm was set to about 1.5 mm. Also, the gap at both ends of the core material in the longitudinal direction having a length of 880 mm was also set at about 1.5 mm. The way of forming the contact gap was adjusted with spacers interposed therebetween. And 25x450x22
An 80 millimeter sized flash door was made.

【0041】実施例2 25×45×2380ミリメ−トルサイズのLVL材を
2本と25×45×200ミリメ−トルサイズのLVL
材を2本を用意し、外周枠材とする。表面材、裏面材の
サイズは2.5×290×2380ミリメ−トルとし、
裏面材には厚さ0.1ミリメ−トルの単色塩ビシ−ト貼
り合板を用い、表面材には木目模様を有する厚さ0.2
ミリメ−トルのダブリング塩ビシ−ト貼り合板を用い
た。短手方向の芯材としては25×30×200ミリメ
−トルサイズの合板材を9本用意した。
Example 2 Two 25 × 45 × 2380 mm LVL materials and a 25 × 45 × 200 mm LVL material
Two materials are prepared and used as an outer frame material. The size of the front and back materials is 2.5 × 290 × 2380 mm,
A backing material is a 0.1 mm thick mono-colored PVC bonded plywood, and a 0.2 mm thick wood grain pattern is used for the backing material.
A millimeter double ply sheet bonded plywood was used. Nine plywood materials having a size of 25 × 30 × 200 mm were prepared as the core material in the lateral direction.

【0042】さらに長手方向の芯材としては短手方向の
芯材と同サイズで且つ同一素材のものを10本用意し
た。芯組構造は図3のとおりとし、これらの材料を水性
ビニルウレタン系接着剤にて冷圧接着した後、周囲4側
面をテノ−ナ−で正寸カットし、30×280×236
0ミリメ−トルサイズの折戸用のフラッシュ扉を作製し
た。コ−ルドプレスでの接着条件は接着剤塗布量220
g/m2、コ−ルドプレスの圧力2kg/cm2、圧締時
間16時間、圧締温度摂氏25℃であった。
Further, as the core material in the longitudinal direction, ten materials having the same size and the same material as the core material in the lateral direction were prepared. The core structure is as shown in FIG. 3. After these materials are cold-bonded with an aqueous vinyl urethane-based adhesive, the four surrounding sides are cut in a regular size with a tenoner to obtain 30 × 280 × 236.
A flush door for a folding door having a size of 0 mm was manufactured. The bonding conditions in the cold press are as follows:
g / m 2 , cold press pressure 2 kg / cm 2 , pressing time 16 hours, pressing temperature 25 ° C.

【0043】短手方向の芯材と長手方向の芯材は全く同
サイズ同一素材のものを使用し、短手方向の芯材間のピ
ッチは202ミリメ−トルとし、芯材接点にスペ−サ−
を挟んで約1.0ミリメ−トルの空隙を設けた。さら
に、長手方向の芯材は扉の幅方向の左右位置で、およそ
中央となる位置に縦一列に通直に配列した。
The core material in the transverse direction and the core material in the longitudinal direction are of exactly the same size and the same material, the pitch between the core materials in the transverse direction is 202 mm, and a spacer is provided at the contact point of the core material. −
A gap of about 1.0 millimeter was provided between them. Further, the core materials in the longitudinal direction were arranged in a line in a vertical line at a position approximately at the center at the left and right positions in the width direction of the door.

【0044】比較例1 内部芯組構造のみ実施例1と異なり、他は実施例1と全
く同じとした。すなわち、20×45×2296ミリメ
−トルサイズの合板材を2本と20×45×460ミリ
メ−トルサイズの合板材を2本用意し、外周枠材とし
た。
Comparative Example 1 Only the inner core structure was different from that of Example 1, and the other parts were completely the same as Example 1. That is, two plywood materials having a size of 20 × 45 × 2296 mm and two plywood materials having a size of 20 × 45 × 460 mm were prepared and used as outer peripheral frame materials.

