JP2000039797A - Fixing device - Google Patents

Fixing device

Info

Publication number
JP2000039797A
JP2000039797A JP10206682A JP20668298A JP2000039797A JP 2000039797 A JP2000039797 A JP 2000039797A JP 10206682 A JP10206682 A JP 10206682A JP 20668298 A JP20668298 A JP 20668298A JP 2000039797 A JP2000039797 A JP 2000039797A
Authority
JP
Japan
Prior art keywords
temperature
fixing
magnetic conductor
fixing device
magnetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10206682A
Other languages
Japanese (ja)
Other versions
JP3762836B2 (en
JP2000039797A5 (en
Inventor
Naoaki Ishimaru
直昭 石丸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic System Solutions Japan Co Ltd
Panasonic Holdings Corp
Original Assignee
Matsushita Graphic Communication Systems Inc
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Graphic Communication Systems Inc, Matsushita Electric Industrial Co Ltd filed Critical Matsushita Graphic Communication Systems Inc
Priority to JP20668298A priority Critical patent/JP3762836B2/en
Publication of JP2000039797A publication Critical patent/JP2000039797A/en
Publication of JP2000039797A5 publication Critical patent/JP2000039797A5/ja
Application granted granted Critical
Publication of JP3762836B2 publication Critical patent/JP3762836B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To prevent the warm-up time from delaying caused by getting slow of the temperature rise of material to be heated by setting the Curie point of a magnetic conductor so that saturation temperature made stable under the self temperature control of the material to be heated is equal to or under hot offset start temperature and equal to or above fixing feasible temperature. SOLUTION: As for this fixing device 1; an energizing member 3 is arranged inside a heat roller 2 consisting of the hollow cylindrical magnetic conductor, and a pressure roller 4 is rotatably arranged to press-contact with the roller 2 under the roller 2. A nip 6 to hold and carry recording paper 5 is formed between the rollers 2 and 4. The magnetic alloy having the Curie point at or above the fixing feasible temperature of toner is used for the roller 2. Especially, iron-nickel alloy or iron-nickel-chromium alloy where the Curie point of the magnetic alloy is adjusted so that the stable temperature of the heat roller owing to self temperature control characteristic is equal to or above the fixing temperature and equal to or under the hot offset start temperature is used therefor.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電子写真装置やフ
ァクシミリ等の記録装置に適用可能な電磁誘導加熱方式
の定着装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fixing device of an electromagnetic induction heating type applicable to a recording device such as an electrophotographic device and a facsimile.

【0002】[0002]

【従来の技術】加熱定着型の記録装置では、トナーに代
表される被定着材を被記録材料に加熱定着させるために
定着装置が用いられている。定着装置の加熱方式とし
て、ハロゲンランプ等のランプで加熱するランプ方式
と、交番磁界を磁性導体に鎖交させて渦電流を発生させ
ることで加熱する誘導加熱方式とがある。
2. Description of the Related Art In a heat fixing type recording apparatus, a fixing device is used to heat and fix a material to be fixed represented by a toner to a material to be recorded. As a heating method of the fixing device, there are a lamp method of heating with a lamp such as a halogen lamp and an induction heating method of heating by generating an eddy current by linking an alternating magnetic field to a magnetic conductor.

【0003】誘導加熱方式の定着装置は、渦電流により
発生するジュール熱を利用することで熱ローラ等の被加
熱材を直接加熱することができるため、ランプ方式に比
べて高効率の加熱を実現できる利点が有る。
[0003] An induction heating type fixing device can directly heat a material to be heated such as a heat roller by utilizing Joule heat generated by eddy current, and thus achieves more efficient heating than a lamp type. There are advantages that can be done.

【0004】特開平8−6413号公報に、誘導加熱方
式の定着装置を画像形成装置に適用した例が開示されて
いる。渦電流が生成される被加熱材の材料としてキュリ
ー温度が定着に必要な温度のものを使用している。磁性
導体は加熱されてキュリー温度を越えると自発磁化がな
くなるので、被加熱材(導体)中に生成される磁界が減
少して渦電流が減少し発熱が抑制される。したがって、
被加熱材の材料としてキュリー温度が定着に必要な温度
のものを使用すれば、被加熱材の温度がキューリー点と
なる定着温度近傍に自己温度制御されることになる。定
着温度の近傍で自己温度制御が働くことにより、複雑な
温度制御を掛けることなく、常に被加熱材の加熱温度を
定着温度近傍に維持することができる。
Japanese Patent Application Laid-Open No. 8-6413 discloses an example in which an induction heating type fixing device is applied to an image forming apparatus. The material to be heated in which the eddy current is generated has a Curie temperature necessary for fixing. When the magnetic conductor is heated and exceeds the Curie temperature, the spontaneous magnetization disappears. Therefore, the magnetic field generated in the material to be heated (conductor) decreases, eddy current decreases, and heat generation is suppressed. Therefore,
If the material to be heated has a Curie temperature necessary for fixing, the temperature of the material to be heated is self-controlled near the fixing temperature at which the Curie point is reached. By performing the self-temperature control near the fixing temperature, the heating temperature of the material to be heated can always be maintained near the fixing temperature without performing complicated temperature control.

【0005】このように、電磁誘導方式の熱源を使用
し、かつ熱ローラーに自己温度制御機能を有する磁性導
体を用いた場合は、キュリー点の設定を適切にすれば用
紙上のトナーの定着温度に自己制御が可能となる。
As described above, when an electromagnetic induction type heat source is used and a magnetic conductor having a self-temperature control function is used for the heat roller, if the Curie point is set appropriately, the fixing temperature of the toner on the paper is improved. Self-control becomes possible.

【0006】ところで、熱ローラ等の材料である磁性導
体は、図18に示すように温度がキュリー点近傍になる
と、誘導加熱コイルに一定電流を流していても電気抵抗
が減少して熱量が減少する。このため、定着温度付近に
自己温度制御するようにキュリー点の設定を行うことが
望ましいが、用紙を通過させた時に熱ローラから熱が奪
われることにより熱供給量が追いつかない状態が発生す
ると、熱ローラの温度低下を招き、定着不良となる恐れ
がある。
By the way, as shown in FIG. 18, when the temperature of the magnetic conductor, which is a material of the heat roller or the like, is near the Curie point, the electric resistance is reduced even when a constant current is applied to the induction heating coil, so that the heat quantity is reduced. I do. For this reason, it is desirable to set the Curie point so that self-temperature control is performed near the fixing temperature.However, when heat is taken from the heat roller when paper is passed and a state in which the heat supply amount cannot keep up occurs, There is a possibility that the temperature of the heat roller will be lowered, resulting in defective fixing.

【0007】しかも、常温から熱ローラを温度上昇させ
た場合、温度上昇の傾きがキュリー点近傍で緩くなるの
で、定着温度付近に自己温度制御するようにキュリー点
の設定を行うと、ウォームアップタイムが長くなりクイ
ックスタートの障害となる。
Further, when the temperature of the heat roller is raised from room temperature, the slope of the temperature rise becomes gentle near the Curie point. Therefore, if the Curie point is set so as to perform self-temperature control near the fixing temperature, the warm-up time is reduced. Lengthens and becomes an obstacle to quick start.

【0008】ウォームアップタイムを短縮してクイック
スタートを実現するためには、熱ローラの熱容量を小さ
くすると共に、キュリー点を定着温度よりも高い温度に
設定して熱源となるヒーターの発熱量を大きくする必要
がある。
In order to shorten the warm-up time and realize a quick start, the heat capacity of the heat roller is reduced and the Curie point is set to a temperature higher than the fixing temperature to increase the amount of heat generated by the heater serving as a heat source. There is a need to.

【0009】しかしながら、熱ローラの熱容量を小さく
し、かつキュリー点を定着温度よりも高くすると、小サ
イズの記録材を連続的に印字した後に幅の広い紙を通紙
した場合、ホットオフセットを生じて画像を劣化させる
可能性が有る。図19に示すように、通紙部は熱を奪わ
れるが、非通紙部は熱を奪われずに定着温度よりも高く
なってしまうので、非通紙部が定着温度よりも高くなっ
た状態で幅の広い紙を通紙すると、定着温度よりも高く
なった部分で定着過剰となり、一旦紙に転写されたトナ
ーが熱ローラに再び付着するホットオフセットを生じ
る。
However, if the heat capacity of the heat roller is reduced and the Curie point is higher than the fixing temperature, hot offset occurs when continuous printing of a small size recording material is performed and then wide paper is passed. May degrade the image. As shown in FIG. 19, the heat is removed from the paper passing portion, but the non-paper passing portion becomes higher than the fixing temperature without being deprived of heat, so that the non-paper passing portion becomes higher than the fixing temperature. When a wide paper is passed through the printer, excessive fixing occurs at a portion higher than the fixing temperature, and a hot offset occurs in which the toner once transferred to the paper adheres to the heat roller again.

