JP2000262548A - Sheet-form heating element, and its manufacture - Google Patents

Sheet-form heating element, and its manufacture

Info

Publication number
JP2000262548A
JP2000262548A JP11067770A JP6777099A JP2000262548A JP 2000262548 A JP2000262548 A JP 2000262548A JP 11067770 A JP11067770 A JP 11067770A JP 6777099 A JP6777099 A JP 6777099A JP 2000262548 A JP2000262548 A JP 2000262548A
Authority
JP
Japan
Prior art keywords
sheet
heat
water
heating element
paper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11067770A
Other languages
Japanese (ja)
Inventor
Takashi Hirao
孝 平尾
Shoji Yamamoto
昌二 山本
Masaharu Ono
雅春 大野
Takamasa Muramoto
孝允 村本
Michihiko Matsumori
道彦 松森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dynic Corp
Fumakilla Ltd
Original Assignee
Dynic Corp
Fumakilla Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dynic Corp, Fumakilla Ltd filed Critical Dynic Corp
Priority to JP11067770A priority Critical patent/JP2000262548A/en
Publication of JP2000262548A publication Critical patent/JP2000262548A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a sheet-form heating element wherein a heating composition is held under a stable state, and also, which can be used by cutting into an optional shape or size. SOLUTION: On the upper surface of a sheet-form article 3 comprising paper or a nonwoven fabric having air permeability and water absorbing property, a heating composition 2 in which a resin having a heat-melting property is mixed, and which heats under the existence of air, is held, and on the upper layer, a sheet-form article 1 comprising paper or a nonwoven fabric having air permeability and water absorbing property is superposed, and after they are formed into a sheet-form by a heat-compression by a heat-compressing machine, water or an inorganic electrolyte solution is infiltrated, and the heating composition 2 is held under a stable state, and at the same time, the sheet-form heating element can be used by cutting into an optional shape or size, and the usability is greatly favorable.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は空気と接触すると
発熱し、かつ任意の形状や大きさにカットして使用する
ことができるシート状発熱体及びその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sheet-like heating element which generates heat when it comes into contact with air and which can be used after being cut into an arbitrary shape and size, and a method for producing the same.

【0002】[0002]

【従来の技術】暖を取る手段として、鉄粉などの被酸化
性金属を主成分とし、反応助剤として水、塩類、触媒的
な働きをする活性炭および保水剤などを混合した、空気
と接触して発熱する発熱組成物を通気性を有する袋に収
納された発熱体が使い捨てカイロとして広く普及してい
る。
2. Description of the Related Art As a means for taking warmth, an oxidizable metal such as iron powder is used as a main component, and water, salts, activated carbon acting as a catalyst and a water retention agent are mixed as a reaction aid, and contact with air. A heating element in which a heat-generating composition that generates heat is stored in a breathable bag is widely used as a disposable body warmer.

【0003】この発熱体に使用されている発熱組成物
は、表面に適当な通気孔を設けた袋(以下内袋という)
に収納し、これをさらに非通気性フイルムの包材からな
る(以下外袋という)に密封包装した状態で市販されて
おり、使用時に上記内袋を外袋から取り出して使用する
ようになっている。
[0003] The exothermic composition used in the heating element is a bag provided with an appropriate vent hole on its surface (hereinafter referred to as an inner bag).
It is marketed in a state where it is sealed and packaged in a non-breathable film packaging material (hereinafter referred to as an outer bag), and the inner bag is taken out from the outer bag when used. I have.

【0004】またこれらの発熱体は点火も必要とせず使
用が簡単であるという利点はある半面、使用中に発熱組
成物が重力等により内袋内で移動し片寄りが生じたりす
るため、人体への装着性を著しく低下させ違和感を生じ
るばかりでなく、発熱性能も性能が悪くなる等の不具合
があった。
[0004] Further, these heating elements have the advantage that they do not require ignition and are easy to use, but on the other hand, during use, the heating composition moves in the inner bag due to gravity or the like, causing the body to be biased. Not only did the mountability to the camera significantly deteriorate, causing a sense of incongruity, but also the heat generation performance deteriorated.

【0005】これら不具合を改善するため、発熱組成物
を支持体などに保持または挟着した状態でシート状にし
た発熱体が下記の公報で提案されている。
[0005] In order to solve these problems, the following publication proposes a heating element in which a heat-generating composition is held or sandwiched on a support or the like and formed into a sheet.

【0006】例えば、(1)非溶剤型接着剤を混合した
発熱剤を通気性を有する包袋に収容した後、外部から加
熱し、包袋の内面に接着させた方法(特公平5−330
51号公報)、(2)和紙に酸化助剤を含浸させ、発熱
剤を散布した後、加圧成型する方法(実開昭64−42
018号公報)、(3)繊維が不規則に積層されて多数
の微細な空隙を有するシート状支持体に発熱剤を分散保
持する方法(特開平3−152894号公報)、(4)
支持体として高吸水性繊維が混紡され、多数の空隙を有
する不織布を用い、その空隙に発熱剤を保持せしめる方
法(特開平7−59809号公報)、(5)多数の空隙
を有する不織布と不織布を接着剤で重ね合わせ、上面に
発熱剤を散布保持させ、更に多数の空隙を有する不織布
を重ね合わせて加熱圧着する方法(特開平8−1123
03号公報)などである。
For example, (1) a method in which a heating agent mixed with a non-solvent type adhesive is accommodated in a gas-permeable wrapper and then heated from the outside to adhere to the inner surface of the wrapper (Japanese Patent Publication No. 5-330)
No. 51), (2) A method of impregnating Japanese paper with an oxidation aid, spraying a heat generating agent, and then press-molding (Japanese Utility Model Application Laid-Open No. 64-42).
No. 018), (3) a method in which fibers are irregularly laminated and a heating agent is dispersed and held on a sheet-like support having a large number of fine voids (JP-A-3-152894), (4)
A method of using a nonwoven fabric having a high number of voids mixed with a superabsorbent fiber as a support and having a heating agent held in the voids (Japanese Patent Application Laid-Open No. 7-59809); (5) a nonwoven fabric having a large number of voids and a nonwoven fabric Are laminated with an adhesive, the exothermic agent is sprayed and held on the upper surface, and a nonwoven fabric having a large number of voids is further laminated and thermocompression-bonded (Japanese Patent Laid-Open No. 8-12312).
03 publication).

【0007】[0007]

【発明が解決しようとする課題】しかしこれら公報で提
案されている方法から得られたシート状発熱体には、製
造上、あるいは発熱体として、次のような問題点があ
る。
However, the sheet-like heating elements obtained by the methods proposed in these publications have the following problems in production or as heating elements.

