JP2000258222A - Liquid level detecting method - Google Patents
Liquid level detecting methodInfo
- Publication number
- JP2000258222A JP2000258222A JP11057030A JP5703099A JP2000258222A JP 2000258222 A JP2000258222 A JP 2000258222A JP 11057030 A JP11057030 A JP 11057030A JP 5703099 A JP5703099 A JP 5703099A JP 2000258222 A JP2000258222 A JP 2000258222A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- rotor
- liquid level
- water tank
- height
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、例えば、都市ゴミ
処理設備の乾留炉からでる水と油又は灰溶融炉のメタル
とスラグ等といった互いに比重及び粘度の異なる結果、
上下に層分離する2種以上の液体の液面及び液界面の位
置を検出するための液面検出方法に関するものである。BACKGROUND OF THE INVENTION The present invention relates to a method for producing water and oil from a dry distillation furnace of a municipal refuse treatment facility or a metal and slag of an ash melting furnace, which have different specific gravities and viscosities.
The present invention relates to a liquid level detection method for detecting a liquid level and a liquid interface position of two or more kinds of liquids which are vertically separated.
【0002】[0002]
【従来の技術及び課題が解決しようとする課題】従来、
水と油等のように上下に層分離する2種類以上の液体の
うち、特に下層に位置する液体の液レベルを測定する方
法としては各層の比重の差を利用した方法が知られてい
る。2. Description of the Related Art
As a method of measuring the liquid level of a liquid located particularly in a lower layer among two or more kinds of liquids separated into layers vertically such as water and oil, a method utilizing a difference in specific gravity of each layer is known.
【0003】すなわち、この方法は比重の異なる2種類
の液体のほぼ中間の比重を有するフロートを透明な水槽
中に投入した際にこれが下層の液体の液界面に浮遊する
性質を利用する方法であり、そのフロートの高さ位置を
水槽の側面から目視することで下層の液界面の高さ位置
(貯留量)を知るようにしたものである。[0003] That is, this method is a method utilizing the property that when a float having a substantially intermediate specific gravity of two kinds of liquids having different specific gravities is put into a transparent water tank, the float floats at the liquid interface of the lower layer liquid. The height position of the lower liquid interface (storage amount) is known by visually checking the height position of the float from the side surface of the water tank.
【0004】しかしながら、このような従来方法では、
フロートの高さ位置を外部から水槽越しに目視できるよ
うなほぼ透明に近い液体の場合にしか利用できず、フロ
ートの位置を目視できない色の濃い液体(タール等)や
水槽自体が非透明の場合には、適用することができない
といった不都合がある。また、この方法の場合は、水槽
のサイズが大型化するに従ってフロートが益々目視でき
難くなる上に、その回収も容易でないといった問題点が
ある。さらに、対象とする液体が、例えば灰溶融炉から
でるメタルとスラグといった極めて高温の液体では、こ
の温度に耐え得るフロートが見あたらない上に、作業員
が近寄ることができないため、この方法を適用すること
は不可能である。However, in such a conventional method,
It can be used only when the liquid is almost transparent so that the height of the float can be seen from outside through the water tank, and when the float position is dark liquid (tar etc.) or the water tank itself is not transparent. Has the disadvantage that it cannot be applied. In addition, in the case of this method, there is a problem that as the size of the water tank increases, the float becomes more and more difficult to see and the recovery thereof is not easy. Further, when the target liquid is an extremely high-temperature liquid such as metal and slag coming out of an ash melting furnace, a float that can withstand this temperature is not found, and an operator cannot approach the liquid. It is impossible.
【0005】そこで、本発明はこのような課題を有効に
解決するために案出されたものであり、その主な目的は
上下に層分離する2種以上の混合液体の液面及び液界面
の位置を容易かつ正確に検出できる新規な液面検出方法
を提供するものである。Accordingly, the present invention has been devised in order to effectively solve such a problem, and a main object of the present invention is to provide a liquid surface and a liquid interface of two or more kinds of mixed liquids which are vertically separated. An object of the present invention is to provide a novel liquid level detection method capable of easily and accurately detecting a position.
