JP2000094520A - Method for lining inside of pipe - Google Patents

Method for lining inside of pipe

Info

Publication number
JP2000094520A
JP2000094520A JP26942998A JP26942998A JP2000094520A JP 2000094520 A JP2000094520 A JP 2000094520A JP 26942998 A JP26942998 A JP 26942998A JP 26942998 A JP26942998 A JP 26942998A JP 2000094520 A JP2000094520 A JP 2000094520A
Authority
JP
Japan
Prior art keywords
lining
pipe
existing pipe
outer surfaces
existing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26942998A
Other languages
Japanese (ja)
Inventor
Fumio Tsukimoto
文雄 月本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Original Assignee
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd filed Critical Osaka Gas Co Ltd
Priority to JP26942998A priority Critical patent/JP2000094520A/en
Publication of JP2000094520A publication Critical patent/JP2000094520A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To improve the durability of an existing pipe while the improvement of work efficiency being attempted. SOLUTION: In a method for lining the inside of a pipe in which while a lining cylinder A being inserted into an existing pipe B, the inner and outer surfaces of the lining cylinder are inverted in turn from the tip side in the insertion direction, and the inner surface B1 of the existing pipe is lined, while the lining cylinder of a thermoplastic resin is being heated and softened, the inner and outer surfaces of the cylinder are inverted in turn from the tip side in the insertion direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ライニング筒を既
設管内に挿入しながら、そのライニング筒の内外面を挿
入方向先端側から順に反転させて、前記既設管の内周面
をライニングする管内ライニング工法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pipe lining for lining the inner peripheral surface of an existing pipe by inserting the lining pipe into an existing pipe and inverting the inner and outer surfaces of the lining pipe in order from the front end side in the insertion direction. Concerning the construction method.

【0002】[0002]

【従来の技術】上記管内ライニング工法では、従来、常
温で屈曲変形自在で、かつ、その変形状態を自己保持可
能なライニング筒を常温で径方向に折り畳み変形させ
て、既設管内に挿入しながら、そのライニング筒の内外
面を挿入方向先端側から順に常温で反転させ、反転させ
たライニング筒の形状を既設管の内周面に沿う形状に維
持するために、そのライニング筒を既設管の内周面に接
着している。
2. Description of the Related Art Conventionally, in the above-mentioned in-pipe lining method, a lining tube which can be freely bent and deformed at room temperature and is capable of self-holding its deformed state is radially folded and deformed at room temperature, and is inserted into an existing pipe. In order to maintain the shape of the inverted lining tube along the inner peripheral surface of the existing pipe in order to maintain the shape of the inverted lining cylinder in the inner circumference of the existing pipe, Glued to the surface.

【0003】[0003]

【発明が解決しようとする課題】この為、径方向に折り
畳み変形させたライニング筒の内外面を容易に反転でき
るようにして作業性の向上を図ろうとすると、薄肉のラ
イニング筒を使用する必要があるので、既設管の耐久性
を高めにくい欠点があり、逆に、既設管の耐久性を高め
るべく、厚肉のライニング筒を使用すると、ライニング
筒の内外面を反転させにくくなるので、作業性の向上を
図りにくい欠点がある。
Therefore, in order to improve workability by easily reversing the inner and outer surfaces of the lining tube which is folded and deformed in the radial direction, it is necessary to use a thin lining tube. There is a drawback that it is difficult to increase the durability of the existing pipe, and conversely, if a thick lining pipe is used to increase the durability of the existing pipe, it will be difficult to reverse the inner and outer surfaces of the lining pipe, so workability There is a drawback that it is difficult to improve.

【0004】また、ライニング筒を既設管の内周面に接
着するために、反転前のライニング筒の内周側に接着剤
を予め塗布しておくなどの準備作業が必要で、この点で
も、作業性の向上を図りにくい欠点がある。
Further, in order to bond the lining cylinder to the inner peripheral surface of the existing pipe, a preparation work such as applying an adhesive in advance to the inner peripheral side of the lining cylinder before reversing is necessary. There is a disadvantage that it is difficult to improve workability.