【0008】(1)通気性を有する包袋へ発熱体の中に
非溶剤型接着剤を混合し、さらに塩水を含浸させた発熱
体を収納し、外部から加熱圧縮してシート状に成形する
時、発熱体が塩水を含浸しているため高い加熱圧縮温度
が必要となり、かつ、圧縮をするので微細連続気孔を有
する通気性包袋面より水分が流出し発熱持続時間が短く
なる。また、非通気性包袋部の内面に接着剤加工をほど
こしたり、発熱体を包袋に入れ加熱圧縮するなど鑑みた
時、材料単価が高く、製造が煩雑になる等の理由でコス
トアップになる。 (2)発熱体を紙の上に散布し、圧縮して保持させシー
ト状としたものは折り曲げや振動などによって発熱体が
剥がれたり、容易に壊れるため実用的でない。 (3)繊維が不規則に積層され、内部に多数の空隙のあ
るシート状の支持体に発熱物を分散保持させた後、活性
炭などの懸濁液を散布するので均一に混合された状態で
保持させることが難しい。 (4)多数の空隙のあるシート状の支持体に被酸化性金
属粉を主成分とした発熱体を均一に混合された状態で保
持させることが難しい。また、高吸水性繊維が高価であ
るため材料単価が高くなる。 (5)多数の空隙を有する不織布と不織布を接着剤で重
ね合わせるため不織布の空隙が埋まり、空気の通りが悪
くなって発熱しにくくなる。また、メッシュの異なる発
熱組成物を振動または減圧吸引で空隙を有する不織布に
同じ混合割合で保持させることが難しく、均一な発熱性
が得にくいという問題がある。また、不織布を接着剤で
重ね合わせる工程があり、材料単価が高く、製造が煩雑
になる等の理由でコストアップになる。
(1) A non-solvent type adhesive is mixed in a heating element into a wrapping bag having air permeability, and the heating element impregnated with salt water is housed, and is externally heated and compressed to form a sheet. At this time, since the heating element is impregnated with salt water, a high heating and compression temperature is required, and since the compression is performed, moisture flows out from the air-permeable wrapping surface having fine continuous pores, thereby shortening the heat generation duration. In addition, considering that the inner surface of the non-breathable wrapper is treated with an adhesive or that the heating element is placed in the wrapper and heated and compressed, the cost of materials is higher and the production becomes more complicated. Become. (2) A sheet formed by dispersing a heating element on paper, compressing and holding the sheet, is not practical because the heating element is peeled off or easily broken by bending or vibration. (3) After the fibers are irregularly laminated and the exothermic substance is dispersed and held on a sheet-like support having a large number of voids therein, a suspension such as activated carbon is sprayed, so that the fibers are uniformly mixed. It is difficult to keep. (4) It is difficult to hold a heating element mainly composed of an oxidizable metal powder in a state of being uniformly mixed on a sheet-like support having many voids. In addition, since the superabsorbent fiber is expensive, the unit cost of the material increases. (5) Since the nonwoven fabric having a large number of voids and the nonwoven fabric are overlapped with an adhesive, the voids in the nonwoven fabric are filled, and the air flow becomes poor, so that heat generation becomes difficult. In addition, it is difficult to hold the exothermic compositions having different meshes in the nonwoven fabric having voids at the same mixing ratio by vibration or suction under reduced pressure, and it is difficult to obtain uniform heat generation. In addition, there is a step of laminating the nonwoven fabric with an adhesive, so that the cost of the material is high, and the production is complicated.

【0009】この発明はかかる従来の問題点を改善する
ためになされたもので、発熱組成物が均一に保持され、
かつ任意な形状や大きさにカットして使用できるシート
状発熱体及びその製造方法を提供することを目的とする
ものである。
[0009] The present invention has been made to solve such a conventional problem, in which the exothermic composition is maintained uniformly,
It is another object of the present invention to provide a sheet-like heating element that can be used after being cut into an arbitrary shape and size, and a method for manufacturing the same.

【0010】[0010]

【課題を解決するための手段】上記目的を達成するため
請求項1記載の発明は、通気性と吸水性を有する紙また
は不織布よりなるシート状物の上面に、熱溶融性を有す
る樹脂を混合した空気の存在下で発熱する発熱組成物を
保持し、その上層に通気性と吸水性を有する紙または不
織布よりなるシート状物を重ね合わせ加熱圧縮機の加熱
圧縮によりシート状に成形した後、水または無機電解質
水溶液を含浸させたことを特徴とする。
In order to achieve the above object, according to the first aspect of the present invention, a resin having thermal fusibility is mixed with an upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorbency. After holding the heat-generating composition that generates heat in the presence of air, and overlying a sheet-like material made of paper or nonwoven fabric having air permeability and water absorbability on the upper layer, and forming the sheet into a sheet by heating and compression of a heating compressor, It is characterized by being impregnated with water or an aqueous solution of an inorganic electrolyte.

【0011】上記目的を達成するため請求項2記載の発
明は、通気性と吸水性を有する紙または不織布よりなる
シート状物の上面に、熱溶融性を有する樹脂を混合した
空気の存在下で発熱する発熱組成物を保持し、その上層
に非通気性かつ、非吸水性の紙、不織布または樹脂フィ
ルム等よりなるシート状物を重ね合わせ加熱圧縮機の加
熱圧縮によりシート状に成形した後、通気性と吸水性を
有する面から水または無機電解質水溶液を含浸させたこ
とを特徴とする。
[0011] In order to achieve the above object, the invention according to claim 2 is characterized in that, in the presence of air in which a heat-meltable resin is mixed on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorption. Holding the exothermic composition that generates heat, non-breathable and non-water-absorbing paper on the upper layer, after forming a sheet-like material made of non-woven fabric or resin film by heating and compressing with a heating compressor, and then forming the sheet, It is characterized by being impregnated with water or an aqueous inorganic electrolyte solution from the viewpoint of air permeability and water absorption.

【0012】上記目的を達成するため請求項3記載の発
明は、発熱組成物が還元鉄粉、活性炭または還元鉄粉、
活性炭、保水剤を主成分とし、その発熱組成物の混合粉
をシート状成型体にするために熱溶融性を有する樹脂を
混入したことを特徴とする。
In order to achieve the above object, the invention according to claim 3 is characterized in that the exothermic composition comprises reduced iron powder, activated carbon or reduced iron powder,
It is characterized in that a resin having a heat melting property is mixed in order to form a mixed powder of the exothermic composition into a sheet-like molded body, mainly comprising activated carbon and a water retention agent.

【0013】上記目的を達成するため請求項4記載の発
明は、シート状物の上面に、熱溶融性を有する樹脂を混
合した空気の存在下で発熱する発熱組成物の混合粉を保
持し、その上層に通気性と吸水性を有する紙または不織
布よりなるシート状物を重ね合わせ加熱圧縮機の加熱圧
縮によりシート状に成形されたシート状発熱体の空隙率
を30〜85%、厚さを0.2〜10mmであることを
特徴とする。
In order to achieve the above object, the invention according to claim 4 is characterized in that a mixed powder of a heat-generating composition that generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of a sheet-like material, A sheet-like material made of paper or nonwoven fabric having air permeability and water absorbency is superimposed on the upper layer, and the porosity of the sheet-like heating element formed into a sheet by heating and compression by a heating compressor is 30 to 85%, and the thickness is 30%. 0.2 to 10 mm.

【0014】上記目的を達成するため請求項5記載の発
明は、シート状物の上面に熱溶融性を有する樹脂を混合
した空気の存在下で発熱する発熱組成物の混合粉を保持
し、その上層に通気性と吸水性を有する紙または不織布
よりなるシート状物を重ね合わせ加熱圧縮機の加熱圧縮
によりシート状に成形されたシート状発熱体の通気度が
JIS S−8117の試験方法で0.1〜20sec
/100mlであることを特徴とする。
According to a fifth aspect of the present invention, a mixed powder of a heat-generating composition which generates heat in the presence of air mixed with a resin having a thermal melting property is held on the upper surface of a sheet-like material. A sheet-like material made of paper or nonwoven fabric having air permeability and water absorbency is superimposed on the upper layer, and the air-permeability of the sheet-like heating element formed into a sheet by heating and compression of a heating compressor is 0 according to the test method of JIS S-8117. .1 to 20 sec
/ 100 ml.

【0015】上記目的を達成するため請求項6記載の発
明は、通気性、通水性、吸水性を有する紙及び不織布よ
りなるシート状物の吸水量が0.3〜10g/10cm
、厚さが10〜2000μmであって、紙の場合の坪
量が5〜600g/m、不織布の場合坪量を5〜80
0g/mであること特徴とする。
In order to achieve the above object, the invention according to claim 6 is characterized in that a sheet made of paper and nonwoven fabric having air permeability, water permeability and water absorption has a water absorption of 0.3 to 10 g / 10 cm.
2 , the thickness is 10 to 2000 μm, the basis weight for paper is 5 to 600 g / m 2 , and the basis weight for nonwoven fabric is 5 to 80
0 g / m 2 .

