JP2000085000A - Blow molding apparatus and method - Google Patents

Blow molding apparatus and method

Info

Publication number
JP2000085000A
JP2000085000A JP10276658A JP27665898A JP2000085000A JP 2000085000 A JP2000085000 A JP 2000085000A JP 10276658 A JP10276658 A JP 10276658A JP 27665898 A JP27665898 A JP 27665898A JP 2000085000 A JP2000085000 A JP 2000085000A
Authority
JP
Japan
Prior art keywords
parison
frame
mold
closed
split
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10276658A
Other languages
Japanese (ja)
Other versions
JP3012837B1 (en
Inventor
Koji Okamoto
浩司 岡本
Takaya Tejima
孝哉 手島
Yasunori Sakamoto
靖則 坂本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Inoac Corp
Original Assignee
Honda Motor Co Ltd
Inoue MTP KK
Inoac Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd, Inoue MTP KK, Inoac Corp filed Critical Honda Motor Co Ltd
Priority to JP27665898A priority Critical patent/JP3012837B1/en
Application granted granted Critical
Publication of JP3012837B1 publication Critical patent/JP3012837B1/en
Publication of JP2000085000A publication Critical patent/JP2000085000A/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To finish even a deep draw product made complicated in shape by increasing the product length to a double wall distance to a desired final molded product without allowing a parison to reach a puncture in a molding process. SOLUTION: In a blow molding apparatus equipped with a die 9 extruding a parison 10 and a pair of split molds 1, 2 arranged so as to grasp the parison 10 under the die 9 and openable and closable in a horizontal direction, the frame body 3 surrounding the outer periphery of the side surface of one split mold 1, the upper plate body 4 attached in freely slidable manner in the opening and closing direction of the split mold in opposed relation to the upper front end surface 31 of the frame body 3 on the upper surface of the other split mold 2 and coming into contact with the upper front end surface 31 by mold closing and the lower plate body 5 attached in a freely slidable manner in the opening and closing direction of the split mold in opposed relation to the lower front end surface 32 of the frame body 3 on the under surface of the other split mold 2 are provided.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、深絞り形状製品等
を造るのに有用なブロー成形装置およびブロー成形方法
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a blow molding apparatus and a blow molding method useful for producing a deep drawn product or the like.

【0002】[0002]

【従来の技術】ブロー成形により様々な製品が造りださ
れ、扁平二重壁構造の製品に対しても特公平6−554
23号公報や特開平7−214649号公報等が提案さ
れその製造できる形状範囲が広がっている。
2. Description of the Related Art Various products are produced by blow molding.
No. 23 and Japanese Patent Application Laid-Open No. 7-214649 have been proposed, and the range of shapes that can be manufactured has been widened.

【0003】[0003]

【発明が解決しようとする課題】しかるに、扁平二重壁
構造で深絞り形状の製品を造ろうとすると、上述の製法
では、成形過程でパリソンがパンクし成形できない場合
がでてきた。深絞り製品を成形しようとした場合、前述
の特公平6−55423号公報では、外枠が同じタイミ
ングでパリソンをピンチし、且つ外枠で密封パリソンを
完全に閉じ込めた中でブロー成形が進行するため、プリ
ブローエアの逃げ場がなくなりキャビティ内でパンクし
てしまうのである。割り型が閉まってくると、プリブロ
ーエアは逃げ場を求めて、パリソンの一部が例えば外枠
と割り型の隙間に入り込んでパンク(擦切れ)を引き起
こしていた。特に、インストルメントパネルのような大
型の深絞り製品で、図9のごとく二重壁間距離L1 に対
する製品長さL2 が大で、且つ、短手方向に凹凸のある
複雑形状となると、こうした不具合を招き易くなってい
た。
However, when attempting to produce a deep drawing product with a flat double wall structure, the above-mentioned production method sometimes causes a parison to be punctured during the molding process and cannot be molded. In the case of forming a deep drawn product, according to the above-mentioned Japanese Patent Publication No. 6-55423, blow molding proceeds while the outer frame pinches the parison at the same timing and the sealed parison is completely enclosed by the outer frame. Therefore, there is no escape place for the pre-blow air, and the puncture occurs in the cavity. When the split mold closed, the pre-blown air sought refuge and a portion of the parison, for example, entered the gap between the outer frame and the split mold, causing puncture. In particular, in the case of a large deep drawn product such as an instrument panel, if the product length L2 with respect to the distance L1 between the double walls is large and the complex shape has irregularities in the short direction as shown in FIG. Was easy to invite.

【0004】本発明は上記問題点を解決するもので、二
重壁間距離に対する製品長さが大にして短手方向に凹凸
のある複雑形状した深絞り製品であっても、成形過程で
パリソンをパンクに至らせず、所望の最終成形品に仕上
げることのできるブロー成形装置およびブロー成形方法
を提供することを目的とする。
The present invention solves the above-mentioned problem. Even if the product is a deep drawn product having a complicated shape having irregularities in the short direction due to a large product length with respect to the distance between the double walls, a parison is required during the molding process. It is an object of the present invention to provide a blow molding apparatus and a blow molding method capable of finishing a desired final molded product without causing puncturing.

【0005】[0005]

【課題を解決するための手段】上記目的を達成すべく、
請求項1に記載の本発明の要旨は、パリソンを押出すダ
イスと、該ダイスの下方でパリソンを挟持できるよう配
置され水平方向に開閉可能な一対の割り型と、を備える
ブロー成形装置において、一方の割り型の側面外周を取
囲んで摺動自在に取着される枠体(3)と、他方の割り
型の上面で、前記枠体の上部前端面に対向して割り型の
開閉方向に摺動自在に取着され、型閉じで前記上部前端
面に当接する上板体(4)と、他方の割り型の下面で、
前記枠体の下部前端面に対向して割り型の開閉方向に摺
動自在に取着され、型閉じで前記下部前端面に当接する
下板体(5)と、を具備することを特徴とするブロー成
形装置にある。請求項2記載の本発明の要旨は、前記ブ
ロー成形装置を用いて、パリソンの下端部を溶着させて
閉塞部分を形成しプリブローを行い、該閉塞部分が枠体
と下板体の間を通過する位置までパリソンを垂下させ、
次いで、割り型を閉方向に進行させ、枠体と上板体とを
閉じパリソン上端部を密閉して密封パリソンを形成し、
続いて、前記枠体と下板体とを閉じ前記閉塞部分の上方
に別の閉塞部分をつくり、その後、一対の割り型を閉じ
て両割り型に係る喰い切り部同士を当接させて余剰パリ
ソンを排除した後、密封パリソン内へメインブローを行
うことを特徴とするブロー成形方法にある。
In order to achieve the above object,
The gist of the present invention according to claim 1 is a blow molding apparatus including a die for extruding a parison, and a pair of split dies that are arranged so as to be able to sandwich the parison below the die and that can be opened and closed in a horizontal direction. A frame body (3) slidably mounted around the outer periphery of the side surface of one of the split dies, and an opening / closing direction of the split die facing the upper front end surface of the frame on the upper surface of the other split die. The upper plate body (4) which is slidably mounted on the upper mold body and which comes into contact with the upper front end face when the mold is closed, and the lower surface of the other split mold,
A lower plate body (5) slidably mounted in the opening and closing direction of the split mold facing the lower front end face of the frame body and abutting on the lower front end face when the mold is closed. Blow molding equipment. The gist of the present invention described in claim 2 is that, using the blow molding device, the lower end of the parison is welded to form a closed portion and pre-blow is performed, and the closed portion passes between the frame and the lower plate. Drop the parison to the position
Next, the split mold is advanced in the closing direction, the frame and the upper plate are closed, and the upper end of the parison is sealed to form a sealed parison,
Subsequently, the frame body and the lower plate body are closed to form another closed portion above the closed portion, and thereafter, the pair of split dies are closed, and the cut-off portions of the split dies are brought into contact with each other so that the excess A blow molding method characterized by performing a main blow into a sealed parison after removing the parison.