【0005】本発明は上記実情に鑑みてなされたもので
あって、作業性の向上を図りながら、既設管の耐久性を
高めることができるようにすることを目的とする。
The present invention has been made in view of the above circumstances, and has as its object to improve the durability of existing pipes while improving workability.

【0006】[0006]

【課題を解決するための手段】請求項1記載の発明の特
徴構成は、ライニング筒を既設管内に挿入しながら、そ
のライニング筒の内外面を挿入方向先端側から順に反転
させて、前記既設管の内周面をライニングする管内ライ
ニング工法であって、熱可塑性樹脂で形成してある前記
ライニング筒を加熱して軟化させながら、その内外面を
挿入方向先端側から順に反転させる点にある。
According to a first feature of the present invention, the lining tube is inserted into the existing tube while the inner and outer surfaces of the lining tube are sequentially inverted from the leading end side in the insertion direction. Is an in-pipe lining method for lining the inner peripheral surface of the pipe, wherein the inner and outer surfaces are sequentially inverted from the front end side in the insertion direction while the lining cylinder formed of a thermoplastic resin is heated and softened.

【0007】つまり、常温で硬化する熱可塑性樹脂で形
成したライニング筒を加熱して軟化させながら、その内
外面を挿入方向先端側から順に反転させるので、厚肉の
ライニング筒でも、その内外面を容易に反転させること
ができる。
In other words, since the lining tube formed of a thermoplastic resin that cures at room temperature is heated and softened, its inner and outer surfaces are sequentially inverted from the front end side in the insertion direction. It can be easily inverted.

【0008】従って、作業性の向上を図りながら、厚肉
のライニング筒で既設管の耐久性を高めることができ
る。特に、本発明による管内ライニング工法によれば、
既設管を更生するだけでなく、ライニング筒の厚みを充
分厚くすることによって、ライニング筒自体で新設管と
同等の強度を確保できるので、この場合は、実質的に、
そのライニング筒を新設管として、既設管を更新するこ
ともできる。
Accordingly, the durability of the existing pipe can be improved with the thick lining cylinder while improving the workability. In particular, according to the pipe lining method according to the present invention,
In addition to rehabilitating the existing pipe, by making the lining pipe thick enough, the lining pipe itself can secure the same strength as the new pipe.
The existing pipe can also be renewed using the lining pipe as a new pipe.

【0009】請求項2記載の発明の特徴構成は、前記既
設管内に挿入した反転前のライニング筒部分と、反転後
のライニング筒部分との間に加熱加圧蒸気を供給して、
前記ライニング筒を軟化させながら、その内外面を挿入
方向先端側から順に反転させる点にある。
A second aspect of the present invention is characterized in that heated and pressurized steam is supplied between a lining tube portion before inversion inserted into the existing pipe and a lining tube portion after inversion,
The point is that, while softening the lining cylinder, the inner and outer surfaces thereof are sequentially inverted from the front end side in the insertion direction.

【0010】つまり、既設管内に挿入した反転前のライ
ニング筒部分と、反転後のライニング筒部分との間に供
給した加熱加圧蒸気で、ライニング筒を軟化させなが
ら、その内外面を挿入方向先端側から順に反転させるの
で、反転させたライニング筒を既設管の内周面に沿う形
状に変形させてから、そのライニング筒の温度を常温に
戻して硬化させることができる。
That is, while the lining tube is softened by the heating and pressurized steam supplied between the lining tube portion before inversion inserted into the existing pipe and the lining tube portion after inversion, the inner and outer surfaces of the lining tube are inserted in the insertion direction. Since the inversion is performed in order from the side, after the inverted lining tube is deformed into a shape along the inner peripheral surface of the existing pipe, the temperature of the lining tube can be returned to normal temperature and hardened.

