JP2000146117A - High speed ejection burner - Google Patents

High speed ejection burner

Info

Publication number
JP2000146117A
JP2000146117A JP10334993A JP33499398A JP2000146117A JP 2000146117 A JP2000146117 A JP 2000146117A JP 10334993 A JP10334993 A JP 10334993A JP 33499398 A JP33499398 A JP 33499398A JP 2000146117 A JP2000146117 A JP 2000146117A
Authority
JP
Japan
Prior art keywords
combustion
air
primary
cone
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP10334993A
Other languages
Japanese (ja)
Inventor
Atsushi Omori
敦司 大森
Fujio Kobayashi
富士夫 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Original Assignee
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd filed Critical Osaka Gas Co Ltd
Priority to JP10334993A priority Critical patent/JP2000146117A/en
Publication of JP2000146117A publication Critical patent/JP2000146117A/en
Withdrawn legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To prolong the service life of an air conditioner by dividing a combustion tube into primary and secondary combustion spaces and burning combustion gas in two stages thereby prevent generation of a local high temperature zone. SOLUTION: Substantially completely combusted gas from a combustion tube 1 having constricted forward end is ejected by the expansion pressure from an opening 2 at the forward end of the combustion tube 1. A conical air cone 4 is provided at the forward end of a combustion nozzle 3 and an inner tube 5 for dividing the combustion air into primary and secondary airs is disposed between the large diameter section of the combustion tube 1 and the air cone 4. When the total area of a vent 7 at the base end part of the inner tube 5 is designed appropriately, about 30% of the total air is supplied as primary air to the inner tube 5 and combustion takes places under oxygen deficient state. A plurality of vents 6 made in the air cone 4 stir fuel gas and primary air as much as possible and mix them uniformly before being combusted. Since oxygen is deficient in the air cone 4 or the inner tube 5, primary combustion is relatively gentle and generation of high temperature zone can be suppressed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、一般工業加熱炉で使用
される高速噴射バーナに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high-speed injection burner used in a general industrial furnace.

【0002】[0002]

【従来の技術】図3は従来のこの種のバーナの構造を示
したもので、燃料ノズル3の先端部に円錐形のエアコー
ン4を設けると共に、先端を絞って開口2を狭くした燃
焼筒1の太径部にこのエアコーン4を配設し、エアコー
ン4の円錐面に設けた複数の通気孔6から空気を導入し
て、燃料ガスと撹拌混合し、燃焼筒1内でほぼ完全燃焼
させて、先端開口2から噴出させるようにしたものであ
る。この構成によれば、燃焼ガスは膨張圧力により高速
噴射され、炉内の撹拌効果により被処理物の温度分布の
均一化と、対流伝熱効果による熱効率の向上を図ること
ができるものである。
2. Description of the Related Art FIG. 3 shows the structure of a conventional burner of this type, in which a conical air cone 4 is provided at the tip of a fuel nozzle 3 and the opening 2 is narrowed by narrowing the tip. The air cone 4 is disposed at the large diameter portion of the air cone 4, air is introduced from a plurality of ventilation holes 6 provided on the conical surface of the air cone 4, mixed with fuel gas by stirring, and almost completely burned in the combustion tube 1. , From the tip opening 2. According to this configuration, the combustion gas is injected at a high speed by the expansion pressure, so that the temperature distribution of the object to be treated can be made uniform by the effect of stirring in the furnace, and the thermal efficiency can be improved by the convection heat transfer effect.

【0003】[0003]

【発明が解決しようとする課題】しかしながらこの種の
高速噴射バーナは、噴射圧力を得るため燃焼筒1内でほ
ぼ完全燃焼させる必要があり、燃焼筒1内が高温になる
ために、エアコーン4及び燃焼筒1には高価な耐熱材料
を使用したり、あるいは重くて大型化し組立費が高くつ
くバーナタイルや破損し易いセラミック材料を使用する
必要があるという問題があった。またバーナ内で一度に
理論空気量と混合し燃焼させるために、燃焼音が大き
く、作業環境を悪化させるという欠点があった。本発明
はこれらの問題点を解消することを目的とするものであ
る。
However, this type of high-speed injection burner requires almost complete combustion in the combustion cylinder 1 in order to obtain the injection pressure. The combustion cylinder 1 has a problem that it is necessary to use an expensive heat-resistant material, or to use a burner tile which is heavy and large and requires high assembly cost, or a ceramic material which is easily broken. In addition, since it is mixed with the theoretical air amount and burned at once in the burner, there is a drawback that the combustion noise is large and the working environment is deteriorated. An object of the present invention is to solve these problems.