【0006】[0006]
【課題を解決するための手段】上記課題を解決するため
に本発明は、互いに比重と粘度の異なる2種以上の混合
液体を水槽内に収容してこれらをそれぞれ上下に層分離
させた後、上記水槽の上部又は底部から回転型粘度計の
回転子を回転させながら昇降させ、その回転子が受ける
抵抗力が変化した位置を検知して上層液の液面及び上層
と下層との液界面の高さを検出するようにしたものであ
る。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides two or more kinds of mixed liquids having different specific gravities and viscosities in a water tank, and separates the liquids into upper and lower layers. Rotating the rotor of the rotary viscometer from the top or bottom of the water tank while rotating it up and down, detecting the position where the resistance force applied to the rotor has changed, and detecting the liquid level of the upper layer liquid and the liquid interface of the upper layer and the lower layer. The height is detected.
【0007】すなわち、本発明は上層と下層液との比重
差のみならず、粘度差に着目し、それらの粘度差の違い
を昇降する回転型粘度計によって検出するようにしたこ
とから、従来のように透明な液体は勿論、タール等のよ
うな色の濃い液体や溶融メタル/スラグ等といった高温
の液体であっても容易かつ正確にその液面及び液界面の
高さ位置を知ることができる。That is, the present invention focuses not only on the specific gravity difference between the upper layer liquid and the lower layer liquid, but also on the viscosity difference, and detects the difference in the viscosity difference with a rotary viscometer that moves up and down. It is possible to easily and accurately know the liquid surface and the height position of the liquid interface not only as a transparent liquid but also as a dark liquid such as tar or a high-temperature liquid such as molten metal / slag. .
【0008】[0008]
【発明の実施の形態】次に、本発明を実施する好適一形
態を添付図面を参照しながら説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
【0009】図1は本発明方法の実施の一形態を示した
ものであり、図中1は水槽、Lはこの水槽1底部に層分
離した下層液(例えば、水,スラグ等)、Uはこの下層
液Lの上方に層分離した上層液(例えば、油,タール,
メタル等)、2はこの水槽1に付設された回転型粘度計
である。尚、この下層液及び上層液は比重のみならず、
粘度も相互に異なる性質を有している。FIG. 1 shows an embodiment of the method of the present invention, in which 1 is a water tank, L is a lower layer liquid (for example, water, slag, etc.) separated into layers at the bottom of the water tank 1, and U is An upper liquid separated from the lower liquid L (for example, oil, tar,
Reference numeral 2 denotes a rotary viscometer attached to the water tank 1. The lower liquid and the upper liquid are not only specific gravity,
The viscosities also have different properties.
【0010】この回転型粘度計2は、水槽1内の液体中
で回転する回転子(プロペラ)3と、この回転子3を垂
直に支持するパイプ状の支持ロッド4と、この支持ロッ
ド4の上端部に設けられ、図示しない駆動ロッドを介し
て回転子3を回転駆動する駆動部5と、この回転子3の
抵抗力を検知する抵抗力検出部6と、上記支持ロッド4
を垂直に支持しつつ昇降する昇降手段7と、この回転子
3の高さ位置を計測する計測手段8とから構成されてい
る。尚、昇降手段7は水槽1との相対位置が変わらない
ように水槽1の上部に固定されており、そのケーシング
内部には上記支持ロッド4を挟持して昇降する一対のロ
ーラー9,9と、このローラ−9,9を回転駆動するモ
ータ10が収容されている。The rotary viscometer 2 includes a rotor (propeller) 3 that rotates in the liquid in the water tank 1, a pipe-shaped support rod 4 that vertically supports the rotor 3, and a support rod 4. A drive unit 5 provided at the upper end for driving the rotor 3 via a drive rod (not shown); a resistance detection unit 6 for detecting the resistance of the rotor 3;
And a measuring unit 8 for measuring the height position of the rotor 3. The elevating means 7 is fixed to the upper part of the water tank 1 so that the relative position with respect to the water tank 1 does not change. Inside the casing, a pair of rollers 9, 9 which sandwich the support rod 4 and move up and down, A motor 10 for rotating the rollers 9, 9 is accommodated therein.