【0011】従って、ライニング筒を既設管の内周面に
接着することなく、そのライニング筒の形状を既設管の
内周面に沿う形状に維持することができ、従来のよう
に、反転前のライニング筒の内周側に接着剤を予め塗布
しておくなどの準備作業が不要で、作業性の向上を一層
図り易い。
Therefore, it is possible to maintain the shape of the lining cylinder along the inner circumference of the existing pipe without bonding the lining cylinder to the inner circumference of the existing pipe. Preparation work such as applying an adhesive in advance on the inner peripheral side of the lining cylinder is not necessary, and workability can be further improved.

【0012】特に、既設管の内径に比べて小径のライニ
ング筒を径方向に扁平に折り畳んで、既設管内に挿入し
ながら反転させ、その反転させたライニング筒を既設管
の内周面に沿う形状になるように、加熱加圧蒸気で径方
向に膨張させることもできるので、この点でも、作業性
の向上を一層図り易い。
In particular, a lining tube having a diameter smaller than the inner diameter of the existing pipe is folded flat in the radial direction, and is inverted while being inserted into the existing pipe, and the inverted lining cylinder is shaped along the inner peripheral surface of the existing pipe. Therefore, the workability can be more easily improved also in this point because the heat-pressurized steam can be used to expand in the radial direction.

【0013】[0013]

【発明の実施の形態】以下に本発明の実施の形態を図面
に基づいて説明する。 〔第1実施形態〕図1は、既設管の一例である地中に埋
設されているガス管Bの腐食によるガス漏れを補修した
り予防する為に、ガス管Bの内周面B1をライニング筒
Aでライニングしてあるガス管Bのライニング構造を示
す。
Embodiments of the present invention will be described below with reference to the drawings. [First Embodiment] FIG. 1 shows a lining of an inner peripheral surface B1 of a gas pipe B in order to repair or prevent a gas leak caused by corrosion of a gas pipe B buried underground, which is an example of an existing pipe. The lining structure of the gas pipe B lined with the cylinder A is shown.

【0014】前記ライニング筒Aは、熱可塑性樹脂の一
例であるポリエチレン(密度0.92g/cm3,メル
トインデックス1.0g/10分(JISK6760に
よる方法)のポリエチレンを架橋した架橋ポリエチレ
ン)樹脂で形成され、その両端部を、ライニング筒Aの
内側に装着した拡径付勢リングCでガス管Bの内周面B
1に押し付けて、ライニング筒Aとガス管Bとの間をシ
ールしてある。
The lining tube A is formed of a polyethylene resin (crosslinked polyethylene obtained by crosslinking polyethylene having a density of 0.92 g / cm 3 and a melt index of 1.0 g / 10 minutes (method according to JIS K6760)) which is an example of a thermoplastic resin. Both ends of the inner peripheral surface B of the gas pipe B are connected to the inner peripheral surface B of the gas pipe B by the expanding-diameter urging ring C mounted inside the lining cylinder A.
1 to seal between the lining tube A and the gas pipe B.

【0015】また、ガス管Bに装着する前のライニング
筒Aは、後述するように、ガス管B内で内外面を反転さ
せた状態で、その外径がガス管Bの内径とほぼ同径とな
る形状に成形してあり、このガス管Bに装着する前のラ
イニング筒Aを加熱軟化させて、図2に示すように、径
方向に折り畳んで、その一方の端部をクリップ1で密封
し、後述するように、その折り畳んだライニング筒A
を、クリップ1で密封した端部が最後に繰り出されるよ
うに、ドラム2に繰り出し自在に巻き取って、そのドラ
ム2をケーシング3内に支持してある。
Further, the lining tube A before being attached to the gas pipe B has an outer diameter substantially equal to the inner diameter of the gas pipe B in a state where the inner and outer surfaces are reversed in the gas pipe B as described later. The lining tube A before being attached to the gas pipe B is heated and softened, and is folded in the radial direction as shown in FIG. Then, as described later, the folded lining tube A
Is wound around a drum 2 so that the end sealed by the clip 1 is finally fed out, and the drum 2 is supported in a casing 3.