【0004】[0004]

【課題を解決するための手段】本発明による高速噴射バ
ーナは、図1に示すように、燃焼筒1の先端を絞って開
口2を狭くした先混合方式の高速噴射バーナにおいて、
燃料ノズル3の先端部に円錐形のエアコーン4を設ける
と共に、燃焼筒1の太径部とエアコーン4との間に、燃
焼空気を一次と二次とに分離する内筒5を設け、エアコ
ーン4の円錐面に設けた複数の通気孔6から一次空気の
一部を導入して、エアコーン4で混合された混合気を内
筒5内で一次燃焼させ、更に燃焼筒1内で二次燃焼させ
るようにしたものであって、この構成によって燃焼音を
著しく低減すると同時に、エアコーン4及び燃焼筒1あ
るいは内筒5の材料として、安価な汎用ステンレスの採
用を可能にしたものである。
As shown in FIG. 1, the high-speed injection burner according to the present invention is a premixed high-speed injection burner in which the opening 2 is narrowed by narrowing the tip of a combustion cylinder 1.
A conical air cone 4 is provided at the tip of the fuel nozzle 3, and an inner cylinder 5 for separating combustion air into primary and secondary air is provided between the large diameter portion of the combustion cylinder 1 and the air cone 4. A part of the primary air is introduced from a plurality of ventilation holes 6 provided in the conical surface of FIG. With this configuration, the combustion noise is remarkably reduced by this configuration, and at the same time, inexpensive general-purpose stainless steel can be used as the material of the air cone 4 and the combustion cylinder 1 or the inner cylinder 5.

【0005】[0005]

【発明の実施の形態】図1は本発明の一実施例を示した
もので、先端の絞られた燃焼筒1内でほぼ完全燃焼した
ガスが、その膨張圧力によって燃焼筒1の先端開口2か
ら噴出するように構成されており、燃料ノズル3の先端
部には、従来例と同様に円錐形のエアコーン4が設けら
れているが、本発明では燃焼筒1の太径部とエアコーン
4との間に、燃焼空気を一次と二次とに分離する円筒状
の内筒5が設けられ、内筒5の閉塞された基端部に穿設
される通気孔7の総面積を適当に設計することにより、
この内筒5内には全空気量の例えば30%程度が一次空
気として供給されて、酸素不足の状態で燃焼するように
なっている。エアコーン4の円錐面に設けた複数の通気
孔6は、燃料ガスと一次空気をできるだけ撹拌混合し
て、均一に燃焼させるためのものであるが、エアコーン
4あるいは内筒5内では酸素が不足しているため、一次
燃焼は比較的緩慢であり、これが更に燃焼筒1内で二次
燃焼によりほぼ完全に燃焼したのち、燃焼筒1の先端開
口2から高速で噴出するようになっている。なお図中9
はスパークロッドである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an embodiment of the present invention, in which gas almost completely burned in a combustion cylinder 1 having a narrowed tip is compressed by an expansion pressure thereof so that a tip opening 2 of the combustion cylinder 1 is opened. The conical air cone 4 is provided at the tip of the fuel nozzle 3 as in the conventional example. However, in the present invention, the large diameter portion of the combustion cylinder 1 and the air cone 4 are provided. A cylindrical inner cylinder 5 for separating the combustion air into primary and secondary air is provided therebetween, and the total area of the ventilation holes 7 formed in the closed base end of the inner cylinder 5 is appropriately designed. By doing
In the inner cylinder 5, for example, about 30% of the total air amount is supplied as primary air, and burns in a state of insufficient oxygen. The plurality of ventilation holes 6 provided in the conical surface of the air cone 4 are for stirring and mixing the fuel gas and the primary air as much as possible to uniformly burn the fuel gas and the primary air. However, oxygen is insufficient in the air cone 4 or the inner cylinder 5. Therefore, the primary combustion is relatively slow. After the primary combustion is further almost completely burned in the combustion cylinder 1 by the secondary combustion, the primary combustion is ejected from the front end opening 2 of the combustion cylinder 1 at a high speed. 9 in the figure
Is a spark rod.

