JP2000043065A - Molding of rubber product - Google Patents

Molding of rubber product

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Publication number
JP2000043065A
JP2000043065A JP22866398A JP22866398A JP2000043065A JP 2000043065 A JP2000043065 A JP 2000043065A JP 22866398 A JP22866398 A JP 22866398A JP 22866398 A JP22866398 A JP 22866398A JP 2000043065 A JP2000043065 A JP 2000043065A
Authority
JP
Japan
Prior art keywords
mold
rubber
dough
product
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP22866398A
Other languages
Japanese (ja)
Other versions
JP3873471B2 (en
Inventor
Akihiro Imamura
彰裕 今村
Seiji Yamamoto
精二 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nok Corp
Original Assignee
Nok Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nok Corp filed Critical Nok Corp
Priority to JP22866398A priority Critical patent/JP3873471B2/en
Publication of JP2000043065A publication Critical patent/JP2000043065A/en
Application granted granted Critical
Publication of JP3873471B2 publication Critical patent/JP3873471B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To achieve continuous mass production and to enhance the quality of a product by highly accurately and easily arranging a rubber raw material in a mold. SOLUTION: A rubber raw material (G) is molded into a rubber raw material W having a preparatory shape corresponding to the shape of the cavity 14 of a secondary mold 8 by a primary mold to be held to a raw material mold 3 and the rubber raw material W having the preparatory shape is released from the raw material mold 3 to be fitted in the secondary mold 8 and molded into the final molded product corresponding to a product by the secondary mold 8. By this constitution, the control of the wt., dimension or the like of the rubber raw material (G) becomes easy and the rubber raw material (G) can be easily molded into the rubber raw material W having the preparatory shape without taking labor and the highly accurate adjusting work of various apparatuses is also dispensed with and a handling worker can easily perform work and continuous mass-production can be achieved.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、ゴム製品を成形す
るゴム製品の成形方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for molding a rubber product for molding a rubber product.

【0002】[0002]

【従来の技術】従来から、ゴム状弾性体による製品を型
成形する方法としては、種々の方法が提案されており、
例えば成形型のキャビティ内にゴム生地を配置して加熱
及び加圧することで、ゴム生地を流動化させて、目的と
する形状に加硫成形する圧縮成形と呼ばれる成形方法が
ある。
2. Description of the Related Art Conventionally, various methods have been proposed as a method of molding a product using a rubber-like elastic body.
For example, there is a molding method called compression molding in which a rubber material is placed in a cavity of a mold, heated and pressurized to fluidize the rubber material and vulcanize to a desired shape.

【0003】圧縮成形においては、用いられる成形型に
適するように、ゴム生地を例えば短冊生地、丸生地、パ
イプ生地、シート生地等に加工している。以下にそれぞ
れの加工工程を示す。
In compression molding, a rubber material is processed into, for example, a strip material, a round material, a pipe material, a sheet material, or the like so as to be suitable for a molding die to be used. The respective processing steps will be described below.

【0004】短冊生地Sは、シャーリング機で送りロー
ラ対に送り出されるゴム生地Gをカッター刃で次々と切
断して、またスリッター機では分出しされたゴム生地G
を送り出し方向複数となるようにスリッター刃で切断
し、短冊生地Sに加工される。
The strip cloth S is cut by a cutter blade into rubber cloth G sent to a feed roller pair by a shearing machine, and the separated rubber cloth G by a slitter machine.
Is cut by a slitter blade so as to have a plurality of feeding directions, and is processed into a strip material S.

【0005】また、丸生地Tは、押し出し機でゴム生地
Gを押し出して断面円形の丸生地Tに加工し、丸生地カ
ッター機で所定の厚みに切断して丸生地Tに加工され
る。
[0005] The round cloth T is extruded from a rubber cloth G by an extruder, processed into a round cloth T having a circular cross section, and cut into a predetermined thickness by a round cloth cutter to be processed into a round cloth T.

【0006】さらに、パイプ生地Uは、押し出し機でゴ
ム生地Gを温めつつ、押し出していき、スパイダーでこ
の押し出されたゴム生地Gを円周方向均等に分散させ、
パイプ生地Uの外径寸法を決める口金及びパイプ生地U
の内径寸法を決める芯金間に押し出し、パイプ生地Uに
加工される。
Further, the pipe cloth U is extruded while warming the rubber cloth G with an extruder, and the extruded rubber cloth G is evenly dispersed in a circumferential direction by a spider.
A base for determining the outer diameter of the pipe cloth U and the pipe cloth U
Is extruded between cores to determine the inner diameter of the pipe, and is processed into a pipe cloth U.

【0007】そして、シャーリング機で一定の速度で送
りローラ対で送り出されるパイプ生地Uを上刃及び下刃
で切断している。切断されたパイプ生地Uは、切断され
たパイプ生地U同志が粘着してくっついたり、つぶれて
変形してしまう。そこで、矯正機切断されたパイプ生地
Uをばらして矯正し、パイプ生地Uに加工される。
[0007] Then, the pipe cloth U sent out by the feed roller pair at a constant speed by the shearing machine is cut by the upper blade and the lower blade. The cut pipe fabric U is deformed by sticking or crushing of the cut pipe fabrics U together. Then, the pipe fabric U cut by the straightening machine is separated and straightened, and processed into the pipe fabric U.

【0008】シート生地Vは、押し出し機と調整ロール
と金属検出器とシート生地巻き取り機とで構成された加
工装置で、分出しされたゴム生地Gを押し出し機と調整
ロールでシート生地Vに引き伸ばし、金属検出を行った
後ロール状に巻き取り、シート生地Vに加工される。
The sheet cloth V is processed by an extruder, an adjusting roll, a metal detector and a sheet cloth winding machine, and the separated rubber cloth G is formed into a sheet cloth V by the extruder and the adjusting roll. After being stretched and subjected to metal detection, it is wound into a roll and processed into a sheet material V.

【0009】大きな製品に用いるシート生地Vは、ロー
ル状のシート生地Vを送りローラ対で送り出し、カッタ
ー刃で切断していく。また、小さな製品に用いるシート
生地Vは、ミニロール機でロール状のシート生地Vをロ
ーラ対で送り出し、ミシン目の回転刃であるカッター刃
でミシン目をいれている。
A sheet material V used for a large product is produced by feeding a roll-shaped sheet material V with a pair of feed rollers and cutting it with a cutter blade. In addition, a sheet material V used for a small product is produced by feeding a roll-shaped sheet material V with a pair of rollers using a mini-roll machine, and is perforated with a cutter blade that is a perforated rotary blade.

【0010】そして、次のゴム製品の成形を行う工程で
は、以上のようにして予め加工された生地S,T,U,
Vをゴム製品を成形する型開きした成形型の型開き面に
手作業で載置し、所定の加熱、加圧圧力及び加圧速度で
型閉めを行い、成形品を成形する。
[0010] In the next step of molding a rubber product, the doughs S, T, U,
V is manually placed on the mold opening surface of a mold that has been opened to mold a rubber product, and the mold is closed at a predetermined heating, pressurizing pressure, and pressurizing speed to form a molded product.

