JP2000053282A - Winding reel for long plastic deformable member and long plastic deformable member - Google Patents
Winding reel for long plastic deformable member and long plastic deformable memberInfo
- Publication number
- JP2000053282A JP2000053282A JP10227947A JP22794798A JP2000053282A JP 2000053282 A JP2000053282 A JP 2000053282A JP 10227947 A JP10227947 A JP 10227947A JP 22794798 A JP22794798 A JP 22794798A JP 2000053282 A JP2000053282 A JP 2000053282A
- Authority
- JP
- Japan
- Prior art keywords
- liner
- winding
- reel
- long plastic
- long
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004804 winding Methods 0.000 title claims abstract description 88
- 239000004033 plastic Substances 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 claims abstract description 12
- 239000012530 fluid Substances 0.000 claims description 25
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 238000007796 conventional method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1918—Insert between web or strip layer, e.g. wire
Landscapes
- Tyre Moulding (AREA)
- Winding Of Webs (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、長尺塑性変形部材
をライナーと重ね合わせた状態で層状に巻き取って収容
する長尺塑性変形部材用巻取リール及び長尺塑性変形部
材の巻取方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a take-up reel for a long plastic deformable member and a method of winding the long plastic deformable member, which winds and accommodates the long plastic deformable member in a layered state in a state of being overlapped with a liner. About.
【0002】なお、本明細書で長尺塑性変形部材という
ときは、特にタイヤ用長尺生ゴム製品、例えば、トップ
トレッドゴム、サイドトレッドゴム等の生ゴム長尺押出
型物をいう。[0002] In this specification, the term "long plastic deformable member" particularly refers to a long raw rubber product for tires, for example, a raw rubber long extrusion type product such as top tread rubber and side tread rubber.
【0003】[0003]
【従来の技術】一般に、長尺塑性変形部材は、布、樹
脂、又は金属等の材質で造られた帯状のライナーと重ね
合わせた状態でリールに巻き取られている。リールに
は、巻胴の両端に巻胴より大径のフランジが取り付けら
れ、このフランジの外周面が路面に支持されている。こ
のため、巻胴の軸線が路面と平行な状態で保持されるこ
とになる(保管状態)。2. Description of the Related Art Generally, a long plastically deformable member is wound on a reel while being superposed on a band-shaped liner made of a material such as cloth, resin, or metal. A flange having a larger diameter than the winding drum is attached to each end of the winding drum, and an outer peripheral surface of the flange is supported on a road surface. Therefore, the axis of the winding drum is held parallel to the road surface (storage state).
【0004】ここで、このような保管を行うと、特に軸
よりも上側では保管中にリールの外側(上側)に巻き付
けた長尺塑性変形部材の荷重が、リールの内側(下側)
に巻き付けた長尺塑性変形部材に架かり、長尺塑性変形
部材が変形する問題が発生する。When such storage is performed, the load of the long plastically deformable member wound around the outside (upper side) of the reel during storage, especially above the shaft, is increased inside (lower side) of the reel.
A problem arises in that the long plastically deformable member is deformed by being wound on the long plastically deformable member wound around.
【0005】このため、ライナーの幅方向両端部に沿っ
て、ゴム等の材質で造られていて長尺塑性変形部材より
厚い桟部が取り付けられている。これにより、それぞれ
の層の桟部が次層以降のライナーの幅方向両端部を支持
することになり、長尺塑性変形部材の変形を防止できる
(一例として、特開平5−301300号公報参照)。[0005] For this reason, along the both ends in the width direction of the liner, crosspieces made of a material such as rubber and having a thickness larger than that of the long plastic deformation member are attached. As a result, the cross section of each layer supports both ends in the width direction of the liner of the next layer and thereafter, and the deformation of the long plastic deformation member can be prevented (for example, see JP-A-5-301300). .
【0006】[0006]
【発明が解決しようとする課題】しかしながら、このよ
うなライナーにあっては、最も厚い長尺塑性変形部材に
合わせて桟部の厚さ寸法を設定するため、桟部の厚さ寸
法より小さい長尺塑性変形部材をリールに巻くときは、
ライナーの下面部と長尺塑性変形部材の高さ方向先端部
との間に隙間が生じ、長尺塑性変形部材の巻き取り量に
ロスが発生する。However, in such a liner, since the thickness of the bar is set according to the thickest long plastic deformation member, the length of the bar is smaller than the thickness of the bar. When winding the plastic deformation member on a reel,
A gap is formed between the lower surface of the liner and the tip of the long plastic deformation member in the height direction, and a loss occurs in the amount of winding of the long plastic deformation member.
【0007】また、このようなライナーのみをリールに
巻き取るときは、桟部の厚さのためリール巻径が大きく
なり、このため、長尺塑性変形部材巻取装置の設置のた
めのスペースが大きくなり、また、ライナーのみを巻き
取ったリールを保管するスペースが大きくなるという問
題がある。When only such a liner is wound on a reel, the reel diameter becomes large due to the thickness of the rail, so that space for installing the long plastic deformation member winding device is required. In addition, there is a problem that a space for storing a reel on which only the liner is wound is increased.
【0008】具体的に示すと、乗用車用タイヤにおける
各種サイズでのトレッド部材の厚さ寸法は大体8mm弱〜
14mm強にわたるため、上記従来の方法ではライナーの
下面部とトレッド部材の高さ方向先端部との間に6〜
0.1mm程度の隙間が発生することになる。この隙間が
大きければ大きいほど巻き取り量にロスが増大する。More specifically, the thickness of the tread member in various sizes of a tire for a passenger car is approximately 8 mm or less.
In the conventional method described above, the distance between the lower surface of the liner and the front end of the tread member is 6 to 6 mm.
A gap of about 0.1 mm will be generated. The larger the gap, the greater the loss in the winding amount.
【0009】本発明は上記事実を考慮し、長尺塑性変形
部材の巻き取り量のロスをなくし、かつ、ライナーのみ
を巻き取ったリールの巻径を小さくすることができる長
尺塑性変形部材用巻取リール及び長尺塑性変形部材の巻
取方法を得ることが目的である。The present invention has been made in consideration of the above facts, and is intended for a long plastically deformable member capable of eliminating a loss of the amount of winding of the long plastically deformable member and reducing a winding diameter of a reel wound only with a liner. An object is to provide a winding reel and a method for winding a long plastic deformation member.
