JP2000139401A - Coloring matter transfer-type wrapping material and coloring of food using the wrapping material - Google Patents

Coloring matter transfer-type wrapping material and coloring of food using the wrapping material

Info

Publication number
JP2000139401A
JP2000139401A JP10314166A JP31416698A JP2000139401A JP 2000139401 A JP2000139401 A JP 2000139401A JP 10314166 A JP10314166 A JP 10314166A JP 31416698 A JP31416698 A JP 31416698A JP 2000139401 A JP2000139401 A JP 2000139401A
Authority
JP
Japan
Prior art keywords
packaging material
layer
dye
film
coloring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10314166A
Other languages
Japanese (ja)
Other versions
JP4200511B2 (en
Inventor
Hiroshi Ono
浩 大野
Takayuki Watanabe
孝之 渡辺
Susumu Kawamura
進 川村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OSAKA KAGAKU GOKIN KK
Original Assignee
OSAKA KAGAKU GOKIN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by OSAKA KAGAKU GOKIN KK filed Critical OSAKA KAGAKU GOKIN KK
Priority to JP31416698A priority Critical patent/JP4200511B2/en
Publication of JP2000139401A publication Critical patent/JP2000139401A/en
Application granted granted Critical
Publication of JP4200511B2 publication Critical patent/JP4200511B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Wrappers (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To smoothly transfer a coloring matter coated on a wrapping material onto the surface of a meat paste food such as ham or sausage or the like, including a case where mainly outer stress is applied on the wrapping material, or the like. SOLUTION: On one side of the surfaces of a single-layer film of a synthetic resin of a polyolefin such as polyvinylidene chloride or polyethylene, a polyamide, a polyester or the like, or a natural polymer of fibrous, cellulose or the like, or a laminated film at least one side of whose surfaces is constituted with the above material, an edible coloring-matter layer is formed via a buffer layer containing an edible plasticizer such as glycerol, sorbitol or propylene glycol. Since the buffer layer containing the plasticizer such as glycerol absorbs the stress (shock) burdened on the coloring-matter layer, the falling off of the coloring-matter layer from the inside of a wrapping material is effectively prevented even in the case where friction force or the like is burdened on the wrapping material, and the coloring matter is smoothly transferred onto the surface of food by heat cooking. Thus, the material of the present invention is suitable as a wrapping material for shirring, or the like.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、加熱調理により練
り肉食品などの表面に色素を転写する機能を備えた包
材、並びに当該包材を利用した食品の着色方法に関し、
例えば、シャーリング(ひだ寄せ処理)によりハム、ソー
セージなどの練り肉原料を充填する場合などのように、
包材に大きな外部ストレス(摩擦などの外力)が負荷され
る場合でも、転写色素の包材からの脱落を有効に防止す
るとともに、加熱調理に際して色素を包材から練り肉食
品などの表面に確実に転写できるものを提供する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packaging material having a function of transferring a dye to the surface of a meat food by heating and cooking, and a method of coloring food using the packaging material.
For example, as in the case of filling the raw meat ingredients such as ham and sausage by shirring (shrinking treatment),
Even when a large external stress (external force such as friction) is applied to the packaging material, the transfer dye is effectively prevented from falling off the packaging material, and the dye is securely applied from the packaging material to the surface of the meat food etc. during cooking. Provide what can be transferred to

【0002】[0002]

【発明の背景】ハム、ソーセージなどの練り肉原料を筒
状包材に充填する方式としては、長尺の筒状包材をシャ
ード機でシャーリングし(蛇腹状にひだ寄せし)、この蛇
腹に折り畳んだ筒状包材を連続的に引き出しながら練り
肉原料を充填していくものがある。一方、練り肉食品を
着色する方式には、加熱調理によって包材の色素を練り
肉食品の表面に転写するようにしたものがあるが、予め
可食性色素で着色した包材を用いてそのままシャーリン
グしようとすると様々な問題が出てくる。即ち、従来の
色素転写型の包材としては、先ず、セロファンに転写色
素を浸漬又は塗布したものが挙げられるが、セロファン
は強度が弱く、シャーリング時のストレスによって包材
自体が破損し易いうえ、シャーリングによる摩擦力で転
写色素がセロファンから脱落したり、ひだ寄せされた色
素が隣接状に密着するために損傷又はブロッキングを起
こしたりする恐れが強い。また、ポリエチレン、ポリプ
ロピレン、ポリ塩化ビニリデンなどのフィルムに転写色
素を塗布したものでは、包材自体の強度はセロファンよ
り増大するが、これらの包材は疎水性が高いことから、
例えば水溶性(或は水性)の色素などはこれらの包材に対
する付着強度が低く、このために、やはりシャーリング
時のストレスで色素が包材から脱落する恐れが大きい。
Background of the Invention As a method of filling a raw material such as ham and sausage into a tubular packaging material, a long tubular packaging material is sheared with a shard machine (corrugated in a bellows shape), and the bellows is filled. There is a method in which a meat material is filled while continuously pulling out a folded cylindrical packaging material. On the other hand, there is a method of coloring the pasted meat food in which the coloring of the packaging material is transferred to the surface of the pasted meat food by heating and cooking. Attempting to do so poses a variety of problems. That is, as a conventional dye transfer type packaging material, first, those obtained by immersing or applying a transfer dye to cellophane are mentioned, but cellophane has low strength, and the packaging material itself is easily damaged by stress during shearing, There is a strong possibility that the transferred dye will fall off from cellophane due to the frictional force caused by the shearing, and that the shirred dye will be in close contact with the cell, causing damage or blocking. In addition, in the case where a transfer dye is applied to a film such as polyethylene, polypropylene, or polyvinylidene chloride, the strength of the packaging material itself is higher than that of cellophane, but since these packaging materials have high hydrophobicity,
For example, a water-soluble (or water-based) dye or the like has a low adhesive strength to these packaging materials, and therefore, there is a high possibility that the dyes may fall off the packaging material due to stress during shearing.

【0003】[0003]

【従来の技術】本出願人は、実開平6−35165号公
報で、塩化ビニリデン、塩化ビニル、ポリエチレン、ポ
リエステルなどの合成樹脂製フィルムの一面に、アルキ
ド樹脂、塩化ビニル樹脂、アクリル樹脂、酢酸ビニル樹
脂などをアルコールやエステルなどの溶剤に溶解した中
間層を塗布し、さらにこの中間層の上に、セルロース系
高分子物質、シェラック、ダンマル、コーパル等の天然
樹脂などをエタノールに溶解させた溶液に各種の水溶性
可食性色素を添加したビヒクル層を塗布し、包材とビヒ
クル層の両方に対する親和性を当該中間層に兼備させる
ことによって、練り肉食品の表面への色素の転写むらを
なくし、包材と肉表面の間の肉付きも良好に改善した練
り肉食品用の色素転写型包材を開示した。
2. Description of the Related Art The present applicant discloses in Japanese Utility Model Laid-Open Publication No. 6-35165 that an alkyd resin, a vinyl chloride resin, an acrylic resin, and a vinyl acetate are coated on one surface of a synthetic resin film such as vinylidene chloride, vinyl chloride, polyethylene, or polyester. An intermediate layer in which a resin or the like is dissolved in a solvent such as an alcohol or an ester is applied, and a cellulose resin-based polymer, a natural resin such as shellac, dammar, or copal is dissolved in ethanol on the intermediate layer. By applying a vehicle layer to which various water-soluble edible dyes have been added, and by having the intermediate layer also have an affinity for both the packaging material and the vehicle layer, eliminating uneven transfer of the dye to the surface of the meat food, Disclosed is a dye transfer type packaging material for pasted meat food in which the thickness between the packaging material and the meat surface is also improved.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記従
来技術は、ロール状に巻いたシート形態の包材を連続自
動充填機で引き出しながら筒状に融着し、同時に練り肉
原料を連続的に充填していく方式なのであって、シャー
リングによって練り肉原料を包材に充填することを主眼
とするもの(即ち、包材に大きなストレスが負荷される
ことを想定したもの)ではない。そこで、本発明は、上
記従来技術をさらに改良して、シャーリング方式で練り
肉原料などを包材に充填する場合などのように、包材に
大きな外部ストレスが負荷される場合にも、包材の塗布
色素を脱落のない状態で円滑に練り肉食品などの表面に
転写することを技術的課題とする。
However, in the above-mentioned prior art, the sheet-like packaging material wound into a roll is melted into a cylindrical shape while being pulled out by a continuous automatic filling machine, and at the same time, the meat material is continuously filled. This method is not intended to fill the packaging material with the raw material of the meat by shearing (that is, it is assumed that a large stress is applied to the packaging material). Therefore, the present invention is a further improvement of the above-described conventional technique, and is also applicable to a case where a large external stress is applied to the packaging material, such as a case where the packaging material is filled with a meat material or the like by a shearing method. It is an object of the present invention to smoothly transfer the applied pigment to a surface of a meat food or the like without falling off.