【0010】[0010]

【発明が解決しようとする課題】このように、従来より
在る誘導加熱方式の定着装置は、定着温度付近に自己温
度制御するようにキュリー点を設定すると熱供給量が追
いつかないために定着不良となる恐れがある。その一方
で、キュリー点を定着温度よりも高くしたのではホット
オフセットを生じる可能性があった。
As described above, in the conventional induction heating type fixing device, when the Curie point is set so as to control the temperature in the vicinity of the fixing temperature, the heat supply amount cannot catch up with the fixing device. There is a possibility that. On the other hand, if the Curie point is set higher than the fixing temperature, hot offset may occur.

【0011】本発明は以上のような実情に鑑みてなされ
たものであり、被加熱材の温度がキュリー点近傍で温度
上昇が鈍化することによるウォームアップタイムの遅れ
を防止でき、しかもホットオフセットを生じさせない定
着装置を提供することを目的とする。
The present invention has been made in view of the above circumstances, and it is possible to prevent a delay in warm-up time due to a slow rise in temperature of a material to be heated near the Curie point, and to further reduce hot offset. It is an object of the present invention to provide a fixing device that does not cause the fixing device.

【0012】[0012]

【課題を解決するための手段】本発明は上記課題を解決
するために、被加熱材の自己温度制御下で安定する飽和
温度がホットオフセット開始温度以下でかつ定着可能温
度以上となるように磁性導体のキュリー点を設定した。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a magnetic material in which the saturation temperature which is stabilized under self-temperature control of the material to be heated is lower than the hot offset starting temperature and higher than the fixing temperature. The Curie point of the conductor was set.

【0013】[0013]

【発明の実施の形態】本発明の第1の態様は、自己温度
制御特性による飽和温度が定着温度以上でかつホットオ
フセット開始温度以下の範囲に納まるようにキュリー点
を設定した磁性導体を誘導加熱して被加熱材を定着させ
る構成を採る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In a first aspect of the present invention, a magnetic conductor having a Curie point set so that a saturation temperature based on a self-temperature control characteristic falls within a range of not less than a fixing temperature and not more than a hot offset starting temperature. Then, a configuration is adopted in which the material to be heated is fixed.

【0014】この構成によれば、磁性導体のキュリー点
を調整して自己温度制御特性による飽和温度が定着温度
以上でかつホットオフセット開始温度以下の範囲に納ま
るようにしたので、被加熱材の温度がキュリー点近傍で
温度上昇が鈍化することによるウォームアップタイムの
遅れを防止でき、しかもホットオフセットの発生を防止
できる。
According to this configuration, the Curie point of the magnetic conductor is adjusted so that the saturation temperature based on the self-temperature control characteristic falls within the range of not less than the fixing temperature and not more than the hot offset start temperature. However, it is possible to prevent the warm-up time from being delayed due to the slowing of the temperature rise near the Curie point, and to prevent the occurrence of hot offset.

【0015】本発明の第2の態様は、前記磁性導体のキ
ュリー点をホットオフセット開始温度以上に設定した。
According to a second aspect of the present invention, the Curie point of the magnetic conductor is set to be equal to or higher than the hot offset start temperature.

【0016】この構成によれば、磁性導体のキュリー点
をホットオフセット開始温度以上に設定したので、自己
温度制御特性による飽和温度が定着温度以上でかつホッ
トオフセット開始温度以下の範囲に納まるようになる。
According to this configuration, since the Curie point of the magnetic conductor is set to be equal to or higher than the hot offset start temperature, the saturation temperature based on the self-temperature control characteristic falls within the range between the fixing temperature and the hot offset start temperature. .

【0017】本発明の第3の態様は、前記磁性導体の飽
和温度が定着温度よりもホットオフセット開始温度に近
づくようにキュリー点を設定した。
In a third aspect of the present invention, the Curie point is set such that the saturation temperature of the magnetic conductor approaches the hot offset start temperature from the fixing temperature.

【0018】この構成によれば、磁性導体の飽和温度が
定着温度よりもホットオフセット開始温度に近づけるこ
とにより、定着温度近傍で温度上昇が鈍化することによ
るウォームアップタイムの遅れを防止できる。
According to this configuration, since the saturation temperature of the magnetic conductor is closer to the hot offset start temperature than the fixing temperature, it is possible to prevent a delay in the warm-up time due to a slower temperature rise near the fixing temperature.

【0019】本発明の第4の態様は、磁性導体表面の通
紙領域の温度が連続通紙時においても定着温度を下回ら
ず、かつ非通紙領域の温度がホットオフセット開始温度
を上回らないようにキュリー点を設定する。
A fourth aspect of the present invention is such that the temperature of the paper passing area on the surface of the magnetic conductor does not fall below the fixing temperature even during continuous paper passing, and the temperature of the non-paper passing area does not exceed the hot offset start temperature. Set Curie point.

【0020】この構成により、連続通紙時においても磁
性導体表面の通紙領域の温度が定着温度を下回らず、か
つ非通紙領域の温度がホットオフセット開始温度を上回
らないので、通紙領域の温度不足による定着不良と非通
紙領域でのホットオフセットを防止できる。
With this configuration, even during continuous paper passing, the temperature of the paper passing area on the surface of the magnetic conductor does not fall below the fixing temperature, and the temperature of the non-paper passing area does not exceed the hot offset start temperature. Insufficient fixing due to insufficient temperature and hot offset in the non-sheet passing area can be prevented.

【0021】本発明の第5の態様は、自己温度制御特性
による飽和温度が定着温度以上でかつホットオフセット
開始温度以下の範囲に納まるようにキュリー点を設定し
た磁性導体と、この磁性導体に対して交番磁束を印加す
る励磁手段と、この励磁手段に交番電流を供給する給電
手段と、被加熱材を前記磁性導体に対向配置させて搬送
する搬送手段とを有する構成を採る。
According to a fifth aspect of the present invention, there is provided a magnetic conductor having a Curie point set so that the saturation temperature based on the self-temperature control characteristic is in the range of not less than the fixing temperature and not more than the hot offset start temperature, and And a feeding means for supplying an alternating current to the exciting means, and a conveying means for conveying the material to be heated with the material being opposed to the magnetic conductor.

【0022】この構成によれば、磁性導体のキュリー点
を調整して自己温度制御特性による飽和温度が定着温度
以上でかつホットオフセット開始温度以下の範囲に納ま
るようにしたので、被加熱材の温度がキュリー点近傍で
温度上昇が鈍化することによるウォームアップタイムの
遅れを防止でき、しかもホットオフセットの発生を防止
できる。
According to this configuration, the Curie point of the magnetic conductor is adjusted so that the saturation temperature based on the self-temperature control characteristic falls within the range of not less than the fixing temperature and not more than the hot offset start temperature. However, it is possible to prevent the warm-up time from being delayed due to the slowing of the temperature rise near the Curie point, and to prevent the occurrence of hot offset.

【0023】本発明の第6の態様は、第5の態様におい
て、前記磁性導体または定着領域近傍の温度を検出する
温度センサと、この温度センサの検知温度に基づいて前
記磁性導体の温度が定着温度近傍になるように前記給電
手段に供給する電力を制御する制御手段とを具備した構
成を採る。
According to a sixth aspect of the present invention, in the fifth aspect, a temperature sensor for detecting a temperature in the vicinity of the magnetic conductor or the fixing region, and the temperature of the magnetic conductor is fixed based on a temperature detected by the temperature sensor. And a control unit for controlling the power supplied to the power supply unit so as to be close to the temperature.

【0024】この構成によれば、磁性導体の温度が定着
温度近傍になるように給電手段に供給する電力を制御す
るので、省電力化を図ることができる。
According to this configuration, since the power supplied to the power supply means is controlled so that the temperature of the magnetic conductor becomes close to the fixing temperature, power saving can be achieved.

【0025】本発明の第7の態様は、第6の態様におい
て、前記制御手段は、前記検知温度が定着温度に対応し
た目標温度に到達すると、前記給電手段に対して供給す
る電力を低くして前記定着温度を維持する構成を採る。
According to a seventh aspect of the present invention, in the sixth aspect, the control means reduces the power supplied to the power supply means when the detected temperature reaches a target temperature corresponding to the fixing temperature. In this case, the fixing temperature is maintained.

