JP2000162105A - Pressure test device for cylindrical structure - Google Patents

Pressure test device for cylindrical structure

Info

Publication number
JP2000162105A
JP2000162105A JP10335293A JP33529398A JP2000162105A JP 2000162105 A JP2000162105 A JP 2000162105A JP 10335293 A JP10335293 A JP 10335293A JP 33529398 A JP33529398 A JP 33529398A JP 2000162105 A JP2000162105 A JP 2000162105A
Authority
JP
Japan
Prior art keywords
cylindrical structure
pressure
jig
test
pressure test
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10335293A
Other languages
Japanese (ja)
Inventor
Kenji Akagi
憲二 赤木
Fujie Honma
藤栄 本間
Junji Sumikawa
順二 澄川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP10335293A priority Critical patent/JP2000162105A/en
Publication of JP2000162105A publication Critical patent/JP2000162105A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/10Means for stopping flow from or in pipes or hoses

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Pipe Accessories (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an opening part closing device for cylindrical structure pressure test repeatedly usable by use of the pressure in the test for the fixation of a device used for closing an opening part in pressure test. SOLUTION: A cylindrical structure opening part closing jig 28 as this device is formed of a disc-like closing plate 3 for preventing the outflow of an internal fluid and a body 21 having a structure for transmitting the pressure of the internal fluid in a pressure test to a support leg part 22. Since welding is not used for the fixation of the jig 28, the influence on a base material in the attachment and detachment can be avoided. Further, since this jig is repeatedly usable, the material cost can be reduced.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、円筒状構造物の耐
圧試験を行う際に、その開口部を閉止する耐圧試験装置
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pressure test device for closing an opening when a pressure test of a cylindrical structure is performed.

【0002】[0002]

【従来の技術】一般に給水加熱器やドレンタンク等の熱
交換器,配管等円筒状構造物の健全性を確認するために
耐圧試験を行うことが法的に義務づけられていることが
多い。特に、発電プラントにおいて運転時の使用圧力が
高く、また重要度が高い円筒状構造物の溶接部は、溶接
検査対象部位となっていることがあり、耐圧試験時には
立会い検査を受検することになる。従って溶接部は、耐
圧試験時に外観検査ができる状態になければならず、そ
のために溶接部が前線露出していなければならない。
2. Description of the Related Art In general, it is often legally required to conduct a pressure test in order to confirm the soundness of a cylindrical structure such as a heat exchanger such as a feed water heater or a drain tank, or a pipe. In particular, in a power plant, the operating pressure at the time of operation is high, and the welded portion of a cylindrical structure having a high degree of importance may be a welding inspection target site, and will undergo a witness inspection during a pressure test. . Therefore, the welded portion must be in a state where the appearance inspection can be performed at the time of the pressure resistance test, and therefore, the welded portion must be exposed to the front.

【0003】この耐圧試験時に用いてきたこれまでの閉
止板には、図5に示す構造のものがある。これは円筒状
構造物31にキャップ式閉止板32をかぶせ、隅肉溶接
33によって取付ける方法である。しかし、この閉止キ
ャップは取付け時に溶接によって熱応力等が母材に影響
を及ぼすことと、キャップの取外しの際にグラインダを
用いるために母材を損傷する危険性がある。また溶接に
よって固定していることから取付け取外しに際しての作
業効率の悪さが問題としてあげられており、さらにこの
閉止キャップは繰返し使用が不可能なため経済性の面も
併せて問題視されてきた。
[0003] A conventional closing plate used in the pressure test has a structure shown in FIG. This is a method in which a cap-type closing plate 32 is put on a cylindrical structure 31 and attached by fillet welding 33. However, there is a risk that the closing cap may be affected by thermal stress or the like due to welding at the time of mounting, and may damage the base material due to the use of a grinder when removing the cap. In addition, since the fixing cap is fixed by welding, the work efficiency at the time of attachment and detachment has been raised as a problem. Further, since the closing cap cannot be used repeatedly, economical aspects have also been regarded as a problem.

【0004】前述の状況を踏まえた上で、閉止板の繰返
し使用を可能にし、作業効率向上の観点から、特開平8
−219284 号公報によって、管台側面に反力受けリブを
溶接により複数箇所固定し、管台開先部にパッキンを介
して閉止板を載置し、前期閉止板と前記リングをボルト
及びナットで締付け固定することを特徴とした耐圧試験
閉止装置の案が出されているが、これもリブの取付けに
溶接を用いるために上記の問題点があった。
In view of the above situation, Japanese Patent Laid-Open Publication No.
According to JP-A-219284, reaction force receiving ribs are fixed to a plurality of locations on the side of the nozzle by welding, and a closing plate is placed on the groove of the nozzle via packing, and the closing plate and the ring are fastened with bolts and nuts. There has been proposed a pressure-resistant test closing device characterized by fastening and fixing, but this also has the above-mentioned problems because welding is used for mounting the rib.