【0045】裏面材として厚み2.5ミリメ−トル、幅
460ミリメ−トル、長さ2296ミリメ−トルサイズ
の単色のプリント合板を1枚用意した。表面材として
は、裏面材と同サイズで厚さ0.2ミリメ−トルのオ−
ク突板を貼着した化粧合板を1枚用意した。また、短手
方向の芯材としては、20×30×370ミリメ−トル
サイズのパ−ティクルボ−ドを7本用意した。そして、
短手方向の芯材の間隔の内法寸法は249.5ミリメ−
トルで等間隔とした。
One single-color printed plywood having a thickness of 2.5 mm, a width of 460 mm, and a length of 2296 mm was prepared as a back material. The surface material is the same size as the back material and has a thickness of 0.2 mm.
One piece of decorative plywood to which a veneer was attached was prepared. As the core material in the short direction, seven particle boards of 20 × 30 × 370 mm size were prepared. And
The inner dimension of the space between the cores in the transverse direction is 249.5 mm
It was set at equal intervals in torr.

【0046】芯組構造は図6のとおりとし、これらの材
料を実施例1と同じ接着剤を用いて、同様の接着条件で
接着完了した後、周囲4側面をテノ−ナ−で正寸カット
し、実施例1と同じく、25×450×2280ミリメ
−トルサイズのフラッシュ扉を作製した。
The core structure is as shown in FIG. 6. After these materials are bonded using the same adhesive as in Example 1 under the same bonding conditions, the surrounding four sides are cut with a tenoner. Then, as in Example 1, a flash door having a size of 25 × 450 × 2280 mm was manufactured.

【0047】次に本発明の芯組構造の効果を確認するた
め、実施例1と比較例1のフラッシュ構造扉を、長手方
向の反り、および表面材、裏面材の凹凸変化に不利な環
境下で2週間放置し、長手方向の反り、及び表面材、裏
面材の凹凸変化量を測定した。表面材、裏面材の凹凸変
化量の経時変化の結果を下記の表1に示す。また、その
結果をグラフ化して図8に示す。長手方向の反り値の経
時変化は表2に示す。
Next, in order to confirm the effect of the core structure of the present invention, the flash structure doors of Example 1 and Comparative Example 1 were used in an environment unfavorable for warpage in the longitudinal direction and unevenness of the surface material and the back surface material. For 2 weeks, and measured the warpage in the longitudinal direction and the amount of change in the unevenness of the front and back surfaces. Table 1 below shows the results of the change over time in the amount of unevenness of the surface material and the back surface material. FIG. 8 is a graph showing the results. Table 2 shows the change over time in the warpage value in the longitudinal direction.

【0048】この表1、表2、図8を見てわかるとお
り、実施例1は比較例1と比較して、長手方向の反りお
よび表面材、裏面材の短手芯材間の凹凸変化量が大幅に
少なく改善されている。なお、試験環境条件は温度40
℃、相対湿度90%とした。
As can be seen from Tables 1 and 2, and FIG. 8, Example 1 is different from Comparative Example 1 in the amount of warpage in the longitudinal direction and the amount of unevenness between the short core materials of the surface material and the back surface material. There have been significantly less improvements. The test environment condition was a temperature of 40.
° C and a relative humidity of 90%.

【0049】まず、表1の表面材および裏面材の凹凸変
化量について見てみると、この表1で凹凸値とは凹凸の
実際の測定値を示し、凹凸変化量は初期の凹凸値からの
変化量を示す。表面材の凹凸変化量では、実施例1では
14日経過後でも、わずか0.9ミリメ−トルしか変化
しなかったのに対して、比較例1では、それの、およそ
2倍の1.7ミリメ−トルも変化した。また、裏面材の
凹凸変化量では、実施例1では経過日数10日目に最大
値0.4ミリメ−トルを示し、これに対して、比較例1
では、14日目に最大値2.7ミリメ−トルと大きく変
化した。これをグラフ化した図8を見ると、よりはっき
りと示されている。
First, when examining the amount of change in the roughness of the front and back surface materials in Table 1, the value of the unevenness in Table 1 indicates the actual measured value of the unevenness. Indicates the amount of change. In Example 1, the amount of change in the unevenness of the surface material was only 0.9 mm even after 14 days, whereas in Comparative Example 1, it was 1.7 times larger than that of Comparative Example 1. -Tor has also changed. Further, in Example 1, the amount of change in the unevenness of the back material showed a maximum value of 0.4 mm on the lapse of 10 days, whereas Comparative Example 1
Then, on the 14th day, the maximum value was greatly changed to 2.7 mm. This is more clearly shown in FIG. 8 which is a graph of this.