【0005】[0005]

【課題を解決するための手段】本発明者らは、各種包材
の一面にグリセリン、ソルビット、プロピレングリコー
ルなどの可塑剤を含有する中間層を介して色素層を塗布
すると、この中間層がいわゆる緩衝体となって、包材に
負荷される多大のストレス(例えば、シャーリング時の
摩擦力)などを有効に緩和する機能を果すこと、或は、
逆に、包材に塗布した色素層の上面にある種の保護膜を
形成すると、色素の転写を阻害しないで、包材へのスト
レスの負荷に際して色素の脱落が有効に防止されること
などを見い出して、本発明を完成した。
Means for Solving the Problems The present inventors apply a dye layer on one surface of various packaging materials via an intermediate layer containing a plasticizer such as glycerin, sorbitol, or propylene glycol. As a buffer, to fulfill the function of effectively relieving a large amount of stress applied to the packaging material (for example, frictional force during shearing), or
Conversely, if a certain protective film is formed on the upper surface of the dye layer applied to the packaging material, it will not hinder the transfer of the dye and effectively prevent the dye from falling off when a stress is applied to the packaging material. We have found and completed the present invention.

【0006】即ち、本発明1は、ポリ塩化ビニリデン、
ポリエチレン、ポリプロピレンなどのポリオレフィン、
ポリアミド及びポリエステルなどの合成樹脂、或はファ
イブラス及びセルロースなどの天然高分子系の単層フィ
ルム、又は少なくとも一層がこれらの材質で構成される
積層フィルムの片面に、グリセリン、ソルビット、マン
ニット、プロピレングリコールなどの可食性可塑剤を含
有する緩衝層を介して、可食性色素層を形成したことを
特徴とする色素転写型包材である。
That is, the present invention 1 relates to polyvinylidene chloride,
Polyolefins such as polyethylene and polypropylene,
One side of a synthetic resin such as polyamide and polyester, or a monolayer film of a natural polymer such as fibrous and cellulose, or a laminated film in which at least one layer is composed of these materials, glycerin, sorbit, mannitol, propylene A dye transfer type packaging material characterized in that an edible dye layer is formed via a buffer layer containing an edible plasticizer such as glycol.

【0007】本発明2は、ポリ塩化ビニリデン、ポリエ
チレン、ポリプロピレンなどのポリオレフィン、ポリア
ミド及びポリエステルなどの合成樹脂、或はファイブラ
ス及びセルロースなどの天然高分子系の単層フィルム、
又は少なくとも一層がこれらの材質で構成される積層フ
ィルムの片面に可食性色素層を形成し、さらに当該色素
層をシェラック、トウモロコシタンパク、ダンマル、グ
リアジン、ロジンなどの天然高分子化合物を含有する保
護膜で被覆することを特徴とする色素転写型包材であ
る。
The present invention relates to a monolayer film of a polyolefin such as polyvinylidene chloride, polyethylene and polypropylene, a synthetic resin such as polyamide and polyester, or a natural polymer based film such as fibrous and cellulose.
Or at least one layer forms an edible dye layer on one side of a laminated film composed of these materials, and furthermore, the dye layer is a protective film containing a natural polymer compound such as shellac, corn protein, dammar, gliadin, and rosin. A dye transfer type packaging material characterized by being coated with:

【0008】本発明3は、上記本発明1又は2のいずれ
かの包材を色素層が内側になる状態で筒状に形成し、シ
ャーリングした筒状包材に練り肉原料を充填した後に加
熱調理して、色素を練り肉食品の表面に転写せしめるこ
とを特徴とする色素転写型包材を利用した練り肉食品の
着色方法である。
According to a third aspect of the present invention, the packaging material according to the first or second aspect of the invention is formed into a tubular shape with the dye layer being on the inside. This is a method of coloring a pasty meat food using a dye transfer-type packaging material, which is characterized in that a pigment is transferred onto the surface of the pasty meat food by cooking.

【0009】本発明4は、色素層が内側になる状態にし
た本発明1又は2の包材に、加熱して流動化させたチー
ズ、バター、飴などの食品を供給し、色素を当該食品の
表面に転写せしめることを特徴とする色素転写型包材を
利用した食品の着色方法である。
The present invention 4 provides a foodstuff such as cheese, butter, candy and the like, which is heated and fluidized, to the packaging material of the present invention 1 or 2 wherein the pigment layer is on the inside, and the pigment is added to the foodstuff. This is a method of coloring food using a dye transfer type packaging material characterized by being transferred onto the surface of a food.

【0010】[0010]

【発明の実施の形態】本発明1〜2のフィルムは単層フ
ィルム、積層フィルムを問わない。単層フィルムとして
は、適正な強度(耐ストレス性)を具備することにより、
例えば、シャーリングなどのように、包材にストレスが
負荷される際にも、損耗を抑制できるものである。その
具体例としては、ポリ塩化ビニリデン(PVCD;塩化
ビニルとの共重合体を含む)、ポリエチレン(直鎖状低密
度ポリエチレン(LLDPE)を含む)、ポリプロピレン
などのポリオレフィン、ポリアミド、ポリエステル、又
はエチレン・酢酸ビニル共重合体(EVA)、エチレン・
ビニルアルコール共重合体(EVOH)などの合成樹脂フ
ィルム、或はファイブラス、セルロースなどの天然高分
子系のフィルムなどが挙げられる。従って、例えば、セ
ロファンの単層フィルムなどは機械的強度が低く、好ま
しくない。また、積層フィルムは少なくとも一層が適正
な強度のある上記材質で構成される複層フィルムであ
り、例えば、上記セロファンなどは親水性を有するため
に、水溶性色素などの印刷性に優れる反面、強度的に弱
いために上記の材質で補強する必要がある。従って、積
層フィルムの具体例としては、ポリエチレン/セロファ
ン(内層)、ポリエチレン/ナイロン/セロファン(内
層)、ポリエチレン/ナイロン/ポリエチレン、ポリ塩
化ビニリデン/ナイロン/ポリエチレン、ポリ塩化ビニ
リデン/ナイロン/ポリプロピレン、ナイロン/EVO
H/ポリエチレン、ポリエチレン/EVA/ナイロン/
ポリエチレン、或はEVA/EVOH/ナイロン/EV
Aなどが挙げられる。
BEST MODE FOR CARRYING OUT THE INVENTION The films of the present invention 1 and 2 are not limited to single-layer films and laminated films. By having appropriate strength (stress resistance) as a single-layer film,
For example, even when stress is applied to the packaging material as in the case of shearing or the like, wear can be suppressed. Specific examples thereof include polyvinylidene chloride (PVCD; including a copolymer with vinyl chloride), polyethylene (including linear low-density polyethylene (LLDPE)), polyolefin such as polypropylene, polyamide, polyester, and ethylene. Vinyl acetate copolymer (EVA), ethylene
Examples include a synthetic resin film such as a vinyl alcohol copolymer (EVOH), or a natural polymer film such as fibrous or cellulose. Therefore, for example, a monolayer film of cellophane or the like has a low mechanical strength and is not preferable. Further, the laminated film is a multilayer film in which at least one layer is made of the above-mentioned material having an appropriate strength. For example, since the above-mentioned cellophane and the like have a hydrophilic property, they are excellent in printability such as a water-soluble dye, but have a high strength. It is necessary to reinforce with the above material because it is weak. Therefore, specific examples of the laminated film include polyethylene / cellophane (inner layer), polyethylene / nylon / cellophane (inner layer), polyethylene / nylon / polyethylene, polyvinylidene chloride / nylon / polyethylene, polyvinylidene chloride / nylon / polypropylene, nylon / EVO
H / polyethylene, polyethylene / EVA / nylon /
Polyethylene or EVA / EVOH / Nylon / EV
A and the like.

【0011】また、上記フィルムの形態はシート状、筒
状などを問わない。この場合、シート状のフィルムを筒
状化する見地に立てば、ヒートシール性を有するポリエ
チレン、ポリプロピレン、ポリ塩化ビニリデンなどのポ
リオレフィン、或はEVAなどの単層フィルム、或は当
該材質が片面に臨む積層フィルムは好適である。さら
に、ポリ塩化ビニリデン、又はポリ塩化ビニリデンをコ
ートしたポリプロピレン(KOP)などの単層フィルム、
或は外層に当該材質を用いた積層フィルムでは、包材に
ガスバリヤー性を付与できる。
[0011] The form of the film may be sheet-like or tubular. In this case, if the sheet-like film is put into a cylindrical shape, heat-sealing polyethylene, polypropylene, polyolefin such as polyvinylidene chloride, or a single-layer film such as EVA, or the material faces one side. Laminated films are preferred. Furthermore, a single-layer film such as polyvinylidene chloride or polypropylene (KOP) coated with polyvinylidene chloride,
Alternatively, in the case of a laminated film using the material for the outer layer, a gas barrier property can be imparted to the packaging material.