【0011】図9は成形型と生地を示す斜視図である。
このように、例えばOリング等の製品を成形する成形型
の場合では、多数個の製品取りを行うことができる掘り
込み型133(図9(a)参照)があり、図9(b)に
示す小口品の成形に用いる短冊生地Sや量産品の成形に
用いるシート生地Vを載置し、圧縮成形機で油圧を制御
して成形型を圧縮させて真空成形を行い、成形品を成形
する。
FIG. 9 is a perspective view showing a molding die and a cloth.
As described above, in the case of a molding die for molding a product such as an O-ring, for example, there is a digging die 133 (see FIG. 9 (a)) capable of taking a large number of products, and FIG. The strip material S used for forming the small-sized product and the sheet material V used for forming the mass-produced product are placed, the hydraulic pressure is controlled by a compression molding machine to compress the forming die, and vacuum forming is performed to form the formed product. .

【0012】また、1個の製品取りを行う丸駒型134
a,134b(図9(c)参照)があり、図9(d)に
示す小径〜中径の量産品に用いるパイプ生地U、或は大
径の小口品に用いる短冊生地Sや丸生地Tを用いて成形
品を成形する。この場合、短冊生地Sや丸生地Tをジョ
イント135して環状にする。
Further, a round piece type 134 for picking up one product.
a, 134b (refer to FIG. 9 (c)), a pipe cloth U used for small to medium diameter mass-produced products shown in FIG. 9 (d), or a strip cloth S or a round cloth T used for large diameter small articles. A molded article is molded using In this case, the strip cloth S or the round cloth T is formed into a ring by a joint 135.

【0013】次に、型閉めについてシート生地Vを用い
た成形型で説明する。図10(a)はシート生地Vを載
置した成形型を示す斜視図であり、図10(b)は成形
型の断面を拡大して示す断面図であり、図10(c)は
キャビティを示す断面図であり、図10(d)は圧縮状
態の成形型を示す斜視図である。
Next, the closing of the mold will be described with reference to a molding die using the sheet material V. FIG. 10A is a perspective view showing a molding die on which the sheet material V is placed, FIG. 10B is a cross-sectional view showing an enlarged cross section of the molding die, and FIG. FIG. 10D is a perspective view showing the mold in a compressed state.

【0014】図10(a)に示される最終的に製品を成
形する例えば掘り込み型133等の成形型は、一型13
5及び二型136にバリ留まり137、格子溝138、
外バリ溝139、キャビティ140、内バリ溝141を
備え、シート生地Vが各々のキャビティ140が設けら
れた型開き面を全て覆うように載置され、圧縮されたシ
ート生地Vがキャビティ140内部に流れ込む。ここ
で、図10(c)に示すように、成形を容易に行うため
にシート生地Vの厚みtはキャビティ内径Rとの関係
で、t<R×2に設定される。
A molding die such as a digging die 133 for finally forming a product shown in FIG.
5 and the second mold 136, burrs 137, lattice grooves 138,
An outer burr groove 139, a cavity 140, and an inner burr groove 141 are provided. The sheet cloth V is placed so as to cover all the mold opening surfaces provided with the respective cavities 140, and the compressed sheet cloth V is placed inside the cavity 140. Flow in. Here, as shown in FIG. 10C, the thickness t of the sheet material V is set to t <R × 2 in relation to the cavity inner diameter R in order to easily perform the molding.

【0015】そして、成形型133が圧縮されることに
よりシート生地Vは、図10(d)の図示矢印で示すよ
うに、成形型133の中心部から外側方向に流動してい
き、成形品を成形する。
When the molding die 133 is compressed, the sheet cloth V flows outward from the center of the molding die 133 as shown by the arrow in FIG. Molding.

【0016】このようにして成形された成形品は、図1
1に示すようにOリング142がバリで連結されたシー
ト状に成形される。そして、抜き仕上げ機で内径ポンチ
でOリング142の内側バリを抜き取り、外径ポンチで
Oリング142だけを抜き取りOリング142を回収す
る。
The molded article thus formed is shown in FIG.
As shown in FIG. 1, the O-ring 142 is formed into a sheet shape connected by burrs. Then, burrs on the inside of the O-ring 142 are extracted with an inner diameter punch using a punching finisher, and only the O-ring 142 is extracted with an outer diameter punch to collect the O-ring 142.

【0017】[0017]

【発明が解決しようとする課題】しかしながら、上記し
た従来技術の場合には、種々の装置の送り出し速度や切
断位置やローラ対の圧接力等に高度な精度が要求され、
ゴム生地の重量、寸法等の管理が困難であるため、それ
らの装置を扱う作業者は高度な熟練度や技術を要するこ
とや、成形型のキャビティに必要量とされるゴム生地を
該当するキャビティに手作業で一つ一つ載置するのでは
時間がかかってしまうため、連続的な大量生産ができな
かったことから、より簡易で高精度且つ連続的な大量生
産が可能な生産方法が望まれていた。
However, in the case of the above-mentioned prior art, a high precision is required for the feeding speed of various devices, the cutting position, the pressing force of the roller pair, and the like.
Since it is difficult to control the weight and dimensions of the rubber material, the operators who handle those devices require a high level of skill and skill, and require the necessary amount of rubber material in the cavity of the mold. Since it takes time to place them one by one manually, continuous mass production was not possible.Therefore, a production method capable of simpler, more accurate, and continuous mass production was desired. Was rare.

【0018】また、パイプ生地Uを加工する場合には、
パイプ生地Uを加工後に矯正する工程があり、手間を必
要とした。
When processing the pipe cloth U,
There is a step of correcting the pipe fabric U after processing, which requires time and effort.

【0019】さらに、シート生地Vを用いる成形の場合
ではキャビティ内部のエアーを取り除くために、成形型
の真空引きを行っても、熱により柔らかくなったシート
生地Vがキャビティを密封してしまい、キャビティ内部
にエアーが残ってしまうことがある。
Further, in the case of molding using the sheet material V, even if the mold is evacuated in order to remove air inside the cavity, the sheet material V softened by heat seals the cavity, and the cavity is sealed. Air may remain inside.

【0020】そして、図10(d)に示すように、シー
ト生地Vを外へ流動させる流動量が大きいため、流動方
向及びキャビティ140の内圧が不安定となる。また、
このシート生地Vを外へ流動させる流動量を大きくする
ために大きな加圧力を必要とするため、成形型の多数個
の製品取りを制限してしまう。
Then, as shown in FIG. 10D, since the amount of flow of the sheet cloth V to flow outside is large, the flow direction and the internal pressure of the cavity 140 become unstable. Also,
Since a large pressing force is required to increase the amount of flow of the sheet cloth V to the outside, a large number of products in the molding die are restricted.

