JP2000227120A - Rolling bearing - Google Patents

Rolling bearing

Info

Publication number
JP2000227120A
JP2000227120A JP2927399A JP2927399A JP2000227120A JP 2000227120 A JP2000227120 A JP 2000227120A JP 2927399 A JP2927399 A JP 2927399A JP 2927399 A JP2927399 A JP 2927399A JP 2000227120 A JP2000227120 A JP 2000227120A
Authority
JP
Japan
Prior art keywords
cage
bearing
synthetic resin
temperature
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2927399A
Other languages
Japanese (ja)
Other versions
JP2000227120A5 (en
Inventor
Takahiko Uchiyama
貴彦 内山
Kenji Takei
健治 武井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NSK Ltd
Original Assignee
NSK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NSK Ltd filed Critical NSK Ltd
Priority to JP2927399A priority Critical patent/JP2000227120A/en
Publication of JP2000227120A publication Critical patent/JP2000227120A/en
Publication of JP2000227120A5 publication Critical patent/JP2000227120A5/ja
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/41Ball cages comb-shaped
    • F16C33/412Massive or moulded comb cages, e.g. snap ball cages
    • F16C33/414Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages
    • F16C33/416Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages made from plastic, e.g. injection moulded comb cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/44Selection of substances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/20Application independent of particular apparatuses related to type of movement
    • F16C2300/22High-speed rotation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/40Application independent of particular apparatuses related to environment, i.e. operating conditions
    • F16C2300/54Application independent of particular apparatuses related to environment, i.e. operating conditions high-temperature

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a rolling bearing in which a cage made of a synthetic resin with improved rigidity at elevated temperatures and strength is installed without lowering workability and installability of the cage. SOLUTION: In this rolling bearing, a crown-shaped cage 7 made of a synthetic resin is installed. The cage 7 is composed of a synthetic resin composition of which bending modulus of elasticity is 4 GPa or more at 150 deg.C and deflection temperature under load is 200 deg.C or more. Rigidity and strength are thereby ensured at elevated temperatures to the same extent as those at ordinary temperature. Namely, the bearing is prevented from being under inoperative condition caused by the cage 7 by improving rigidity at elevated temperatures and strength of the cage 7 without lowering workability and installability even when the bearing is used under elevated temperature environment with high speed operation.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、高温・高速回転で
使用される転がり軸受に係り、特に、自動車のオルタネ
ータ、カーエアコン用コンプレッサの電磁クラッチ及び
掃除機のモータ等に用いられて高温・高速回転環境下で
使用される玉軸受として好適な転がり軸受に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rolling bearing used for high-temperature and high-speed rotation, and more particularly to a high-temperature and high-speed rolling bearing used for an alternator of an automobile, an electromagnetic clutch of a compressor for a car air conditioner, and a motor of a vacuum cleaner. The present invention relates to a rolling bearing suitable as a ball bearing used in a rotating environment.

【0002】[0002]

【従来の技術】自動車のオルタネータ、カーエアコン用
コンプレッサの電磁クラッチ及び掃除機のモータ等に使
用される転がり軸受には、高温・高速性能が要求され、
一般には、深溝玉軸受及び複列アンギュラ玉軸受が用い
られている。このような玉軸受に組み込まれる合成樹脂
製の保持器は、その軸受への組込み性が良好なことから
図1に示すような冠型の形状に加工されている。そし
て、その冠型保持器を組み込んだ単列深溝玉軸受では、
例えば図2に示すように、内外輪5,3の軌道面4,2
間に、上記保持器7が回転自在に介装されると共に、そ
の保持器7に複数の玉6(転動体)が転動自在な状態で
案内保持される。上記冠型保持器7の組込みは、各ポケ
ットの不連続側に設けた爪7aを弾性的に変形して押し
広げて各玉6を挿入することで内外輪5,3間に組み込
まれ、相対的に玉6に案内される形で保持される。
2. Description of the Related Art Rolling bearings used in alternators of automobiles, electromagnetic clutches of compressors for car air conditioners, and motors of vacuum cleaners are required to have high-temperature and high-speed performance.
Generally, deep groove ball bearings and double row angular contact ball bearings are used. The synthetic resin cage incorporated in such a ball bearing is processed into a crown shape as shown in FIG. 1 because of its good incorporation into the bearing. And in a single row deep groove ball bearing incorporating the crown type cage,
For example, as shown in FIG.
In the meantime, the retainer 7 is rotatably interposed, and the plurality of balls 6 (rolling elements) are guided and held by the retainer 7 in a rotatable state. Incorporation of the crown-shaped retainer 7 is performed by elastically deforming and expanding the claws 7a provided on the discontinuous sides of the respective pockets and inserting the respective balls 6, whereby the crowns 7a are incorporated between the inner and outer rings 5, 3. It is held in such a manner that it is guided by the ball 6.

【0003】ここで、軸受内には、グリース等の潤滑剤
が封入されていて、図2中、符号8は、その軸受内に封
入した潤滑剤の漏洩を防止すると共に、塵埃等が内部に
入り込むのを防止するためのシールを示している。上記
合成樹脂保持器7用の材料としては、従来、ポリアミド
6,6 樹脂、ポリアセタール樹脂、ポリブチレンテレフタ
レート樹脂、ポリフェニレンサルファイド樹脂、フッ素
樹脂等の所謂エンジニアリングプラスチックが単体のま
まで、或いは、ガラス繊維、炭素繊維等の短繊維を混入
して強化した複合材料の形態で使用されている。これら
の材料の中でもポリアミド6,6 樹脂は、材料コストと性
能のバランスが良好なことから、合成樹脂保持器7用の
材料として多用され、中程度の環境条件下では卓越した
性能が確認されている。
Here, a lubricant such as grease is sealed in the bearing. In FIG. 2, reference numeral 8 indicates that the lubricant sealed in the bearing is prevented from leaking, and dust and the like are contained inside. Shows a seal to prevent entry. As a material for the synthetic resin retainer 7, conventionally, a polyamide
6,6 So-called engineering plastics such as resin, polyacetal resin, polybutylene terephthalate resin, polyphenylene sulfide resin, fluororesin, etc. are used alone, or composite materials reinforced by mixing short fibers such as glass fiber, carbon fiber, etc. Used in form. Among these materials, polyamide 6,6 resin is frequently used as a material for the synthetic resin retainer 7 because of a good balance between material cost and performance, and excellent performance has been confirmed under moderate environmental conditions. I have.

【0004】しかしながら、これらの合成樹脂材料は、
高温での剛性が低いために、軸受をより高い高温環境下
で高速運転しようとした場合、遠心力により保持器7の
転動体ポケットの不連続側に設けた爪7aが外径側に広
がって、外輪3の軌道面2と干渉を生じたり、転動体ポ
ケットの入口が転動体径(玉径)よりも広がって、保持
器7が、転動体に拘束されずにがたつき、発熱、焼付
き、音の上昇等が発生する可能性が考えられ、軸受の高
温環境下での高速運転には限りがあった。
[0004] However, these synthetic resin materials are:
Due to the low rigidity at high temperatures, when the bearing is to be operated at high speed in a higher temperature environment, the claw 7a provided on the discontinuous side of the rolling element pocket of the cage 7 spreads to the outer diameter side due to centrifugal force. Interference with the raceway surface 2 of the outer race 3 or the entrance of the rolling element pocket becomes wider than the diameter of the rolling element (ball diameter), and the retainer 7 rattles without being restrained by the rolling element, generating heat and burning. There is a possibility that the bearings and noise may increase, and high-speed operation of the bearing in a high-temperature environment is limited.

