JP2000169872A - Grease for high-speed roller bearing and roller bearing for spindle - Google Patents

Grease for high-speed roller bearing and roller bearing for spindle

Info

Publication number
JP2000169872A
JP2000169872A JP11234267A JP23426799A JP2000169872A JP 2000169872 A JP2000169872 A JP 2000169872A JP 11234267 A JP11234267 A JP 11234267A JP 23426799 A JP23426799 A JP 23426799A JP 2000169872 A JP2000169872 A JP 2000169872A
Authority
JP
Japan
Prior art keywords
grease
bearing
oil
rolling bearing
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11234267A
Other languages
Japanese (ja)
Inventor
Tatsuya Suzuki
達也 鈴木
Masatsugu Mori
正継 森
Kenji Fujii
藤井  健次
Tasuku Sato
佐 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
NTN Toyo Bearing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp, NTN Toyo Bearing Co Ltd filed Critical NTN Corp
Priority to JP11234267A priority Critical patent/JP2000169872A/en
Publication of JP2000169872A publication Critical patent/JP2000169872A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6603Special parts or details in view of lubrication with grease as lubricant
    • F16C33/6633Grease properties or compositions, e.g. rheological properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/16Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
    • F16C19/163Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls with angular contact

Abstract

PROBLEM TO BE SOLVED: To obtain a grease for high-speed roller bearings with reduced vibration in which the grease or its base oil in the roller bearings is not separated or not splashed out of the bearings by the centrifugal force on the high speed rotation, as the rotation torque of the bearing is lowered, and provide the roller bearing for the spindle having a long duration time and sufficiently increase the built-in pre-pressure between a main shaft and an inner ring, when the main shaft is mounted. SOLUTION: This grease for high-speed roller bearings is prepared by adding an aliphatic urea thickener, for example, diurea or polyurea to a base oil with a dynamic viscosity of 30-60 cSt at 40 deg.C so that the worked penetration of the grease may become 230-280 according to JIS K2220 5.3 and the oil separation may become 1-10 wt.%, when the centrifugal force of 2,500G is loaded to the grease for 4.5 hours. This grease is enclosed in a roller bearing and the bearing is used as a roller bearing for a spindle.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、工作機械主軸
(スピンドル)などの高速回転軸を支持する転がり軸受
に用いられる高速転がり軸受用グリースおよびスピンド
ル用転がり軸受に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a grease for a high-speed rolling bearing and a rolling bearing for a spindle used in a rolling bearing for supporting a high-speed rotating shaft such as a machine tool spindle (spindle).

【0002】[0002]

【従来の技術】工作機械の主軸は、加工能率を上げるた
めに高速で回転するものが好ましく、その軸受には種々
の潤滑技術が適用されている。
2. Description of the Related Art A main shaft of a machine tool preferably rotates at a high speed in order to increase machining efficiency, and various lubrication techniques are applied to its bearing.

【0003】高速回転する主軸に適した潤滑方法として
は、例えば、オイルミスト潤滑、エアオイル潤滑、ジェ
ット潤滑などの方法が知られている。
[0003] As a lubrication method suitable for a spindle rotating at a high speed, for example, methods such as oil mist lubrication, air-oil lubrication, and jet lubrication are known.

【0004】しかし、このような潤滑方法は、圧縮空気
や給油装置などの付帯設備が必要なものであり、工作機
械のイニシャルコストおよびランニングコストを高める
原因の一つであり、これらに対してグリース潤滑は、メ
ンテナンスの必要が少なくて好ましい潤滑方法であると
いえる。
However, such a lubrication method requires auxiliary equipment such as compressed air and a lubricating device, and is one of the causes for increasing the initial cost and running cost of a machine tool. It can be said that lubrication is a preferable lubrication method requiring less maintenance.

【0005】例えば、2000〜8000rpmまたは
それ以上の高速で回転する回転軸を支持する高速転がり
軸受としては、工作機械主軸(スピンドル)などを支持
するアンギュラ玉軸受や円筒ころ軸受などが挙げられ
る。
For example, high-speed rolling bearings that support a rotating shaft that rotates at a high speed of 2000 to 8000 rpm or more include angular ball bearings and cylindrical roller bearings that support a machine tool main spindle (spindle) and the like.

【0006】図6(a)に示すようにアンギュラ玉軸受
は、ラジアル荷重のほかに一方向からのアキシャル荷重
を負荷することができるものであり、鋼球1と内輪2お
よび外輪3との接触点を結ぶ直線がラジアル方向に対し
て角度(接触角)をもっている。
As shown in FIG. 6 (a), an angular contact ball bearing is capable of applying an axial load from one direction in addition to a radial load, and is capable of contacting a steel ball 1 with an inner ring 2 and an outer ring 3. A straight line connecting the points has an angle (contact angle) with respect to the radial direction.

【0007】アンギュラ玉軸受や円筒ころ軸受などから
なる高速転がり軸受に使用される潤滑剤としては、給油
などのメインテナンスが必要でなく、周囲の環境を汚染
しないちょう度に調整された潤滑グリースを採用するこ
とが好ましい。このような潤滑グリースには長寿命と転
がり軸受の使用時に温度上昇が低いこと、および低振動
が要求される。
[0007] As a lubricant used for high-speed rolling bearings such as angular ball bearings and cylindrical roller bearings, lubrication grease is used which does not require maintenance such as lubrication and which is adjusted to a degree that does not pollute the surrounding environment. Is preferred. Such lubricating grease is required to have a long service life, a low temperature rise when a rolling bearing is used, and low vibration.

【0008】スピンドル用転がり軸受に使用されるグリ
ースの種類としては、バリウム石鹸で増ちょうした低粘
度エステル系グリースなどがあり、その市販品としては
クリューバ社製のスタブラッグスNBU15などが知ら
れている。
[0008] As a type of grease used for a rolling bearing for a spindle, there is a low-viscosity ester grease added with barium soap and the like, and as a commercially available product, Stabrags NBU15 manufactured by Kleuba is known. .

【0009】因みに、スピンドル用転がり軸受に適した
潤滑手段について、DN値(軸径D:mm ×回転速度N:
rpm)との対応関係を説明すると、以下の通りである。
Incidentally, regarding the lubrication means suitable for the rolling bearing for the spindle, the DN value (shaft diameter D: mm × rotation speed N:
The corresponding relationship with (rpm) will be described below.

【0010】(a) グリース潤滑に適したスピンドル用転
がり軸受のdn値=約80万以下、(b) オイルミストま
たはエアオイル潤滑に適したスピンドル用転がり軸受の
dn値=約80万〜150万、(c) ジェット潤滑に適し
たスピンドル用転がり軸受のdn値=150万以上、
(A) a dn value of a spindle rolling bearing suitable for grease lubrication = about 800,000 or less; (b) a dn value of a spindle rolling bearing suitable for oil mist or air-oil lubrication = about 800,000 to 1.5 million; (c) dn value of spindle rolling bearing suitable for jet lubrication = 1.5 million or more,

【0011】[0011]

【発明が解決しようとする課題】以下に、スピンドル用
転がり軸受などの高速転がり軸受用グリースに要求され
る潤滑特性と課題をまとめて示す。
The lubricating characteristics and problems required for grease for a high-speed rolling bearing such as a rolling bearing for a spindle are summarized below.

【0012】(a)長寿命性 転がり軸受の潤滑寿命を可及的に延長するためには、以
下の(i) 〜(iii) に説明するように、転がり軸受から潤
滑剤(グリースまたはその基油)が漏れにくいこと、耐
熱性が良いこと、潤滑に必要な油膜厚さを形成すること
が必要である。
(A) Long life In order to extend the lubrication life of a rolling bearing as much as possible, as described in the following (i) to (iii), a lubricant (grease or its base) is removed from the rolling bearing. It is necessary that oil (oil) does not leak easily, heat resistance is good, and an oil film thickness necessary for lubrication is formed.