【0012】本発明1の緩衝層は、グリセリン、ソルビ
ット、マンニット、プロピレングリコールなどの可食性
多価アルコールよりなる可塑剤を含有する塗膜層であ
り、基本的にはシェラック、ロジン、コーパル、グリア
ジン、トウモロコシタンパク(ゼイン)、ホルデインなど
の天然樹脂をアルコール(含水アルコールを含む)に溶解
した溶液、或はアルカリを加えて溶解したほぼ中性の水
溶液、或は界面活性剤により乳化したエマルジョンをビ
ヒクルとし、このビヒクルに上記可塑剤を添加し、乾燥
処理でアルコールを揮発させて塗膜形成される。この塗
膜は上記可塑剤を含有するため、適度の柔軟性を有して
緩衝機能が期待できる。
The buffer layer of the present invention 1 is a coating layer containing a plasticizer made of an edible polyhydric alcohol such as glycerin, sorbit, mannitol, propylene glycol, etc., and is basically composed of shellac, rosin, copal, A solution prepared by dissolving a natural resin such as gliadin, corn protein (zein), or hordein in an alcohol (including aqueous alcohol), an almost neutral aqueous solution obtained by adding an alkali, or an emulsion emulsified with a surfactant. A vehicle is formed, the plasticizer is added to the vehicle, and alcohol is volatilized by a drying treatment to form a coating film. Since this coating film contains the above-mentioned plasticizer, it has a moderate flexibility and can be expected to have a buffer function.

【0013】本発明1〜2の色素層の主成分である色素
は、例えば、アナトー色素、コウリャン色素、紅コウジ
色素、カカオ色素、クチナシ色素、タマネギ色素、チコ
リ色素、カラメル色素、くん液フレーバーなどの天然色
素、赤色3号、106号、102号、黄色4号、5号な
どの合成色素などをいう。上記色素層は、基本的には、
シェラック、ロジン、コーパルなどの可食性天然樹脂の
アルコール溶解液、或はエマルジョンなどをヒビクルと
して、このビヒクルに上記色素を溶解(又は分散)したも
ので、色素はシェラックなどに担持された状態で塗膜形
成されるが、水溶性色素の場合には水又は含水アルコー
ルに直接溶解することもできる。また、カカオ色素を使
用する場合、天然のカカオ粉末で代替すると、深みのあ
る黒い色調を練り肉食品の表面に付与できる。
The dyes which are the main components of the dye layers of the present invention 1 and 2 include, for example, annatto dyes, kouryan dyes, red koji dyes, cacao dyes, gardenia dyes, onion dyes, chicory dyes, caramel dyes, and spice liquid flavors. And synthetic dyes such as Red No. 3, No. 106, No. 102, Yellow No. 4, No. 5, and the like. The dye layer is basically,
A solution of an edible natural resin such as shellac, rosin, copal or the like in an alcohol solution or an emulsion is used as a vehicle, and the above dye is dissolved (or dispersed) in this vehicle. Although a film is formed, in the case of a water-soluble dye, it can be directly dissolved in water or a hydrous alcohol. In addition, when a cocoa pigment is used, if a natural cocoa powder is used, a deep black color tone can be imparted to the surface of the ground meat food.

【0014】上記色素層の塗膜形成は、色素液(ビヒク
ル又は水性色素液)をフィルムにコーターなどで印刷
し、乾燥させるのが基本であるが、色素液をフィルムに
噴霧したり、フィルムを色素液に浸漬しても良い。ま
た、水溶性色素の場合には、色素水溶液を刷毛などでフ
ィルムに塗布しても差し支えない。尚、フィルムの最内
層がセロファンなどの場合、色素層(又は緩衝層)とセロ
ファンが密着し過ぎて色素の転写などに支障を来す場合
があるため、色素層(又は緩衝層)にはソルビタン脂肪酸
エステル、ショ糖脂肪酸エステル、レシチンなどの可食
性界面活性剤、或は油脂類などを添加して、セロファン
に対する色素層(又は緩衝層)の密着度を適度に低減する
ことができる。また、ポリエチレンなどの疎水性のフィ
ルム内面にコロナ放電処理、過マンガン酸カリウムや重
クロム酸カリウムなどの薬剤による酸化処理、サンドブ
ラストやバフ研磨などの機械処理、或は火炎処理などの
活性化処理を施し、当該内面に無数の微小凹凸を形成さ
せる場合にも、色素層(又は緩衝層)に前記可食性界面活
性剤や油脂類などを添加すると、疎水性の当該フィルム
内面に対する色素層(又は緩衝層)の密着度を適度に調整
して、包材を剥離した際の練り肉食品の肉付きなどを有
効に防止できる。
The formation of a coating film of the above-mentioned dye layer is basically performed by printing a dye solution (vehicle or aqueous dye solution) on a film with a coater or the like and then drying the film. It may be immersed in a dye solution. In the case of a water-soluble dye, an aqueous solution of the dye may be applied to the film with a brush or the like. If the innermost layer of the film is cellophane or the like, the dye layer (or buffer layer) and cellophane may be too close to each other and hinder the transfer of the dye. An edible surfactant such as a fatty acid ester, a sucrose fatty acid ester, and lecithin, or an oil or the like can be added to appropriately reduce the degree of adhesion of the dye layer (or buffer layer) to cellophane. In addition, corona discharge treatment, oxidation treatment with chemicals such as potassium permanganate and potassium dichromate, mechanical treatment such as sandblasting and buffing, or activation treatment such as flame treatment are performed on the inner surface of a hydrophobic film such as polyethylene. Application, even when forming an infinite number of minute irregularities on the inner surface, if the edible surfactant or oils and fats are added to the dye layer (or buffer layer), the dye layer (or buffer) on the hydrophobic inner surface of the film is added. By appropriately adjusting the degree of adhesion of the layer, it is possible to effectively prevent the meat meat food from being fleshed out when the packaging material is peeled off.

【0015】本発明2の保護膜は包材へのストレス負荷
(例えば、シャーリング)の際に色素層の剥離を防護する
ことを主眼とする。当該保護膜の主成分となる天然高分
子化合物は、シェラック、ロジン、コーパル、グリアジ
ン、ゼイン、ホルデインなどの天然樹脂などであり、保
護膜はこれらの化合物をアルコールなどに溶解して塗膜
形成したものである。水溶性色素をフィルムに塗布した
場合には、この保護膜の塗布により、加熱調理前に練り
肉原料の水分で色素が包材から色流れするのを防止する
効果もある。上記シェラック、トウモロコシタンパクな
どをアルコールなどに溶解して形成した塗膜は色素に対
する親和性がある(色素を容易に担持できる)ため、加熱
調理に際して、色素が保護膜を通過して肉表面にスムー
ズに移行する。また、当該保護膜にシリコン、ホワイト
カーボン、タルクなどの凹凸状粉末を添加して、保護膜
内の空隙を増すと、色素の移行がより促進される。尚、
トウモロコシタンパクを主成分とする保護膜は、シェラ
ック、コーパルなどの天然樹脂を主成分とする保護膜に
比べて軟らかい塗膜を形成できるため、例えば、シャー
リング用の包材には特に好適である。
The protective film according to the second aspect of the present invention provides a stress load on the packaging material.
The main purpose is to protect the dye layer from peeling during (for example, shearing). The natural polymer compound as the main component of the protective film is a natural resin such as shellac, rosin, copal, gliadin, zein, hordein, and the like. The protective film was formed by dissolving these compounds in alcohol or the like and forming a coating film. Things. When a water-soluble pigment is applied to a film, the application of this protective film also has the effect of preventing the pigment from flowing out of the packaging material due to the moisture of the raw meat material before cooking. The coating film formed by dissolving the above-mentioned shellac, corn protein, etc. in alcohol etc. has an affinity for the dye (it can easily carry the dye), so when cooking, the dye passes through the protective film and smoothly on the meat surface Move to In addition, when the unevenness powder such as silicon, white carbon, and talc is added to the protective film to increase the voids in the protective film, the transfer of the dye is further promoted. still,
A protective film containing corn protein as a main component can form a softer coating film than a protective film containing natural resins such as shellac and copal as a main component, and is therefore particularly suitable for a packaging material for shearing, for example.