【0005】これに対し、従来にあっては、常温・高温
を問わず保持器自体の剛性を高くするために、上記ガラ
ス繊維や炭素繊維等の強化繊維の充填量を増加したり、
保持器7の転動体ポケットの底厚を厚くしようという試
みがなされている。
[0005] On the other hand, conventionally, in order to increase the rigidity of the cage itself irrespective of room temperature or high temperature, the filling amount of the reinforcing fiber such as the glass fiber or the carbon fiber is increased,
Attempts have been made to increase the bottom thickness of the rolling element pocket of the cage 7.

【0006】[0006]

【発明が解決しようとする課題】従来の玉軸受用の冠型
合成樹脂保持器7は、上述のように軸受がより高い高温
環境下で高速運転しようとした場合、遠心力により保持
器7の不連続側に設けた爪7aが外径側に広がり、外輪
3の軌道面2と干渉を生じたり、転動体ポケットの入口
が転動体径よりも広がり、転動体に拘束されなくなっ
て、発熱、焼付き、音の上昇等が発生する可能性が考え
られ、軸受の高温環境下での高速運転には限りがあると
いう問題点がある。
As described above, the conventional crown-shaped synthetic resin cage 7 for a ball bearing has a disadvantage that when the bearing is operated at a high speed under a higher temperature environment, the cage 7 is centrifugally driven. The pawl 7a provided on the discontinuous side spreads to the outer diameter side, causing interference with the raceway surface 2 of the outer race 3, or the entrance of the rolling element pocket becomes wider than the diameter of the rolling element, and is not restrained by the rolling element. There is a possibility that seizure, noise rise, etc. may occur, and there is a problem that high-speed operation of the bearing in a high-temperature environment is limited.

【0007】また、保持器7の剛性を上げるためにガラ
ス繊維や炭素繊維等の強化繊維の充填量を単純に増加す
る方法では、高温での剛性は幾分向上するものの十分で
はなく、逆に常温での変形能が低下し、成形加工性や保
持器7の組込み性が低下する。また、保持器7の転動体
ポケットの底厚を厚くして剛性を高めるにも、軸受の幅
寸法により自ずと限界があるため、その効果は十分とは
言えなかった。
In the method of simply increasing the filling amount of reinforcing fibers such as glass fibers and carbon fibers in order to increase the rigidity of the cage 7, the rigidity at high temperatures is somewhat improved, but not sufficient. The deformability at room temperature decreases, and the moldability and the incorporation of the retainer 7 decrease. In addition, even if the bottom thickness of the rolling element pocket of the cage 7 is increased to increase the rigidity, the effect is not sufficient because there is naturally a limit depending on the width of the bearing.

【0008】本発明は、上記のような問題点に着目して
なされたもので、保持器の加工性や組込み性を低下する
ことなく、高温剛性と強度を向上させた合成樹脂性保持
器を組み込んだ転がり軸受を提供することを課題として
いる。
The present invention has been made in view of the above-mentioned problems, and a synthetic resin cage having improved high-temperature rigidity and strength without deteriorating the workability and incorporation of the cage. It is an object to provide a rolling bearing incorporating the same.

【0009】[0009]

【課題を解決するための手段】本発明は、高温環境で常
温と同程度の剛性及び強度を確保可能な合成樹脂製保持
器を採用することで、保持器の加工性や組込み性を低下
することなく、保持器の高温剛性と強度を向上させて、
軸受が高温環境下で高速回転で使用されても保持器によ
る軸受の運転不能の状態を防止するものである。
SUMMARY OF THE INVENTION The present invention reduces the workability and incorporation of a cage by employing a synthetic resin cage capable of securing the same rigidity and strength as room temperature in a high temperature environment. Without increasing the high temperature rigidity and strength of the cage,
Even if the bearing is used at a high speed in a high temperature environment, it prevents the bearing from being unable to operate due to the cage.

【0010】すなわち、上記課題を解決するために、本
発明は、合成樹脂からなる冠型形状の保持器を組み込ん
だ転がり軸受において、上記保持器が、150℃での曲
げ弾性率が4GPa以上で且つ負荷応力1.82MPa
での荷重たわみ温度が200℃以上の合成樹脂組成物か
ら構成されることを特徴とする転がり軸受を提供するも
のである。
That is, in order to solve the above problems, the present invention provides a rolling bearing incorporating a crown-shaped cage made of a synthetic resin, wherein the cage has a flexural modulus at 150 ° C. of 4 GPa or more. And a load stress of 1.82 MPa
A rolling bearing characterized in that it is composed of a synthetic resin composition having a deflection temperature under load of 200 ° C. or more.

【0011】このとき、上記合成樹脂製保持器の保持器
の製造方法として、特に奇数ポケットの場合は、ディス
クゲートを用いた射出成形法を採用することにより、高
温、高速で連続運転するのに十分な強度を付与すること
が可能となる。ここで、上記荷重たわみ温度の試験条件
は、後述の実施例で説明したものである。
At this time, as a method for manufacturing the cage of the synthetic resin cage, particularly in the case of an odd pocket, an injection molding method using a disk gate is employed to enable continuous operation at high temperature and high speed. It is possible to provide sufficient strength. Here, the test conditions for the deflection temperature under load are as described in the examples below.

【0012】本発明によれば、軸受内に組み込む合成樹
脂保持器を、150℃の曲げ弾性率が4GPa以上で、
荷重たわみ温度が200℃以上である合成樹脂組成物か
ら製造することで、保持器は、常温時での剛性が過大と
なるととなく、優れた高温剛性を有するようになる(下
記表1及び表2を参照)。ここで、曲げ弾性率を150
℃で規定しているのは、プラスチック製冠型保持器を高
速回転軸受に使用した場合、130℃〜200℃程度の
ところに臨界域があり、その代表値として、150℃を
採用したものである。
According to the present invention, a synthetic resin cage to be incorporated into a bearing has a flexural modulus at 150 ° C. of 4 GPa or more,
By manufacturing from a synthetic resin composition having a deflection temperature under load of 200 ° C. or higher, the cage has excellent high-temperature stiffness without excessively high stiffness at normal temperature (see Tables 1 and 2 below). 2). Here, the flexural modulus is 150
When the plastic crown type cage is used for high-speed rotating bearings, there is a critical region at about 130 ° C to 200 ° C, and the typical value is 150 ° C. is there.

【0013】また、150℃の曲げ弾性率及び荷重たわ
み温度の上限は、特に限定されず、大きすぎることで、
特に不都合は生じない。この結果、特別な設計変更を行
わなくても、軸受が高温環境下で高速回転した場合に、
遠心力により保持器の不連続側に設けた爪が外径側に広
がって外輪の内径面と干渉を生じたり、転動体を抱える
部分の入口が転動体径よりも広がって転動体に拘束され
なくなるといった不具合は防止されて、発熱、焼付き、
音の上昇等により軸受が運転不能の状態となる恐れが防
止される。
The upper limits of the flexural modulus at 150 ° C. and the deflection temperature under load are not particularly limited.
No particular inconvenience occurs. As a result, even without special design changes, if the bearing rotates at high speed in a high temperature environment,
The claw provided on the discontinuous side of the cage due to centrifugal force spreads to the outer diameter side and causes interference with the inner diameter surface of the outer ring, or the entrance of the part holding the rolling element is wider than the rolling element diameter and is restrained by the rolling element. Problems such as disappearance are prevented, heat, seizure,
It is possible to prevent the bearing from becoming inoperable due to an increase in noise or the like.