【0010】[0010]
【課題を解決するための手段】請求項1に記載の発明
は、長尺塑性変形部材を層状に巻き取って収容するため
の長尺塑性変形部材用巻取リールであって、前記長尺塑
性変形部材を層状に巻き取るための巻胴と、前記巻胴に
前記長尺塑性変形部材を巻き取る際に、この長尺塑性変
形部材と重ね合わせた状態で巻き取られる長尺薄肉プレ
ート状のライナーと、前記ライナーの幅方向両端部に沿
って取付けられ、流体が流入される内方空間を備え、当
該流体の流入で少なくとも前記ライナーの肉厚寸法に相
当する厚さ寸法が増減可能であり、前記ライナー及び長
尺塑性変形部材が前記巻胴に層状に所定量巻き取られた
状態で前記厚さ寸法が前記ライナーと長尺塑性変形部材
との高さ寸法差となるように設定され、次層以降のライ
ナー及び長尺塑性変形部材の荷重を支持する支持部材
と、を有している。According to a first aspect of the present invention, there is provided a take-up reel for a long plastically deformable member for winding and storing a long plastically deformable member in a layered manner. A winding drum for winding the deformable member in a layered form, and a long thin plate-like roll which is wound in a state where the long plastic deformable member is superimposed upon winding the long plastic deformable member around the winding drum. A liner, which is attached along both ends in the width direction of the liner, and has an inner space into which a fluid flows, and a thickness dimension corresponding to at least a thickness dimension of the liner can be increased or decreased by the flow of the fluid. In the state in which the liner and the long plastic deformable member are wound in a layer on the winding drum by a predetermined amount, the thickness dimension is set to be a height difference between the liner and the long plastic deformable member, Liner and long plastic deformation after the next layer It has a support member for supporting a load of member.
【0011】請求項2に記載の発明は、請求項1に記載
の長尺塑性変形部材用巻取リールにおいて、前記ライナ
ーが、未使用時には前記支持部材の厚さ寸法が最小とさ
れ、ライナー専用のリールに層状に巻き取られて収容さ
れることを特徴としている。According to a second aspect of the present invention, in the take-up reel for a long plastic deformation member according to the first aspect, when the liner is not used, the thickness of the support member is minimized, and the liner is exclusively used. Is wound and stored in layers on a reel.
【0012】請求項3に記載の発明は、請求項1又は請
求項2に記載の長尺塑性変形部材用巻取リールにおい
て、前記支持部材が、弾性力を有するチューブで構成さ
れ、このチューブに流体が流入されることにより、外形
が膨張し、かつ、内圧によって次層以降のライナー及び
長尺塑性変形部材を支持することを特徴としている。According to a third aspect of the present invention, in the take-up reel for a long plastic deformation member according to the first or second aspect, the support member is constituted by a tube having an elastic force. It is characterized in that the outer shape is expanded by the inflow of the fluid, and the liner and the long plastic deformation member of the next and subsequent layers are supported by the internal pressure.
【0013】請求項1に記載の発明によれば、ライナー
及び長尺塑性変形部材が長尺塑性変形部材用巻取リール
の巻胴に層状に所定量巻き取られた状態で、支持部材の
内方空間に流体を流入し、支持部材が次層以降のライナ
ー及び長尺塑性変形部材の荷重を支持するので、長尺塑
性変形部材の変形を防止することができる。According to the first aspect of the present invention, the liner and the long plastic deformable member are wound around the winding drum of the take-up reel for the long plastic deformable member in a layered manner by a predetermined amount. Since the fluid flows into the side space and the support member supports the load of the liner and the long plastic deformation member of the next layer and thereafter, the deformation of the long plastic deformation member can be prevented.
【0014】さらに、支持部材の厚さ寸法がライナーと
長尺塑性変形部材との高さ寸法差となるように支持部材
の内方空間に流体を流入するので、ライナーの下面部と
長尺塑性変形部材の高さ方向先端部との間の隙間をなく
して、長尺塑性変形部材の巻き取り量にロスが発生する
のをなくすことができる。Further, since the fluid flows into the inner space of the support member such that the thickness of the support member is equal to the height difference between the liner and the long plastic deformation member, the lower surface of the liner and the long plastic deformation member are in contact with each other. It is possible to eliminate a gap between the deformable member and the front end portion in the height direction, thereby preventing a loss in the amount of winding of the long plastic deformable member.
【0015】請求項2に記載の発明によれば、未使用の
ライナーがライナー専用のリールに層状に巻き取られて
収容される際には、支持部材の厚さ寸法が最小とされる
ので、ライナーのみを巻き取ったリールの巻径を小さく
することができる。According to the second aspect of the present invention, when the unused liner is wound up in a layer-specific reel and stored in a layer, the thickness of the support member is minimized. It is possible to reduce the diameter of the reel on which only the liner is wound.
【0016】また、請求項3に記載の発明のように、支
持部材として弾性力を有するチューブを用い、このチュ
ーブに流体が流入されることにより、外形が膨張し、か
つ、内圧によって次層以降のライナー及び長尺塑性変形
部材を支持するようにしてもよい。According to the third aspect of the present invention, a tube having elasticity is used as the supporting member, and the fluid is introduced into the tube, whereby the outer shape expands, and the inner layer and the subsequent layers are expanded by the internal pressure. May be supported.
【0017】請求項4に記載の発明は、前記請求項1又
は請求項2に記載の長尺塑性変形部材用巻取リールへ長
尺塑性変形部材を層状に巻き取るための巻取方法であっ
て、前記支持部材の内方空間への流体の流入量を最小に
しておき、前記長尺塑性変形部材を前記巻胴に巻き取る
際に、前記ライナーを重ね合わせた状態で層状に巻取
り、所定量の巻取が終了した時点で、前記支持部材の内
方空間に流体を流入し、各層の支持部材の厚さ寸法が、
前記ライナーと長尺塑性変形部材との高さ寸法差となっ
た時点で流入を止め、当該支持部材の内方空間の圧力を
保持する、ことを特徴としている。According to a fourth aspect of the present invention, there is provided a winding method for winding a long plastic deformable member into a layer on the long plastic deformable member winding reel according to the first or second aspect. Thus, the amount of fluid flowing into the inner space of the support member is minimized, and when the long plastic deformation member is wound on the winding drum, the liner is wound up in a layered state with the liner overlapped, At the time when the winding of the predetermined amount is completed, the fluid flows into the inner space of the support member, and the thickness dimension of the support member of each layer is
The flow is stopped when the height dimension difference between the liner and the long plastic deformation member is reached, and the pressure in the inner space of the support member is maintained.
【0018】請求項5に記載の発明は、請求項4に記載
の長尺塑性変形部材の巻取方法において、前記支持部材
の内方空間へ流入する流体の流量を、前記支持部材の表
面、かつ、次層以降のライナー及び長尺塑性変形部材を
支持する支持面に設けられた圧力センサーからの信号に
基づいて制御することを特徴としている。According to a fifth aspect of the present invention, in the method for winding a long plastically deformable member according to the fourth aspect, the flow rate of the fluid flowing into the inner space of the support member is controlled by adjusting the flow rate of the fluid on the surface of the support member. In addition, control is performed based on a signal from a pressure sensor provided on a support surface that supports the liner and the long plastic deformation member of the next and subsequent layers.