【0026】この構成によれば、検知温度が定着温度に
対応した目標温度に到達した後は、給電手段に対して供
給する電力を低くしても目標温度を維持できるので、定
着温度到達後は供給電力を下げることで省電力化を図る
ことができる。
According to this configuration, after the detected temperature reaches the target temperature corresponding to the fixing temperature, the target temperature can be maintained even if the power supplied to the power supply means is reduced. Power saving can be achieved by reducing the supplied power.

【0027】本発明の第8の態様は、第6の態様におい
て、前記制御手段は、前記検知温度が定着温度に対応し
た目標温度に到達すると、前記給電手段に対して供給す
る電力をオンオフして前記定着温度を維持する構成を採
る。
According to an eighth aspect of the present invention, in the sixth aspect, when the detected temperature reaches a target temperature corresponding to the fixing temperature, the control means turns on and off the power supplied to the power supply means. In this case, the fixing temperature is maintained.

【0028】この構成によれば、検知温度が定着温度に
対応した目標温度に到達した後は、給電手段に対して供
給する電力を低くしても目標温度を維持できるので、定
着温度到達後は電力をオンオフすることで省電力化を図
ることができる。
According to this configuration, after the detected temperature reaches the target temperature corresponding to the fixing temperature, the target temperature can be maintained even if the power supplied to the power supply means is reduced. Turning power on and off can save power.

【0029】本発明の第9の態様は、第5〜第8の態様
において、磁性導体を挟んで前記励磁手段と対向するよ
うに前記磁性導体よりも低抵抗の非磁性材料を接触配置
した構成を採る。
According to a ninth aspect of the present invention, in the fifth to eighth aspects, a non-magnetic material having a lower resistance than the magnetic conductor is arranged in contact with the exciting means with the magnetic conductor interposed therebetween. Take.

【0030】この構成によれば、磁性導体よりも低抵抗
の非磁性材料を磁性導体に接触配置したので、磁性導体
の温度がキュリー点に達して非磁性化すると、低抵抗の
非磁性材料に誘導電流が流れるため発熱が抑制されて急
激に温度低下するので、自己温度制御特性が高められ
る。
According to this configuration, since the non-magnetic material having a lower resistance than the magnetic conductor is arranged in contact with the magnetic conductor, when the temperature of the magnetic conductor reaches the Curie point and becomes non-magnetic, the non-magnetic material has a lower resistance. Since the induction current flows, the heat generation is suppressed and the temperature drops rapidly, so that the self-temperature control characteristics are improved.

【0031】本発明の第10の態様は、第5〜第8の態
様において、磁性導体を挟んで前記励磁手段と対向する
位置に断熱層を介して前記磁性導体よりも低抵抗の非磁
性材料を配置した構成を採る。
A tenth aspect of the present invention is the non-magnetic material according to the fifth to eighth aspects, wherein the non-magnetic material has a lower resistance than the magnetic conductor via a heat insulating layer at a position facing the exciting means with the magnetic conductor interposed therebetween. Is adopted.

【0032】この構成によれば、磁性導体を挟んで励磁
手段と対向する位置に断熱層を介して磁性導体よりも低
抵抗の非磁性材料を配置したので、磁性導体の温度がキ
ュリー点に達して非磁性化した後の磁性導体の発熱を抑
制することができるとともに、非磁性材料の熱が磁性導
体に伝播することを防止できる。
According to this configuration, since the nonmagnetic material having a lower resistance than the magnetic conductor is disposed at the position facing the exciting means with the magnetic conductor interposed therebetween via the heat insulating layer, the temperature of the magnetic conductor reaches the Curie point. In addition, the heat generation of the magnetic conductor after demagnetization can be suppressed, and the heat of the nonmagnetic material can be prevented from being transmitted to the magnetic conductor.

【0033】以下、本発明の実施の形態について、図面
を参照して詳細に説明する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

【0034】(実施の形態1)本発明の誘導加熱方式の
定着装置を複写機又は複写機とファックスの複合機に適
用した例について説明する。
(Embodiment 1) An example in which the induction heating type fixing device of the present invention is applied to a copying machine or a combined machine of a copying machine and a facsimile will be described.

【0035】図1に、本発明の実施の形態1にかかる定
着装置の全体構成を示す。
FIG. 1 shows the overall configuration of the fixing device according to the first embodiment of the present invention.

【0036】定着装置1は、中空円筒体の磁性導体から
なる熱ローラ2の内部に励磁部材3が配置され、熱ロー
ラ2の下側に熱ローラ2を圧接するように加圧ローラ4
が回転可能に配置されている。熱ローラ2と加圧ローラ
4との間に記録紙5を挟持搬送するニップ6が形成され
る。
The fixing device 1 includes an excitation member 3 disposed inside a heat roller 2 made of a hollow cylindrical magnetic conductor, and a pressure roller 4 that presses the heat roller 2 under the heat roller 2.
Are rotatably arranged. A nip 6 for nipping and conveying the recording paper 5 is formed between the heat roller 2 and the pressure roller 4.

【0037】熱ローラ2は、トナーの定着可能温度以上
にキュリー点を有する磁性合金(感温金属ともいう)を
用いる。特に、自己温度制御特性による熱ローラ安定温
度が定着温度以上かつホットオフセット開始温度以下に
なるように、磁性合金のキュリー点を調製した、鉄−ニ
ッケル合金又は鉄−ニッケル−クロム合金を使用する。
定着可能温度及びホットオフセットはトナーに依存する
ので、トナーに適した定着可能温度になるように磁性合
金の組成を変更する。
The heat roller 2 uses a magnetic alloy (also referred to as a temperature-sensitive metal) having a Curie point higher than the temperature at which the toner can be fixed. In particular, an iron-nickel alloy or an iron-nickel-chromium alloy in which the Curie point of the magnetic alloy is adjusted so that the heat roller stabilization temperature based on the self-temperature control characteristic is equal to or higher than the fixing temperature and equal to or lower than the hot offset start temperature is used.
Since the fixable temperature and the hot offset depend on the toner, the composition of the magnetic alloy is changed so that the fixable temperature is suitable for the toner.

【0038】本例では、190℃の定着温度に対して、
60℃高い250℃にキュリー点を設定し、自己温度制
御特性による熱ローラ安定温度を210℃の定着温度近
傍に制御する。トナーのホットオフセットを220℃か
ら250℃に想定している。
In this example, for a fixing temperature of 190 ° C.,
The Curie point is set at 250 ° C., which is 60 ° C. higher, and the heat roller stabilization temperature based on the self-temperature control characteristic is controlled near the fixing temperature of 210 ° C. It is assumed that the toner hot offset is from 220 ° C. to 250 ° C.

【0039】熱ローラ2の外周面にトナーとの離型性を
向上するために厚さ約15μmのフッ素樹脂7をコーテ
ィングしている。励磁部材3は、中空円筒状のボビン8
と、ボビン8の周面上にらせん状に巻きつけられた励磁
コイル9と、ボビン8内に挿入されたフェライト10と
で構成されている。励磁コイル9には、細い導線を束ね
てより線としたリッツ線を使用している。
The outer peripheral surface of the heat roller 2 is coated with a fluororesin 7 having a thickness of about 15 μm in order to improve releasability from toner. The exciting member 3 includes a hollow cylindrical bobbin 8.
And an exciting coil 9 spirally wound on the peripheral surface of the bobbin 8, and a ferrite 10 inserted into the bobbin 8. The exciting coil 9 uses a litz wire that is formed by bundling thin conductive wires into a stranded wire.

【0040】励磁コイル9には、高周波電流を供給する
インバータ回路11が接続され、このインバータ回路1
1に励磁部材3へ供給する電力を可変制御する制御回路
12が接続されている。制御回路12は、図2に示すよ
うに励磁部材3へ供給する電力を指令値V0にて制御す
るCPU21と、指令値V0に応じた出力電圧V1を発
生させる電圧制御回路22とを備えている。
The excitation coil 9 is connected to an inverter circuit 11 for supplying a high-frequency current.
1 is connected to a control circuit 12 for variably controlling the power supplied to the excitation member 3. As shown in FIG. 2, the control circuit 12 includes a CPU 21 that controls the power supplied to the exciting member 3 with a command value V0, and a voltage control circuit 22 that generates an output voltage V1 corresponding to the command value V0. .