【0016】本発明3は、フィルムの内層側に緩衝層や
保護膜を形成することにより、外部ストレスが負荷され
た場合にも色素層がフィルムから容易に脱落しないよう
に処理した上述の各種包材を用いて、シャーリング方式
で練り肉原料を包材に充填し、加熱調理によって包材の
色素を練り肉食品の表面に転写して着色する方法であ
る。即ち、高周波、超音波、或は熱板などによって、上
記包材を色素層が内側になる状態で長尺筒状に形成し、
この筒状包材をシャード機で蛇腹状に伸長可能にひだ寄
せし(即ち、シャーリングを施し)、シャーリングした筒
状包材に練り肉原料を充填した後に、蒸煮、湯煮などに
より加熱調理して、包材の色素を練り肉食品の表面に転
写させるのである。上記練り肉原料は牛、豚、家禽、家
兎などの畜肉、又は各種魚肉などを練成処理した肉類原
料をいい、練り肉食品は、畜肉又は魚肉のハム、ソーセ
ージ、ハンバーグ、ミートボール、或はカマボコ食品な
どをいう。尚、本発明3は本発明1〜2の包材にシャー
リング方式で練り肉原料を充填したうえで、練り肉食品
を着色する方法であるが、本発明1〜2の包材自体はシ
ャーリング用の包材に限定されるものではなく、包材へ
の練り肉原料、他の食品原料、或は他の食品の充填方式
は、シャーリング方式以外にも任意の方式を採ることが
できる。
[0016] The present invention relates to the above-mentioned various packages which are formed by forming a buffer layer or a protective film on the inner layer side of the film so that the dye layer does not easily fall off the film even when an external stress is applied. This is a method in which the raw material is filled in a packaging material by a shirring method, and the coloring of the packaging material is transferred to the surface of the raw meat food by heating and coloring. That is, high-frequency, ultrasonic, or by a hot plate or the like, the packaging material is formed in a long cylindrical shape with the dye layer inside,
This tubular packaging material is shirred in a bellows-like manner with a shard machine so that it can be stretched (i.e., subjected to shearing), and after filling the raw material into the shirred tubular packaging material, it is cooked by steaming, boiling and the like. Then, the pigment of the packaging material is transferred to the surface of the meat paste. The above-mentioned condensed meat raw material refers to meat raw materials obtained by kneading beef, pork, poultry, rabbit or other meat, or various fish meats, etc., and the condensed meat food is ham, sausage, hamburger, meatball, or meat meat or fish meat. Means Kamaboko foods. In addition, the present invention 3 is a method of filling the packaging material of the present invention 1 or 2 with the raw material of the pasted meat by the shearing method and then coloring the pasty meat food. The method of filling the packaging material with the raw meat material, other food materials, or other foods may be any method other than the shearing method.

【0017】本発明4は、上述のように、本発明1〜2
の包材にシャーリングを施すことなく、加熱によって流
動化させた食品を当該包材に供給して(接触させて)、包
材の色素を食品の表面に転写するものである。当該食品
は加熱によって流動化可能なものであり、具体的には、
チーズ、バターなどの乳製品、飴、ゼラチン、寒天など
が挙げられる。前記本発明3は、筒状包材に練り肉原料
を充填した後に、加熱調理をして色素を食品表面に転写
する方式であるが、本発明4の着色方法は、上記本発明
3の方法とは異なり、加熱流動化した食品自体の熱で、
包材への供給と同時に、色素を食品の表面に転写しよう
とするものである。本発明4の場合、上記包材は筒状に
形成し、当該筒状包材に加熱流動化したチーズなどの食
品を充填し、筒状のままで色素を食品に転写しても良い
し、食品を充填してからローラなどで包材の両外側から
挟圧して、シート状に加工した食品(例えば、スライス
チーズがこれに相当する)に色素を転写しても差し支え
ない。
As described above, the present invention 4 includes the present inventions 1 and 2
The food fluidized by heating is supplied to (contacted with) the packaging material without applying shearing to the packaging material, and the coloring material of the packaging material is transferred to the surface of the food. The food is fluidizable by heating, and specifically,
Dairy products such as cheese and butter, candy, gelatin, agar and the like. The present invention 3 is a method of transferring the pigment to the food surface by heating and cooking after filling the raw material into the cylindrical packaging material. The coloring method of the present invention 4 is the method of the present invention 3 Unlike the heat of fluidized food itself,
The dye is intended to be transferred to the surface of the food at the same time as the supply to the packaging material. In the case of the present invention 4, the packaging material may be formed in a tubular shape, and the tubular packaging material may be filled with a food such as a cheese which has been heated and fluidized, and the dye may be transferred to the food in the tubular shape. After the food is filled, the pigment may be transferred to a food processed into a sheet (for example, sliced cheese) by pressing the package from both outer sides with a roller or the like.

【0018】[0018]

【作用】本発明1ではグリセリンなどの可塑剤を含む塗
膜(緩衝層)が色素層に負荷されるストレス(衝撃)の吸収
体になり、本発明2ではシェラックなどを含む保護膜が
文字通り色素層に直接ストレスが負荷されるのを防護す
るため、包材に多大の外力が負荷される(例えば、シャ
ーリング)に際して、折り畳みの際のストレスや折り畳
まれて強く密着した包材の隣接部同士に負荷されるスト
レスなどに対して耐久性を発揮し、色素層が包材内面か
ら脱落することが有効に防止される。しかも、加熱調理
に際して、本発明1では、色素層が練り肉表面に直接接
しており、肉表面への色素の転写に支障がなく、また、
本発明2の保護膜はシェラック、トウモロコシタンパク
などを主成分とする塗膜なので、色素に対して親和性を
具備し、保護膜を介して色素が肉表面に円滑に移行で
き、色素の転写能を高く保持できる。即ち、本発明の包
材は、外部ストレスが負荷される場合(例えば、シャー
リングを施す場合)にも、包材から色素が脱落すること
がないため、加熱調理によって色素を練り肉食品の表面
にスムーズに転写できる。
According to the present invention, a coating film (buffer layer) containing a plasticizer such as glycerin serves as an absorber of stress (impact) applied to the dye layer. In the present invention, a protective film containing shellac or the like literally forms a dye. When a large amount of external force is applied to the packaging material (e.g., shearing) to protect the layer from direct stress loading, the adjacent parts of the packaging material that are folded and tightly adhered together It exhibits durability against stress and the like, and effectively prevents the pigment layer from falling off from the inner surface of the packaging material. Moreover, at the time of cooking by heating, in the present invention 1, the pigment layer is in direct contact with the dough surface, and there is no problem in transferring the pigment to the meat surface.
Since the protective film of the present invention 2 is a coating film containing shellac, corn protein or the like as a main component, the protective film has an affinity for the dye, the dye can be smoothly transferred to the meat surface via the protective film, and the transferability of the dye can be improved. Can be kept high. That is, the packaging material of the present invention, even when external stress is applied (for example, when shirring is performed), since the pigment does not fall off from the packaging material, the pigment is kneaded by heating and cooked on the surface of the meat food. Transfers smoothly.

【0019】[0019]

【発明の効果】(1)上述したように、本発明1ではグリ
セリンなどの可塑剤を含む緩衝層が色素層に負荷される
ストレス(衝撃)の吸収体になり、本発明2ではシェラッ
クなどを含む保護膜が文字通り色素層に直接ストレスが
負荷されるのを防護する。このため、本発明1〜2の包
材は、多大のストレスが外部から負荷される(例えば、
シャーリング方式で練り肉原料を充填する)場合でも包
材から色素が脱落することがなく、加熱調理によって色
素を肉表面にスムーズに転写できる。従って、ハム、ソ
ーセージなどの練り肉食品の分野において、例えば、シ
ャーリング可能な色素転写型包材を新規に提供できると
ともに、当該包材を利用することにより各種練り肉食品
を有効且つ簡便に着色できる。また、本発明1〜2の包
材を用いると、チーズ、バター、飴などの加熱流動化可
能な食品にも色素を有効に転写できる。
(1) As described above, in the present invention 1, the buffer layer containing a plasticizer such as glycerin serves as an absorber for stress (impact) applied to the dye layer, and in the present invention 2, shellac or the like is used. A protective film that includes literally protects the dye layer from being stressed directly. For this reason, in the packaging materials of the present invention 1 and 2, a great deal of stress is applied from the outside (for example,
In the case where the raw material is filled in a shirring method), the pigment does not fall off the packaging material, and the pigment can be smoothly transferred to the meat surface by heating and cooking. Therefore, in the field of pasted meat foods such as ham and sausage, for example, it is possible to newly provide a dye-transferable packaging material capable of shearing, and to color various pasted meat products effectively and easily by using the packaging material. . When the packaging materials of the present invention 1 and 2 are used, the pigment can be effectively transferred to foods that can be heated and fluidized, such as cheese, butter, and candy.

