JP2000213269A - Non-work type special shank - Google Patents
Non-work type special shankInfo
- Publication number
- JP2000213269A JP2000213269A JP11048723A JP4872399A JP2000213269A JP 2000213269 A JP2000213269 A JP 2000213269A JP 11048723 A JP11048723 A JP 11048723A JP 4872399 A JP4872399 A JP 4872399A JP 2000213269 A JP2000213269 A JP 2000213269A
- Authority
- JP
- Japan
- Prior art keywords
- shank
- core
- cylindrical
- peripheral surface
- surface plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Earth Drilling (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、建築工事、改修工
事、機械、ダクト、配管などの据え付け工事等に使用さ
れるダイヤモンドドリルのシャンク部に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a shank portion of a diamond drill used for construction work, repair work, installation work of machines, ducts, pipes and the like.
【0002】[0002]
【従来の技術】従来よりコアタイプのダイヤモンドドリ
ルは、筒状物の先端にダイヤモンドビットが溶着されて
おり、コンクリートを穿孔すると、コアが発生し、その
コアが筒状物の中に進入する。そのコアを取り除くた
め、筒状物の胴部を金属物で打撃しながらダイヤモンド
ビット部先端から取り出したり、シャンクを動力モータ
ー部より取り外し、後端部より金属棒で突いたりしコア
を取り除いている。2. Description of the Related Art Conventionally, in a core type diamond drill, a diamond bit is welded to the tip of a cylindrical object, and when drilling concrete, a core is generated and the core enters the cylindrical object. In order to remove the core, the core of the cylindrical body is removed by hitting the body of the cylinder with a metal object, removing it from the tip of the diamond bit, removing the shank from the power motor part, and sticking with a metal rod from the rear end. .
【0003】又、一般に冷却剤を用いるダイヤモンドド
リルは、筒状シャンクの後端部より冷却剤を内筒部を通
してダイヤモンドビット部に供給しているため、冷却剤
が進入してくるコアの抵抗になったり、破砕したコアを
押し戻す働きをする。そのためコア詰まりが発生しやす
くなる。又、シャンク周面板内に破砕されたコアが凝集
し、進入してくるコアの大きな抵抗となり、冷却剤が刃
先へ供給も出来なくなり、穿孔能力の低下につながる。
このようにして発生したコア詰まりは、作業者が、その
都度ドリルより取り外し、コア除去作業を行なってい
る。[0003] Also, in a diamond drill using a coolant, coolant is supplied to the diamond bit portion from the rear end portion of the cylindrical shank through the inner cylinder portion, so that the resistance of the core into which the coolant enters is reduced. It acts to push back the crushed core. Therefore, core clogging is likely to occur. In addition, the crushed cores agglomerate in the shank peripheral surface plate, resulting in a large resistance of the entering cores, so that the coolant cannot be supplied to the cutting edge, leading to a decrease in the perforation ability.
The core clogging thus generated is removed from the drill each time by an operator to perform a core removing operation.
【0004】従来の技術でも述べたように、ダイヤモン
ドコアドリルの最大の欠点は、コア詰まり及び、コアの
取出し作業である。このコアの取出し作業は、時によっ
ては、作業時間の大半を占める事もあり、この大きな問
題点を解決するだけで単純に作業能率が数十パーセント
も向上する。しかし、この問題点を解決するためには、
コアを自動的に排出するか、コアの発生しないノンコア
タイプにする以外はない。[0004] As mentioned in the prior art, the biggest drawback of diamond core drills is core clogging and core removal. In some cases, this core removal operation occupies most of the operation time, and simply solving this large problem simply improves the operation efficiency by several tens of percent. However, to solve this problem,
There is no choice but to automatically eject the core or use a non-core type that does not generate a core.
【0005】ノンコアタイプの場合には、コアタイプに
比べ穿孔断面積が拡大し、穿孔能力が著しく低下する事
が知られており、10¢以下程度の細径にしか用いない
のが現状である。このようなノンコアタイプダイヤモン
ドビットに対しコアタイプダイヤモンドビットは、穿孔
刃を薄くすることによって穿孔断面積が小さくなるため
穿孔速度が速くなる。このような特徴からも、コアタイ
プダイヤモンドビットは、コア詰まり、及び、コア取出
し作業の問題点さえ解決する事が出来れば、最も理想的
な形である。故に、最も大きな課題でもある。[0005] It is known that the non-core type has a perforated cross-sectional area that is larger than the core type, and the perforation ability is significantly reduced. At present, the non-core type is used only for a small diameter of about 10 mm or less. . In contrast to such a non-core type diamond bit, the core type diamond bit has a smaller drilling blade and a smaller drilling cross-sectional area, so that the drilling speed is higher. Even with these features, the core type diamond bit is the most ideal form as long as it can solve the problems of core clogging and core removal work. Therefore, it is the biggest challenge.