【0006】請求項1,2の発明のごとく、割り型と別
個に動かすことのできる枠体と上板体と下板体とを設け
ると、枠体と上板体,枠体と下板体,枠体と雌型
両サイド端面,喰い切り部同士といった具合に、〜
に係る開放部の閉じるタインミングをズラせるので、
型閉じ過程でパリソンが狭められていくことによる余剰
プリブローエアを前記開放部を通じてうまく処理するこ
とが可能になる。
According to the first and second aspects of the present invention, when a frame, an upper plate and a lower plate which can be moved separately from the split mold are provided, the frame and the upper plate, and the frame and the lower plate are provided. , Frame body and both sides of female mold, bite-cut parts, etc.
Because the closing timing of the open part according to
Excessive pre-blow air due to the parison being narrowed during the mold closing process can be successfully processed through the opening.

【0007】[0007]

【実施形態】以下、本発明に係るブロー成形装置および
ブロー成形方法の実施形態について詳述する。図1〜図
10は本発明のブロー成形装置及びブロー成形方法の一
形態で、図1は型開き状態にあるブロー成形装置の概略
斜視図、図2はパリソンの閉塞部分を枠体及び下板体を
通過する位置まで垂下させた縦断面説明図、図3は図2
の状態から一対の割り型全体を閉方向に前進させて枠体
と上板体とを閉じさせた縦断面説明図、図4は図3の状
態にある時のIV−IV線矢視図、図5は図3の状態から工
程が進み枠体と下板体とが閉じた縦断面説明図、図6は
図5の状態にあるときのV−V線矢視図、図7は枠体用シ
リンダロッドに嵌挿した圧縮コイルバネに抗して一方の
割り型をさらに前進させ、枠体の両サイド前端面が他方
の割り型の両サイド前端面に当接した時点の縦断面説明
図、図8は図7のIX−IX線矢視図、図9は両割り型の喰
い切り部同士が当接した時の縦断面説明図、図10は図
9のX−X線矢視図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a blow molding apparatus and a blow molding method according to the present invention will be described in detail. 1 to 10 show an embodiment of a blow molding apparatus and a blow molding method according to the present invention. FIG. 1 is a schematic perspective view of a blow molding apparatus in a mold open state, and FIG. 2 shows a closed part of a parison with a frame and a lower plate. FIG. 3 is an explanatory vertical cross-sectional view in which the body is suspended to a position passing through the body.
FIG. 4 is an explanatory longitudinal sectional view in which the entire pair of split dies are advanced in the closing direction to close the frame body and the upper plate body from the state of FIG. 4, FIG. 4 is a view taken along the line IV-IV in the state of FIG. FIG. 5 is an explanatory longitudinal sectional view in which the process proceeds from the state of FIG. 3 and the frame body and the lower plate body are closed, FIG. 6 is a view taken along the line VV in the state of FIG. 5, and FIG. Vertical sectional explanatory view at the time when one of the split dies is further advanced against the compression coil spring inserted into the cylinder rod for use, and both front end surfaces of the frame abut both front end surfaces of the other split die, 8 is a view taken along the line IX-IX of FIG. 7, FIG. 9 is a longitudinal sectional view when the cut-away portions of the split type abut each other, and FIG. 10 is a view taken along the line XX of FIG. is there.

【0008】(1)ブロー成形装置 ブロー成形装置は一対の割り型1,2と枠体3と上板体
4と下板体5とを具備する。一対の割り型1,2は、筒
状パリソン10を押出すダイス9の下方で水平方向に開
閉可能にして配置され、該ダイス9から降下するパリソ
ン10を挟持できるようにしている。両割り型1,2は
共に四角柱状で、両者の対向面にはキャビティ面11,
21が形成される。両割り型1,2の型締め後、メイン
ブローを行うことによって所望の深絞り成形品が出来上
がる。凸形キャビティ面11をもつ一方の割り型たる雄
型1は、キャビティ面周囲にピンチオフ部に係るエッジ
状の喰い切り部12を形成する。凹形キャビティ面21
をもつ他方の割り型たる雌型2にも、前記喰い切り部1
2に対応したキャビティ面11の周囲位置に喰い切り部
22を形成する。また、該雌型2の横幅W1 は前記雄型
1の横幅W2 より大きくなっていて(図8)、雌型2に
は喰い切り部22よりさらに外側の両サイドに端面2
3,23が張り出している。符号P1 は枠体3と一緒に
雄型1を水平方向に進退動させるためのサポート軸で、
その一端を雄型1に固着し、サポート軸P1 の進出によ
り雄型1が雌型2とでパリソン10を挟持できるように
している。符号P2 はその一端を雌型2に固着し、上板
体4,下板体5と一緒に雌型2を進退動させるためのサ
ポート軸である。
(1) Blow Molding Apparatus The blow molding apparatus includes a pair of split dies 1 and 2, a frame 3, an upper plate 4 and a lower plate 5. The pair of split dies 1 and 2 are arranged so as to be openable and closable in the horizontal direction below a die 9 for extruding the cylindrical parison 10 so that the parison 10 descending from the die 9 can be clamped. Each of the split molds 1 and 2 has a quadrangular prism shape, and the cavity surfaces 11 and
21 are formed. After clamping the two halves 1 and 2, the main blow is performed to obtain a desired deep drawn product. One of the split male molds 1 having the convex cavity surface 11 forms an edge-shaped biting portion 12 related to a pinch-off portion around the cavity surface. Concave cavity surface 21
The other split female mold 2 having
A cutout portion 22 is formed at a position around the cavity surface 11 corresponding to 2. Further, the width W 1 of the female die 2 have greater than the width W 2 of the male mold 1 (FIG. 8), the end face 2 on both sides further outside than outright parts 22 eating the female mold 2
3,23 are overhanging. Reference symbol P 1 is a support shaft for moving the male mold 1 forward and backward together with the frame 3 in the horizontal direction.
Fixed one end thereof to the male 1 male 1 so that the parison 10 can be clamped between the female mold 2 by advancing the support shaft P 1. Reference numeral P 2 is fixed to one end to the female mold 2, the top plate 4, a support shaft for forwardly and backwardly moving the female mold 2 together with the lower plate body 5.