【0020】(2)練り肉食品を製造する場合、欧米では
シャーリング方式で練り肉原料を包材に充填することが
多いが、我国では冒述のように、ロール状に巻いたシー
ト形態の包材を筒状に融着しながら、この筒状包材に練
り肉原料を充填していく方式が少なくない。従って、従
来、わが国では、ポリ塩化ビニリデンなどの単層フィル
ム、又は内層側がポリ塩化ビニリデンなどの積層フィル
ムに色素を塗膜形成したうえで、得られた包材にシャー
リング以外の上記方式で練り肉原料を充填することがあ
るが、この場合には、ポリ塩化ビニリデンなどが疎水性
であるために、充填工程以前の塗膜形成の時点で、特に
水溶性(或は水系)の色素ではフィルムに対する塗布が容
易でないという問題があった。また、一方、セロファン
の単層フィルム又は内層がセロファンの積層フィルムに
色素を塗膜形成する場合には、色素層がセロファンに強
く付着して、包材を剥離した場合に、練り肉食品に良好
に転写されるべき色素が、フィルム面と一緒に密着して
剥がれてしまうという肉付きの弊害があった。本発明の
包材では、練り肉原料の充填をシャーリング方式にする
か否かに拘わらず、フィルムの内層に可食性可塑剤を含
む緩衝層を介して色素層を塗布することなどにより、ポ
リ塩化ビニリデン層などの疎水性のフィルム層に対して
も良好に色素層を塗膜形成できるとともに、セロファン
層などに対しても付着強度を適度に抑えて色素層を塗膜
形成できる。即ち、本発明の包材は、練り肉原料をシャ
ーリング方式で充填する場合に好適であるが、シャーリ
ング用の包材に限定されるものではなく、これ以外に
も、任意の常法で充填、或は供給できることは言うまで
もない。例えば、シャーリング方式を採らずに上記練り
肉原料を包材に充填し、包材の色素を練り肉食品の表面
に転写しても良いし、同様に、シャーリング方式によら
ずに、前記本発明4に示すように、チーズ、バター、飴
などの食品を加熱流動化させ、当該食品を筒状包材に充
填し、筒状のままで、或はシート状に挟圧することによ
り、色素をチーズなどの上記食品に転写するようにして
も差し支えない。
(2) In the case of producing a meat paste product, in the United States and Europe, packing materials are often filled with a paste material in a shirring method, but in Japan, as described at the outset, a package in the form of a sheet wound into a roll is used. There are not a few systems in which the meat material is filled into the cylindrical packaging material while the material is fused in a cylindrical shape. Therefore, conventionally, in Japan, after a pigment is formed on a single-layer film such as polyvinylidene chloride or a laminated film such as polyvinylidene chloride on the inner layer side, the obtained packaging material is kneaded by the above-described method other than shearing. In some cases, the raw materials may be filled.In this case, since polyvinylidene chloride and the like are hydrophobic, at the time of coating film formation before the filling step, particularly for water-soluble (or water-based) dyes, There was a problem that application was not easy. On the other hand, when the monolayer film of cellophane or the inner layer forms a coating film of the dye on the laminated film of cellophane, the dye layer strongly adheres to the cellophane, and when the packaging material is peeled off, it is good for the meat food. There is a fleshy effect that the dye to be transferred to the film is peeled off in close contact with the film surface. In the packaging material of the present invention, regardless of whether or not the filling of the raw meat material is performed by the shirring method, the pigment layer is applied to the inner layer of the film via the buffer layer containing the edible plasticizer, and the like. A dye layer can be formed well on a hydrophobic film layer such as a vinylidene layer, and a dye layer can be formed on a cellophane layer or the like with a moderately low adhesive strength. That is, the packaging material of the present invention is suitable for filling the raw meat material in a shearing method, but is not limited to the packaging material for shearing, and in addition to this, can be filled by any conventional method. Needless to say, they can be supplied. For example, the above-mentioned pasted meat raw material may be filled in a packaging material without using the shearing method, and the coloring material of the packaging material may be transferred to the surface of the pasted meat food. As shown in FIG. 4, foods such as cheese, butter, and candy are heated and fluidized, and the foods are filled in a tubular packaging material and pressed in a tubular shape or in a sheet shape so that the pigment is cheese. It may be transcribed to the above foods.

【0021】[0021]

【実施例】以下、色素転写型包材の製造実施例を順次述
べるとともに、当該包材を用いてシャーリング方式で練
り肉原料を充填し、加熱調理した場合の着色試験例を説
明するとともに、加熱流動化したチーズをシャーリング
方式を採らずに包材に供給した場合の着色試験例を併せ
て説明する。尚、本発明は下記の実施例に拘束されるも
のではなく、本発明の技術的思想の範囲内で多くの変形
をなし得ることは勿論である。
EXAMPLES Hereinafter, the production examples of the dye transfer type packaging material will be described sequentially, and a coloring test example in the case where the raw material is filled with the packaging material by the shearing method and cooked by heating will be described. A coloring test example in a case where the fluidized cheese is supplied to the packaging material without using the shearing method will also be described. Incidentally, the present invention is not restricted to the following embodiments, and it goes without saying that many modifications can be made within the scope of the technical idea of the present invention.

【0022】《シャーリング用色素転写型包材の製造実
施例1》先ず、シェラックのエチルアルコール溶解液
(ビヒクル)に可塑剤としてグリセリンを添加した混合液
を下記の組成で調製し、当該混合液をポリエチレン/ナ
イロン/セロファンの三層フィルムのセロファン側にコ
ーターを用いて塗布し、トンネル型乾燥機中で乾燥させ
て、先ず、フィルムに緩衝層を塗膜形成した。 シェラック 3.0重量% グリセリン 3.0重量% ソルビタン脂肪酸エステル 0.7重量% (エマゾール;花王社製) エチルアルコール 93.3重量%
<< Manufacture Example 1 of Dye Transfer Type Packaging Material for Shearing >> First, a solution of shellac in ethyl alcohol
(Vehicle) was prepared with the following composition in which glycerin was added as a plasticizer, and the mixed solution was applied to the cellophane side of a three-layer film of polyethylene / nylon / cellophane using a coater, and was then dried in a tunnel dryer. To form a buffer layer on the film. Shellac 3.0% by weight Glycerin 3.0% by weight Sorbitan fatty acid ester 0.7% by weight (Emazole; manufactured by Kao Corporation) Ethyl alcohol 93.3% by weight

【0023】次いで、シェラックをエチルアルコールに
溶解させた液にアナトー色素及びコウリャン色素を分散
させたものを色素原液とし、この色素原液をベースとし
て下記の組成で色素液を調製し、上記緩衝層の上にこの
色素液をコーターで塗布し、再び乾燥機中を通過させて
乾燥させ、当該緩衝層上に色素層を積層状に塗膜形成し
た。 色素原液 70.0重量% エマゾール 3.0重量% グリセリン 3.0重量% エチルアルコール 17.0重量% 水 7.0重量% 尚、緩衝層並びに色素層内に添加した界面活性剤(エマ
ゾール)は、緩衝層がセロファン層と、また、色素層が
緩衝層に過剰に密着するのを防止するためのものであ
る。
Next, a solution obtained by dispersing an anato dye and a Kouryan dye in a solution obtained by dissolving shellac in ethyl alcohol was used as a dye stock solution. Based on this dye stock solution, a dye solution having the following composition was prepared. The dye solution was applied thereon with a coater, and again passed through a drier to be dried, whereby a dye layer was formed on the buffer layer in a layered manner. Dye stock solution 70.0% by weight Emazole 3.0% by weight Glycerin 3.0% by weight Ethyl alcohol 17.0% by weight Water 7.0% by weight The surfactant (emazole) added in the buffer layer and the dye layer is This is for preventing the buffer layer from adhering excessively to the cellophane layer and the dye layer to the buffer layer.