【0006】まず、コア除去作業を無くす手段である
が、この詰まりを無くすポイントは筒状シャンク内の内
壁面との摩擦抵抗を無くし、筒状シャンク内に自由にコ
アが進入出来るようにする事である。この手段として
は、ダイヤモンドビットと動力連結部を除く筒状シャン
ク部に縦にコアの外径よりも大きい割れ目を設けること
である。この発明によって、穿孔時筒状シャンク内に進
入してきたコアは、筒状シャンク内周面板の抵抗を受け
ず、又、進入してくるコアの抵抗にならず、進入してく
るコアに押し上げられドリルの遠心力により自動的に外
部に排出される。又、割れ目内に残つたコアは、筒状シ
ャンクを穿孔穴より引き抜く瞬間にドリルの遠心力によ
り排出される。First, there is a means for eliminating the core removing operation. The point of eliminating the clogging is to eliminate the frictional resistance with the inner wall surface in the cylindrical shank so that the core can freely enter the cylindrical shank. It is. The means is to provide a crack in the cylindrical shank portion excluding the diamond bit and the power connection portion, which is larger than the outer diameter of the core. According to the present invention, the core that has entered the cylindrical shank at the time of drilling does not receive the resistance of the inner peripheral surface plate of the cylindrical shank, and does not become the resistance of the entering core, but is pushed up by the entering core. It is automatically discharged outside by the centrifugal force of the drill. The core remaining in the fracture is discharged by the centrifugal force of the drill at the moment when the cylindrical shank is pulled out from the drilled hole.
【0007】次に、冷却剤の供給方法であるが、上記発
明による方法は、筒状シャンクに大きな割れ目を設け、
その中にコアを通すため、筒状シャンクの周面板内部、
又は、外周面板、内周面板に冷却剤の流路を形成しなけ
ればならない。その手段であるが、従来は筒状シャンク
の周面板内部を穿孔し、開口部を設ける事にのみこだわ
り、あまりにも高度な加工技術が必要と考えていたが、
発想を変え予め加工された筒状物を用いる事によって、
筒状シャンクの周面板内部、又は、外周面板、内周面板
に自由に流路を確保出来る事が分かった。その筒状物で
あるが、この加工品は、通常シャープペン等の芯のガイ
ドなどに使用される筒状物を利用する。筒状シャンク部
には、予め溝を加工しその筒状物をはめこみ、接着剤に
より接着固定する。又は、溝全体を埋め、周面板と一体
化する。この手段により、過去には、ほとんど不可能か
と思えた技術がいとも簡単に可能となった。Next, regarding the method of supplying the coolant, the method according to the present invention provides a large crack in the cylindrical shank,
To pass the core through it, inside the peripheral plate of the cylindrical shank,
Alternatively, a coolant flow path must be formed in the outer peripheral face plate and the inner peripheral face plate. Conventionally, we thought that it was necessary to drill too deep inside the peripheral plate of the cylindrical shank and to provide an opening, requiring too advanced processing technology.
By changing the idea and using a pre-processed cylinder,
It was found that a flow path could be freely secured inside the peripheral plate of the cylindrical shank, or on the outer peripheral plate and the inner peripheral plate. This processed product utilizes a tubular material which is usually used for a guide for a lead such as a mechanical pencil. A groove is previously formed in the cylindrical shank portion, and the cylindrical object is fitted therein, and is adhered and fixed with an adhesive. Alternatively, the entire groove is filled and integrated with the peripheral plate. By this means, technologies that in the past seemed almost impossible were very easily possible.
【0008】以上のような筒状シャンクの一端にダイヤ
モンドビットを接続し、他端に動力連結部を接続するこ
とによって、動力接続部より、冷却剤を供給しながら穿
孔を行なう事が可能となる。[0008] By connecting a diamond bit to one end of the cylindrical shank as described above and a power connection to the other end, it is possible to perform drilling while supplying a coolant from the power connection. .
