JP2000035279A - Drying equipment - Google Patents

Drying equipment

Info

Publication number
JP2000035279A
JP2000035279A JP10200030A JP20003098A JP2000035279A JP 2000035279 A JP2000035279 A JP 2000035279A JP 10200030 A JP10200030 A JP 10200030A JP 20003098 A JP20003098 A JP 20003098A JP 2000035279 A JP2000035279 A JP 2000035279A
Authority
JP
Japan
Prior art keywords
drying
substrate
adhesion
coating film
infrared
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10200030A
Other languages
Japanese (ja)
Other versions
JP3897456B2 (en
Inventor
Takeaki Tsuda
武明 津田
Hideki Inada
秀樹 稲田
Nobuyuki Tominaga
信之 富永
Minoru Ariyama
稔 有山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP20003098A priority Critical patent/JP3897456B2/en
Publication of JP2000035279A publication Critical patent/JP2000035279A/en
Application granted granted Critical
Publication of JP3897456B2 publication Critical patent/JP3897456B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To improve adhesion to a base of a paint film in printing and coating. SOLUTION: An infrared-ray drying furnace 4 or a heat roll 8 is used. Further, a warm air furnace 10 which is inexpensive in terms of an equipment is juxtaposed for reducing residual solvents. Undried coating liquid causes convection in a paint film without causing skinning of the paint film, so that adhesion to a base of the paint film is improved because the solvent flies out itself externally.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、印刷や各種産業資
材のコーティングに使用される乾燥装置に関するもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a drying apparatus used for printing and coating various industrial materials.

【0002】[0002]

【従来の技術】一般に、印刷やコーティングにおいて、
基材上に形成された塗膜の基材への密着性を上げること
は、製品の機能向上からして非常に重要なことである。
この印刷やコーティングにおける乾燥方式としては、主
として温風乾燥が用いられているが、この方式では塗膜
表面と塗膜内部にて組成の不均一が生じ、これが密着性
不良の原因となることが分かっている。そこで、塗膜の
基材への密着性を上げるためにマイルドな条件(例え
ば、温度50℃、風速5m/s)にて乾燥を行ってい
る。また、密着性が決定した乾燥後半では、残留溶剤を
低減させるために高温・高風速(例えば、温度140
℃、風速30m/s)にて乾燥を行っている。
2. Description of the Related Art Generally, in printing and coating,
It is very important to improve the adhesion of the coating film formed on the substrate to the substrate, in order to improve the function of the product.
Hot air drying is mainly used as the drying method in printing and coating.However, in this method, the composition becomes uneven on the surface of the coating film and inside the coating film, and this may cause poor adhesion. I know it. Therefore, drying is performed under mild conditions (for example, at a temperature of 50 ° C. and a wind speed of 5 m / s) in order to increase the adhesion of the coating film to the substrate. Further, in the latter half of the drying in which the adhesion is determined, in order to reduce the residual solvent, high temperature and high wind speed (for example, temperature 140
Drying at a temperature of 30 ° C. and a wind speed of 30 m / s).

【0003】[0003]

【発明が解決しようとする課題】しかしながら、マイル
ドな条件にて温風乾燥を行ったとしても、塗膜内組成の
多少の不均一は起こっており、膜厚が厚くなるほど基材
に対する十分な密着性を得ることができないという問題
点がある。
However, even when hot air drying is performed under mild conditions, the composition in the coating film is somewhat uneven, and the thicker the film, the more sufficient the adhesion to the substrate. There is a problem that cannot be obtained.

【0004】本発明は、上記のような問題点に鑑みてな
されたなされたものであり、その目的とするところは、
基材と塗膜との密着性を向上させ、且つ高効率な乾燥が
行える乾燥装置を提供することにある。
[0004] The present invention has been made in view of the above-mentioned problems.
It is an object of the present invention to provide a drying apparatus which can improve the adhesion between a substrate and a coating film and can perform highly efficient drying.

【0005】[0005]

【課題を解決するための手段】上記の問題を解決するた
めに、本発明は、塗膜に皮ばりを生じることなく、かつ
塗膜内にて未乾燥の塗布液が対流を起こすような加熱手
段を利用することとしている。そして、このような加熱
手段により塗膜を加熱、乾燥させることにより、塗布液
中の溶剤が自然に外へ飛び出ることとなり、塗膜の基材
への密着性を向上させることができる。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention relates to a heating apparatus which does not cause swelling of a coating film and which causes convection of an undried coating liquid in the coating film. We will use means. Then, by heating and drying the coating film by such a heating means, the solvent in the coating liquid spurts out naturally, and the adhesion of the coating film to the substrate can be improved.