【0009】枠体3は、所定厚みで一定幅の帯板を四角
形の筒状としたフレームで、後述の上板体4や下板体5
に対向するその前端面31,32は成形品に対応した曲
面形状とする。該枠体3は前記雄型1の四角柱状の側面
外周を取囲んで摺動自在に取着される。具体的には、雄
型1の両側面に軸受6を固着し、該軸受に水平にしたロ
ッド6aの一端を挿着する。そして、このロッド6aに
圧縮コイルバネ61を嵌挿後、ロッド他端を枠体3の後
端面に固着するものである。コイルバネ61の押圧付勢
を受けて、型開状態では枠体3の前端面31,32は雄
型1のキャビティ面11よりもパリソン側に突き出す
(図1)。コイルバネ61の付勢に抗する力が加わる
と、コイルバネ61を縮め軸受6内をロッド6aが後退
し、これと一緒に枠体3も雄型1の側面外周を摺動しな
がら雄型後方へ後退するようにしている。尚、図3〜図
5,図7,図9では、枠体3の上部前端面31と下部前
端面32とが一体化している様子を判り易くするため、
枠体3を箱状に描いているが、ここでの枠体3は前述の
ごとく雄型1の側面外周を取囲んで嵌挿される四角形の
筒状フレームである(図1)。図中、枠体3,上板体
4,下板体5の前端面(上部前端面31や下部前端面3
2や前端面41,52)とは、パリソン側に向いている
それらの端面を意味する。
The frame 3 is a rectangular tubular frame having a predetermined thickness and a constant width. The upper plate 4 and the lower plate 5 which will be described later.
The front end surfaces 31 and 32 facing each other have a curved surface shape corresponding to the molded product. The frame 3 is slidably attached around the outer periphery of the square pillar-shaped side surface of the male mold 1. Specifically, the bearing 6 is fixed to both side surfaces of the male mold 1, and one end of a horizontal rod 6a is inserted into the bearing. After the compression coil spring 61 is inserted into the rod 6a, the other end of the rod is fixed to the rear end face of the frame 3. In response to the urging force of the coil spring 61, the front end surfaces 31, 32 of the frame 3 protrude more toward the parison than the cavity surface 11 of the male mold 1 in the mold open state (FIG. 1). When a force against the urging of the coil spring 61 is applied, the coil spring 61 is contracted, and the rod 6a retreats in the bearing 6, and together with this, the frame 3 also slides on the outer periphery of the side surface of the male mold 1 and moves backward in the male mold. I try to retreat. In FIGS. 3 to 5, 7, and 9, the upper front end face 31 and the lower front end face 32 of the frame body 3 are integrated so as to be easily understood.
Although the frame 3 is drawn in a box shape, the frame 3 is a rectangular cylindrical frame that is fitted around the outer periphery of the side surface of the male mold 1 as described above (FIG. 1). In the figure, the front end faces (the upper front end face 31 and the lower front end face 3) of the frame body 3, the upper plate body 4, and the lower plate body 5 are shown.
2 and the front end faces 41 and 52) mean those end faces facing the parison side.

【0010】上板体4は、雌型2の上面で、前記枠体3
の上部前端面31に対向するようにして配される所定厚
みのプレートである。該上板体4は、割り型2の開閉方
向に摺動自在に取着され、型閉じで前記上部前端面31
に当接する。上板体4は、雌型2の上面の2箇所に軸受
7を固着しそれぞれの軸受7に水平にしたロッド7aの
一端を挿着する。該ロッドに圧縮コイルバネ71を嵌挿
後、ロッド他端を上板体4の後端面に固着する。コイル
バネの押圧付勢を受けて、型開状態では上板体4の前端
面41が雌型2のキャビティ面21より、さらに後述の
下板体5よりもパリソン側へ突き出る構成とする(図
1)。なお、枠体3と対向する上板体4の前端面41
も、枠体3同様、成形品の製品に対応した曲面形状と
し、パリソン10を介在させて枠体3と上板体4とを閉
じることにより、成形品形状に沿った閉塞部分101,
104を造り易くする。
The upper plate 4 is provided on the upper surface of the female die 2 and
Is a plate having a predetermined thickness arranged so as to face the upper front end surface 31 of the first plate. The upper plate body 4 is slidably mounted in the opening and closing direction of the split mold 2, and is closed when the upper front end face 31 is closed.
Abut. The upper plate 4 has bearings 7 fixed to two locations on the upper surface of the female mold 2 and one end of a rod 7a that is leveled with each bearing 7 is inserted. After the compression coil spring 71 is inserted into the rod, the other end of the rod is fixed to the rear end face of the upper plate 4. Under the bias of the coil spring, the front end surface 41 of the upper plate 4 protrudes from the cavity surface 21 of the female mold 2 toward the parison side from the lower plate 5 to be described later in the mold open state (FIG. 1). ). In addition, the front end face 41 of the upper plate body 4 facing the frame body 3
Also, similarly to the frame 3, by forming a curved surface shape corresponding to the product of the molded product and closing the frame 3 and the upper plate 4 with the parison 10 interposed therebetween, the closed portions 101,
104 is made easy.

【0011】下板体5は、雌型2の下面で、前記枠体3
の下部前端面32に対向するようにして配される所定厚
みのプレートである。該下板体5は、割り型2の開閉方
向に摺動自在に取着され、型閉じで前記下部前端面32
に当接する。下板体5も、雌型2の下面の2箇所に軸受
8を固着しそれぞれの軸受8に水平にしたロッド8aの
一端を挿着する。該ロッドに圧縮コイルバネ81を嵌挿
後、ロッド他端を下板体5の後端面に固着する。コイル
バネ81の付勢を受けて、型開状態では下板体5の前端
面52が雌型2のキャビティ面21よりパリソン側へ突
き出る構成である。但し、前述のごとく上板体4に対し
ては後方に引っ込んだ所に配される。ここで、下板体5
の該コイルバネ81の外力に対抗する押圧付勢力の強さ
は、前記上板体4のものと同程度に設定している。一
方、枠体3のコイルバネ61の外力に対抗する押圧付勢
力の強さは、上板体4,下板体5の両コイルバネ71,
81の外力に対抗する押圧付勢力の強さより大きく設定
する。下板体5の枠体3と対向する前端面52も、枠体
同様、成形品の製品に対応した曲面形状を描く。
The lower plate 5 is provided on the lower surface of the female die 2 and
Is a plate of a predetermined thickness arranged so as to face the lower front end surface 32 of the lower plate. The lower plate 5 is slidably mounted in the opening and closing direction of the split mold 2, and is closed when the mold is closed.
Abut. The lower plate 5 also has two bearings 8 fixed to the lower surface of the female die 2, and one end of a rod 8 a that is horizontal to each bearing 8 is inserted. After the compression coil spring 81 is inserted into the rod, the other end of the rod is fixed to the rear end face of the lower plate 5. The front end surface 52 of the lower plate 5 protrudes toward the parison side from the cavity surface 21 of the female mold 2 in the mold open state under the bias of the coil spring 81. However, as described above, the upper plate 4 is disposed at a position retracted rearward. Here, the lower plate 5
The strength of the urging force against the external force of the coil spring 81 is set to be substantially the same as that of the upper plate 4. On the other hand, the strength of the pressing urging force opposing the external force of the coil spring 61 of the frame 3 is determined by the two coil springs 71 of the upper plate 4 and the lower plate 5,
81 is set to be larger than the strength of the urging force against the external force. The front end face 52 of the lower plate 5 facing the frame 3 also has a curved shape corresponding to the molded product, similarly to the frame.