【0013】(i)潤滑剤の軸受からの漏れ防止 グリース潤滑の転がり軸受を高速運転するとき、遠心力
によって転がり軸受内のグリースまたはグリースが軸受
外部へ流出するか、またはグリース中の基油が分離流出
して、潤滑への寄与が大きい転送面近傍に留まり難く、
潤滑不良になりやすい。
(I) Prevention of Leakage of Lubricant from Bearing When grease-lubricated rolling bearings are operated at high speed, the grease in the rolling bearings flows out of the bearings due to centrifugal force, or the base oil in the grease is discharged. Separation and outflow, it is difficult to stay near the transfer surface that greatly contributes to lubrication,
Prone to poor lubrication.

【0014】そのような事態を防止するために、シール
やシールド板などの密封装置を転がり軸受に装着する対
応がなされるが、軸受の構造によっては装着できない場
合があり、また密封装置を装着しても潤滑剤や潤滑油を
完全に密封できない場合もある。
In order to prevent such a situation, a sealing device such as a seal or a shield plate is mounted on the rolling bearing. However, depending on the structure of the bearing, it may not be possible to mount the sealing device. However, there are cases where the lubricant or lubricating oil cannot be completely sealed.

【0015】なお、本願の出願人は、図6(b)に示す
ようなアンギュラ玉軸受の外輪4の内径面に周溝状のグ
リース溜まり5を形成してグリースの漏洩を物理的に防
止するアンギュラ球軸受を提案したが(図6中、符号6
は内輪、7は保持器を示す。)、これはグリースの物性
に係わらない改善である。
The applicant of the present invention forms a circumferential groove-shaped grease reservoir 5 on the inner surface of the outer ring 4 of the angular ball bearing as shown in FIG. 6B to physically prevent grease leakage. Angular ball bearings have been proposed (reference numeral 6 in FIG. 6).
Denotes an inner ring, and 7 denotes a retainer. ) This is an improvement that does not depend on the physical properties of the grease.

【0016】(ii) 潤滑剤の耐熱(耐久)性 軸受が高速化すると軸受の転がり面は局部的に発熱して
高温度になり、このとき耐熱性の乏しいグリースは熱劣
化し、グリースの寿命は著しく縮まる。
(Ii) Heat resistance (durability) of lubricant When the speed of the bearing is increased, the rolling surface of the bearing locally generates heat to a high temperature. At this time, the grease having poor heat resistance is thermally degraded, and the life of the grease is reduced. Shrinks significantly.

【0017】このような問題に対しては、耐熱性のある
増ちょう剤や基油を使用したり、酸化防止剤を添加する
試みがなされた。しかし、これらの試みは、耐久性の充
分な向上には至らなかった。
To solve such problems, attempts have been made to use heat-resistant thickeners and base oils or to add antioxidants. However, these attempts have not led to a sufficient improvement in durability.

【0018】(iii)潤滑性(油膜厚さ)の向上 既存のグリースは、基油粘度を高くすると剪断摩擦抵抗
が上昇して回転トルクが増加し、発熱量が増大するの
で、これらを抑制するために基油粘度は低く抑えてい
る。そのため、高速に伴う温度上昇で低粘度となった潤
滑油の油膜は薄くなって摺動摩耗を起こす場合があっ
た。
(Iii) Improvement of lubricity (oil film thickness) In the existing grease, when the base oil viscosity is increased, the shear friction resistance increases, the rotational torque increases, and the calorific value increases. Therefore, the base oil viscosity is kept low. For this reason, the oil film of the lubricating oil, which has become low in viscosity due to the temperature rise accompanying the high speed, sometimes becomes thin and causes sliding wear.

【0019】(b)低トルク性(温度上昇の抑制性) 既存の高速軸受用のグリースは、前述のように基油粘度
を低く抑えているが、軸受が高速度で回転すると、温度
上昇により粘度が著しく低下し、潤滑に必要な厚さの油
膜を形成できなくなる。
(B) Low torque properties (suppression of temperature rise) Existing greases for high-speed bearings have a low base oil viscosity as described above. However, when the bearing rotates at high speed, the temperature rises. The viscosity is remarkably reduced, and an oil film having a thickness required for lubrication cannot be formed.

【0020】(c)低振動性 グリースは、増ちょう剤の種類によって軸受の振動を増
大させる場合がある。すなわち、大きくて硬い凝集体を
形成する増ちょう剤を含有するグリースで潤滑する転が
り軸受の振動は大きくなる。因みに、石鹸系の増ちょう
剤は、概して柔らかいので、軸受の振動を増加させる要
素が少なく、そのために石鹸系増ちょう剤を使用したグ
リースが高速転がり軸受用グリースとして用いられてき
た。また、油膜切れを起こした場合にも転がり軸受の振
動は大きくなる。
(C) Low Vibration Grease may increase bearing vibration depending on the type of thickener. That is, the vibration of the rolling bearing lubricated with the grease containing the thickener that forms a large and hard aggregate becomes large. Incidentally, since soap-based thickeners are generally soft, there are few factors that increase the vibration of bearings. Therefore, greases using soap-based thickeners have been used as greases for high-speed rolling bearings. Also, when the oil film is broken, the vibration of the rolling bearing increases.

【0021】このように従来のグリースは、高速転がり
軸受に用いた場合に軸受の長寿命性、低トルク性および
低振動性といった所要物性を満足させることができない
という問題点があった。
As described above, when the conventional grease is used for a high-speed rolling bearing, there is a problem that required physical properties such as long life of the bearing, low torque and low vibration cannot be satisfied.

【0022】そして、近年ますます転がり軸受の使用状
態が過酷になり、DN値が80万以上、さらに100万
以上の高速で使用されるスピンドル用転がり軸受なども
多くなってきている。このような軸受の回転速度の高速
化に伴って、既存のグリースで軸受に要求される性能を
全て満足させることはかなり困難である。
In recent years, the use of rolling bearings has become increasingly severe, and the number of spindle rolling bearings used at high speeds, such as DN values of 800,000 or more and 1,000,000 or more, has been increasing. With such an increase in the rotational speed of the bearing, it is extremely difficult to satisfy all the performances required for the bearing with existing grease.

【0023】そこで、本願の高速転がり軸受用グリース
に係る発明の課題は、上記した問題点を解決して、高速
回転時の遠心力によって転がり軸受内のグリースの基油
が分離せず、またはグリース中の潤滑油(基油)が軸受
外に飛散せず、高速回転時の軸受の回転トルクを低く
し、かつ軸受の振動を抑制する高速転がり軸受用グリー
スを提供することである。
Accordingly, an object of the invention relating to the grease for a high-speed rolling bearing of the present invention is to solve the above-mentioned problems and to prevent the base oil of grease in the rolling bearing from being separated by centrifugal force during high-speed rotation, or An object of the present invention is to provide grease for high-speed rolling bearings in which lubricating oil (base oil) does not scatter outside the bearing, reduces the rotational torque of the bearing during high-speed rotation, and suppresses vibration of the bearing.

【0024】また、一般的に内・外輪に温度差が生じ、
すなわち内輪側が外輪側に比べて高温になって膨張する
ことになり、軸受内部の隙間が小さくなる。
Generally, a temperature difference occurs between the inner and outer rings,
That is, the inner ring side is expanded at a higher temperature than the outer ring side, and the clearance inside the bearing is reduced.