【0014】ここで、上記合成樹脂保持器を、一般のト
ンネルゲートやサイドゲートにより射出成形した場合、
奇数ポケットを有する冠型保持器のように、相対的に強
度の低いウエルドが肉厚の薄いポケット底に生じ、保持
器に過大な力がかかった際に破損し軸受が運転不能に陥
る恐れがある。これに対して、保持器の製造方法として
ディスクゲートを用いた射出成形法を採用することによ
り、ウエルドを生じないため、保持器に過大な力がかか
った際にも破損する恐れがない。
Here, when the above-mentioned synthetic resin cage is injection-molded by a general tunnel gate or side gate,
Like a crown type cage having an odd number of pockets, a relatively weak weld may be formed at the bottom of a thin pocket, and when excessive force is applied to the cage, the cage may be damaged and the bearing may not be able to operate. is there. On the other hand, by adopting an injection molding method using a disk gate as a method of manufacturing the retainer, no weld is generated, so that there is no possibility that the retainer will be damaged even when an excessive force is applied.

【0015】次に、上記保持器を構成する合成樹脂につ
いて説明する。本発明の転がり軸受に組込む合成樹脂保
持器に使用される樹脂組成物のマトリックス樹脂は特に
限定されないが、結晶性熱可塑性樹脂としてはガラス転
移温度が120℃以上の、変性ポリアミド6T、ポリア
ミドイミド(PAI)、熱可塑性ポリイミド、ポリエー
テルエーテルケトン(PEEK)、ポリエーテルニトリ
ル(PEN)、液晶ポリエステル等が例示でき、非晶性
熱可塑性樹脂としてはガラス転移温度が200℃以上の
ポリエーテルサルホン(PES)、ポリアリールサルホ
ン、ポリエーテルイミド(PEI)等の所謂スーパーエ
ンジニアリングプラスチック樹脂を例示することがで
き、これらを単独又は組み合わせて用いても良い。更に
ポリフェニレンサルファイド樹脂等ガラス転移温度が低
い樹脂でも、ガラス転移温度が高い樹脂と組み合わせ
る、所謂ポリマーアロイとして用いることができるる。
Next, a description will be given of the synthetic resin constituting the retainer. The matrix resin of the resin composition used in the synthetic resin cage incorporated in the rolling bearing of the present invention is not particularly limited, and as the crystalline thermoplastic resin, modified polyamide 6T, polyamideimide ( PAI), thermoplastic polyimide, polyetheretherketone (PEEK), polyethernitrile (PEN), liquid crystal polyester, and the like. Examples of the amorphous thermoplastic resin include polyethersulfone having a glass transition temperature of 200 ° C. or higher ( Examples include so-called super-engineering plastic resins such as PES), polyarylsulfone, and polyetherimide (PEI), and these may be used alone or in combination. Further, even a resin having a low glass transition temperature such as a polyphenylene sulfide resin can be used as a so-called polymer alloy in combination with a resin having a high glass transition temperature.

【0016】すなわち、樹脂組成物のマトリックス樹脂
として、結晶性熱可塑性樹脂を採用する場合にはガラス
転移温度が120℃以上、非晶性熱可塑性樹脂を採用す
る場合にはガラス転移温度が200℃以上であること
が、本発明の要件を満たす必要条件となる。なお、マト
リックス樹脂が高温における長期的な熱安定性を有する
ことは言うまでもない。
That is, when a crystalline thermoplastic resin is used as the matrix resin of the resin composition, the glass transition temperature is 120 ° C. or higher, and when an amorphous thermoplastic resin is used, the glass transition temperature is 200 ° C. The above is a necessary condition for satisfying the requirements of the present invention. It goes without saying that the matrix resin has long-term thermal stability at high temperatures.

【0017】また、繊維状充填材は、保持器の剛性を増
加させて本発明の要件を満足させると共に、寸法精度を
向上させるため、必要に応じて適宜添加される。上記合
成樹脂保持器を構成する樹脂組成物を本発明の要件を満
たすようにするためには、目的に応じて、上記繊維状充
填材が、全組成物中の配合割合で10〜50wt%添加
されていることが好ましい。より好ましくは、15〜4
0wt%添加されるのが良い。
The fibrous filler is appropriately added as necessary to increase the rigidity of the cage to satisfy the requirements of the present invention and to improve dimensional accuracy. In order to make the resin composition constituting the synthetic resin cage satisfy the requirements of the present invention, the fibrous filler is added in an amount of 10 to 50% by weight in the total composition according to the purpose. It is preferred that More preferably, 15 to 4
0 wt% is preferably added.

【0018】その理由は、50wt%を超えて配合して
も樹脂組成物の溶融流動性が著しく低下して成形性が悪
くなるばかりでなく、更なる機械的特性や寸法安定性の
向上が期待できず、逆に材料の変形能が極めて小さくな
るため(常温時の引張り破断伸びが低下するため)保持
器成形時や軸受組立て時に保持器が破損するおそれがあ
るからである。
[0018] The reason is that, even if the amount exceeds 50% by weight, not only the melt flowability of the resin composition is remarkably reduced but the moldability is deteriorated, but further improvement in mechanical properties and dimensional stability is expected. On the other hand, since the deformability of the material becomes extremely small (the tensile elongation at break at normal temperature decreases), the cage may be damaged at the time of forming the cage or assembling the bearing.

【0019】なお、繊維状充填材を配合した樹脂組成物
の引張り破断伸びは、特に限定されないが、引張り破断
伸びは2%以上あることが望ましい。何故ならば、引張
り破断伸びが2%以上あれば転動体を保持器のポケット
に組み込む際に、保持器を加温する等の特別な処理を施
さなくとも、保持器の爪に折損及び白化が生じる恐れが
ないからである。
The tensile elongation at break of the resin composition containing the fibrous filler is not particularly limited, but the elongation at break is preferably 2% or more. Because if the elongation at break is 2% or more, when the rolling element is incorporated into the pocket of the cage, the claw of the cage may be broken and whitened without special treatment such as heating the cage. This is because there is no possibility of occurrence.

【0020】逆に繊維状充填材の添加量が10wt%未
満の場合には、機械的特性の補強効果が小さく、また高
温剛性も不足する。ただし、より強い機械的強度と変形
能を必要とする冠型玉軸受用保持器等の保持器成形時の
無理抜きや転動体組込み時の無理入れのある保持器に関
しては、繊維状充填材の添加量は、好ましくは15〜4
0wt%である。
Conversely, if the amount of the fibrous filler is less than 10 wt%, the effect of reinforcing the mechanical properties is small, and the high-temperature rigidity is insufficient. However, for cages that require stronger mechanical strength and deformability, such as cages for crown type ball bearings, which cannot be forcibly removed when forming cages or forcibly inserted when incorporating rolling elements, fibrous fillers The addition amount is preferably 15 to 4
0 wt%.

