JP2000271634A - Control method of product temperature in extrusion quenching - Google Patents

Control method of product temperature in extrusion quenching

Info

Publication number
JP2000271634A
JP2000271634A JP11081707A JP8170799A JP2000271634A JP 2000271634 A JP2000271634 A JP 2000271634A JP 11081707 A JP11081707 A JP 11081707A JP 8170799 A JP8170799 A JP 8170799A JP 2000271634 A JP2000271634 A JP 2000271634A
Authority
JP
Japan
Prior art keywords
temperature
extrusion
quenching
product
extruded product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11081707A
Other languages
Japanese (ja)
Other versions
JP3776622B2 (en
Inventor
Takayuki Yamano
隆行 山野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP08170799A priority Critical patent/JP3776622B2/en
Publication of JP2000271634A publication Critical patent/JP2000271634A/en
Application granted granted Critical
Publication of JP3776622B2 publication Critical patent/JP3776622B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C29/00Cooling or heating work or parts of the extrusion press; Gas treatment of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C31/00Control devices, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Of Metal (AREA)

Abstract

PROBLEM TO BE SOLVED: To stably uniformly obtain mechanical characteristics such as strength and surface quality required for a product over the extruding direction by measuring the temperature of an aluminum extruded product just before quenching with a non-contact type thermometer via the temperature measuring hole of an extruding tool and further measuring the temperature of the extruded product after quenching with a contact type thermometer in the downstream side of an extruding press. SOLUTION: A billet 3 is pushed by an extruding press 1 from the back side and is extruded into a product 2 through a die 24. The temperature of the extruded product before quenching is measured with a non-contact type thermometer 4 on a bolster 25 via a measuring hole 6, the measured value is sent to an extrusion speed controller 30 and a billet heating temperature controller 31, and the temperature of the extruded product before quenching is kept constant over the extruding direction boy adjusting an extruding speed and a billet heating temperature. Also, the temperature of the extruded product after quenching is measured with a contact type thermometer 10 in the downstream side of the extruding press, the measured vague is sent to a cooling speed controller 32 together with the temperature of the extruded product before quenching, a cooling speed is controlled by adjusting the quantity of cooling water and pressure or the like of a water cooling device 9 and whereby the temperature of the extruded product after quenching is kept constant over the extruding direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、アルミニウムまた
はアルミニウム合金(以下、単にアルミと言う)を、押
出直後にオンラインで急冷する際、製品に必要な強度な
どの機械的性質や表面品質が、安定して、かつ押出製品
の押出方向にわたって均一に得られる、押出急冷時の製
品温度制御方法に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a method for quenching aluminum or aluminum alloy (hereinafter simply referred to as "aluminum") on-line immediately after extrusion, in which mechanical properties such as strength required for the product and surface quality are stable. The present invention relates to a method for controlling the product temperature at the time of extrusion quenching, which can be obtained uniformly in the extrusion direction of the extruded product.

【0002】[0002]

【従来の技術】押出によりアルミ製品を製造する場合、
製品の強度などの機械的性質を高めるため、押出直後の
押出製品を、プラテン内等にて、オンラインで、かつ、
強制的に、水や、水と空気との混合物(ミスト)などの
冷媒により急冷することが行われている。そして、この
押出急冷を行う場合には、押出製品の強度などの機械的
性質や表面品質が押出方向にわたって安定して、かつ均
一に得られることが重要な課題である。
2. Description of the Related Art When manufacturing aluminum products by extrusion,
In order to enhance the mechanical properties such as the strength of the product, the extruded product immediately after extrusion is placed online, such as in a platen, and
Forcibly quenching is performed by a coolant such as water or a mixture of water and air (mist). When the extrusion quenching is performed, it is an important issue that mechanical properties such as strength of the extruded product and surface quality can be stably and uniformly obtained in the extrusion direction.

【0003】ところで、押出急冷によって、製品に必要
な焼入れ強度を確保し、かつ、押出方向にわたって強度
等の機械的性質が均一なアルミ押出製品を得るために
は、以下の条件を満足する必要がある。 押出急冷前(押出直後)の押出製品温度を、必要な焼
入れ強度を確保するために、溶体化温度以上に保持する
こと。 押出急冷前(押出直後)の押出製品の全長温度を、押
出方向にわたって強度等の機械的性質が均一な押出製品
を得るために、一定に保持すること。 必要な焼入れ強度を確保するために、製品表面温度を
一定とするために、急冷時の冷却速度を一定値以上に、
しかも変動を少なくすること。
By the way, in order to secure the required quenching strength of the product by extrusion quenching and to obtain an aluminum extruded product having uniform mechanical properties such as strength in the extrusion direction, the following conditions must be satisfied. is there. Maintain the extruded product temperature before extrusion quenching (immediately after extrusion) to a temperature equal to or higher than the solutionizing temperature in order to secure the required quenching strength. Maintaining a constant overall temperature of the extruded product before the extrusion quenching (immediately after the extrusion) in order to obtain an extruded product having uniform mechanical properties such as strength in the extrusion direction. In order to secure the required quenching strength and to keep the product surface temperature constant, the cooling rate during rapid cooling should be above a certain value.
And to reduce fluctuations.

【0004】しかし、実際の押出では、押出急冷前の押
出製品温度は、押出材料の成分・形状等の条件や押出条
件によって異なってくる。また、仮に押出急冷前の押出
製品温度が一定だとしても、実際の急冷時の冷却条件
も、冷却速度などのばらつきがあり、やはり、押出製品
の押出方向にわたる機械的性質や表面品質に影響してく
る。
However, in actual extrusion, the temperature of the extruded product before the quenching of the extrusion varies depending on conditions such as the components and shape of the extruded material and the extrusion conditions. Even if the temperature of the extruded product before extrusion quenching is constant, the actual cooling conditions during quenching also have variations in the cooling rate, etc., which also affect the mechanical properties and surface quality of the extruded product in the extrusion direction. Come.

【0005】したがって、これら押出条件のばらつきを
踏まえて、急冷後の押出製品の機械的性質や表面品質を
均一化するためには、押出直後にオンラインで製品を急
冷するに際し、まず、急冷前と急冷後の押出製品温度
を、各々連続的に、しかも正確に測定することが、どう
しても必要となる。そして、次に、この測定結果に基づ
き、押出速度および/またはビレットの加熱温度を調整
することにより、急冷前の押出製品温度を溶体化温度以
上に保持する一方、冷却速度を調節して、焼入れ強度を
確保し、かつ、急冷後の押出製品温度を、押出方向にわ
たって一定に保持することが必要になる。
[0005] Therefore, in order to make the mechanical properties and surface quality of the extruded product after quenching uniform based on the variation of the extrusion conditions, when quenching the product online immediately after extrusion, first, before quenching, It is absolutely necessary to continuously and accurately measure the temperature of the extruded product after quenching. Then, based on the measurement results, the extrusion speed and / or the billet heating temperature are adjusted to maintain the extruded product temperature before quenching at or above the solution heat temperature, while adjusting the cooling rate and quenching. It is necessary to secure the strength and keep the temperature of the extruded product after quenching constant in the extrusion direction.