【0025】このように従来のスピンドル用転がり軸受
は、高速で回転中に軸受内部の隙間が小さくなるため、
主軸を取り付ける際の組込み予圧(初期予圧)を、予め
隙間の減少量を想定して小さく設定する必要があり、そ
れだけ主軸と軸受との固定力(剛性)は小さくなるとい
う問題点もある。
As described above, in the conventional rolling bearing for a spindle, the gap inside the bearing is reduced during rotation at high speed.
It is necessary to set the built-in preload (initial preload) at the time of attaching the main shaft to a small value in advance by assuming a reduced amount of the gap, and there is also a problem that the fixing force (rigidity) between the main shaft and the bearing is reduced accordingly.

【0026】そこで、本願のスピンドル用転がり軸受に
係る発明の課題は、上記した問題点を解決して、高速回
転時に低トルクで低振動であるという優れた回転特性を
発揮し、かつ使用耐久時間の長い(寿命の長い)スピン
ドル用転がり軸受とし、しかも主軸を取り付ける場合
に、組込み予圧(初期予圧)を充分に高めて高剛性が得
られるように取り付けできるスピンドル用転がり軸受と
することである。
Accordingly, an object of the invention relating to a rolling bearing for a spindle according to the present invention is to solve the above-mentioned problems, exhibit excellent rotational characteristics of low torque and low vibration during high-speed rotation, and have a long service life. A long-term (long-life) rolling bearing for a spindle, and a spindle rolling bearing that can be mounted so that the built-in preload (initial preload) can be sufficiently increased to obtain high rigidity when a main shaft is mounted.

【0027】[0027]

【課題を解決するための手段】上記の課題を解決するた
め、本願の高速転がり軸受用グリースに係る発明では、
40℃における動粘度が30〜60cSt の基油に、脂肪
族ウレア系増ちょう剤を配合したグリースからなる高速
転がり軸受用グリースとしたのである。この高速転がり
軸受用グリースは、脂肪族ウレア系増ちょう剤の配合量
を、グリースの混和稠度(JIS K2220 5.
3)が230〜280になる配合量としたものであるこ
とが好ましい。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, in the invention relating to the grease for a high-speed rolling bearing of the present invention,
The grease for high-speed rolling bearings is a grease obtained by mixing an aliphatic urea-based thickener with a base oil having a kinematic viscosity at 40 ° C of 30 to 60 cSt. The grease for a high-speed rolling bearing is prepared by adjusting the amount of the aliphatic urea-based thickener to the mixing consistency of the grease (JIS K2220 5.
It is preferable that 3) is a compounding amount of 230 to 280.

【0028】または、上記の高速転がり軸受用グリース
は、脂肪族ウレア系増ちょう剤の配合量を、グリースに
2500Gの遠心力を4.5時間負荷した場合に油分離
率を1〜10重量%にする配合量にすることが好まし
い。
Alternatively, the grease for high-speed rolling bearings may have an oil separation rate of 1 to 10% by weight when the grease is loaded with a centrifugal force of 2500 G for 4.5 hours. It is preferable to set the blending amount.

【0029】上記したように構成されるこの発明に係る
高速転がり軸受用グリースは、基油の粘度(動粘度)を
比較的高い所定の範囲に設定し、かつ特定の種類の増稠
剤を採用し、かつ高速転がり軸受の用途に限定されるも
のであり、そのような軸受の使用状態において、せん断
抵抗(回転トルク)が増加しない。
The grease for a high-speed rolling bearing according to the present invention configured as described above sets the viscosity (kinematic viscosity) of the base oil in a relatively high predetermined range and employs a specific type of thickener. However, the present invention is limited to applications of high-speed rolling bearings, and in such a state of use of the bearing, the shear resistance (rotation torque) does not increase.

【0030】また、この発明に係る高速転がり軸受用グ
リースは、基油の粘度(動粘度)を比較的高い所定の範
囲に設定しているので、グリースは高速で摺接する摩擦
面に対して付着性が良く、潤滑に所要の厚さの油膜を形
成する。
In the grease for a high-speed rolling bearing according to the present invention, the viscosity (kinematic viscosity) of the base oil is set to a relatively high predetermined range, so that the grease adheres to a friction surface which slides at a high speed. It has good properties and forms an oil film with the required thickness for lubrication.

【0031】また、脂肪族ウレア系増ちょう剤の配合量
を、グリースの混和稠度(JISK2220 5.3)
を230〜280にする配合量とし、所定の強さの遠心
力を所定時間受けた場合でも所定の油分離率となるよう
にしたので、転がり軸受の高速回転時にグリースが基油
と増ちょう剤に過度に分離され難く、軸受の潤滑に必要
な量の潤滑油が摩擦面に供給され、軸受外に潤滑油(基
油)が飛散したり漏洩しない。
The amount of the aliphatic urea-based thickener is adjusted according to the mixing consistency of grease (JIS K2220 5.3).
Is set to 230 to 280, and a predetermined oil separation rate is obtained even when a predetermined strength of centrifugal force is applied for a predetermined time. Therefore, when the rolling bearing rotates at high speed, the grease is used as the base oil and the thickener. The lubricating oil is not excessively separated, and an amount of lubricating oil necessary for lubricating the bearing is supplied to the friction surface, so that the lubricating oil (base oil) does not scatter or leak outside the bearing.

【0032】また、脂肪族ウレア系増ちょう剤は、耐熱
性の高い増ちょう剤であるので、グリースが熱劣化する
ことなく、耐久性のよい高速転がり軸受用グリースにな
る。さらにまた、脂肪族ウレア系増ちょう剤は、比較的
柔らかい増ちょう剤であるから、高速回転する転がり軸
受を振動させない。
Since the aliphatic urea thickener is a thickener having high heat resistance, the grease is a highly durable high-speed rolling bearing grease without thermal deterioration. Furthermore, since the aliphatic urea-based thickener is a relatively soft thickener, it does not vibrate the rolling bearing that rotates at high speed.

【0033】このように、この発明に係る高速転がり軸
受用グリースは、優れた物性を具有しており、DN値
(軸径D:mm ×回転速度N:rpm)が80万以上、好まし
くは100万以上の高速で使用される高性能の高速転が
り軸受の要求性能をすべて満足させるグリースになる。
As described above, the grease for a high-speed rolling bearing according to the present invention has excellent physical properties, and has a DN value (shaft diameter D: mm × rotation speed N: rpm) of 800,000 or more, preferably 100,000 or more. A grease that satisfies all the required performances of high-performance high-speed rolling bearings used at high speeds of 10,000 or more.

【0034】また、前記の課題を解決するため、本願の
スピンドル用転がり軸受に係る発明においては、40℃
における動粘度が30〜60cSt の基油に、混和稠度
(JIS K2220 5.3)が230〜280とな
るように脂肪族ウレア系増ちょう剤を配合してグリース
を調製し、このグリースを転がり軸受に封入してなるス
ピンドル用転がり軸受としたのである。このスピンドル
用転がり軸受は、アンギュラ玉軸受または円筒ころ軸受
からなるスピンドル用転がり軸受を採用することができ
る。
Further, in order to solve the above-mentioned problem, in the invention relating to the rolling bearing for a spindle of the present invention, the temperature of 40 ° C.
A grease is prepared by blending an aliphatic urea thickener with a base oil having a kinematic viscosity of 30 to 60 cSt at 230 to 280 so that the mixing consistency (JIS K2220 5.3) becomes 230 to 280, and the grease is used as a rolling bearing. The rolling bearing for the spindle is sealed in the bearing. As this spindle rolling bearing, a spindle rolling bearing composed of an angular ball bearing or a cylindrical roller bearing can be adopted.

【0035】上記したように構成されるこの発明のスピ
ンドル用転がり軸受は、前記したような優れた特性を有
する高速転がり軸受用グリースを使用したものであるか
ら、前記グリースの基油の粘度(動粘度)が高くて高温
・高速でせん断力を受けた場合に抵抗が低い。
Since the spindle rolling bearing of the present invention configured as described above uses grease for a high-speed rolling bearing having the above-described excellent characteristics, the viscosity of the base oil of the grease (dynamic Viscosity) and low resistance when subjected to shearing force at high temperature and high speed.