【0012】尚、枠体3の軸受6,ロッド6a,コイル
バネ61については、これ代え、例えば雄型1にエアシ
リンダを固着すると共に該シリンダのシリンダロッドを
枠体3に固着し、シリンダ操作により枠体3を摺動自在
なるようにして、前述のごとく型開状態で枠体前端面3
1,32を雄型1のキャビティ面11よりパリソン側に
配させることもできる。同様に、上板体4(或いは下板
体5)の軸受7,ロッド7a,コイルバネ71に代え、
雌型2にエアシリンダを固着すると共に該シリンダのシ
リンダロッドを上板体4(或いは下板体5)に固着し、
シリンダ操作により上板体4(或いは下板体5)を摺動
自在なるように配させることもできる。
The bearings 6, rods 6a, and coil springs 61 of the frame 3 are fixed, for example, by fixing an air cylinder to the male mold 1 and fixing the cylinder rod of the cylinder to the frame 3, and by operating the cylinder. The frame 3 is slidable, and the front end face 3 of the frame 3 is opened as described above.
1 and 32 can also be arranged on the parison side from the cavity surface 11 of the male mold 1. Similarly, instead of the bearing 7, the rod 7a, and the coil spring 71 of the upper plate 4 (or the lower plate 5),
An air cylinder is fixed to the female mold 2 and a cylinder rod of the cylinder is fixed to the upper plate 4 (or the lower plate 5),
The upper plate 4 (or the lower plate 5) may be arranged to be slidable by a cylinder operation.

【0013】(2)ブロー成形方法 次に、上記ブロー成形装置を用いたブロー成形方法につ
いて説明する。まず、型開状態にした割り型1,2の間
にパリソン10を押し出す。そして、パリソン10の下
端部を公知のピンチオフ手段によって溶着し閉塞部分1
01を形成し、有底パリソンとする(図1)。符号10
3は余剰端部を示す。
(2) Blow molding method Next, a blow molding method using the above blow molding apparatus will be described. First, the parison 10 is extruded between the split dies 1 and 2 in the mold opened state. Then, the lower end of the parison 10 is welded by a known pinch-off means to close the closed portion 1.
01 to form a bottomed parison (FIG. 1). Code 10
3 indicates a surplus end.

【0014】その後、パリソン内部に所定量の空気を吹
き込むプリブローを行い融着防止し、適度の内圧を確保
してある程度膨らみをもたせたパリソン10を垂下させ
ていく。プリブローは上吹き込みによる。ダイス9から
押し出されたパリソン10は、その閉塞部分101が枠
体3と下板体5の間を通過する位置にまで到達する。閉
塞部分101が、図2のごとく枠体3と下板体5とを結
ぶ水平ラインより少し下方位置にまでもっていく(第一
工程)。
Thereafter, a pre-blowing process is performed by blowing a predetermined amount of air into the parison to prevent fusing, and the parison 10 having a certain degree of swelling while securing an appropriate internal pressure is drooped. Pre-blow is by top blowing. The parison 10 extruded from the die 9 reaches a position where the closed portion 101 passes between the frame 3 and the lower plate 5. The closed portion 101 is moved to a position slightly below the horizontal line connecting the frame 3 and the lower plate 5 as shown in FIG. 2 (first step).

【0015】次いで、サポート軸P1,P2を進出させ割
り型1,2の型閉じを開始する。型閉じ進行に伴い、図
3のように、最初に枠体3と上板体4が閉じる(第二工
程)。枠体3が雄型1より突出しており、また上板体4
が雌型2,下板体5よりパリソン側に突き出しているか
らである。枠体3と上板体4が閉じることにより、ダイ
ス9に近いパリソン上端部を密閉してシール部104を
つくり、密封パリソン10aが形成される。枠体3と上
板体4によって密封パリソン10aが形成されるが、こ
の時点で枠体3と下板体5とはまだ離れているため、両
者間のパリソンは閉じておらず、導通部分102が確保
される。しかも、閉塞部分101を枠体3と下板体5と
を結ぶ水平ラインより少し下方位置にまで下げている。
従って、型閉じの進行に伴い、パリソン10の導通部分
102がリリーフの役目を果たすことになる。余剰のプ
リブローエアが導通部分102を通って型外(下方)に
逃げ場を求めて膨らみ部分105aをつくり、パンクを
免がれる。図3におけるIV−IV線矢視平面断面図は図4
のごとくになっている。雄型1と雌型2とはまだ大きく
離れた型開状態にある。
Next, the support axes P 1 and P 2 are advanced to start the mold closing of the split molds 1 and 2. As the mold closing progresses, first, the frame 3 and the upper plate 4 are closed as shown in FIG. 3 (second step). The frame 3 protrudes from the male mold 1 and the upper plate 4
Is projected from the female mold 2 and the lower plate 5 toward the parison. When the frame 3 and the upper plate 4 are closed, the upper end of the parison close to the die 9 is sealed to form a seal portion 104, and the sealed parison 10a is formed. The sealed parison 10a is formed by the frame 3 and the upper plate 4, but the frame 3 and the lower plate 5 are still separated at this point, so that the parison between the two is not closed, and the conductive portion 102 is formed. Is secured. In addition, the closed portion 101 is lowered to a position slightly below a horizontal line connecting the frame 3 and the lower plate 5.
Accordingly, as the mold closing progresses, the conducting portion 102 of the parison 10 functions as a relief. Excess pre-blown air passes through the conducting portion 102 and forms a bulging portion 105a outside the mold (downward) in search of a place to escape, thereby preventing puncturing. FIG. 4 is a plan sectional view taken along line IV-IV in FIG.
It is like. The male mold 1 and the female mold 2 are still in a mold open state far apart.