【0006】従来より、アルミを押出急冷する際、この
急冷前と急冷後の押出製品温度を、各々連続的に測定す
ること自体は公知である。例えば、特開平6−2777
47号公報のように、押出急冷を行う際に、押出機の出
側で急冷装置の入り側と、急冷装置の出側に、押出製品
の温度を測定する温度計を各々設け、この温度情報か
ら、予め設定した目標冷却速度パターンに合わせるべ
く、急冷装置の各冷却ゾーンの冷媒の噴射量や噴射タイ
ミングを調節することが提案されている。
Conventionally, it has been known that when extruding and quenching aluminum, the temperature of the extruded product before and after the quenching is continuously measured. For example, JP-A-6-2777
As disclosed in Japanese Patent No. 47, when the extrusion quenching is performed, thermometers for measuring the temperature of the extruded product are provided at the entrance of the quenching device at the exit of the extruder and at the exit of the quenching device, respectively. Accordingly, it has been proposed to adjust the injection amount and the injection timing of the refrigerant in each cooling zone of the quenching device in order to match a preset target cooling rate pattern.

【0007】しかしながら、実際に、押出急冷時のアル
ミ製品の温度を測定しようとする場合には、考慮すべき
課題(後述する)が多くあり、この課題に対する工夫が
必要であるにも関わらず、当該公報には、押出製品の温
度を測定する具体的方法や、温度計の種類や構造につい
ての具体的な記載は一切無い。
However, when actually trying to measure the temperature of an aluminum product during quenching of extrusion, there are many problems to be considered (described later). In this publication, there is no specific method for measuring the temperature of the extruded product, nor any specific description of the type or structure of the thermometer.

【0008】一方、アルミの押出急冷ならずとも、アル
ミ押出時の製品温度を測定する具体的な手段自体は、従
来から種々提案されている。アルミ押出時の製品温度が
測定されるのは、アルミ押出時の製品の機械的性質や表
面品質と、アルミ製品温度とが密接に関係しているから
であり、例えば、押出製品の焼きつきなどの表面欠陥の
発生防止などを目的として、押出後の製品温度を非接触
式温度計により連続的に測定し、製品温度を表面欠陥が
発生しない温度以下に抑え、かつ生産性を向上しようと
する方法が種々提案されている。
On the other hand, various concrete means for measuring the product temperature during aluminum extrusion without quenching the aluminum extrusion have been proposed in the past. The product temperature during aluminum extrusion is measured because the mechanical properties and surface quality of the product at the time of aluminum extrusion are closely related to the temperature of the aluminum product. In order to prevent the occurrence of surface defects, the product temperature after extrusion is continuously measured with a non-contact type thermometer to keep the product temperature below the temperature at which no surface defects occur and to improve productivity. Various methods have been proposed.

【0009】この中で代表的なものは、特開平3−15
1116号や特開平3−128116号、特開61−1
19324号、あるいは特開平4−89128号などに
開示されており、図8に、これら技術の概略を示す。図
8の通り、押出プレス1において、コンテナ20内のビ
レット3は、ステム21により後方から押され、プラテ
ン22により支持されたダイスを通して、製品2に押出
されるが、この際、前記従来技術では、非接触温度計
4’をプラテン22の背面乃至後方に設けている。
[0009] Among them, a typical one is disclosed in JP-A-3-15.
1116, JP-A-3-128116, JP-A-61-1
No. 19324 or JP-A-4-89128, and FIG. 8 shows an outline of these techniques. As shown in FIG. 8, in the extrusion press 1, the billet 3 in the container 20 is pushed from behind by a stem 21 and is extruded into a product 2 through a die supported by a platen 22. , A non-contact thermometer 4 ′ is provided on the back or rear of the platen 22.

【0010】そして、ダイス24の出側での押出製品2
の温度を、赤外線放射温度計などの非接触式温度計4’
により測定し、この測定製品温度が、例えば、事前に設
定した表面欠陥限界温度以下となるよう、押出プレスの
押出速度やビレット加熱温度を制御するものである。
The extruded product 2 on the exit side of the die 24
Non-contact type thermometer such as infrared radiation thermometer 4 '
The extrusion speed of the extrusion press and the billet heating temperature are controlled so that the measured product temperature is, for example, equal to or lower than the surface defect limit temperature set in advance.

【0011】[0011]

【発明が解決しようとする課題】しかし、まず、これら
の従来技術は、全て通常の押出工程を対象としており、
本発明のような押出直後のアルミ製品を、オンラインで
強制的に、水などの冷媒により急冷する押出急冷技術を
対象としていない。したがって、押出急冷時の製品の温
度制御の際に考慮すべき課題(後述する)に対して、何
らの考慮も払われておらず、押出急冷には適用できな
い。
However, first, all of these prior arts are directed to a normal extrusion process,
The present invention is not directed to an extrusion quenching technique for forcibly quenching an aluminum product immediately after extrusion with a refrigerant such as water online as in the present invention. Therefore, no consideration is given to a problem (described later) to be considered when controlling the temperature of the product during the rapid cooling of the extrusion, and the method cannot be applied to the rapid cooling of the extrusion.

【0012】例えば、図8のように、ダイス4出側に水
冷装置(シャワー)23を設け、押出後に押出製品2を
水冷する場合には、製品の温度計測域に水蒸気が立ち込
めるため、プラテン22の背面乃至後方での非接触式温
度計による押出製品温度の測定は、実質的に不可能であ
る。また、水冷後の押出製品は、比較的低温となってお
り、特に、アルミのような放射率の低い金属材料を測定
する場合、放射温度計では、この低温側で温度測定の誤
差が出やすい。
For example, as shown in FIG. 8, when a water cooling device (shower) 23 is provided on the exit side of the die 4 and the extruded product 2 is water-cooled after extrusion, since water vapor enters the temperature measurement region of the product, the platen 22 It is virtually impossible to measure the temperature of the extruded product with a non-contact thermometer from the back to the back of the car. In addition, the extruded product after water cooling has a relatively low temperature, especially when measuring a low emissivity metal material such as aluminum, a radiation thermometer tends to cause an error in temperature measurement at this low temperature side. .

【0013】更に、このような不正確なデータを基に、
ビレット加熱温度や押出速度あるいは冷却速度などを制
御すると、前記押出急冷の3つの必要条件をいずれも満
足できず、必要な焼入れ強度を確保し、かつ、押出方向
にわたって強度等の機械的性質が均一な押出製品は得ら
れない。また、押出製品の表面欠陥を多発させたり、プ
レスの生産性が極端に落ちたりする問題も起こりうる。
Furthermore, based on such inaccurate data,
If the billet heating temperature, extrusion rate, or cooling rate is controlled, none of the three necessary conditions of the extrusion quenching can be satisfied, the required quenching strength is secured, and mechanical properties such as strength are uniform throughout the extrusion direction. No extruded product can be obtained. In addition, there may occur a problem that the surface defects of the extruded product are frequently generated and the productivity of the press is extremely reduced.