【0006】[0006]

【発明の実施の形態】本発明は、印刷、コーティングに
おける塗膜の基材への密着性を向上させるにあたり、塗
布済み基材を通過させて加熱、乾燥させる赤外線乾燥炉
を用いたものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention uses an infrared drying oven for heating and drying by passing an applied substrate in order to improve the adhesion of a coating film to the substrate in printing and coating. .

【0007】また、本発明は、印刷、コーティングにお
ける塗膜の基材への密着性を向上させるにあたり、塗布
済み基材を裏面から密着させて加熱、乾燥する熱ロール
を用いたものである。
Further, in the present invention, in order to improve the adhesion of the coating film to the substrate in printing and coating, a heated roll is used in which the coated substrate is brought into close contact with the back surface and heated and dried.

【0008】また、本発明は、上記赤外線乾燥炉と上記
熱ロールを前後に配列させたものである。順番としては
どちらでも構わないが、塗膜、基材の温度コントロール
が容易という点で、赤外線乾燥炉−熱ロールの順が好ま
しい。
In the present invention, the infrared drying oven and the heat roll are arranged in front and rear. The order is not particularly limited, but the order of the infrared drying oven and the hot roll is preferred from the viewpoint of easy temperature control of the coating film and the substrate.

【0009】また、本発明は、上記赤外線乾燥炉の直後
に温風乾燥炉を配列したものである。赤外線乾燥炉で
は、基材への塗膜の密着性は向上するものの、通常の温
風乾燥方式に比べると、伝熱係数が小さく乾燥効率が悪
い上に、設備が高価であり、しかも塗膜、基材の温度コ
ントロールが容易でない。したがって、赤外線乾燥炉の
みでは、密着性決定後の残留溶剤の低減に時間を要し、
乾燥効率が低下してしまうことから、伝熱効率が比較的
良く、低コストである温風乾燥炉を設けるのが好まし
い。
Further, in the present invention, a hot air drying furnace is arranged immediately after the infrared drying furnace. In the infrared drying oven, although the adhesion of the coating film to the substrate is improved, the heat transfer coefficient is small and the drying efficiency is low compared to the ordinary hot air drying method, and the equipment is expensive. However, it is not easy to control the temperature of the substrate. Therefore, in the infrared drying oven alone, it takes time to reduce the residual solvent after determining the adhesion,
Since the drying efficiency is reduced, it is preferable to provide a low-cost hot-air drying furnace having relatively good heat transfer efficiency.

【0010】また、本発明は、上記熱ロールの直後に温
風乾燥炉を配列したものである。熱ロールの乾燥では、
基材への塗膜の密着性は向上するものの、通常の温風乾
燥方式に比べると、伝熱係数が大きく乾燥効率は良い
が、設備的にロール径に限界があるので長時間の乾燥が
できず、しかも設備が高価である。したがって、熱ロー
ルのみでは、密着性決定後の残留溶剤の低減まで乾燥で
きないことから、設備的に安価な温風乾燥ロールを設け
るのが好ましい。
In the present invention, a hot-air drying oven is arranged immediately after the hot roll. In the drying of the heat roll,
Although the adhesion of the coating film to the substrate is improved, the heat transfer coefficient is large and the drying efficiency is good compared to the normal hot air drying method, but drying for a long time is limited because the roll diameter is limited in equipment. No, and the equipment is expensive. Therefore, it is not possible to dry only the hot rolls until the residual solvent is reduced after the determination of the adhesion, and therefore it is preferable to provide a hot air drying roll that is inexpensive in terms of equipment.

【0011】また、本発明は、上記赤外線乾燥炉と上記
熱ロールとを前後に配列した直後に温風乾燥炉を配列し
たものである。赤外線乾燥炉と熱ロールの順番としては
どちらでも構わないが、塗膜、基材の温度コントロール
が容易という点で、赤外線乾燥炉−熱ロールの順が好ま
しい。
Further, in the present invention, a hot air drying furnace is arranged immediately after the infrared drying furnace and the heat roll are arranged in front and rear. The order of the infrared drying oven and the hot roll may be either order, but the order of the infrared drying oven and the hot roll is preferable in that the temperature control of the coating film and the substrate is easy.