【0036】また、この発明のスピンドル用転がり軸受
は、高遠心力が負荷された状態でグリースが軸受外に流
出せず、かつグリース中の基油の分離速度は適当であっ
て軸受潤滑に必要な油量が長期間安定して供給され、高
速で摺接する軌道面に対して潤滑に所要の厚さの油膜を
形成する。
Further, in the rolling bearing for a spindle according to the present invention, the grease does not flow out of the bearing in a state where a high centrifugal force is applied, and the separation speed of the base oil in the grease is appropriate, so that it is necessary for bearing lubrication. The oil amount is supplied stably for a long period of time, and an oil film having a thickness required for lubrication is formed on the raceway surface which slides at a high speed.

【0037】そして、スピンドル用転がり軸受の軸受内
に保持されたグリースは熱劣化しないので、低トルクで
低振動であるという優れた回転特性を発揮する軸受とな
り、かつ使用耐久性の良い(寿命の長い)スピンドル用
転がり軸受になる。
Since the grease held in the bearing of the spindle rolling bearing does not deteriorate due to heat, it becomes a bearing exhibiting excellent rotation characteristics such as low torque and low vibration, and has good use durability (long life). Long) rolling bearing for spindles.

【0038】[0038]

【発明の実施の形態】本願の各請求項に係る発明におい
て、40℃における動粘度が30〜60cStの基油とし
ては、耐熱性のよい潤滑油を採用することが好ましい
が、基本的には特に種類を限定することなく、所定の動
粘度の周知の潤滑油を採用できる。好ましい潤滑油とし
ては、合成炭化水素油もしくはポリオールエステル油ま
たはこれらの混合油が挙げられる。これらは、ジエステ
ル系基油に比べて耐熱性に優れている点で好ましいもの
である。
BEST MODE FOR CARRYING OUT THE INVENTION In the invention according to each claim of the present application, it is preferable to use a lubricating oil having good heat resistance as a base oil having a kinematic viscosity at 40 ° C. of 30 to 60 cSt. A well-known lubricating oil having a predetermined kinematic viscosity can be employed without any particular limitation. Preferred lubricating oils include synthetic hydrocarbon oils or polyol ester oils or mixtures thereof. These are preferable in that they have excellent heat resistance as compared with diester base oils.

【0039】上記所定の動粘度の基油は、ちょう度(混
和ちょう度)が小さく、すなわち金属面に対する付着性
がよいが、軸受内での粘性抵抗は大きいものであり、回
転トルクと摩擦発熱の増大を招くと考えられるものであ
る。しかし、上記所定の動粘度の基油と脂肪族ウレア系
増ちょう剤とを組み合わせて配合することにより、グリ
ースの混練時における剪断抵抗を低下させることができ
る。
The base oil having the predetermined kinematic viscosity has a small consistency (mixing consistency), that is, has a good adhesion to a metal surface, but has a large viscous resistance in a bearing, and has a large rotational torque and frictional heat. It is thought that this will cause an increase. However, by combining and combining the base oil having the predetermined kinematic viscosity and the aliphatic urea-based thickener, the shear resistance at the time of kneading the grease can be reduced.

【0040】すなわち、この発明に係るグリースは、前
記組み合わせの配合によって付着性を向上させると共
に、基油の耐分離性を向上させているグリースであり、
これを使用した転がり軸受は、DN値(軸径D:mm ×回
転速度N:rpm)が80万以上、または100万以上の高
速で使用しても摩擦面に対する付着性および耐分離性に
優れたものである。
That is, the grease according to the present invention is a grease having improved adhesion and improved separation resistance of the base oil by blending the above-mentioned combination.
Rolling bearings using this have excellent adhesion and separation resistance to friction surfaces even when used at a high DN value (shaft diameter D: mm x rotation speed N: rpm) of 800,000 or more or 1,000,000 or more. It is a thing.

【0041】本願の各請求項に係る発明に用いる脂肪族
ウレア系増ちょう剤は、脂肪族系のウレア化合物からな
り、このものは分子構造に尿素結合−NHCONH−を
2個またはそれ以上有するジウレアまたはポリウレアで
ある。脂肪族系のウレア化合物は、このように尿素結合
によって脂肪族系炭化水素基(メチレン基)が結合され
ている化合物である。また、ポリウレアは、主鎖の繰り
返し単位中に尿素結合−NHCONH−を有する線状構
造の高分子化合物であり、例えば−〔−RNHCONH
−〕n −、または−〔−RNHCONHR´NHCON
H−〕n −(ただし、R、R´はメチレン基)で表され
るものを含むウレア化合物である。
The aliphatic urea thickener used in the invention according to each claim of the present application is composed of an aliphatic urea compound, which is a diurea having two or more urea bonds -NHCONH- in the molecular structure. Or polyurea. An aliphatic urea compound is a compound in which an aliphatic hydrocarbon group (methylene group) is bound by a urea bond as described above. Further, polyurea is a polymer compound having a linear structure having a urea bond -NHCONH- in a repeating unit of a main chain. For example,-[-RNHCONH
-] N- or-[-RNHCONHR'NHCON
H-] n- (where R and R 'are methylene groups).

【0042】このような脂肪族系のウレア系増ちょう剤
は、石鹸増ちょう剤と類似の線状構造を有し、脂環族や
芳香族のように剛直な分子を含まないので、柔軟で軸受
の音響への影響が殆どないものである。化合物としての
耐熱性は、脂環族や芳香族のウレア化合物に比べて若干
劣るが、この発明の目的に対応する充分な耐熱性があ
る。
Such an aliphatic urea thickener has a linear structure similar to that of a soap thickener and does not contain a rigid molecule such as alicyclic or aromatic, so that it is flexible. There is almost no effect on the sound of the bearing. Although the heat resistance as a compound is slightly inferior to that of an alicyclic or aromatic urea compound, it has sufficient heat resistance corresponding to the object of the present invention.

【0043】なお、増ちょう剤として、脂環族あるいは
芳香族系のウレア化合物を用いない理由は、これらの増
ちょう剤の凝集体は大きくて硬く、軸受の振動による音
響性に悪影響を与えるからである。このような増ちょう
剤を改善するには、グリースの製造過程でローリングや
ミーリング処理により上記凝集体を微細化して使用する
方法を採用する場合もあるが、これでは充分に軸受の振
動を抑えることができず、製造工程数の増加でコスト高
にもなる。
The reason why no alicyclic or aromatic urea compound is used as the thickener is that the aggregates of these thickeners are large and hard, and adversely affect the acoustic properties due to the vibration of the bearing. It is. In order to improve such a thickener, a method may be employed in which the above aggregates are refined by rolling or milling during the grease manufacturing process, but this method is to sufficiently suppress the vibration of the bearing. And the cost increases due to the increase in the number of manufacturing steps.

【0044】そして、脂肪族ウレア系増ちょう剤の配合
量を、グリースの混和稠度(JISK2220 5.
3)を230〜280にする理由は、2500Gの遠心
力を4.5時間負荷した場合に基油の油分離率を1〜1
0重量%にするためであり、基油の分離性を所定範囲未
満に少なくすると、軸受の潤滑に必要な潤滑油がグリー
スから供給されなくなり、潤滑寿命を低下させるので好
ましくない。逆に、基油の分離率が前記所定範囲を越え
るようにすると、前記所定の遠心力が負荷された際に軸
受外に潤滑油が飛散したり漏洩するので好ましくない。
The amount of the aliphatic urea-based thickener is adjusted according to the grease mixing consistency (JIS K2220 5.
The reason why 3) is set to 230 to 280 is that when a centrifugal force of 2500 G is applied for 4.5 hours, the oil separation rate of the base oil is 1 to 1
If the separability of the base oil is reduced below a predetermined range, lubricating oil required for lubricating the bearing is not supplied from the grease, and the lubricating life is undesirably reduced. Conversely, if the separation rate of the base oil exceeds the above-mentioned predetermined range, the lubricating oil scatters or leaks out of the bearing when the above-mentioned predetermined centrifugal force is applied, which is not preferable.