【0041】次に、以上のように構成された本実施の形
態の動作について説明する。
Next, the operation of the present embodiment configured as described above will be described.

【0042】図示していないスイッチを操作すると、制
御回路12からインバータ回路11に電圧印可命令が出
される。制御回路12の指令を受けたインバータ回路1
1から励磁コイル9に高周波電流が流されると、磁性導
体で構成される熱ローラ2に励磁コイル9から発生する
交番磁界が鎖交して熱ローラ2に渦電流が流れる。図3
(a)に示すように、このとき熱ローラ2に流れる渦電
流は、表皮効果により、熱ローラ2表面の狭い領域31
(斜線領域)に制限されるためジュール熱による発熱効
率が高くなる。熱ローラ2の温度がキュリー点に達する
と、図3(b)に示すように熱ローラ2が非磁性化され
るために渦電流は熱ローラ全体に流れる。この結果、誘
導電流の流れる通路の断面積が大きくなりジュール熱の
発生効率が著しく低下して熱ローラ温度が低下する。
When a switch (not shown) is operated, a voltage application command is issued from the control circuit 12 to the inverter circuit 11. Inverter circuit 1 receiving a command from control circuit 12
When a high-frequency current flows from 1 to the exciting coil 9, an alternating magnetic field generated from the exciting coil 9 interlinks the heat roller 2 made of a magnetic conductor, and an eddy current flows through the heat roller 2. FIG.
As shown in (a), the eddy current flowing through the heat roller 2 at this time is reduced by a skin effect in a narrow area 31 on the surface of the heat roller 2.
(Shaded area), the heat generation efficiency by Joule heat increases. When the temperature of the heat roller 2 reaches the Curie point, as shown in FIG. 3B, the heat roller 2 is demagnetized, and the eddy current flows through the entire heat roller. As a result, the cross-sectional area of the passage through which the induced current flows increases, the Joule heat generation efficiency decreases significantly, and the heat roller temperature decreases.

【0043】ここで、図4を参照して熱ローラ2の飽和
温度とトナーの定着温度とホットオフセットとの関係に
ついて説明する。
Here, the relationship between the saturation temperature of the heat roller 2, the fixing temperature of the toner, and the hot offset will be described with reference to FIG.

【0044】本例では、トナーの定着温度190℃に対
して熱ローラ2を構成する磁性合金のキュリー点を25
0℃に設定しているので、熱ローラ2の自己温度制御に
よる飽和温度(熱ローラ安定温度)は、定着温度190
℃よりも高くかつホットオフセット開始温度220℃よ
りも低い210℃近傍になっている。
In this embodiment, the Curie point of the magnetic alloy constituting the heat roller 2 is set to 25 for the fixing temperature of the toner of 190 ° C.
Since the temperature is set to 0 ° C., the saturation temperature (heat roller stable temperature) by the self-temperature control of the heat roller 2 becomes the fixing temperature 190
The temperature is around 210 ° C. which is higher than 0 ° C. and lower than the hot offset start temperature 220 ° C.

【0045】このため、熱ローラ2を常温から誘導加熱
した場合、図4に実線aで示すように熱ローラ2の温度
上昇率は飽和温度220℃手前で緩くなるが、定着温度
190℃付近ではほとんど温度上昇率は低下しない。
For this reason, when the heat roller 2 is induction-heated from room temperature, the temperature rise rate of the heat roller 2 becomes gentle before the saturation temperature of 220 ° C. as shown by the solid line a in FIG. The rate of temperature rise hardly decreases.

【0046】一方、磁性合金のキュリー点を230℃に
設定して自己温度制御が190℃でかかるように調整し
た熱ローラの温度上昇曲線を破線bで示す。この場合
は、定着温度190℃に到達する前に温度上昇率が緩く
なるため定着温度に到達するまでの時間である立ち上が
り時間が遅くなる。
On the other hand, a broken line b shows a temperature rise curve of the heat roller in which the Curie point of the magnetic alloy is set to 230 ° C. and the self-temperature control is adjusted to 190 ° C. In this case, the temperature rise rate becomes gentle before reaching the fixing temperature of 190 ° C., so that the rising time, which is the time required to reach the fixing temperature, is delayed.

【0047】図5に本実施の形態にかかる定着装置の熱
ローラ2の長手方向における熱分布の模式図を示してい
る。図5に示す例は小サイズの記録紙を連続給紙した場
合である。小サイズ記録紙の給紙領域となる熱ローラ2
の中央部の温度は、記録紙により熱を奪われるために低
下しているが、熱ローラ2の飽和温度が定着温度190
℃よりも高い温度に設定されているので、定着温度より
も僅かに高い温度に維持されている。このため、給紙領
域の温度低下による定着不良の発生は防止される。
FIG. 5 is a schematic diagram of the heat distribution in the longitudinal direction of the heat roller 2 of the fixing device according to the present embodiment. The example shown in FIG. 5 is a case where small-sized recording paper is continuously fed. Heat roller 2 serving as a paper feed area for small-size recording paper
Of the central portion of the heat roller 2 is lowered because heat is taken away by the recording paper, but the saturation temperature of the heat roller 2 becomes lower than the fixing temperature 190.
Since the temperature is set to be higher than ° C, the temperature is maintained slightly higher than the fixing temperature. For this reason, the occurrence of a fixing defect due to a decrease in the temperature of the sheet feeding area is prevented.

【0048】一方、熱ローラ2における給紙領域を挟む
両端部は記録紙によって熱が奪われることはないので定
着温度よりも高い温度となる。しかし、飽和温度がホッ
トオフセット開始温度よりも低い値に抑えられているの
で、ホットオフセット開始温度を越えないように自己温
度制御が掛けられる。したがって、大きなサイズの記録
紙を通過させても熱ローラ2の両端部においてホットオ
フセットが発生することを防止できる。
On the other hand, since both ends of the heat roller 2 sandwiching the paper feed area are not deprived of heat by the recording paper, the temperature is higher than the fixing temperature. However, since the saturation temperature is suppressed to a value lower than the hot offset start temperature, self-temperature control is performed so as not to exceed the hot offset start temperature. Therefore, it is possible to prevent hot offset from occurring at both ends of the heat roller 2 even when a large-size recording paper is passed.

【0049】また本実施の形態では、インバータ回路1
1から励磁コイル9に流す高周波電流を制御回路12に
おいて制御する。制御回路12は、立上げ時や待機時な
どの各モードに応じて励磁コイル9に流す高周波電流の
電流値を制御する。
In this embodiment, the inverter circuit 1
The control circuit 12 controls a high-frequency current flowing from 1 to the exciting coil 9. The control circuit 12 controls the current value of the high-frequency current flowing through the exciting coil 9 according to each mode such as at the time of startup or standby.

【0050】図6にCPU21の出力する指令値V0
と、電圧発生回路22の出力する出力電圧V1と、イン
バータ回路11の出力する高周波電流I0と、熱ローラ
2のローラ温度との関係を示している。CPU21は、
所定の時間にしたがって、電圧指令V0を出力する。電
圧指令V0にしたがって電圧発生回路22は電圧出力V
1を出力する。また、出力電圧V1にしたがってイバー
タ回路11は、高周波電流I0を誘導加熱コイルへ供給
する。図のように、電圧値VAからVBそしてVCへ移
行すると、インバータ回路11の出力電流I0も電流値
IAからIB、ICと小さくなり、励磁コイル9へ供給
する電力が減少し、結果として熱ローラの温度が下がる
ものである。したがって、CPU21が各モードを検知
してモードに応じた指令値を出力することにより適切な
省電力制御が可能となる。
FIG. 6 shows a command value V0 output from the CPU 21.
4 shows the relationship between the output voltage V1 output from the voltage generation circuit 22, the high-frequency current I0 output from the inverter circuit 11, and the roller temperature of the heat roller 2. The CPU 21
The voltage command V0 is output according to a predetermined time. According to the voltage command V0, the voltage generation circuit 22 outputs the voltage output V
Outputs 1. Further, according to the output voltage V1, the inverter circuit 11 supplies the high-frequency current I0 to the induction heating coil. As shown in the figure, when the voltage value VA shifts to VB and VC, the output current I0 of the inverter circuit 11 also decreases from the current value IA to IB and IC, and the power supplied to the exciting coil 9 decreases. The temperature of the temperature decreases. Therefore, by the CPU 21 detecting each mode and outputting a command value corresponding to the mode, appropriate power saving control can be performed.