【0012】[0012]

【実施例】本発明の実施例について図面を参照して説明
する。
Embodiments of the present invention will be described with reference to the drawings.

【0013】図1は赤外線乾燥炉の構造を示したもので
ある。図示のように、赤外線乾燥炉4にはその長手方向
の両端部に搬入口2aと搬出口2bがそれぞれ設けられ
ており、基材1が搬入口2aから搬出口2bに向かって
通過するようになっている。そして、赤外線乾燥炉4の
中には基材1をサポートするガイドロール3と赤外線パ
ネルヒータ5が設置されている。赤外線パネルヒータ5
の加熱方式としては、例えば、水系インキの場合は電
気、有機溶剤系インキの場合はオイル・スチームを加熱
媒体とする方式が使われる。また、給気口6と排気口7
が設けられているが、赤外線乾燥炉4内の雰囲気温度及
び溶剤濃度をコントロールするためのものであり、塗膜
に直接温風を吹き付けて塗膜乾燥に使うものではない。
また、赤外線パネルヒータ5の表面温度分布を防ぐため
に、赤外線パネルヒータ5にも風が当たらないようにし
ている。本実施例の赤外線乾燥炉は塗膜に直接温風を吹
き付けず、赤外線パネルヒータ5にて乾燥を行い、基材
1と塗膜との密着性を決定するものである。
FIG. 1 shows the structure of an infrared drying oven. As shown in the drawing, the infrared drying furnace 4 is provided with a carry-in port 2a and a carry-out port 2b at both ends in the longitudinal direction, respectively, so that the base material 1 passes from the carry-in port 2a toward the carry-out port 2b. Has become. A guide roll 3 for supporting the substrate 1 and an infrared panel heater 5 are provided in the infrared drying furnace 4. Infrared panel heater 5
As a heating method, for example, a method in which electricity is used for a water-based ink, and a method in which oil or steam is used as a heating medium for an organic solvent-based ink is used. In addition, air supply port 6 and exhaust port 7
Is provided for controlling the ambient temperature and the solvent concentration in the infrared drying furnace 4, and is not used for drying the coating film by directly blowing hot air on the coating film.
Further, in order to prevent the surface temperature distribution of the infrared panel heater 5, the wind is not applied to the infrared panel heater 5. In the infrared drying furnace of this embodiment, the coating film is dried by the infrared panel heater 5 without directly blowing hot air to determine the adhesion between the substrate 1 and the coating film.

【0014】図2は熱ロールを示したものである。図示
のように、熱ロール8は塗布直後の基材1を下面から加
熱するようになっている。この熱ロール8の加熱媒体と
しては、電気、熱媒オイル等が用いられる。
FIG. 2 shows a hot roll. As shown in the figure, the heat roll 8 heats the base material 1 immediately after application from the lower surface. As a heating medium of the heating roll 8, electricity, heating medium oil, or the like is used.

【0015】図3に示される実施例では、図1に示した
赤外線乾燥炉4の直前に図2で示した熱ロール8を設け
ている。この乾燥装置においては、塗布された基材は最
初に熱ロール8にて下面から加熱され、その直後、赤外
線乾燥炉4を通過する。逆に、赤外線乾燥炉4の直後に
熱ロール8を設けてもよい。
In the embodiment shown in FIG. 3, a heat roll 8 shown in FIG. 2 is provided immediately before the infrared drying furnace 4 shown in FIG. In this drying device, the coated base material is first heated from below by a hot roll 8, and immediately thereafter passes through an infrared drying oven 4. Conversely, a heat roll 8 may be provided immediately after the infrared drying furnace 4.

【0016】図4に示される実施例では、図1に示した
赤外線乾燥炉4の直後に温風乾燥炉9を設けている。こ
の乾燥装置においては、赤外線乾燥炉4にて基材1と塗
膜との密着性が決定した後、温風乾燥炉9にて温風ノズ
ル10からの温風により残留溶剤を規定量まで減らすた
めに乾燥が行われる。
In the embodiment shown in FIG. 4, a hot air drying furnace 9 is provided immediately after the infrared drying furnace 4 shown in FIG. In this drying device, after the adhesion between the substrate 1 and the coating film is determined in the infrared drying furnace 4, the residual solvent is reduced to a specified amount by the hot air from the hot air nozzle 10 in the hot air drying furnace 9. Drying is carried out.