【0045】[0045]

【実施例および比較例】〔実施例1〕増ちょう剤に脂肪
族ウレア、基油に合成炭化水素系とポリオールエステル
の混合油で、40℃における動粘度が40cStのもの
を用い、常温における混和ちょう度(25℃、60回混
和ちょう度、JIS K2220 5.3)が243の
グリースを調整した。このグリースを用いて、以下のA
〜Cの評価試験を行なった。
EXAMPLES AND COMPARATIVE EXAMPLES [Example 1] A mixed oil of a synthetic hydrocarbon type and a polyol ester having a kinematic viscosity of 40 cSt at 40 ° C. was used as a thickener with an aliphatic urea as a base oil and mixed at room temperature. A grease having a consistency of 243 (25 ° C., 60 times mixing consistency, JIS K2220 5.3) was prepared. Using this grease, the following A
To C were evaluated.

【0046】<A.温度上昇、振動および耐久性>内輪
内径φ100mm×外輪外径φ150mm×幅24mmのアン
ギュラ玉軸受に試験用のグリースを軸受内部空間に均等
になるように4.8ml封入した。この軸受を200
0、4000、6000、8000rpmで各1時間ず
つ慣らし運転した後、10000rpmで5時間運転
し、各回転数における軸受外輪外径面の温度上昇(℃)
と軸受の振動(G)を測定し、これらの結果を図1の図
表に示した。
<A. Temperature Rise, Vibration, and Durability> 4.8 ml of test grease was uniformly filled in the inner space of the bearing in an angular ball bearing having an inner ring inner diameter of 100 mm, an outer ring outer diameter of 150 mm, and a width of 24 mm. This bearing is 200
After running-in at 0, 4000, 6000, and 8000 rpm for 1 hour each, and then at 10000 rpm for 5 hours, the temperature rise (° C.) of the outer diameter surface of the bearing outer ring at each rotation speed.
And the vibration (G) of the bearing was measured, and these results are shown in the table of FIG.

【0047】耐久性の評価は上記した同一寸法のアンギ
ュラ玉軸受を用いて前記同条件で慣らし運転を行った
後、回転数を13000rpmに上げて連続運転を行
い、寿命時間(hour) を調べた。寿命の判定は振動値が
1Gを越えた時点とし、最長1000時間まで調べた。
この結果は、図2の図表に示した。
The durability was evaluated by using the above-described angular ball bearings of the same dimensions, performing a break-in operation under the same conditions as described above, then increasing the rotation speed to 13000 rpm, performing a continuous operation, and examining the life time (hour). . The life was determined when the vibration value exceeded 1 G, and was checked up to 1000 hours.
The results are shown in the chart of FIG.

【0048】<B. 保油性(油分離率)>遠心分離器を
用い、5グラムの試験グリースを遠心分離管に入れ、2
500Gの加速度を4.5時間付加した。その途中、1
時間毎に試験グリース表面に浮き出てきた基油を分離し
その重量を計測した。
<B. Oil Retention (Oil Separation Rate)> Using a centrifuge, 5 g of test grease was placed in a centrifuge tube, and
An acceleration of 500 G was applied for 4.5 hours. On the way, 1
At each time, the base oil that emerged on the surface of the test grease was separated and its weight was measured.

【0049】各測定時間の分離量の累積を初期試料量で
除し、100倍したものを各時間における分離率(重量
%)とし、この結果を図3の図表に示した。
The cumulative separation amount at each measurement time was divided by the initial sample amount, and the result was multiplied by 100 to obtain the separation rate (% by weight) at each time. The results are shown in the table of FIG.

【0050】<C. 付着性>図4に示す試験装置は、図
外の駆動モータにより所定速度で回転可能な主軸8に、
碗状の治具9を固定し、その内側に軸受鋼製のリング1
0を固定して設け、その内周面に試験グリース11を所
定厚さに塗布して転がり軸受の使用を想定して主軸8を
回転させ、試験グリースの付着性を調べる装置である。
<C. Adhesion Property> The test apparatus shown in FIG. 4 has a main shaft 8 rotatable at a predetermined speed by a drive motor (not shown).
A bowl-shaped jig 9 is fixed and a bearing steel ring 1 is
The test grease 11 is applied to the inner peripheral surface thereof at a fixed thickness, and the main shaft 8 is rotated on the assumption that a rolling bearing is used to check the adhesion of the test grease.

【0051】この試験装置に、3.5グラムの試験グリ
ースを所定の位置に厚さが均一になるように塗布し、主
軸8を8000rpmで回転させて試験グリースに20
43Gの加速度を1時間負荷した。その後の試験グリー
スの残留量(重量)を測定して付着率(残留重量%)を
評価した。この結果は、図5の図表に示した。
To this test apparatus, 3.5 g of test grease was applied to predetermined positions so as to have a uniform thickness, and the main shaft 8 was rotated at 8000 rpm to apply 20 g to the test grease.
A 43 G acceleration was applied for one hour. Thereafter, the residual amount (weight) of the test grease was measured to evaluate the adhesion rate (residual weight%). The results are shown in the chart of FIG.

【0052】また、以上のA〜Cの試験結果は、◎印:
非常によい、○印:良い、△印:劣る、×印:非常に劣
るという4段階に評価し、表1にまとめて示した。
The test results of the above A to C are as follows:
Very good, に: good, Δ: inferior, ×: very poor, and evaluated in four stages.

【0053】[0053]

【表1】 [Table 1]

【0054】〔実施例2〕増ちょう剤に脂肪族ウレア、
基油に40℃の動粘度42.7cSt の合成炭化水素油を
用い、ちょう度260のグリースを調製した。このグリ
ースに対して実施例1と同じ条件で試験A〜Cを行って
性能を評価し、結果を図1〜3、5および表1に示し
た。
Example 2 As a thickener, aliphatic urea,
Grease having a consistency of 260 was prepared by using a synthetic hydrocarbon oil having a kinematic viscosity of 42.7 cSt at 40 ° C. as a base oil. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results are shown in FIGS.

【0055】〔実施例3〕増ちょう剤に脂肪族ウレア、
基油に40℃における動粘度が47cSt の合成炭化水素
油とポリオールエステル油の混合油を用い、ちょう度2
54のグリースを調製した。このグリースに対して実施
例1と同じ条件で試験A〜Cを行って性能を評価し、結
果を図1〜3、5および表1に示した。
[Example 3] Aliphatic urea,
A base oil is a mixed oil of a synthetic hydrocarbon oil having a kinematic viscosity of 47 cSt at 40 ° C. and a polyol ester oil.
54 greases were prepared. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results are shown in FIGS.

【0056】〔実施例4〕増ちょう剤に脂肪族ウレア、
基油に40℃の動粘度が32cSt のポリオールエステル
油を用い、ちょう度266のグリースを調製した。この
グリースに対して実施例1と同じ条件で試験A〜Cを行
って性能を評価し、結果を図1〜3、5および表1に示
した。
[Example 4] As a thickener, aliphatic urea,
A grease having a consistency of 266 was prepared using a polyol ester oil having a kinematic viscosity of 32 cSt at 40 ° C. as a base oil. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results are shown in FIGS.