【0019】請求項6に記載の発明は、請求項4又は請
求項5に記載の長尺塑性変形部材の巻取方法において、
前記支持部材が、弾性力を有するチューブで構成され、
このチューブに流体が流入されることにより、外形が膨
張し、かつ、内圧によって次層以降のライナー及び長尺
塑性変形部材を支持することを特徴としている。According to a sixth aspect of the present invention, in the method for winding a long plastic deformation member according to the fourth or fifth aspect,
The support member is formed of a tube having elasticity,
When the fluid flows into the tube, the outer shape expands, and the liner and the long plastic deformation member of the next layer and the subsequent layers are supported by the internal pressure.
【0020】請求項4に記載の発明によれば、長尺塑性
変形部材を巻胴に巻き取る際に、ライナーを重ね合わせ
た状態で層状に巻取り、所定量の巻取が終了した時点
で、支持部材の内方空間に流体を流入し、支持部材の内
方空間の圧力を保持することで、支持部材が次層以降の
ライナー及び長尺塑性変形部材の荷重を支持するので、
長尺塑性変形部材の変形を防止することができる。According to the fourth aspect of the present invention, when the long plastic deformation member is wound around the winding drum, the liner is wound in a layered state with the liner overlapped, and when a predetermined amount of winding is completed. Since the fluid flows into the inner space of the support member and maintains the pressure of the inner space of the support member, the support member supports the load of the liner and the long plastic deformation member of the next layer and thereafter,
The deformation of the long plastic deformation member can be prevented.
【0021】さらに、各層の支持部材の厚さ寸法が、ラ
イナーと長尺塑性変形部材との高さ寸法差となった時点
で流体の流入を止めるので、ライナーの下面部と長尺塑
性変形部材の高さ方向先端部の間の隙間をなくして、長
尺塑性変形部材の巻き取り量にロスが発生するのをなく
すことができる。Further, the flow of the fluid is stopped when the thickness of the support member of each layer becomes equal to the height difference between the liner and the long plastic deformation member. Therefore, it is possible to eliminate the gap between the front end portions in the height direction, thereby preventing the loss of the winding amount of the long plastic deformation member from occurring.
【0022】請求項5に記載の発明によれば、支持部材
の内方空間へ流入する流体の流量を、前記支持部材の表
面、かつ、次層以降のライナー及び長尺塑性変形部材を
支持する支持面に設けられた圧力センサーからの信号に
基づいて制御するので、支持部材の内方空間へ流入する
流体の流量を圧力センサーにより調整することができ
る。According to the fifth aspect of the present invention, the flow rate of the fluid flowing into the inner space of the support member is supported on the surface of the support member, and on the liner and the long plastic deformation member of the next and subsequent layers. Since the control is performed based on the signal from the pressure sensor provided on the support surface, the flow rate of the fluid flowing into the inner space of the support member can be adjusted by the pressure sensor.
【0023】また、請求項6に記載の発明のように、支
持部材として弾性力を有するチューブを用い、このチュ
ーブに流体が流入されることにより、外形が膨張し、か
つ、内圧によって次層以降のライナー及び長尺塑性変形
部材を支持するようにしてもよい。Further, as in the invention according to claim 6, a tube having elasticity is used as a support member, and the fluid is introduced into the tube, whereby the outer shape expands, and the inner layer and the subsequent layers are expanded by the internal pressure. May be supported.
【0024】[0024]
【発明の実施の形態】図1に、本実施の形態に係るタイ
ヤのトレッド部材の巻取装置10を示す。FIG. 1 shows an apparatus 10 for winding a tread member of a tire according to the present embodiment.
【0025】図1のように、タイヤのトレッド部材の巻
取装置10は、トレッド部材12を層状に巻き取って収
容する巻取リール14、巻取リール14方向にトレッド
部材12を搬送するコンベア16、トレッド部材12と
重ね合わせた状態で巻取リール14に巻き取るライナー
18、ライナー18が層状に巻き取られて収容されたラ
イナー専用リール20を含んで構成されている。As shown in FIG. 1, a winding device 10 for a tread member of a tire includes a winding reel 14 for winding and storing the tread member 12 in a layered form, and a conveyor 16 for transporting the tread member 12 in the direction of the winding reel 14. And a liner 18 wound on the take-up reel 14 in a state of being superposed on the tread member 12, and a liner-specific reel 20 in which the liner 18 is wound and stored in a layered manner.
【0026】また、コンベア16の前工程には、トレッ
ド部材12を押し出し成形する図示しない押出機が設け
られている。An extruder (not shown) for extruding the tread member 12 is provided in a process before the conveyor 16.
【0027】ここで、ライナー専用リール20は、ライ
ナー18が巻き取られた中心部の巻取軸22を有してい
る。図4のように、巻取軸22の両面には、巻取軸22
より大径の一対のフランジ32が取り付けられていて、
巻取軸22はフランジ32を突き抜けている。そして、
図1のように、その突き抜けた巻取軸22は、設置台2
4の環部31に隙間を生じないように通され、巻取軸2
2は回転できるようになっている。また、設置台24の
環部31は、環部31の下部に設けられた支柱29を通
じて、路面に固定されている。The liner exclusive reel 20 has a take-up shaft 22 at the center where the liner 18 is taken up. As shown in FIG. 4, the winding shaft 22
A pair of larger diameter flanges 32 is attached,
The winding shaft 22 penetrates through the flange 32. And
As shown in FIG.
4 so as not to create a gap, and the winding shaft 2
2 is designed to be rotatable. Further, the ring portion 31 of the installation table 24 is fixed to a road surface through a column 29 provided below the ring portion 31.
【0028】一方、図2のように、巻取リール14は、
中心部の巻胴としてのドラム34に、ドラム34よりも
大径の一対のフランジ36をドラム34の両端面に取り
付けて構成されており、ドラム34の中空部38には、
ドラム34との間に隙間を生じないように円筒状のリー
ル軸40が通されている。そして、リール軸40は、設
置台42の環部39に隙間を生じないように通され、図
1のように、設置台42の環部39は、環部39の下部
に設けられた支柱41を通じて、路面に固定されてい
る。On the other hand, as shown in FIG.
A pair of flanges 36 having a larger diameter than the drum 34 is attached to both end surfaces of the drum 34 as a winding drum at the center, and a hollow portion 38 of the drum 34 has
A cylindrical reel shaft 40 is passed through so as not to form a gap between the drum and the drum 34. Then, the reel shaft 40 is passed through the ring portion 39 of the mounting table 42 so as not to form a gap. As shown in FIG. 1, the ring portion 39 of the mounting table 42 is Through, it is fixed to the road surface.
【0029】ここで、ライナー専用リール20に巻き取
られたライナー18の先端部は、巻取リール14のドラ
ム34の外周に接続されている。したがって、巻取リー
ル14が回転されると、その回転にしたがって、ライナ
ー専用リール20は自由に回転し、巻取リール14にラ
イナー18を巻き取ることができる。Here, the leading end of the liner 18 wound on the liner-specific reel 20 is connected to the outer periphery of the drum 34 of the winding reel 14. Therefore, when the take-up reel 14 is rotated, the liner-dedicated reel 20 freely rotates according to the rotation, and the liner 18 can be wound on the take-up reel 14.