【0016】引き続いて、サポート軸P1,P2を進出さ
せることにより更なる型閉じを進行させる。上板体4
は、パリソン10を介在させて枠体3に既に当接してい
るため、型閉じ進行で雌型2が前進(図1の白抜き矢印
方向)するに伴い、下板体5は雌型2と一緒に前進する
が、上板体4はコイルバネ71を縮めて雌型2に対し相
対的に後退する。そして、図5のごとく、今度は枠体3
と下板体5が閉じる(第三工程)。枠体3と下板体5が
閉じることにより、パリソン下端部に設けた前記閉塞部
分101より少し上方位置のパリソン10に別のシール
部109をつくる。導通部分102が閉じ、型閉じ進行
でパリソンが狭められ、余剰になったプリブローエアが
膨らみ袋105内に放出される。図5におけるV−V線矢
視平面断面図は図6ごとくになっている。第二工程から
第三工程へと型が締まってきても、雄型1と雌型2とは
まだ離れた型開状態にあり、且つ枠体3の両サイド前端
面33と雌型2との間は開きスペースSがある。型が締
まってくると、パリソン10は枠体両サイド前端面33
と雌型2との開きスペースSに向って膨出し、プリブロ
ーエアの余剰部分をうまく吸収していく。
Subsequently, the mold is further closed by advancing the support shafts P 1 and P 2 . Upper plate 4
Is already in contact with the frame 3 with the parison 10 interposed therebetween, and as the female mold 2 advances (in the direction of the white arrow in FIG. 1) as the mold closes, the lower plate 5 is While moving forward together, the upper plate 4 contracts the coil spring 71 and retreats relatively to the female mold 2. Then, as shown in FIG.
Then, the lower plate 5 is closed (third step). When the frame 3 and the lower plate 5 are closed, another seal portion 109 is formed on the parison 10 slightly above the closed portion 101 provided at the lower end of the parison. The conducting portion 102 is closed, and the parison is narrowed by closing the mold, so that excess pre-blow air is discharged into the inflatable bag 105. A plan sectional view taken along line VV in FIG. 5 is as shown in FIG. Even when the mold is tightened from the second step to the third step, the male mold 1 and the female mold 2 are still in the mold open state apart from each other, and the front end surfaces 33 on both sides of the frame 3 and the female mold 2 There is an open space S between them. When the mold is tightened, the parison 10 moves to the front end face 33 on both sides of the frame.
And the female die 2 swells toward the open space S, and absorbs the surplus portion of the pre-blow air well.

【0017】さらに、サポート軸P1,P2を進出させる
ことにより更なる型閉じを進行させていく。コイルバネ
61,71,81を圧縮させて、上板体4,下板体5は
雌型2に対し相対的に後退し、また、枠体3が雄型1に
対し相対的に後退して(図7)、図8のごとく、枠体3
の両サイド前端面33が雌型2の両サイド端面23に当
接する(第四工程)。枠体両サイド前端面33と雌型2
の開きスペースSを縫って両サイド方向に逃げ場を求め
た余剰のプリブローエアが膨らみ部分106をつくり、
パリソン10のパンクをうまくかわしていく。尚、図8
では、枠体3の両サイド前端面33が雌型2の両サイド
端面23に当接して膨らみ部分106のシール部を形成
した格好になっているが、この箇所に関しては図8の紙
面垂直方向全域に亘って膨らみ部分106をシールする
必要はなく、枠体3又は雌型2に部分的な切欠部を設
け、パリソン10に導通部を残すこともできる。このよ
うにすると、第四工程以降も膨らみ部分106への余剰
プリブローエアの逃げ込みが継続的に進む。
Further, the mold closing is further advanced by advancing the support shafts P 1 and P 2 . By compressing the coil springs 61, 71, 81, the upper plate 4 and the lower plate 5 retreat relatively to the female mold 2, and the frame 3 retreats relatively to the male mold 1 ( As shown in FIG. 7) and FIG.
The front end faces 33 of both sides abut on both side end faces 23 of the female mold 2 (fourth step). Frame body both side front end face 33 and female mold 2
The excess pre-blow air which sewed the opening space S of the side and sought an escape in both sides creates a bulging part 106,
I will dodge the punk of Parison 10. FIG.
8, the front end surfaces 33 on both sides of the frame 3 are in contact with the both end surfaces 23 of the female mold 2 to form a seal portion of the bulging portion 106. It is not necessary to seal the bulging portion 106 over the entire area, and it is also possible to provide a partial cutout in the frame 3 or the female mold 2 and leave a conduction portion in the parison 10. By doing so, the escape of the surplus pre-blow air into the bulging portion 106 continues even after the fourth step.

【0018】その後、更なるサポート軸P1,P2を進出
させることにより型閉じを進行させて、一対の割り型
1,2を閉じ、図9のごとく、両割り型に係る喰い切り
部同士22,12を当接させる(第五工程)。そして、
型締めを行い、余剰のパリソン107を排除した後、最
後に、キャビティに在るパリソン内へメインブローを行
ってキャビティ形状に賦形したブロー成形品とする(第
六工程)。該ブロー成形品を冷却させた後、脱型すれば
所望の製品が出来上がる。
Thereafter, the mold closing is advanced by further extending the support shafts P 1 and P 2 to close the pair of split dies 1 and 2, and as shown in FIG. 22 and 12 are brought into contact (fifth step). And
After closing the mold and removing the surplus parison 107, finally, a main blow is performed into the parison in the cavity to form a blow-molded article shaped into a cavity (sixth step). After the blow-molded article is cooled, it is demolded to obtain a desired product.

【0019】このように構成したブロー成形装置および
ブロー成形方法は、短手方向に凹凸のある複雑形状した
インストルメントパネルのような深絞り形状のもので
も、そのブロー成形過程でパリソン10をパンクさせる
ことなく所望の成形品を造ることができる。前記深絞り
成形品を造ろうとした場合、型閉じ過程でパリソン10
が不用意に融着しないようようプリブローが行われる
が、型閉じ,型締めが進む過程ではパリソンが狭められ
る方向にあり、プリブローエアの余剰処理が必要になっ
てくる。プリブローエアの余剰部分がこれまで逃げ場を
失ってパリソン10のパンクを引き起こしていたが、本
発明では余剰部分をうまくかわしながら型閉め,成形工
程を進め、パンクを解消する。型閉じ進行で、枠体3,
上板体4,下板体5,割り型1,2を別個独立に動かす
ことにより、枠体3と上板体4、枠体3と下板体
5、枠体3と雌型両サイド端面33、喰い切り部同
士12,22といった具合に、〜に係る開放部の閉
じるタインミングをズラしながら、ブロー成形過程でパ
リソン10が狭められ生成されてくるエアの余剰部分を
順次排除していく。すなわち、第一工程から第二工程で
は導通部分102を使って、割り型下方へプリブローエ
アの余剰部分を逃す。さらに、第三工程から第四工程で
は、枠体3と雌型2との両サイドの開きスペースSを利
用してプリブローエアの余剰部分を両サイドに逃す。型
閉めが進行する過程で、枠体3,上板体4,下板体5
が、密封パリソン10aの保形維持に貢献しながら、プ
リブローエアの余剰部分を割り型1,2の型外四方に段
階的に放散させて効果的にパリソンのパンクを回避して
いく。インストルメントパネルのごとく、大型深絞り
で、車幅方向が長くしかも短手方向も結構あり、その短
手方向に凹凸のある複雑形状品に威力を発揮する。そし
て、枠体3,上板体4,下板体5で、密封パリソン10
aをガードしてダブルブロー手法を使ってパリソン主要
部を確実にキャビティ内に満たすことができるので、従
来、懸念されていたシボ転写性等も改善できる。加え
て、本実施形態では、サポート軸P1,P2を動かすだけ
で一対の割り型1,2,枠体3,上板体4,下板体5の
型閉じを進行させ得るメリットもある。かくして、複雑
な深絞り形状品でも、ブロー成形で首尾よく造ることが
可能になる。
The blow molding apparatus and the blow molding method configured as described above cause the parison 10 to be punctured during the blow molding process even in a deep drawing shape such as an instrument panel having a complicated shape having irregularities in the short direction. It is possible to produce a desired molded product without the need. When trying to produce the deep drawn product, the parison 10
Is performed so as not to inadvertently fuse, but in the process of closing the mold and closing the mold, the parison tends to be narrowed, and excess processing of the pre-blown air is required. The surplus portion of the pre-blowing air has lost a place to escape and has caused a puncture of the parison 10, but in the present invention, the surplus portion is closed while the mold is closed and the molding process is advanced to eliminate the puncture. As the mold closes, the frame 3,
By moving the upper plate 4, the lower plate 5, the split molds 1 and 2 independently, the frame 3 and the upper plate 4, the frame 3 and the lower plate 5, the frame 3 and both sides of the female die. 33, the parison 10 is narrowed in the blow molding process, and the surplus portion of the generated air is sequentially eliminated while shifting the closing timing of the open portion according to conditions such as the bite portions 12 and 22. That is, in the first and second steps, the excess portion of the pre-blowing air is released below the split mold using the conductive portion 102. Further, in the third step to the fourth step, the excess portion of the pre-blowing air is released to both sides by using the open spaces S on both sides of the frame 3 and the female mold 2. In the process of closing the mold, the frame 3, upper plate 4, lower plate 5
However, while contributing to maintaining the shape of the sealed parison 10a, the surplus portion of the pre-blow air is dissipated in a stepwise manner outside the split dies 1 and 2 to effectively avoid puncturing of the parison. Like an instrument panel, it has a large deep drawing, a long car width direction and a relatively short car direction, and is effective for complex shapes with irregularities in the short car direction. The frame 3, the upper plate 4, and the lower plate 5 form a sealed parison 10.
Since the main part of the parison can be reliably filled in the cavity by guarding a and using the double blow method, it is possible to improve the creasing transferability and the like, which has been a concern in the past. In addition, in the present embodiment, support shaft P 1, P 2 only a pair split 1 moves, the frame 3, the top plate 4, there is also a mold closing capable of advancing the benefits of the lower plate body 5 . Thus, it is possible to successfully manufacture even a complicated deep drawing product by blow molding.