【0057】〔比較例1〕増ちょう剤が脂環族ウレア化
合物、基油に40℃での動粘度58cSt の合成炭化水素
油とジアルキルジフエニルエーテル油の混合油を用いた
ちょう度267のグリースを調製した。このグリースに
対して実施例1と同じ条件で試験A〜Cを行って性能を
評価し、結果を図1〜3、5および表1に示した。
[Comparative Example 1] A grease having a consistency of 267 using a thickening agent as an alicyclic urea compound, and using a mixed oil of a synthetic hydrocarbon oil having a kinematic viscosity of 58 cSt at 40 ° C and a dialkyldiphenyl ether oil as a base oil. Was prepared. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results are shown in FIGS.

【0058】〔比較例2〕増ちょう剤が芳香族ウレア、
基油にジアルキルジフエニルエーテル系の40℃におけ
る動粘度72cSt 潤滑油を用いたちょう度300のグリ
ースを調製した。このグリースに対して実施例1と同じ
条件で試験A〜Cを行って性能を評価し、結果を図1〜
3、5および表1に示した。
Comparative Example 2 The thickener was an aromatic urea,
A grease having a consistency of 300 was prepared by using a dialkyldiphenyl ether-based lubricating oil of 72 cSt at 40 ° C. as a base oil. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance.
3, 5 and Table 1.

【0059】〔比較例3〕増ちょう剤がリチウムコンプ
レックス、基油に合成炭化水素系潤滑油とジエステル系
の潤滑油の混合油で40℃における動粘度22cSt もの
を用いたちょう度300のグリースを調製した。このグ
リースに対して実施例1と同じ条件で試験A〜Cを行っ
て性能を評価し、結果を図1〜3、5および表1に示し
た。
[Comparative Example 3] A thickener was a lithium complex, a mixed oil of a synthetic hydrocarbon-based lubricating oil and a diester-based lubricating oil having a kinematic viscosity of 22 cSt at 40 ° C was used as the base oil, and grease having a consistency of 300 was used. Prepared. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results are shown in FIGS.

【0060】〔比較例4〕増ちょう剤がリチウムコンプ
レックス、基油に鉱油とジエステル油の混合油で40℃
の動粘度が20cSt を用い、ちょう度280のグリース
を調製した。このグリースに対して実施例1と同じ条件
で試験A〜Cを行って性能を評価し、結果を図1〜3、
5および表1に示した。
[Comparative Example 4] The thickener was lithium complex, and the base oil was a mixed oil of mineral oil and diester oil at 40 ° C.
A grease having a consistency of 280 was prepared using a kinematic viscosity of 20 cSt. Tests A to C were performed on the grease under the same conditions as in Example 1 to evaluate the performance, and the results were shown in FIGS.
5 and Table 1.

【0061】図1〜3、5および表1の結果からも明ら
かなように、比較例1は、油分離率や付着性等は余り悪
くなかったが、軸受の振動が大きく、短寿命であった。
比較例2は、油分離率については適正な値を示したが、
軸受の温度上昇と振動が大きく、短時間で寿命になっ
た。比較例3は、付着率と軸受の温度上昇余り悪くはな
かったが油分離率が多く、軸受を運転すると振動値が高
く、既存グリース程度の寿命(50時間)であった。比
較例4は、軸受の振動値や温度上昇は良好であったが、
付着性が劣り軸受の寿命も短かった。
As is clear from the results shown in FIGS. 1 to 3 and 5 and Table 1, Comparative Example 1 did not have a very poor oil separation rate and adhesion, but had a large bearing vibration and a short life. Was.
Comparative Example 2 showed an appropriate value for the oil separation rate,
The temperature rise and vibration of the bearing were large, and the life was shortened in a short time. In Comparative Example 3, although the adhesion rate and the temperature rise of the bearing were not so bad, the oil separation rate was large, the vibration value was high when the bearing was operated, and the life was as long as the existing grease (50 hours). In Comparative Example 4, the vibration value and temperature rise of the bearing were good.
The adhesion was poor and the life of the bearing was short.

【0062】これに対して、所定の条件を満足する実施
例1のグリースは、試験A〜Cの全ての結果について良
好または非常に良いとの評価が得られた。また実施例2
は、実施例1には劣るものの既存グリースに比べると大
幅な軸受の耐久性向上が図れた。実施例3は、油分離率
や振動値が良好で耐久性も良好であった。実施例4は、
油分離率、付着性や軸受の温度上昇や振動も少なく耐久
性も良好であった。
On the other hand, the grease of Example 1 satisfying the predetermined conditions was evaluated as good or very good in all the results of the tests A to C. Example 2
Although inferior to Example 1, the durability of the bearing was significantly improved as compared with the existing grease. In Example 3, the oil separation rate and the vibration value were good, and the durability was also good. Example 4
The oil separation rate, adhesion, bearing temperature rise and vibration were small, and durability was good.

【0063】次に、スピンドル用転がり軸受の軸受内・
外輪の温度差および軸受寿命を実施例および比較例を示
して説明する。
Next, in the bearing of the rolling bearing for the spindle,
The temperature difference of the outer race and the bearing life will be described with reference to examples and comparative examples.

【0064】〔実施例5〕前記の実施例1で使用したグ
リースを、内輪内径φ100mm×外輪外径φ150mm×
幅24mmのスピンドル用アンギュラ玉軸受に軸受内部空
間に均等に6ml封入した。この軸受の内輪に工作機の
主軸を挿入し、定圧予圧が2.5kNとなるように取り
付けた。
Embodiment 5 The grease used in the above-mentioned Embodiment 1 was replaced with an inner ring inner diameter φ100 mm × outer ring outer diameter φ150 mm ×
6 ml of an angular contact ball bearing for a spindle having a width of 24 mm was uniformly filled in the bearing internal space. The main shaft of the machine tool was inserted into the inner ring of this bearing, and was mounted so that the constant pressure preload became 2.5 kN.

【0065】得られたスピンドル用転がり軸受の回転速
度を2000rpmから12000rpmまで上げなが
ら内輪および外輪の温度(℃)を適宜に測定し、内・外
輪の温度差を調べてこれらの結果を図7の図表に示し
た。
While increasing the rotation speed of the obtained spindle rolling bearing from 2000 rpm to 12000 rpm, the temperatures (° C.) of the inner ring and the outer ring were appropriately measured, and the temperature difference between the inner and outer rings was examined. It is shown in the table.

【0066】また、軸受の高速回転状態での耐久性を調
べるため、上記のスピンドル用アンギュラ玉軸受を11
000rpmで連続回転させ、振動が大きくなるまでの
時間を耐久時間として測定した。
In order to examine the durability of the bearing in a high-speed rotation state, the above-mentioned angular contact ball bearing for a spindle was
Continuous rotation was performed at 000 rpm, and the time until the vibration increased was measured as the durability time.

【0067】同一条件で複数の試験用軸受を用いての測
定の結果、実施例5のスピンドル用アンギュラ玉軸受で
は、2200〜2500時間の耐久性があると認められ
た。
As a result of measurement using a plurality of test bearings under the same conditions, the angular contact ball bearing for a spindle of Example 5 was found to have a durability of 2200 to 2500 hours.

【0068】〔比較例5〕増ちょう剤がバリウムコンプ
レックス(Ba複合石けん)、基油が40℃における動
粘度20cSt 、滴点>200℃のエステル油を用い、ち
ょう度280のグリースを調製した。このグリースに対
して実施例5と同じ条件で回転速度を2000rpmか
ら12000rpmまで上げながら内輪および外輪の温
度(℃)を適宜に測定し、内・外輪の温度差を調べてこ
れらの結果を図7の図表中に併記した。
Comparative Example 5 A grease having a consistency of 280 was prepared using barium complex (Ba composite soap) as a thickener, an ester oil having a kinematic viscosity at 40 ° C. of 20 cSt and a dropping point of> 200 ° C. With respect to this grease, the temperature (° C.) of the inner ring and the outer ring was appropriately measured while increasing the rotation speed from 2000 rpm to 12000 rpm under the same conditions as in Example 5, and the temperature difference between the inner and outer rings was examined. Are also shown in the figure.