【0030】また、図1に示される如く、コンベア16
は複数の搬送ローラ44(図1では3つ)を有し、さら
に、搬送ローラ44には搬送ベルト52が巻き付けられ
ており、搬送ローラ44が回転すると搬送ベルト52が
移動するようになっている。したがって、巻取リール1
4が回転されると、その回転にしたがって搬送ベルト5
2が移動し、搬送ベルト52上に置かれたトレッド部材
12が巻取リール14方向に搬送され、トレッド部材1
2を巻取リール14に巻き取ることができる。Also, as shown in FIG.
Has a plurality of transport rollers 44 (three in FIG. 1), and a transport belt 52 is wound around the transport rollers 44, and the transport belt 52 moves as the transport rollers 44 rotate. . Therefore, take-up reel 1
4 is rotated, the conveyor belt 5 is rotated in accordance with the rotation.
2 moves, the tread member 12 placed on the conveyor belt 52 is conveyed in the direction of the take-up reel 14, and the tread member 1
2 can be taken up on the take-up reel 14.
【0031】図3(A)に、トレッド部材12の断面図
を示す。FIG. 3A is a sectional view of the tread member 12.
【0032】トレッド部材12は、生ゴム製の長尺部材
であり、図3(A)のように、幅方向両端部であって長
手方向に連続して突出部54を有し、前記突出部54の
間に長手方向に連続して凹部56を有している。The tread member 12 is a long member made of raw rubber. As shown in FIG. 3A, the tread member 12 has protrusions 54 at both ends in the width direction and continuous in the longitudinal direction. And has a recess 56 continuously in the longitudinal direction.
【0033】図4のように、ライナー18は長尺肉薄プ
レート状の形状を有し、可撓性を有する合成樹脂(例え
ばプラスチック製)のものが使用されている。そして、
ライナー18には、その幅方向両端部に沿って、弾性力
を有するゴム製のチューブ60が取り付けられている。As shown in FIG. 4, the liner 18 has the shape of a long and thin plate, and is made of a flexible synthetic resin (for example, made of plastic). And
A rubber tube 60 having elasticity is attached to the liner 18 along both ends in the width direction.
【0034】図3(B)のように、ライナー18に取り
付けられた一対のチューブ60の間の寸法WLは、トレ
ッド部材12の幅方向の寸法WTとほぼ同一か、若干大
きめに設定されている。これにより、トレッド部材12
がライナー18に重ね合わされたとき、トレッド部材1
2とチューブ60との干渉はない。As shown in FIG. 3B, the dimension WL between the pair of tubes 60 attached to the liner 18 is set to be substantially the same as or slightly larger than the dimension WT of the tread member 12 in the width direction. . Thereby, the tread member 12
When the tread member 1 is overlaid on the liner 18,
There is no interference between 2 and tube 60.
【0035】また、図2の巻取リール14の一対のフラ
ンジ36間の寸法はライナー18の幅方向の寸法とほぼ
同一となっており、トレッド部材12をライナー18に
重ね合わせた状態で巻き取るときに、このフランジ36
がライナー18の巻取りを案内し、巻きズレを防止して
いる。The dimension between the pair of flanges 36 of the take-up reel 14 shown in FIG. 2 is substantially the same as the dimension in the width direction of the liner 18, so that the tread member 12 is wound in a state of being overlapped on the liner 18. Sometimes this flange 36
Guides the winding of the liner 18 and prevents the winding deviation.
【0036】ここで、チューブ60は、その中空部28
に空気が流入されると、その外形が膨張するようになっ
ている。この膨張により、チューブ60の高さ方向(ラ
イナー18の肉厚方向)の寸法も変化(増加)する。Here, the tube 60 is connected to the hollow portion 28 thereof.
When air is introduced into the device, its outer shape expands. Due to this expansion, the dimension of the tube 60 in the height direction (the thickness direction of the liner 18) also changes (increases).
【0037】また、図4のように、ライナー専用リール
20のライナー18の巻取軸22の内方空間には、チュ
ーブ60の中空部28に空気を搬送する空気流入用配管
26が設けられており、空気流入用配管26には、巻取
軸22の端面から外部へ突出され、この突出された空気
流入用配管26の先端開口部がチューブ60に空気を供
給するポンプ30の吐出口に接続されている。また、空
気流入用配管26の他端部は二またに分岐され、それぞ
れ端部開口部は、チューブ60の一端部と連通してい
る。As shown in FIG. 4, in the space inside the take-up shaft 22 of the liner 18 of the liner-dedicated reel 20, an air inflow pipe 26 for conveying air to the hollow portion 28 of the tube 60 is provided. The air inlet pipe 26 protrudes outside from the end surface of the winding shaft 22, and the protruding opening of the air inlet pipe 26 is connected to the discharge port of the pump 30 that supplies air to the tube 60. Have been. The other end of the air inflow pipe 26 is bifurcated, and each end opening communicates with one end of the tube 60.
【0038】ここで、ライナー18がライナー専用リー
ル20に層状に巻き取られて収容されているとき、及び
ライナー18がトレッド部材12と重ね合わせた状態で
巻取リール14に層状に巻き取られているときには、チ
ューブ60から空気は排出されている。Here, when the liner 18 is wound and stored in a layered manner on the liner-dedicated reel 20, and when the liner 18 is wound in a layered manner on the winding reel 14 in a state of being superposed on the tread member 12. When it is, air is exhausted from the tube 60.
【0039】また、ライナー18がトレッド部材12と
重ね合わせた状態で巻取リール14に層状に巻き取ら
れ、その巻き取りが終了すると同時に、チューブ60の
中空部28に空気が流入される。ここで、図4のよう
に、チューブ60の表面であって、次層以降のライナー
18、及びトレッド部材12を支持する支持面には、圧
力センサー62が取り付けられていて、この圧力センサ
ー62からの信号に基づいて判断し、チューブ60の厚
さ寸法がライナー18とトレッド部材12との高さ寸法
差と同じになり、かつ、この高さ寸法差を維持できる内
圧のとき空気の流入を止める。そして、このチューブ6
0の形状及び中空部28の圧力が保持される。The liner 18 is wound in a layer on the winding reel 14 in a state where the liner 18 is superimposed on the tread member 12, and at the same time as the winding is completed, air flows into the hollow portion 28 of the tube 60. Here, as shown in FIG. 4, a pressure sensor 62 is attached to the surface of the tube 60 and a support surface that supports the liner 18 and the tread member 12 in the next and subsequent layers. And the flow of air is stopped when the thickness of the tube 60 is equal to the height difference between the liner 18 and the tread member 12 and the internal pressure is such that the height difference can be maintained. . And this tube 6
The shape of 0 and the pressure of the hollow portion 28 are maintained.