【0021】上記繊維状充填材は、特に限定されない
が、ガラス繊維、炭素繊維、金属繊維、アラミド繊維、
芳香族ポリイミド繊維、液晶ポリエステル繊維、炭化ケ
イ素繊維、アルミナ繊維、ボロン繊維、炭化ケイ素ウィ
スカー、窒化ケイ素ウィスカー、アルミナウィスカー、
窒化アルミニウムウィスカー、ウォラストナイト、チタ
ン酸カリウムウィスカー、ホウ酸アルミニウムウィスカ
ー、酸化亜鉛ウィスカー、酸化マグネシウムウィスカ
ー、ムライトウィスカー、炭酸カルシウムウィスカー、
グラファイトウィスカー、マグネシウムオキシサルフェ
ートウィスカー等を例示できる。中でもガラス繊維、炭
素繊維は補強性が良好で好ましいものである。
The fibrous filler is not particularly limited, but may be glass fiber, carbon fiber, metal fiber, aramid fiber, or the like.
Aromatic polyimide fiber, liquid crystal polyester fiber, silicon carbide fiber, alumina fiber, boron fiber, silicon carbide whisker, silicon nitride whisker, alumina whisker,
Aluminum nitride whiskers, wollastonite, potassium titanate whiskers, aluminum borate whiskers, zinc oxide whiskers, magnesium oxide whiskers, mullite whiskers, calcium carbonate whiskers,
Examples thereof include graphite whiskers and magnesium oxysulfate whiskers. Among them, glass fibers and carbon fibers are preferable because of their good reinforcing properties.

【0022】上記繊維の形態としては、アスペクト比が
3〜200が好適である。その理由は、3未満では保持
器の補強効果が十分に発揮されず脆弱なものとなってし
まい、逆に約200を超えると混合時の均一分散が極め
て困難となるからである。また、繊維径は特に限定され
ないが、平均繊維径が0.2〜30μmのものが好まし
く、より好ましくは、3〜20μmのものとすることが
望ましい。その理由は、平均繊維径が0.2μm未満の
小径のものでは、母材と混合した際に繊維間の凝集が起
こり、繊維の分散が不均一になるおそれがあり、平均繊
維径が30μmを超える大径のものでは、表面の平滑性
が阻害されるおそれがあるだけでなく、摺接した相手面
を傷つけるおそれがあるからである。平均繊維径が3〜
20μmであれば、このような傾向が全くなく好ましい
結果が得られる。
As the form of the fiber, an aspect ratio of 3 to 200 is preferable. The reason is that if it is less than 3, the reinforcing effect of the cage will not be sufficiently exhibited, and it will be brittle, while if it exceeds about 200, uniform dispersion during mixing will be extremely difficult. Further, the fiber diameter is not particularly limited, but preferably has an average fiber diameter of 0.2 to 30 μm, more preferably 3 to 20 μm. The reason is that if the average fiber diameter is smaller than 0.2 μm, the fibers may agglomerate when mixed with the base material, and the dispersion of the fibers may be non-uniform. If the diameter is larger than this, not only may the smoothness of the surface be hindered, but also the mating surface that has slid may be damaged. Average fiber diameter is 3 ~
If it is 20 μm, such a tendency is completely eliminated and a favorable result can be obtained.

【0023】本発明の転がり軸受に組込む合成樹脂保持
器を形成する樹脂組成物は、マトリックス樹脂と繊維状
充填材との親和性を持たせ、繊維状充填材とマトリック
ス樹脂の密着性並びに繊維状充填材の分散性の向上のた
めに、繊維状充填材をシラン系カップリング剤やチタネ
ート系カップリング剤等のカップリング剤や、その他目
的に応じた表面処理方法で処理することができるが、こ
れらに限定されるものではない。
The resin composition for forming the synthetic resin cage to be incorporated in the rolling bearing of the present invention has an affinity between the matrix resin and the fibrous filler, and provides an adhesion between the fibrous filler and the matrix resin and a fibrous filler. In order to improve the dispersibility of the filler, the fibrous filler can be treated with a coupling agent such as a silane-based coupling agent or a titanate-based coupling agent, or a surface treatment method according to other purposes. It is not limited to these.

【0024】なお、本発明の目的を損わない範囲内で、
各種添加剤を配合してもよい。例えば、黒鉛、六方晶窒
化ホウ素、フッ素雲母、四フッ化エチレン樹脂粉末、二
硫化タングステン、二硫化モリブデン等の固体潤滑剤、
無機粉末、有機粉末、潤滑油、可塑剤、ゴム、樹脂、酸
化防止剤、熱安定剤、紫外線吸収剤、光保護剤、難燃
剤、帯電防止剤、離型剤、流動性改良剤、熱伝導性改良
剤、非粘着性付与剤、結晶化促進剤、増核剤、顔料、染
料等を例示することができる。
Incidentally, within a range not to impair the object of the present invention,
Various additives may be blended. For example, graphite, hexagonal boron nitride, fluorine mica, ethylene tetrafluoride resin powder, tungsten disulfide, solid lubricants such as molybdenum disulfide,
Inorganic powder, organic powder, lubricating oil, plasticizer, rubber, resin, antioxidant, heat stabilizer, ultraviolet absorber, light protectant, flame retardant, antistatic agent, release agent, flow improver, heat conduction Examples include a property improving agent, a non-tackifier, a crystallization accelerator, a nucleating agent, a pigment, a dye, and the like.

【0025】これら母材となるマトリックス樹脂と繊維
状充填材などの各種添加材の混合方法は特に限定されな
い。例えば、各々別々に溶融混練することが可能であ
り、また予めこれらの材料をヘンシェルミキサ、タンブ
ラー、リボンミキサ、ボールミル等の混合機で予備混合
した後に溶融混合機へ供給することもできる。溶融混合
機としては単軸又は二軸押出機、混練ロール、加圧ニー
ダー、バンバリーミキサ、ブラベンダープラストグラフ
等の公知の溶融混練装置が使用できる。溶融混練する際
の温度は特に限定されないが、母材となるマトリックス
樹脂の溶融が十分進行し、かつ劣化しない温度の範囲内
で適宜選定すればよい。
The method of mixing the matrix resin as the base material and various additives such as a fibrous filler is not particularly limited. For example, each can be melt-kneaded separately, or these materials can be preliminarily mixed by a mixer such as a Henschel mixer, a tumbler, a ribbon mixer, a ball mill, etc., and then supplied to the melt mixer. As the melt mixer, a known melt kneader such as a single-screw or twin-screw extruder, a kneading roll, a pressure kneader, a Banbury mixer, and a Brabender plastograph can be used. The temperature at the time of melt-kneading is not particularly limited, but may be appropriately selected within a temperature range in which the matrix resin serving as the base material sufficiently proceeds and does not deteriorate.

【0026】本発明の軸受に組み込まれる合成樹脂製保
持器の製造方法は特に限定されない。例えば、射出成
形、圧縮成形、トランスファー成形等の通常の方法で成
形することができる。中でも射出成形法は、生産性に優
れ、安価な保持器を提供できるため好ましい。また、射
出成形方を採用しても、保持器のゲート位置及び形状は
特に限定されない。例えば、サイドゲート、トンネルゲ
ート、ファンゲート及びデイスクゲート等公知のゲート
形状が使用できる。中でもディスクゲートは、ディスク
ゲートは、奇数ポケットの場合にも強度の低いウエルド
が薄肉部に形成されないため好ましい。また、サイドゲ
ート、トンネルゲート等においても、肉厚部にゲート及
びウエルド部を設けることは、保持器強度向上のため好
ましいことである。
The method for manufacturing the synthetic resin cage incorporated in the bearing of the present invention is not particularly limited. For example, it can be molded by a usual method such as injection molding, compression molding, transfer molding and the like. In particular, the injection molding method is preferable because it is excellent in productivity and can provide an inexpensive cage. Further, even if the injection molding method is adopted, the gate position and the shape of the cage are not particularly limited. For example, known gate shapes such as a side gate, a tunnel gate, a fan gate, and a disk gate can be used. Among them, a disk gate is preferable because a low strength weld is not formed in a thin portion even in an odd-numbered pocket. Also in the side gate, the tunnel gate, and the like, it is preferable to provide the gate and the weld in the thick portion in order to improve the strength of the cage.