【0021】このようにシート生地Vの流動量が大きい
と、図11(b)に示すように、成形された成形品は中
心部と外側で厚みa,bが異なり、中心部の厚みaが外
側の厚みbよりも厚くなってしまい、多数個取りの製品
の製品寸法にばらつきが生じてしまう。また、上記のよ
うに多数個取りの製品の製品寸法にばらつきが生じてい
ると、製品の分離仕上げ作業を行う場合に、中心部のバ
リが厚過ぎて内径ポンチ及び外径ポンチの抜き不良或は
製品の抜き仕上げを行う抜き仕上げ機の停止の原因とな
ってしまう。
When the flow rate of the sheet material V is large, the molded product has different thicknesses a and b between the center and the outside, as shown in FIG. The thickness becomes larger than the outer thickness b, and the product dimensions of a multi-cavity product vary. In addition, if the product dimensions of the multi-cavity product are varied as described above, when performing the separation finishing work of the product, the burr at the central part is too thick and the punching of the inner diameter punch and the outer diameter punch is poor, or Causes a stoppage of a punching finisher for punching out a product.

【0022】本発明は上記の従来技術の課題を解決する
ためになされたもので、その目的とするところは、ゴム
生地を高精度且つ容易に成形型に配置し、連続的な大量
生産を図ると共に、製品の品質を向上するゴム製品の成
形方法を提供することにある。
The present invention has been made in order to solve the above-mentioned problems of the prior art, and an object of the present invention is to arrange rubber dough in a molding die with high precision and ease, thereby achieving continuous mass production. Another object of the present invention is to provide a method for molding a rubber product that improves the quality of the product.

【0023】[0023]

【課題を解決するための手段】上記目的を達成するため
に本発明にあっては、成形品を保持可能とする生地型を
備えた1次成形型で、ゴム生地を1次成形品に成形し、
前記1次成形品を保持した該生地型を、型開きした2次
成形型のキャビティ位置に前記生地型が保持する前記1
次成形品の位置を対応させて配置し、前記生地型から前
記1次成形品を離型させて前記2次成形型のキャビティ
に生地込めし、前記2次成形型で、前記1次成形品を製
品に対応する2次成形品に成形することを特徴とする。
According to the present invention, in order to achieve the above object, a rubber molding is formed into a primary molded article by a primary molding die having a dough mold capable of holding a molded article. And
The dough mold holding the primary molded product is held in the cavity position of the opened secondary mold by the dough mold.
The position of the next molded article is arranged correspondingly, the primary molded article is released from the dough mold, and is put into the cavity of the secondary molding die, and the primary molded article is placed in the secondary molding die. Is formed into a secondary molded product corresponding to the product.

【0024】従って、製品に対応する2次成形品に成形
する前にゴム生地を1次成形品にすることで、1次成形
品は1次成形型によって、繰り返し成形されても均一な
ゴム生地量で同じ形状に成形でき、ゴム生地の重量、寸
法等の管理が容易となり、1次成形品に手間もなく容易
に成形でき、種々の装置の高精度な調整作業も不要とな
り、扱う作業者は容易に作業を行うことができ、連続的
な大量生産を図ることができる。
Therefore, the rubber material is made into a primary molded product before being formed into a secondary molded product corresponding to the product, so that the primary molded product is made uniform by the primary molding die even if it is repeatedly molded. It can be molded into the same shape with the same amount, the management of the weight, dimensions, etc. of the rubber material is easy, it can be easily molded into a primary molded product without hassle, and there is no need for high-precision adjustment work of various devices. Work can be performed easily, and continuous mass production can be achieved.

【0025】また、生地型によって1次成形品の成形・
保持・配置を手間もなく行え、容易に2次成形工程を行
うことができ、連続的な大量生産を図ることができると
共に、複数の1次成形品を1次成形型で一度に成形し、
生地型で2次成形型に複数の1次成形品を配置して2次
成形する場合、2次成形型に複数の1次成形品を配置す
るので、圧縮によるそれぞれの1次成形品の流動化する
量は少なくて済み、2次成形型を圧縮する圧縮力を減少
でき、また1次成形品が2次成形型のキャビティ毎に分
散して配置されるので、2次成形型の中心部と外側で各
々のキャビティの内圧は均一になり、厚さが均一の製品
を成形することができ、製品の品質を向上させることが
できる。
In addition, the molding of the primary molded article by the dough mold
Holding and disposition can be performed easily, the secondary molding process can be easily performed, continuous mass production can be achieved, and a plurality of primary molded products can be molded at once using a primary molding die.
When a plurality of primary molded products are arranged in a secondary molding die and the secondary molding is performed in the dough mold, since the plurality of primary molded products are arranged in the secondary molding die, the flow of each primary molded product due to compression. Since the amount of forming is small, the compression force for compressing the secondary mold can be reduced, and since the primary molded product is dispersedly arranged in each cavity of the secondary mold, the central part of the secondary mold is formed. The inner pressure of each cavity becomes uniform on the outside and the outside, so that a product having a uniform thickness can be formed, and the quality of the product can be improved.

【0026】前記1次成形型は、両面に貫通した空孔を
備えた前記生地型と、前記生地型の一方の面からゴム生
地を前記空孔に充填する充填型と、前記生地型の他方の
面で前記空孔を塞ぐ抑え型と、を備え、前記1次成形品
は、前記生地型の前記空孔に保持されることが好まし
い。
The primary molding die includes a dough mold having holes penetrating on both sides, a filling mold for filling a rubber dough into the holes from one surface of the dough mold, and the other of the dough molds It is preferable that the primary molded product is held in the holes of the dough mold.

【0027】これにより、生地型を充填型及び抑え型で
挟み、充填型からゴム生地を充填することで容易に1次
成形品を成形すると共に、1次成形品を容易に生地型に
保持させることができる。
[0027] Thus, the dough mold is sandwiched between the filling mold and the holding mold, and the rubber mold is filled from the filling mold to easily form the primary molded product and easily hold the primary molded product on the dough mold. be able to.

【0028】[0028]

【発明の実施の形態】以下に図面を参照して、この発明
の好適な実施の形態を例示的に詳しく説明する。ただ
し、この実施の形態に記載されている構成部品の寸法、
材質、形状、その相対配置などは、特に特定的な記載が
ないかぎりは、この発明の範囲をそれらのみに限定する
趣旨のものではない。
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the dimensions of the components described in this embodiment,
The material, shape, relative arrangement, and the like are not intended to limit the scope of the present invention only to them unless otherwise specified.

【0029】図1に示すように、2次成形型で加硫成形
する前にゴム生地Gを1次成形型1で1次成形品として
の準備形状のゴム生地Wに成形する。本実施の形態で
は、ゴム製品としてのOリングを成形するために用いら
れる。ここで、準備形状のゴム生地Wは未加硫状態であ
る。
As shown in FIG. 1, a rubber material G is formed into a preformed rubber material W as a primary molded product by a primary molding tool 1 before vulcanization molding with a secondary molding die. In the present embodiment, it is used for molding an O-ring as a rubber product. Here, the rubber material W in the prepared shape is in an unvulcanized state.

【0030】但し、成形するゴム製品の形状はOリング
に限定されるものではなく、その他の任意形状のものに
対しても適用可能で、ゴム生地Gを任意の形状に応じた
準備形状に1次成形可能である。また、1次成形型とし
ては成形型や抜き出し型等種々のものを使用することが
できる。
However, the shape of the rubber product to be molded is not limited to the O-ring, but can be applied to any other shape. Subsequent molding is possible. Further, as the primary molding die, various types such as a molding die and a drawing die can be used.