【0016】以下、本発明による管内ライニング工法
を、図3〜図9を参照しながら説明する。
Hereinafter, a pipe lining method according to the present invention will be described with reference to FIGS.

【0017】図3に示すように、ライニング対象区間T
の両端にピットD1,D2を掘削して、各ピットD1,
D2内にガス管Bを開口させ、一方のピットD1内にケ
ーシング3を仮置きしておく。尚、ドラム2には、その
ライニング対象区間Tの長さに対応する長さのライニン
グ筒Aを巻き取ってある。
As shown in FIG. 3, the section T
Pits D1 and D2 are excavated at both ends of
The gas pipe B is opened in D2, and the casing 3 is temporarily placed in one pit D1. The drum 2 is wound around a lining tube A having a length corresponding to the length of the lining target section T.

【0018】次に、ライニング筒Aの繰り出し側端部を
加熱蒸気で加熱して軟化させ、図4,図5に示すよう
に、その軟化した繰り出し側端部の内外面を手作業で反
転させて、治具4でガス管端部に仮固定し、図6に示す
ように、ケーシング3に設けた接続部3aで、そのケー
シング3をガス管Bの開口端部に気密に接続する。
Next, the pay-out end of the lining tube A is heated and softened by heating steam, and as shown in FIGS. 4 and 5, the inner and outer surfaces of the soft-feed end are manually inverted. Then, the casing 3 is temporarily fixed to an end of the gas pipe by a jig 4, and the casing 3 is air-tightly connected to an open end of the gas pipe B by a connecting portion 3 a provided on the casing 3 as shown in FIG.

【0019】次に、図7,図8に示すように、ケーシン
グ3内に加熱加圧蒸気Pを供給し、ガス管B内に挿入し
た反転前のライニング筒部分と、反転後のライニング筒
部分との間にその加熱加圧蒸気Pを供給する状態で、そ
の蒸気Pの熱でドラム3に巻き取られているライニング
筒Aを軟化させながら、その軟化したライニング筒Aを
蒸気Pの圧力でガス管B内に挿入して、そのライニング
筒Aの内外面を挿入方向先端側から順に反転させる。
Next, as shown in FIGS. 7 and 8, a heated and pressurized steam P is supplied into the casing 3 and the lining tube portion before the inversion inserted into the gas pipe B and the lining tube portion after the inversion. In the state where the heated and pressurized steam P is supplied, the lining tube A wound around the drum 3 is softened by the heat of the steam P, and the softened lining tube A is compressed by the pressure of the steam P. The lining tube A is inserted into the gas pipe B, and the inner and outer surfaces of the lining tube A are sequentially inverted from the distal end in the insertion direction.

【0020】そして、図9に示すように、ライニング筒
Aをライニング対象区間Tの全長に亘って反転させ、そ
のライニング筒Aをガス管Bの内周面に沿う形状に変形
させてから自然冷却させて、ライニング筒Aのクリップ
1で密封してある先端部をガス管Bの開口端部に合わせ
て切断し、ケーシング3及び治具4を撤去して、図1に
示すように、その両端部を拡径付勢リングCでガス管B
の内周面B1に押し付けて、ライニング筒Aとガス管B
との間をシールする。
Then, as shown in FIG. 9, the lining tube A is inverted over the entire length of the section T to be lined, and the lining tube A is deformed into a shape along the inner peripheral surface of the gas pipe B, and then naturally cooled. Then, the end of the lining tube A, which is sealed with the clip 1, is cut in accordance with the opening end of the gas pipe B, and the casing 3 and the jig 4 are removed, as shown in FIG. Gas pipe B with enlarging ring C
Lining cylinder A and gas pipe B
Seal between