【0014】したがって、本発明は、これら従来技術の
問題を克服し、アルミを押出直後にオンラインで急冷す
る際、製品に必要な強度などの機械的性質や表面品質
が、安定して、かつ押出製品の押出方向にわたって均一
に得られる、押出急冷時の製品温度制御方法を提供する
ことを目的とする。
Accordingly, the present invention overcomes these problems of the prior art, and when aluminum is rapidly quenched online immediately after extrusion, the mechanical properties such as the strength required for the product and the surface quality are stable and the extrusion is difficult. It is an object of the present invention to provide a method for controlling a product temperature at the time of extrusion quenching, which can be uniformly obtained in a product extrusion direction.

【0015】[0015]

【課題を解決するための手段】このための本発明の手段
は、押出直後にアルミニウムまたはアルミニウム合金製
品を急冷する際、急冷前と急冷後の押出製品温度を各々
測定し、該測定結果に基づき、急冷前の押出製品温度を
溶体化温度以上に保持するとともに、急冷後の押出製品
温度を押出方向にわたって一定に保持する製品温度制御
方法であって、急冷前の押出製品温度を、押出工具に設
けた測温用孔を介して、非接触式温度計で測定し、更に
急冷後の押出製品温度を押出プレスの下流側に設けた接
触式温度計で測定することである。
Means of the present invention for this purpose are as follows. When quenching an aluminum or aluminum alloy product immediately after extrusion, the temperature of the extruded product before and after quenching is measured, and based on the measurement results. A method for controlling the temperature of the extruded product before quenching to be equal to or higher than the solution temperature and maintaining the temperature of the extruded product after quenching constant in the extrusion direction. The temperature of the extruded product after quenching is measured by a contact-type thermometer provided on the downstream side of the extrusion press through a non-contact thermometer through the provided temperature measurement hole.

【0016】本発明では、この温度測定結果に基づき、
急冷前の押出製品温度を溶体化温度以上に保持するため
に、押出速度および/またはビレットの加熱温度を調整
するのが好ましい。
In the present invention, based on this temperature measurement result,
In order to maintain the extruded product temperature before quenching at or above the solution temperature, it is preferable to adjust the extrusion speed and / or the billet heating temperature.

【0017】また、急冷後の押出製品温度を押出方向に
わたって一定に保持するために、急冷の際の冷却速度を
調整するのが好ましい。
Further, in order to keep the temperature of the extruded product after quenching constant in the extrusion direction, it is preferable to adjust the cooling rate during quenching.

【0018】更に、温度測定精度を上げるため、本発明
では、急冷前の押出製品温度を、少なくとも押出時のビ
レット加熱温度、ダイス加熱温度、押出速度、押出荷重
の実測値より予測し、該予測温度により、前記非接触式
温度計による測定値を補正することが好ましい。
Further, in order to improve the temperature measurement accuracy, in the present invention, the extruded product temperature before quenching is predicted from at least measured values of billet heating temperature, die heating temperature, extrusion speed, and extrusion load at the time of extrusion. It is preferable that the value measured by the non-contact type thermometer is corrected by the temperature.

【0019】[0019]

【発明の実施の形態】まず、本発明の押出急冷時の製品
温度制御方法を押出プレスに適用した例を図1を用いて
説明する。図1は押出プレスと本発明の温度制御方法、
特に製品温度測定の方法との関係を示す説明図である。
同図の押出プレス1において、コンテナ20内のビレッ
ト3は、ステム21により後方から押され、プラテン2
2やボルスター25等により支持されたダイス24を通
して、製品2に押出される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS First, an example in which the method for controlling the product temperature during quenching of extrusion according to the present invention is applied to an extrusion press will be described with reference to FIG. FIG. 1 shows an extrusion press and the temperature control method of the present invention,
FIG. 3 is an explanatory diagram showing a relationship with a method of measuring a product temperature.
In the extrusion press 1 of the figure, the billet 3 in the container 20 is pushed from behind by the stem 21 and the platen 2
It is extruded into the product 2 through a die 24 supported by a bolster 2 or a bolster 25 or the like.

【0020】本実施例では、急冷前の押出製品温度は、
押出工具のボルスター25上に設けられた非接触式温度
計4で測定され、また、急冷後の押出製品温度は、押出
プレスの下流側に設けられた接触式温度計10で測定す
る。
In this embodiment, the temperature of the extruded product before quenching is
The temperature of the extruded product after quenching is measured by a contact-type thermometer 10 provided on the downstream side of the extrusion press, and is measured by a non-contact type thermometer 4 provided on a bolster 25 of the extrusion tool.

【0021】非接触式温度計4で測定された、急冷前の
押出製品温度は、押出速度制御装置30、ビレット加熱
温度制御装置31に情報として送られ、この情報に基づ
いて押出速度、ビレット加熱温度を調節して、急冷前の
押出製品温度を溶体化温度以上に保持する。
The temperature of the extruded product before quenching measured by the non-contact type thermometer 4 is sent as information to the extrusion speed control device 30 and the billet heating temperature control device 31. Adjust the temperature to keep the extruded product temperature before quenching above the solution heat-up temperature.

【0022】また、接触式温度計10で測定された、急
冷後の押出製品温度は、前記急冷前の押出製品温度とと
もに、冷却速度制御装置32に情報として送られ、この
情報に基づいて、水冷装置9の冷却水量や圧力等を調節
して冷却速度を制御し、急冷後の押出製品温度を押出方
向にわたって一定に保持する。
The extruded product temperature after quenching measured by the contact thermometer 10 is sent to the cooling speed control device 32 together with the extruded product temperature before quenching as information. The cooling rate is controlled by adjusting the cooling water amount, pressure, and the like of the apparatus 9, and the temperature of the extruded product after quenching is kept constant in the extrusion direction.

【0023】次に、急冷前の押出製品温度の測定につい
て詳述する。急冷前=押出直後の押出製品温度の測定域
は、図1の通り、ダイス24、ボルスター25、プラテ
ン22等の押出工具と、水冷装置30により囲まれ、外
部からは、直接見ることができない領域である。このた
め、非接触式温度計を設けようとすると、必然的に、前
記工具類に測温用の孔を設けて、この測温孔より、製品
温度を測定する必要があるが、この場合に以下の課題が
生じる。
Next, the measurement of the temperature of the extruded product before quenching will be described in detail. As shown in FIG. 1, before the quenching, the measurement area of the extruded product temperature is surrounded by an extrusion tool such as a die 24, a bolster 25, a platen 22, and a water cooling device 30 and cannot be directly viewed from the outside. It is. For this reason, when trying to provide a non-contact type thermometer, it is inevitable to provide a hole for temperature measurement in the tools and measure the product temperature from this temperature measurement hole. The following issues arise.