【0011】以上において、先ず、昇降手段7によって
支持ロッド4を垂直に上昇させてその下端部の回転子3
を上層液Uの液面上に位置させた後、駆動部5によって
回転子3を一定の回転数で回転させ、その回転数が一定
になったならば、昇降手段7によって支持ロッド4をゆ
っくりと降下させる。そして、この回転子3が上層液U
の液面に達すると、その回転子3が上層液Uの抵抗を受
けるので回転速度を一定にするためにトルクをかけ、そ
のトルク変化を抵抗力検出部6によって検知すると同時
に、その支持ロッド4の高さ位置を計測手段8によって
計測することで、先ず上層液Uの液面高さを知ることが
できる。ここで、この計測手段8及び計測方法として、
例えば、CCDカメラや赤外線センサー等を用い、支持
ロッド4に刻まれた目盛りをこのCCDカメラでモニタ
ーリングしたり、赤外線センサーによって検出するよう
にすれば、作業員が現場で直に支持ロッド4の目盛りを
目視して確認する作業の必要がなくなり、その計測作業
を極めて容易かつ安全に行うことができる。特に、水槽
1内に貯留される液体が有害ガスを発生するような液体
である場合や、灰溶融炉からでるメタルとスラグといっ
た極めて高温の液体であって作業員が近寄ることができ
ない場合には、より安全で効果的な方法となる。尚、こ
のときの回転子3の回転速度は、なるべく液体を攪拌し
ないように可能な限り遅い速度に設定することは勿論で
ある。また、これら液体が灰溶融炉からでるメタルとス
ラグといった極めて高温のものである場合には、回転子
3等の材質は、セラミック等の耐熱性に優れたものを用
いることはいうまでもない。In the above, first, the support rod 4 is raised vertically by the lifting means 7 and the rotor 3 at the lower end thereof is lifted.
Is positioned on the liquid surface of the upper layer liquid U, the rotor 3 is rotated at a constant rotational speed by the drive unit 5, and when the rotational speed becomes constant, the support rod 4 is slowly moved by the elevating means 7. And descend. And this rotor 3 is the upper liquid U
When the rotor 3 reaches the liquid level, the rotor 3 receives the resistance of the upper layer liquid U, so that a torque is applied in order to keep the rotation speed constant. By measuring the height position of the upper layer liquid U, the liquid level of the upper layer liquid U can be first known. Here, as the measuring means 8 and the measuring method,
For example, if a scale engraved on the support rod 4 is monitored by the CCD camera or detected by an infrared sensor using a CCD camera or an infrared sensor, an operator can directly mount the support rod 4 on site. There is no need to visually check the scale, and the measurement can be performed extremely easily and safely. In particular, when the liquid stored in the water tank 1 is a liquid that generates harmful gas, or when an extremely hot liquid such as metal and slag coming out of an ash melting furnace cannot be accessed by an operator. , A more secure and effective way. The rotation speed of the rotor 3 at this time is, of course, set as low as possible so as not to agitate the liquid. When these liquids are extremely high-temperature substances such as metal and slag coming out of an ash melting furnace, it goes without saying that the material of the rotor 3 and the like is excellent in heat resistance such as ceramics.