【0069】また、軸受の高速回転状態での耐久性を調
べるため、実施例5の場合と同様にスピンドル用アンギ
ュラ玉軸受を11000rpmで連続回転させ、振動が
大きくなるまでの時間を耐久時間として同一条件で複数
の試験用軸受を用いて測定した。
In order to examine the durability of the bearing in a high-speed rotation state, the angular contact ball bearing for the spindle was continuously rotated at 11,000 rpm as in the case of the fifth embodiment, and the time until the vibration increased became the same as the durability time. The measurement was performed using a plurality of test bearings under the conditions.

【0070】その結果、比較例5の転がり軸受は、耐久
時間が約600時間であると認められた。
As a result, the rolling bearing of Comparative Example 5 was found to have a durability time of about 600 hours.

【0071】図7の結果からも明らかなように、実施例
5のスピンドル用アンギュラ玉軸受は、比較例5のもの
に比べて相対的に内・外輪両方共の温度が高くなった。
特に、6000rpm以上の高速で回転する場合にこの
傾向が顕著であったことについては、グリースが遠心力
によって外輪側に多く移動し、せん断摩擦力が作用した
ものと考えられ、これにより外輪側と内輪側との温度差
がなくなるものと考えられた。
As is clear from the results shown in FIG. 7, the temperature of both the inner and outer rings of the angular contact ball bearing for spindle of Example 5 was relatively higher than that of Comparative Example 5.
In particular, it was considered that this tendency was remarkable when rotating at a high speed of 6000 rpm or more. It is considered that the grease moved to the outer ring side due to centrifugal force and shear frictional force acted. It was thought that the temperature difference with the inner ring side would disappear.

【0072】このように実施例5のスピンドル用アンギ
ュラ玉軸受は、高速回転時に内輪と外輪の温度差が小さ
いので、内輪と外輪が同じ程度に膨張して軸受隙間はあ
まり減少しない。そのため、工作機械用主軸(スピンド
ル)を取り付ける場合に、組込み予圧(初期予圧)を充
分に高くして設定でき、それだけ主軸と軸受との固定力
を大きくし、高剛性の工作機械用主軸を作製することが
できる。
As described above, in the angular contact ball bearing for a spindle according to the fifth embodiment, since the temperature difference between the inner ring and the outer ring is small at the time of high-speed rotation, the inner ring and the outer ring expand to the same extent and the bearing gap does not decrease much. Therefore, when installing the machine tool spindle (spindle), the built-in preload (initial preload) can be set sufficiently high, and the fixing force between the spindle and bearing is increased accordingly, producing a highly rigid machine tool spindle. can do.

【0073】また、前述のように、比較例5の高速回転
状態での耐久性(時間)の600時間に比べて、実施例
5のものは2000時間以上という長時間の連続回転で
も使用に耐える低振動で回転し、顕著に優れた耐久性を
示すことがわかった。
As described above, the durability of the comparative example 5 in the high-speed rotation state (time) of 600 hours is different from that of the comparative example 5 in that it can be used for a long continuous rotation of 2000 hours or more. It turned out with low vibration and was found to show remarkably excellent durability.

【0074】[0074]

【発明の効果】本願の高速転がり軸受用グリースに係る
発明は、以上説明したように、基油の粘度(動粘度)を
比較的高い所定の範囲にすると共に特定種類の増稠剤を
採用し、かつ高速転がり軸受の用途に限定したグリース
としたので、転がり軸受の回転トルクや軸受の温度上昇
が従来グリース使用の場合よりも高くならず、また高速
回転時の遠心力によって転がり軸受内のグリースやその
基油が軸受外に飛散せずに耐久性に優れ、また高速回転
時に転がり軸受の振動を低く抑えられる優れた高速転が
り軸受用グリースであるという利点がある。
As described above, the invention relating to the grease for a high-speed rolling bearing according to the present invention makes the viscosity (kinematic viscosity) of the base oil relatively high within a predetermined range and employs a specific type of thickener. In addition, since the grease is limited to high-speed rolling bearing applications, the rotational torque of the rolling bearing and the temperature rise of the bearing do not become higher than when conventional grease is used, and the grease in the rolling bearing due to centrifugal force during high-speed rotation. And its base oil is excellent in durability without being scattered outside of the bearing, and is an excellent high-speed rolling bearing grease capable of suppressing the vibration of the rolling bearing at a high speed rotation.

【0075】また、本願のスピンドル用転がり軸受に係
る発明は、基油の粘度(動粘度)を比較的高い所定の範
囲にすると共に特定種類の増稠剤を採用したので、高速
回転時に低トルクで低振動であるという優れた回転特性
を発揮し、かつ使用耐久時間が長いものとなる。このス
ピンドル用転がり軸受は、高速回転時に内輪と外輪の温
度差が小さいので、主軸を取り付ける場合に、主軸と内
輪との嵌め合いの圧力(初期予圧)を充分に高めて高剛
性が得られるように取り付けできるスピンドル用転がり
軸受であるという利点もある。
In the invention relating to the rolling bearing for a spindle according to the present invention, the viscosity (kinematic viscosity) of the base oil is set to a relatively high predetermined range and a specific kind of thickener is employed. And exhibits excellent rotational characteristics of low vibration and a long service life. Since the temperature difference between the inner ring and the outer ring at the time of high-speed rotation is small, this spindle rolling bearing can sufficiently increase the pressure (initial preload) at which the main shaft and the inner ring are fitted when the main shaft is mounted so that high rigidity can be obtained. There is also an advantage that it is a rolling bearing for a spindle which can be mounted on a spindle.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例および比較例の評価試験Aによる軸受温
度上昇と振動を示す図表
FIG. 1 is a chart showing a bearing temperature rise and vibration in an evaluation test A of an example and a comparative example.

【図2】実施例および比較例の評価試験Aによる寿命時
間を示す図表
FIG. 2 is a table showing life times of evaluation tests A of Examples and Comparative Examples.

【図3】実施例および比較例の評価試験Bによる油分離
率を示す図表
FIG. 3 is a table showing oil separation rates of evaluation tests B of Examples and Comparative Examples.

【図4】試験グリースの付着性を調べる装置の要部を説
明する断面図
FIG. 4 is a cross-sectional view illustrating a main part of an apparatus for examining adhesion of a test grease.

【図5】実施例および比較例の評価試験Cによるグリー
ス付着率を示す図表
FIG. 5 is a chart showing grease adhesion rates in evaluation tests C of Examples and Comparative Examples.

【図6】アンギュラ玉軸受の要部断面図FIG. 6 is a sectional view of a main part of an angular contact ball bearing.

【図7】実施例5と比較例5の内・外輪の温度と回転速
度の関係を示す図表
FIG. 7 is a table showing the relationship between the temperature of the inner and outer rings and the rotation speed in Example 5 and Comparative Example 5.