【0040】これにより、トレッド部材12の高さ方向
先端部とライナー18の下面部との間に隙間が生じない
ので、トレッド部材12の巻き取り量にロスが発生する
のを防止できる。さらに、ライナー18の幅方向両端部
に沿って取り付けられたチューブ60が、次層以降のラ
イナー18、及びトレッド部材12の荷重を支持するの
で、トレッド部材12の潰れ等の変形を防止できる。As a result, no gap is formed between the front end of the tread member 12 in the height direction and the lower surface of the liner 18, so that it is possible to prevent the loss of the winding amount of the tread member 12 from occurring. Further, since the tubes 60 attached along both ends in the width direction of the liner 18 support the loads of the liner 18 and the tread member 12 on the next and subsequent layers, deformation such as crushing of the tread member 12 can be prevented.
【0041】図5に、トレッド部材12、及びライナー
18が巻取リール14に層状に巻き取られている際のト
レッド部材の巻取装置10の概略図を示す。FIG. 5 is a schematic view of the winding device 10 for the tread member when the tread member 12 and the liner 18 are wound in layers on the take-up reel 14.
【0042】図5のように、トレッド部材12がコンベ
ア16から搬送され、また、ライナー18がライナー専
用リール20から巻き出されて、トレッド部材12にラ
イナー18を重ね合わせた状態で層状に巻取リール14
に巻き取られる。As shown in FIG. 5, the tread member 12 is conveyed from the conveyor 16 and the liner 18 is unwound from the liner-dedicated reel 20, and is wound up in layers with the liner 18 superimposed on the tread member 12. Reel 14
It is wound up.
【0043】図6に、トレッド部材12及びライナー1
8が層状に巻取リール14に巻き取られた直後(チュー
ブ60への空気注入前)の巻取リール14の断面図を示
す。FIG. 6 shows the tread member 12 and the liner 1.
FIG. 2 is a cross-sectional view of the take-up reel 14 immediately after the layer 8 is wound up on the take-up reel 14 (before air is injected into the tube 60).
【0044】図6のように、チューブ60の中空部28
には空気が流入されておらず、トレッド部材12の厚さ
寸法(図6のa)とライナー18の厚さ寸法(図6の
b)とを加えた寸法が、一巻きの厚さ寸法となる。従っ
て、トレッド部材12の高さ方向先端部とライナー18
の下面部との間に隙間が生じないので、トレッド部材1
2の巻き取り量にロスが発生するのを防止できる。As shown in FIG. 6, the hollow portion 28 of the tube 60
Has no air flowing into it, and the sum of the thickness of the tread member 12 (a in FIG. 6) and the thickness of the liner 18 (b in FIG. 6) is equal to the thickness of one turn. Become. Accordingly, the tread member 12 has a front end in the height direction and the liner 18.
There is no gap between the tread member 1 and the lower surface of the tread member 1.
It is possible to prevent a loss in the winding amount of No. 2 from occurring.
【0045】図7に、トレッド部材12、及びライナー
18を巻取リール14に巻き取った直後にチューブ60
の中空部28に空気を流入したときの、巻取リール14
の断面図を示す。FIG. 7 shows the tube 60 immediately after the tread member 12 and the liner 18 have been wound on the take-up reel 14.
Take-up reel 14 when air flows into hollow portion 28 of
FIG.
【0046】図7のように、ライナー18に取り付けら
れたチューブ60の中空部28には、チューブ60の厚
さ寸法がライナー18とトレッド部材12との高さ寸法
差と同じになり、かつ、この高さ寸法差を維持できる内
圧になるように空気が流入される。これにより、チュー
ブ60の中空部28に空気が流入されても、トレッド部
材12の厚さ寸法(図7のa)とライナー18の厚さ寸
法(図7のb)とを加えた寸法が、一巻きの厚さ寸法と
なる。従って、チューブ60の中空部28に空気を流入
した後であっても、トレッド部材12の高さ方向先端部
とライナー18の下面部との間に隙間が生じないので、
トレッド部材12の巻き取り量にロスが発生するのを防
止できる。As shown in FIG. 7, in the hollow portion 28 of the tube 60 attached to the liner 18, the thickness of the tube 60 becomes the same as the height difference between the liner 18 and the tread member 12, and Air is introduced so that the internal pressure can maintain the height difference. Thus, even when air flows into the hollow portion 28 of the tube 60, the size obtained by adding the thickness of the tread member 12 (FIG. 7A) and the thickness of the liner 18 (FIG. 7B) becomes The thickness is one turn. Therefore, even after the air has flowed into the hollow portion 28 of the tube 60, no gap is formed between the front end of the tread member 12 in the height direction and the lower surface of the liner 18.
Loss in the amount of winding of the tread member 12 can be prevented.
【0047】また、チューブ60の中空部28への空気
の流入後は、チューブ60の形状及び中空部28の圧力
が保持されるため、ライナー18に取り付けられたチュ
ーブ60が次層以降のライナー18、及びトレッド部材
12の荷重を支持し、トレッド部材12の変形を防止す
ることができる。After the air flows into the hollow portion 28 of the tube 60, the shape of the tube 60 and the pressure in the hollow portion 28 are maintained, so that the tube 60 attached to the liner 18 is , And the load of the tread member 12 can be supported, and the tread member 12 can be prevented from being deformed.
【0048】以下、本実施の形態の作用を説明する。Hereinafter, the operation of the present embodiment will be described.
【0049】チューブ60から空気を排出された状態で
ライナー18をライナー専用リール20に層状に巻き取
る。While the air is exhausted from the tube 60, the liner 18 is wound up in layers on a liner-dedicated reel 20.
【0050】これにより、ライナー18のみを巻き取っ
たライナー専用リール20の巻径を小さくすることがで
きるので、トレッド部材12の巻取装置10を設置する
スペースを小さくすることができる。As a result, the winding diameter of the liner-dedicated reel 20 on which only the liner 18 is wound can be reduced, so that the space for installing the winding device 10 for the tread member 12 can be reduced.
【0051】一方、トレッド部材12を図示しない押出
機から押し出し成形し、コンベア16より巻取リール1
4方向に搬送する。On the other hand, the tread member 12 is extruded from an extruder (not shown),
It is transported in four directions.
【0052】そして、ライナー18の先端部を内側に
し、トレッド部材12の先端部を外側にして、巻取リー
ル14のドラム34の外周に接続する。Then, the liner 18 is connected to the outer periphery of the drum 34 of the take-up reel 14 with the tip of the liner 18 inside and the tip of the tread member 12 outside.
【0053】ここで、巻取リール14を回転させる。こ
れにより、ライナー専用リール20からライナー18が
巻き出され、一方、トレッド部材12がコンベア16か
ら搬送されて、トレッド部材12にライナー18を重ね
合わせた状態で巻取リール14に層状に巻き取られる。Here, the take-up reel 14 is rotated. As a result, the liner 18 is unwound from the liner-dedicated reel 20, while the tread member 12 is conveyed from the conveyor 16 and wound up in layers on the take-up reel 14 with the liner 18 superimposed on the tread member 12. .
【0054】そして、巻取リール14へのトレッド部材
12の所定量の巻き取りが終了すると、巻取リール14
の回転を停止させる。When the winding of the tread member 12 on the winding reel 14 by a predetermined amount is completed, the winding reel 14
Stop the rotation of.