【0031】まず、分出しされたゴム生地Gを1次成形
型1で準備形状のゴム生地Wに成形する。図1(a)に
1次成形型1の断面図を示し、その構成から説明する。
First, the separated rubber material G is formed into a rubber material W of a preparatory shape by the primary molding die 1. FIG. 1A shows a cross-sectional view of the primary molding die 1, and the configuration will be described.

【0032】1次成形型1は、充填型としての上型2、
生地型3、抑え型としての下型4を有する概略3層構造
をなしている。図1(a)において、1次成形型1を構
成する全ての型は型閉めされ、生地型3の空孔5内部に
流動可能なゴム生地Gを保持し、1次成形を行っている
状態である。
The primary mold 1 includes an upper mold 2 as a filling mold,
It has a roughly three-layer structure having a dough mold 3 and a lower mold 4 as a holding mold. In FIG. 1A, a state in which all the molds constituting the primary molding die 1 are closed, a flowable rubber material G is held inside the holes 5 of the material mold 3, and the primary molding is performed. It is.

【0033】生地型3はゴム製品を成形する2次成形型
に設けられた各々のOリング形状のキャビティに対応す
る空孔5が両面に貫通して設けられている。空孔5は下
型4側から上型2側へ縮径する円すいテーパ形状になっ
ており、下型4の型閉めによりその下型4側開口部を塞
がれ、円すい台の準備形状のゴム生地Wに加工する。但
し、ゴム製品としてOリングを成形する場合であって
も、準備形状はこの円すい台形状に限られず、例えば円
柱形状等の様々な形状が適用できる。
The dough mold 3 has holes 5 corresponding to the respective O-ring-shaped cavities provided on the secondary molding mold for molding a rubber product, penetrating both sides. The hole 5 has a conical taper shape in which the diameter is reduced from the lower mold 4 side to the upper mold 2 side. When the lower mold 4 is closed, the opening of the lower mold 4 is closed, so that the cone 5 has a preparatory shape. Process into rubber cloth W. However, even when an O-ring is formed as a rubber product, the preparatory shape is not limited to this trapezoidal trapezoidal shape, and various shapes such as a cylindrical shape can be applied.

【0034】そして、生地型3の上型2との対向面の上
型2側開口部に、上型2のノズル部6からゴム生地Gが
流入して空孔5に充填される。
Then, the rubber material G flows from the nozzle portion 6 of the upper die 2 into the opening of the upper die 2 facing the upper die 2 on the surface facing the upper die 2, and is filled in the holes 5.

【0035】一方、上型2は、分出しされたゴム生地G
の保持及び加圧を行う加圧室7を有し、加圧室7にノズ
ル部6が連続され、また下型4は、生地型3と型閉めを
行う面を平面に設けている。
On the other hand, the upper mold 2 is made of the separated rubber cloth G
A pressurizing chamber 7 for holding and pressurizing is provided, a nozzle section 6 is connected to the pressurizing chamber 7, and the lower mold 4 is provided with a surface for closing the cloth mold 3 and the mold on a flat surface.

【0036】この1次成形型1を使用して、準備形状の
ゴム生地Wに成形する1次成形工程の概略を説明する
と、生地型3と下型4を完全に型閉めし、上型2の型閉
めを行うと共に上型2の加圧室7に配置されたゴム生地
Gを加熱等させ、下型4側開口部を下型4により塞がれ
た空孔5内部にノズル部6を介して流動化したゴム生地
Gを注入して準備形状のゴム生地Wに加工する。
An outline of a primary molding step of molding into a rubber dough W of a preparatory shape using the primary mold 1 will be described. The dough mold 3 and the lower mold 4 are completely closed, and the upper mold 2 is closed. The rubber cloth G disposed in the pressurizing chamber 7 of the upper mold 2 is heated or the like, and the nozzle 6 is inserted into the hole 5 whose opening on the lower mold 4 side is closed by the lower mold 4. The fluidized rubber material G is injected into the rubber material W and processed into a rubber material W having a prepared shape.

【0037】そして、準備形状のゴム生地Wに成形後
に、上型2及び下型4を型開きして生地型3から引き離
し、生地型3は準備形状のゴム生地Wを空孔5に保持し
たまま移動可能となる(図1(b)参照)。その後、未
加硫の状態であるこの準備形状のゴム生地Wを生地型3
から取り出し(図1(c)参照)、次に説明するゴム製
品に対応する2次成形品としての最終成形品を成形する
2次成形型にこの準備形状のゴム生地Wを配置する。
After molding into the preformed rubber cloth W, the upper mold 2 and the lower mold 4 are opened and separated from the cloth mold 3, and the cloth mold 3 holds the prepared rubber cloth W in the holes 5. It can be moved as it is (see FIG. 1B). Then, the uncured rubber cloth W of the prepared shape is placed in a cloth mold 3.
(See FIG. 1 (c)), and the rubber cloth W of the prepared shape is placed in a secondary molding die for molding a final molded product as a secondary molded product corresponding to a rubber product described below.

【0038】図2は2次成形型を示しており、成形され
た準備形状のゴム生地Wを用いてOリングに成形する2
次成形工程を説明する。
FIG. 2 shows a secondary molding die, which is formed into an O-ring by using a preformed shaped rubber material W.
Next, the molding step will be described.

【0039】図2(a)に示すように、Oリングの多数
個の製品取りを行う2次成形型8の型開きした型開き面
に、準備形状のゴム生地Wを1つずつOリングの各々の
キャビティに対応させて複数配置し、所定の加熱、加圧
圧力及び加圧速度で型閉めを行うことにより、準備形状
のゴム生地Wが各々の外径方向に流動してOリングを成
形する。
As shown in FIG. 2 (a), a rubber material W of the preparatory shape is placed on the O-ring one by one on the mold opening surface of the secondary molding die 8 for removing a large number of products of the O-ring. By arranging a plurality of cavities corresponding to the respective cavities and closing the mold at a predetermined heating, pressurizing pressure and pressurizing speed, the rubber cloth W of the preparatory shape flows in each outer diameter direction to form an O-ring. I do.

【0040】図2(b)に示すように、この2次成形型
8は、一型9及び二型10にバリ留まり11、格子溝1
2、外バリ溝13、キャビティ14、内バリ溝15を備
えるものであり、各々のキャビティ14に対応させて1
つずつ準備形状のゴム生地Wが配置されるようになって
いる。
As shown in FIG. 2 (b), the secondary molding die 8 has a burr 11 on the first die 9 and the second die 10,
2, each of which has an outer burr groove 13, a cavity 14, and an inner burr groove 15;
The rubber cloth W of the preparation shape is arranged one by one.