【0016】上記目的を達成するため請求項7記載の発
明は、発熱組成物に混合する熱溶融性を有する樹脂が、
ポリアミド粉末、ポリエステル粉末、ポリエチレン粉
末、エチレン酢酸ビニール共重合体粉末(EVA)、ポ
リウレタン粉末などから選ばれる熱可塑性樹脂粉末が少
なくとも1種以上を主成分とすることを特徴とし、発熱
組成物100部に対して、3〜30部の添加量としたも
のである。
[0016] In order to achieve the above object, the invention according to claim 7 is characterized in that a resin having a heat melting property to be mixed with the exothermic composition comprises:
A thermoplastic resin powder selected from a polyamide powder, a polyester powder, a polyethylene powder, an ethylene-vinyl acetate copolymer powder (EVA), and a polyurethane powder, wherein at least one kind is a main component, and 100 parts of an exothermic composition The amount of addition is 3 to 30 parts.

【0017】上記目的を達成するため請求項8記載の発
明は、請求項1または2記載されたシート状発熱体10
0部に対して、水または無機電解質水溶液の含浸量が1
0〜50部の添加量であることを特徴とする。
According to an eighth aspect of the present invention, there is provided a sheet-shaped heating element according to the first or second aspect.
For 0 parts, the impregnation amount of water or the aqueous solution of inorganic electrolyte is 1
The addition amount is 0 to 50 parts.

【0018】上記目的を達成するため請求項9記載の発
明は、通気性と吸水性を有する紙または不織布よりなる
シート状物の上面に、熱溶融性を有する樹脂を混合した
空気の存在下で発熱する発熱組成物を保持し、その上層
に通気性と吸水性を有する紙または不織布よりなるシー
ト状物を重ね合わせ加熱圧縮機の加熱圧縮によりシート
状に成形した後、水または無機電解質水溶液を含浸させ
たことを特徴とする。
In order to achieve the above object, the invention according to the ninth aspect of the present invention is to provide a sheet-like material made of paper or nonwoven fabric having air permeability and water absorbency in the presence of air mixed with a resin having a heat melting property. Holding the exothermic composition that generates heat, after superimposing a sheet made of paper or nonwoven fabric having air permeability and water absorbency on the upper layer and forming it into a sheet by heating and compression of a heating compressor, water or an aqueous inorganic electrolyte solution is added. It is characterized by being impregnated.

【0019】上記目的を達成するため請求項10記載の
発明は、通気性と吸水性を有する紙または不織布よりな
るシート状物の上面に、熱溶融性を有する樹脂を混合し
た空気の存在下で発熱する発熱組成物を保持し、その上
層に非通気性かつ、非吸水性の紙、不織布または樹脂フ
イルム等を重ね合わせ加圧圧縮機の加熱圧縮によりシー
ト状に成形した後、通気性と吸水性を有する紙または不
織布よりなるシート状物面から水または無機電解質水溶
液を含浸させたことを特徴とする。
In order to achieve the above object, the invention according to claim 10 is to provide a sheet-like material made of paper or nonwoven fabric having air permeability and water absorbability in the presence of air in which a resin having a heat melting property is mixed on the upper surface. The exothermic composition that generates heat is held, and non-breathable, non-water-absorbing paper, nonwoven fabric or resin film, etc. are stacked on the upper layer and formed into a sheet by heating and compression of a pressure compressor. Water or an inorganic electrolyte aqueous solution is impregnated from the surface of a sheet made of paper or nonwoven fabric having a property.

【0020】上記目的を達成するため請求項11記載の
発明は、請求項3に記載された熱溶融性を有する樹脂が
混入されている発熱組成物をスキャッタリング方式で紙
または不織布よりなるシート状物に散布されることを特
徴とする。
In order to achieve the above object, the invention according to claim 11 provides a heat-generating composition containing the resin having the heat-fusibility described in claim 3 in the form of a sheet made of paper or nonwoven fabric by a scattering method. It is characterized by being sprayed on objects.

【0021】上記目的を達成するため請求項12記載の
発明は、シート状発熱体の製造時、圧縮機の圧力が0.
1〜10.0kg/cm、温度範囲が70〜250℃
であることを特徴とする。
[0021] In order to achieve the above object, the invention according to claim 12 is characterized in that the pressure of the compressor is set to 0.
1-10.0 kg / cm 2 , temperature range 70-250 ° C
It is characterized by being.

【0022】上記目的を達成するため請求項13記載の
発明は、熱溶融性を有する樹脂が混入されている発熱組
成物が、粉体混合装置(タンブラ等)の方法で混合され
ることを特徴とする。
According to a thirteenth aspect of the present invention, in order to achieve the above object, a heat generating composition containing a resin having a heat melting property is mixed by a method of a powder mixing apparatus (such as a tumbler). And

【0023】[0023]

【発明の実施の形態】この発明の実施の形態を図面を参
照して詳述する。この発明のシート状発熱体は図1に示
すように、通気性と通水性、吸水性を有する紙または不
織布よりなるシート状物1の上面に、熱溶融性を有する
ホットメルト樹脂を混合した発熱組成物2を均一に散布
保持し、その上に通気性と通水性、吸水性を有する紙ま
たは不織布よりなるシート状物3を重ねて加熱圧縮して
シート状にした後、水または無機電解水溶液を含浸させ
たもので、発熱組成物2を上下より保持するシート状物
1,3としては次のようなものが使用されている。
Embodiments of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, the sheet-like heating element of the present invention is a sheet-like heating element in which a hot-melt resin having a hot-melt property is mixed on the upper surface of a sheet 1 made of paper or nonwoven fabric having air permeability, water permeability, and water absorption. The composition 2 is uniformly dispersed and held, and a sheet 3 made of paper or nonwoven fabric having air permeability, water permeability, and water absorbency is layered thereon, heated and compressed to form a sheet, and then water or an aqueous inorganic electrolytic solution is applied. The following materials are used as the sheet-like materials 1 and 3 for holding the heat generating composition 2 from above and below.

【0024】通気性、通水性、吸水性を有するシート状
物1,3に使用する材料としては、植物繊維、合成繊維
または両者混合の繊維等からできた紙、不織布等であっ
て、特に保水能力の優れた植物繊維を主成分とするもの
が好ましく、パルプ、麻綿、木綿などを成分とするもの
が特に好ましい。その紙または不織布にあっては、発熱
の為に適当な通気性、通水性、吸水性を有する事が必要
である。望ましくは、紙の場合、厚さが10〜2000
μm、吸水量が0.3〜10g/10cm、坪量が5
〜600g/m、不織布の場合は、厚さが10〜20
00μm、吸水量が0.3〜10g/10cm、坪量
が5〜800g/mである。上記の範囲外では、得ら
れたシート状物1,3は、十分な通気性を持たなかった
り、また保水力が悪くなり、発熱性が低下する。
The material used for the sheets 1 and 3 having air permeability, water permeability and water absorption is paper, non-woven fabric or the like made of plant fiber, synthetic fiber, or a mixture of both, especially water retention. Those containing plant fiber having excellent ability as a main component are preferred, and those containing pulp, hemp, cotton and the like as components are particularly preferred. The paper or nonwoven fabric needs to have appropriate air permeability, water permeability, and water absorbability due to heat generation. Preferably, in the case of paper, the thickness is 10 to 2000.
μm, water absorption 0.3 to 10 g / 10 cm 2 , basis weight 5
600600 g / m 2 , in the case of a nonwoven fabric, the thickness is 1010〜20
It has a water absorption of 0.3 to 10 g / 10 cm 2 and a basis weight of 5 to 800 g / m 2 . Outside the above range, the obtained sheet-like materials 1 and 3 do not have sufficient air permeability, or have poor water-holding power, resulting in a decrease in heat generation.