【0027】[0027]

【発明の実施の形態】次に、本発明の実施形態を説明す
る。なお、上記従来例と同様な部品等は同一の符号を付
して説明する。本実施形態の転がり軸受は、深溝玉軸受
であって、その構造は、図2のように従来と同様であっ
て、上記従来例で説明した軸受部品の形状から構成され
る。
Next, an embodiment of the present invention will be described. Parts and the like similar to those in the above-described conventional example will be described with the same reference numerals. The rolling bearing of this embodiment is a deep groove ball bearing, and its structure is the same as that of the conventional one as shown in FIG.

【0028】但し、本実施形態の保持器7は、合成樹脂
からなる冠型形状の保持器であって、その合成樹脂組成
物として、150℃での曲げ弾性率が4GPa以上で且
つ荷重たわみ温度が200℃以上の合成樹脂組成物から
構成される。150℃での曲げ弾性率が4GPa以上で
且つ荷重たわみ温度が200℃以上の合成樹脂組成物と
しては、上述のように、例えば、マトリックス樹脂とし
て、ガラス転移温度が120℃以上の結晶性熱可塑性樹
脂であるポリエーテルエーテルケトンを使用し、添加す
る繊維状充填材として、炭素繊維(CF)を全組成物中
の配合割合で30%添加することで、上記性状を備えた
合成樹脂組成物を使用する。
However, the cage 7 of the present embodiment is a crown-shaped cage made of a synthetic resin. The synthetic resin composition has a flexural modulus at 150 ° C. of 4 GPa or more and a deflection temperature under load. Is composed of a synthetic resin composition at 200 ° C. or higher. As described above, as a synthetic resin composition having a flexural modulus at 150 ° C. of 4 GPa or more and a deflection temperature under load of 200 ° C. or more, for example, as a matrix resin, a crystalline thermoplastic resin having a glass transition temperature of 120 ° C. or more By using polyetheretherketone as a resin and adding 30% of carbon fibers (CF) as a fibrous filler to be added in a blending ratio of the total composition, a synthetic resin composition having the above properties can be obtained. use.

【0029】この合成樹脂組成物を使用して、例えば射
出成形で図1に示すような冠形保持器7の形態に成形す
る。このようにして製造された保持器7を軸受内に組み
込んで転がり軸受を製造し、対象とする装置の高温・高
速回転する部分に組み込んで使用する。上述のような性
状を持つ合成樹脂組成物から保持器7を構成すること
で、保持器7は常温時の剛性が過大となることなく、成
形加工性や保持器7の組み込み性が低下することがな
い。
Using this synthetic resin composition, it is molded into the form of a crown holder 7 as shown in FIG. 1 by, for example, injection molding. The cage 7 manufactured as described above is incorporated in a bearing to produce a rolling bearing, and is incorporated in a high-speed and high-speed rotating portion of a target device and used. By forming the cage 7 from the synthetic resin composition having the above-mentioned properties, the rigidity of the cage 7 at normal temperature does not become excessive, and the moldability and the incorporation of the cage 7 are reduced. There is no.

【0030】さらに、保持器7に高温時の剛性も常温時
と同程度の剛性が確保されて、高温・高速環境下で軸受
を使用しても、軸受が高速運転した場合に、遠心力によ
り保持器7の転動体ポケットの不連続側に設けた爪7a
の外径側への広がりが小さくなると共に、転動体ポケッ
トの入口が転動体6の径(玉径)よりも広がることが防
止される。この結果、軸受での、発熱、焼付き、音の上
昇等が発生が低減する。
Further, the rigidity of the cage 7 at high temperature is substantially the same as that at normal temperature. Even if the bearing is used in a high-temperature and high-speed environment, when the bearing is operated at high speed, centrifugal force is applied. Claw 7a provided on the discontinuous side of the rolling element pocket of cage 7
Of the rolling element pocket is prevented from expanding beyond the diameter (ball diameter) of the rolling element 6 as well as the outside diameter of the rolling element is reduced. As a result, generation of heat, seizure, noise rise, etc. in the bearing is reduced.

【0031】上記構成の転がり軸受は、例えば、図4に
示す自動車のオルタネータの符号20,21の位置、図
5に示すカーエアコン用コンプレッサの電磁クラッチの
符号22の位置、及び図6に示す掃除機のモータの符号
23の位置に組み込んで使用することができる。上記転
がり軸受が支承する軸は、いずれも高温雰囲気となり且
つ高速回転するものであるので、本発明に基づく転がり
軸受を採用することで、上記軸を支承する軸受の寿命が
向上する。このことは、本発明に基づく転がり軸受を組
み込んだ、自動車のオルタネータ、カーエアコン用コン
プレッサの電磁クラッチ、及び掃除機のモータ自体の寿
命向上に繋がることになる。
The rolling bearing having the above-mentioned structure is, for example, the position of reference numerals 20 and 21 of the alternator of the automobile shown in FIG. 4, the position of reference numeral 22 of the electromagnetic clutch of the compressor for a car air conditioner shown in FIG. 5, and the cleaning shown in FIG. It can be incorporated and used at the position of reference numeral 23 of the motor of the machine. Since the shafts supported by the rolling bearings are all in a high-temperature atmosphere and rotate at a high speed, the use of the rolling bearings according to the present invention improves the life of the bearings supporting the shafts. This leads to an improvement in the life of the alternator of the automobile, the electromagnetic clutch of the compressor for the car air conditioner, and the motor of the vacuum cleaner, which incorporate the rolling bearing according to the present invention.

【0032】[0032]

【実施例】以下、本発明の効果を説明するための実施例
及び比較例を示す。但し、本発明の保持器7の組成は、
これらに限定されるものではない。表1及び表2に示す
割合にマトリックス及び繊維状充填材を配合した合成樹
脂組成物を用いて、曲げ弾性率測定用試験片、荷重たわ
み温度測定用試験片及び深溝玉軸受用保持器7を作成
し、以下に示す各種試験を実施した。なお、表1に示す
実施例は、本発明を満足するものであり、表2に示す例
を、比較のための本発明を満足しない場合の比較例であ
る。
EXAMPLES Examples and comparative examples for explaining the effects of the present invention will be shown below. However, the composition of the cage 7 of the present invention is as follows:
It is not limited to these. Using a synthetic resin composition in which a matrix and a fibrous filler were blended in the proportions shown in Tables 1 and 2, a test piece for measuring a flexural modulus, a test piece for measuring a deflection temperature under load, and a cage 7 for a deep groove ball bearing were prepared. Various tests were performed as described below. The examples shown in Table 1 satisfy the present invention, and the examples shown in Table 2 are comparative examples in which the present invention for comparison is not satisfied.

