JP2000033031A - Wrinkle stretching method and wrinkle stretching device for side material for embroidered bedding - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a wrinkle stretching method for a side material for bedding capable of effectively and rapidly eliminating wrinkles and shrinks of the embroidery of the side material for embroidered bedding. SOLUTION: This wrinkle stretching method consists of, first, attaching the four edges of the side material 20 for the bedding stitched with the embroidery 12a, 12b, 12c respectively to tension imparting rollers 33a, 33b, 33c, 33d via, for example, filter cloths 42a, 42b, 42c, 42d and spreading the side material 20 for bedding by setting the rotating positions of the respective rollers 33a, 33b, 33c, 33d at this time. A steam iron 34 is lightly pressed onto the side material 20 for bedding and steam is blown toward the side material 20 the bedding from this steam iron 34. The steam iron 34 is then moved on the side material 20 the bedding to iron mainly over the entire surface of particularly the portions of the embroidery 12a, 12b, 12c of the side material 20 the bedding. Then, the wrinkles and shrinks of the side material 20 can be rapidly eliminated and the productivity is improved.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wrinkle straightening method for flattening wrinkles on an embroidered futon side, and an apparatus for implementing the wrinkle straightening method.

[0002]

2. Description of the Related Art Heretofore, there has been known a method of providing a luxurious and luxurious feeling to a feather futon by forming a feather futon using a futon side lining having an embroidery and improving its commercial value. .

[0003] As a general method of manufacturing such an embroidered futon side lining (upper lining), first, a cloth of a predetermined size is prepared, and the cloth to be embroidered is, for example, blue-colored by hand on the surface to be embroidered. Draw the figure below using Chaco. And
The embroidery sewing machine can be used to sew embroidery on the lower portion of the fabric using the embroidery sewing machine as a mark to obtain the embroidered futon side cloth. The embroidered futon side lining is used as, for example, an embroidered quilted feather futon.
Usually, a plurality of types of embroidery are sewn on the cloth.

[0004] When embroidery is sewn on the fabric, wrinkles or shrinkage may occur particularly at this portion. In such a case, the embroidery portion is conventionally focused on almost the entire area of the fabric. It was stretched with a steam iron.

[0005]

However, the embroidered futon side lands are large compared to clothing and the like, and a plurality of embroideries can be sewn over a wide area. The work of sequentially ironing the embroidery parts is not only time-consuming, but also requires a long time and low productivity.

The present invention has been made in view of the above-mentioned problems of the prior art, and can effectively and quickly eliminate wrinkles and shrinkage of embroidery on the embroidered futon side cloth.
It is an object of the present invention to provide a method and an apparatus for flattening wrinkles on a side cloth for embroidered futon.

[0007]

According to the present invention, there is provided a method for extending wrinkles of an embroidered bed for futon, which supports the four edges of the embroidered bed for futon. By pulling at least two adjacent edge portions of the futon in a direction perpendicular to each other, the futon side is stretched, and a steam iron is sequentially pressed against at least each embroidery portion of the futon side. It is assumed that.

[0008] In this way, the embroidered futon side lands can be spread and stretched, and the steam iron can be pressed sequentially over the entire surface of the cloth, with particular emphasis on the embroidered portion.
Wrinkling work can be performed in a short time, and productivity is improved.

An apparatus for carrying out the wrinkle straightening method is, as in the second aspect of the present invention, supporting each of the four edges of the embroidered futon side land and at least adjacent to the futon side land. Tensioning means for pulling the two edges in a direction perpendicular to each other, and a steam iron for pressing and blowing steam on the futon side ground in the pulled state. It is.

Here, as in claim 3, the tension applying means is supported by the main body of the apparatus so as to form a rectangular shape with each axis, and is provided on the peripheral surface of each of the four edges of the futon side ground. Four rotatable rollers to which the conductive cloth sewn to the part or these four edges respectively can be attached;
Locking means for holding each roller at a desired rotational position.

According to a fourth aspect of the present invention, there is provided a steam discharging means for sucking the steam passing through the futon side land and discharging the steam to the outside. The working atmosphere of the room does not become high and the working conditions of the workers do not deteriorate. Here, as the steam discharging means, a steam container for temporarily storing the steam is provided at a position below the pulled futon side ground, and one end is connected to the steam container and A steam discharge pipe having the other end communicating with the outside, and a suction pump provided in the middle of the steam discharge pipe for vacuum-suctioning the steam in the steam container through the steam discharge pipe and discharging the vapor to the outside. It is equipped.