【0051】図7に定着装置の制御系の変形例を示す。
図2に示す制御系は電圧発生回路22の出力電圧でイン
バータ回路11の電流値を制御しているが、図7に示す
変形例では、デューティー比により制御するようにして
いる。
FIG. 7 shows a modification of the control system of the fixing device.
Although the control system shown in FIG. 2 controls the current value of the inverter circuit 11 with the output voltage of the voltage generation circuit 22, the control system shown in FIG. 7 controls the current value with the duty ratio.

【0052】制御回路71をCPU73とデューティー
発生回路74とで構成する。図8にデューティー発生回
路74の回路構成を示す。デューティー発生回路74
は、直流電源81の両端間に発振回路82が接続され、
さらに発振回路82に対して2つのトランジスタ83,
84からなる直列回路が並列に接続されている。
The control circuit 71 comprises a CPU 73 and a duty generation circuit 74. FIG. 8 shows a circuit configuration of the duty generation circuit 74. Duty generation circuit 74
Has an oscillation circuit 82 connected between both ends of a DC power supply 81,
Further, two transistors 83,
84 are connected in parallel.

【0053】なお、図8に示す回路ではインバータ回路
72と励磁部材3との間に電流計86及び電圧計87が
設けられており、励磁部材に供給される電力を測定でき
るようにしている。
In the circuit shown in FIG. 8, an ammeter 86 and a voltmeter 87 are provided between the inverter circuit 72 and the exciting member 3, so that the power supplied to the exciting member can be measured.

【0054】図9に示すように、CPU73は、所定の
時間にしたがって、指令値V0を出力する。V0にした
がってデューティー発生回路74はON−OFFの比率
(デューティー)の異なる出力S0を出力する。インバ
ータ回路72では、発振回路22から出力S0に応じた
所定の発振周波数で、トランジスタ83及び84が交互
にON、OFFを繰り返し、高周波電流を励磁コイル9
へ供給する。出力S0がSAからSB、SCとデューテ
ィー比が小さくなると、高周波電流I1はIDからI
E、IFと供給電力が減少する。以上の動作により前述
と同様に熱ローラの温度を下げるものである。
As shown in FIG. 9, CPU 73 outputs command value V0 according to a predetermined time. According to V0, the duty generation circuit 74 outputs an output S0 having a different ON-OFF ratio (duty). In the inverter circuit 72, the transistors 83 and 84 are alternately turned ON and OFF at a predetermined oscillation frequency corresponding to the output S0 from the oscillation circuit 22, and the high frequency current is
Supply to When the duty ratio of the output S0 decreases from SA to SB and SC, the high-frequency current I1 changes from ID to I
E, IF and supply power are reduced. The above operation lowers the temperature of the heat roller in the same manner as described above.

【0055】(実施の形態2)図10に本発明の実施の
形態2にかかる定着装置の全体構成を示す。なお、上述
した実施の形態1と同一部分には同一符号を付してい
る。
(Embodiment 2) FIG. 10 shows the overall configuration of a fixing device according to Embodiment 2 of the present invention. The same parts as those in the first embodiment are denoted by the same reference numerals.

【0056】この実施の形態2は、上記実施の形態1に
対して熱ローラの表面温度を検出して定着温度近傍に温
度制御を掛ける点を除き実施の形態と同じである。すな
わち、本実施の形態においても、トナーの定着温度は1
90℃であり、ホットオフセット開始温度は220℃で
ある場合を想定する。
The second embodiment is the same as the first embodiment except that the surface temperature of the heat roller is detected and the temperature is controlled near the fixing temperature. That is, also in the present embodiment, the fixing temperature of the toner is 1
It is assumed that the temperature is 90 ° C. and the hot offset start temperature is 220 ° C.

【0057】熱ローラ2の温度を検知するサーミスタ1
00が設けられている。サーミスタ100は用紙等の被
加熱部材の幅の範囲内に配置している。
Thermistor 1 for detecting temperature of heat roller 2
00 is provided. The thermistor 100 is disposed within the width of the member to be heated such as paper.

【0058】次に、以上のように構成された本実施の形
態の動作について説明する。
Next, the operation of the present embodiment configured as described above will be described.

【0059】本実施の形態では、熱ローラの温度をサー
ミスタ100で検出して制御回路101へ出力する。制
御回路101では、CPU102がサーミスタ100か
ら入力する熱ローラ温度をモニタする。そして、熱ロー
ラ2が定着温度である190℃に到達したことをサーミ
スタ出力から検知した後は、励磁コイル9に印可する電
力を低下させ、熱ローラ2を190℃に維持する。ま
た、熱ローラ2を190℃に維持する方法として、励磁
コイル9に印可する電力をオンオフしても良い。
In this embodiment, the temperature of the heat roller is detected by the thermistor 100 and output to the control circuit 101. In the control circuit 101, the CPU 102 monitors the heat roller temperature input from the thermistor 100. Then, after detecting from the thermistor output that the heat roller 2 has reached the fixing temperature of 190 ° C., the power applied to the exciting coil 9 is reduced, and the heat roller 2 is maintained at 190 ° C. As a method for maintaining the heat roller 2 at 190 ° C., the power applied to the exciting coil 9 may be turned on and off.

【0060】図11に励磁コイル9に印可する電力をオ
ンオフした時の、熱ローラの温度上昇曲線を示す。ま
た、小サイズの用紙を連続複写した場合の熱ローラ2の
長手方向の温度分布の状態は実施の形態1と同様に図5
に示す通りである。用紙が通過している範囲の熱ローラ
2の温度は、サーミスタ検知による制御を行っている
為、ほぼ190℃で一定となっている。用紙が通過して
いない両端の熱ローラ2の温度は中央部よりも温度上昇
しているが、熱ローラ2の自己温度制御が機能している
為に、210℃以上にはならない。
FIG. 11 shows a temperature rise curve of the heat roller when the power applied to the exciting coil 9 is turned on and off. Further, the state of the temperature distribution in the longitudinal direction of the heat roller 2 when the small-size paper is continuously copied is the same as in the first embodiment.
As shown in FIG. The temperature of the heat roller 2 in the range where the sheet passes is substantially constant at 190 ° C. because the control by thermistor detection is performed. Although the temperature of the heat rollers 2 at both ends where the paper does not pass is higher than that of the central part, the temperature does not exceed 210 ° C. because the self-temperature control of the heat roller 2 is functioning.

【0061】上記実施の形態1では、サーミスタ100
による温度制御を行っていない為に、熱ローラの温度は
常時210℃付近で制御される。したがって、実施の形
態1は本実施の形態2に比べて、装置全体への熱放出が
多く装置全体の温度上昇が高くなる恐れがある。また熱
ローラを高い温度で維持する必要がある為、当然電力消
費エネルギーも高いものとなる。
In the first embodiment, the thermistor 100
, The temperature of the heat roller is constantly controlled at around 210 ° C. Therefore, in the first embodiment, compared to the second embodiment, there is a possibility that heat is released to the entire apparatus and the temperature of the entire apparatus increases. Also, since the heat roller needs to be maintained at a high temperature, the power consumption energy is naturally high.

【0062】したがって、実施の形態2によれば、サー
ミスタ102による熱ローラ温度検知を基に定着温度近
傍に制御することにより、より効率の良い定着装置とす
ることが出来る。
Therefore, according to the second embodiment, by controlling the temperature near the fixing temperature based on the detection of the heat roller temperature by the thermistor 102, a more efficient fixing device can be obtained.

【0063】(実施の形態3)本実施の形態は、上述し
た定着装置において、熱ローラを2層にして自己温度制
御機能を高めたものである。熱ローラについてのみ説明
する。
(Embodiment 3) In this embodiment, the self-temperature control function is enhanced by using two layers of heat rollers in the above-described fixing device. Only the heat roller will be described.

【0064】図12に示すように、熱ローラ120を、
磁性導体で構成された内周部121と、内周部122の
外周面に接触して配置され非磁性体で構成された外周部
122とからなる2層構造にしてもよい。内周部121
は、熱ローラ120の飽和温度が定着温度以上でかつホ
ットオフセット以下になるように、キュリー点がホット
オフセット開始温度以上に設定されている。外周部12
2は内周部121より低抵抗値の非磁性導体からできて
いる。非磁性導体の材質としては、アルミもしくは銅が
適当である。
As shown in FIG. 12, the heat roller 120 is
A two-layer structure including an inner peripheral portion 121 made of a magnetic conductor and an outer peripheral portion 122 made of a nonmagnetic material and arranged in contact with the outer peripheral surface of the inner peripheral portion 122 may be used. Inner circumference 121
The Curie point is set to be equal to or higher than the hot offset start temperature so that the saturation temperature of the heat roller 120 is equal to or higher than the fixing temperature and equal to or lower than the hot offset. Outer part 12
2 is made of a non-magnetic conductor having a lower resistance than the inner peripheral portion 121. Aluminum or copper is suitable as the material of the non-magnetic conductor.