【0041】この成形時、真空引きを行って2次成形型
の重ね合わされた型開き面のエアーを吸収し、キャビテ
ィ14等のエアー溜りを防止するが、この準備形状のゴ
ム生地Wは、底面がOリングを成形するキャビティ14
の内側径よりも小さく、2次成形型8を型閉めして圧縮
されて初めて拡径し、キャビティ14に流れ込むので、
真空引きによってキャビティ14内のエアーは取り除か
れ、エアーを取り残すことがなく、不良のない、理想的
な2次成形品としての最終成形品Xを成形することがで
きる。
At the time of this molding, a vacuum is drawn to absorb the air on the superposed mold opening surface of the secondary molding die to prevent air accumulation in the cavity 14 and the like. Molds an O-ring 14
Is smaller than the inner diameter of the secondary mold 8, the diameter is expanded only after the secondary mold 8 is closed and compressed, and flows into the cavity 14.
The air in the cavity 14 is removed by evacuation, so that the final molded product X as an ideal secondary molded product having no defect without leaving the air can be formed.

【0042】また、この2次成形では、キャビティ14
毎に準備形状のゴム生地Wが配置され、各々の準備形状
のゴム生地Wに対して内圧は同条件であるので同様に拡
がることができ、2次成形型8で必要とされるゴム生地
の量は従来よりも少なくて済むだけでなく、必要とされ
る加圧力も従来と比べて少なくなる。
In this secondary molding, the cavity 14
The rubber cloth W of the preparatory shape is arranged for each, and the internal pressure is the same as that of the rubber cloth W of each preparatory shape. Not only is the amount smaller than in the past, but also the required pressure is less than in the past.

【0043】このようにして成形された最終成形品X
は、図3に示すような製品としての各々のOリング16
の外バリが連結した形状になっている。このOリング1
6は2次成形型8のどの位置で成形されていても厚みが
異なることがなく、均一な品質のOリングを提供するこ
とができる。
The final molded product X thus molded
Are O-rings 16 as products as shown in FIG.
The outer burrs are connected. This O-ring 1
Regardless of the position of the secondary mold 8, the thickness of the secondary mold 6 does not vary, and an O-ring of uniform quality can be provided.

【0044】尚、用いられる準備形状のゴム生地Wとし
ては、図4に示すように、例えば、本実施の形態と同様
に多数個取りを行う場合では、各々のキャビティに対応
する位置に配置した1次成形品としての円すい台形状の
準備形状のゴム生地Wを接続部としての薄いシート部で
連続したシート成形品であってもよい(図4(a)参
照)。
As shown in FIG. 4, for example, as shown in FIG. 4, when a plurality of pieces are prepared in the same manner as in the present embodiment, the preformed rubber cloth W is arranged at a position corresponding to each cavity. It may be a sheet molded product in which a rubber material W having a trapezoidal trapezoidal preparatory shape as a primary molded product is continuous with a thin sheet portion as a connecting portion (see FIG. 4A).

【0045】この場合、1次成形型1に薄いシート部を
同時に成形させることで容易に複数の準備形状のゴム生
地Wを連続させたシート成形品とすることができ、この
シート成形品で複数の準備形状のゴム生地Wを一度に扱
うことができて取扱いが容易となり、2次成形型8への
配置が容易となる。
In this case, by forming a thin sheet portion in the primary mold 1 at the same time, a sheet molded product in which a plurality of rubber doughs W of a plurality of prepared shapes are continuously formed can be easily formed. The ready-made rubber cloth W can be handled at a time, and the handling is easy, and the arrangement on the secondary molding die 8 is easy.

【0046】また、ゴム製品としてOリング1個取りを
行う場合では、キャビティに対応したリング状の準備形
状とすることもできる(図4(b)参照)。
When a single O-ring is to be obtained as a rubber product, a ring-shaped preparation shape corresponding to the cavity can be formed (see FIG. 4B).

【0047】図5乃至図7を参照して本実施の形態で説
明した1次成形型1を用い、準備形状のゴム生地Wに成
形し、この準備形状のゴム生地Wを用いてOリングの多
数個取りを行う成形方法を説明する。
Using the primary molding die 1 described in the present embodiment with reference to FIGS. 5 to 7, a preformed rubber material W is formed, and the O-ring is formed using the preformed rubber material W. A molding method for performing multi-cavity will be described.

【0048】図5は準備形状のゴム生地Wに成形する1
次成形工程を示し、図6は準備形状のゴム生地Wを圧縮
成形機にセットして加硫成形する2次成型工程を示し、
図7は最終成形品Xを製品であるOリングに仕上げる抜
き仕上げ工程を示す。
FIG. 5 shows a process 1 for forming a rubber material W having a preparatory shape.
FIG. 6 shows a secondary molding step of setting the preformed shaped rubber material W in a compression molding machine and vulcanizing and molding,
FIG. 7 shows a blanking step of finishing the final molded product X into an O-ring as a product.

【0049】1次成形工程をステップA1〜A5、2次
成型工程をステップB1〜B3、抜き仕上げ工程をステ
ップC1〜C2として以下に説明する。
The primary molding step will be described below as steps A1 to A5, the secondary molding step as steps B1 to B3, and the punching and finishing step as steps C1 and C2.

【0050】まず、図5を用いて1次成形工程を説明す
る。
First, the primary molding step will be described with reference to FIG.

【0051】(ステップA1)2次成形型8の複数のキ
ャビティ14と対応する複数の準備形状の空孔5が設け
られた生地型3を1次成形型1の上型2及び下型4の間
に配置し、上型2の加圧室7にゴム生地Gを配置する
(図5(a)参照)。
(Step A1) The dough mold 3 provided with the plurality of cavities 5 of the preparatory shape corresponding to the plurality of cavities 14 of the secondary mold 8 is removed from the upper mold 2 and the lower mold 4 of the primary mold 1. The rubber cloth G is disposed in the pressure chamber 7 of the upper die 2 (see FIG. 5A).

【0052】(ステップA2)上型2、生地型3、下型
4を型閉めし、生地型3の空孔5にゴム生地Gを充填し
て準備形状のゴム生地Wに成形する(図5(b)参
照)。
(Step A2) The upper mold 2, the fabric mold 3, and the lower mold 4 are closed, and the holes 5 of the fabric mold 3 are filled with the rubber fabric G to form a rubber fabric W of a prepared shape (FIG. 5). (B)).

【0053】(ステップA3)上型2、生地型3、下型
4を型開きし、生地型3に準備形状のゴム生地Wを保持
した状態にする(図5(c)参照)。
(Step A3) The upper mold 2, the fabric mold 3, and the lower mold 4 are opened, and the rubber mold W in the prepared shape is held in the fabric mold 3 (see FIG. 5C).

【0054】(ステップA4)生地型3を準備形状のゴ
ム生地Wが圧縮成形機に設けられた2次成形型8の二型
のキャビティ14位置に対応する二型10上の位置に配
置され、また、生地型3上に、準備形状のゴム生地Wを
生地型3から分離させる押し出し部を備えた生地装着装
置17が、押し出し部を空孔5の準備形状のゴム生地W
に対応させて配置される(図5(d)参照)。
(Step A4) The dough mold 3 is prepared by disposing the rubber dough W in the prepared shape at a position on the second mold 10 corresponding to the position of the cavity 14 of the second mold 8 provided in the compression molding machine. Further, the dough mounting device 17 provided with an extruding portion on the dough mold 3 for separating the prepared shaped rubber dough W from the dough mold 3, and the extruding portion is provided with the prepared shaped rubber dough W having the hole 5.
(See FIG. 5D).