[0012]

Next, an embodiment of the present invention will be described with reference to the drawings. First, an example of a method for manufacturing the embroidered futon side land will be described.

First, as shown in FIG. 7, for example, a white paper 1 or the like
(See FIG. 13) Embroidery 12a, 12b, 12c
(Refer to Fig.13)
a, 2b, and 2c (the following figure creation process). 2a, 2b, and 2c in the present example include three types, each of which is a plant, but is not limited thereto. The lower figures 2a, 2b and 2c can be manually drawn with a pencil or drawn with a computer. It should be noted that a plurality of types of lower sheets shown in FIG.
It is not limited to drawing a, 2b, and 2c, and a plurality of types of lower figures 2a, 2b, and 2c may be drawn on different papers.

Next, as shown in FIGS. 8 (a), (b), (c) and FIG. 3, a transparent film 3 (acrylic film in this example) slightly larger than a cloth 10 (see FIG. 13) described later. As shown in FIG. 14, a pen-type punch 5 having a needle 4 at its tip is prepared. And
As shown in FIGS. 8 (a), (b), (c) and FIG.
On a horizontal table 1a, place the paper 1 underneath (Figs. 2a, 2b, 2c).
Are placed so that they face upward, and a transparent film 3 is further superimposed on the paper 1. Here, first, as shown in FIG. 8 (a), a large number of micro holes 6a are formed in predetermined portions of the transparent film 3 along the pattern shown in FIG. At the end, a dot pattern 6 is formed. Next, the above-mentioned lower part of FIG.
A dot pattern 6 along the pattern a is obtained.

Similarly, as shown in FIG. 8 (b), the needle 4 of the pen-type punch 5 is used to move a large number of the predetermined portions of the transparent film 3 along the pattern shown in FIG. Then, the dot-shaped pattern 7 is formed by opening the minute holes 7a. Further, as shown in FIG. 8C, the needle 4 of the pen-type
As a result, a plurality of minute holes 8a are formed in each predetermined portion of the transparent film 3 along the pattern shown in FIG.

As described above, as shown in FIG. 9, a predetermined portion of the transparent film 3 is
Four, five, and four point-like patterns 6, 7, and 8 based on (see FIG. 7) are formed (point-like pattern forming step). When the film 3 is overlaid on the paper 1, the film 3 can be recognized so that the lower figures 2a, 2b, and 2c can be recognized.
It must be transparent or translucent, and translucent tracing paper may be used instead of the acrylic film.

Next, the white chaco and the yellow chaco are each powdered in advance, and the powder is mixed at a ratio of about 10 to 1. Then, as shown in FIG. 13 and put in a cloth bag 14 in FIG.
As shown in (b), the beige chaco liquid 17 (printing liquid) that has passed through the cloth bag 14 is stored in the container 13. Also, as shown in FIG. 16, an applicator 9 having a sponge 9b at the tip of a handle 9a is prepared.

As shown in FIGS. 10 and 11, a white or beige fabric 10 is placed on a horizontal table 1a so as not to cause wrinkles, and the transparent film 3 is overlaid on the fabric 10. Position accurately. The charcoal liquid 17 (FIG. 15) is applied to the sponge 9b of the applicator 9.
(See (b)) and the sponge 9b
The chaco liquid is applied by sequentially tracing the portions of the dot patterns 6, 7, 8 of the transparent film 3. Then
In each of the dot patterns 6, 7, and 8, the chaco liquid adheres to the cloth 10 in a dot shape through a large number of micro holes 6a, 7a, and 8a (printing process). In addition, it is not limited to applying the chaco liquid by tracing the transparent film 3 with the applicator 9,
It may be applied by spraying. As shown in FIG.
On the surface of the cloth 10, the patterns shown in FIGS. 2a, 2b, and 2c (see FIG. 7) are printed in the form of dots with high precision corresponding to the dot patterns 6, 7, and 8 of the transparent film 3, respectively. A plurality of dot print patterns 11a, 11b, 11c are formed.

The white chaco and the yellow chaco were mixed at a ratio of about 10: 1 so as to make the Chaco liquid as inconspicuous as possible when printed on the fabric 10, but the mixing ratio is not limited to this. For example, only yellow chaco or blue chaco may be used. Further, the solvent is not limited to kerosene, but light oil, gasoline or the like may be used. Also,
The fabric 10 of this example is a cotton / silk woven fabric (the ratio of cotton and silk is, for example, half). In the case of a single size, the length and width are about 230 cm and 165 cm, respectively. For size, the vertical and horizontal dimensions are about 230 cm and 210 cm, respectively.