【0024】温度計が、ボルスターなどの高温となっ
ている工具の影響により、使用限界以上となる。具体的
には、アルミ合金の押出の場合、工具の温度は300℃
以上となるのに対し、温度計の使用可能温度範囲は、通
常150℃以下である。 水冷時に生じる水蒸気が、測温孔に入り込み、製品の
見かけ上の放射率が変化し、測定精度に悪影響を及ぼ
す。 ボルスターなどの工具は、頻繁に交換されるため、温
度計の取り付けや着脱に工夫が必要である。
The temperature of the thermometer exceeds the service limit due to the effect of a hot tool such as a bolster. Specifically, when extruding an aluminum alloy, the temperature of the tool is 300 ° C.
On the other hand, the usable temperature range of the thermometer is usually 150 ° C. or less. Water vapor generated during water cooling enters the temperature measuring hole, changes the apparent emissivity of the product, and adversely affects measurement accuracy. Since tools such as bolsters are frequently changed, it is necessary to devise ways to attach and detach the thermometer.

【0025】これらの課題に対し、急冷前の押出製品温
度測定の本発明の実施態様は以下の通りである。図1お
よび図2に示す通り、非接触式温度計4は、ボルスター
25などの押出工具に設けた測温用孔6の上端に保持具
5により設けられている。前記およびの課題に対
し、保持具5は、断熱材8bを介して、ボルスター25
に、着脱自在にはめ込まれ、また温度計4も、断熱材8
aを介して、保持具5に着脱自在にはめ込まれ、ボルス
ターなどの高温となっている工具の熱影響を受けないよ
うにしている。なお、非接触式温度計を設ける場所は、
必ずしも、本例のボルスター内のみではなく、工具構造
に応じて、押出工具内の適宜の場所が選択されうる。
To solve these problems, an embodiment of the present invention for measuring the temperature of the extruded product before quenching is as follows. As shown in FIGS. 1 and 2, the non-contact thermometer 4 is provided by a holder 5 at an upper end of a temperature measurement hole 6 provided in an extrusion tool such as a bolster 25. In order to solve the above problems, the holder 5 is connected to the bolster 25 via the heat insulating material 8b.
In addition, the thermometer 4 is also detachably fitted.
Through a, it is detachably fitted into the holder 5, so as not to be affected by the heat of a hot tool such as a bolster. The place where the non-contact thermometer is installed is
Not only the inside of the bolster of this example but also an appropriate place in the extrusion tool can be selected according to the tool structure.

【0026】また、前記の課題に対し、保持具5の途
中には、測温用孔6に向けて、エアー配管7が設けられ
ており、このエアー配管7より、測温用孔6に空気が供
給され、製品の水冷により発生する水蒸気が測温用孔6
の下方から入らないようになっている。このエアーは、
測温用孔6内を冷却し、温度計4の押出製品2の温度測
定を確実なものにしている。なお、エアー以外に不活性
ガス等の気体を用いても構わない。このように構成する
ことにより、プラテン22の背面乃至後方で、非接触式
温度計により押出製品温度の測定を行う、前記従来技術
のような、製品の温度計測域に水蒸気が立ち込め、押出
製品温度の測定が不可能となる事態は防止される。な
お、押出製品の冷却用に、不活性ガス等の、水以外の冷
媒による急冷の場合には、水の場合の前記水蒸気の問題
はないので、測温用孔や治具等を冷却する目的の他は、
この配管は不要となる。
In order to solve the above-mentioned problem, an air pipe 7 is provided in the middle of the holder 5 toward the temperature measurement hole 6, and air is supplied from the air pipe 7 to the temperature measurement hole 6. Is supplied, and steam generated by water cooling of the product is supplied to the temperature measurement hole 6.
Is not allowed to enter from below. This air is
The inside of the temperature measurement hole 6 is cooled to ensure the temperature measurement of the extruded product 2 by the thermometer 4. Note that a gas such as an inert gas may be used instead of air. With this configuration, the temperature of the extruded product is measured by a non-contact type thermometer from the back to the back of the platen 22. As in the above-described conventional technology, steam enters the product temperature measurement area, and the extruded product temperature is reduced. The situation in which measurement of the data becomes impossible is prevented. In addition, in the case of quenching with a refrigerant other than water, such as an inert gas, for cooling the extruded product, since there is no problem of the water vapor in the case of water, the purpose is to cool the temperature measurement holes and jigs. Other than
This piping becomes unnecessary.

【0027】非接触式温度計の種類は、赤外線放射温度
計など、所謂非接触式の温度計であれば、いずれも適用
可能である。一般的な押出の場合、押出材の材種、形状
などにより押出製品の表面の放射率が変化し、非接触式
温度計の放射率を、これらの条件に合わせて、逐一変え
ることが難しい。したがって、非接触式の温度計での、
押出材の各ロッドの正確な温度測定は難しい。しかし、
本発明のような押出急冷の場合には、対象とする押出合
金の種類や形状、押出速度や温度の範囲が一定範囲内に
納まるため、放射率が大きく変化することはなく、放射
式による非接触式の温度計でも正確な温度測定が可能で
ある。
Any kind of non-contact type thermometer can be used as long as it is a so-called non-contact type thermometer such as an infrared radiation thermometer. In the case of general extrusion, the emissivity of the surface of the extruded product changes depending on the type and shape of the extruded material, and it is difficult to change the emissivity of the non-contact type thermometer one by one according to these conditions. Therefore, with a non-contact thermometer,
It is difficult to accurately measure the temperature of each rod of the extruded material. But,
In the case of extrusion quenching as in the present invention, the range of the type and shape of the target extruded alloy, the extrusion speed and the temperature are within a certain range, so that the emissivity does not change significantly, and the emissivity does not change. Accurate temperature measurement is possible even with a contact-type thermometer.

【0028】また、非接触式の温度計でも、押出製品温
度の相対的変化量については、ばらつきが少ないことを
本発明者等は知見している。更に、非接触式の温度計
は、本発明に重要な、押出製品の押出方向(製品長手方
向)の連続的な温度測定が可能という利点もある。
The present inventors have found that even with a non-contact type thermometer, there is little variation in the relative change amount of the extruded product temperature. Further, the non-contact type thermometer has an advantage that it is possible to continuously measure the temperature in the extrusion direction (product longitudinal direction) of the extruded product, which is important for the present invention.

【0029】非接触式温度計による急冷前の押出製品温
度の測定例を、図7に示す。図7は、アルミA6061
合金を、通常の押出条件で押出した際に、図1、2に示
した非接触式温度計(赤外線放射温度計)で、押出直後
の製品温度を測定し、接触式温度計による測定値により
検証したチャート図である。押出条件は、DC鋳造法に
より150mmφビレットを溶製後、470℃×8時間の
均質化熱処理を施し、押出温度500℃、押出速度10
m/分で、厚さ2mm、幅100mmの平板材の押出とした。
同図から、本発明に係わる非接触式温度計の測定結果A
は、目標溶体化温度Cに対し、接触式温度計の測定結果
Bとほぼ同じ、±10℃の精度で測定できることが分か
る。
FIG. 7 shows an example of measurement of the extruded product temperature before quenching by a non-contact type thermometer. FIG. 7 shows aluminum A6061
When the alloy was extruded under normal extrusion conditions, the product temperature immediately after extrusion was measured with a non-contact thermometer (infrared radiation thermometer) shown in FIGS. It is the chart figure which verified. The extrusion conditions were as follows: a 150 mmφ billet was melted by a DC casting method, and then subjected to a homogenizing heat treatment at 470 ° C. × 8 hours.
At 2 m / min, a flat plate having a thickness of 2 mm and a width of 100 mm was extruded.
From the figure, the measurement result A of the non-contact type thermometer according to the present invention is shown.
Can be measured with a precision of ± 10 ° C., which is almost the same as the measurement result B of the contact-type thermometer, with respect to the target solution temperature C.

【0030】次に、急冷後の押出製品温度の測定につい
て詳述する。従来技術の項で述べた通り、非接触式温度
計では、急冷後の押出製品温度を精度良く測定すること
は困難である。また、他の押出条件からの押出製品温度
の予測も、急冷後の製品では、冷却過程の因子が入り、
また冷却過程で、急激な温度変化があるために難しい。
したがって、必然的に、接触式の温度計による測定にな
らざるを得ないが、この場合、製品に疵をつけないこと
が必須であって、このためには、製品の押出速度に追随
して、温度計自身が移動することが必要である。
Next, measurement of the temperature of the extruded product after quenching will be described in detail. As described in the section of the prior art, it is difficult to accurately measure the temperature of an extruded product after quenching with a non-contact thermometer. In addition, the prediction of the extruded product temperature from other extrusion conditions also shows that the product after quenching contains factors for the cooling process,
In addition, it is difficult because of a rapid temperature change during the cooling process.
Therefore, inevitably, the measurement must be performed by a contact-type thermometer. In this case, it is essential that the product is not damaged, and for this purpose, it is necessary to follow the extrusion speed of the product. It is necessary for the thermometer itself to move.

【0031】これらの課題に対する、急冷後の押出製品
温度の測定の実施態様を説明する。図1、図3に示す通
り、接触式温度計10は、押出プレスの下流側、即ち、
プラテン22の背面に設けた移動用のレール15に、上
下方向移動装置13と水平(押出)方向移動装置14を
介して載置されている。接触式温度計10は、先端に、
製品に疵がつくのを防止する製品保護材(軟質材)12
と、製品との接触状態を関知する圧力センサ11と、水
冷装置(シャワー)30によって冷却(焼入れ)された
押出製品2の温度(急冷直後の温度)を計測する熱電対
16とからなる。製品保護材12は、ゴム、プラスチィ
ック、布、不織布等の、押出製品の硬度より低い軟質の
材料が適宜選択されて用いられる。
An embodiment of measurement of the temperature of the extruded product after quenching for these problems will be described. As shown in FIGS. 1 and 3, the contact thermometer 10 is located downstream of the extrusion press, that is,
It is placed on a moving rail 15 provided on the back of the platen 22 via a vertical moving device 13 and a horizontal (extrusion) moving device 14. Contact type thermometer 10
Product protective material (soft material) 12 to prevent scratches on the product
And a thermocouple 16 for measuring the temperature of the extruded product 2 cooled (quenched) by the water cooling device (shower) 30 (the temperature immediately after rapid cooling). As the product protection material 12, a soft material such as rubber, plastic, cloth, non-woven fabric or the like, which is lower than the hardness of the extruded product, is appropriately selected and used.

【0032】図4a〜eに、この接触式温度計10の温
度(急冷直後の温度)を測定動作を示す。図4aは接触
式温度計10の待機状態を示し、図4bは温度測定の開
始状態を示し、圧力センサー11により、製品との接触
状態や接触圧力を検出しながら、温度計10(熱電対1
6)を製品に接触させる。図4cは、温度計10が、製
品に接触しながら、押出速度に合わせて、押出方向に移
動している状態を示す。押出条件にもよるが、この移動
時間は約5秒程度である。図4dは、測温が終了し、温
度計10(熱電対16)を製品より離した状態を示し、
図4eは、温度計10(熱電対16)を前記図4aの待
機状態位置まで戻している状態を示す。そして、温度測
定中は、この図4a〜eの動作を繰り返して押出製品の
押出方向(長手方向)の温度分布を測定する。なお、こ
の実施態様は、温度の完全な連続測定ではないが、押出
時の製品温度は、そう極端に変化することはないので、
約10秒程度の測温間隔が空いても、ほぼ連続的な測定
と見なして問題ない。
4a to 4e show the operation of measuring the temperature of the contact thermometer 10 (the temperature immediately after rapid cooling). 4A shows a standby state of the contact thermometer 10, and FIG. 4B shows a start state of the temperature measurement. The temperature sensor 10 (thermocouple 1) is detected while the pressure sensor 11 detects the contact state and the contact pressure with the product.
6) is brought into contact with the product. FIG. 4C shows a state in which the thermometer 10 is moving in the extrusion direction according to the extrusion speed while being in contact with the product. This moving time is about 5 seconds, depending on the extrusion conditions. FIG. 4D shows a state where the temperature measurement has been completed and the thermometer 10 (thermocouple 16) has been separated from the product.
FIG. 4e shows a state where the thermometer 10 (thermocouple 16) is returned to the standby state position of FIG. 4a. During the temperature measurement, the operations in FIGS. 4A to 4E are repeated to measure the temperature distribution in the extrusion direction (longitudinal direction) of the extruded product. Note that, although this embodiment is not a complete continuous measurement of temperature, the product temperature during extrusion does not change so drastically,
Even if there is a temperature measurement interval of about 10 seconds, there is no problem assuming that the measurement is almost continuous.

【0033】更に、急冷前の押出製品温度の測定につい
て、急冷前の押出製品温度の予測による測定方法を説明
する。前記した通り、本発明のような押出急冷の場合、
一般的な押出に比して、対象とする押出合金の種類や形
状、押出速度や温度の範囲が比較的狭い範囲内に納まる
ため、放射率が大きく変化することは少なく、放射式に
代表される非接触式の温度計でも正確な温度測定が可能
である。しかし、逆に前記押出条件が大きく変化した場
合には、一般的な押出と同様に、測定精度に影響を受け
るし、また、押出製品によっては、更に測定精度を上げ
る必要も出てくる。したがって、これらの課題に対応す
るために、非接触式温度計の温度測定と、急冷前の押出
製品温度の予測とを組み合わせることが望ましい。
Further, with respect to the measurement of the temperature of the extruded product before the quenching, a method of measuring the temperature of the extruded product before the quenching will be described. As described above, in the case of extrusion quenching as in the present invention,
Compared to general extrusion, the type and shape of the target extruded alloy, extrusion speed and temperature range fall within a relatively narrow range, so the emissivity does not greatly change, and is represented by the radiation type Even non-contact type thermometers can accurately measure temperature. On the contrary, when the extrusion conditions are greatly changed, the measurement accuracy is affected as in the case of general extrusion, and the measurement accuracy needs to be further increased depending on the extruded product. Therefore, it is desirable to combine the temperature measurement of a non-contact thermometer with the prediction of the temperature of the extruded product before quenching in order to address these issues.

【0034】急冷前の押出製品温度の予測は、非接触式
温度計のように、連続的に押出製品温度の測定はできな
いが、比較的精度良く測定できる他の押出条件の値か
ら、前記した非接触型の温度計と同等に、製品温度を精
度良く予測できる。精度良く測定できる押出条件は、少
なくとも押出時のビレット加熱温度、ダイス加熱温度、
押出速度、押出荷重の実測値が選択される。
The temperature of the extruded product before quenching is estimated from the values of other extrusion conditions which cannot be measured continuously as in a non-contact type thermometer, although the temperature of the extruded product cannot be measured continuously. As with a non-contact type thermometer, the product temperature can be accurately predicted. Extrusion conditions that can be measured accurately include at least billet heating temperature, die heating temperature during extrusion,
The actual values of the extrusion speed and the extrusion load are selected.

【0035】図5を用いて、急冷前の押出製品温度の予
測方法について詳細に説明する。図5において、製品温
度を予測のための手段は、ビレット加熱装置41より搬
出されるビレット3の温度と、ダイス加熱装置42より
搬出されるダイス24の温度とを測定する温度測定装置
35と、押出中の押出荷重および押出速度を測定する検
出器36、37と、これらの測定した温度、荷重、速度
よりダイス出口部での製品温度を予測する製品温度予測
装置38aとを備える。そして、この予測製品温度と設
定製品温度とを比較し、ビレット加熱温度および押出速
度の最適条件を決定する押出条件決定装置38bを備え
る。また、この決定情報に基づいてビレット加熱温度お
よび押出速度を調節する、ビレット加熱温度調節器40
および押出速度調節器39とを備える。なお、製品温度
予測装置38aと、押出条件決定装置38bとは、各々
マイクロコンピュータにて形成される。
The method of estimating the temperature of the extruded product before quenching will be described in detail with reference to FIG. In FIG. 5, the means for predicting the product temperature includes a temperature measuring device 35 for measuring the temperature of the billet 3 unloaded from the billet heating device 41 and the temperature of the dice 24 unloaded from the die heating device 42. Detectors 36 and 37 for measuring the extrusion load and extrusion speed during extrusion and a product temperature estimating device 38a for estimating the product temperature at the die outlet from the measured temperature, load and speed. The apparatus further includes an extrusion condition determining device 38b that compares the predicted product temperature with the set product temperature and determines optimum conditions of the billet heating temperature and the extrusion speed. Further, a billet heating temperature controller 40 for adjusting the billet heating temperature and the extrusion speed based on this determination information.
And an extrusion speed controller 39. The product temperature prediction device 38a and the extrusion condition determination device 38b are each formed by a microcomputer.

【0036】製品温度予測装置8a内では、押出直後の
製品温度θsを予測する。この製品温度θsの予測に使
う式は、計算時間が少なく、実生産への実用性が優れて
いる点(勿論予測精度も良い)から、押出中の熱量のバ
ランス式より求めた予測式により行うのが好ましい。こ
の際、押出の諸条件のうち、押出時のビレット加熱温度
θb、ダイス加熱温度θd、押出速度V、押出荷重Fの
実測値は、予測するのに最低必要な実測値となる。製品
温度の予測に使う、押出比や、ビレット断面積等の、そ
の他の押出条件は、予め設定されている値が使用でき
る。なお、これらの実測値だけでは、製品温度の予測に
十分な精度が得られない場合は、押出中のビレットの温
度変化を考慮する必要があり、コンテナ温度の影響を式
に組み入れることも必要になる。
In the product temperature prediction device 8a, the product temperature θs immediately after extrusion is predicted. The formula used for the prediction of the product temperature θs is based on the prediction formula obtained from the balance formula of the amount of heat during extrusion, since the calculation time is short and the practicality in actual production is excellent (of course, the prediction accuracy is also good). Is preferred. At this time, among the various extrusion conditions, the actual measured values of the billet heating temperature θb, the die heating temperature θd, the extrusion speed V, and the extrusion load F during the extrusion are the minimum measured values necessary for prediction. For other extrusion conditions such as the extrusion ratio and the billet cross-sectional area used for predicting the product temperature, preset values can be used. If the measured values alone do not provide sufficient accuracy in predicting the product temperature, it is necessary to consider the billet temperature change during extrusion, and it is necessary to incorporate the effect of the container temperature into the equation. Become.

【0037】この押出中の熱量のバランス式を基本に、
押出の諸条件のうち、押出時のビレット加熱温度θb、
ダイス加熱温度θd、押出速度V、押出荷重F等の、精
度良く実測できる値を用いた予測式を、次に示す。 予測式1:θs=1/2(θb+θd)+(Fs・St
・J-1)/〔C・ρ・V+(hdb・Sb・Δt)/2〕 但し、θs:製品温度(℃)、θb:ビレット加熱温度
(℃)、θd:ダイス加熱温度(℃)、Fs:押出終荷
重(kgf)、St:押出ストローク(m)、J:熱の
仕事当量〔kgf・m/kcal〕、C:押出製品の比
熱〔kcal/(kg・℃)〕、ρ:押出製品の密度
〔kg/(m3 )〕、V:押出製品の体積(m3 )、h
db:ビレットから工具への熱の通過率〔kcal/( m
2 ・min・℃)〕、Sb:ビレット断面積(m2 )、
Δt:押出時間(s)、
Based on the balance formula of the amount of heat during the extrusion,
Among the extrusion conditions, billet heating temperature θb during extrusion,
A prediction formula using values that can be accurately measured, such as the die heating temperature θd, the extrusion speed V, and the extrusion load F, is shown below. Prediction formula 1: θs = 1 / (θb + θd) + (Fs · St
· J -1 ) / [C · ρ · V + (hdb · Sb · Δt) / 2] where θs: product temperature (° C), θb: billet heating temperature (° C), θd: die heating temperature (° C), Fs: End load of extrusion (kgf), St: Extrusion stroke (m), J: Work equivalent of heat [kgfm / kcal], C: Specific heat of extruded product [kcal / (kg · ° C)], ρ: Extrusion Product density [kg / (m 3 )], V: volume of extruded product (m 3 ), h
db: heat transfer rate from billet to tool [kcal / (m
2 · min · ° C.)], Sb: billet cross-sectional area (m 2 ),
Δt: extrusion time (s),

【0038】ここで、予測式1のVおよびΔtは、V=
St・Sb、Δt=(R・St)/v、但し、v:押出
速度(m/s)、R:押出比、で置き換えられるので、
前記式は、予測式2として、次の通り表すことができ
る。 予測式2:θs=1/2(θb+θd)+(Fs・
-1)/〔C・ρ・Sb+(hdb・Sb・R)/2v〕
Here, V and Δt in the prediction equation 1 are expressed as follows:
St · Sb, Δt = (R · St) / v, where v: extrusion speed (m / s), R: extrusion ratio,
The above equation can be expressed as prediction equation 2 as follows. Prediction formula 2: θs = 1 / (θb + θd) + (Fs ·
J -1 ) / [C · ρ · Sb + (hdb · Sb · R) / 2v]

【0039】この予測式2による製品温度の精度を確認
した結果を図6に示す。図6は、予測式2による製品温
度予測値と、接触式、非接触式の温度計を用いた製品温
度の実測値とを比較した説明図である。図6では、横軸
に、基準押出速度からの速度増加幅をとるとともに、縦
軸に、限界製品温度(押出欠陥が発生しない限界設定温
度)θmaxからの温度差をとっている。図6から明ら
かな通り、製品1の場合は、白丸の接触式の温度計を用
いた製品温度の実測値と、黒丸の本発明の予測式1によ
る製品温度予測値とは±10℃以内の精度で一致してい
る。これに対し、非接触式の温度計を用いた場合は、金
属表面光沢の影響のためか、測定値の振動幅が大きく、
測定値を特定できなかったため、図2にプロットしてい
ない。
FIG. 6 shows the result of confirming the accuracy of the product temperature by the prediction formula 2. FIG. 6 is an explanatory diagram comparing a product temperature predicted value based on Prediction Equation 2 with an actual measured product temperature using a contact-type or non-contact-type thermometer. In FIG. 6, the horizontal axis represents the speed increase width from the reference extrusion speed, and the vertical axis represents the temperature difference from the limit product temperature (limit setting temperature at which no extrusion defects occur) θmax. As is clear from FIG. 6, in the case of the product 1, the actual measured value of the product temperature using the contact thermometer of the white circle and the predicted product temperature by the prediction formula 1 of the present invention of the black circle are within ± 10 ° C. Match with precision. On the other hand, when using a non-contact type thermometer, the vibration width of the measured value is large, probably due to the influence of the metal surface gloss,
Since the measured value could not be specified, it is not plotted in FIG.

【0040】また、製品2の場合は、横軸の速度増加幅
が約4.2の場合は、ビレット温度を約20℃下げてお
り、黒丸の本発明の予測式1による製品温度予測値は、
この温度降下に対応しており、白丸の接触式の温度計を
用いた製品温度の実測値と、±10℃以内の精度で一致
している。これに対し、黒四角の非接触式の温度計を用
いた場合は、前記温度降下に対応できず、より高い温度
を測定結果として示している。この結果から、本発明の
予測式1による製品温度予測値は、接触式の温度計を用
いた製品温度の実測値と良く一致し、予測精度が高いこ
とが分かる。
Further, in the case of the product 2, the billet temperature is lowered by about 20 ° C. when the increase in the speed on the horizontal axis is about 4.2, and the product temperature predicted value by the prediction formula 1 of the present invention of the black circle is ,
This corresponds to this temperature drop, and is in agreement with the actual measured value of the product temperature using a white circle contact-type thermometer with an accuracy within ± 10 ° C. On the other hand, when a non-contact thermometer with a black square is used, it cannot cope with the temperature drop, and a higher temperature is shown as a measurement result. From these results, it can be seen that the product temperature predicted value according to the prediction formula 1 of the present invention is in good agreement with the actual measured product temperature using a contact-type thermometer, and the prediction accuracy is high.

【0041】非接触式の温度計による押出中の製品温度
の測定は、押出製品中の温度の相対的な変化について
は、ばらつきが少ないものの、実際の製品温度の絶対値
はばらつく場合があるので、製品温度の絶対値の測定精
度を上げる場合には、製品温度予測値を用いて、非接触
式の温度計による押出製品の連続的な温度測定値を補正
する。
The measurement of the product temperature during extrusion by a non-contact type thermometer shows that although the relative change in the temperature of the extruded product has little variation, the absolute value of the actual product temperature may vary. When the measurement accuracy of the absolute value of the product temperature is to be improved, the continuous temperature measurement value of the extruded product by the non-contact type thermometer is corrected using the predicted product temperature value.

【0042】例えば、押出ビレット1本目の、非接触式
の温度計により押出製品を連続的に温度測定した結果の
平均値が560℃であり、前記製品温度予測式を用いた
押出製品の温度予測値が520℃であった場合、押出ビ
レット2本目からは、非接触式の温度計による連続的な
温度測定値から、両者の差40℃を引いた温度を、製品
温度として取り扱う。
For example, the average value of the result of continuously measuring the temperature of the extruded product by the first non-contact type thermometer of the extruded billet is 560 ° C., and the temperature of the extruded product is estimated using the product temperature estimation formula. When the value is 520 ° C., from the second extruded billet, the temperature obtained by subtracting 40 ° C. from the continuous temperature measured by a non-contact type thermometer is treated as the product temperature.

【0043】[0043]

【発明の効果】以上説明したように、本発明の温度制御
方法によれば、金属を押出直後にオンラインで急冷する
際、生産性を落とさず、製品に必要な強度などの機械的
性質や表面品質が、安定して、かつ押出製品の押出方向
にわたって均一に得られる。また、この効果を、従来の
アルミ押出製品の製造プロセスを、著しく変更したり、
製造コストの増加を招かずに達成することができる点で
工業的な価値は大きい。
As described above, according to the temperature control method of the present invention, when quenching a metal online immediately after extrusion, the productivity and the mechanical properties such as the strength required for the product and the surface are not reduced. The quality is obtained stably and uniformly over the extrusion direction of the extruded product. In addition, this effect can be used to significantly change the manufacturing process of conventional aluminum extruded products,
The industrial value is great in that it can be achieved without increasing the manufacturing cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1は、本発明の実施態様を示し、押出プレス
と温度計との関係の説明図である。
FIG. 1 shows an embodiment of the present invention and is an explanatory diagram of a relationship between an extrusion press and a thermometer.

【図2】図2は、本発明の実施態様を示し、非接触式温
度計の説明図である。
FIG. 2 shows an embodiment of the present invention and is an explanatory diagram of a non-contact type thermometer.

【図3】図3は、本発明の実施態様を示し、接触式温度
計の説明図である。
FIG. 3 shows an embodiment of the present invention and is an explanatory view of a contact thermometer.

【図4】図4(a)〜(e)は、本発明の実施態様を示
し、接触式温度計の動作の説明図である。
4 (a) to 4 (e) show an embodiment of the present invention and are explanatory diagrams of the operation of a contact thermometer.

【図5】図5は、本発明の実施態様を示し、押出プレス
と製品温度予測装置との関係の説明図である。
FIG. 5 shows an embodiment of the present invention, and is an explanatory diagram of a relationship between an extrusion press and a product temperature predicting device.

【図6】図6は、本発明の実施態様を示し、温度予測値
と実測値との比較を示す説明図である。
FIG. 6 is an explanatory diagram showing an embodiment of the present invention and showing a comparison between a predicted temperature value and an actually measured value.

【図7】図7は、本発明の実施態様を示し、非接触式温
度計の製品温度の測定精度を示す説明図である。
FIG. 7 is an explanatory view showing an embodiment of the present invention and showing the measurement accuracy of the product temperature of the non-contact type thermometer.

【図8】図8は、従来技術を示し、押出プレスと非接触
式温度計との関係を示す説明図である。
FIG. 8 is an explanatory view showing a conventional technique and showing a relationship between an extrusion press and a non-contact type thermometer.

【符号の説明】[Explanation of symbols]

1;押出プレス、2;押出製品、3;ビレット、4;非
接触式温度計、5;温度計保持具、6;測定孔、7;エ
アー供給配管、8a、8b;断熱材、9;水冷装置、1
0;接触式温度計、11;圧力センサー、12;製品保
護材、13;上下方向移動装置、14;押出(水平)方
向移動装置、15;接触式温度計移動用レール、16;
熱電対、20;コンテナ、21;ステム、22;プラテ
ン、24;ダイス、25;ボルスター、36;押出荷重
検出器、37;押出速度検出器、38a;製品温度予測
装置、38b;押出条件決定装置、39;押出速度調節
器、40;ビレット加熱温度調節器、41;ビレット加
熱装置、42;ダイス加熱装置、
1; extrusion press; 2; extruded product; 3; billet; 4; non-contact thermometer; 5; thermometer holder, 6; measuring hole, 7; air supply piping, 8a, 8b; Device, 1
0; contact thermometer, 11; pressure sensor, 12; product protection material, 13; vertical movement device, 14; extrusion (horizontal) movement device, 15; contact thermometer movement rail, 16;
Thermocouple, 20; container, 21; stem, 22; platen, 24; die, 25; bolster, 36; extrusion load detector, 37; extrusion speed detector, 38a; product temperature prediction device, 38b; 39, extrusion speed controller, 40; billet heating temperature controller, 41; billet heating device, 42; die heating device,

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 押出直後にアルミニウムまたはアルミニ
ウム合金製品を急冷する際、急冷前と急冷後の押出製品
温度を各々測定し、該測定結果に基づき、急冷前の押出
製品温度を溶体化温度以上に保持するとともに、急冷後
の押出製品温度を押出方向にわたって一定に保持する製
品温度制御方法であって、急冷前の押出製品温度を、押
出工具に設けた測温用孔を介して、非接触式温度計で測
定し、更に急冷後の押出製品温度を押出プレスの下流側
に設けた接触式温度計で測定することを特徴とする押出
急冷時の製品温度制御方法。
When an aluminum or aluminum alloy product is quenched immediately after extrusion, the temperature of the extruded product before and after quenching is measured, and the temperature of the extruded product before quenching is set to a temperature equal to or higher than the solution temperature based on the measurement results. A product temperature control method for keeping the temperature of the extruded product after quenching constant in the extrusion direction while maintaining the temperature of the extruded product before quenching through a temperature measurement hole provided in the extrusion tool. A method for controlling a product temperature during rapid cooling of an extrusion, wherein the temperature of the extruded product after quenching is measured by a thermometer, and the temperature of the extruded product after quenching is further measured by a contact-type thermometer provided downstream of the extrusion press.
【請求項2】 押出速度および/またはビレットの加熱
温度を調整することにより、急冷前の押出製品温度を溶
体化温度以上に保持する請求項1に記載の押出急冷時の
製品温度制御方法。
2. The method according to claim 1, wherein the temperature of the extruded product before quenching is maintained at a temperature equal to or higher than the solution temperature by adjusting the extrusion speed and / or the heating temperature of the billet.
【請求項3】 急冷の冷却速度を調整することにより、
急冷後の押出製品温度を押出方向に渡って一定に保持す
る請求項1又は2に記載の押出急冷時の製品温度制御方
法。
3. By adjusting the quenching cooling rate,
3. The method for controlling a product temperature during extrusion quenching according to claim 1 or 2, wherein the temperature of the extruded product after quenching is kept constant in the extrusion direction.
【請求項4】 前記測温用孔内にガスを流通させる請求
項1乃至3のいずれか1項に記載の押出急冷時の製品温
度制御方法。
4. The method according to claim 1, wherein a gas is passed through the temperature measuring hole.
【請求項5】 急冷前の押出製品温度を、少なくとも押
出時のビレット加熱温度、ダイス加熱温度、押出速度、
押出荷重の実測値より予測し、該予測温度により、前記
非接触式温度計による測定値を補正する請求項1乃至4
のいずれか1項に記載の押出急冷時の製品温度制御方
法。
5. The extruded product temperature before the quenching is at least the billet heating temperature, the die heating temperature, the extrusion speed,
5. The method according to claim 1, wherein the temperature is predicted from an actually measured value of the extrusion load, and the value measured by the non-contact type thermometer is corrected based on the predicted temperature.
The method for controlling a product temperature during extrusion quenching according to any one of the above items.
JP08170799A 1999-03-25 1999-03-25 Product temperature control method during extrusion quenching Expired - Lifetime JP3776622B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005035157A1 (en) * 2003-10-07 2005-04-21 Alcan Technology & Management Ltd. Temperature-regulated material-shaping method, and method for carrying out said method
JP2008284601A (en) * 2007-05-21 2008-11-27 Kobe Steel Ltd Method and apparatus for forging metal stock
KR101329555B1 (en) * 2012-06-05 2013-11-14 주식회사 코레스 Extrusion molding apparatus and control method thereof
KR101463901B1 (en) * 2013-04-25 2014-11-21 한국기계연구원 Apparatus for measuring temperature and speed of extruded material, and extruder having the same
CN105568188A (en) * 2016-03-21 2016-05-11 龙口市鑫铭铝业有限公司 Device for enhancing on-line quenching stability of extruded aluminum profile
CN109647921A (en) * 2018-12-28 2019-04-19 重庆建大恒益气门有限公司 A kind of molding cooling device based on valve
WO2021254852A1 (en) * 2020-06-15 2021-12-23 Dimitri Fotij Reliable high extrusion rate production method for high corrosion resistance powdercoated recycle friendly aluminum soft alloys
WO2023131913A1 (en) * 2022-01-10 2023-07-13 Hydro Extrusion USA, LLC System and method for automatic spray quenching

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005035157A1 (en) * 2003-10-07 2005-04-21 Alcan Technology & Management Ltd. Temperature-regulated material-shaping method, and method for carrying out said method
JP2008284601A (en) * 2007-05-21 2008-11-27 Kobe Steel Ltd Method and apparatus for forging metal stock
KR101329555B1 (en) * 2012-06-05 2013-11-14 주식회사 코레스 Extrusion molding apparatus and control method thereof
KR101463901B1 (en) * 2013-04-25 2014-11-21 한국기계연구원 Apparatus for measuring temperature and speed of extruded material, and extruder having the same
CN105568188A (en) * 2016-03-21 2016-05-11 龙口市鑫铭铝业有限公司 Device for enhancing on-line quenching stability of extruded aluminum profile
CN109647921A (en) * 2018-12-28 2019-04-19 重庆建大恒益气门有限公司 A kind of molding cooling device based on valve
WO2021254852A1 (en) * 2020-06-15 2021-12-23 Dimitri Fotij Reliable high extrusion rate production method for high corrosion resistance powdercoated recycle friendly aluminum soft alloys
WO2023131913A1 (en) * 2022-01-10 2023-07-13 Hydro Extrusion USA, LLC System and method for automatic spray quenching

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