【0065】以上のように、磁性導体側よりも非磁性体
側の抵抗率を低い値にした2層構造の熱ローラ120で
は、磁性導体側の内周部121の温度がキュリー温度以
下である場合は、図12(a)に示すように表皮効果に
よって表面のみを誘導電流が流れて急激に温度上昇す
る。また内周部121の温度が上昇してキュリー点を越
えて非磁性体となったときは、図12(b)に示すよう
に誘導電流は相対的に低効率を低く設定している外周部
122側を流れる。この結果、内周部121の発熱量が
大幅に減少して熱ローラ全体の温度が急激に減少する。
As described above, in the heat roller 120 having the two-layer structure in which the resistivity on the non-magnetic material side is lower than that on the magnetic conductor side, the temperature of the inner peripheral portion 121 on the magnetic conductor side is equal to or lower than the Curie temperature. As shown in FIG. 12A, an induced current flows only on the surface due to the skin effect and the temperature rises rapidly. When the temperature of the inner peripheral portion 121 rises and exceeds the Curie point and becomes a non-magnetic material, as shown in FIG. It flows on the 122 side. As a result, the calorific value of the inner peripheral portion 121 is greatly reduced, and the temperature of the entire heat roller is rapidly reduced.

【0066】したがって、上記2層構造の熱ローラ12
0を用いることによりキュリー点に到達した熱ローラ1
20の温度を急激に下げることができるので自己温度制
御特性の性能を高めることができる。熱ローラ120の
飽和温度を定着温度以上でかるホットオフセット開始温
度以下に納めるためには高い自己温度制御特性が要求さ
れるため熱ローラ120を上記2層構造にすることは極
めて有効である。
Therefore, the heat roller 12 having the two-layer structure
Heat roller 1 reached Curie point by using 0
20 can be rapidly lowered, so that the performance of the self-temperature control characteristic can be improved. In order to keep the saturation temperature of the heat roller 120 below the fixing temperature and below the hot offset start temperature, high self-temperature control characteristics are required, so that the heat roller 120 having the two-layer structure is extremely effective.

【0067】また、上記した例ではローラータイプの定
着装置を詳述したが、熱ローラの代わりに感温金属製の
フィルム、もしくは固定熱源の感温金属板に接触または
近接する耐熱フィルムを持つフィルムタイプの定着装置
でも構成可能である。この際に、各感温金属の加熱コイ
ルの反対面に、積層した非磁性金属材料を配置すれば、
熱ローラ定着器と同様に自己温度制御特性を高めること
が出来る。
In the above example, the roller-type fixing device is described in detail. Instead of the heat roller, a film made of a temperature-sensitive metal or a film having a heat-resistant film in contact with or close to a temperature-sensitive metal plate of a fixed heat source. A fixing device of the type can also be configured. At this time, if the laminated non-magnetic metal material is arranged on the opposite surface of the heating coil of each temperature-sensitive metal,
The self-temperature control characteristic can be improved as in the case of the heat roller fixing device.

【0068】(実施の形態4)図13は、本発明の実施
の形態4に係る定着装置の誘導加熱部を示す斜視図であ
る。本実施の形態4では、適温にキュリー温度を設定し
た磁性合金131の外側に、渦巻状に巻いた励磁コイル
132を、適切な方法で磁性合金131とは接触しない
形で配置している。また、磁性合金131の内側には、
磁性合金131よりも低抵抗率とした非磁性金属材料1
33を、磁性合金131とは空間を設けて配置してい
る。
(Embodiment 4) FIG. 13 is a perspective view showing an induction heating section of a fixing device according to Embodiment 4 of the present invention. In the fourth embodiment, a spirally wound excitation coil 132 is disposed outside the magnetic alloy 131 whose Curie temperature is set to an appropriate temperature so as not to contact the magnetic alloy 131 by an appropriate method. Also, inside the magnetic alloy 131,
Non-magnetic metal material 1 having a lower resistivity than magnetic alloy 131
33 is arranged with a space from the magnetic alloy 131.

【0069】以上の構成により、励磁コイル132が加
熱する対象は磁性合金131のみとなり、熱効率の高い
加熱手段を実現できる。つまり、本実施の形態4によれ
ば、磁性合金131と非磁性金属材料133とは空間を
設けた配置となっているため、励磁コイル132が加熱
する対象は磁性合金131のみとなっており、熱ローラ
全体を加熱する場合に比べると非常に熱容量の小さい加
熱対象となる。また、非磁性金属材料133が磁性合金
131と接触していない状態であっても、磁気的には全
く同様に動作する。つまり、磁性合金131の温度がキ
ュリー点を超えた場合には、磁性合金131が非磁性と
なって磁束が磁性合金131を透過すると内側にある非
磁性金属材料133に誘導電流が流れる。
With the above configuration, the object to be heated by the excitation coil 132 is only the magnetic alloy 131, and a heating means with high thermal efficiency can be realized. That is, according to the fourth embodiment, since the magnetic alloy 131 and the non-magnetic metal material 133 are arranged with a space therebetween, the excitation coil 132 is heated only by the magnetic alloy 131. The heating target has a very small heat capacity as compared with the case where the entire heat roller is heated. Further, even when the non-magnetic metal material 133 is not in contact with the magnetic alloy 131, the magnetically identical operation is performed. That is, when the temperature of the magnetic alloy 131 exceeds the Curie point, when the magnetic alloy 131 becomes non-magnetic and a magnetic flux passes through the magnetic alloy 131, an induced current flows through the non-magnetic metal material 133 inside.

【0070】以上のように本実施の形態4によれば、励
磁コイル132が加熱する対象を磁性合金131のみと
でき、熱効率の高い定着装置を実現でき、所定温度に到
達するまでの時間も短縮できる。
As described above, according to the fourth embodiment, only the magnetic alloy 131 can be heated by the excitation coil 132, a fixing device with high thermal efficiency can be realized, and the time required to reach a predetermined temperature can be shortened. it can.

【0071】(実施の形態5)図14は、本発明の実施
の形態5に係る定着装置の誘導加熱部を示す模式図であ
る。本実施の形態5では、図14に示すように、励磁コ
イル141の配置位置を、被加熱物142と磁性合金1
31とが接触する位置、又は、磁性合金131が被加熱
物142に接触する直前の位置に配置している。また、
本実施の形態5では、非磁性金属材料133は磁性合金
131とは空間を隔てて磁性合金131の一部と対峙す
る円弧を構成するように配置している。図中に矢印14
4で示す方向に、磁性合金131の回転方向を示してい
る。また、本実施の形態5では、加圧ローラ145も低
抵抗率の非磁性金属材料で構成している。
(Embodiment 5) FIG. 14 is a schematic diagram showing an induction heating section of a fixing device according to Embodiment 5 of the present invention. In the fifth embodiment, as shown in FIG. 14, the arrangement position of the exciting coil 141 is
31 or a position immediately before the magnetic alloy 131 contacts the object 142 to be heated. Also,
In the fifth embodiment, the nonmagnetic metal material 133 is arranged so as to form a circular arc facing a part of the magnetic alloy 131 with a space from the magnetic alloy 131. Arrow 14 in the figure
The direction indicated by 4 indicates the rotation direction of the magnetic alloy 131. In the fifth embodiment, the pressure roller 145 is also made of a low-resistance non-magnetic metal material.

【0072】以上の構成により、励磁コイル141は、
磁性合金131が被加熱物142に接触している位置ま
たは被加熱物142に接触する直前の位置を加熱する。
これにより、所定温度となった磁性合金131が直ちに
被加熱物142を加熱し、磁性合金131が高温となっ
ている時間が短くなり、磁性合金131の表面からの放
熱量が減少して、使用電力の少ない定着装置を実現でき
る。
With the above configuration, the exciting coil 141 is
A position where the magnetic alloy 131 is in contact with the object to be heated 142 or a position immediately before contacting the object to be heated 142 is heated.
As a result, the magnetic alloy 131 that has reached the predetermined temperature immediately heats the object to be heated 142, the time during which the magnetic alloy 131 is at a high temperature is shortened, the amount of heat radiation from the surface of the magnetic alloy 131 is reduced, and A low-power fixing device can be realized.