【0020】尚、本発明においては前記実施形態に示す
ものに限られず、目的,用途に応じて本発明の範囲で種
々変更できる。割り型1,2,枠体3,上板体4,下板
体5,パリソン10の形状,大きさ等は用途にあわせて
適宜選択できる。
The present invention is not limited to the embodiment described above, but can be variously modified within the scope of the present invention depending on the purpose and application. The shape, size, and the like of the split molds 1, 2, the frame 3, the upper plate 4, the lower plate 5, and the parison 10 can be appropriately selected according to the application.

【0021】[0021]

【発明の効果】以上のごとく、本発明のブロー成形装置
及びブロー成形方法は、深絞り製品で複雑形状のもので
も、パリソンをパンクさせることなく所望のブロー成形
品とすることができ、ブロー成形の製品形状に広がりを
与え、また歩留り向上に役立つなど優れた効果を発揮す
る。
As described above, according to the blow molding apparatus and the blow molding method of the present invention, even a deep drawn product having a complicated shape can be formed into a desired blow molded product without puncturing the parison. It has excellent effects, such as giving the product a wider shape and helping to improve yield.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のブロー成形装置の一形態で、型開き状
態にあるブロー成形装置の概略斜視図である。
FIG. 1 is a schematic perspective view of one embodiment of a blow molding apparatus according to the present invention, showing the blow molding apparatus in a mold open state.

【図2】パリソンの閉塞部分を枠体及び下板体を通過す
る位置まで垂下させた縦断面説明図である。
FIG. 2 is an explanatory longitudinal sectional view in which a closed portion of a parison is suspended to a position passing through a frame and a lower plate.

【図3】図2の状態から一対の割り型全体を前進させて
枠体と上板体とを閉じさせた縦断面説明図である。
FIG. 3 is an explanatory longitudinal sectional view in which a pair of split dies are advanced from the state of FIG. 2 to close a frame and an upper plate.

【図4】図3の状態にある時のIV−IV線矢視図である。FIG. 4 is a view taken along the line IV-IV in the state of FIG. 3;

【図5】図3の状態から工程が進み枠体と下板体とが閉
じた縦断面説明図である。
5 is an explanatory longitudinal sectional view in which the process proceeds from the state of FIG. 3 and the frame and the lower plate are closed.

【図6】図5の状態にあるときのV−V線矢視図である。FIG. 6 is a view taken along line VV in the state of FIG. 5;

【図7】枠体用シリンダロッドの圧縮コイルバネに抗し
て雄型を更に前進させ、枠体の両サイド前端面が雌型の
両サイド前端面に当接した時点の縦断面説明図である。
FIG. 7 is an explanatory longitudinal sectional view when the male mold is further advanced against the compression coil spring of the cylinder rod for the frame, and the front end faces on both sides of the frame contact the front end faces on both sides of the female mold. .

【図8】図7のIX−IX線矢視図である。FIG. 8 is a view taken along line IX-IX in FIG. 7;

【図9】両割り型の喰い切り部同士が当接した時の縦断
面説明図である。
FIG. 9 is an explanatory vertical cross-sectional view when the split-type bite portions come into contact with each other.

【図10】図9のX−X線矢視図である。FIG. 10 is a view taken along line XX of FIG. 9;

【符号の説明】[Explanation of symbols]

1 雄型(一方の割り型) 12 喰い切り部 2 雌型(他方の割り型) 22 喰い切り部 3 枠体 31 上部前端面 32 下部前端面 4 上板体 5 下板体 9 ダイス 10 パリソン 10a 密封パリソン 101 閉塞部分 107 余剰パリソン 109 別のシール部(別の閉塞部分) DESCRIPTION OF SYMBOLS 1 Male type (one split type) 12 Biting portion 2 Female type (the other split type) 22 Biting portion 3 Frame 31 Upper front end surface 32 Lower front end surface 4 Upper plate 5 Lower plate 9 Dice 10 Parison 10a Sealed parison 101 Blockage 107 Extra parison 109 Another seal (another block)

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成11年10月27日(1999.10.
27)
[Submission date] October 27, 1999 (1999.10.
27)

【手続補正1】[Procedure amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】特許請求の範囲[Correction target item name] Claims

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【特許請求の範囲】[Claims]

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0005[Correction target item name] 0005

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0005】[0005]