【0055】(ステップA5)生地装着装置17の押し
出し部で生地型3に保持された準備形状のゴム生地Wを
2次成形型8の二型10に押し出して生地型3から離型
させ、二型10の各々のキャビティ14と対応して準備
形状のゴム生地Wを配置させて生地込めが成され、生地
型3及び生地装着装置17を圧縮成形機から取り除く
(図5(e)参照)。
(Step A5) The rubber dough W of the preparatory shape held by the dough mold 3 at the extruding portion of the dough mounting device 17 is extruded into the second mold 10 of the secondary molding die 8 and released from the dough mold 3. The dough is placed by placing the rubber dough W in the prepared shape corresponding to each cavity 14 of the mold 10, and the dough mold 3 and the dough mounting device 17 are removed from the compression molding machine (see FIG. 5 (e)).

【0056】ステップA5で1次成形工程は終了する。
尚、本実施の形態では工程時間短縮のため、ステップA
5において、生地装着装置17で準備形状のゴム生地W
を押し出すと同時に2次成形型8の二型10に載置させ
たが、これに限られず、別々のステップとしてもよい。
At step A5, the primary molding step is completed.
In the present embodiment, step A
In 5, the cloth mounting device 17 prepares the rubber cloth W of the prepared shape.
Was extruded and placed on the second mold 10 of the secondary mold 8 at the same time, but the present invention is not limited to this, and separate steps may be used.

【0057】ここで、準備された2次成形型8を保持す
る圧縮成形機について簡単に説明する。圧縮成形機は、
モータによって油圧ポンプを作動させ、高圧油をシリン
ダ内に発生させ、この高圧油によりラムを上昇させ、ラ
ムとヘッドで加圧圧縮を行う。
Here, a compression molding machine that holds the prepared secondary molding die 8 will be briefly described. The compression molding machine
The hydraulic pump is operated by the motor to generate high-pressure oil in the cylinder, the ram is raised by the high-pressure oil, and the ram and the head perform pressure compression.

【0058】そして、ラムとヘッドの間には、断熱材、
上熱板、下熱板、2次成形型8、スライド板が備えられ
ている。このうち、上熱板と下熱板は、2次成形型8を
加熱するためのヒータを備えている。
A heat insulating material is provided between the ram and the head.
An upper hot plate, a lower hot plate, a secondary mold 8 and a slide plate are provided. Among them, the upper hot plate and the lower hot plate are provided with heaters for heating the secondary mold 8.

【0059】次に、図6を用いて2次成型工程について
説明する。
Next, the secondary molding step will be described with reference to FIG.

【0060】(ステップB1)2次成形型8の一型9及
び二型10を組み合わせる(図6(a)参照)。
(Step B1) The first mold 9 and the second mold 10 of the secondary molding die 8 are combined (see FIG. 6A).

【0061】(ステップB2)圧縮成形機のラムを上昇
させ、2次成形型8を型閉めし、加圧して加硫成形を行
う。この際、上熱板と下熱板からの熱の伝導により準備
形状のゴム生地Wを流動化させる(図6(b)参照)。
(Step B2) The ram of the compression molding machine is raised, the secondary molding die 8 is closed, and vulcanization molding is performed by applying pressure. At this time, the rubber cloth W in the prepared shape is fluidized by conduction of heat from the upper heating plate and the lower heating plate (see FIG. 6B).

【0062】(ステップB3)準備形状のゴム生地Wが
各々のキャビティ14内にそれぞれ十分に回り込み、成
形が終了したら2次成形型8を型開きして、最終成形品
Xを取り出す(図6(c)参照)。
(Step B3) The rubber material W of the preparatory shape fully wraps around each cavity 14, and when the molding is completed, the secondary molding die 8 is opened and the final molded product X is taken out (FIG. 6 ( c)).

【0063】次に、図7を用いて最終成形品Xを製品の
Oリングに仕上げる抜き仕上げ工程を説明する。
Next, a punching finishing step for finishing the final molded product X into an O-ring of the product will be described with reference to FIG.

【0064】(ステップC1)まず、成形品Xを内径ポ
ンチ34によって、台35に載せたOリングの内側バリ
を抜き取る(図7(a)参照)。
(Step C1) First, the molded product X is pulled out of the inner burr of the O-ring placed on the table 35 by the inner diameter punch 34 (see FIG. 7A).

【0065】(ステップC2)次に、外径ポンチ36に
よって、Oリング16を抜き取り、Oリング16を回収
する(図7(b)参照)。
(Step C2) Next, the O-ring 16 is pulled out by the outer diameter punch 36, and the O-ring 16 is recovered (see FIG. 7B).

【0066】上記したように、1次成形型1及び各ステ
ップで説明された工程によって、1次成形型1により1
次成形品としての準備形状のゴム生地Wのゴム生地量及
び形状がすでに設定されていることから、準備形状のゴ
ム生地Wの寸法、量等の管理が容易に行え、種々の装置
は高精度な調整作業は不要であり、従って作業者に高度
な熟練度や技術を要求することもなく、さらに2次成形
型8に適する準備形状のゴム生地Wに成形するまでの成
形工程数を削減することができる。
As described above, the primary molding die 1 and the steps described in the respective steps make the primary molding die 1
Since the amount and shape of the rubber material W of the preformed shape as the next molded product have already been set, the size, amount, etc. of the rubber material W of the preformed shape can be easily controlled, and various devices have high precision. No special adjustment work is required, so that the worker does not require a high level of skill and skill, and further reduces the number of molding steps required until the rubber material W is formed into a preformed shape suitable for the secondary molding die 8. be able to.

【0067】また、手作業によって一つ一つの準備形状
のゴム生地Wを2次成形型8に配置するのではなく、生
地型3と生地装着装置17によって、一度に複数の準備
形状のゴム生地Wを2次成形型8に配置することがで
き、これにより連続的な大量生産が可能となる。
Instead of manually placing each of the preformed rubber cloths W in the secondary molding die 8, a plurality of preformed rubber cloths W are prepared at once by the cloth mold 3 and the cloth mounting device 17. W can be arranged in the secondary mold 8, which enables continuous mass production.

【0068】具体的な一実施例として多数個の製品取り
を行う場合にあっては、従来ではゴム生地35.50g
で製品8.14g(44個)を取り出しており、歩留り
は23%であったが、本実施の形態を適用したものでは
ゴム生地22.00gで製品8.14g(44個)を取
り出しており、歩留りは37%と向上することができ
る。
As a specific example, when a large number of products are taken, conventionally, 35.50 g of rubber cloth is used.
8.14 g (44 pieces) of products were taken out, and the yield was 23%. In the case of applying the present embodiment, 8.14 g (44 pieces) of products were taken out with 22.00 g of rubber cloth. The yield can be improved to 37%.

【0069】この歩留りの向上及び準備形状のゴム生地
Wを2次成形型8の各々のキャビティ14にそれぞれ分
散させて配置するので、ゴム生地の流動化して移動する
量が従来に比べ減少し、圧縮成形機の圧縮力を低出力に
抑えることができる。
Since the rubber cloth W having the improved yield and the preparatory shape is dispersed and arranged in each of the cavities 14 of the secondary molding die 8, the amount of the rubber cloth fluidized and moved is reduced as compared with the conventional case. The compression force of the compression molding machine can be suppressed to a low output.