【0006】また本発明により、燃焼筒1内に濃度勾配
を形成し、軸方向に沿った燃焼速度を低下させることに
より、燃焼音の原因であった振動燃焼を防止して燃焼を
安定させることができ、それにより更に先端開口2を絞
って噴出速度を上げることが可能となった。一例とし
て、開口部2における燃焼量断面負荷として、従来構成
による100×102 kcal/m2 hと同等のバーナ
の開口を絞って150×102 kcal/m2 hとし、
内筒5により一次空気と二次空気の比率を30%:70
%として、燃焼音が遥かに小さく且つ燃焼の安定したバ
ーナが得られた。またこのときNOx排出量は従来の3
0%減となった。一次空気と二次空気の比率としては、
一次空気が少ないほど燃焼が安定し、また燃焼筒1の温
度も低下するが、10%以下では一次火炎が保炎せず燃
焼負荷となり、また40%以上ではエアコーンや燃焼筒
が赤熱し耐熱材料が必要となる。
Further, according to the present invention, a concentration gradient is formed in the combustion cylinder 1 to reduce the combustion speed along the axial direction, thereby preventing the oscillating combustion which caused the combustion noise and stabilizing the combustion. As a result, it is possible to further narrow the tip opening 2 to increase the ejection speed. As an example, the burner opening equivalent to 100 × 10 2 kcal / m 2 h according to the conventional configuration is squeezed to 150 × 10 2 kcal / m 2 h as the sectional load of the combustion amount in the opening 2 .
30%: 70 ratio of primary air and secondary air by inner cylinder 5
As a percentage, a burner with much lower combustion noise and stable combustion was obtained. At this time, the NOx emission amount is 3
It decreased by 0%. As the ratio of primary air to secondary air,
The less primary air, the more stable the combustion and the lower the temperature of the combustion cylinder 1. However, if it is less than 10%, the primary flame does not sustain flame and becomes a combustion load. Is required.

【0007】図2の実施例は、一次空気比率を小さくし
た場合のエアコーン4の保炎性能を向上するために、燃
料ノズル3の先端ノズル孔8の形状を改良したものであ
る。同図(a)はノズル孔8を外側にα度(広がり角)
だけ傾斜させて、周囲から流入する空気流と交錯させ、
混合攪拌効果を高めたものであり、同図(b)はノズル
孔8を周方向にβ度(旋回角)だけ傾斜させて、火炎に
旋回をかけるようにしたもので、この構成により噴射速
度を更に10%程度増加させることができる。なおこの
とき、燃焼筒1から外部に噴出した後に火炎が広がって
しまわないように、広がり角αあるいは旋回角βは20
度以内とし、二次空気比率は70〜90%として、噴射
速度を20m/s以上とする必要がある。
In the embodiment shown in FIG. 2, the shape of the tip nozzle hole 8 of the fuel nozzle 3 is improved in order to improve the flame holding performance of the air cone 4 when the primary air ratio is reduced. FIG. 2A shows the nozzle hole 8 at an angle of α degrees (spread angle) outward.
Tilt it and mix it with the airflow that flows in from the surroundings,
FIG. 4B shows a configuration in which the nozzle hole 8 is inclined by β degrees (swirl angle) in the circumferential direction so as to swirl the flame. Can be further increased by about 10%. At this time, the divergence angle α or the swirl angle β is set to 20 so that the flame does not spread after being ejected from the combustion cylinder 1 to the outside.
Degrees or less, the secondary air ratio must be 70 to 90%, and the injection speed must be 20 m / s or more.

【0008】[0008]