【0012】次に、このようにして上層液Uの液面高さ
を検出したならば、回転子3の回転数を常時確認しなが
ら、さらに、支持ロッド4をゆっくりと降下させる。そ
して、この回転子3が下層液Lの液面に達すると、下層
液Lの粘度が上層液Uの粘度より大きいことから、回転
子3の回転抵抗が増して回転数を一定にするために必要
なトルクがさらに増加するため、トルクが増加した瞬間
の支持ロッド4の目盛りを上記と同様に計測手段8によ
って計測すれば、下層液Lの液界面の高さ位置を正確に
知ることができる。Next, when the liquid level of the upper layer liquid U is detected in this way, the rotation speed of the rotor 3 is constantly checked, and the support rod 4 is further lowered slowly. When the rotor 3 reaches the liquid level of the lower layer liquid L, the viscosity of the lower layer liquid L is larger than the viscosity of the upper layer liquid U, so that the rotational resistance of the rotor 3 increases and the number of rotations becomes constant. Since the required torque further increases, the height position of the liquid interface of the lower layer liquid L can be accurately known by measuring the scale of the support rod 4 at the moment when the torque increases by the measuring means 8 in the same manner as described above. .
【0013】このように本発明方法は、上下に層分離す
る液体相互の比重差のみならず、その粘度差に着目し、
粘度差の違いを回転型粘度計2によって検出するように
したことから、従来のように透明な液体は勿論、タール
等のような色の濃い液体やメタルとスラグといった極め
て高温のものであっても容易かつ正確にその液界面の高
さ位置を知ることが可能となる。As described above, the method of the present invention focuses not only on the specific gravity difference between the liquids which are vertically separated, but also on the viscosity difference thereof.
Since the difference in the viscosity difference is detected by the rotary viscometer 2, not only a transparent liquid as in the related art but also a dark liquid such as tar or an extremely high temperature liquid such as metal and slag. It is also possible to easily and accurately know the height position of the liquid interface.
【0014】尚、本実施の形態では、回転子3を液面上
方から降下させながら、その回転数の変化を検出して液
面の位置を検出するようにしたが、反対にこの回転子3
を予め水槽1の底部に位置させておき、水槽1底部から
ゆっくりと上昇させながらその回転数の変化を検出して
液面の位置を検出するようにしても良い。また、本発明
方法は、水槽1内の液体が上下に層分離するものであれ
ば図2に示すように、3層以上に層分離したものにもそ
のまま適用できることは勿論である。さらに、使用する
回転型粘度計2は、一つに限るものでなく、同時に二つ
以上使用すれば、より正確な検出が可能となる。In the present embodiment, while the rotor 3 is lowered from above the liquid level, the change in the number of rotations is detected to detect the position of the liquid level.
May be positioned at the bottom of the water tank 1 in advance, and the position of the liquid level may be detected by detecting a change in the number of revolutions while slowly rising from the bottom of the water tank 1. Further, as shown in FIG. 2, the method of the present invention can be applied to three or more layers as long as the liquid in the water tank 1 is vertically separated. Further, the rotational viscometer 2 to be used is not limited to one, and if two or more are used at the same time, more accurate detection becomes possible.
【0015】また、上記実施の形態は、既に水槽1中に
貯留されている液体の液面を検出するようにしたもので
あるが、図3に示すように、回転子3が水槽1内の所定
の高さに位置するように予め回転型粘度計2を固定して
おき、回転子3を所定の回転数で回転させた状態で2種
以上の混合液を水槽1内にゆっくりと層分離させながら
流入させ、それぞれの液面高さを検出するようにしても
良い。そして、この場合にあっては、回転子3を昇降さ
せる昇降手段7やその高さ位置を計測する計測手段8等
が不要となって、構造がシンプルとなる上に、ある層の
液体が所定量に達したときに液体の供給停止等を検知す
るセンサーとして利用することも可能である。Further, in the above embodiment, the liquid level of the liquid already stored in the water tank 1 is detected, but as shown in FIG. The rotary viscometer 2 is fixed in advance so as to be positioned at a predetermined height, and two or more mixed liquids are slowly separated into a water tank 1 while the rotor 3 is rotated at a predetermined rotation speed. The liquid level may be detected while detecting the liquid level. In this case, the lifting and lowering means 7 for raising and lowering the rotor 3 and the measuring means 8 for measuring the height of the rotor 3 are not required, so that the structure is simpler and the liquid in a certain layer is not required. It can also be used as a sensor for detecting a stop of liquid supply when the amount reaches a fixed amount.