【0070】また、準備形状のゴム生地Wをそれぞれ分
散させて配置したことにより、圧縮成形時に、各々の準
備形状のゴム生地Wにかかる内圧及び外径方向への流動
が均一になるので、均一の厚さに成形することができ、
Oリング等の製品の寸法も均一になり、品質に優れた製
品を成形することができる。
Further, by dispersing and arranging the rubber doughs W of the preparatory shape, the internal pressure and the flow in the outer diameter direction applied to the rubber doughs W of the preparatory shape become uniform during the compression molding. Can be molded to a thickness of
The dimensions of products such as O-rings are also uniform, and products with excellent quality can be formed.

【0071】さらに、上記のように、均一の厚さに成形
されると、製品の分離仕上げ作業を行う場合に、バリの
厚みも均一であるので、内径ポンチ34及び外径ポンチ
36の抜き不良或は抜き動作を行う抜き仕上げ機の停止
を防止することができる。
Furthermore, if the product is formed to a uniform thickness as described above, the thickness of the burrs is also uniform when the product is separated and finished. Alternatively, it is possible to prevent the finishing machine that performs the punching operation from stopping.

【0072】尚、上記のステップを自動化することもで
きる。図8は一連の動作でゴム生地Gから準備形状のゴ
ム生地Wを成形して最終成形品Xを成形する圧縮成形機
を示したイメージ図であり、このようにそれぞれのステ
ップを自動化して大量生産を可能としてもよい。
The above steps can be automated. FIG. 8 is an image diagram showing a compression molding machine that forms a final molded product X by molding a rubber material W of a preparatory shape from a rubber material G in a series of operations. May be possible.

【0073】[0073]

【発明の効果】本発明は、成形品を保持可能とする生地
型を備えた1次成形型で、ゴム生地を1次成形品に成形
し、1次成形品を保持した生地型を、型開きした2次成
形型のキャビティ位置に生地型が保持する1次成形品の
位置を対応させて配置し、生地型から1次成形品を離型
させて2次成形型のキャビティに生地込めし、2次成形
型で、1次成形品を製品に対応する2次成形品に成形す
ることで、製品に対応する2次成形品に成形する前にゴ
ム生地を1次成形品にするので、1次成形品は1次成形
型によって、繰り返し成形されても均一なゴム生地量で
同じ形状に成形でき、ゴム生地の重量、寸法等の管理が
容易となり、1次成形品に手間もなく容易に成形でき、
種々の装置の高精度な調整作業も不要となり、扱う作業
者は容易に作業を行うことができ、連続的な大量生産を
図ることができる。
The present invention relates to a primary molding die having a dough mold capable of holding a molded product, wherein a rubber dough is formed into a primary molded product, and the dough mold holding the primary molded product is formed into a mold. The position of the primary molded product held by the dough mold is arranged in correspondence with the cavity position of the opened secondary mold, and the primary molded product is released from the dough mold and put into the cavity of the secondary mold. By molding the primary molded product into a secondary molded product corresponding to the product using a secondary molding die, the rubber material is converted into a primary molded product before being molded into a secondary molded product corresponding to the product. The primary molded product can be molded in the same shape with a uniform amount of rubber material even if it is repeatedly molded by the primary molding die, and the management of the weight, dimensions, etc. of the rubber material is easy, and the primary molded product is easy and hassle-free. Can be molded
High-precision adjustment work of various devices is not required, and a worker who handles the work can easily perform the work, and continuous mass production can be achieved.

【0074】また、生地型によって1次成形品の成形・
保持・配置を手間もなく行え、容易に2次成形工程を行
うことができ、連続的な大量生産を図ることができると
共に、複数の1次成形品を1次成形型で一度に成形し、
生地型で2次成形型に複数の1次成形品を配置して2次
成形する場合、2次成形型に複数の1次成形品を配置す
るので、圧縮によるそれぞれの1次成形品の流動化する
量は少なくて済み、2次成形型を圧縮する圧縮力を減少
でき、また1次成形品が2次成形型のキャビティ毎に分
散して配置されるので、2次成形型の中心部と外側で各
々のキャビティの内圧は均一になり、厚さが均一の製品
を成形することができ、製品の品質を向上させることが
できる。
Further, the molding and forming of the primary molded article by the dough mold
Holding and disposition can be performed easily, the secondary molding process can be easily performed, continuous mass production can be achieved, and a plurality of primary molded products can be molded at once using a primary molding die.
When a plurality of primary molded products are arranged in a secondary molding die and the secondary molding is performed in the dough mold, since the plurality of primary molded products are arranged in the secondary molding die, the flow of each primary molded product due to compression. Since the amount of forming is small, the compression force for compressing the secondary mold can be reduced, and since the primary molded product is dispersedly arranged in each cavity of the secondary mold, the central part of the secondary mold is formed. The inner pressure of each cavity becomes uniform on the outside and the outside, so that a product having a uniform thickness can be formed, and the quality of the product can be improved.

【0075】1次成形型は、両面に貫通した空孔を備え
た生地型と、生地型の一方の面からゴム生地を空孔に充
填する充填型と、生地型の他方の面で空孔を塞ぐ抑え型
と、を備え、1次成形品は、生地型の空孔に保持される
ことで、生地型を充填型及び抑え型で挟み、充填型から
ゴム生地を充填することで容易に1次成形品を成形する
と共に、1次成形品を容易に生地型に保持させることが
できる。
The primary molding die includes a dough mold having holes penetrating on both sides, a filling mold for filling the rubber dough from one side of the dough mold, and a hole on the other side of the dough mold. The primary molded product is provided with holes in the dough mold, so that the dough mold is sandwiched between the filling mold and the holding mold, and is easily filled with the rubber dough from the filling mold. The primary molded article can be easily held on the dough mold while the primary molded article is molded.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1(a)は1次成形型を示す断面図であり、
図1(b)は準備形状のゴム生地を保持した1次成形型
の生地型を示す断面図であり、図1(c)は準備形状の
ゴム生地を示す斜視図である。
FIG. 1A is a cross-sectional view showing a primary mold.
FIG. 1B is a cross-sectional view showing a dough mold of a primary molding type holding a preformed shaped rubber dough, and FIG. 1C is a perspective view showing a preformed shaped rubber dough.

【図2】図2(a)は2次成形型を示す斜視図であり、
図2(b)は2次成形型を示す断面図である。
FIG. 2A is a perspective view showing a secondary mold.
FIG. 2B is a cross-sectional view showing the secondary mold.

【図3】図3(a)は最終成形品を示す平面図であり、
図3(b)は最終成形品を示す断面図である。
FIG. 3 (a) is a plan view showing a final molded product,
FIG. 3B is a sectional view showing the final molded product.

【図4】図4は他の準備形状のゴム生地の例を示す斜視
図である。
FIG. 4 is a perspective view showing an example of another preformed shaped rubber material.