【発明の効果】本発明によれば上述のように、燃焼筒1
内を内筒5により一次燃焼用空間と二次燃焼用空間とに
分けて、燃料ガスを二段燃焼させるようにしたので、エ
アコーン4付近では酸素不足により燃焼が緩慢となっ
て、局所的な高温域の発生が防止され、それによってエ
アコーン4の寿命を延ばすことができ、あるいはその材
質を汎用ステンレスのような安価な材料に変えることが
でき、また燃焼筒1もその内面に沿って低温の二次空気
流が形成されるために温度上昇が緩和され、従来耐熱温
度1000℃以上を必要としていた燃焼筒1あるいはエ
アコーン4の材料として、汎用ステンレスのような安価
な材料(耐熱温度800℃以下)の使用が可能になると
いう利点がある。更に燃焼筒1内では軸方向に酸素の濃
度勾配が形成されるために、エアコーン4付近の振動燃
焼が防止されて燃焼性能が向上し、燃焼音を著しく低減
し得る上に、燃焼筒1の先端開口2の面積を更に絞って
噴出速度を大きくすることが可能となり、炉気攪拌効果
による炉内温度分布の均一化によって、被処理物の加熱
効率を一層向上し得ると同時に、炉内の排気巻き込み効
果によりNOx発生量を大幅に低減し得るという利点が
ある。
According to the present invention, as described above, the combustion cylinder 1
The interior is divided into a primary combustion space and a secondary combustion space by the inner cylinder 5 so that the fuel gas is burned in two stages. The generation of a high temperature region is prevented, whereby the life of the air cone 4 can be extended, or the material can be changed to a cheap material such as a general-purpose stainless steel. As the secondary air flow is formed, the temperature rise is moderated, and as a material for the combustion cylinder 1 or the air cone 4 which conventionally required a heat resistant temperature of 1000 ° C. or more, an inexpensive material such as general-purpose stainless steel (heat resistant temperature of 800 ° C. or less) ) Can be used. Further, since an oxygen concentration gradient is formed in the combustion cylinder 1 in the axial direction, the oscillating combustion near the air cone 4 is prevented, the combustion performance is improved, and the combustion noise can be significantly reduced. The jetting speed can be increased by further narrowing the area of the front end opening 2, and the uniformity of the furnace temperature distribution by the furnace air stirring effect can further improve the heating efficiency of the object to be processed, and at the same time, the furnace interior There is an advantage that the amount of generated NOx can be significantly reduced by the exhaust gas entrainment effect.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例の縦断面図。FIG. 1 is a longitudinal sectional view of one embodiment of the present invention.

【図2】本発明の他の実施例の要部断面図。FIG. 2 is a sectional view of a main part of another embodiment of the present invention.

【図3】従来例の縦断面図。FIG. 3 is a longitudinal sectional view of a conventional example.

【符号の説明】[Explanation of symbols]

1 燃焼筒 2 先端開口 3 燃料ノズル 4 エアコーン 5 内筒 6 通気孔 7 通気孔 8 ノズル孔 9 スパークロッド DESCRIPTION OF SYMBOLS 1 Combustion cylinder 2 Tip opening 3 Fuel nozzle 4 Air cone 5 Inner cylinder 6 Vent hole 7 Vent hole 8 Nozzle hole 9 Spark rod

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 燃焼筒の先端を絞って開口を狭くした先
混合方式の高速噴射バーナにおいて、燃料ノズルの先端
部に円錐形のエアコーンを設けると共に、燃焼筒の太径
部とエアコーンとの間に、燃焼空気を一次と二次とに分
離する内筒を設け、エアコーンの円錐面に設けた複数の
通気孔から一次空気の一部を導入して、エアコーンで混
合された混合気を内筒内で一次燃焼させ、更に燃焼筒内
で二次燃焼させるようにして成る高速噴射バーナ。
In a high-speed injection burner of a premixing type in which an opening is narrowed by narrowing a tip of a combustion cylinder, a conical air cone is provided at a tip of a fuel nozzle, and between a large diameter portion of the combustion cylinder and the air cone. In addition, an inner cylinder that separates the combustion air into primary and secondary air is provided, and a part of the primary air is introduced from a plurality of ventilation holes provided in the conical surface of the air cone, and the air-fuel mixture mixed by the air cone is injected into the inner cylinder. A high-speed injection burner in which primary combustion is performed in the combustion chamber and secondary combustion is performed in the combustion cylinder.
【請求項2】 上記一次空気の割合を全体の10〜40
%として成る請求項1記載の高速噴射バーナ。
2. The ratio of the primary air is 10 to 40
The high-speed injection burner according to claim 1, wherein
【請求項3】 上記燃料ノズル先端のノズル孔を外側へ
傾斜させ、又は周方向へ傾斜させて成る請求項1記載の
高速噴射バーナ。
3. The high-speed injection burner according to claim 1, wherein the nozzle hole at the tip of the fuel nozzle is inclined outward or circumferentially.
JP10334993A 1998-11-09 1998-11-09 High speed ejection burner Withdrawn JP2000146117A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10334993A JP2000146117A (en) 1998-11-09 1998-11-09 High speed ejection burner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10334993A JP2000146117A (en) 1998-11-09 1998-11-09 High speed ejection burner

Publications (1)

Publication Number Publication Date
JP2000146117A true JP2000146117A (en) 2000-05-26

Family

ID=18283540

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10334993A Withdrawn JP2000146117A (en) 1998-11-09 1998-11-09 High speed ejection burner

Country Status (1)

Country Link
JP (1) JP2000146117A (en)

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Effective date: 20060110