【0025】発熱組成物2を挟み込むシート状物1,3
は上下両面のどちらか一方が非通気性、非吸水性の紙、
不織布または樹脂フイルム等でもかまわない。非通気
性、非吸水性の紙、不織布または樹脂フイルム等は、厚
さが10〜2000μmであることが望ましい。シート
状物1,3が紙または不織布の場合は、これ以上薄い
と、成形シート製造時に発熱組成物2がこぼれたり、強
度不足が生じ、また樹脂フィルムの場合は、強度不足が
生じて成形シートを得ることが出来ない。また厚い場合
ではホットメルト樹脂を混合した発熱組成物に適当な熱
がかからない。また、得られた成形シートの柔軟性を損
なうなどの問題が生じる。
Sheets 1 and 3 sandwiching exothermic composition 2
One of the upper and lower sides is non-breathable, non-absorbent paper,
Non-woven fabric or resin film may be used. The thickness of non-breathable, non-water-absorbing paper, nonwoven fabric, resin film, or the like is preferably 10 to 2000 μm. When the sheet materials 1 and 3 are paper or non-woven fabric, if the thickness is further thinner, the exothermic composition 2 is spilled or insufficient strength occurs at the time of production of a molded sheet. Cannot be obtained. If the thickness is too large, appropriate heat is not applied to the exothermic composition mixed with the hot melt resin. In addition, problems such as impairing the flexibility of the obtained molded sheet occur.

【0026】一方、発熱性組成物2としては純鉄粉、還
元鉄粉、電解鉄粉、アルミニウム粉、ニッケル粉等の被
酸化性金属粉を主成分とし、水、塩化ナトリウム、塩化
カルシウムおよび活性炭などの酸化助剤および木粉、珪
藻土、ゼオライト、ヒル石、バーミキュライト、活性白
土、高分子吸水性樹脂等の保水剤が混合される。
On the other hand, the exothermic composition 2 is composed mainly of oxidizable metal powder such as pure iron powder, reduced iron powder, electrolytic iron powder, aluminum powder, nickel powder, etc., and is composed of water, sodium chloride, calcium chloride and activated carbon. And a water retention agent such as wood flour, diatomaceous earth, zeolite, hillite, vermiculite, activated clay, and a polymer water-absorbing resin.

【0027】また、発熱性組成物2をシート状に結合さ
せるために、熱溶融性を有する樹脂、例えばポリアミド
粉末、ポリエステル粉末、ポリエチレン粉末、エチレン
酢酸ビニール共重合体粉末(EVA)、ポリウレタン粉
末、ポリビニルアルコールなどから選ばれる熱可塑性樹
脂粉末が少なくとも1種以上を主成分として混合する。
混合割合は発熱性組成物100部に対して、3〜30部
の添加量である。熱可塑性樹脂の添加量が少ないシート
状の成形そのものができず、また、添加量が多い場合
は、成形シートの通気性、通水性を著しく損ねてしま
う。
Further, in order to bond the exothermic composition 2 to a sheet, a resin having a heat melting property, for example, a polyamide powder, a polyester powder, a polyethylene powder, an ethylene vinyl acetate copolymer powder (EVA), a polyurethane powder, A thermoplastic resin powder selected from polyvinyl alcohol or the like is mixed with at least one kind as a main component.
The mixing ratio is 3 to 30 parts with respect to 100 parts of the exothermic composition. Sheet-like molding itself with a small amount of added thermoplastic resin cannot be performed, and when the added amount is large, the air permeability and water permeability of the molded sheet are significantly impaired.

【0028】次に上記シート状発熱体の製造方法を説明
する。通気性、通水性、吸水性を有する紙または不織布
よりなるシート状物1上面に、熱溶融性を有するホット
メルト樹脂を混合した空気の存在下で発熱する発熱組成
物2の混合粉をスキャッタリング方式で均一に散布保持
し、その上層に通気性と吸水性を有する紙または不織布
よりなるシート状物3を重ね合わせ加熱圧縮機で加熱圧
縮して成形シートに成形する。
Next, a method for manufacturing the above-mentioned sheet heating element will be described. Scattering mixed powder of heat-generating composition 2 that generates heat in the presence of air mixed with hot-melt resin having hot-melt properties on the upper surface of sheet 1 made of paper or nonwoven fabric having air permeability, water permeability, and water absorption The sheet material 3 made of paper or non-woven fabric having air permeability and water absorbency is superposed thereon, and is heated and compressed by a heating compressor to form a molded sheet.

【0029】成形する際、加熱圧縮機の圧力が低い場合
は、発熱組成物2の結合力が弱く、シート状の成形がで
きず、圧力が高い場合は、成形された成形シートの通気
性、通水性、吸水性が損なわれてしまう。加熱において
も、温度が低い場合は添加した熱可塑性樹脂が溶融せず
に成形ができない。温度が高い場合では、熱可塑性樹脂
が発熱組成物2を覆ってしまい、通気性、通水性、透水
性を損なってしまう。そのため、成形条件は圧力が0.
1〜10.0kg/cm、温度範囲が70〜250℃
の間であることが望ましい。
At the time of molding, when the pressure of the heating compressor is low, the bonding force of the exothermic composition 2 is weak, and sheet-like molding cannot be performed. When the pressure is high, the air permeability of the molded sheet, Water permeability and water absorption are impaired. In the case of heating, if the temperature is low, the added thermoplastic resin does not melt and cannot be molded. When the temperature is high, the thermoplastic resin covers the exothermic composition 2 and impairs air permeability, water permeability, and water permeability. Therefore, the molding conditions are such that the pressure is 0.
1-10.0 kg / cm 2 , temperature range 70-250 ° C
It is desirable to be between.

【0030】成形されたシート状発熱体は、通気度がJ
IS−8117試験方法で0.1〜20sec/100
ml、空隙率が30〜85%、厚さが0.2〜10mm
である。なお、空隙率は以下のようにして測定算出した
ものである。シート状発熱体を脂肪族飽和炭化水素に浸
漬し、これをデシケーターに入れて、ほぼ真空にする。
シートから気泡が出なくなるまで、真空条件下におく。
気泡が出なくなったら、大気圧に戻す。この時のシート
状発熱体の重量増加量を測定し、下記の式で空隙率を算
出する。 空隙率=シート状発熱体の重量増加量/脂肪族飽和炭化
水素の比重×100/シート状発熱体の体積
The molded sheet-shaped heating element has an air permeability of J
0.1 to 20 sec / 100 according to IS-8117 test method
ml, porosity 30-85%, thickness 0.2-10mm
It is. The porosity was measured and calculated as follows. The sheet-like heating element is immersed in an aliphatic saturated hydrocarbon, placed in a desiccator, and substantially evacuated.
Keep under vacuum until no air bubbles emerge from the sheet.
When no more air bubbles come out, return to atmospheric pressure. At this time, the weight increase of the sheet heating element is measured, and the porosity is calculated by the following equation. Porosity = weight increase of sheet heating element / specific gravity of aliphatic saturated hydrocarbon × 100 / volume of sheet heating element

【0031】以上の方法で得られたシート状発熱体は、
使用目的に応じて任意の形状にカットし、水または無機
電解質水溶液を含浸させて少なくとも一部が通気性を有
する包材に収容したものである。使用する包材は身体部
に接する片面を非通気性とし、対面する片面を通気性と
する。非通気性包袋部に用いられる包材はヒートシール
性を有する樹脂シート、または、ヒートシール性を有す
る樹脂シートを内層にした多層シート等の非通気性シー
トで、次のようなものを用いる。
The sheet-like heating element obtained by the above method is
It is cut into an arbitrary shape according to the purpose of use, impregnated with water or an aqueous inorganic electrolyte solution, and at least partially accommodated in a packaging material having air permeability. The packaging material used has one side in contact with the body part made non-breathable and the other side facing it made breathable. The packaging material used for the non-breathable wrapping part is a non-breathable sheet such as a heat-sealing resin sheet, or a multilayer sheet having a heat-sealing resin sheet as an inner layer. .