【0021】〔第2実施形態〕図10に示すように、径
方向に折り畳んだライニング筒Aの内側にワイヤ5を挿
通するとともに、その一端をクリップ1で固定して、ラ
イニング筒Aと共にドラム2に巻き取っておき、ライニ
ング筒Aをガス管B内に挿入しながらその内外面を反転
させる際に、図11に示すように、ワイヤ5を挿入方向
に牽引して、蒸気Pの圧力に加えて、そのワイヤ5の牽
引力で、ライニング筒Aを挿入しながらその内外面を反
転させても良い。その他の構成は第1実施形態と同様で
ある。
[Second Embodiment] As shown in FIG. 10, a wire 5 is inserted inside a lining tube A folded radially, and one end of the wire 5 is fixed with a clip 1 so that a drum 2 is fixed together with the lining tube A. When the lining tube A is inserted into the gas pipe B and the inner and outer surfaces thereof are turned over, the wire 5 is pulled in the insertion direction as shown in FIG. The inner and outer surfaces of the lining tube A may be reversed while the lining tube A is inserted by the pulling force of the wire 5. Other configurations are the same as those of the first embodiment.

【0022】〔その他の実施形態〕 〈1〉本発明による管内ライニング工法は、既設管を更
生するためだけでなく、ライニング筒自体で新設管と同
等の強度を確保できるように、ライニング筒の厚みを充
分厚くして、実質的に、そのライニング筒を新設管とし
て、既設管を更新するために使用しても良い。 〈2〉本発明による管内ライニング工法は、既設管の内
径に比べて小径の熱可塑性樹脂製のライニング筒を軟化
させて径方向に扁平に折り畳み、そのライニング筒を既
設管内に挿入しながら反転させて、その反転させたライ
ニング筒を既設管の内周面に沿う形状に保形できるよう
に、加熱加圧蒸気で径方向に膨張させてから自然冷却し
ても良い。 〈3〉本発明による管内ライニング工法は、既設のガス
管だけでなく、既設の水道管や下水道管のライニングに
適用しても良い。 〈4〉本発明による管内ライニング工法は、熱可塑性樹
脂としてのポリエチレン樹脂以外に、ポリエチレンテレ
フタレート(PET)等の熱可塑性ポリエステル樹脂で
形成したライニング筒を使用しても良く、ライニング筒
を形成する熱可塑性樹脂の種類は特に限定されない。 〈5〉請求項1記載の管内ライニング工法は、反転前の
ライニング筒の内周側に接着剤を予め塗布しておいて、
反転後のライニング筒の外周面をその接着剤で既設管の
内周面に接着させた状態で冷却することによって、ライ
ニング筒を既設管の内周面に沿う形状に硬化させても良
い。
[Other Embodiments] <1> The in-pipe lining method according to the present invention is intended not only to rehabilitate the existing pipe, but also to ensure the thickness of the lining pipe so that the lining pipe itself can secure the same strength as the new pipe. May be made sufficiently thick and the lining tube may be used as a new pipe to replace an existing pipe. <2> The in-pipe lining method according to the present invention is to soften a lining pipe made of a thermoplastic resin having a smaller diameter than the inner diameter of an existing pipe, fold it flat in the radial direction, and invert the lining pipe while inserting it into the existing pipe. Then, the inverted lining cylinder may be radially expanded with heated and pressurized steam and then naturally cooled so that the shape of the inverted lining cylinder can be maintained along the inner peripheral surface of the existing pipe. <3> The pipe lining method according to the present invention may be applied not only to existing gas pipes but also to existing water pipes and sewer pipes. <4> In the pipe lining method according to the present invention, in addition to the polyethylene resin as the thermoplastic resin, a lining cylinder formed of a thermoplastic polyester resin such as polyethylene terephthalate (PET) may be used. The type of the plastic resin is not particularly limited. <5> The in-pipe lining method according to claim 1, wherein an adhesive is applied in advance to the inner peripheral side of the lining cylinder before inversion,
The lining cylinder may be cured to a shape along the inner peripheral surface of the existing pipe by cooling while the outer peripheral face of the lining cylinder after inversion is adhered to the inner peripheral face of the existing pipe with the adhesive.