【0017】図5に示される実施例では、図2に示した
熱ロール8の直後に温風乾燥炉9を設けている。この乾
燥装置においては、熱ロール8にて基材1と塗膜との密
着性が決定した後、温風乾燥炉9にて温風ノズル10か
らの温風により残留溶剤を規定量まで減らすために乾燥
が行われる。
In the embodiment shown in FIG. 5, a hot air drying furnace 9 is provided immediately after the hot roll 8 shown in FIG. In this drying device, after the adhesiveness between the base material 1 and the coating film is determined by the hot roll 8, the residual solvent is reduced to a specified amount by the hot air from the hot air nozzle 10 in the hot air drying furnace 9. Drying is performed.

【0018】図6に示される実施例では、図2に示した
熱ロール8の直後に図1に示した赤外線乾燥炉4を設
け、さらに赤外線乾燥炉4の直後に温風乾燥炉9を設け
ている。逆に、赤外線乾燥炉4の直後に熱ロール8を設
け、その熱ロール8の直後に温風乾燥炉9を設けてもよ
い。
In the embodiment shown in FIG. 6, the infrared drying furnace 4 shown in FIG. 1 is provided immediately after the hot roll 8 shown in FIG. 2, and a hot air drying furnace 9 is provided immediately after the infrared drying furnace 4. ing. Conversely, a hot roll 8 may be provided immediately after the infrared drying furnace 4 and a hot air drying furnace 9 may be provided immediately after the hot roll 8.

【0019】表1は各種乾燥方式による基材と塗膜の密
着力に関するテスト結果を示したものである。基材には
ポリエステルフィルムを使用し、その上にインキ(顔
料:25重量%、バインダー:25重量%、溶剤:50
重量%)により膜厚120μm(dry)の塗膜を形成
し、これを表1に示す乾燥方式で乾燥させた。
Table 1 shows the test results on the adhesion between the substrate and the coating film by various drying methods. A polyester film is used as a base material, on which ink (pigment: 25% by weight, binder: 25% by weight, solvent: 50%)
(% By weight) to form a coating film having a thickness of 120 μm (dry), which was dried by the drying method shown in Table 1.

【0020】[0020]

【表1】 [Table 1]

【0021】この表1から、通常の温風乾燥方式、赤外
線乾燥方式、熱ロール乾燥+赤外線乾燥方式の順に基材
と塗膜との密着性が向上していることが分かる。
From Table 1, it can be seen that the adhesion between the substrate and the coating film is improved in the order of a normal hot air drying system, an infrared drying system, and a hot roll drying + infrared drying system.

【0022】[0022]

【発明の効果】以上説明したように、本発明の乾燥装置
を使用すれば、乾燥方式として頻繁に使われている温風
乾燥方式に比べて、基材と塗膜との密着性を向上させる
ことができる。
As described above, the use of the drying apparatus of the present invention improves the adhesion between the substrate and the coating film as compared with the hot air drying method which is frequently used as the drying method. be able to.

【0023】また、赤外線乾燥炉や熱ロールの単体での
使用ではなく、温風乾燥を含め、それぞれを組み合わせ
ることで、基材と塗膜との密着性を向上させ且つ高効率
な乾燥を行うことができる。
In addition to using an infrared drying oven or a heating roll alone, rather than using hot air drying, by combining them, the adhesion between the base material and the coating film is improved and high-efficiency drying is performed. be able to.

【図面の簡単な説明】[Brief description of the drawings]

【図1】赤外線乾燥炉の構造図である。FIG. 1 is a structural view of an infrared drying oven.

【図2】熱ロールの構造図である。FIG. 2 is a structural diagram of a hot roll.

【図3】赤外線乾燥炉の直前に熱ロールを設けた乾燥装
置の構造図である。
FIG. 3 is a structural view of a drying apparatus provided with a heat roll immediately before an infrared drying oven.

【図4】赤外線乾燥炉の直後に温風乾燥炉を設けた乾燥
装置の構造図である。
FIG. 4 is a structural view of a drying apparatus provided with a hot air drying furnace immediately after an infrared drying furnace.

【図5】熱ロールの直後に温風乾燥炉を設けた乾燥装置
の構造図である。
FIG. 5 is a structural view of a drying apparatus provided with a hot air drying furnace immediately after a hot roll.

【図6】熱ロールの直後に赤外線乾燥炉を設けた乾燥装
置の構造図である。
FIG. 6 is a structural view of a drying apparatus provided with an infrared drying oven immediately after a hot roll.