【0009】図1は、ノンワーク型特殊シャンク全体の
構成を示す。ノンワーク型特殊シャンクは、図2動力連
結部と、1ダイヤモンドビットを溶着する図3筒状シャ
ンクに分けられる。図2動力連結部は、動力部と図3筒
状シャンクをネジかんごうを可能にしたものである。図
3筒状シャンクは、先端部に1ダイヤモンドビットが溶
着され、胴部には、縦状に2溝が掘られ、3筒状物が接
着固定されている。又、その側面を縦状に大きな4割れ
目が設けられており、後端部は、閉ざされた状態となっ
ている。以上の図2動力連結部と、図3筒状シャンクを
接続し、そのかんごう部に接着剤を塗布し、気密性を確
保する事によつて本発明品が完成する。FIG. 1 shows the entire configuration of a non-work type special shank. The non-work type special shank is divided into a power connecting portion in FIG. 2 and a cylindrical shank in FIG. 3 in which one diamond bit is welded. The power connection part in FIG. 2 enables the power part and the cylindrical shank in FIG. 3 to be screwed. FIG. 3 The cylindrical shank has one diamond bit welded to the tip, and two vertical grooves are dug in the body, and the three cylindrical objects are bonded and fixed. In addition, a large crack is provided on the side surface in a vertical shape, and the rear end is in a closed state. The above-mentioned power connection part in FIG. 2 and the cylindrical shank in FIG. 3 are connected, and an adhesive is applied to the bellows part to secure airtightness, thereby completing the product of the present invention.
【0010】上記形態にて作成されたノンワーク型特殊
シャンクを、動力部に連結することによって、図2動力
連結部を介して図3筒状シャンクの3筒状物に冷却剤が
供給され、1ダイヤモンドビット先端に冷却剤が供給さ
れ、スムーズな穿孔が可能となる。[0010] By connecting the non-work type special shank prepared in the above-described manner to the power unit, the coolant is supplied to the three cylindrical objects of the cylindrical shank through the power connection unit in FIG. Coolant is supplied to the tip of one diamond bit, and smooth drilling is possible.
【0011】実施形態にそって、本発明品を作成し下記
の通り穿孔試験を行なってみた。試験方法としては、5
穴を連続で穿孔し、その時の穿孔速度、及び、次の穴を
穿孔するまでの切替時間を測定し、コア抜け状態につい
ては目視により確認をする。 穿孔対象物 地先境界ブロック 穿孔径 25¢ 穿孔の深さ 200mm 穿孔穴数 5穴 穿孔押圧 約40kg 穿孔刃厚 4mm(ダイヤモンドビット) 穿孔方法 手動(下向) ドリル 市販品(スーパードリルOJ−2) According to the embodiment, a product of the present invention was prepared and a piercing test was performed as follows. As a test method, 5
Holes are continuously drilled, the drilling speed at that time, and the switching time until the next hole is drilled are measured, and the state of core removal is confirmed visually. Drilling object Ground boundary block Drilling diameter 25mm Drilling depth 200mm Number of drilling holes 5 holes Drilling pressure Approx.
【発明の効果】1:コアの排出がドリルの遠心力によつ
て割れ目部より自動的に排出出来るようになった為、コ
ア除去作業が必要が無くなった。 2:筒状シャンク側面に大きな割れ目を付けたため、筒
状シャンク内部壁の抵抗が少なくなり穿孔能力が向上し
た。 3:筒状シャンク側面に大きな割れ目を付けたため、筒
状シャンク全体の重量が非常に軽くなり取り扱いが楽に
なった。 4:一穴穿孔後から次の穿孔までの切り替え時間が非常
に短く、コア除去作業がないため、穿孔能率が非常に改
善された。Advantages of the Invention 1: Since the core can be automatically discharged from the crack by the centrifugal force of the drill, there is no need to remove the core. 2: Since a large crack was formed on the side surface of the cylindrical shank, the resistance of the inner wall of the cylindrical shank was reduced, and the drilling ability was improved. 3: Since a large crack was formed on the side surface of the cylindrical shank, the weight of the entire cylindrical shank was extremely reduced, and the handling became easy. 4: The switching time from one hole drilling to the next hole drilling was very short, and there was no core removal operation, so the drilling efficiency was greatly improved.
【図1】 ノンワーク型特殊シャンク全体の構成斜視図FIG. 1 is a configuration perspective view of the entire non-work type special shank.
【図2】 動力連結部斜視図FIG. 2 is a perspective view of a power connection unit.
【図3】 筒状シャンクの斜視図FIG. 3 is a perspective view of a cylindrical shank.