【0024】2重にコートした上記三層フィルムの両端
を突き合わせ、当該両端に臨む最外層のポリエチレン層
同士の間に沿って、別途に用意したテープ状のポリエチ
レン・シールを橋架け状に載置してヒートシールし、塗
膜面が内側になる状態で長尺状の筒状包材に形成した。
そして、この筒状包材をシャード機にかけて伸長可能に
ひだ寄せし(シャーリングし)、シャーリングした包材に
練り肉原料を連続充填した。当該練り肉原料には、ブタ
肉ミンチ50部に食塩1.6部、リン酸塩0.3部、亜硝
酸ナトリウム0.01部及びL−アスコルビン酸0.05
部を凍氷水16部と共にサイレントカッターで混和し、
これに植物タンパク2部及び豚脂20部を氷水9部と共
に加えた後、グルタミン酸ナトリウム0.2部、砂糖0.
2部及びスパイス0.3部よりなる調味料を加え、さら
にデンプン3部を添加混練してなるソーセージ原料を用
いた。次いで、包材に充填した上記練り肉原料を80
℃、40分の条件で湯煮して加熱調理と着色処理を同時
に施した後、直ちに冷水中で急冷してソーセージを製造
した。
Both ends of the double-coated three-layer film are abutted, and a tape-shaped polyethylene seal prepared separately is placed between the outermost polyethylene layers facing the both ends in a bridging manner. Then, it was heat-sealed to form a long tubular packaging material with the coating surface facing inside.
Then, the tubular packaging material was stretched (sheared) by a shard machine so as to be stretchable, and the shredded packaging material was continuously filled with the meat paste material. The minced meat raw material includes, in 50 parts of minced pork, 1.6 parts of salt, 0.3 part of phosphate, 0.01 part of sodium nitrite and 0.05 part of L-ascorbic acid.
Mix with a silent cutter with 16 parts of frozen ice water,
After adding 2 parts of vegetable protein and 20 parts of lard to 9 parts of ice water, 0.2 parts of sodium glutamate and 0.2 parts of sugar were added.
A sausage raw material obtained by adding a seasoning consisting of 2 parts and 0.3 parts of spices and further adding and kneading 3 parts of starch was used. Next, the above-mentioned raw meat material filled in the packaging material is
After heating and coloring at the same time by boiling in water at 40 ° C. for 40 minutes, it was immediately quenched in cold water to produce sausages.

【0025】〔上記包材による着色結果〕冷却後、速や
かに上記ソーセージの包材を剥離して目視観察すると、
ソーセージの表面は黄褐色〜褐色の美麗な光沢と色調で
均一に着色されており、色むらもなく、肉表面がむしり
取られることもなかった。肉表面の上記着色度合から見
て、色素層はシャーリングに際して脱落することなく包
材に確実に保持され、且つ、加熱調理に際しては肉表面
にスムーズに転写されたことが確認できた。
[Coloring Result by the Packaging Material] After cooling, the packaging material of the sausage is immediately peeled off and visually observed.
The surface of the sausage was uniformly colored with a beautiful yellowish-brown luster and color tone, there was no color unevenness, and the meat surface was not peeled off. From the degree of coloring on the meat surface, it was confirmed that the pigment layer was securely held by the packaging material without falling off during shirring, and was smoothly transferred to the meat surface during heating and cooking.

【0026】一方、上記ポリエチレン/ナイロン/セロ
ファンの三層フィルムのセロファン側に、緩衝層を塗布
せずに上記色素層だけを単独で塗布した包材を用いてシ
ャーリングを施すと、色素層が包材から部分脱落、或は
脱落ぎみになることが観察された。また、引き続いてこ
の包材に練り肉原料を充填して加熱調理し、出来上がっ
たソーセージの包材を剥離したところ、ソーセージ表面
には部分的な肉付きが生じて色落ちや色むらが認めら
れ、均一な着色結果は得られなかった。さらに、上記包
材に替えてポリエチレン/ナイロン/ポリエチレンの三
層フィルムに水溶性色素を塗布した包材を用い、同様の
操作で着色度合を観察したところ、上記水溶性色素は疎
水性のポリエチレンに対して塗着度合が低いため、最内
層がセロファンである前記包材に比べて、シャーリング
時の色素の脱落が一層進行し、もって加熱調理後の着色
度合も実用レベルの点で許容範囲外であった。
On the other hand, when shirring is applied to the cellophane side of the three-layer film of polyethylene / nylon / cellophane using a packaging material in which only the dye layer is applied alone without applying a buffer layer, the dye layer is wrapped. It was observed that the material was partially dropped or dropped. In addition, subsequently filling the packaging material with the pasty meat material, heating and cooking, and peeling the packaging material of the completed sausage, partial flesh occurred on the sausage surface, color fading and color unevenness were recognized, No uniform coloring results were obtained. Furthermore, the degree of coloring was observed by the same operation using a packaging material in which a water-soluble dye was applied to a polyethylene / nylon / polyethylene three-layer film instead of the above-described packaging material, and the water-soluble dye was converted to hydrophobic polyethylene. On the other hand, since the degree of coating is low, compared to the packaging material in which the innermost layer is cellophane, the dropout of the pigment at the time of shearing further proceeds, and thus the degree of coloring after cooking is out of an allowable range in terms of a practical level. there were.

【0027】《シャーリング用色素転写型包材の製造実
施例2》前記製造実施例1では、ポリエチレン/ナイロ
ン/セロファンの三層フィルムを使用したが、本実施例
2では、ポリエチレン/ナイロン/ポリエチレンの三層
フィルムを使用して、当該三層フィルムの片面のポリエ
チレン層の上に緩衝層及び色素層を順番に塗布した。即
ち、シェラックのエチルアルコール溶解液(ビヒクル)に
可塑剤としてグリセリンを添加した混合液を下記の組成
で調製し、当該混合液をポリエチレン/ナイロン/ポリ
エチレンの三層フィルムの片面にコーターを用いて塗布
し、トンネル型乾燥機中で乾燥させて、フィルムに緩衝
層を塗膜形成した。 シェラック 10.0重量% グリセリン 5.0重量% エチルアルコール 85.0重量% 但し、疎水性のポリエチレン層に対する塗膜形成は、前
記実施例1のセロファン層に対するほどスムーズではな
いため、前記実施例1で使用した界面活性剤(エマゾー
ル)は本実施例2では添加しなかった。
<< Production Example 2 of Dye Transfer Type Packaging Material for Shearing >> In Production Example 1, a three-layer film of polyethylene / nylon / cellophane was used, but in this Example 2, polyethylene / nylon / polyethylene was used. Using a three-layer film, a buffer layer and a dye layer were sequentially applied on the polyethylene layer on one side of the three-layer film. That is, a mixed solution in which glycerin is added as a plasticizer to a solution of shellac in ethyl alcohol (vehicle) is prepared with the following composition, and the mixed solution is applied to one surface of a three-layer film of polyethylene / nylon / polyethylene using a coater. Then, the film was dried in a tunnel drier to form a buffer layer on the film. Shellac 10.0% by weight Glycerin 5.0% by weight Ethyl alcohol 85.0% by weight However, since the formation of a coating film on the hydrophobic polyethylene layer is not as smooth as that on the cellophane layer of Example 1, the above Example 1 was used. The surfactant (emazole) used in Example 2 was not added in Example 2.

【0028】次いで、前記実施例1と同じ組成の色素層
を上記緩衝層の上に、同実施例1と同じ処理条件で積層
状に塗膜形成した。但し、上記三層フィルムの一方の端
縁部には、所定の細幅で緩衝層及び色素層を塗膜形成し
ない耳部を設けて、フィルムを筒状化する際の利便に供
した。
Next, a dye layer having the same composition as in Example 1 was formed on the buffer layer in a laminated manner under the same processing conditions as in Example 1. However, an ear portion was formed at one edge of the three-layered film, on which a buffer layer and a dye layer were not formed with a predetermined narrow width, for convenience in forming the film into a tube.

【0029】2重コートした上記三層フィルムの一端側
の耳部を他端に重ね合わせ、当該一端の最内層と他端の
最外層のポリエチレン層同士が密着した状態でヒートシ
ールして(即ち、塗膜面が内側になった状態で封筒貼り
にして)、長尺状の筒状包材を形成した。そして、この
筒状包材をシャード機にかけて伸長可能にひだ寄せし
(シャーリングし)、前記製造実施例1と同様の条件で、
シャーリングした包材に練り肉原料を充填し、加熱調理
及び冷却を施してソーセージを得た。
The double-coated three-layer film is overlapped on one end with the ear at one end, and heat-sealed with the innermost layer at one end and the outermost polyethylene layer at the other end in close contact with each other (ie, Then, an envelope was stuck with the coating surface inside) to form a long tubular packaging material. Then, the cylindrical packaging material is stretched over a shard machine so as to be stretchable.
(Shearing), under the same conditions as in Production Example 1,
The shredded wrapping material was filled with the pasty meat material, cooked and cooled to obtain a sausage.

【0030】〔上記包材による着色結果〕冷却後、速や
かに上記ソーセージの包材を剥離して目視観察したとこ
ろ、疎水性のポリエチレン層に2重に塗膜形成した本実
施例2においても、前記セロファン層に塗膜形成した製
造実施例1と同様に、ソーセージの表面は黄褐色〜褐色
の美麗な光沢と色調で均一に着色されており、色むらも
なく、肉表面がむしり取られることもなかった。
[Coloring Result by the Packaging Material] After cooling, the packaging material of the sausage was immediately peeled off and visually observed. In Example 2 in which a hydrophobic polyethylene layer was double-coated, a double coating was formed. The surface of the sausage is uniformly colored with a beautiful yellowish-brown luster and color tone, without color unevenness, and the meat surface may be peeled off, similarly to Production Example 1 in which a coating film is formed on the cellophane layer. Did not.