【符号の説明】[Explanation of symbols]

1 基材 2a 搬入口 2b 搬出口 3 ガイドロール 4 赤外線乾燥炉 5 赤外線パネルヒータ 6 給気口 7 排気口 8 熱ロール 9 温風乾燥炉 10 温風ノズル REFERENCE SIGNS LIST 1 base material 2a carry-in 2b carry-out 3 guide roll 4 infrared drying oven 5 infrared panel heater 6 air supply port 7 exhaust port 8 heat roll 9 hot air drying oven 10 hot air nozzle

───────────────────────────────────────────────────── フロントページの続き (72)発明者 富永 信之 東京都新宿区市谷加賀町一丁目1番1号 大日本印刷株式会社内 (72)発明者 有山 稔 東京都新宿区市谷加賀町一丁目1番1号 大日本印刷株式会社内 Fターム(参考) 2C020 CA01 CA03 CA05 CA06 3L113 AB02 AC10 AC32 AC45 AC46 AC48 AC52 AC54 AC63 AC64 BA26 BA30 BA32 DA02 DA06 DA18 DA24  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Nobuyuki Tominaga 1-1-1, Ichigaya-Kagacho, Shinjuku-ku, Tokyo Inside Dai Nippon Printing Co., Ltd. (72) Inventor Minoru Ariyama 1-chome, Ichigaya-cho, Shinjuku-ku, Tokyo No. 1-1 F-term in Dai Nippon Printing Co., Ltd. (reference) 2C020 CA01 CA03 CA05 CA06 3L113 AB02 AC10 AC32 AC45 AC46 AC48 AC52 AC54 AC63 AC64 BA26 BA30 BA32 DA02 DA06 DA18 DA24

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を通過
させて加熱、乾燥させる赤外線乾燥炉を用いたことを特
徴とする乾燥装置。
1. A drying apparatus characterized by using an infrared drying furnace that heats and dries a coated substrate in order to improve the adhesion of the coating film to the substrate in printing and coating.
【請求項2】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を裏面
から密着させて加熱、乾燥する熱ロールを用いたことを
特徴とする乾燥装置。
2. A drying apparatus characterized by using a heat roll that heats and dries a coated substrate from its back surface in order to improve the adhesion of the coating film to the substrate in printing and coating.
【請求項3】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を通過
させて加熱、乾燥させる赤外線乾燥炉と、塗布済み基材
を裏面から密着させて加熱、乾燥する熱ロールとを前後
に配列したことを特徴とする乾燥装置。
3. In order to improve the adhesion of a coating film to a substrate in printing and coating, an infrared drying furnace for heating and drying the coated substrate by passing the coated substrate, and bringing the coated substrate into close contact with the back surface. A drying device, wherein a heating roll for heating and drying is arranged back and forth.
【請求項4】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を通過
させて加熱、乾燥させる赤外線乾燥炉と、その直後に温
風乾燥炉を配列したことを特徴とする乾燥装置。
4. In order to improve the adhesion of a coating film to a substrate in printing and coating, an infrared drying oven for heating and drying by passing an applied substrate, and a hot air drying oven immediately after that are arranged. A drying device characterized by the above-mentioned.
【請求項5】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を裏面
から密着させて加熱、乾燥する熱ロールと、その直後に
温風乾燥炉を配列したことを特徴とする乾燥装置。
5. In order to improve the adhesion of a coating film to a substrate in printing and coating, a heated roll for heating and drying the applied substrate by adhering it from the back surface, and a hot-air drying furnace immediately after that, are arranged. A drying device, comprising:
【請求項6】 印刷、コーティングにおける塗膜の基材
への密着性を向上させるにあたり、塗布済み基材を通過
させて加熱、乾燥させる赤外線乾燥炉と、塗布済み基材
を裏面から密着させて加熱、乾燥する熱ロールとを前後
に配列した直後に温風乾燥炉を配列したことを特徴とす
る乾燥装置。
6. In order to improve the adhesion of a coating film to a substrate in printing and coating, an infrared drying furnace for heating and drying the coated substrate by passing the coated substrate, and the coated substrate being adhered from the back surface. A drying apparatus, wherein a hot-air drying furnace is arranged immediately after a heating roll for heating and drying is arranged in front and behind.
JP20003098A 1998-07-15 1998-07-15 Drying equipment Expired - Fee Related JP3897456B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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JP3897456B2 JP3897456B2 (en) 2007-03-22

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JP2002340479A (en) * 2001-05-21 2002-11-27 Dainippon Printing Co Ltd Drying device
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