【0016】[0016]
【発明の効果】以上要するに本発明によれば、従来のよ
うに透明な液体は勿論、タール等のような色の濃い液体
や溶融メタル/スラグ等といった高温の液体であって作
業員が近寄ることができない場合であっても容易・安全
かつ正確にその液面及びその液界面の高さ位置を知るこ
とができる等といった優れた効果を発揮することができ
る。In summary, according to the present invention, not only a transparent liquid as in the prior art but also a dark liquid such as tar or a high-temperature liquid such as molten metal or slag, and an operator approaches. Even in the case where it cannot be performed, excellent effects such as easy and safe and accurate detection of the liquid surface and the height position of the liquid interface can be exhibited.
【図1】本発明方法の実施の一形態を示す概念図であ
る。FIG. 1 is a conceptual diagram showing one embodiment of the method of the present invention.
【図2】本発明方法の他の実施の形態を示す概念図であ
る。FIG. 2 is a conceptual diagram showing another embodiment of the method of the present invention.
【図3】本発明方法の他の実施の形態を示す概念図であ
る。FIG. 3 is a conceptual diagram showing another embodiment of the method of the present invention.
1 水槽 2 回転型粘度計 3 回転子 4 支持ロッド 5 駆動部 6 抵抗力検出部 8 計測手段 9 ローラー 10 モーター U 上層液 L 下層液 DESCRIPTION OF SYMBOLS 1 Water tank 2 Rotary viscometer 3 Rotor 4 Support rod 5 Drive part 6 Resistance detection part 8 Measuring means 9 Roller 10 Motor U Upper liquid L Lower liquid
───────────────────────────────────────────────────── フロントページの続き (72)発明者 上野 俊一朗 神奈川県横浜市磯子区新中原町1番地 石 川島播磨重工業株式会社技術研究所内 (72)発明者 西野 順也 神奈川県横浜市磯子区新中原町1番地 石 川島播磨重工業株式会社技術研究所内 Fターム(参考) 2F014 AB01 CB02 ──────────────────────────────────────────────────の Continued on the front page (72) Inventor Shun-ichiro Ueno 1 Shinnakahara-cho, Isogo-ku, Yokohama-shi, Kanagawa Ishikawashima-Harima Heavy Industries Co., Ltd. (72) Inventor Junya Nishino Shinnaka, Isogo-ku, Yokohama-shi, Kanagawa 1 Haramachi Ishi Kawashima Harima Heavy Industries, Ltd. Technical Research Institute F-term (reference) 2F014 AB01 CB02
Claims (3)
合液体を水槽内に収容してこれらをそれぞれ上下に層分
離させた後、上記水槽の上部又は底部から回転型粘度計
の回転子を回転させながら昇降させ、その回転子が受け
る抵抗力が変化した位置を検知して上層液面及び上層と
下層との液界面の高さをそれぞれ検出するようにしたこ
とを特徴とする液面検出方法。1. A liquid tank containing two or more kinds of mixed liquids having different specific gravities and viscosities in a water tank and separating them into upper and lower layers, respectively, and then using a rotor of a rotary viscometer from the top or bottom of the water tank. Liquid level detection characterized by detecting the position at which the resistance force applied to the rotor has changed while rotating, and detecting the liquid level of the upper layer and the liquid interface between the upper and lower layers, respectively. Method.
転子を位置させて回転させた状態とした後、この水槽内
に互いに比重と粘度の異なる2種以上の混合液体を連続
的に注ぎ込んで上下に層分離させながらその液面を上昇
させ、その回転子が受ける抵抗力が変化した位置を検知
してその上層液の液面及び下層側の液界面の高さをそれ
ぞれ検出するようにしたことを特徴とする液面検出方
法。2. A rotary viscometer is positioned at an arbitrary height in a water tank and rotated, and two or more kinds of mixed liquids having different specific gravities and viscosities are continuously fed into the water tank. The liquid level is raised while vertically separating the layers, and the position where the resistance force applied to the rotor has changed is detected to detect the liquid level of the upper liquid and the height of the liquid interface of the lower layer respectively. A liquid level detection method.