【0005】[0005]

【発明が解決しようとする課題】そこで、本発明は、上
記事情を考慮した上で考え出されたものであり、その目
的は試験時の内圧を閉止板の固定力に利用し、溶接を用
いることなく閉止板を固定、さらに取付け取外しが容易
な円筒状構造物の耐圧試験閉止装置を提案することにあ
る。
SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of the above circumstances, and an object of the present invention is to use an internal pressure during a test as a fixing force of a closing plate and use welding. An object of the present invention is to propose a pressure-resistant test closing device for a cylindrical structure, which can easily fix and easily attach and detach a closing plate without using the same.

【0006】その他の目的は、作業効率の更なる向上を
目標に閉止板を取替えることだけで似通った口径の円筒
状構造物に対して耐圧閉止冶具として用いることができ
る装置と、同時に繰返し利用できることで耐圧冶具等の
コストの大幅な削減を図りうる円筒状構造物耐圧試験閉
止装置を提供することにある。
Another object of the present invention is to provide a device which can be used as a pressure-resistant closing jig for a cylindrical structure having a similar diameter only by replacing a closing plate with the aim of further improving work efficiency, and can be used repeatedly at the same time. An object of the present invention is to provide a pressure-resistant test closing device for a cylindrical structure which can greatly reduce the cost of a pressure-resistant jig or the like.

【0007】[0007]

【課題を解決するための手段】本発明に関わる円筒状構
造物耐圧試験用冶具は、内部流体の流出を防ぐための閉
止板と、この閉止板に接続され内部圧力を支持脚に直接
伝達する構造を有することで円筒状構造物半径方向への
押圧力を得ることを特徴とする。
According to the present invention, there is provided a jig for a pressure test of a cylindrical structure according to the present invention, which includes a closing plate for preventing an outflow of an internal fluid, and is connected to the closing plate to directly transmit the internal pressure to a supporting leg. By having the structure, a pressing force in a radial direction of the cylindrical structure is obtained.

【0008】[0008]

【発明の実施の形態】本発明に関わる円筒状構造物耐圧
試験用冶具の具体的実施の形態を図面を参照にして詳細
に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A specific embodiment of a jig for a pressure resistance test of a cylindrical structure according to the present invention will be described in detail with reference to the drawings.

【0009】図1は円筒状構造物耐圧試験用冶具の構造
を示す断面説明図であり、図2は同冶具の正面図、図3
は同冶具の側面図である。図1に示すように円筒状構造
物耐圧試験用冶具28は、円筒状構造物1の内部に挿入
され、耐圧試験時の内部流体の流出を防ぐ閉止板3と、
内部圧力を円筒状構造物1の半径方向に変換する支持脚
部22で構成されている。
FIG. 1 is an explanatory sectional view showing the structure of a jig for a pressure resistance test of a cylindrical structure, FIG. 2 is a front view of the jig, and FIG.
Is a side view of the jig. As shown in FIG. 1, a jig 28 for cylindrical structure pressure test is inserted into the inside of the cylindrical structure 1, and a closing plate 3 for preventing an internal fluid from flowing out at the time of the pressure test,
It comprises a support leg 22 for converting the internal pressure in the radial direction of the cylindrical structure 1.

【0010】閉止板3は中心に穴があいた円盤状の構造
であり、円筒状構造物1の内径寸法に対しほぼ同等の径
を有するが、わずかに小さな径とすることで、円筒状構
造物1に挿入できるようになっている。閉止板3は、締
付けボルト11によって閉止補助板7と接続される。当
該閉止補助板7も閉止板3と同様、中心に穴が空いた円
盤状の形状を有しており、その穴の表面には円筒状構造
物耐圧試験用冶具胴体27との接続のためにネジが切ら
れている。また閉止補助板7の周方向には封止用パッキ
ン5が付けられている。
The closing plate 3 is a disk-shaped structure having a hole in the center and has a diameter substantially equal to the inner diameter of the cylindrical structure 1, but by making the diameter slightly smaller, 1 can be inserted. The closing plate 3 is connected to the closing auxiliary plate 7 by a fastening bolt 11. Similar to the closing plate 3, the closing auxiliary plate 7 has a disc-like shape with a hole at the center, and the surface of the hole has a surface for connection with the jig body 27 for a pressure resistance test of a cylindrical structure. Screws are cut. A sealing packing 5 is provided in the circumferential direction of the closing auxiliary plate 7.