【0033】[0033]

【表1】 [Table 1]

【0034】[0034]

【表2】 [Table 2]

【0035】ここで、表中の保持器7の原材料の表記
は、次の材料を示す。 (1)PA6/ポリアミド6樹脂(宇部興産社製:宇部
ナイロン1015U) (2)PA66/ポリアミド6,6 樹脂(宇部興産社製:
宇部ナイロン2120U) (3)PA46/ナイロン4,6 樹脂(DSM社製:スタ
ニールTW300) (4)変性PA6T/変性ポリアミド6T樹脂(三井化
学社製:アーレンA300) (5)PBT/ポリプチレンテレツタレート樹脂(ポリ
プラスチックス社製:ジュラネックス2002) (6)PPS/ポリフェニレンサルファイド樹脂(呉羽
化学工業社製:フォートロンKPS W−214) (7)PC/ポリカーポネート樹脂(帝人化成社製:パ
ンライトL−1250) (8)非晶ポリアリレート樹脂(ユニチカ社製:Uポリ
マーU−100) (9)PES/ポリエーテルサルホン樹脂(VICTR
EX社製:VICTREX PES 4100G) (10)PEEK/ポリエーテルエーテルケトン樹脂
(VICTREX社製:VICTREX PEEK 4
50G) (l1)PEN/ポリエーテルニトリル(出光マテリア
ル社製:出光PEN RF) (12)TP1/熱可塑性ポリイミド樹脂(三井化学社
製:オーラム#450) (13)PEI/ポリエーテルイミド樹脂(GE杜製:
ULTEM 1000) (14)GF/ガラス繊維(富士ファイバーガラス社
製:FESSー015−0413、繊維径10μm、平
均繊維長0.5mm) (15)CF/カーボン繊維(東邦レーヨン社製:ベス
ファイトHTAーCMF−500−E、繊維径7μm、
長さ0.5mm) また、各組成物の製造には、二軸押出機を使用し、ガラ
ス繊維及びカーボン繊維等の繊維状充填材は、繊維の折
損を防ぐために定量サイドフィーダーにより添加し、押
出して造粒した。得られたペレットをインラインスクリ
ュー式射出成形機に供給して成形し、所望の試験片(長
さ130mm、幅13mm、厚さ6.4mm)及び保持器形状
(型番6303相当用保持器)とした。
Here, the description of the raw materials of the cage 7 in the table indicates the following materials. (1) PA6 / polyamide 6 resin (Ube Industries: Ube nylon 1015U) (2) PA66 / polyamide 6,6 resin (Ube Industries:
Ube Nylon 2120U) (3) PA46 / Nylon 4,6 resin (DSM: Stanyl TW300) (4) Modified PA6T / Modified polyamide 6T resin (Mitsui Chemicals: Arlen A300) (5) PBT / polybutylene terretza (6) PPS / polyphenylene sulfide resin (Kureha Chemical Co., Ltd .: FORTRON KPS W-214) (7) PC / polycarbonate resin (Teijin Chemical: Panlite L-1250) (8) Amorphous polyarylate resin (U-Polymer U-100 manufactured by Unitika) (9) PES / polyether sulfone resin (VICTR)
EX: VICTREX PES 4100G) (10) PEEK / polyetheretherketone resin (VICTREX: VICTREX PEEK 4)
50G) (11) PEN / polyethernitrile (Idemitsu Materials: Idemitsu PEN RF) (12) TP1 / thermoplastic polyimide resin (Mitsui Chemicals: Aurum # 450) (13) PEI / polyetherimide resin (GE) Forest product:
(14) GF / glass fiber (FESS-015-0413, fiber diameter 10 μm, average fiber length 0.5 mm) (15) CF / carbon fiber (Vesfight HTA, manufactured by Toho Rayon Co., Ltd.) -CMF-500-E, fiber diameter 7 µm,
In addition, a twin screw extruder is used for the production of each composition, and fibrous fillers such as glass fiber and carbon fiber are added by a quantitative side feeder to prevent fiber breakage. Extruded and granulated. The obtained pellets were supplied to an in-line screw type injection molding machine and formed into a desired test piece (length 130 mm, width 13 mm, thickness 6.4 mm) and retainer shape (retainer for model No. 6303). .

【0036】なお、保持器7の形状は図1に示すような
冠型保持器とし、ゲートの形状は1点トンネルゲートと
した。各種材料の配合割合(wt%)は表1及び2中に
示すものである。 〔曲げ弾性率についての試験方法〕まず、得られた各合
成樹脂組成物の150℃における曲げ弾性率を測定する
ために、ASTMD790I法の「プラスチックの曲げ
特性試験法(3点曲げ)」に基づき支点間距離100m
m、試験速度2.8mm/分で試験を実施した。
The shape of the cage 7 was a crown type cage as shown in FIG. 1, and the shape of the gate was a one-point tunnel gate. The mixing ratios (wt%) of the various materials are shown in Tables 1 and 2. [Test Method for Flexural Modulus] First, in order to measure the flexural modulus at 150 ° C. of each of the obtained synthetic resin compositions, based on the ASTM D790I method “Plastic flexural property test method (three-point bending)”. Distance between supports 100m
The test was performed at a test speed of 2.8 mm / min.

【0037】結果は、上記表1及び表2に示した通りで
ある。 〔荷重たわみ温度についての試験方法〕次に、得られた
各合成樹脂組成物の荷重たわみ温度を測定するために、
ASTMD648の「曲げ荷重下のプラスチックの変形
温度測定法」に基づき最大曲げ応力1.82MPaで試
験を実施した。
The results are as shown in Tables 1 and 2 above. (Test method for deflection temperature under load) Next, in order to measure the deflection temperature under load of each of the obtained synthetic resin compositions,
The test was performed at a maximum bending stress of 1.82 MPa based on ASTM D648 "Method of measuring deformation temperature of plastic under bending load".

【0038】結果は、上記表1及び表2に示した通りで
ある。 〔軸受に組み込まれる保持器7の高温剛性での性能〕ま
た、本発明の合成樹脂製保持器7の高温環境での性能を
確認するために、得られた各保持器7を型番6303の
軸受に組込み基油をエーテル油としたウレアグリースを
封入し、シールを装着して目本精工製「高温高速軸受内
輪回転試験機」を使用して下記に示す高温環境下の試験
条件で回転試験を実施し、24時間後の爪7aの直径方
向の開き量を調査した。
The results are as shown in Tables 1 and 2 above. [Performance of Cage 7 Installed in Bearing at High Temperature Rigidity] In order to confirm the performance of the synthetic resin cage 7 of the present invention in a high temperature environment, each of the obtained cages 7 was subjected to a bearing number 6303. A urea grease containing ether oil as the base oil is embedded in the seal, a seal is attached, and a rotation test is performed under the following high-temperature environment test conditions using a high-speed, high-speed bearing inner ring rotation tester manufactured by Meiko Seiko. 24 hours later, the amount of opening of the nail 7a in the diameter direction was examined.

【0039】試験条件は以下の通りである。 ・外輪温度:180℃ ・回転数:20000rpm ・ラジアル負荷:150kgf 本実施例では、0.3mm以下の開きを合格とし0.3mm
を超えるものを不合格とした。その結果は、上記表1及
び表2に示した通りである。
The test conditions are as follows.・ Outer ring temperature: 180 ° C. ・ Rotation speed: 20000 rpm ・ Radial load: 150 kgf In this embodiment, an opening of 0.3 mm or less is accepted as 0.3 mm.
Those that exceeded were rejected. The results are as shown in Tables 1 and 2 above.