【0031】前記実施例1〜2の包材は三層フィルムに
緩衝層及び色素層を順番に塗布した例であったが、下記
の実施例3では、三層フィルムに色素層及び保護膜を順
番に塗布した例を述べる。 《シャーリング用色素転写型包材の製造実施例3》先
ず、アナトー色素及び食用色素を主成分とする水性色素
液を下記の組成で調製し、当該水性色素液をポリエチレ
ン/ナイロン/セロファンの三層フィルムのセロファン
側にコーターを用いて塗布し、トンネル型乾燥機中で乾
燥させて、先ず、フィルムに水溶性色素層を塗膜形成し
た。 アナトー色素 10.0重量% 食用色素(赤色3号) 1.0重量% 増粘剤(アルギン酸ナトリウム) 1.0重量% グリセリン 3.0重量% 水 85.0重量% 尚、上記増粘剤としては、アルギン酸ナトリウムに替え
て、グアーガム、ローカストビーンガム、キサンタンガ
ム、ジェランガム、トラガントガムなどの各種糊料を使
用することができる。
The packaging materials of Examples 1 and 2 are examples in which a buffer layer and a dye layer are sequentially applied to a three-layer film, but in Example 3 below, a dye layer and a protective film are provided on a three-layer film. An example of application in order will be described. << Manufacture Example 3 of Shearing Dye Transfer Type Packaging Material >> First, an aqueous dye liquid containing an annatto dye and an edible dye as main components was prepared with the following composition, and the aqueous dye liquid was formed into three layers of polyethylene / nylon / cellophane. The film was coated on the cellophane side using a coater and dried in a tunnel drier. First, a water-soluble dye layer was formed on the film. Anato colorant 10.0% by weight Food color (Red No. 3) 1.0% by weight Thickener (sodium alginate) 1.0% by weight Glycerin 3.0% by weight Water 85.0% by weight In place of sodium alginate, various pastes such as guar gum, locust bean gum, xanthan gum, gellan gum, and tragacanth gum can be used.

【0032】次いで、天然樹脂としてシェラック及びト
ウモロコシタンパク(ゼイン)を選択し、このシェラック
及びゼインのエチルアルコール溶解液(ビヒクル)を下記
の組成で調製し、この溶解液を上記色素層の上にさらに
コーターで塗布し、再び乾燥機中を通過させて乾燥さ
せ、当該色素層上に保護膜をオーバーコートした。 シェラック 15.0重量% ゼイン 7.0重量% グリセリン 5.0重量% エチルアルコール 73.0重量% 尚、上記色素層及び保護膜中のグリセリンは前述したよ
うに、可塑剤として添加されている。
Next, shellac and corn protein (zein) were selected as natural resins, and a solution (vehicle) of ethyl alcohol of the shellac and zein was prepared with the following composition, and this solution was further placed on the dye layer. The composition was applied with a coater, passed through a dryer again and dried, and a protective film was overcoated on the dye layer. Shellac 15.0% by weight Zein 7.0% by weight Glycerin 5.0% by weight Ethyl alcohol 73.0% by weight The glycerin in the dye layer and the protective film is added as a plasticizer as described above.

【0033】2重コートした上記三層フィルムの両端を
突き合わせ、当該両端に臨む最外層のポリエチレン層同
士の間に沿って、別途に用意したテープ状のポリエチレ
ン・シールを橋架け状に載置してヒートシールし、塗膜
面が内側になる状態で長尺状の筒状包材に形成した。そ
して、この筒状包材をシャード機にかけて伸長可能にひ
だ寄せし(シャーリングし)、シャーリングした包材に前
記製造実施例1と同様のソーセージ原料を連続充填し
た。次いで、上記包材に充填したソーセージ原料を1昼
夜−35℃以下の条件で冷凍保存し、解凍した後に、8
0℃の熱湯中で40分間湯煮し、直ちに冷水中で急冷し
てソーセージを得た。
Both ends of the double-coated three-layer film are abutted, and a tape-shaped polyethylene seal prepared separately is placed between the outermost polyethylene layers facing the both ends in a bridging manner. And heat-sealed to form a long tubular packaging material with the coating surface facing inside. Then, the tubular packaging material was shirred (sheared) so as to be extensible by using a shard machine, and the same sausage raw material as in Production Example 1 was continuously filled in the sheared packaging material. Next, the sausage raw material filled in the packaging material was stored frozen at -35 ° C. or less for one day and night, and after thawing,
Boiled in hot water of 0 ° C. for 40 minutes and immediately quenched in cold water to obtain sausages.

【0034】〔上記包材による着色結果〕冷却後、速や
かに上記ソーセージの包材を剥離して目視観察したとこ
ろ、セロファン層に水分で色流れし易い水溶性色素層を
塗布し、保護膜をオーバーコートした本実施例3におい
ても、ソーセージの表面はやはり橙色〜橙赤色の美麗な
光沢と色調で均一に着色されており、色流れもなかっ
た。この場合、本包材の色素層及び保護膜には共にグリ
セリンが可塑剤として含有されるため、シャーリングの
際の緩衝機能もある程度果しているものと思われる。ま
た、この冷凍保存の際にも、水溶性色素が練り肉原料の
水分で肉表面に色流れを起こすことはなかった。当該着
色度合の観察結果から判断して、色素層はシャーリング
に際して脱落することなく包材に確実に保持されるう
え、加熱調理に際しては肉表面に均一且つスムーズに転
写されたことが確認できた。
[Results of Coloring by the Packaging Material] After cooling, the packaging material of the sausage was immediately peeled off and visually observed. A water-soluble dye layer, which is easy to flow with moisture, was applied to the cellophane layer, and the protective film was formed. Also in the overcoated Example 3, the surface of the sausage was uniformly colored with beautiful orange to orange-red gloss and color tone, and there was no color migration. In this case, since both the pigment layer and the protective film of the present packaging material contain glycerin as a plasticizer, it is considered that the buffer function at the time of shirring is also performed to some extent. Also, during this frozen storage, the water-soluble dye did not cause color migration on the meat surface due to the moisture of the raw meat material. Judging from the result of the observation of the degree of coloring, it was confirmed that the pigment layer was securely held by the packaging material without falling off during shearing, and was uniformly and smoothly transferred to the meat surface during cooking.

【0035】上記実施例1〜3はシャーリング方式で練
り肉原料を包材に充填し、加熱調理を実施した例であっ
たが、下記の実施例4では、加熱によって流動化したチ
ーズをシャーリング方式を採らずに包材に供給し、チー
ズ自体の熱で包材の色素をチーズ表面に転写する例を述
べる。 《色素転写型包材を用いたチーズの製造実施例4》先
ず、延伸ポリプロピレン(OPP)製の単層フィルムにコ
ロナ放電によって活性化処理を施し、ゼイン及びシェラ
ックのエチルアルコール溶解液(ビヒクル)に可塑剤とし
てグリセリンを添加した混合液を下記の組成で調製し、
当該混合液をOPPフィルムの活性化処理面の側にコー
ターを用いて塗布し、トンネル型乾燥機中で乾燥させ
て、先ず、フィルムに緩衝層を塗膜形成した。 ゼイン 10.0重量% シェラック 3.0重量% グリセリン 3.0重量% ソルビタン脂肪酸エステル 3.0重量% (ニッサンノニオン;日本油脂社製) エチルアルコール 81.0重量%
In Examples 1 to 3 above, the raw material was filled in the packaging material by the shearing method, and the cooking was carried out. In Example 4, the cheese fluidized by heating was subjected to the shearing method. The following describes an example in which the color of the packaging material is transferred to the cheese surface by using the heat of the cheese itself and supplying the coloring material to the packaging material without using the cheese. << Production Example 4 of Cheese Using Dye-Transfer Type Packaging Material >> First, a single-layer film made of stretched polypropylene (OPP) was activated by corona discharge, and dissolved in a zein and shellac ethyl alcohol solution (vehicle). Prepare a mixed solution having glycerin added as a plasticizer with the following composition,
The mixed solution was applied to the side of the activated surface of the OPP film using a coater, and dried in a tunnel drier. First, a buffer layer was formed on the film. Zein 10.0% by weight Shellac 3.0% by weight Glycerin 3.0% by weight Sorbitan fatty acid ester 3.0% by weight (Nissan Nonion; manufactured by NOF Corporation) Ethyl alcohol 81.0% by weight

【0036】次いで、前記製造実施例1と同様の組成の
色素液を調製し、上記緩衝層の上にこの色素液をコータ
ーで塗布し、再び乾燥機中を通過させて乾燥させ、当該
緩衝層上に色素層を積層状に塗膜形成した。尚、当該包
材では、色素層を図柄状に塗膜形成した。
Next, a dye solution having the same composition as that of Production Example 1 was prepared, and the dye solution was coated on the buffer layer with a coater, and passed through a drier again to be dried. A dye layer was formed thereon to form a coating film. In this case, in the packaging material, the dye layer was formed into a coating in a pattern.