【0055】ここで、この巻取リール14の回転の停止
と同時に、ポンプ30によって、空気流入用配管26を
通してチューブ60の中空部28に空気を流入する。こ
のとき、圧力センサー62より判断して、チューブ60
の厚さ寸法がライナー18とトレッド部材12との高さ
寸法差と同じになり、かつ、この高さ寸法差を維持でき
る内圧となったときに空気の流入を止め、このチューブ
60の形状及び中空部28の圧力が保持される。そし
て、チューブ60の中空部28に流入した空気を保持し
た状態で、巻取リール14のドラム34の軸線が路面と
平行な状態にして、トレッド部材12を保管する。Here, at the same time as the rotation of the take-up reel 14 is stopped, the pump 30 allows air to flow into the hollow portion 28 of the tube 60 through the air inlet pipe 26. At this time, judging from the pressure sensor 62, the tube 60
When the thickness dimension of the tube 60 becomes the same as the height dimension difference between the liner 18 and the tread member 12 and the internal pressure becomes sufficient to maintain the height dimension difference, the inflow of air is stopped. The pressure in the hollow portion 28 is maintained. Then, the tread member 12 is stored with the axis of the drum 34 of the take-up reel 14 being parallel to the road surface while the air flowing into the hollow portion 28 of the tube 60 is held.
【0056】したがって、ライナー18の幅方向両端部
に沿って取り付けられたチューブ60が、次層以降のラ
イナー18、及びトレッド部材12の荷重を支持するの
で、トレッド部材12の潰れ等の変形を防止できる。Therefore, since the tubes 60 attached along the both ends in the width direction of the liner 18 support the load of the liner 18 and the tread member 12 on the next and subsequent layers, deformation such as collapse of the tread member 12 is prevented. it can.
【0057】さらに、トレッド部材12の高さ方向先端
部とライナー18の下面部との間に隙間が生じないの
で、トレッド部材12の巻き取り量にロスが発生するの
を防止できる。Furthermore, since no gap is formed between the tip of the tread member 12 in the height direction and the lower surface of the liner 18, it is possible to prevent the loss of the winding amount of the tread member 12 from occurring.
【0058】そして、トレッド部材12を次工程で加工
するときは、巻き取ったトレッド部材12を巻取リール
14から巻き出すとともに、チューブ60の中空部28
から空気を排出した後、ライナー専用リール20にライ
ナー18を巻き取る。When the tread member 12 is processed in the next step, the wound tread member 12 is unwound from the take-up reel 14 and the hollow portion 28 of the tube 60 is processed.
After the air is exhausted from the liner, the liner 18 is wound around the liner-specific reel 20.
【0059】これにより、ライナー18のみを巻き取っ
たライナー専用リール20の巻径を小さくすることがで
きるので、ライナー18のみを巻き取ったライナー専用
リール20を保管するスペースを小さくすることができ
る。As a result, the reel diameter of the liner-dedicated reel 20 on which only the liner 18 is wound can be reduced, and the space for storing the liner-dedicated reel 20 on which only the liner 18 has been wound can be reduced.
【0060】次に、本実施の形態におけるライナー18
によりトレッド部材12を巻取リール14に巻き取った
場合と、従来のライナー(ゴム等の材質で造られてい
て、長尺塑性変形部材より厚い桟部が、幅方向両端部に
沿って取り付けられたライナー)によりトレッド部材1
2を巻取リールに巻き取った場合とでのトレッド部材1
2の変形量及び巻き取り量の比較について説明する。Next, the liner 18 in the present embodiment
When the tread member 12 is wound around the take-up reel 14, a conventional liner (made of a material such as rubber and having a thickness larger than a long plastic deformation member) is attached along both ends in the width direction. Tread member 1
Tread member 1 in a case where 2 is wound on a take-up reel
The comparison between the deformation amount and the winding amount of No. 2 will be described.
【0061】本実施の形態におけるライナー18によっ
てトレッド部材12を巻取リール14に収容すると、従
来のライナーによってトレッド部材12を巻取リール1
4に収容したときに比べ、巻取リール14に巻き取られ
たトレッド部材12の変形量(図3(A)の突出部54
の潰れ量)は、約80%程度減少させることができる。When the tread member 12 is accommodated in the take-up reel 14 by the liner 18 in the present embodiment, the tread member 12 is
4, the amount of deformation of the tread member 12 wound on the take-up reel 14 (the protrusion 54 shown in FIG.
Can be reduced by about 80%.
【0062】これを製品ゲージ(加硫済みタイヤのトレ
ッド部材の潰れに対応する位置)への影響度で見た場合
には、従来のライナーによって収容したときに比べ、約
80%程度減少させることができ、また、ユニフォミテ
ィ性能(ここでは、RFV(ラジアルフォースバリエー
ション)を測定)の低下は約10%程度に減少させるこ
とができる。In terms of the degree of influence on the product gauge (the position corresponding to the collapse of the tread member of the vulcanized tire), it should be reduced by about 80% as compared with the conventional liner. In addition, the decrease in uniformity performance (here, measurement of RFV (radial force variation)) can be reduced to about 10%.
【0063】一方、一般的な乗用車用タイヤにおける各
種サイズでのトレッド部材12の厚さ寸法は大体8mm弱
〜14mm強にわたり、また、従来のライナーの桟部の厚
さ寸法はトレッド部材12の中で最も厚いものに合わせ
て設定される。このため、従来のライナーによって巻取
リールに収容する場合は、ライナーとトレッド部材の間
に6〜0.1mm程度の隙間ロスが発生し、トレッド部材
12の巻き取り量にロスが生じることになる。On the other hand, the thickness of the tread member 12 in various sizes in a general passenger car tire ranges from slightly less than 8 mm to slightly more than 14 mm, and the thickness of the cross section of the conventional liner is the same as that of the tread member 12. Is set according to the thickest one. For this reason, when the conventional liner is used to house the take-up reel, a gap loss of about 6 to 0.1 mm occurs between the liner and the tread member, and a loss occurs in the winding amount of the tread member 12. .
【0064】しかしながら、本実施の形態によれば、ト
レッド部材12の厚さ寸法に応じチューブ60の中空部
28への空気の流入量を調整し、ライナー18の下面部
とトレッド部材12の高さ方向先端部の隙間を0にする
ことができるので、従来のライナーで収容するときと対
比して、厚さ寸法が最も小さい8mm程度のトレッド部材
12を収容する場合で1.8倍強の長さを巻き取ること
ができる。また、トレッド部材12の平均的な厚さ寸法
の10mm程度のものを収容する場合は1.5倍弱の長さ
を巻き取ることができるため、一定の長さのトレッド部
材12を巻き取るために使用する巻取リール14の数も
従来に比べて約2/3に減らすことができる。However, according to the present embodiment, the amount of air flowing into the hollow portion 28 of the tube 60 is adjusted according to the thickness dimension of the tread member 12, and the lower surface of the liner 18 and the height of the tread member 12 are adjusted. Since the gap at the front end in the direction can be made zero, the tread member 12 having the smallest thickness dimension of about 8 mm is more than 1.8 times as long as the conventional tread liner. Can be wound up. When the tread member 12 having an average thickness of about 10 mm is accommodated, the length of the tread member 12 can be reduced to a little less than 1.5 times. The number of take-up reels 14 to be used can be reduced to about / of the conventional one.