【0032】ポリエチレンフイルム/ナイロン不織布、
ポリエチレンフイルム/合成紙、ポリエチレンフイルム
/発泡ポリエチレンシート、ポリエチレンフイルム/ポ
リエステル不織布等の積層フイルムである。通気性包袋
部に用いられる包材はヒートシール性と通気性を有し、
柔軟性、保温性を有するものが良い。例えば、不織布
類、微多孔性シート類、微多孔性シートと不織布の積層
フイルムまたは穿孔加工等を施した有孔樹脂シート等。
Polyethylene film / nylon non-woven fabric,
It is a laminated film such as polyethylene film / synthetic paper, polyethylene film / foamed polyethylene sheet, polyethylene film / polyester nonwoven fabric. The packaging material used for the air-permeable wrapping part has heat sealing properties and air permeability,
Those having flexibility and heat retention are good. For example, a nonwoven fabric, a microporous sheet, a laminated film of a microporous sheet and a nonwoven fabric, or a perforated resin sheet subjected to a perforation process or the like.

【0033】また上記方法で得られたシート状発熱体
は、シート状発熱体の厚さや、水または無機電解質水溶
液の含浸量、シート状発熱体を包む包材の構成等によ
り、発熱温度及びパターンが任意に設定可能となってい
る。従ってこのシート状発熱体は、様々な利用方法が考
えられる。例えば、使い捨てカイロや紙、不織布等に含
浸させた揮発蒸散性物質(殺虫剤、芳香剤、消臭剤な
ど)を効率よく蒸散させる熱源などが考えられる。
The heating temperature and pattern of the sheet-like heating element obtained by the above method depend on the thickness of the sheet-like heating element, the amount of impregnation with water or an aqueous solution of an inorganic electrolyte, the configuration of the packaging material surrounding the sheet-like heating element, and the like. Can be set arbitrarily. Therefore, this sheet-shaped heating element can be used in various ways. For example, a heat source for efficiently evaporating a volatile transpiration substance (an insecticide, a fragrance, a deodorant, etc.) impregnated in a disposable body warmer, paper, nonwoven fabric, or the like can be considered.

【0034】(実施例)以下に、この発明の実施例を説
明する。ただし、この発明は以下の実施例に限定される
ものではない。なお%は重量%、部は重量部を表す。 (実施例1)坪量25g/mの紙上に鉄粉60部、活
性炭15部、珪藻土18部、低密度ポリエチレン粉末7
部を粉体混合装置にて混合した発熱体組成物を10g/
〜10000g/mの範囲内でスキャッタリング
方式にて散布した。さらにその上面に坪量25g/m
の紙を載せ、各散布量に合わせて、温度70〜200
℃、圧力0.1〜10.0kg/cmの範囲で加熱圧
縮を行い、任意のシートを得る。得られたシートの厚さ
を測定し、無機電解質水溶液を添加して発熱の有無を確
認した。その結果を表1に示す。
(Embodiment) An embodiment of the present invention will be described below. However, the present invention is not limited to the following embodiments. In addition,% represents weight% and part represents weight part. (Example 1) 60 parts of iron powder, 15 parts of activated carbon, 18 parts of diatomaceous earth, and low-density polyethylene powder 7 on paper having a basis weight of 25 g / m 2
Part of the heating element composition obtained by mixing
Spraying was performed by a scattering method in the range of m 2 to 10,000 g / m 2 . Further, the top surface has a basis weight of 25 g / m 2
Of paper, and at a temperature of 70 to 200
Heat compression is performed at a temperature of 0.1 ° C. and a pressure of 0.1 to 10.0 kg / cm 2 to obtain an arbitrary sheet. The thickness of the obtained sheet was measured, and the presence or absence of heat generation was confirmed by adding an inorganic electrolyte aqueous solution. Table 1 shows the results.

【0035】[0035]

【表1】 [Table 1]

【0036】(実施例2)坪量25g/mの紙上に鉄
粉60部、活性炭15部、珪藻土18部、低密度ポリエ
チレン粉末7部を粉体混合装置にて混合した発熱体組成
物をスキャッタリング方式で散布した。さらにその上面
に坪量25g/mの紙を載せ、各散布量に合わせて、
温度70〜200℃、圧力0.1〜10.0kg/cm
の範囲で加熱圧縮を行い、任意のシートを得た。得ら
れたシートの通気性を測定し、無機電解質水溶液を添加
して発熱の有無を確認した。その結果を表2に示す。
Example 2 A heating element composition was prepared by mixing 60 parts of iron powder, 15 parts of activated carbon, 18 parts of diatomaceous earth, and 7 parts of low-density polyethylene powder on a paper having a basis weight of 25 g / m 2 by a powder mixing apparatus. Sprayed by the scattering method. Further, a paper having a basis weight of 25 g / m 2 is placed on the upper surface, and in accordance with each application amount,
Temperature 70-200 ° C, pressure 0.1-10.0kg / cm
Heat compression was performed in the range of 2 to obtain an arbitrary sheet. The air permeability of the obtained sheet was measured, and the presence or absence of heat generation was confirmed by adding an aqueous inorganic electrolyte solution. Table 2 shows the results.

【0037】[0037]

【表2】 [Table 2]

【0038】(実施例3)坪量25g/mの紙上に鉄
粉60部、活性炭15部、珪藻土18部を混合した組成
物に対して、低密度ポリエチレン粉末の混合割合が2〜
50部になるようにして、それらを粉体混合装置にて混
合した発熱体組成物をスキャッタリング方式で散布し
た。さらにその上面に坪量25g/mの紙を載せ、各
散布量に合わせて、成型シートが得られるように温度7
0〜200℃、圧力0.1〜10.0kg/cmの範
囲で加熱圧縮を行った。得られたシートに無機電解質水
溶液を添加して発熱の有無を確認した。その結果を表3
に示す。
[0038] (Example 3) 60 parts of iron powder on the paper having a basis weight of 25 g / m 2, 15 parts of active carbon, the composition obtained by mixing 18 parts of diatomaceous earth, the mixing ratio of the low density polyethylene powder 2
The heating element composition obtained by mixing them in a powder mixing apparatus so as to be 50 parts was sprayed by a scattering method. Further, a paper having a basis weight of 25 g / m 2 is placed on the upper surface, and the temperature is adjusted to 7 so that a molded sheet can be obtained according to each spraying amount.
Heat compression was performed at 0 to 200 ° C. and a pressure of 0.1 to 10.0 kg / cm 2 . An aqueous inorganic electrolyte solution was added to the obtained sheet to check for heat generation. Table 3 shows the results.
Shown in

【0039】[0039]

【表3】 [Table 3]