液体中で回転する回転子と、この回転子を支持する支持
ロッドと、この支持ロッドを昇降する昇降手段と、上記
回転子の抵抗力を検知する抵抗力検出部と、この回転子
の高さ位置を計測する計測手段とからなるものを用いた
ことを特徴とする請求項1又は2に記載の液面検出方
法。3. The rotary viscometer, a rotor that rotates in a liquid in the water tank, a support rod that supports the rotor, lifting means that lifts and lowers the support rod, and a resistance of the rotor. 3. The liquid level detection method according to claim 1, wherein a resistance force detection unit that detects a force and a measurement unit that measures a height position of the rotor are used.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP05703099A JP4066549B2 (en) | 1999-03-04 | 1999-03-04 | Liquid interface level sensor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP05703099A JP4066549B2 (en) | 1999-03-04 | 1999-03-04 | Liquid interface level sensor |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000258222A true JP2000258222A (en) | 2000-09-22 |
JP4066549B2 JP4066549B2 (en) | 2008-03-26 |
Family
ID=13044056
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JP05703099A Expired - Fee Related JP4066549B2 (en) | 1999-03-04 | 1999-03-04 | Liquid interface level sensor |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007040770A (en) * | 2005-08-02 | 2007-02-15 | Sysmex Corp | Powder measuring system and method |
JP2007322147A (en) * | 2006-05-30 | 2007-12-13 | Honda Motor Co Ltd | Liquid level detector |
JP2008248047A (en) * | 2007-03-30 | 2008-10-16 | Hitachi Ltd | Apparatus for reforming heavy oil and method for regulating tar liquid level in apparatus for reforming heavy oil |
DE202009011492U1 (en) * | 2009-08-26 | 2010-10-14 | Kalunka, Daniel | Measuring device for fluids |
CN103323371A (en) * | 2013-06-13 | 2013-09-25 | 吴江市物华五金制品有限公司 | Viscometer capable of automatically going up and down |
CN104020079A (en) * | 2014-02-19 | 2014-09-03 | 宁波中科朝露新材料有限公司 | Adhesive dipping component and device for testing viscosity of soy-based formaldehyde-free wood adhesive |
CN104034628A (en) * | 2014-02-19 | 2014-09-10 | 宁波中科朝露新材料有限公司 | A viscosity testing method of a soybean-based aldehyde-free timber adhesive |
-
1999
- 1999-03-04 JP JP05703099A patent/JP4066549B2/en not_active Expired - Fee Related
Cited By (8)
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JP2007040770A (en) * | 2005-08-02 | 2007-02-15 | Sysmex Corp | Powder measuring system and method |
JP4642585B2 (en) * | 2005-08-02 | 2011-03-02 | シスメックス株式会社 | Powder measuring system and powder measuring method |
JP2007322147A (en) * | 2006-05-30 | 2007-12-13 | Honda Motor Co Ltd | Liquid level detector |
JP2008248047A (en) * | 2007-03-30 | 2008-10-16 | Hitachi Ltd | Apparatus for reforming heavy oil and method for regulating tar liquid level in apparatus for reforming heavy oil |
DE202009011492U1 (en) * | 2009-08-26 | 2010-10-14 | Kalunka, Daniel | Measuring device for fluids |
CN103323371A (en) * | 2013-06-13 | 2013-09-25 | 吴江市物华五金制品有限公司 | Viscometer capable of automatically going up and down |
CN104020079A (en) * | 2014-02-19 | 2014-09-03 | 宁波中科朝露新材料有限公司 | Adhesive dipping component and device for testing viscosity of soy-based formaldehyde-free wood adhesive |
CN104034628A (en) * | 2014-02-19 | 2014-09-10 | 宁波中科朝露新材料有限公司 | A viscosity testing method of a soybean-based aldehyde-free timber adhesive |
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