【0073】なお本実施の形態5では、磁性合金131
の自己温度制御性を高めるために配置している非磁性金
属材料133を円弧とし、この非磁性金属材料133の
作用を非磁性金属材料を使用して構成した加圧ローラ1
45によって補完するようにしている。
In the fifth embodiment, the magnetic alloy 131
The non-magnetic metal material 133 arranged in order to enhance the self-temperature controllability of the non-magnetic metal material is formed into an arc, and the action of the non-magnetic metal material 133 is performed by using the non-magnetic metal material.
45 to complement.

【0074】(実施の形態6)図15は、本発明の実施
の形態6に係る定着装置の誘導加熱部を示す模式図であ
る。本実施の形態6では、励磁コイル151を、被加熱
物142と磁性合金131とが離脱する位置に配置して
いる。励磁コイル151の配置位置をこの位置としてい
るため、磁性合金131が矢印144に示すように回転
して、次に被加熱物142に接触するまでには時間がか
かる。このため、磁性合金131が被加熱物と接触する
部分の温度は、励磁コイル151による加熱を受ける部
分の温度よりは低下するが、温度分布はより均一にな
る。
(Embodiment 6) FIG. 15 is a schematic diagram showing an induction heating section of a fixing device according to Embodiment 6 of the present invention. In the sixth embodiment, the excitation coil 151 is arranged at a position where the object to be heated 142 and the magnetic alloy 131 are separated from each other. Since the arrangement position of the excitation coil 151 is set to this position, it takes time until the magnetic alloy 131 rotates as indicated by an arrow 144 and contacts the object 142 to be heated next. Therefore, the temperature of the portion where the magnetic alloy 131 contacts the object to be heated is lower than the temperature of the portion that is heated by the exciting coil 151, but the temperature distribution becomes more uniform.

【0075】(実施の形態7)図16は、本発明の実施
の形態7に係る定着装置の誘導加熱部を示す模式図であ
る。本実施の形態7に係る定着装置では、磁性導体フィ
ルムを誘導加熱し、キュリー温度で非磁性となった磁性
導体フィルムを透過した磁束による誘導電流を、加圧ロ
ーラの中に埋め込んだ電気抵抗率が低い非磁性材料に流
すようにした。
(Embodiment 7) FIG. 16 is a schematic diagram showing an induction heating section of a fixing device according to Embodiment 7 of the present invention. In the fixing device according to the seventh embodiment, the magnetic conductor film is induction-heated, and the induction current due to the magnetic flux transmitted through the magnetic conductor film that has become non-magnetic at the Curie temperature is converted into the electric resistivity embedded in the pressure roller. Of non-magnetic material having a low flow rate.

【0076】組成を調整することによって所定のキュリ
ー温度とした表皮深さとほぼ同じ厚さの磁性導体フィル
ム160をフェライト161に巻いた励磁コイル162
に高周波電流を流して誘導加熱する。磁性導体フィルム
160は樹脂又はセラミックでできたガイド板163の
下を滑らせて回転する。そしてトナー粉の乗った紙16
4を磁性導体フィルム160と加圧ローラ165で挟ん
で加圧しながら加熱して定着させる。
An exciting coil 162 in which a ferrite 161 is wound with a magnetic conductor film 160 having substantially the same thickness as the skin depth at a predetermined Curie temperature by adjusting the composition.
A high-frequency current is passed through to induce induction heating. The magnetic conductor film 160 rotates by sliding under a guide plate 163 made of resin or ceramic. And paper 16 with toner powder on it
4 is heated and fixed while being pressed between the magnetic conductive film 160 and the pressure roller 165.

【0077】加圧ローラ165は表面が弾力性を持ち、
断熱材の役割を果たすシリコーンゴム166でできてい
る。加圧ローラ165の内側に電気抵抗率が低い非磁性
材料167が埋め込まれている。こうした加圧ローラ1
65が軸168を中心に回転する。このような構成によ
って、キュリー温度以下では磁性導体フィルム160が
発熱し、キュリー温度を超えると非磁性となった磁性導
体フィルム160を透過した磁束169による誘導電流
が、加圧ローラ165の中に埋め込んだ電気抵抗率が低
い非磁性材料167に流れるようにして発熱量を減らし
自己温度制御性能を発揮させる。
The pressure roller 165 has an elastic surface,
It is made of silicone rubber 166 that plays the role of a heat insulator. A nonmagnetic material 167 having a low electric resistivity is embedded inside the pressure roller 165. Such a pressure roller 1
65 rotates about axis 168. With such a configuration, the magnetic conductor film 160 generates heat below the Curie temperature, and the current induced by the magnetic flux 169 transmitted through the non-magnetic magnetic conductor film 160 above the Curie temperature is embedded in the pressure roller 165. By flowing the non-magnetic material 167 having a low electric resistivity, the amount of heat generation is reduced, and the self-temperature control performance is exhibited.

【0078】なお、電気抵抗率が低い非磁性材料167
はアルミニウムや銅が良いが、電気抵抗率が低ければ炭
素等の非金属でも良い。また軸168と同じ材料で一体
としても良い。
The non-magnetic material 167 having a low electric resistivity
Is preferably aluminum or copper, but may be a nonmetal such as carbon if the electric resistivity is low. Also, the shaft 168 may be made of the same material and integrated.

【0079】(実施の形態8)図17(a)及び17
(b)は、本発明の実施の形態8に係る定着装置の誘導
加熱部を示す模式図である。本実施の形態8では、磁性
導体パイプ170を励磁コイル171によって外から加
熱している。磁性導体パイプ170の内側に空間を介し
て磁性導体パイプ170よりも電気抵抗率が低い非磁性
材料172を配置している。この非磁性材料172の表
面に断熱材173を磁性導体パイプ170と接しないよ
うに巻けば、空気も断熱効果を持って熱容量を小さくで
きると同時に、電気抵抗率が低い非磁性材料172、断
熱材173を固定して磁性導体パイプ170のみが回転
する構造とすることができる。
(Eighth Embodiment) FIGS. 17 (a) and 17
(B) is a schematic diagram illustrating an induction heating unit of a fixing device according to Embodiment 8 of the present invention. In the eighth embodiment, the magnetic conductor pipe 170 is externally heated by the excitation coil 171. A non-magnetic material 172 having a lower electric resistivity than the magnetic conductor pipe 170 is arranged inside the magnetic conductor pipe 170 via a space. If a heat insulating material 173 is wound around the surface of the nonmagnetic material 172 so as not to be in contact with the magnetic conductor pipe 170, the air can also have a heat insulating effect and a small heat capacity, and at the same time, the nonmagnetic material 172 having a low electric resistivity can be used. 173 can be fixed to provide a structure in which only the magnetic conductor pipe 170 rotates.

【0080】一方、図17(b)のように断熱材173
を磁性導体パイプ170と接触させた場合は、電気抵抗
率が低い非磁性材料172、断熱材173で磁性導体パ
イプ170の強度を補強する構成とすることができる。
On the other hand, as shown in FIG.
When the contact is made with the magnetic conductor pipe 170, the strength of the magnetic conductor pipe 170 can be reinforced by the nonmagnetic material 172 and the heat insulating material 173 having low electric resistivity.

【0081】[0081]

【発明の効果】以上詳記したように本発明によれば、被
加熱材の温度がキュリー点近傍で温度上昇が鈍化するこ
とによるウォームアップタイムの遅れを防止でき、しか
もホットオフセットを生じさせない定着装置を提供でき
る。
As described above in detail, according to the present invention, it is possible to prevent the warm-up time from being delayed due to the slowing of the temperature rise near the Curie point of the material to be heated, and furthermore, the fixing without causing hot offset. Equipment can be provided.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態1にかかる定着装置の構成
FIG. 1 is a configuration diagram of a fixing device according to a first embodiment of the present invention;

【図2】実施の形態1の定着装置に備えた制御系のブロ
ック図
FIG. 2 is a block diagram of a control system provided in the fixing device according to the first embodiment.

【図3】磁性導体の表皮効果とキュリー温度到達後の状
態を示す図
FIG. 3 is a diagram showing a skin effect of a magnetic conductor and a state after the Curie temperature is reached.

【図4】実施の形態1の定着装置における熱ローラの温
度上昇曲線を示す図
FIG. 4 is a diagram illustrating a temperature rise curve of a heat roller in the fixing device according to the first embodiment.