Next, the cloth 10 is left to dry, for example, for one day, and the solvent (kerosene) in the dot print patterns 11a, 11 and 11c is almost completely evaporated. On the fabric 10, a plurality of types of dot print patterns 11a, 11b, and 11c in which a beige color is inconspicuous are formed.

Finally, as shown in FIG. 13, a known embroidery sewing machine (not shown) is used to embroider the embroidery 12a on the dried fabric 10 using the dot-like print pattern 11a as a mark. Then, the embroidery 12a is applied to the other dot print patterns 11a. Similarly, the embroidery 12b is applied along the other dot print pattern 11b as a mark, and the embroidery 12c is sewn along the other dot print pattern 11c as a mark.

As described above, the patterns shown in FIGS. 2a, 2b and 2c (see FIG.
Reproduced as a, 12b, and 12c, an embroidered futon side ground 20 (upper ground) can be obtained. Here, in the case where the futon side material 20 is made of a silk / cotton fabric in particular, if the embroidery 12a, 12b, 12c is applied as described above, there is a possibility that wrinkles may occur or shrink in this portion. In this case, in order to enhance the design and the product value, it is necessary to eliminate the wrinkles and shrinkage as described later. In addition, the lining for futon with embroidery 20 after the wrinkling is used as, for example, a quilting feather futon with embroidery.

Next, an embodiment of the wrinkle straightening device for embroidered futon side land according to the present invention will be described. As shown in FIG. 1 and FIG. 3, the main configuration of the wrinkle stretching device 30 for the embroidered futon side ground includes a device frame 32 as a device body having a plurality of legs 31 and a device frame 32. Four tension applying rollers 33a, 33b, 33c, 33d (tension applying means) arranged in a rectangle and horizontally in a plan view (a state viewed from above),
A steam iron 34 and a steam container 36 supported by a box 35 disposed inside the device frame 32.

The device frame 32 has a plurality of (four in this example) legs 31 erected on a floor or the like, and a reinforcing bar member 37a is stretched between lower portions of the legs 31 to be engaged. ing. Inside the device frame 32, a box 35
A steam container 36 to be described later is detachably supported on the upper end of the box 35.

On the upper portions of the adjacent legs 31, 31, tension applying rollers 33a, 33b,
Both ends of 33c and 33d are rotatably supported via brackets 37 and 37. In a plan view, a rectangle is formed by the axes of the four tension applying rollers 33a, 33b, 33c, 33d, and the pair of tension applying rollers 33a, 33c facing each other have the same length.
Lateral dimension (width dimension) of the embroidered futon side land 20, which will be described later.
It is slightly longer. The length of the pair of tension applying rollers 33b and 33d is equal to each other and longer than the length of the pair of tension applying rollers 33a and 33c. Dimensions) are slightly longer.

Each tension applying roller 33a, 33b, 33
c and 33d are rotatable around their respective axes, and are held at desired rotation positions by locking means 38 described later. Each of the tension applying rollers 33a, 33b, 33c, 33d is manually rotated. That is, FIG.
As shown in (b), the tension applying rollers 33a (33
b, 33c, 33d), a plurality of holes 43 are formed at intervals in the circumferential direction thereof.
3, the tip of a rod (not shown) is inserted and locked, and the rod is gripped by hand and a force is applied in the circumferential direction of the tension applying roller 33a, whereby the tension applying roller 33
a can be smoothly rotated.

Next, each tension applying roller 33a, 33
b, 33c and 33d are shown in FIG.
As shown in (a) and (b), the tension applying roller 33a
Are formed with a plurality of lock holes 44 at intervals in the circumferential direction. On the other hand, the tension applying roller 33
A stopper member 45 is fixed to the bracket 37a. The stopper pin 46 is hooked on the stopper member 45, and is inserted into any of the plurality of lock holes 44, thereby the side of the tension applying roller 33a. The rotation in the direction in which the ground 20 is slackened (see θ) can be prevented to lock.
When the stopper pin 46 is pulled out from the lock hole 44, the lock can be released.

Next, with respect to the steam discharging means 50, the steam container 36 is integrally provided with a flange portion 36a on the peripheral edge of the upper opening, and this flange portion 36a is detachably locked to the box 35. , Held inside the device frame 32. The steam container 36 temporarily stores steam 39 (see FIG. 4) blown out from the steam iron 34. At the bottom of the steam container 36, a plurality (4 in this example)
) Is formed, and one end of a flexible hose 41 as a steam discharge pipe is connected to the steam discharge hole 40. The other end (not shown) of the hose 41 communicates with the outside. When the suction pump 47 provided in the middle of the hose 41 is driven, the vapor in the steam recovery box 36 is discharged outside through the hose 41 by the action of this vacuum. In addition, at the upper end of the steam container 36, a patch cloth 51 is stretched.