【0050】また、凹凸値そのものも、実施例1では表
面材で−0.7ミリメ−トル〜+0.2ミリメ−トルの
範囲で変化した。実施例1の裏面材は+0.3ミリメ−
トル〜+0.7ミリメ−トルの範囲で変化した。一方、
比較例1では表面材で0〜+1.7ミリメ−トルの範囲
で変化した。比較例1の裏面材は0〜+2.7ミリメ−
トルの範囲で変化した。
Further, in Example 1, the unevenness value itself changed in the range of -0.7 mm to +0.2 mm for the surface material. The back material of Example 1 is +0.3 mm
Torr to +0.7 mm. on the other hand,
In Comparative Example 1, the surface material changed in the range of 0 to +1.7 mm. The back material of Comparative Example 1 is 0 to +2.7 mm.
In the range of Torr.

【0051】扉を実際使用する際、この表裏面材の凹凸
値で気にならない限度はおよそ−1〜+1ミリメ−トル
の範囲である。また、凹凸変化量の実用上の限度値も
1.0ミリメ−トル以下であり、実施例1では、表面
材、裏面材ともこの限度に入っており、長期にわたって
高湿度の環境下で使用されても、実用上なんら問題とな
らない。一方、比較例1では、表裏面材ともこの限度を
大きく超えており、実用上大きな問題となる。
When the door is actually used, the upper and lower limits of the irregularities of the front and back members are in a range of about -1 to +1 mm. In addition, the practical limit value of the amount of change in unevenness is 1.0 millimeter or less. In Example 1, both the surface material and the back surface material are within these limits, and are used in a high-humidity environment for a long time. However, there is no practical problem. On the other hand, in Comparative Example 1, both the front and back materials greatly exceed this limit, which is a serious problem in practical use.

【0052】次に、表2にしたがって、長手方向の反り
を見ると、実施例1では14日経過後の反りの最大値は
2.1ミリメ−トルであったのに対して、比較例1では
NO.2の試験体が10日経過後に最大値の9.2ミリ
メ−トルを示している。
Next, looking at the warpage in the longitudinal direction according to Table 2, the maximum value of the warp after 14 days in Example 1 was 2.1 mm, whereas in Comparative Example 1, it was 2.1 mm. NO. Two specimens showed the maximum value of 9.2 mm after 10 days.

【0053】試験体扉のサイズは25×450×228
0ミリメ−トルであり、この長さの扉では通常、長手方
向の反り値の使用できる限界は3.0ミリメ−トルであ
り、実施例1はこの基準に十分入っているが、比較例1
ではこの基準を大きく越えており、実用上問題がある。
The size of the test door is 25 × 450 × 228.
0 mm, and for doors of this length, the limit of use of the warpage value in the longitudinal direction is usually 3.0 mm, and Example 1 is well within this criterion.
In this case, the standard is greatly exceeded, and there is a practical problem.

【0054】次に、環境試験室内で高湿度の条件下で試
験した結果を表1及び表2に示す。表1
Next, Tables 1 and 2 show the results of a test performed under high humidity conditions in an environmental test chamber. Table 1

【0055】表2 Table 2

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のフラッシュ芯組構造の1例を示す平面
図。
FIG. 1 is a plan view showing an example of a flash core structure according to the present invention.

【図2】本発明のフラッシュ芯組構造の1例を示す断面
図。
FIG. 2 is a sectional view showing an example of a flash core structure according to the present invention.

【図3】本発明のフラッシュ芯組構造の他の1例を示す
平面図。
FIG. 3 is a plan view showing another example of the flash core structure of the present invention.

【図4】本発明のフラッシュ芯組構造の他の1例を示す
平面図。
FIG. 4 is a plan view showing another example of the flash core structure of the present invention.

【図5】芯材の接点に設けられた空隙部を示す要部拡大
図。
FIG. 5 is an enlarged view of a main part showing a gap provided at a contact point of a core material.

【図6】従来のフラッシュ芯組構造の1例を示す平面
図。
FIG. 6 is a plan view showing an example of a conventional flash core structure.

【図7】従来のフラッシュ芯組構造の他の1例を示す平
面図。
FIG. 7 is a plan view showing another example of the conventional flash core structure.

【図8】フラッシュ扉表裏面凹凸変化量の経時変化を示
すグラフ。
FIG. 8 is a graph showing the change over time in the amount of change in the front and back surfaces of the flash door.