【0011】この封止用パッキン5が接続されている面
はテーパ面となっていることから、締付けボルト11を
締付けることによって、半径方向へと押出される構造と
なっている。閉止板3と閉止補助板7の間には、内部流
体の侵入を防ぐためにリング状パッキン9がはめられて
いる。
Since the surface to which the sealing gasket 5 is connected is tapered, the structure is such that it is pushed out in the radial direction by tightening the tightening bolt 11. A ring-shaped packing 9 is fitted between the closing plate 3 and the closing auxiliary plate 7 in order to prevent internal fluid from entering.

【0012】円筒状構造物耐圧試験用冶具胴体27は、
内部流体を侵入させるため空洞状態となっており、その
先端の外周は閉止板本体2の接続に用いるために一部雄
ねじ部13となっている。閉止板本体2の受け面17に
はパッキン15が固定されており、閉止板本体2と円筒
状構造物耐圧試験用冶具胴体27を接続した時に内部流
体が装置外へ流出しないような構造となっている。
A jig body 27 for a cylindrical structure withstand pressure test includes:
It is in a hollow state to allow the internal fluid to penetrate, and the outer periphery of the tip is partially a male screw portion 13 for use in connecting the closing plate body 2. The packing 15 is fixed to the receiving surface 17 of the closing plate main body 2 so that the internal fluid does not flow out of the apparatus when the closing plate main body 2 is connected to the jig body 27 for the pressure resistance test of the cylindrical structure. ing.

【0013】支持脚部22は、円筒状構造物耐圧試験用
冶具胴体27に組込まれたピストン19に支持脚21を
直接接続した構造を有す。またピストン19には、Oリ
ング25によって内部流体の流失を防ぐ構造となってい
る。
The supporting leg 22 has a structure in which the supporting leg 21 is directly connected to a piston 19 incorporated in a jig body 27 for a pressure resistance test of a cylindrical structure. The piston 19 has a structure for preventing the internal fluid from flowing out by an O-ring 25.

【0014】支持脚21のピストン19の接続部の反対
側はストッパ23となっており、試験実施時の内圧が支
持脚21に伝達することで円筒状構造物内面30との摩
擦力を生み、円筒状構造物耐圧試験用冶具28の移動を
防ぐ役割を果す。また支持脚21にある程度の長さを持
たせることで、同じ円筒状構造物耐圧試験用冶具胴体2
7を耐圧試験を実施する円筒状構造物の口径に関わらず
用いることができる冶具となる。
The opposite side of the connecting portion of the piston 19 of the supporting leg 21 serves as a stopper 23. The internal pressure during the test is transmitted to the supporting leg 21 to generate a frictional force with the inner surface 30 of the cylindrical structure. It plays a role of preventing movement of the jig 28 for the pressure resistance test of the cylindrical structure. In addition, by providing the support leg 21 with a certain length, the jig body 2 for the same cylindrical structure pressure test can be obtained.
7 is a jig that can be used regardless of the diameter of the cylindrical structure on which the pressure test is performed.

【0015】上記の様に構成された円筒状構造物耐圧試
験用冶具28を円筒状構造物の耐圧試験時に用いる場合
の手順を説明する。
A description will be given of a procedure in the case of using the jig 28 for the pressure resistance test of the cylindrical structure having the above-described structure at the time of the pressure resistance test of the cylindrical structure.