【0040】(実施例4)坪量25g/mの紙上に鉄
粉59部、活性炭14部、珪藻土18部、低密度ポリエ
チレン粉末9部を粉体混合装置にて混合した発熱体組成
物を2700g/mになるようにスキャッタリング方
式で散布した。さらにその上面に坪量25g/mの紙
を載せ、温度200℃、圧力1kg/cmの条件で加
熱圧縮して成形のシートを得た。そしてこの成形シート
を8cm×11cmに切断し、食塩15部、水85部が
混合された食塩水を6g散布して発熱シートを得た。こ
の発熱シートを片面がポリプロピレン製多孔膜とナイロ
ン不織布の複合シート、片面がポリエチレンフイルムで
構成された内袋に収納してシート状発熱体とした。これ
を非通気性の外袋に密封し室温にて3日保存した。3日
後、外袋より取り出し、JIS S−4100に基づく
発熱試験方法で発熱試験を行った。その結果を図1に示
す。発熱試験の結果、8分で40℃を越え、最高温度5
5℃に達した。40℃以上を持続する時間は約11時間
であった。このシート状発熱体を実際に人体に使用した
ところ、発熱組成物の偏りなどの発生もなく、約10時
間程度良好な温度を持続し、その間柔軟性を維持してい
た。
Example 4 A heating element composition was prepared by mixing 59 parts of iron powder, 14 parts of activated carbon, 18 parts of diatomaceous earth, and 9 parts of low-density polyethylene powder on a paper having a basis weight of 25 g / m 2 using a powder mixing apparatus. It was sprayed by a scattering method so as to be 2700 g / m 2 . Further, a paper having a basis weight of 25 g / m 2 was placed on the upper surface, and heated and compressed at a temperature of 200 ° C. and a pressure of 1 kg / cm 2 to obtain a molded sheet. Then, the molded sheet was cut into 8 cm × 11 cm, and 6 g of saline mixed with 15 parts of salt and 85 parts of water was sprayed to obtain a heat generating sheet. This heat generating sheet was housed in an inner bag composed of a composite sheet of a porous film made of polypropylene and a nylon non-woven fabric on one side and a polyethylene film on one side to obtain a sheet-like heating element. This was sealed in a non-breathable outer bag and stored at room temperature for 3 days. Three days later, it was taken out of the outer bag and subjected to an exothermic test by an exothermic test method based on JIS S-4100. The result is shown in FIG. As a result of the exothermic test, the temperature exceeded 40 ° C in 8 minutes and the maximum temperature was 5
5 ° C. was reached. The time for maintaining the temperature at 40 ° C. or more was about 11 hours. When this sheet-shaped heating element was actually used for a human body, a favorable temperature was maintained for about 10 hours without unevenness of the heating composition and the flexibility was maintained during that time.

【0041】(実施例5)通気性と吸水性を有する紙
(坪量:25g/m、厚さ:130μm)の上面に鉄
粉59部、活性炭14部、珪藻土18部、低密度ポリエ
チレン粉末9部を粉体混合装置で混合した発熱組成物を
スキャッタリング方式で均一に散布積層させ、その上層
に通気性と吸水性を有する紙(坪量:25g/m、厚
さ:130μm)を重ね合わせ加熱圧縮機で加熱圧縮し
てシート状に成形した。こうして厚さ約1.0mmのシ
ート状発熱体を得た。このシート状発熱体を縦110m
m×横80mmにカットして無機電解質水溶液(7g)
を含浸させ、片面がヒートシール性を有する非通気性シ
ートと対面する片面をヒートシート性を有する通気性シ
ート(通気量がJIS S−8117の試験法で450
sec/100ml)の包材で作った包袋に収容した。
シート材発熱体入り包袋の非通気性シート面上部に縦9
0mm×横60mmの紙(坪量:20g/m、厚さ:
50μm)に揮散性の高いピレスロイド化合物、1−エ
チニル−2−メチル−2−ペンテニル−シス/トランス
−クリサンテマート(以下、エンペントリンという)を
30mg含浸させ、上記包袋の非通気性シート面に固定
させた。対照に鉄粉、保水剤、酸化助剤を同じ割合で混
合した粉体(21g)に無機電解質水溶液(7g)を加
えて混合したカイロ混合粉を試作品と同様の包袋に入れ
たものを使用して両者のエンペントリンの蒸散量を測定
した。従来カイロを使った場合を比較対照した結果を表
4及び図2に示す。エンペントリンの揮散蒸気を一定時
間毎にシリカゲル充填カラムで単位時間トラップした
後、アセトンで抽出しガスクロマトグラムで測定分析し
た。
Example 5 59 parts of iron powder, 14 parts of activated carbon, 18 parts of diatomaceous earth, low-density polyethylene powder on the upper surface of a paper (basis weight: 25 g / m 2 , thickness: 130 μm) having air permeability and water absorbency The exothermic composition obtained by mixing 9 parts with a powder mixing apparatus is uniformly dispersed and laminated by a scattering method, and a paper (basis weight: 25 g / m 2 , thickness: 130 μm) having air permeability and water absorption is formed on the upper layer. It was heated and compressed by a superposition heating compressor to form a sheet. Thus, a sheet-like heating element having a thickness of about 1.0 mm was obtained. This sheet heating element is 110m long
cut into mx 80 mm width, aqueous inorganic electrolyte solution (7 g)
, And one side facing the non-breathable sheet having heat sealability is permeable to one side having heat sheet properties (air permeability is 450 according to the test method of JIS S-8117).
(sec / 100 ml).
The upper part of the non-breathable sheet surface of the wrapper containing the sheet heating element
0 mm × 60 mm wide paper (basis weight: 20 g / m 2 , thickness:
50 μm) is impregnated with 30 mg of a highly volatile pyrethroid compound, 1-ethynyl-2-methyl-2-pentenyl-cis / trans-chrysanthemate (hereinafter referred to as empentrin), and is applied to the air-impermeable sheet surface of the above-mentioned wrapper. Fixed. A control was prepared by adding an inorganic electrolyte aqueous solution (7 g) to a powder (21 g) in which iron powder, a water retention agent, and an oxidizing aid were mixed in the same ratio, and then mixing the resulting powder into a bag similar to the prototype. It was used to measure the transpiration of both empentrins. Table 4 and FIG. 2 show the results of comparison and comparison of the case using the conventional body warmer. After the evaporating vapor of empentrin was trapped for a certain period of time in a silica gel packed column for a predetermined time, it was extracted with acetone and measured and analyzed by gas chromatogram.

【0042】[0042]

【表4】 [Table 4]

【0043】[0043]

【発明の効果】この発明は以上詳述したように、通気性
と吸水性を有する紙または不織布よりなるシート状物の
上面に、熱溶融性を有する樹脂と空気の存在下で発熱す
る発熱組成物を混合し均一に散布保持させ、その上層に
通気性と吸水性を有する紙または不織布よりなるシート
状物を重ね合わせ加熱圧縮機の加熱圧縮によりシート状
に成形した後、水または無機電解質水溶液を含浸させ
て、少なくとも一部が通気性を有する包袋に収容したこ
とから、発熱組成物の表面を熱溶融性を有する樹脂で完
全に覆うことなく高い空隙を有しており、これによって
発熱組成物が空気と反応しやすいため、使用時短時間で
発熱させることができると共に、任意の形状及び大きさ
にカットできるため、バラエティに富んだ製品作りが可
能となる。
As described in detail above, the present invention provides a heat-generating composition that generates heat in the presence of a resin having a heat-fusing property and air on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorption. The mixture is mixed and uniformly dispersed and held, and a sheet made of paper or nonwoven fabric having air permeability and water absorbency is overlaid on the upper layer, and the sheet is formed into a sheet by heating and compression of a heating compressor. Is impregnated, and at least a part of the exothermic composition is housed in a wrapper having air permeability, so that the surface of the exothermic composition has high voids without being completely covered with a resin having a heat-melting property. Since the composition easily reacts with air, heat can be generated in a short time during use, and the composition can be cut into an arbitrary shape and size, so that a variety of products can be produced.

【0044】また、水または無機電解質水溶液を含浸さ
せることにより柔軟なシートになるため、使用時違和感
のないシート状発熱体が得られると共に、高い空隙を有
していることから、両面を通気性と吸水性を有する紙ま
たは不織布を必要とせず、片面を非通気性シートにして
も使用時に均一の発熱性が得られる。
Further, since a flexible sheet is obtained by impregnating with water or an aqueous solution of an inorganic electrolyte, a sheet-like heating element free from incongruity during use can be obtained. No heat-absorbing paper or nonwoven fabric is required, and even if one side is made of a non-breathable sheet, uniform heat generation can be obtained during use.