【図5】図5は準備形状のゴム生地を成形する1次成形
工程を示すモデル図である。
FIG. 5 is a model diagram showing a primary molding step of molding a rubber material having a preparatory shape.

【図6】図6は準備形状のゴム生地を用いて最終成形品
を成形する2次成形工程を示すモデル図である。
FIG. 6 is a model diagram showing a secondary molding step of molding a final molded product using a preformed shaped rubber material.

【図7】図7は最終成形品から製品だけを取り出す抜き
仕上げ工程を示すモデル図である。
FIG. 7 is a model diagram showing a punching / finishing process for extracting only a product from a final molded product.

【図8】図8は一連の動作でゴム生地から準備形状のゴ
ム生地を成形し、さらに最終成形品を成形する圧縮成形
機を示した一部切欠きモデル図である。
FIG. 8 is a partially cutaway model diagram showing a compression molding machine for forming a rubber material of a preparatory shape from a rubber material by a series of operations, and further forming a final molded product.

【図9】図9(a)は掘り込み型の成形型を示す斜視図
であり、図9(b)は短冊生地及びシート生地を示す斜
視図であり、図9(c)は丸駒型の成形型を示す斜視図
であり、図9(d)はパイプ生地、短冊生地及び丸生地
を示す斜視図である。
9 (a) is a perspective view showing a digging mold, FIG. 9 (b) is a perspective view showing a strip material and a sheet material, and FIG. 9 (c) is a round piece type. FIG. 9D is a perspective view showing a pipe fabric, a strip fabric, and a round fabric.

【図10】図10(a)は掘り込み型の成形型を示す斜
視図であり、図10(b)は成形型を示す断面図であ
り、図10(c)はキャビティを拡大して示す断面図で
あり、図10(d)は圧縮時の成形型を示す斜視図であ
る。
10 (a) is a perspective view showing a digging mold, FIG. 10 (b) is a cross-sectional view showing the mold, and FIG. 10 (c) is an enlarged view of a cavity. FIG. 10D is a cross-sectional view, and FIG. 10D is a perspective view showing the molding die during compression.

【図11】図11(a)は従来の成形品を示す斜視図で
あり、図11(b)は従来の成形品を示す断面図であ
る。
FIG. 11A is a perspective view showing a conventional molded product, and FIG. 11B is a cross-sectional view showing a conventional molded product.

【符号の説明】[Explanation of symbols]

1 1次成形型 2 上型 3 生地型 4 下型 5 空孔 6 ノズル部 7 加圧室 8 2次成形型 9,135 一型 10,136 二型 11,137 バリ留まり 12,138 格子溝 13,139 外バリ溝 14,140 キャビティ 15,141 内バリ溝 16,142 Oリング 17 生地装着装置 34 内径ポンチ 35 台 36 外径ポンチ 133 掘り込み型 134a,134b 丸駒型 G ゴム生地 J ジョイント S 短冊生地 T 丸生地 U パイプ生地 V シート生地 W 準備形状のゴム生地(1次成形品) X 最終成形品(2次成形品) DESCRIPTION OF SYMBOLS 1 Primary molding die 2 Upper die 3 Fabric die 4 Lower die 5 Air hole 6 Nozzle part 7 Pressurization room 8 Secondary molding die 9,135 One die 10,136 Second die 11,137 Burr stay 12,138 Grid groove 13 , 139 Outer burr groove 14, 140 Cavity 15, 141 Inner burr groove 16, 142 O-ring 17 Dough mounting device 34 Inner diameter punch 35 units 36 Outer diameter punch 133 Drilling type 134a, 134b Round piece type G Rubber material J Joint S Strip Dough T Round dough U Pipe dough V Sheet dough W Rubber dough of primary shape (primary molded product) X Final molded product (secondary molded product)

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F201 AA45 AM32 BA06 BC01 BC12 BD02 BQ11 BQ12 BQ14 4F204 AA45 AM32 FA01 FA18 FB01 FF01 FF36 FF49 FQ15  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 4F201 AA45 AM32 BA06 BC01 BC12 BD02 BQ11 BQ12 BQ14 4F204 AA45 AM32 FA01 FA18 FB01 FF01 FF36 FF49 FQ15

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 成形品を保持可能とする生地型を備えた
1次成形型で、ゴム生地を1次成形品に成形し、 前記1次成形品を保持した該生地型を、型開きした2次
成形型のキャビティ位置に前記生地型が保持する1次成
形品の位置を対応させて配置し、 前記生地型から前記1次成形品を離型させて前記2次成
形型のキャビティに生地込めし、 前記2次成形型で、前記1次成形品を製品に対応する2
次成形品に成形することを特徴とするゴム製品の成形方
法。
1. A rubber mold is formed into a primary molded product with a primary mold having a fabric mold capable of holding a molded product, and the fabric mold holding the primary molded product is opened. The position of the primary molded product held by the dough mold is arranged so as to correspond to the cavity position of the secondary mold, and the primary molded product is released from the dough mold and the dough is placed in the cavity of the secondary mold. In the secondary molding die, the primary molded product corresponds to the product 2
A molding method of a rubber product, which is molded into a next molded product.
【請求項2】 前記1次成形型は、両面に貫通した空孔
を備えた前記生地型と、前記生地型の一方の面からゴム
生地を前記空孔に充填する充填型と、前記生地型の他方
の面で前記空孔を塞ぐ抑え型と、を備え、 前記1次成形品は、前記生地型の前記空孔に保持される
ことを特徴とする請求項1に記載のゴム製品の成形方
法。
2. The dough mold having a hole penetrating on both sides thereof, a filling mold for filling a rubber material into the hole from one side of the dough mold, and the dough mold. A mold for closing the hole on the other surface of the rubber mold, wherein the primary molded product is held in the hole of the dough mold. Method.
JP22866398A 1998-07-29 1998-07-29 Molding method of rubber products Expired - Fee Related JP3873471B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP22866398A JP3873471B2 (en) 1998-07-29 1998-07-29 Molding method of rubber products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22866398A JP3873471B2 (en) 1998-07-29 1998-07-29 Molding method of rubber products

Publications (2)

Publication Number Publication Date
JP2000043065A true JP2000043065A (en) 2000-02-15
JP3873471B2 JP3873471B2 (en) 2007-01-24

Family

ID=16879872

Family Applications (1)

Application Number Title Priority Date Filing Date
JP22866398A Expired - Fee Related JP3873471B2 (en) 1998-07-29 1998-07-29 Molding method of rubber products

Country Status (1)

Country Link
JP (1) JP3873471B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115194599A (en) * 2022-07-08 2022-10-18 沈阳航天新光集团有限公司 Precision rubber ring flash cleaning tool and process method not easy to clean flash

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5446560B2 (en) * 2009-08-04 2014-03-19 Nok株式会社 Method for producing annular rubber fabric

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115194599A (en) * 2022-07-08 2022-10-18 沈阳航天新光集团有限公司 Precision rubber ring flash cleaning tool and process method not easy to clean flash
CN115194599B (en) * 2022-07-08 2024-01-12 沈阳航天新光集团有限公司 Precise rubber ring flash cleaning tool and process method difficult to clean flash

Also Published As

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