【0065】また、ライナー専用リール20にライナー
のみを巻き取る場合、一巻きの厚さ寸法を従来のライナ
ーの15mm(ライナーと桟部を合わせた厚さ寸法)から
本実施の形態では5mm(ライナー18と空気が排出され
たチューブ60を合わせた厚さ寸法)にすることができ
るので、従来のライナーのみを巻き取る場合に対比し
て、本実施の形態のライナー18のみを巻き取る場合
は、巻径を約1/2にすることができる(ライナー専用
リール20の巻径の増加は、従来方法に比べ本実施の形
態の方が少ないので、ライナー専用リール20にライナ
ーを巻けば巻く程、従来方法と本実施の形態とでは巻径
の差が大きくなるため)。このため、ライナー専用リー
ル20の設置スペースを、従来の場合の約1/4にする
ことができる。When only the liner is to be wound on the liner-dedicated reel 20, the thickness of one winding is increased from the conventional liner of 15 mm (thickness of the liner and the crosspiece) to 5 mm (liner) in the present embodiment. 18 and the tube 60 from which the air has been exhausted, the thickness can be made equal to), so that when only the liner 18 of the present embodiment is wound, as compared with the case where only the conventional liner is wound, The winding diameter can be reduced to about ((the increase in the winding diameter of the liner dedicated reel 20 is smaller in the present embodiment than in the conventional method. The difference in the winding diameter between the conventional method and the present embodiment is large). For this reason, the installation space for the liner-dedicated reel 20 can be reduced to about 1/4 of the conventional case.
【0066】なお、本実施の形態のようにチューブ60
の中空部28に空気を流入する代わりに、チューブ60
の中空部28に空気以外の気体や水等の液体を流入して
もよい。Note that, as in the present embodiment, the tube 60
Instead of flowing air into the hollow portion 28 of the tube, the tube 60
A liquid other than air, such as gas or water, may flow into the hollow portion 28 of FIG.
【0067】また、本実施の形態では、チューブ60に
圧力センサー62を取り付けたが、チューブ60に圧力
センサー62を取り付けずに、チューブ60の厚さ寸法
がライナー18とトレッド部材12との高さ寸法差と同
じになり、かつ、この高さ寸法差を維持できる内圧であ
るか否かを、目視で判断してもよい。In the present embodiment, the pressure sensor 62 is attached to the tube 60. However, without attaching the pressure sensor 62 to the tube 60, the thickness of the tube 60 is reduced by the height of the liner 18 and the tread member 12. It may be visually determined whether or not the internal pressure is equal to the dimensional difference and the internal pressure can maintain the height dimensional difference.
【0068】[0068]
【発明の効果】以上説明した如く本発明によれば、ライ
ナー及び長尺塑性変形部材が長尺塑性変形部材用巻取リ
ールの巻胴に層状に所定量巻き取られた状態で、支持部
材の内方空間に流体を流入し、支持部材が次層以降のラ
イナー及び長尺塑性変形部材の荷重を支持するので、長
尺塑性変形部材の変形を防止することができる。As described above, according to the present invention, the liner and the long plastic deformation member are wound on the winding drum of the take-up reel for the long plastic deformation member in a layered manner in a predetermined amount, and the support member is formed. Since the fluid flows into the inner space and the support member supports the load of the liner and the long plastic deformation member of the next layer and thereafter, the deformation of the long plastic deformation member can be prevented.
【0069】さらに、支持部材の厚さ寸法がライナーと
長尺塑性変形部材との高さ寸法差となるように支持部材
の内方空間に流体を流入するので、ライナーの下面部と
長尺塑性変形部材の高さ方向先端部との間の隙間をなく
して、長尺塑性変形部材の巻き取り量にロスが発生する
のをなくすことができる。Further, since the fluid flows into the inner space of the support member such that the thickness of the support member is equal to the height dimension difference between the liner and the long plastic deformable member, the lower surface of the liner and the long plastic deformable member are in contact with each other. It is possible to eliminate a gap between the deformable member and the front end portion in the height direction, thereby preventing a loss in the amount of winding of the long plastic deformable member.
【0070】また、未使用のライナーがライナー専用の
リールに層状に巻き取られて収容される際には、支持部
材の厚さ寸法が最小とされるので、ライナーのみを巻き
取ったリールの巻径を小さくすることができる。When an unused liner is wound in a layered reel and stored in a layer, the thickness of the supporting member is minimized. The diameter can be reduced.
【図1】本実施の形態に係るタイヤのトレッド部材の巻
取装置の概略構成図である。FIG. 1 is a schematic configuration diagram of a winding device for a tread member of a tire according to an embodiment.
【図2】巻取リールの構成図である。FIG. 2 is a configuration diagram of a take-up reel.
【図3】(A)はトレッド部材の断面図、(B)はライ
ナーの断面図である。3A is a cross-sectional view of a tread member, and FIG. 3B is a cross-sectional view of a liner.
【図4】ライナーの構成図である。FIG. 4 is a configuration diagram of a liner.
【図5】トレッド部材がライナーに重ね合わせて層状に
巻取リールに巻き取られているときのトレッド部材巻取
装置の概略図である。FIG. 5 is a schematic view of the tread member winding device when the tread member is wound on a take-up reel in a layered manner so as to overlap the liner.
【図6】トレッド部材巻取装置によりトレッド部材がラ
イナーに重ね合わせて層状に巻取リールに巻き取られた
直後(チューブの中空部への空気注入前)の巻取リール
の断面図である。FIG. 6 is a cross-sectional view of the take-up reel immediately after the tread member is superimposed on the liner and wound up in layers on the take-up reel by the tread member take-up device (before injecting air into the hollow portion of the tube).
【図7】トレッド部材巻取装置によりトレッド部材をラ
イナーに重ね合わせて層状に巻取リールに巻き取られた
直後にライナーのチューブの中空部に空気を流入した状
態の巻取リールの断面図である。FIG. 7 is a cross-sectional view of the take-up reel in a state in which air has flowed into the hollow portion of the tube of the liner immediately after the tread member is superimposed on the liner by the tread-member take-up device and wound up in layers on the take-up reel; is there.