【課題を解決するための手段】上記目的を達成すべく、
請求項1に記載の本発明の要旨は、パリソンを押出すダ
イスと、該ダイスの下方でパリソンを挟持できるよう配
置され水平方向に開閉可能な一対の割り型と、を備える
ブロー成形装置において、一方の割り型の側面外周を取
囲んで摺動自在に取着される枠体(3)と、他方の割り
型の上面で、前記枠体の上部前端面に対向して割り型の
開閉方向に摺動自在に取着され、型閉じで前記上部前端
面に当接する上板体(4)と、他方の割り型の下面で、
前記枠体の下部前端面に対向して割り型の開閉方向に摺
動自在に取着され、型閉じで前記下部前端面に当接する
下板体(5)と、を具備し、前記枠体と上板体と下板体
はそれぞれ別個独立に可動させ得るようにし、且つ、型
開状態で、前記枠体の前端面が一方の割り型のキャビテ
ィ面よりパリソン側に突き出し、また、前記上板体の前
端面と下板体の前端面が他方の割り型のキャビティ面よ
りパリソン側へ突き出るようにし、さらに該上板体の前
端面は該下板体の前端面よりもパリソン側へ突き出る構
成として、型閉じ進行に伴い、最初に前記枠体と該上板
体とが閉じるようにしたことを特徴とするブロー成形装
置にある。請求項2記載の本発明の要旨は、請求項1に
記載されたブロー成形装置を用いて、パリソンの下端部
を溶着させて閉塞部分を形成しプリブローを行い、該閉
塞部分が枠体と下板体の間を通過する位置までパリソン
を垂下させ、次いで、割り型を閉方向に進行させ、枠体
と上板体とを閉じパリソン上端部を密閉して密封パリソ
ンを形成し、続いて、前記枠体と下板体とを閉じ前記閉
塞部分の上方に別の閉塞部分をつくり、その後、一対の
割り型を閉じて両割り型に係る喰い切り部同士を当接さ
せて余剰パリソンを排除した後、密封パリソン内へメイ
ンブローを行うことを特徴とするブロー成形方法にあ
る。
In order to achieve the above object,
The gist of the present invention according to claim 1 is a blow molding apparatus including a die for extruding a parison, and a pair of split dies that are arranged so as to be able to sandwich the parison below the die and that can be opened and closed in a horizontal direction. A frame body (3) slidably mounted around the outer periphery of the side surface of one of the split dies, and an opening / closing direction of the split die facing the upper front end surface of the frame on the upper surface of the other split die. The upper plate body (4) which is slidably mounted on the upper mold body and which comes into contact with the upper front end face when the mold is closed, and the lower surface of the other split mold,
The frame is slidably mounted opposite to the lower front end face in the closing direction of the split type, comprises contacting the lower plate member to the lower front end in the mold closing and (5), the said frame And upper plate and lower plate
Can be moved independently and independently, and
In the open state, the front end face of the frame is one of the split-type cavities.
Protruding toward the parison side from the
The end face and the front end face of the lower plate are the same as the cavity face of the other split mold.
Protruding toward the parison, and in front of the upper plate
The end face is protruded to the parison side from the front end face of the lower plate.
First, as the mold closing progresses, first, the frame and the upper plate
A blow molding apparatus characterized in that the body is closed . Gist of the present invention according to claim 2, in claim 1
Using the blow molding apparatus described , the lower end of the parison is welded to form a closed part and pre-blow is performed, and the parison is suspended until the closed part passes between the frame and the lower plate, Then, the split mold is advanced in the closing direction, the frame and the upper plate are closed, and the upper end of the parison is sealed to form a sealed parison. Subsequently, the frame and the lower plate are closed and the upper portion of the closed portion is closed. After making another closed part, after closing the pair of split molds and abutting the bite-cutting parts pertaining to both split molds to eliminate the surplus parison, the main blow is performed into the sealed parison. Blow molding method.

【手続補正3】[Procedure amendment 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0010】上板体4は、雌型2の上面で、前記枠体3
の上部前端面31に対向するようにして配される所定厚
みのプレートである。該上板体4は、割り型2の開閉方
向に摺動自在に取着され、型閉じで前記上部前端面31
に当接する。上板体4は、雌型2の上面の2箇所に軸受
7を固着しそれぞれの軸受7に水平にしたロッド7aの
一端を挿着する。該ロッドに圧縮コイルバネ71を嵌挿
後、ロッド他端を上板体4の後端面に固着する。コイル
バネの押圧付勢を受けて、型開状態では上板体4の前端
面41が雌型2のキャビティ面21より、さらに後述の
下板体5の前端面52よりもパリソン側へ突き出る構成
とする(図1)。なお、枠体3と対向する上板体4の前
端面41も、枠体3同様、成形品の製品に対応した曲面
形状とし、パリソン10を介在させて枠体3と上板体4
とを閉じることにより、成形品形状に沿った閉塞部分1
01,104を造り易くする。
The upper plate 4 is provided on the upper surface of the female die 2 and
Is a plate having a predetermined thickness arranged so as to face the upper front end surface 31 of the first plate. The upper plate body 4 is slidably mounted in the opening and closing direction of the split mold 2, and is closed when the upper front end face 31 is closed.
Abut. The upper plate 4 has bearings 7 fixed to two locations on the upper surface of the female mold 2 and one end of a rod 7a that is leveled with each bearing 7 is inserted. After the compression coil spring 71 is inserted into the rod, the other end of the rod is fixed to the rear end face of the upper plate 4. A structure in which the front end surface 41 of the upper plate 4 projects toward the parison side from the cavity surface 21 of the female mold 2 and further from the front end surface 52 of the lower plate 5 to be described below in a mold open state by receiving the urging force of the coil spring. (FIG. 1). The front end face 41 of the upper plate body 4 facing the frame body 3 also has a curved surface shape corresponding to the molded product, similarly to the frame body 3, and the frame body 3 and the upper plate body 4
To close the closed part 1 along the shape of the molded product.
01 and 104 are made easier.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0019[Correction target item name] 0019