【0040】次に、本発明のプラスチック保持器への転
動体組込み性を試験するために、日本精工(株)製の空
気駆動型自動玉組込み装置を使用して組込み試験を行っ
た。試験に使用した空気駆動型自動玉組込み装置は、図
7(a)(b)に示すように、保持器7のポケット上に
玉6を等配した後、押し板30をのせ、押し板30を空
気圧によって押すことにより、瞬間的に全玉6を保持器
7のポケット部に組込むことを可能とする装置である。
即ち、図4(a)において、基盤31上にフレーム3
2、保持器支持板33を固定し、保特器支持板33上
に、ポケット上に玉6を等配した保持器7を載せ、更に
押し板30を当てがい、フレーム32に固定された空気
シリンダー34から延びるシリンダーロッド34aの先
端に設けられたパンチ35を、シリンダー34に供給さ
れる空気圧によって上記押し板30に押し付け、瞬間的
に全玉6を同時に保持器7のポケット部に組込む。この
場合のシリンダー移動速度は0.2m/sec、荷重は
l5kgf、雰囲気温度は20℃であった。尚、図7
(a)においては、保持器7及びパンチ35は軸線方向
の断面図で示されている。
Next, in order to test the incorporation of the rolling elements into the plastic retainer of the present invention, an incorporation test was performed using an air-driven automatic ball incorporation device manufactured by Nippon Seiko Co., Ltd. As shown in FIGS. 7 (a) and 7 (b), the pneumatically-driven automatic ball assembling device used in the test has the balls 6 equally distributed on the pockets of the retainer 7, and then places the push plate 30 thereon. Is pressed by air pressure so that all the balls 6 can be instantaneously incorporated into the pocket portion of the retainer 7.
That is, in FIG.
2. The retainer support plate 33 is fixed, the retainer 7 in which the balls 6 are equally arranged on the pockets is placed on the retainer support plate 33, and the push plate 30 is applied thereto, and the air fixed to the frame 32 is pressed. A punch 35 provided at the tip of a cylinder rod 34a extending from the cylinder 34 is pressed against the pressing plate 30 by air pressure supplied to the cylinder 34, and all the balls 6 are instantaneously incorporated into the pocket portion of the retainer 7. In this case, the cylinder moving speed was 0.2 m / sec, the load was 15 kgf, and the ambient temperature was 20 ° C. Note that FIG.
In (a), the retainer 7 and the punch 35 are shown in a sectional view in the axial direction.

【0041】試験用保持器は、前記実施例、比較例と同
様の方法で作製し、型番及び形状も6303相当用冠型
保持器とした。各種材料の配合割合(wt%)を表4に
示す。なお、組込み性の試験結果については、保持器7
の爪に折損及び白化が認められない場合を組込み試験成
功とし、その成功率を求め表3に付記した。また、各種
材料の引張り破断伸びを測定し表3に付記した。
The test cage was manufactured in the same manner as in the above Examples and Comparative Examples, and the model number and the shape were 6303 equivalent crown type cages. Table 4 shows the mixing ratios (wt%) of various materials. Note that the test results of the incorporation property
In the case where no breakage or whitening was observed in the nails, the test was regarded as a success of the incorporation, and the success rate was determined and is shown in Table 3. In addition, the tensile elongation at break of various materials was measured and is shown in Table 3.

【0042】[0042]

【表3】 [Table 3]

【0043】(引張り破断伸びの試験方法)表3に記載
の各合成樹脂組成物の引張り破断伸びを測定するため
に、ASTMD638法の「プラスチックの引張り特性
試験方法」に基づき、TypeI試験片(厚さ3.2m
m)を使用し、つかみ具間距離115mm、試験速度2
0mm/minで試験を実施した。
(Test Method for Tensile Elongation at Break) In order to measure the tensile elongation at break of each of the synthetic resin compositions shown in Table 3, a Type I test piece (thickness) was measured based on the ASTM D638 “Test Method for Tensile Properties of Plastics”. 3.2m
m), the distance between the gripping tools is 115 mm, and the test speed is 2
The test was performed at 0 mm / min.

【0044】表3から明らかなように引張り破断伸びが
2%以上の樹脂組成物から形成した保持器7は、いずれ
も組込み試験により爪の折損及び白化が認められず良好
な組込み性を示した。上記表1から分かるように、15
0℃の曲げ弾性率が4GPa以上で、荷重たわみ温度が
200℃以上の範囲にある本発明に係る合成樹脂組成物
から製造された保持器7は全て爪7aの開きが少なく高
温高速下において卓越した性能を有している。
As is apparent from Table 3, the cage 7 formed from the resin composition having a tensile elongation at break of 2% or more showed good incorporation without any breakage or whitening of the nail in the incorporation test. . As can be seen from Table 1 above, 15
All of the cages 7 manufactured from the synthetic resin composition according to the present invention having a flexural modulus at 0 ° C. of 4 GPa or more and a deflection temperature under load of 200 ° C. or more have a small opening of the claws 7 a and are excellent at high temperature and high speed. It has the performance which it did.

【0045】これに対し、比較例14のように、150
℃の曲げ弾性率が4GPa以上であっても、荷重たわみ
温度が200℃未満の場合には、常温時と同程度の高温
剛性を確保できないことが分かる。逆に、比較例7のよ
うに、荷重たわみ温度が200℃以上であっても、15
0℃の曲げ弾性率が4GPa未満では、やはり常温時と
同程度の高温剛性を確保できないことが分かる。
On the other hand, as in Comparative Example 14, 150
It can be seen that even if the flexural modulus at 4 ° C. is 4 GPa or more, if the deflection temperature under load is less than 200 ° C., the same high-temperature rigidity as at room temperature cannot be secured. Conversely, even when the deflection temperature under load is 200 ° C. or higher as in Comparative Example 7,
When the flexural modulus at 0 ° C. is less than 4 GPa, the same high-temperature rigidity as at room temperature cannot be ensured.

【0046】次に、上記合成樹脂組成物から保持器7を
射出成形する際に、ディスクゲートを採用した場合の効
果の確認について説明する。一般にウエルド強度が低い
といわれているPESにガラス繊維を20又は30wt
%配合した合成樹脂組成物を使用して、ディスクゲート
及び1点トンネルゲートにより保持器7を作製し、円環
引張り試験を実施した。
Next, a description will be given of the confirmation of the effect when the disk gate is employed when the cage 7 is injection-molded from the synthetic resin composition. 20 or 30 wt. Glass fiber is added to PES, which is generally said to have low weld strength.
Using the synthetic resin composition blended in%, a retainer 7 was produced by a disk gate and a one-point tunnel gate, and an annular tensile test was performed.

【0047】試験用保持器は、実施例1〜12、比較例
1〜22と同様の型番6303相当用冠型保持器(転動
体数7ヶ)とした。試験方法は、図3に示す円環引張り
試験治具10にゲート部11が水平方向に位置するよう
に取り付け、島津製作所製の引張り試験機(オートグラ
フAG−10KNG)を用いて10mm/分の引張り速度
で円環引張り試験を実施した。
The test cage was a crown type cage (number of rolling elements: 7) corresponding to model No. 6303 similar to Examples 1 to 12 and Comparative Examples 1 to 22. The test method is such that the gate portion 11 is mounted on the annular tensile test jig 10 shown in FIG. 3 so that the gate portion 11 is located in the horizontal direction, and a tensile tester (Autograph AG-10KNG) manufactured by Shimadzu Corporation is used for 10 mm / min. An annular tensile test was performed at a tensile speed.