10 トレッド部材巻取装置 12 トレッド部材(長尺塑性変形部材) 14 巻取リール(長尺塑性変形部材用巻取リール) 18 ライナー 20 ライナー専用リール 28 中空部(内方空間) 34 ドラム(巻胴) 60 チューブ REFERENCE SIGNS LIST 10 Tread member take-up device 12 Tread member (long plastic deformation member) 14 Take-up reel (take-up reel for long plastic deformation member) 18 Liner 20 Liner dedicated reel 28 Hollow portion (inner space) 34 Drum (winding drum) ) 60 tubes
Claims (6)
容するための長尺塑性変形部材用巻取リールであって、 前記長尺塑性変形部材を層状に巻き取るための巻胴と、 前記巻胴に前記長尺塑性変形部材を巻き取る際に、この
長尺塑性変形部材と重ね合わせた状態で巻き取られる長
尺薄肉プレート状のライナーと、 前記ライナーの幅方向両端部に沿って取付けられ、流体
が流入される内方空間を備え、当該流体の流入で少なく
とも前記ライナーの肉厚寸法に相当する厚さ寸法が増減
可能であり、前記ライナー及び長尺塑性変形部材が前記
巻胴に層状に所定量巻き取られた状態で前記厚さ寸法が
前記ライナーと長尺塑性変形部材との高さ寸法差となる
ように設定され、次層以降のライナー及び長尺塑性変形
部材の荷重を支持する支持部材と、 を有する長尺塑性変形部材用巻取リール。1. A take-up reel for a long plastic deformable member for winding and housing a long plastic deformable member in a layer form, comprising: a winding drum for winding the long plastic deformable member in a layer form; When winding the long plastic deformation member on the winding drum, a long thin plate-shaped liner that is wound in a state of being superimposed on the long plastic deformation member, along both ends in the width direction of the liner The liner and the long plastic deformable member are provided with an inner space into which a fluid is introduced, the thickness of which is at least equivalent to the thickness of the liner can be increased or decreased by the inflow of the fluid. The thickness is set so as to be a height difference between the liner and the long plastic deformation member in a state where a predetermined amount is wound in a layered manner, and the load of the liner and the long plastic deformation member of the next layer and thereafter is set. A support member for supporting the Elongated plastic deformation member for the take-up reel to be.
部材の厚さ寸法が最小とされ、ライナー専用のリールに
層状に巻き取られて収容されることを特徴とする請求項
1記載の長尺塑性変形部材用巻取リール。2. The long liner according to claim 1, wherein the thickness of the support member is minimized when the liner is not in use, and the liner is wound in a layer on a reel dedicated to the liner. Take-up reel for plastically deformed members.
ブで構成され、このチューブに流体が流入されることに
より、外形が膨張し、かつ、内圧によって次層以降のラ
イナー及び長尺塑性変形部材を支持することを特徴とす
る請求項1又は請求項2記載の長尺塑性変形部材用巻取
リール。3. The support member is formed of a tube having elasticity, and when a fluid flows into the tube, the outer shape expands, and the liner and the long plastic deformation member of the next layer and the subsequent layers are formed by the internal pressure. 3. The take-up reel for a long plastically deformable member according to claim 1, wherein
性変形部材用巻取リールへ長尺塑性変形部材を層状に巻
き取るための巻取方法であって、 前記支持部材の内方空間への流体の流入量を最小にして
おき、 前記長尺塑性変形部材を前記巻胴に巻き取る際に、前記
ライナーを重ね合わせた状態で層状に巻取り、 所定量の巻取が終了した時点で、前記支持部材の内方空
間に流体を流入し、 各層の支持部材の厚さ寸法が、前記ライナーと長尺塑性
変形部材との高さ寸法差、かつこの高さ寸法が維持でき
る内圧で流入を止め、 当該支持部材の形状及び内方空間の圧力を保持する、 ことを特徴とする長尺塑性変形部材の巻取方法。4. A winding method for winding a long plastic deformation member into a layer on a winding reel for a long plastic deformation member according to claim 1 or 2, wherein the inside of the support member is provided. When the inflow amount of the fluid into the space is minimized, and when the long plastic deformation member is wound around the winding drum, the liner is wound in a layered state with the liner overlapped, and the winding of a predetermined amount is completed. At this point, the fluid flows into the inner space of the support member, and the thickness of the support member of each layer is equal to the height difference between the liner and the long plastic deformation member, and the internal pressure at which the height can be maintained. The method of winding a long plastically deformable member, wherein the inflow is stopped by the above method, and the shape of the support member and the pressure in the inner space are maintained.
の流量を、前記支持部材の表面、かつ、次層以降のライ
ナー及び長尺塑性変形部材を支持する支持面に設けられ
た圧力センサーからの信号に基づいて制御することを特
徴とする請求項4記載の長尺塑性変形部材の巻取方法。5. A pressure sensor provided on a surface of the support member and a support surface for supporting a liner and a long plastic deformation member on and after the next layer, the flow rate of a fluid flowing into an inner space of the support member. The method for winding a long plastically deformable member according to claim 4, wherein the control is performed on the basis of a signal from the control unit.
ブで構成され、このチューブに流体が流入されることに
より、外形が膨張し、かつ、内圧によって次層以降のラ
イナー及び長尺塑性変形部材を支持することを特徴とす
る請求項4又は請求項5記載の長尺塑性変形部材の巻取
方法。6. The support member is constituted by a tube having elasticity, and when the fluid flows into the tube, the outer shape expands, and the liner and the long plastic deformation member of the next layer and the subsequent layers are formed by the internal pressure. The method of winding a long plastically deformable member according to claim 4 or 5, wherein
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10227947A JP2000053282A (en) | 1998-08-12 | 1998-08-12 | Winding reel for long plastic deformable member and long plastic deformable member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10227947A JP2000053282A (en) | 1998-08-12 | 1998-08-12 | Winding reel for long plastic deformable member and long plastic deformable member |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000053282A true JP2000053282A (en) | 2000-02-22 |
Family
ID=16868775
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10227947A Pending JP2000053282A (en) | 1998-08-12 | 1998-08-12 | Winding reel for long plastic deformable member and long plastic deformable member |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000053282A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002104699A (en) * | 2000-09-15 | 2002-04-10 | Goodyear Tire & Rubber Co:The | Automatic aligning spool and accumulating method for strip constituting material |
WO2005053941A1 (en) * | 2003-12-03 | 2005-06-16 | The Yokohama Rubber Co.,Ltd. | Winding liner for unvulcanized rubber member |
-
1998
- 1998-08-12 JP JP10227947A patent/JP2000053282A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002104699A (en) * | 2000-09-15 | 2002-04-10 | Goodyear Tire & Rubber Co:The | Automatic aligning spool and accumulating method for strip constituting material |
WO2005053941A1 (en) * | 2003-12-03 | 2005-06-16 | The Yokohama Rubber Co.,Ltd. | Winding liner for unvulcanized rubber member |
JPWO2005053941A1 (en) * | 2003-12-03 | 2007-06-28 | 横浜ゴム株式会社 | Unvulcanized rubber roll-up liner |
US7537821B2 (en) | 2003-12-03 | 2009-05-26 | The Yokohama Rubber Co., Ltd. | Winder liner for an unvulcanized rubber material |
JP4490370B2 (en) * | 2003-12-03 | 2010-06-23 | 横浜ゴム株式会社 | Unvulcanized rubber roll-up liner |
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