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0019】このように構成したブロー成形装置および
ブロー成形方法は、短手方向に凹凸のある複雑形状した
インストルメントパネルのような深絞り形状のもので
も、そのブロー成形過程でパリソン10をパンクさせる
ことなく所望の成形品を造ることができる。前記深絞り
成形品を造ろうとした場合、型閉じ過程でパリソン10
が不用意に融着しないようようプリブローが行われる
が、型閉じ,型締めが進む過程ではパリソンが狭められ
る方向にあり、プリブローエアの余剰処理が必要になっ
てくる。プリブローエアの余剰部分がこれまで逃げ場を
失ってパリソン10のパンクを引き起こしていたが、本
発明では余剰部分をうまくかわしながら型閉め,成形工
程を進め、パンクを解消する。型閉じ進行で、枠体3,
上板体4,下板体5,割り型1,2を別個独立に動かす
ことにより、枠体3と上板体4、枠体3と下板体
5、枠体3と雌型両サイド端面23、喰い切り部同
士12,22といった具合に、〜に係る開放部の閉
じるタインミングをズラしながら、ブロー成形過程でパ
リソン10が狭められ生成されてくるエアの余剰部分を
順次排除していく。すなわち、第一工程から第二工程で
は導通部分102を使って、割り型下方へプリブローエ
アの余剰部分を逃す。さらに、第三工程から第四工程で
は、枠体3と雌型2との両サイドの開きスペースSを利
用してプリブローエアの余剰部分を両サイドに逃す。型
閉めが進行する過程で、枠体3,上板体4,下板体5
が、密封パリソン10aの保形維持に貢献しながら、プ
リブローエアの余剰部分を割り型1,2の型外四方に段
階的に放散させて効果的にパリソンのパンクを回避して
いく。インストルメントパネルのごとく、大型深絞り
で、車幅方向が長くしかも短手方向も結構あり、その短
手方向に凹凸のある複雑形状品に威力を発揮する。そし
て、枠体3,上板体4,下板体5で、密封パリソン10
aをガードしてダブルブロー手法を使ってパリソン主要
部を確実にキャビティ内に満たすことができるので、従
来、懸念されていたシボ転写性等も改善できる。加え
て、本実施形態では、サポート軸P1,P2を動かすだけ
で一対の割り型1,2,枠体3,上板体4,下板体5の
型閉じを進行させ得るメリットもある。かくして、複雑
な深絞り形状品でも、ブロー成形で首尾よく造ることが
可能になる。
The blow molding apparatus and the blow molding method configured as described above cause the parison 10 to be punctured during the blow molding process even in a deep drawing shape such as an instrument panel having a complicated shape having irregularities in the short direction. It is possible to produce a desired molded product without the need. When trying to produce the deep drawn product, the parison 10
Is performed so as not to inadvertently fuse, but in the process of closing the mold and closing the mold, the parison tends to be narrowed, and excess processing of the pre-blown air is required. The surplus portion of the pre-blowing air has lost a place to escape and has caused a puncture of the parison 10, but in the present invention, the surplus portion is closed while the mold is closed and the molding process is advanced to eliminate the puncture. As the mold closes, the frame 3,
By moving the upper plate 4, the lower plate 5, the split molds 1 and 2 independently, the frame 3 and the upper plate 4, the frame 3 and the lower plate 5, the frame 3 and both sides of the female die. 23 , the parison 10 is narrowed in the blow molding process, and the surplus portion of the generated air is sequentially eliminated while shifting the closing timing of the open portion, such as the bite portions 12 and 22. That is, in the first and second steps, the excess portion of the pre-blowing air is released below the split mold using the conductive portion 102. Further, in the third step to the fourth step, the excess portion of the pre-blowing air is released to both sides by using the open spaces S on both sides of the frame 3 and the female mold 2. In the process of closing the mold, the frame 3, upper plate 4, lower plate 5
However, while contributing to maintaining the shape of the sealed parison 10a, the surplus portion of the pre-blow air is dissipated in a stepwise manner outside the split dies 1 and 2 to effectively avoid puncturing of the parison. Like an instrument panel, it has a large deep drawing, a long car width direction and a relatively short car direction, and is effective for complex shapes with irregularities in the short car direction. The frame 3, the upper plate 4, and the lower plate 5 form a sealed parison 10.
Since the main part of the parison can be reliably filled in the cavity by guarding a and using the double blow method, it is possible to improve the creasing transferability and the like, which has been a concern in the past. In addition, in this embodiment, there is an advantage that the mold closing of the pair of split dies 1, 2, the frame 3, the upper plate 4, and the lower plate 5 can be advanced only by moving the support shafts P1, P2. Thus, it is possible to successfully manufacture even a complicated deep drawing product by blow molding.

【手続補正5】[Procedure amendment 5]

【補正対象書類名】図面[Document name to be amended] Drawing

【補正対象項目名】図8[Correction target item name] Fig. 8

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【図8】 FIG. 8

フロントページの続き (72)発明者 手島 孝哉 愛知県安城市藤井町東長先8番地1 株式 会社イノアックコーポレーション桜井事業 所内 (72)発明者 坂本 靖則 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 Fターム(参考) 4F202 CA15 CB01 CK53 4F208 LA01 LA05 LA07 LB01 LD04 LD08 LD12 LD14 LG02 LG10 LG22 LG31 LH02 LJ01 LN01 LW01 Continuing from the front page (72) Inventor Takaya Tejima 8-1, Tocho, Fujii-cho, Anjo-shi, Aichi Prefecture Inoac Corporation Sakurai Office (72) Inventor Yasunori Sakamoto 1-4-1, Chuo, Wako-shi, Saitama Co., Ltd. Honda R & D F term (reference) 4F202 CA15 CB01 CK53 4F208 LA01 LA05 LA07 LB01 LD04 LD08 LD12 LD14 LG02 LG10 LG22 LG31 LH02 LJ01 LN01 LW01

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 パリソンを押出すダイスと、該ダイスの
下方でパリソンを挟持できるよう配置され水平方向に開
閉可能な一対の割り型と、を備えるブロー成形装置にお
いて、 一方の割り型の側面外周を取囲んで摺動自在に取着され
る枠体(3)と、他方の割り型の上面で、前記枠体の上
部前端面に対向して割り型の開閉方向に摺動自在に取着
され、型閉じで前記上部前端面に当接する上板体(4)
と、他方の割り型の下面で、前記枠体の下部前端面に対
向して割り型の開閉方向に摺動自在に取着され、型閉じ
で前記下部前端面に当接する下板体(5)と、を具備す
ることを特徴とするブロー成形装置。
1. A blow molding apparatus comprising: a die for extruding a parison; and a pair of split dies arranged so as to be able to hold the parison below the die and capable of being opened and closed in the horizontal direction. A frame (3) that is slidably mounted around the frame, and the upper surface of the other split die is slidably mounted in the opening and closing direction of the split die in opposition to the upper front end surface of the frame. Upper plate body (4) which is brought into contact with the upper front end face when the mold is closed
And a lower plate body (5) that is slidably mounted on the lower surface of the other split mold in the opening and closing direction of the split mold so as to face the lower front end face of the frame, and abuts on the lower front end face when the mold is closed. And a blow molding apparatus.
【請求項2】 前記ブロー成形装置を用いて、パリソン
の下端部を溶着させて閉塞部分を形成しプリブローを行
い、該閉塞部分が枠体と下板体の間を通過する位置まで
パリソンを垂下させ、次いで、割り型を閉方向に進行さ
せ、枠体と上板体とを閉じパリソン上端部を密閉して密
封パリソンを形成し、続いて、前記枠体と下板体とを閉
じ前記閉塞部分の上方に別の閉塞部分をつくり、その
後、一対の割り型を閉じて両割り型に係る喰い切り部同
士を当接させて余剰パリソンを排除した後、密封パリソ
ン内へメインブローを行うことを特徴とするブロー成形
方法。
2. Using the blow molding apparatus, the lower end of the parison is welded to form a closed portion and pre-blow is performed, and the parison is suspended to a position where the closed portion passes between the frame and the lower plate. Then, the split mold is advanced in the closing direction, the frame body and the upper plate body are closed, and the upper end of the parison is sealed to form a sealed parison. Subsequently, the frame body and the lower plate body are closed to close the closed parison. Create another closed part above the part, then close the pair of split molds and abut the cutout parts of both split molds to eliminate excess parison, then perform main blow into the sealed parison Blow molding method characterized by the above-mentioned.
JP27665898A 1998-09-12 1998-09-12 Blow molding apparatus and blow molding method Expired - Fee Related JP3012837B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27665898A JP3012837B1 (en) 1998-09-12 1998-09-12 Blow molding apparatus and blow molding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27665898A JP3012837B1 (en) 1998-09-12 1998-09-12 Blow molding apparatus and blow molding method

Publications (2)

Publication Number Publication Date
JP3012837B1 JP3012837B1 (en) 2000-02-28
JP2000085000A true JP2000085000A (en) 2000-03-28

Family

ID=17572528

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27665898A Expired - Fee Related JP3012837B1 (en) 1998-09-12 1998-09-12 Blow molding apparatus and blow molding method

Country Status (1)

Country Link
JP (1) JP3012837B1 (en)

Also Published As

Publication number Publication date
JP3012837B1 (en) 2000-02-28

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