【0045】さらに発熱組成物に水または無機電解質水
溶液を多く含浸させるとシート内の通気性が悪化して発
熱が悪くなるが、通気性と吸水性を有する紙または不織
布にも含浸保持させることにより、シート状物の通気性
を確保できるので、発熱を長く持続させることができ
る。
Further, when the exothermic composition is impregnated with a large amount of water or an aqueous solution of an inorganic electrolyte, the air permeability in the sheet deteriorates and the heat generation deteriorates. However, by impregnating and holding paper or nonwoven fabric having air permeability and water absorbency. Since the air permeability of the sheet can be ensured, heat generation can be maintained for a long time.

【0046】しかも薄い物から厚い物までのシート成形
が可能である上、幅の広い板状に連続成形できると共
に、製造中に水等の発熱助剤を添加する必要がないた
め、空気の存在下でも製造および保存が可能なことか
ら、安価に製造ができるようになる。
In addition, it is possible to form a sheet from a thin to a thick one, and it is possible to continuously form a wide plate, and it is not necessary to add a heat-generating auxiliary agent such as water during the production. Since it can be manufactured and stored even below, it can be manufactured at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の実施の形態になるシート状発熱体の
断面図である。
FIG. 1 is a cross-sectional view of a sheet heating element according to an embodiment of the present invention.

【図2】この発明の実施の形態になるシート状発熱体の
発熱試験結果を示す線図である。
FIG. 2 is a diagram showing a heat generation test result of the sheet heating element according to the embodiment of the present invention.

【図3】この発明の実施の形態になるシート状発熱体と
従来のカイロの蒸散量を示す線図である。
FIG. 3 is a diagram showing the amount of evaporation of a sheet heating element according to an embodiment of the present invention and a conventional body warmer.

【符号の説明】[Explanation of symbols]

1,3…シート状物、2…発熱組成物。 1,3: sheet-like material, 2: heat-generating composition.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 山本 昌二 滋賀県犬上郡多賀町大字多賀270 ダイニ ック株式会社滋賀工場内 (72)発明者 大野 雅春 滋賀県犬上郡多賀町大字多賀270 ダイニ ック株式会社滋賀工場内 (72)発明者 村本 孝允 広島県廿日市市阿品台四丁目22−8 (72)発明者 松森 道彦 広島県広島市佐伯区八幡東二丁目28−13− 6 Fターム(参考) 4C099 AA01 CA19 EA09 GA01 GA02 GA03 JA04 LA14 LA15 LA30 4F100 AA01A AA01C AA01H AA37B AB02B AC10B AK01B AK04D AK06B AK41B AK41C AK46B AK48C AK51B AK68B BA03 BA04 BA07 BA10D BA13 CA30B DE01B DG10A DG10C DG15A DG15C EC052 EH761 EJ192 EJ422 EJ82A EJ82C EJ822 GB90 JA13A JA13C JA20 JA20A JA20C JB16B JD02 JD02A JD02C JD15A JD15C JL01 JL02 JL05 YY00 YY00A YY00C  ──────────────────────────────────────────────────の Continuing on the front page (72) Inventor Shoji Yamamoto 270 Taga-machi, Taga-cho, Inukami-gun, Shiga Prefecture Inside the Shiga Plant of Dynic Co., Ltd. Inside Shiga Plant Co., Ltd. (72) Inventor Takamasa Muramoto 4-22-8, Ajinai, Hatsukaichi, Hiroshima Prefecture (72) Michihiko Matsumori 28-13-6, Yawatahigashi 2-13-6 F Term, Saeki-ku, Hiroshima, Hiroshima Prefecture reference) 4C099 AA01 CA19 EA09 GA01 GA02 GA03 JA04 LA14 LA15 LA30 4F100 AA01A AA01C AA01H AA37B AB02B AC10B AK01B AK04D AK06B AK41B AK41C AK46B AK48C AK51B AK68B BA03 BA04 BA07 BA10D BA13 CA30B DE01B DG10A DG10C DG15A DG15C EC052 EH761 EJ192 EJ422 EJ82A EJ82C EJ822 GB90 JA13A JA13C JA20 JA20A JA20C JB16B JD02 JD02A JD02C JD15A JD15C JL01 JL02 JL05 YY00 YY00A YY00C