【0016】耐圧試験をしようとする円筒状構造物1の
開口部29より、閉止板3が内圧を直接受ける面となる
ように閉止板本体2を挿入する。この時締付けボルト1
1を緩めておくことで、円筒状構造物内面30とわずか
な隙間が生じ、円筒状構造物内への装着は容易に行うこ
とができる。閉止板本体2を挿入し位置を決定した後、
締付けボルト11を締付けることで、封止用パッキン5
が閉止板3と閉止補助板7に押しつぶされる形となり、
円筒状構造物内面30に密着する形となる。その後、円
筒状構造物耐圧試験用冶具胴体27を挿入し、閉止板本
体2と雄ねじ部13によって接合させる。この時支持脚
部22は、内部圧力を受けていないために、円筒状構造
物1に容易に挿入することができる。
The main body 2 of the closing plate is inserted from the opening 29 of the cylindrical structure 1 to be subjected to the pressure test so that the closing plate 3 is a surface directly receiving the internal pressure. At this time tightening bolt 1
By loosening 1, a slight gap is created between the inner surface 30 of the cylindrical structure and the cylindrical structure can be easily mounted. After inserting the closing plate body 2 and determining the position,
By tightening the tightening bolts 11, the sealing packing 5 is removed.
Is crushed by the closing plate 3 and the closing auxiliary plate 7,
It has a shape that is in close contact with the inner surface 30 of the cylindrical structure. Thereafter, the jig body 27 for cylindrical structure pressure resistance test is inserted and joined with the closing plate main body 2 and the male screw portion 13. At this time, since the support leg 22 is not subjected to internal pressure, it can be easily inserted into the cylindrical structure 1.

【0017】前記のように円筒状構造物耐圧試験用冶具
28を円筒状構造物1内に設置した後は、円筒状構造物
1の開口部反対側より流体を導入させ、円筒状構造物1
の内部圧力を高めていく。
After the cylindrical structure pressure test jig 28 is installed in the cylindrical structure 1 as described above, a fluid is introduced from the opposite side of the opening of the cylindrical structure 1 to allow the cylindrical structure 1
To increase the internal pressure.

【0018】図5は、円筒状構造物1内部を加圧状態に
したときの円筒状構造物耐圧試験用冶具28の状態図を
示す。同図に示すように、耐圧試験時によって円筒状構
造物1の内部は加圧され、その圧力が支持脚部22のピ
ストン19に伝わり、支持脚21を半径方向に押出し、
押圧作用によって、円筒状構造物耐圧試験用冶具28が
円筒状構造物内面30に固定される。また同時に内部圧
力は円筒状構造物耐圧試験用冶具1を開口部29へ押出
す形となるが、内部圧力が増加するにつれて、支持脚2
1に伝達する押圧力も増加し、円筒状構造物耐圧試験用
冶具28が移動することを防止することができる。
FIG. 5 shows a state diagram of the jig 28 for the pressure test of the cylindrical structure when the inside of the cylindrical structure 1 is pressurized. As shown in the drawing, the inside of the cylindrical structure 1 is pressurized during the pressure test, and the pressure is transmitted to the piston 19 of the support leg 22 to push the support leg 21 in the radial direction.
By the pressing action, the cylindrical structure pressure test jig 28 is fixed to the cylindrical structure inner surface 30. At the same time, the internal pressure is such that the cylindrical structure pressure test jig 1 is pushed into the opening 29, but as the internal pressure increases, the support legs 2 are pushed.
The pressing force transmitted to 1 also increases, and it is possible to prevent the jig 28 for cylindrical structure pressure test from moving.

【0019】そして耐圧試験を行った後の取外しに際し
ては、円筒状構造物1の内部圧力が低くなることで、支
持脚21に伝達する押圧力が大気圧となり、上記の逆の
手順を施すことによって円筒状構造物耐圧試験用冶具2
8を取出すことができる。
At the time of removal after the pressure test, the internal pressure of the cylindrical structure 1 becomes low, so that the pressing force transmitted to the support leg 21 becomes the atmospheric pressure. Jig for pressure test of cylindrical structure 2
8 can be removed.

【0020】[0020]

【発明の効果】以上説明したように本発明によれば、耐
圧試験時の内部流体の圧力を直接利用して押圧力を発生
する本体と内部流体の流出を防ぐ閉止板とで構成される
円筒状構造物耐圧試験用冶具によって溶接を用いずに装
着が容易かつ何度も繰返し使用することができる、円筒
状構造物耐圧試験の閉止冶具を供給できる。さらに支持
脚にある程度の長さを持たせることによって、閉止板を
取替えることだけで口径に依存しない閉止冶具として用
いることが可能となり、作業性向上、かつ大幅な資材コ
スト削減が実現できるようになる。
As described above, according to the present invention, a cylinder constituted by a main body for generating a pressing force by directly utilizing the pressure of an internal fluid during a pressure test and a closing plate for preventing the internal fluid from flowing out. A jig for a cylindrical structure withstand pressure test, which can be easily mounted without using welding by a jig for withstand structure test and can be used repeatedly many times, can be provided. In addition, by providing the support legs with a certain length, it is possible to use them as a closing jig that does not depend on the diameter by simply changing the closing plate, thereby improving workability and achieving a significant reduction in material costs. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本実施の形態に関わる円筒状構造物耐圧試験用
冶具の構造を示す断面図。
FIG. 1 is a cross-sectional view showing the structure of a jig for a pressure resistance test of a cylindrical structure according to the present embodiment.