【0048】試験結果を表4に示す。この表4から明ら
かなように、ディスクゲートにより作製した保持器は、
1点トンネルゲートにより作製した保持器より常温時及
び高温時ともに良好な強度を示した。
Table 4 shows the test results. As is clear from Table 4, the cage made by the disk gate is:
It showed better strength both at room temperature and at high temperature than the cage made by the one-point tunnel gate.

【0049】[0049]

【表4】 [Table 4]

【0050】このように、ディスクゲートを用いた射出
成形法を採用することにより、一般のトンネルゲートや
サイドゲートにより射出成形した場合と異なり、ウエル
ドを生じないため、保持器7に過大な力がかかった際に
も破損し軸受が運転不能に陥る恐れがない。
As described above, by employing the injection molding method using the disk gate, unlike the case of injection molding using a general tunnel gate or side gate, no weld is generated. There is no danger that the bearing will be damaged when it is applied and the bearing will not be able to operate.

【0051】[0051]

【発明の効果】以上説明したように、本発明の転がり軸
受では、合成樹脂製の保持器の常温時における成形加工
性や保持器の組込み性を低下させることなく、しかも保
持器に常温時と同程度の高温剛性が確保される結果、軸
受が高温高速回転下で使用されても、保持器の爪の開き
が少なくなる。
As described above, in the rolling bearing of the present invention, the workability of the synthetic resin cage at normal temperature and the assembling property of the cage at the room temperature are not reduced, and the cage is kept at room temperature. As a result of securing the same high-temperature rigidity, even if the bearing is used under high-temperature and high-speed rotation, the claw opening of the retainer is reduced.

【0052】これによって、保持器の組み付け性等を低
下させることなく、合成樹脂製の保持器を組込んだ転が
り軸受を高温・高速回転下で使用しても、保持器に起因
する発熱、焼付き、音の上昇等により軸受が運転不能の
状態に陥る恐れがないという効果がある。
Thus, even if the rolling bearing incorporating the synthetic resin cage is used at a high temperature and a high speed without deteriorating the assemblability of the cage and the like, the heat generation and the burning caused by the cage are caused. There is an effect that there is no danger that the bearing will not be able to operate due to the increase of the sound and the noise.

【図面の簡単な説明】[Brief description of the drawings]

【図1】保持器を示す斜視図である。FIG. 1 is a perspective view showing a retainer.

【図2】転がり軸受を示す断面図である。FIG. 2 is a cross-sectional view showing a rolling bearing.

【図3】引っ張り試験について説明する図である。FIG. 3 is a diagram illustrating a tensile test.

【図4】自動車のオルタネータを示す図である。FIG. 4 is a diagram showing an alternator of a vehicle.

【図5】カーエアコン用コンプレッサの電磁クラッチを
示す図である。
FIG. 5 is a view showing an electromagnetic clutch of a compressor for a car air conditioner.

【図6】掃除機のモータを示す図である。FIG. 6 is a diagram showing a motor of the vacuum cleaner.

【図7】自動玉組込み装置を説明する図であり、(a)
は断面図を、(b)は保持器と玉との関係を示す平面図
である。
7A and 7B are views for explaining an automatic ball assembling device, and FIG.
Is a cross-sectional view, and (b) is a plan view showing a relationship between a retainer and a ball.

【符号の説明】[Explanation of symbols]

3 外輪 5 内輪 6 玉(転動体) 7 保持器 7a 爪 3 Outer ring 5 Inner ring 6 Ball (rolling element) 7 Cage 7a Claw

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 合成樹脂からなる冠型形状の保持器を組
み込んだ転がり軸受において、上記保持器が、150℃
での曲げ弾性率が4GPa以上で且つ負荷応力1.82
MPaでの荷重たわみ温度が200℃以上の合成樹脂組
成物から構成されることを特徴とする転がり軸受。
1. A rolling bearing incorporating a crown-shaped cage made of a synthetic resin, wherein the cage has a temperature of 150 ° C.
Flexural modulus at 4 GPa or more and load stress 1.82
A rolling bearing comprising a synthetic resin composition having a deflection temperature under load of 200 ° C. or more in MPa.
JP2927399A 1999-02-05 1999-02-05 Rolling bearing Pending JP2000227120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2927399A JP2000227120A (en) 1999-02-05 1999-02-05 Rolling bearing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2927399A JP2000227120A (en) 1999-02-05 1999-02-05 Rolling bearing

Publications (2)

Publication Number Publication Date
JP2000227120A true JP2000227120A (en) 2000-08-15
JP2000227120A5 JP2000227120A5 (en) 2006-03-23

Family

ID=12271687

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2927399A Pending JP2000227120A (en) 1999-02-05 1999-02-05 Rolling bearing

Country Status (1)

Country Link
JP (1) JP2000227120A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6926447B2 (en) 2000-07-05 2005-08-09 Nsk Ltd. Rolling bearing
JP2007002973A (en) * 2005-06-27 2007-01-11 Nsk Ltd Manufacturing method of thrust roller bearing, and retainer thereof
JPWO2006019121A1 (en) * 2004-08-17 2008-05-08 株式会社ジェイテクト Bearing cage
WO2011093376A1 (en) 2010-01-28 2011-08-04 Ntn株式会社 Member for rolling bearing and rolling bearing
DE102004045588B4 (en) * 2003-09-19 2018-02-22 Ntn Corporation Rolling body holder and angular contact ball bearing assembly, wherein the same is used
US10518445B2 (en) 2014-12-24 2019-12-31 Ntn Corporation Cage for rolling bearing, and rolling bearing
DE102021203984A1 (en) 2021-04-21 2022-10-27 Minebea Mitsumi Inc. Roller bearing cage for a sterilization-resistant roller bearing and method for manufacturing such a roller bearing cage
FR3145196A1 (en) * 2023-01-24 2024-07-26 Skf Composite material cage for bearing.

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6926447B2 (en) 2000-07-05 2005-08-09 Nsk Ltd. Rolling bearing
US7537392B2 (en) 2000-07-05 2009-05-26 Nsk Ltd. Rolling bearing
DE102004045588B4 (en) * 2003-09-19 2018-02-22 Ntn Corporation Rolling body holder and angular contact ball bearing assembly, wherein the same is used
JPWO2006019121A1 (en) * 2004-08-17 2008-05-08 株式会社ジェイテクト Bearing cage
JP2007002973A (en) * 2005-06-27 2007-01-11 Nsk Ltd Manufacturing method of thrust roller bearing, and retainer thereof
WO2011093376A1 (en) 2010-01-28 2011-08-04 Ntn株式会社 Member for rolling bearing and rolling bearing
US10518445B2 (en) 2014-12-24 2019-12-31 Ntn Corporation Cage for rolling bearing, and rolling bearing
DE102021203984A1 (en) 2021-04-21 2022-10-27 Minebea Mitsumi Inc. Roller bearing cage for a sterilization-resistant roller bearing and method for manufacturing such a roller bearing cage
FR3145196A1 (en) * 2023-01-24 2024-07-26 Skf Composite material cage for bearing.

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