1 ダイヤモンドビット 2 溝 3 筒状物 4 割れ目 5 筒状シャンク接続部 6 動力部連結かんごう部 DESCRIPTION OF SYMBOLS 1 Diamond bit 2 Groove 3 Cylindrical object 4 Crack 5 Cylindrical shank connection part 6
Claims (4)
状シャンク部の外周面板、又は、内周面板に溝部を形成
し、その溝部に予め加工された筒状物を固定し、その筒
状物を通して、水、エアー、液化ガス、気化ガス有機溶
剤、又は、その混合体(以下冷却剤)をコンクリート穿
孔用コアビットの先端に供給出来るノンワーク型特殊シ
ャンク1. A core bit for concrete drilling, wherein a groove is formed in an outer peripheral surface plate or an inner peripheral surface plate of a cylindrical shank portion, a pre-processed cylindrical object is fixed in the groove portion, and the cylindrical object is passed through. Non-work type special shank that can supply water, air, liquefied gas, vaporized gas organic solvent or its mixture (hereinafter referred to as coolant) to the tip of the core bit for concrete drilling
ンク部周面板内部に、冷却剤の流路を形成する加工方法
であって、その溝部に予め加工された筒状物を理め込む
事によって可能となる加工方法2. A processing method for forming a flow path of a coolant inside a cylindrical shank portion peripheral face plate of a core bit for concrete drilling, which is possible by incorporating a pre-processed cylindrical material into the groove. Processing method
ンクの外周面板、又は、内周面板に流路を形成する加工
法であって、筒状シャンク部の外周面板、又は、内周面
板に溝部を形成し、その溝部に予め加工された筒状物を
固定する事によって可能となる加工方法3. A method of forming a flow passage in an outer peripheral surface plate or an inner peripheral surface plate of a cylindrical shank of a core bit for concrete drilling, wherein a groove is formed in an outer peripheral surface plate or an inner peripheral surface plate of a cylindrical shank portion. Forming method that is made possible by fixing a pre-processed cylindrical object in the groove
の加工方法で製作されたシャンク部と、他の方法で周面
板内に流路を設けた方法であって、動力連結部、ダイヤ
モンドビット溶着部を除いたシャンク部に左右に貫通し
た割れ目を設けたノンワーク型特殊シャンク4. The technique according to claim 1, and claim 2 and claim 3.
A method in which a shank manufactured by the above-mentioned processing method and a flow path provided in the peripheral surface plate by another method are provided, and a crack penetrating left and right is provided in the shank except the power connection part and the diamond bit welded part. Non-work type special shank
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04872399A JP3962500B2 (en) | 1999-01-20 | 1999-01-20 | Non-work type special shank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04872399A JP3962500B2 (en) | 1999-01-20 | 1999-01-20 | Non-work type special shank |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2000213269A true JP2000213269A (en) | 2000-08-02 |
JP2000213269A5 JP2000213269A5 (en) | 2005-10-27 |
JP3962500B2 JP3962500B2 (en) | 2007-08-22 |
Family
ID=12811223
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP04872399A Expired - Lifetime JP3962500B2 (en) | 1999-01-20 | 1999-01-20 | Non-work type special shank |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3962500B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020017616A (en) * | 2000-08-31 | 2002-03-07 | 김종일 | Dry Core Drilling Machine's Bit |
CN103507170A (en) * | 2012-06-29 | 2014-01-15 | 三星钻石工业股份有限公司 | Tip holder storage body |
CN103507166A (en) * | 2012-06-29 | 2014-01-15 | 三星钻石工业股份有限公司 | Tip holder and tip holder storage set |
CN107538626A (en) * | 2017-10-16 | 2018-01-05 | 内蒙金属材料研究所 | A kind of diamond bit |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5894781U (en) * | 1981-12-21 | 1983-06-27 | 芝浦メカトロニクス株式会社 | bit |
JPS61106537U (en) * | 1984-12-17 | 1986-07-07 | ||
JPH01177926A (en) * | 1987-12-30 | 1989-07-14 | Yoshino Seiki:Kk | Manufacture of core drill |
JPH0525985A (en) * | 1991-07-22 | 1993-02-02 | Omi Kogyo Co Ltd | Rotary drill |
JPH09217579A (en) * | 1996-02-14 | 1997-08-19 | Bauaa Japan Kk | End drilling tool |
-
1999
- 1999-01-20 JP JP04872399A patent/JP3962500B2/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5894781U (en) * | 1981-12-21 | 1983-06-27 | 芝浦メカトロニクス株式会社 | bit |
JPS61106537U (en) * | 1984-12-17 | 1986-07-07 | ||
JPH01177926A (en) * | 1987-12-30 | 1989-07-14 | Yoshino Seiki:Kk | Manufacture of core drill |
JPH0525985A (en) * | 1991-07-22 | 1993-02-02 | Omi Kogyo Co Ltd | Rotary drill |
JPH09217579A (en) * | 1996-02-14 | 1997-08-19 | Bauaa Japan Kk | End drilling tool |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020017616A (en) * | 2000-08-31 | 2002-03-07 | 김종일 | Dry Core Drilling Machine's Bit |
CN103507170A (en) * | 2012-06-29 | 2014-01-15 | 三星钻石工业股份有限公司 | Tip holder storage body |
CN103507166A (en) * | 2012-06-29 | 2014-01-15 | 三星钻石工业股份有限公司 | Tip holder and tip holder storage set |
CN107538626A (en) * | 2017-10-16 | 2018-01-05 | 内蒙金属材料研究所 | A kind of diamond bit |
Also Published As
Publication number | Publication date |
---|---|
JP3962500B2 (en) | 2007-08-22 |
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