【図2】図1の同冶具における正面図。FIG. 2 is a front view of the jig of FIG.

【図3】図1の同冶具における側面図。FIG. 3 is a side view of the jig of FIG. 1;

【図4】円筒状構造物1内部を加圧状態にしたときの円
筒状構造物耐圧試験用冶具28の状態を示す断面図。
FIG. 4 is a cross-sectional view showing a state of a jig for a pressure resistance test of a cylindrical structure when the inside of the cylindrical structure is pressurized.

【図5】従来の円筒状構造物耐圧試験用冶具と耐圧試験
時の状態を示す断面図。
FIG. 5 is a cross-sectional view showing a conventional cylindrical structure pressure test jig and a state during a pressure test.

【符号の説明】[Explanation of symbols]

1…円筒状構造物、2…閉止板本体、3…閉止板、5…
封止用パッキン、7…閉止補助板、9…リング状パッキ
ン、11…締付けボルト、13…雄ねじ部、15…パッ
キン、17…受け面、19…ピストン、21…支持脚、
22…支持脚部、23…ストッパ、25…Oリング、2
7…円筒状構造物耐圧試験用冶具胴体、28…円筒状構
造物耐圧試験用冶具、29…開口部、30…円筒状構造
物内面。
DESCRIPTION OF SYMBOLS 1 ... Cylindrical structure, 2 ... Closing plate main body, 3 ... Closing plate, 5 ...
Sealing packing, 7: Closing auxiliary plate, 9: Ring packing, 11: Tightening bolt, 13: Male screw part, 15: Packing, 17: Receiving surface, 19: Piston, 21: Support leg,
22: support leg, 23: stopper, 25: O-ring, 2
7 ... Jig body for cylindrical structure pressure test, 28 ... Jig for cylindrical structure pressure test, 29 ... Opening, 30 ... Inside surface of cylindrical structure.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 澄川 順二 茨城県日立市幸町三丁目1番1号 株式会 社日立製作所日立工場内 Fターム(参考) 2G061 AA02 CB09 3H025 DA02 DB12 DC02 DD01  ──────────────────────────────────────────────────の Continuing on the front page (72) Inventor Junji Sumikawa 3-1-1, Sakaimachi, Hitachi-shi, Ibaraki F-term in Hitachi, Ltd. Hitachi Plant F-term (reference) 2G061 AA02 CB09 3H025 DA02 DB12 DC02 DD01

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】円筒状構造物内の内部流体の流出を防ぐ閉
止板と、耐圧試験時の内部流体圧力を利用することで円
筒状構造物内の半径方向への押圧力を発生させる部材と
で構成したことを特徴とする円筒状構造物耐圧試験用装
置。
1. A closing plate for preventing an internal fluid from flowing out of a cylindrical structure, and a member for generating a pressing force in a radial direction in the cylindrical structure by using an internal fluid pressure during a pressure resistance test. An apparatus for a pressure test of a cylindrical structure, characterized by comprising:
【請求項2】押出し部材をある程度の長さを有する支持
脚に伝達する形状とすることで、閉止板の取替えのみで
似通った口径の円筒状構造物の耐圧試験にも用いること
ができる構造を有する請求項1に記載の円筒状構造物耐
圧試験用装置。
2. A structure which can be used for a pressure test of a cylindrical structure having a similar diameter only by replacing a closing plate by forming the shape of the extruding member to be transmitted to a supporting leg having a certain length. The apparatus for a pressure test of a cylindrical structure according to claim 1.
JP10335293A 1998-11-26 1998-11-26 Pressure test device for cylindrical structure Pending JP2000162105A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10335293A JP2000162105A (en) 1998-11-26 1998-11-26 Pressure test device for cylindrical structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10335293A JP2000162105A (en) 1998-11-26 1998-11-26 Pressure test device for cylindrical structure

Publications (1)

Publication Number Publication Date
JP2000162105A true JP2000162105A (en) 2000-06-16

Family

ID=18286910

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10335293A Pending JP2000162105A (en) 1998-11-26 1998-11-26 Pressure test device for cylindrical structure

Country Status (1)

Country Link
JP (1) JP2000162105A (en)

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