【符号の説明】[Explanation of symbols]

1 表面材 2 裏面材 3 短手方向の外周枠材 4 長手方向の外周枠材 5 短手方向の芯材 6 長手方向の芯材 7 芯材接点の空隙部 8 長手方向の一本通しの芯材 DESCRIPTION OF SYMBOLS 1 Front surface material 2 Back material 3 Short outer peripheral frame material 4 Longitudinal outer frame material 5 Short lateral core material 6 Longitudinal core material 7 Void portion of core material contact point 8 Long straight through core Lumber

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 2E016 HA09 JA01 JA11 JC00 JC07 KA01 KA07 LA01 LB12 LC03 LD02 MA11 NA01 QA13  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 2E016 HA09 JA01 JA11 JC00 JC07 KA01 KA07 LA01 LB12 LC03 LD02 MA11 NA01 QA13

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 4本の外周枠材とそれに内接する長手方
向及び短手方向の芯材と表面材及び裏面材からなるフラ
ッシュ構造を有する扉であって、短手方向の芯材は分断
されることなく長手方向の枠材の間に内接して複数個配
列され、該、短手方向の枠材と芯材の間、および、短手
方向の芯材間に略内接して長手方向の芯材が配列されて
いることを特徴とする扉。
1. A door having a flash structure comprising four outer frame members, longitudinal and lateral core members inscribed therein, and front and rear members, wherein the core members in the lateral direction are separated. A plurality of pieces are inscribed between the frame members in the longitudinal direction without being arranged, and between the frame material in the short direction and the core material, and between the core material in the short direction, and substantially inscribed in the longitudinal direction. A door characterized in that core materials are arranged.
【請求項2】 短手方向の芯材の長さ寸法と隣接短手芯
材間の内法寸法が略一致し、短手方向の芯材と長手方向
の芯材の長さ寸法が略同一であることを特徴とする請求
項1に記載の扉。
2. The length of the core material in the short direction and the internal dimension between adjacent short core materials substantially match, and the length of the short core material and the length of the long core material are substantially the same. The door according to claim 1, wherein:
【請求項3】 短手方向の芯材と長手方向の芯材の接
点、および、短手方向の枠材と長手方向の芯材の接点に
空隙をつくるようにして、長手方向の芯材を配列するこ
とを特徴とする請求項1,2に記載の扉。
3. A longitudinal core material is formed by forming a gap between a contact point between a lateral core material and a longitudinal core material and a contact point between a lateral frame material and a longitudinal core material. The door according to claim 1, wherein the doors are arranged.
【請求項4】 短手方向の芯材と長手方向の芯材の接
点、および、短手方向の枠材と長手方向の芯材の接点の
空隙が1ミリメ−トル以上2ミリメ−トル以下であるこ
とを特徴とする請求項1,2,3に記載の扉。
4. The gap between the contact between the core material in the transverse direction and the core material in the longitudinal direction, and the gap between the contact between the frame material in the transverse direction and the core material in the longitudinal direction is not less than 1 millimeter and not more than 2 millimeters. 4. The door according to claim 1, wherein the door is provided.
JP11084900A 1999-03-26 1999-03-26 Door having flush structure Pending JP2000282761A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11084900A JP2000282761A (en) 1999-03-26 1999-03-26 Door having flush structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11084900A JP2000282761A (en) 1999-03-26 1999-03-26 Door having flush structure

Publications (1)

Publication Number Publication Date
JP2000282761A true JP2000282761A (en) 2000-10-10

Family

ID=13843623

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11084900A Pending JP2000282761A (en) 1999-03-26 1999-03-26 Door having flush structure

Country Status (1)

Country Link
JP (1) JP2000282761A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021038657A (en) * 2020-11-26 2021-03-11 パナソニックIpマネジメント株式会社 panel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS567888U (en) * 1979-06-29 1981-01-23
JPS56157292U (en) * 1980-04-25 1981-11-24
JPS5777781A (en) * 1980-10-29 1982-05-15 Shinichi Yamashita Bendproof panel
JPH09256742A (en) * 1996-03-26 1997-09-30 Nichiha Corp Door with mall material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS567888U (en) * 1979-06-29 1981-01-23
JPS56157292U (en) * 1980-04-25 1981-11-24
JPS5777781A (en) * 1980-10-29 1982-05-15 Shinichi Yamashita Bendproof panel
JPH09256742A (en) * 1996-03-26 1997-09-30 Nichiha Corp Door with mall material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021038657A (en) * 2020-11-26 2021-03-11 パナソニックIpマネジメント株式会社 panel
JP7108947B2 (en) 2020-11-26 2022-07-29 パナソニックIpマネジメント株式会社 panel

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