Next, the operation of the above-described wrinkle stretching apparatus, that is, a wrinkle stretching method will be described. First, as shown in FIG. 6, the embroidered futon side land 2 shown in FIG.
0, a conductive cloth 42 having substantially the same length as the four edges.
a, 42b, 42c, and 42d are temporarily sewn so that they can be easily pulled off. Next, as shown in FIGS. 2 and 3, with the embroidery patterns 12a, 12b, and 12c of the bedding side cloth 20 facing upward, the respective conductive cloths 42a, 42b, 42c,
The free end of 42d is connected to each of the tension applying rollers 33a, 33b, 33c, 3 by, for example, a double-sided tape 70 (see FIG. 6).
3d is fixed to the peripheral surface. At this time, as shown in FIG. 3, the futon side ground 20 is loose.

Here, four tension applying rollers 33a,
33b, 33c, and 33d are sequentially rotated manually so that the four edges of the futon top 20 are guided by conductive cloths 42a, 42b, and 42d, respectively.
Each of the four tension applying rollers 33a, 33b, 33c, 33d is pulled in four directions in a horizontal plane (the surface on which the futon side ground 20 is disposed) via 42c, 42d. ) To lock. Then, as shown in FIG. 2 and FIG. 4, the futon side ground 20 is held horizontally while being pulled in four directions. In this state, the stretched futon side land 20
Is separated by about 5 cm (refer to the symbol S in FIG. 4) from the patch cloth 51 stretched on the steam container 36.

Next, as shown in FIG. 4, a well-known steam iron 34 is lightly pressed against the futon side 20 (see a two-dot chain line) until the futon side 20 hits the backing cloth 51. Then, steam is sprayed from the steam iron 34 toward the side ground 20. Then, the steam iron 34 is moved on the futon side 20, and the entire embroidery 12 a, 12 b, 12 c of the futon side 20 is ironed with emphasis on the entire surface. At this time, the steam 39 (see the arrow) that has passed through the futon side ground 20 and the backing cloth 51 is temporarily stored in the steam container 36, and this steam passes through the hose 41 by the vacuum action of the suction pump 47. Discharged outdoors. Therefore, high-temperature steam containing a solvent (kerosene) does not fill the working room, and the working environment does not deteriorate.

In this embodiment, the four edges of the embroidered futon side 20 are pulled in four directions, and in this state, the embroidery parts 12a, 12b, and 12c are sequentially ironed with emphasis. Futon side land 20
Wrinkles and shrinkage can be eliminated quickly, and productivity is improved.

After the wrinkles are stretched, each of the conductive cloths 42a, 42b, 4
2c and 42d are connected to the tension applying rollers 33a, 33b and 3 respectively.
3c and 33d, and further, the respective conductive cloths 42a, 42b, 42c and 42d from the futon side ground 20.

In the above embodiment, all four tension applying rollers 33a, 33b, 33c, 33d are rotatable and lockable. However, the present invention is not limited to this.
Tensioning rollers 33a, 33b (or 33
b, 33c, or 33c, 33d, or 33
d, 33a) may be fixed in a state where it cannot be rotated at all times.
In addition, all four tension applying rollers 33a, 33b, 3
The 3c and 33d may be rotated and locked by a worm mechanism, or may be further rotated and locked by a stepping motor or the like. Further, without using the conductive cloths 42a, 42b, 42c, 42d,
The four edges of the futon side fabric 20 are tensioned with rollers 33a,
It may be directly fixed to 33b, 33c, 33d.

[0035]

Since the present invention is configured as described above, it has the following effects. According to the first aspect of the present invention, the side cloth for the futon with the embroidery is spread and stretched, and the steam iron can be sequentially pressed on the entire surface of the cloth, especially the embroidery portion, so that the wrinkle elongation work can be performed. It can be performed in a short time, and productivity is improved.

According to the second aspect of the present invention, it is possible to easily and surely carry out the above-described wrinkle-stretching method, and to provide a wrinkle-stretching device which does not increase the equipment cost. Here, claim 3
As in the invention, the tension applying means is supported by the apparatus main body so as to form a rectangular shape with each axis,
In addition, four rotatable rollers on each of which the four edges of the futon side ground or the conductive cloth sewn to these four edges are attached, and each roller is held at a desired rotation position. And a lock means for performing the operation, a costly control system or the like is not required at all, so that the equipment cost can be further reduced.