【0037】次いで、上記色素層側を内側としてこの包
材を円筒状に連続供給し、85℃に加熱して流動化した
チーズを減量ぎみの供給密度で包材内に充填し、包材を
ローラーで両外側から挟圧しながらシート状に加工し、
チーズが流動状態にある間に包材をしごいて形状を整
え、冷却した後に、チーズを包材ごと矩形状にカットし
て、図柄を着色したスライスチーズを製造した。
Next, the packaging material is continuously supplied in a cylindrical shape with the pigment layer side as the inner side, and the cheese fluidized by heating to 85 ° C. is filled into the packaging material at a supply density of a reduced amount. Process it into a sheet while pressing it from both outsides with rollers,
While the cheese was in a fluid state, the packaging material was squeezed to adjust the shape, and after cooling, the cheese was cut into a rectangular shape together with the packaging material to produce a sliced cheese with a colored design.

【0038】〔上記包材による着色結果〕冷却後、速や
かに上記スライスチーズの包材を剥離して目視観察する
と、チーズの表面には図柄が鮮明且つ均一に着色されて
おり、図柄の部分的な欠落(即ち、肉付き)はなかった。
これにより、包材の色素はチーズ自体の熱によってチー
ズ表面に円滑に転写されたことが確認できた。
[Results of coloring with the packaging material] After cooling, the packaging material of the sliced cheese is immediately peeled off and visually observed. The pattern on the cheese surface is clear and uniform, and the pattern is partially There were no significant omissions (ie flesh).
Thus, it was confirmed that the pigment of the packaging material was smoothly transferred to the cheese surface by the heat of the cheese itself.

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Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ポリ塩化ビニリデン、ポリエチレン、ポ
リプロピレンなどのポリオレフィン、ポリアミド及びポ
リエステルなどの合成樹脂、或はファイブラス及びセル
ロースなどの天然高分子系の単層フィルム、又は少なく
とも一層がこれらの材質で構成される積層フィルムの片
面に、グリセリン、ソルビット、マンニット、プロピレ
ングリコールなどの可食性可塑剤を含有する緩衝層を介
して、可食性色素層を形成したことを特徴とする色素転
写型包材。
1. A monolayer film of a polyolefin such as polyvinylidene chloride, polyethylene or polypropylene, a synthetic resin such as polyamide or polyester, or a monolayer film of a natural polymer such as fibrous or cellulose, or at least one layer composed of these materials. A dye transfer type packaging material, wherein an edible dye layer is formed on one side of a laminated film to be formed via a buffer layer containing an edible plasticizer such as glycerin, sorbitol, mannitol, propylene glycol or the like.
【請求項2】 ポリ塩化ビニリデン、ポリエチレン、ポ
リプロピレンなどのポリオレフィン、ポリアミド及びポ
リエステルなどの合成樹脂、或はファイブラス及びセル
ロースなどの天然高分子系の単層フィルム、又は少なく
とも一層がこれらの材質で構成される積層フィルムの片
面に可食性色素層を形成し、さらに当該色素層をシェラ
ック、トウモロコシタンパク、ダンマル、グリアジン、
ロジンなどの天然高分子化合物を含有する保護膜で被覆
することを特徴とする色素転写型包材。
2. A monolayer film of a polyolefin such as polyvinylidene chloride, polyethylene or polypropylene, a synthetic resin such as polyamide or polyester, or a monolayer film of a natural polymer such as fibrous or cellulose, or at least one layer made of these materials. An edible dye layer is formed on one side of the laminated film to be formed, and the dye layer is further formed of shellac, corn protein, dammar, gliadin,
A dye transfer type packaging material characterized by being coated with a protective film containing a natural polymer compound such as rosin.
【請求項3】 請求項1又は2に記載の包材を色素層が
内側になる状態で筒状に形成し、シャーリングした筒状
包材に練り肉原料を充填した後に加熱調理して、色素を
練り肉食品の表面に転写せしめることを特徴とする色素
転写型包材を利用した練り肉食品の着色方法。
3. The packaging material according to claim 1 or 2 is formed into a cylindrical shape with the pigment layer inside, and the shirred tubular packaging material is filled with a raw meat material and then cooked by heating. A method of coloring a pasty meat food using a dye transfer type packaging material, wherein the paste is transferred onto the surface of the pasty meat food.
【請求項4】 色素層が内側になる状態にした請求項1
又は2に記載の包材に、加熱して流動化させたチーズ、
バター、飴などの食品を供給し、色素を当該食品の表面
に転写せしめることを特徴とする色素転写型包材を利用
した食品の着色方法。
4. The method according to claim 1, wherein the dye layer is located inside.
Or the packaging material according to 2, the cheese fluidized by heating,
A food coloring method using a dye transfer type packaging material, characterized in that food such as butter and candy is supplied and a dye is transferred onto the surface of the food.
JP31416698A 1998-11-05 1998-11-05 Dye transfer type packaging material for shearing and food coloring method using the packaging material Expired - Fee Related JP4200511B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31416698A JP4200511B2 (en) 1998-11-05 1998-11-05 Dye transfer type packaging material for shearing and food coloring method using the packaging material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31416698A JP4200511B2 (en) 1998-11-05 1998-11-05 Dye transfer type packaging material for shearing and food coloring method using the packaging material

Publications (2)

Publication Number Publication Date
JP2000139401A true JP2000139401A (en) 2000-05-23
JP4200511B2 JP4200511B2 (en) 2008-12-24

Family

ID=18050049

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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003086087A1 (en) * 2002-04-17 2003-10-23 Kalle Gmbh & Co. Kg Tubular double food envelope comprising transferable components
WO2004028258A1 (en) * 2002-09-23 2004-04-08 Kalle Gmbh & Co. Kg Multilayered, tube-shaped food barrier wrappers having transfer properties
JP2007189997A (en) * 2006-01-23 2007-08-02 Oci Co Ltd Food material transferring sheet and food material transferring method
JP2010037843A (en) * 2008-08-06 2010-02-18 Caterpillar Japan Ltd Screed and method for testing gas sealability of the screed
US8080268B2 (en) 2003-07-07 2011-12-20 Kalle Gmbh & Co. Kg Smoke and steam-permeable food casing comprising a flavored interior surface
US8147933B2 (en) 2003-03-31 2012-04-03 Kalle Gmbh Textile food casing impregnated with food additive
DE112010002282T5 (en) 2009-06-03 2012-11-08 Oci Co. Ltd. Pigment transfer film for food
JP2015077095A (en) * 2013-10-16 2015-04-23 Oci株式会社 Meat packaging casing, and method for manufacturing the same

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003086087A1 (en) * 2002-04-17 2003-10-23 Kalle Gmbh & Co. Kg Tubular double food envelope comprising transferable components
WO2004028258A1 (en) * 2002-09-23 2004-04-08 Kalle Gmbh & Co. Kg Multilayered, tube-shaped food barrier wrappers having transfer properties
US8147933B2 (en) 2003-03-31 2012-04-03 Kalle Gmbh Textile food casing impregnated with food additive
US8080268B2 (en) 2003-07-07 2011-12-20 Kalle Gmbh & Co. Kg Smoke and steam-permeable food casing comprising a flavored interior surface
JP2007189997A (en) * 2006-01-23 2007-08-02 Oci Co Ltd Food material transferring sheet and food material transferring method
JP2010037843A (en) * 2008-08-06 2010-02-18 Caterpillar Japan Ltd Screed and method for testing gas sealability of the screed
JP4722167B2 (en) * 2008-08-06 2011-07-13 キャタピラージャパン株式会社 Screed device and gas sealability inspection method for screed device
DE112010002282T5 (en) 2009-06-03 2012-11-08 Oci Co. Ltd. Pigment transfer film for food
US9346314B2 (en) 2009-06-03 2016-05-24 Oci Co., Ltd. Pigment transfer sheet for foods
DE112010002282B4 (en) 2009-06-03 2022-04-28 Oci Co. Ltd. Pigment transfer sheet for food and method of making a processed food
JP2015077095A (en) * 2013-10-16 2015-04-23 Oci株式会社 Meat packaging casing, and method for manufacturing the same

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