【図5】小サイズの用紙を連続複写した場合の熱ローラ
の長手方向の温度分布図
FIG. 5 is a longitudinal temperature distribution diagram of a heat roller when small-size paper is continuously copied.

【図6】指令値と高周波電流値とローラ温度との関係を
示す図
FIG. 6 is a diagram illustrating a relationship among a command value, a high-frequency current value, and a roller temperature;

【図7】実施の形態1の定着装置の制御系の変形例のブ
ロック図
FIG. 7 is a block diagram of a modification of the control system of the fixing device according to the first embodiment;

【図8】図7に示すデューティー発生回路及び励磁部材
の回路図
8 is a circuit diagram of the duty generation circuit and the excitation member shown in FIG.

【図9】変形例における指令値と高周波電流値とローラ
温度との関係を示す図
FIG. 9 is a diagram illustrating a relationship among a command value, a high-frequency current value, and a roller temperature in a modified example.

【図10】実施の形態2にかかる定着装置の構成図FIG. 10 is a configuration diagram of a fixing device according to a second embodiment.

【図11】実施の形態2の定着装置における熱ローラの
温度上昇曲線を示す図
FIG. 11 is a diagram showing a temperature rise curve of a heat roller in the fixing device according to the second embodiment.

【図12】実施の形態3にかかる定着装置に備えた熱ロ
ーラの構成図
FIG. 12 is a configuration diagram of a heat roller provided in a fixing device according to a third embodiment;

【図13】実施の形態4にかかる定着装置の熱ローラ部
分の構成図
FIG. 13 is a configuration diagram of a heat roller portion of the fixing device according to the fourth embodiment.

【図14】実施の形態5にかかる定着装置の熱ローラ部
分の構成図
FIG. 14 is a configuration diagram of a heat roller portion of the fixing device according to the fifth embodiment.

【図15】実施の形態6にかかる定着装置の熱ローラ部
分の構成図
FIG. 15 is a configuration diagram of a heat roller portion of the fixing device according to the sixth embodiment.

【図16】実施の形態7にかかる定着装置の熱ローラ部
分の構成図
FIG. 16 is a configuration diagram of a heat roller portion of the fixing device according to the seventh embodiment.

【図17】実施の形態8にかかる定着装置の熱ローラ部
分の構成図
FIG. 17 is a configuration diagram of a heat roller portion of the fixing device according to the eighth embodiment.

【図18】熱ローラの自己温度制御特性を示す図FIG. 18 is a diagram showing self-temperature control characteristics of a heat roller.

【図19】小サイズの記録材を連続的に印字した場合
の、熱ローラの長手方向の温度分布図
FIG. 19 is a temperature distribution diagram in the longitudinal direction of the heat roller when a small-sized recording material is continuously printed.

【符号の説明】[Explanation of symbols]

1 定着装置 2 熱ローラ 3 励磁部材 4 加圧ローラ 5 記録紙 8 ボビン 9 励磁コイル 10フェライト 11 インバータ回路 12 制御回路 DESCRIPTION OF SYMBOLS 1 Fixing apparatus 2 Heat roller 3 Exciting member 4 Pressure roller 5 Recording paper 8 Bobbin 9 Exciting coil 10 Ferrite 11 Inverter circuit 12 Control circuit

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 自己温度制御特性による飽和温度が定着
温度以上でかつホットオフセット開始温度以下の範囲に
納まるようにキュリー点を設定した磁性導体を誘導加熱
して被加熱材を定着させることを特徴とする定着装置。
1. A method for fixing a material to be heated by induction heating a magnetic conductor having a Curie point set so that a saturation temperature based on a self-temperature control characteristic falls within a range of not less than a fixing temperature and not more than a hot offset start temperature. Fixing device.
【請求項2】 前記磁性導体のキュリー点をホットオフ
セット開始温度以上に設定したことを特徴とする請求項
1記載の定着装置。
2. The fixing device according to claim 1, wherein the Curie point of the magnetic conductor is set to a temperature equal to or higher than a hot offset start temperature.
【請求項3】 前記磁性導体の飽和温度が定着温度より
もホットオフセット開始温度に近づくようにキュリー点
を設定したことを特徴とする請求項1記載の定着装置。
3. The fixing device according to claim 1, wherein the Curie point is set such that the saturation temperature of the magnetic conductor approaches the hot offset start temperature from the fixing temperature.
【請求項4】 磁性導体表面の通紙領域の温度が連続通
紙時においても定着温度を下回らず、かつ非通紙領域の
温度がホットオフセット開始温度を上回らないようにキ
ュリー点を設定することを特徴とする請求項1記載の定
着装置。
4. The Curie point is set so that the temperature of the paper passing area on the surface of the magnetic conductor does not fall below the fixing temperature even during continuous paper passing, and the temperature of the non-paper passing area does not exceed the hot offset start temperature. The fixing device according to claim 1, wherein:
【請求項5】 自己温度制御特性による飽和温度が定着
温度以上でかつホットオフセット開始温度以下の範囲に
納まるようにキュリー点を設定した磁性導体と、この磁
性導体に対して交番磁束を印加する励磁手段と、この励
磁手段に交番電流を供給する給電手段と、被加熱材を前
記磁性導体に対向配置させて搬送する搬送手段とを有す
る定着装置。
5. A magnetic conductor having a Curie point set so that a saturation temperature based on a self-temperature control characteristic falls within a range of not less than a fixing temperature and not more than a hot offset start temperature, and excitation for applying an alternating magnetic flux to the magnetic conductor. A fixing device comprising: a power supply unit that supplies an alternating current to the excitation unit; and a conveyance unit that conveys the material to be heated by opposing the magnetic conductor.
【請求項6】 前記磁性導体または定着領域近傍の温度
を検出する温度センサと、この温度センサの検知温度に
基づいて前記磁性導体の温度が定着温度近傍になるよう
に前記給電手段に供給する電力を制御する制御手段とを
具備した請求項5記載の定着装置。
6. A temperature sensor for detecting a temperature in the vicinity of the magnetic conductor or the fixing region, and electric power supplied to the power supply unit based on a temperature detected by the temperature sensor so that the temperature of the magnetic conductor becomes close to a fixing temperature. The fixing device according to claim 5, further comprising a control unit configured to control the fixing device.
【請求項7】 前記制御手段は、前記検知温度が定着温
度に対応した目標温度に到達すると、前記給電手段に対
して供給する電力を低くして前記定着温度を維持するこ
とを特徴とする請求項6に記載の定着装置。
7. The control device according to claim 1, wherein when the detected temperature reaches a target temperature corresponding to the fixing temperature, the control unit decreases the power supplied to the power supply unit to maintain the fixing temperature. Item 7. A fixing device according to Item 6.
【請求項8】 前記制御手段は、前記検知温度が定着温
度に対応した目標温度に到達すると、前記給電手段に対
して供給する電力をオンオフして前記定着温度を維持す
ることを特徴とする請求項6に記載の定着装置。
8. The control device according to claim 1, wherein when the detected temperature reaches a target temperature corresponding to the fixing temperature, the control unit turns on and off the power supplied to the power supply unit to maintain the fixing temperature. Item 7. A fixing device according to Item 6.
【請求項9】 磁性導体を挟んで前記励磁手段と対向す
るように前記磁性導体よりも低抵抗の非磁性材料を積層
したことを特徴とする請求項5乃至請求項8記載の定着
装置。
9. The fixing device according to claim 5, wherein a non-magnetic material having a lower resistance than the magnetic conductor is laminated so as to face the exciting means with a magnetic conductor interposed therebetween.
【請求項10】 磁性導体を挟んで前記励磁手段と対向
する位置に断熱層を介して前記磁性導体よりも低抵抗の
非磁性材料を配置したことを特徴とする請求項5乃至請
求項8記載の定着装置。
10. A non-magnetic material having a lower resistance than the magnetic conductor is disposed at a position facing the exciting means with a magnetic conductor interposed therebetween with a heat insulating layer interposed therebetween. Fixing device.
JP20668298A 1998-07-22 1998-07-22 Fixing device Expired - Fee Related JP3762836B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20668298A JP3762836B2 (en) 1998-07-22 1998-07-22 Fixing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20668298A JP3762836B2 (en) 1998-07-22 1998-07-22 Fixing device

Publications (3)

Publication Number Publication Date
JP2000039797A true JP2000039797A (en) 2000-02-08
JP2000039797A5 JP2000039797A5 (en) 2005-10-27
JP3762836B2 JP3762836B2 (en) 2006-04-05

Family

ID=16527375

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3762836B2 (en)

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