According to a fourth aspect of the present invention, the work space (work space) is provided by providing a steam discharging means for sucking the steam passing through the futon side land and discharging the steam to the outside. The working atmosphere of the room does not become high and the working conditions of the workers do not deteriorate. Here, as in the invention of claim 5, the steam discharging means is provided at a position below the pulled futon side land and temporarily stores the steam, A steam discharge pipe having one end connected to the steam container and the other end communicating with the outside; a steam exhaust pipe provided in the middle of the steam discharge pipe to vacuum-evacuate the steam in the steam container through the steam discharge pipe to the outside; And a suction pump for discharging.

[Brief description of the drawings]

FIG. 1 shows an embodiment of a wrinkle straightening device for an embroidered futon side land according to the present invention, in which the futon side land is not mounted.

FIG. 2 shows an embodiment of the wrinkle straightening device for futon with embroidery futon according to the present invention, with the futon side garment attached.

FIG. 3 is a longitudinal sectional view of FIG. 2, showing a state in which the futon side land is not yet stretched;

FIG. 4 is a longitudinal sectional view of FIG. 2, showing a state in which a side ground for futon is stretched;

FIGS. 5A and 5B are a front view and a side view, respectively, showing a locking means of a tension applying roller.

FIG. 6 is a plan view of FIG. 2;

FIG. 7 is a plan view of a sketch used for carrying out the method of manufacturing the embroidered futon side land;

FIG. 8 is a side view showing a dot pattern forming step of forming a dot pattern on the film by superimposing a film on the lower diagram.

FIG. 9 is a plan view of the film after a dot pattern forming step.

FIG. 10 is a side view showing a printing step of forming a dot print pattern on the fabric by superimposing a film on the fabric.

FIG. 11 is a plan view of FIG.

FIG. 12 is a plan view of the fabric after a printing process.

FIG. 13 Fabric after embroidery process (side material for futon with embroidery)
FIG.

FIG. 14 is a view showing a drilling tool.

FIG. 15 is a diagram showing a process for producing a chaco liquid.

FIG. 16 is a view showing an applicator.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Paper 2a, 2b, 2c Below figure (underlay) 3 Film 4 Needle 5 Pen-type drilling tool 6, 7, 8 Puncture pattern 6a, 7a, 8a Micro hole 9 Coating tool 9a Handle 9b Sponge 10 Fabric 11a, 11b, 11c Dot printing pattern 12a, 12b, 12c Embroidery 13 Container 14 Cloth bag 15 Mixture 16 Kerosene (solvent) 17 Chaco liquid (Printing liquid) 20 Futon with embroidery 30 Wrinkle straightening device 32 Device frame 33a, 33b, 33c, 33d Tension Imparting roller 34 steam iron 35 box 36 steam container 38 locking means 39 steam 50 steam discharging means 70 double-sided tape

Claims (5)

[Claims] 1. The futon side ground is stretched by supporting each of the four edges of the embroidered futon side ground and pulling at least two adjacent edges of the futon side ground in a direction perpendicular to each other. A method for flattening wrinkles on a futon with embroidery, wherein the steam iron is sequentially pressed against at least each embroidery portion of the futon side. 2. A tension applying means for supporting the four edges of the embroidered futon side land, respectively, and for pulling at least two adjacent edges of the futon side land in a direction perpendicular to each other; A steam iron for pressing and blowing steam on the futon side ground in a state, wherein the embroidered futon side ground wrinkle straightening apparatus is provided. 3. The tension applying means is supported by the apparatus main body so as to form a rectangular shape with each axis, and is provided on the peripheral surface at each of four edges of the futon side ground or at each of the four edges. 3. The embroidered futon side fabric according to claim 2, further comprising four rotatable rollers to which the sewn conductive cloth can be attached, and locking means for holding each roller at a desired rotation position. Wrinkle straightener. 4. The embroidered futon side land according to claim 1, further comprising a steam discharging means for sucking the vapor having passed through the futon side land and discharging the vapor to the outside. Wrinkle straightener. 5. The steam discharging means is provided below the pulled futon side land, and is provided with a steam container for temporarily storing the steam, and one end connected to the steam container. A steam discharge pipe whose other end communicates with the outside, and a suction pump that is provided in the middle of the steam discharge pipe and vacuum-evacuates the steam in the steam container through the steam discharge pipe to discharge the steam outside. 5. The wrinkle elongating device for embroidered futon side land according to claim 4, comprising: