JP2000263355A5 - Assembly method and equipment - Google Patents
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- JP2000263355A5 JP2000263355A5 JP1999064652A JP6465299A JP2000263355A5 JP 2000263355 A5 JP2000263355 A5 JP 2000263355A5 JP 1999064652 A JP1999064652 A JP 1999064652A JP 6465299 A JP6465299 A JP 6465299A JP 2000263355 A5 JP2000263355 A5 JP 2000263355A5
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- 239000000203 mixture Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000002035 prolonged Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Description
【特許請求の範囲】
【請求項１】 部品ａと所定の隙間を介して組み合わせるべき前記部品ａとは異なる組み合わせ部品を所定の寸法範囲毎に区分した複数サイズに分けて用意し、該複数サイズのうち前記部品ａの寸法に適合するサイズの前記組み合わせ部品を選択して前記部品ａに組み込んで成る製品を組み立てる組立方法において、
前記組み合わせ部品として、通常部品ｂ及び該通常部品ｂとは同形で且つ性質の異なる特殊部品ｂ′の２種類を備え、前記複数サイズのうちの少なくとも１つの特定サイズの特殊部品ｂ′を選択できるようにすると共に、前記部品ａに前記通常部品ｂを組み込んだ通常製品Ａと前記部品ａに前記特殊部品ｂ′を組み込んだ特殊製品Ａ′とを混在させてそれぞれ組み立て、その後の工程では、混在状態にある前記通常製品Ａと前記特殊製品Ａ′とを選別することを特徴とする組立方法。
【請求項２】 前記複数サイズの前記組み合わせ部品のうち、前記特定サイズの前記組み合わせ部品を前記特殊部品ｂ′とし、残りのサイズの前記組み合わせ部品を前記通常部品ｂとして用意することを特徴とする請求項１に記載の組立方法。
【請求項３】 前記複数サイズの前記通常部品ｂに加えて、前記特定サイズの前記特殊部品ｂ′を用意しておき、前記特殊製品Ａ′を組み立てる際に、前記部品ａの寸法に適合するサイズが前記特定サイズと一致する場合に前記特殊部品ｂ′を前記部品ａに組み込むことを特徴とする請求項１に記載の組立方法。
【請求項４】 前記通常部品ｂと前記特殊部品ｂ′との重量の違いを基に前記通常製品Ａと前記特殊製品Ａ′との選別を行うことを特徴とする請求項１乃至３のいずれかに記載の組立方法。
【請求項５】 前記通常部品ｂと前記特殊部品ｂ′との色の違いを基に前記通常製品Ａと前記特殊製品Ａ′との選別を行うことを特徴とする請求項１乃至３のいずれかに記載の組立方法。
【請求項６】 前記組み合わせ部品として前記通常部品ｂと前記特殊部品ｂ′のいずれが選ばれたかを予め記憶しておき、その記憶情報を基に前記通常製品Ａと前記特殊製品Ａ′との選別を行うことを特徴とする請求項１乃至３のいずれかに記載の組立方法。
【請求項７】 部品ａと所定の隙間を介して組み合わせるべき前記部品ａとは異なる組み合わせ部品を選択して組み合わせる選択嵌合部を備え、前記部品ａに前記組み合わせ部品を組み込んで成る製品を得る組立装置において、
前記組み合わせ部品を所定の寸法範囲毎に区分した複数サイズに分けて各サイズ毎に前記組み合わせ部品を収容する収容部と、
前記選択嵌合部で組み合わされて得られた製品が前記組み合わせ部品として通常部品ｂが組み込まれた通常製品Ａであるか前記通常部品ｂとは同形で且つ性質の異なる特殊部品ｂ′が組み込まれた特殊製品Ａ′であるかを判別する組立制御部と、
該組立制御部の判別結果に基づき前記製品を前記通常製品Ａと前記特殊製品Ａ′との選別を行う選別器とを備えて成ることを特徴とする組立装置。
【請求項８】 前記収容部は、前記複数サイズの前記通常部品ｂが前記サイズ毎に分けられて収容されるのに加えて少なくとも１つの特定サイズの特殊部品ｂ′が収容されることを特徴とする請求項７に記載の組立装置。
【請求項９】 前記組立制御部は、前記通常製品Ａと前記特殊製品Ａ′との判別を行うセンサからのデータを取り込むデータ取込部を備えて成ることを特徴とする請求項７または８に記載の組立装置。
【請求項１０】 前記組立制御部は、前記選択嵌合部で組み込まれた前記組み合わせ部品が前記通常部品ｂと前記特殊部品ｂ′のいずれであるかを示す情報を記憶するメモリを備え、前記記憶情報に基づき前記通常製品Ａと前記特殊製品Ａ′との判別を行うことを特徴とする請求項７または８に記載の組立装置。
[Claims]
1. A combination component different from the component a to be combined with the component a via a predetermined gap is prepared by dividing it into a plurality of sizes divided by a predetermined dimensional range, and the component a among the plurality of sizes is prepared. in the assembly method by selecting the combination unit product sized according to the dimensions assemble products made by incorporating into the component a,
As the combination part, there are two types of a normal part b and a special part b'having the same shape as the normal part b but different in properties, and at least one special part b'of a specific size among the plurality of sizes can be selected. while manner, assembling each mix and 'special products a incorporating' the special parts b incorporating the normal component b to the component a normal product a to the part a, in a subsequent step, An assembly method characterized by sorting the normal product A and the special product A'in a mixed state.
2. Among the plurality of sizes of the combined parts, the combined parts of the specific size are designated as the special part b', and the combined parts of the remaining sizes are prepared as the normal parts b. The assembly method according to claim 1.
3. In addition to the normal component b of the plurality of sizes, wherein the specific size 'is prepared, said special product A' special parts b in assembling, adapted to the dimensions of the component a The assembly method according to claim 1, wherein the special part b'is incorporated into the part a when the size to be formed matches the specific size.
4. A more of claims 1 to 3, characterized in that the selection of the 'the special product A and the normal product A based on the difference in weight between' the special parts b and the normal component b Assembling method described in Crab.
5. Any of claims 1 to 3, characterized in that the selection of the 'the special product A and the normal product A based on the difference in the color of the' the special parts b and the normal component b Assembling method described in Crab.
6. 'stored in advance either is or was chosen for the special product A and the normal product A based on the stored information' the normal component b and the special parts b as the combination component with The assembly method according to any one of claims 1 to 3, wherein sorting is performed.
7. A product obtained by incorporating a combination component into the component a, comprising a selective fitting portion for selecting and combining a combination component different from the component a to be combined with the component a through a predetermined gap. In the assembly equipment
A housing unit for accommodating the combination parts by dividing the combination parts into a plurality of sizes divided by a predetermined dimensional range and accommodating the combination parts for each size.
The product obtained by combining in the selective fitting portion is a normal product A in which the normal part b is incorporated as the combination part, or a special part b'having the same shape as the normal part b but different in properties is incorporated. An assembly control unit that determines whether the product is a special product A'and
An assembly device including a sorter that sorts the product into the normal product A and the special product A'based on the determination result of the assembly control unit.
Wherein said accommodating portion, characterized in that the normal component b of the plurality of sizes are special parts b 'of at least one of a specific size in addition to being housed divided into each of the size is accommodated 7. The assembly apparatus according to claim 7.
9. The assembly control unit includes a data acquisition unit that captures data from a sensor that discriminates between the normal product A and the special product A', according to claim 7 or 8. Assembling device described in.
Wherein said assembly control unit includes a memory for storing information, wherein the combined components incorporated in the selection fitting portion indicating whether the said special parts b 'and the normal component b, the The assembly device according to claim 7 or 8, wherein the normal product A and the special product A'are discriminated from each other based on the stored information.
【０００１】
【発明の属する技術分野】
本発明は、例えば、玉軸受等の製品を組み立てるための組立方法及び装置に関する。
[0001]
[Technical field to which the invention belongs]
The present invention relates to, for example, an assembly method and an apparatus for assembling a product such as a ball bearing.
本発明は上述した従来の技術の有するこのような問題点に鑑みてなされたものであり、その目的とするところは、通常製品の組立工程で特殊部品を組み込むことが必要な特殊製品を少数だけ組み立てることによる上述したような従来の不具合を解消した組立方法及び装置を提供しようとするものである。 The present invention has been made in view of such problems of the above-mentioned conventional techniques, and an object of the present invention is to reduce only a small number of special products that require special parts to be incorporated in a normal product assembly process. It is an object of the present invention to provide an assembling method and an apparatus that solves the above-mentioned conventional problems caused by assembling.
【００１３】
【課題を解決するための手段】
上記目的を達成するために本発明の組立方法は、部品ａと所定の隙間を介して組み合わせるべき前記部品ａとは異なる組み合わせ部品を所定の寸法範囲毎に区分した複数サイズに分けて用意し、該複数サイズのうち前記部品ａの寸法に適合するサイズの前記組み合わせ部品を選択して前記部品ａに組み込んで成る製品を組み立てる組立方法において、前記組み合わせ部品として、通常部品ｂ及び該通常部品ｂとは同形で且つ性質の異なる特殊部品ｂ′の２種類を備え、前記複数サイズのうちの少なくとも１つの特定サイズの特殊部品ｂ′を選択できるようにすると共に、前記部品ａに前記通常部品ｂを組み込んだ通常製品Ａと前記部品ａに前記特殊部品ｂ′を組み込んだ特殊製品Ａ′とを混在させてそれぞれ組み立て、その後の工程では、混在状態にある前記通常製品Ａと前記特殊製品Ａ′とを選別することを特徴とする。
また、上記目的を達成するために本発明の組立装置は、部品ａと所定の隙間を介して組み合わせるべき前記部品ａとは異なる組み合わせ部品を選択して組み合わせる選択嵌合部を備え、前記部品ａに前記組み合わせ部品を組み込んで成る製品を得る組立装置において、前記組み合わせ部品を所定の寸法範囲毎に区分した複数サイズに分けて各サイズ毎に前記組み合わせ部品を収容する収容部と、前記選択嵌合部で組み合わされて得られた製品が前記組み合わせ部品として通常部品ｂが組み込まれた通常製品Ａであるか前記通常部品ｂとは同形で且つ性質の異なる特殊部品ｂ′が組み込まれた特殊製品Ａ′であるかを判別する組立制御部と、該組立制御部の判別結果に基づき前記製品を前記通常製品Ａと前記特殊製品Ａ′との選別を行う選別器とを備えて成ることを特徴とする。
0013
[Means for solving problems]
In order to achieve the above object, the assembly method of the present invention prepares a combination part different from the part a to be combined with the part a through a predetermined gap , divided into a plurality of sizes divided by a predetermined dimensional range. in the assembly method of assembling a product comprising incorporating into the component a by selecting the combination unit product sized according to the dimensions of the part a of the plurality of sizes, as the combination parts, usually parts b and the normal component It has two types of special parts b'that have the same shape as b and have different properties, so that at least one special part b'of a specific size can be selected from the plurality of sizes, and the normal part b'is used as the normal part. wherein incorporating the usual product a and b components a said mix and 'special products a incorporating' special parts b to assembly respectively, in the subsequent step, the said normal product a in the mixed state special products It is characterized by selecting A'and.
Further, in order to achieve the above object, the assembling device of the present invention includes a selective fitting portion for selecting and combining a combination component different from the component a to be combined with the component a through a predetermined gap, and the component a is provided. In an assembling device for obtaining a product in which the combination parts are incorporated, the combination parts are divided into a plurality of sizes divided by a predetermined dimensional range, and the storage portion for accommodating the combination parts for each size and the selective fitting. The product obtained by combining the parts is a normal product A in which the normal part b is incorporated as the combination part, or a special product A in which the special part b'having the same shape as the normal part b but different in properties is incorporated. It is characterized by being provided with an assembly control unit that determines whether or not the product is ′, and a sorter that sorts the product into the normal product A and the special product A ′ based on the determination result of the assembly control unit. To do.
図１において、１は外輪供給器、２は内輪供給器、３は球供給器、４は選択嵌合部、５は球等配部、６は保持器投入部、７は選別器（弁別器）、８は通常製品ゲート、９は特殊製品ゲート、１０は組立制御装置（組立制御部）である。 In FIG. 1, 1 is an outer ring feeder, 2 is an inner ring feeder, 3 is a ball feeder, 4 is a selective fitting section, 5 is a ball equalizing section, 6 is a cage input section, and 7 is a sorter (discriminator). ), 8 is a normal product gate, 9 is a special product gate, and 10 is an assembly control device (assembly control unit) .
選別器７は、保持器挿入部６から送られた玉軸受が通常製品であるか特殊製品であるかを選別する部分であり、その選別方法としては、本実施の形態のように、重量計を使用して、重量の違いにより選別する方法の他に、色センサ等の各種センサを使用して色の違い等により選別する方法或いは組立制御装置１０のメモリに記憶された「特殊部品が選ばれたか否か」を示す情報に基づいて選別する方法等がある。 The sorter 7 is a part that sorts whether the ball bearing sent from the cage insertion portion 6 is a normal product or a special product, and the sorting method is a weight scale as in the present embodiment. use, in addition to the method for selecting the difference in weight, "special parts selected is stored in the memory of the method or the assembly controller 10 to select the color difference or the like by using various sensors such as color sensors There is a method of selecting based on the information indicating "whether or not the bearing was obtained".
選別器７により通常製品として認識されて選別された玉軸受は通常製品ゲート８を、また、特殊製品として認識されて選別された玉軸受は特殊製品ゲート９をそれぞれ通って、次工程へ送られる。 The ball bearings are typically products gate 8 which is selected is recognized as by Ri normal product selector 7, also a ball bearing that is selected is recognized as a special product through special product gate 9, respectively, the next step Will be sent to.
以上詳述したように、本実施の形態に係る組立方法及び装置によれば、選択嵌合されるべき特殊部品であるセラミック球を通常部品である鋼球に置き換えて通常製品としての玉軸受と区別なく組み立てた特殊製品としての玉軸受を、異なる後工程の直前で選別器７により選別分離することができるので、特殊製品としての玉軸受を組み立てるための特殊な組み立て工程の設定に必要な労力と時間が少なくて済むことは明らかである。 As described above in detail, according to the assembling how and apparatus according to the present embodiment, the ball bearing as a normal product to replace the ceramic balls is a special part to be fitted selectively to the steel ball is usually part Since ball bearings as a special product assembled without distinction can be sorted and separated by the sorter 7 immediately before different post-processes, it is necessary to set a special assembly process for assembling ball bearings as a special product. Clearly, it requires less effort and time.
【００５２】
【発明の効果】
以上詳述したように本発明の組立方法及び装置によれば、部品ｂを全サイズに亘って部品ｂ′と入れ替えるための手間及びそれによる長時間の組み立て工程の停止、更には、部品ｂ′の調達や在庫管理等の繁雑さを解消することができるという効果を奏する。
[0052]
【Effect of the invention】
Above, according to the assembly method and apparatus of the present invention as described in detail, stopping labor, and it could result from prolonged assembly process for a part products b over the entire size replace the component b ', further, parts b It has the effect of eliminating the complexity of procurement and inventory management.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11064652A JP2000263355A (en) | 1999-03-11 | 1999-03-11 | Assembling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11064652A JP2000263355A (en) | 1999-03-11 | 1999-03-11 | Assembling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000263355A JP2000263355A (en) | 2000-09-26 |
| JP2000263355A5 true JP2000263355A5 (en) | 2006-04-27 |
Family
ID=13264390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11064652A Pending JP2000263355A (en) | 1999-03-11 | 1999-03-11 | Assembling method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2000263355A (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201521557U (en) * | 2009-04-09 | 2010-07-07 | 宁波惠联自动化设备有限公司 | Quick ball taking device of automatic assembly machine of bearing |
| CN104162788B (en) * | 2014-08-08 | 2016-08-24 | 苏州中门子科技有限公司 | A kind of automated production equipment of abrasion-proof steel ball |
| CN108515326B (en) * | 2018-04-03 | 2023-10-24 | 湖北火爆机器人科技有限公司 | Quantitative feeding device for fan-shaped steel balls |
| CN111993023A (en) * | 2020-08-14 | 2020-11-27 | 王鹏飞 | Thrust bearing installation device |
| CN114798943A (en) * | 2022-04-08 | 2022-07-29 | 黄山震壹精密机械有限公司 | Full-automatic bearing sleeve closing riveting press |
| CN114922911B (en) * | 2022-06-28 | 2024-03-08 | 英特尔产品（成都）有限公司 | Device and method for changing balls of a bearing |
-
1999
- 1999-03-11 JP JP11064652A patent/JP2000263355A/en active Pending
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