【図面の簡単な説明】[Brief description of the drawings]

【図1】要部の縦断面図FIG. 1 is a longitudinal sectional view of a main part.

【図2】要部の斜視図FIG. 2 is a perspective view of a main part.

【図3】ライニング工法の説明図FIG. 3 is an explanatory view of a lining method.

【図4】ライニング工法の説明図(斜視図)FIG. 4 is an explanatory view (perspective view) of a lining method.

【図5】ライニング工法の説明図FIG. 5 is an explanatory view of a lining method.

【図6】ライニング工法の説明図FIG. 6 is an explanatory view of a lining method.

【図7】ライニング工法の説明図FIG. 7 is an explanatory view of a lining method.

【図8】ライニング工法の説明図FIG. 8 is an explanatory view of a lining method.

【図9】ライニング工法の説明図FIG. 9 is an explanatory view of a lining method.

【図10】第2実施形態を示す要部の斜視図FIG. 10 is a perspective view of a main part showing a second embodiment.

【図11】第2実施形態を示すライニング工法の説明図FIG. 11 is an explanatory view of a lining method showing a second embodiment.

【符号の説明】[Explanation of symbols]

A ライニング筒 B 既設管 B1 内周面 P 加熱加圧蒸気 A Lining cylinder B Existing pipe B1 Inner peripheral surface P Heated and pressurized steam

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 ライニング筒を既設管内に挿入しなが
ら、そのライニング筒の内外面を挿入方向先端側から順
に反転させて、前記既設管の内周面をライニングする管
内ライニング工法であって、 熱可塑性樹脂で形成してある前記ライニング筒を加熱し
て軟化させながら、その内外面を挿入方向先端側から順
に反転させる管内ライニング工法。
1. An in-pipe lining method in which a lining pipe is inserted into an existing pipe, and the inner and outer surfaces of the lining pipe are sequentially inverted from the tip end side in the insertion direction to line the inner peripheral face of the existing pipe. An in-pipe lining method in which the lining tube formed of a plastic resin is heated and softened while its inner and outer surfaces are sequentially inverted from the front end side in the insertion direction.
【請求項2】 前記既設管内に挿入した反転前のライニ
ング筒部分と、反転後のライニング筒部分との間に加熱
加圧蒸気を供給して、前記ライニング筒を軟化させなが
ら、その内外面を挿入方向先端側から順に反転させる請
求項1記載の管内ライニング工法。
2. A heating and pressurizing steam is supplied between a lining tube portion before inversion inserted into the existing pipe and a lining tube portion after inversion to soften the lining tube while removing the inner and outer surfaces thereof. 2. The in-pipe lining method according to claim 1, wherein the pipe lining is reversed in order from the distal end in the insertion direction.
JP26942998A 1998-09-24 1998-09-24 Method for lining inside of pipe Pending JP2000094520A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26942998A JP2000094520A (en) 1998-09-24 1998-09-24 Method for lining inside of pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26942998A JP2000094520A (en) 1998-09-24 1998-09-24 Method for lining inside of pipe

Publications (1)

Publication Number Publication Date
JP2000094520A true JP2000094520A (en) 2000-04-04

Family

ID=17472316

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26942998A Pending JP2000094520A (en) 1998-09-24 1998-09-24 Method for lining inside of pipe

Country Status (1)

Country Link
JP (1) JP2000094520A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100458261C (en) * 2007-06-29 2009-02-04 大庆石油管理局 Small diameter metal pipe long-range lining glass reinforced plastic hose repairing method
JP2009126051A (en) * 2007-11-22 2009-06-11 Sekisui Chem Co Ltd Method of rehabilitation of existing pipe

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100458261C (en) * 2007-06-29 2009-02-04 大庆石油管理局 Small diameter metal pipe long-range lining glass reinforced plastic hose repairing method
JP2009126051A (en) * 2007-11-22 2009-06-11 Sekisui Chem Co Ltd Method of rehabilitation of existing pipe

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