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 通気性と吸水性を有する紙または不織布
よりなるシート状物の上面に、熱溶融性を有する樹脂を
混合した空気の存在下で発熱する発熱組成物を保持し、
その上層に通気性と吸水性を有する紙または不織布より
なるシート状物を重ね合わせ加熱圧縮機の加熱圧縮によ
りシート状に成形した後、水または無機電解質水溶液を
含浸させたことを特徴とするシート状発熱体。
An exothermic composition which generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorbability,
A sheet formed by laminating a sheet made of paper or nonwoven fabric having air permeability and water absorbency on the upper layer and forming the sheet into a sheet by heating and compression of a heating compressor, and then impregnated with water or an aqueous solution of an inorganic electrolyte. Heating element.
【請求項2】 通気性と吸水性を有する紙または不織布
よりなるシート状物の上面に、熱溶融性を有する樹脂を
混合した空気の存在下で発熱する発熱組成物を保持し、
その上層に非通気性かつ、非吸水性の紙、不織布または
樹脂フィルム等よりなるシート状物を重ね合わせ加熱圧
縮機の加熱圧縮によりシート状に成形した後、通気性と
吸水性を有する面から水または無機電解質水溶液を含浸
させたことを特徴とするシート状発熱体。
2. A heat-generating composition which generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorbency,
Non-breathable, non-water-absorbing paper, non-woven fabric or resin film, etc. are superimposed on the upper layer and formed into a sheet by heating and compression of a heating compressor. A sheet-shaped heating element impregnated with water or an inorganic electrolyte aqueous solution.
【請求項3】 発熱組成物が還元鉄粉、活性炭または還
元鉄粉、活性炭、保水剤を主成分とし、その発熱組成物
の混合粉をシート状成形体にするために熱溶融性を有す
る樹脂を混入したことを特徴とする請求項1または2記
載のシート状発熱体。
3. A resin having a heat melting property in which the exothermic composition is mainly composed of reduced iron powder, activated carbon or reduced iron powder, activated carbon, and a water retention agent, and a mixed powder of the exothermic composition is formed into a sheet-like molded body. 3. A sheet-like heating element according to claim 1, wherein said sheet-like heating element is mixed.
【請求項4】 シート状物の上面に、熱溶融性を有する
樹脂を混合した空気の存在下で発熱する発熱組成物の混
合粉を保持し、その上層に通気性と吸水性を有する紙ま
たは不織布よりなるシート状物を重ね合わせ加熱圧縮機
の加熱圧縮によりシート状に成形されたシート状発熱体
の空隙率が30〜85%、厚さが0.2〜10mmであ
ることを特徴とする請求項1または2記載のシート状発
熱体。
4. A mixed powder of a heat-generating composition that generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of the sheet-like material, and paper or air-permeable and water-absorbent is formed on the upper layer thereof. The porosity of the sheet-like heating element formed by laminating sheet-like materials made of non-woven fabric by heating and compression of a heating compressor is 30 to 85%, and the thickness is 0.2 to 10 mm. The sheet heating element according to claim 1.
【請求項5】 シート状物の上面に熱溶融性を有する樹
脂を混合した空気の存在下で発熱する発熱組成物の混合
粉を保持し、その上層に通気性と吸水性を有する紙また
は不織布よりなるシート状物を重ね合わせ加熱圧縮機の
加熱圧縮によりシート状に成形されたシート状発熱体の
通気度がJIS S−8117の試験方法で0.1〜2
0sec/100mlであることを特徴とする請求項1
または2記載のシート状発熱体。
5. A paper or nonwoven fabric having a heat-generating composition which generates heat in the presence of air mixed with a resin having a heat-melting property on the upper surface of a sheet-like material, and having a gas-permeable and water-absorbing layer on its upper layer. A sheet-like heating element formed by laminating sheet-like objects formed by heating and compression of a heating compressor has a permeability of 0.1 to 2 according to the test method of JIS S-8117.
2. The pressure is 0 sec / 100 ml.
Or the sheet heating element according to 2.
【請求項6】 通気性、通水性、吸水性を有する紙及び
不織布よりなるシート状物の吸水量が0.3〜10g/
10cm、厚さが10〜2000μmであって、紙の
場合坪量が5〜600g/m、不織布の場合坪量が5
〜800g/mであること特徴とする請求項1または
2記載のシート状発熱体。
6. A sheet made of paper and nonwoven fabric having air permeability, water permeability, and water absorbency has a water absorption of 0.3 to 10 g /.
10 cm 2 , 10 to 2000 μm in thickness, 5 to 600 g / m 2 in the case of paper, and 5 in the case of non-woven fabric
The sheet-shaped heating element according to claim 1 or 2 , wherein the weight is from 800 to 800 g / m2.
【請求項7】 発熱組成物に混合する熱溶融性を有する
樹脂が、ポリアミド粉末、ポリエステル粉末、ポリエチ
レン粉末、エチレン酢酸ビニール共重合体粉末(EV
A)、ポリウレタン粉末などから選ばれる熱可塑性樹脂
粉末が少なくとも1種以上を主成分とすることを特徴と
し、発熱組成物100部に対して、3〜30部の添加量
である請求項1または2記載のシート状発熱体。
7. The heat-meltable resin to be mixed with the heat-generating composition is polyamide powder, polyester powder, polyethylene powder, ethylene-vinyl acetate copolymer powder (EV).
A), characterized in that at least one kind of thermoplastic resin powder selected from polyurethane powder and the like is a main component, and the addition amount is 3 to 30 parts with respect to 100 parts of the heat generating composition. 2. The sheet heating element according to 2.
【請求項8】 シート状発熱体100部に対して、水ま
たは無機電解質水溶液の含浸量が10〜50部の添加量
であることを特徴とする請求項1または2記載のシート
状発熱体。
8. The sheet-shaped heating element according to claim 1, wherein the amount of impregnation of water or the aqueous inorganic electrolyte solution is 10 to 50 parts per 100 parts of the sheet-shaped heating element.
【請求項9】 通気性と吸水性を有する紙または不織布
よりなるシート状物の上面に、熱溶融性を有する樹脂を
混合した空気の存在下で発熱する発熱組成物を保持し、
その上層に通気性と吸水性を有する紙または不織布より
なるシート状物を重ね合わせ加熱圧縮機の加熱圧縮によ
りシート状に成形した後、水または無機電解質水溶液を
含浸させたことを特徴とするシート状発熱体の製造方
法。
9. A heat-generating composition which generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorbency,
A sheet formed by laminating a sheet made of paper or nonwoven fabric having air permeability and water absorbency on the upper layer and forming the sheet into a sheet by heating and compression of a heating compressor, and then impregnated with water or an aqueous solution of an inorganic electrolyte. For producing a cylindrical heating element.
【請求項10】 通気性と吸水性を有する紙または不織
布よりなるシート状物の上面に、熱溶融性を有する樹脂
を混合した空気の存在下で発熱する発熱組成物を保持
し、その上層に非通気性かつ、非吸水性の紙、不織布ま
たは樹脂フイルム等を重ね合わせ加圧圧縮機の加熱圧縮
によりシート状に成形した後、通気性と吸水性を有する
紙または不織布よりなるシート状物面から水または無機
電解質水溶液を含浸させたことを特徴とするシート状発
熱体の製造方法。
10. A heat-generating composition that generates heat in the presence of air mixed with a resin having a heat-melting property is held on the upper surface of a sheet made of paper or nonwoven fabric having air permeability and water absorbability, Non-breathable and non-water-absorbent paper, non-woven fabric or resin film, etc. are laminated and formed into a sheet by heating and compression of a pressure compressor, and then a sheet-like material surface made of breathable and water-absorbent paper or non-woven fabric A method for producing a sheet-like heating element, characterized by impregnating with water or an aqueous solution of an inorganic electrolyte.
【請求項11】 熱溶融性を有する樹脂が混入されてい
る発熱組成物をスキャッタリング方式で紙または不織布
よりなるシート状物に散布されることを特徴とする請求
項9または10記載のシート状発熱体の製造方法。
11. The sheet according to claim 9, wherein the exothermic composition mixed with a resin having a heat-melting property is scattered on a sheet made of paper or nonwoven fabric by a scattering method. Heating element manufacturing method.
【請求項12】 シート状発熱体の製造時、圧縮機の圧
力が0.1〜10.0kg/cm、温度範囲が70〜
250℃であることを特徴とする請求項9または10記
載のシート状発熱体の製造方法。
12. The pressure of the compressor is 0.1 to 10.0 kg / cm 2 and the temperature range is 70 to
The method according to claim 9, wherein the temperature is 250 ° C. 11.
【請求項13】 熱溶融性を有する樹脂が混入されてい
る発熱組成物が、粉体混合装置(タンブラ等)の方法で
混合されることを特徴とする請求項9または10記載の
シート状発熱体の製造方法。
13. The sheet-like heat generation according to claim 9, wherein the heat-generating composition mixed with a resin having a heat-melting property is mixed by a method of a powder mixing device (such as a tumbler). How to make the body.
JP11067770A 1999-03-15 1999-03-15 Sheet-form heating element, and its manufacture Pending JP2000262548A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Publication Number Publication Date
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005224314A (en) * 2004-02-10 2005-08-25 Kao Corp Sheet formed heating body
JP2005324049A (en) * 2002-11-08 2005-11-24 Kao Corp Molded sheet
JP2006305368A (en) * 2002-11-08 2006-11-09 Kao Corp Molded sheet
KR100805984B1 (en) * 2001-08-20 2008-02-25 에스케이케미칼주식회사 Sheet-shaped self-heating element and method of preparing the same
JP2009160297A (en) * 2008-01-09 2009-07-23 Okamoto Ind Inc Disposable body warmer
US7749357B2 (en) 2002-11-08 2010-07-06 Kao Corporation Molded sheet
JP2011130916A (en) * 2009-12-24 2011-07-07 Kao Corp Method of manufacturing exothermic sheet form
CN115227481A (en) * 2022-09-23 2022-10-25 天津富勤科技股份有限公司 Self-heating tablet and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100805984B1 (en) * 2001-08-20 2008-02-25 에스케이케미칼주식회사 Sheet-shaped self-heating element and method of preparing the same
JP2005324049A (en) * 2002-11-08 2005-11-24 Kao Corp Molded sheet
JP2006305368A (en) * 2002-11-08 2006-11-09 Kao Corp Molded sheet
US7749357B2 (en) 2002-11-08 2010-07-06 Kao Corporation Molded sheet
JP2005224314A (en) * 2004-02-10 2005-08-25 Kao Corp Sheet formed heating body
JP2009160297A (en) * 2008-01-09 2009-07-23 Okamoto Ind Inc Disposable body warmer
JP2011130916A (en) * 2009-12-24 2011-07-07 Kao Corp Method of manufacturing exothermic sheet form
CN115227481A (en) * 2022-09-23 2022-10-25 天津富勤科技股份有限公司 Self-heating tablet and preparation method thereof

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