【符号の説明】[Explanation of symbols]

1 鋼球 2、6 内輪 3、4 外輪 5 グリース溜まり 7 保持器 8 主軸 9 治具 10 リング 11 試験グリース Reference Signs List 1 steel ball 2, 6 inner ring 3, 4 outer ring 5 grease reservoir 7 retainer 8 main shaft 9 jig 10 ring 11 test grease

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C10N 40:02 50:10 (72)発明者 藤井 健次 三重県桑名市大字東方字尾弓田3066 エヌ ティエヌ株式会社内 (72)発明者 佐藤 佐 三重県桑名市大字東方字尾弓田3066 エヌ ティエヌ株式会社内──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C10N 40:02 50:10 (72) Inventor Kenji Fujii 3066 Oyumida, Ogata, Oaza, Kuwana-shi, Mie N.N. In-company (72) Inventor Sato Sato 3066 Oyumida, Oaza, Tozai, Kuwana-shi, Mie Inside NTN Corporation

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 40℃における動粘度が30〜60cSt
の基油に、脂肪族ウレア系増ちょう剤を配合したグリー
スからなる高速転がり軸受用グリース。
1. A kinematic viscosity at 40 ° C. of 30 to 60 cSt.
Grease for high-speed rolling bearings consisting of grease in which an aliphatic urea-based thickener is blended with the above base oil.
【請求項2】 脂肪族ウレア系増ちょう剤の配合量が、
グリースの混和稠度(JIS K2220 5.3)を
230〜280にする配合量である請求項1記載の高速
転がり軸受用グリース。
2. The compounding amount of the aliphatic urea thickener is:
The grease for a high-speed rolling bearing according to claim 1, wherein the compounding amount is such that the mixing consistency (JIS K2220 5.3) of the grease is 230 to 280.
【請求項3】 脂肪族ウレア系増ちょう剤の配合量が、
グリースに2500Gの遠心力を4.5時間負荷した場
合に油分離率を1〜10重量%にする配合量である請求
項1または2に記載の高速転がり軸受用グリース。
3. The compounding amount of the aliphatic urea thickener is:
The grease for a high-speed rolling bearing according to claim 1 or 2, wherein the amount of the oil separation is 1 to 10% by weight when a centrifugal force of 2500 G is applied to the grease for 4.5 hours.
【請求項4】 基油が、合成炭化水素油もしくはポリオ
ールエステル油またはこれらの混合油である請求項1〜
3のいずれか1項に記載の高速転がり軸受用グリース。
4. The base oil is a synthetic hydrocarbon oil, a polyol ester oil or a mixed oil thereof.
3. The grease for a high-speed rolling bearing according to any one of 3.
【請求項5】 40℃における動粘度が30〜60cSt
の基油に、混和稠度(JIS K2220 5.3)が
230〜280となるように脂肪族ウレア系増ちょう剤
を配合してグリースを調製し、このグリースを転がり軸
受に封入してなるスピンドル用転がり軸受。
5. A kinematic viscosity at 40 ° C. of 30 to 60 cSt.
A grease is prepared by blending an aliphatic urea-based thickener so that the mixing consistency (JIS K2220 5.3) is 230 to 280 with the base oil described above, and the grease is sealed in a rolling bearing. Rolling bearing.
【請求項6】 転がり軸受が、アンギュラ玉軸受または
円筒ころ軸受である請求項5記載のスピンドル用転がり
軸受。
6. The spindle rolling bearing according to claim 5, wherein the rolling bearing is an angular ball bearing or a cylindrical roller bearing.
JP11234267A 1998-10-02 1999-08-20 Grease for high-speed roller bearing and roller bearing for spindle Pending JP2000169872A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11234267A JP2000169872A (en) 1998-10-02 1999-08-20 Grease for high-speed roller bearing and roller bearing for spindle

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP10-281342 1998-10-02
JP28134298 1998-10-02
JP11234267A JP2000169872A (en) 1998-10-02 1999-08-20 Grease for high-speed roller bearing and roller bearing for spindle

Publications (1)

Publication Number Publication Date
JP2000169872A true JP2000169872A (en) 2000-06-20

Family

ID=26531462

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2000169872A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007085217A (en) * 2005-09-21 2007-04-05 Iwaki Co Ltd Semisolid fluid feeder
US7267488B2 (en) 2001-08-01 2007-09-11 Nsk Ltd. Rolling bearing and spindle device for machine tools
JP2008208218A (en) * 2007-02-26 2008-09-11 Ntn Corp Grease for high-speed bearing, and rolling bearing for spindle
WO2010013398A1 (en) 2008-08-01 2010-02-04 パナソニック株式会社 Grease composition for mounter, guiding device containing the same, and mounter
DE112008000540T5 (en) 2007-02-26 2010-02-04 Ntn Corporation Grease for high-speed bearings and rolling bearings for high speed
DE112009001169T5 (en) 2008-05-16 2011-04-28 Kyodo Yushi Co. Ltd. Grease for high speed bearings
JP2016196581A (en) * 2015-04-03 2016-11-24 株式会社ジェイテクト Grease composition and method for measuring young's modulus of thickening agent contained in grease composition
JP2018003028A (en) * 2014-05-22 2018-01-11 日本精工株式会社 Grease composition for rolling shaft bearing and rolling shaft bearing, and machine tool main shaft device
CN111531323A (en) * 2020-04-15 2020-08-14 钟万杰 High-temperature heating device for bearing

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06313429A (en) * 1993-04-28 1994-11-08 Matsushita Electric Ind Co Ltd Sliding material
JPH09273552A (en) * 1996-04-03 1997-10-21 Nippon Seiko Kk Direct acting device
JPH10130682A (en) * 1996-10-29 1998-05-19 Ntn Corp Grease-sealed ball-and-roller bearing
JPH10273690A (en) * 1997-03-31 1998-10-13 Nachi Fujikoshi Corp Grease composition for rolling bearing
JPH11116981A (en) * 1997-10-21 1999-04-27 Nippon Oil Co Ltd Roller bearing grease composition
JPH11166191A (en) * 1997-12-02 1999-06-22 Nippon Seiko Kk Rolling apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06313429A (en) * 1993-04-28 1994-11-08 Matsushita Electric Ind Co Ltd Sliding material
JPH09273552A (en) * 1996-04-03 1997-10-21 Nippon Seiko Kk Direct acting device
JPH10130682A (en) * 1996-10-29 1998-05-19 Ntn Corp Grease-sealed ball-and-roller bearing
JPH10273690A (en) * 1997-03-31 1998-10-13 Nachi Fujikoshi Corp Grease composition for rolling bearing
JPH11116981A (en) * 1997-10-21 1999-04-27 Nippon Oil Co Ltd Roller bearing grease composition
JPH11166191A (en) * 1997-12-02 1999-06-22 Nippon Seiko Kk Rolling apparatus

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7267488B2 (en) 2001-08-01 2007-09-11 Nsk Ltd. Rolling bearing and spindle device for machine tools
JP2007085217A (en) * 2005-09-21 2007-04-05 Iwaki Co Ltd Semisolid fluid feeder
JP2008208218A (en) * 2007-02-26 2008-09-11 Ntn Corp Grease for high-speed bearing, and rolling bearing for spindle
DE112008000540T5 (en) 2007-02-26 2010-02-04 Ntn Corporation Grease for high-speed bearings and rolling bearings for high speed
DE112009001169T5 (en) 2008-05-16 2011-04-28 Kyodo Yushi Co. Ltd. Grease for high speed bearings
WO2010013398A1 (en) 2008-08-01 2010-02-04 パナソニック株式会社 Grease composition for mounter, guiding device containing the same, and mounter
JP2018003028A (en) * 2014-05-22 2018-01-11 日本精工株式会社 Grease composition for rolling shaft bearing and rolling shaft bearing, and machine tool main shaft device
JP2016196581A (en) * 2015-04-03 2016-11-24 株式会社ジェイテクト Grease composition and method for measuring young's modulus of thickening agent contained in grease composition
CN111531323A (en) * 2020-04-15 2020-08-14 钟万杰 High-temperature heating device for bearing
CN111531323B (en) * 2020-04-15 2021-11-05 苏州琦谷佳科技有限公司 Bearing heating device

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