JP2000014949A - Mattress using fur and its manufacture - Google Patents

Abstract

PROBLEM TO BE SOLVED: To reduce the costs of material and manufacturing of a mattress using fur by reducing the weight of the mattress. SOLUTION: This mattress includes a mattress main body 2 and sheep fur 3 laminated over the upper surface thereof, the mattress main body 2 comprising a bed 21 and hard cotton 22 placed on the upper surface thereof. Quilting 23 is applied to the bed 21 made of cotton and the hard cotton 22. The sheep fur 3 comprises a plurality of small pieces 31 sewn together at their peripheral edges and joined together at these sewing parts 32. Temporary sewing 4 is effected at the peripheral edges of the bed 21 of the mattress main body 2 and the sheep fur 3 laminated together, and the peripheral edges to which the temporary sewing 4 was effected are covered with an edge tape 5 and edge sewing 6 is effected.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mattress using fur and a method for manufacturing the same, and more particularly, to a mattress using fur which is light in weight and low in material cost and manufacturing cost, and a method for manufacturing the same.

[0002]

2. Description of the Related Art A mattress using fur has a good touch, is excellent in moisture absorption, air permeability, heat insulation and the like, and is used as a high quality mattress. For the mattress, for example, the following manufacturing method has been proposed.

[0003] A piece of hard cotton is sandwiched between the outer material and the inner material, and quilted to form a futon. Then, a sewn fur obtained by sewing small pieces of fur is laid on the inner material of the futon, In the stacked state, the futon body and the sewn fur are temporarily tentatively fixed by the temporary fixing means, and thereafter, the peripheral portions of the futon body and the sewn fur are fixed, and finally the temporary fixing function of the temporary fixing means is lost. Manufacturing method of fur bedding, characterized in that fur bedding is manufactured (Japanese Patent Publication No.
No. 73).

[0004]

However, the mattress obtained by the above manufacturing method has the following problems. Relatively heavy. Material cost is relatively high. The manufacturing method has the following problems. Many processes and high manufacturing cost.

An object of the present invention is to solve the above-mentioned problems, and an object of the present invention is to provide a mattress using fur which is light in weight and low in material cost, and a method of manufacturing a mattress with low manufacturing cost.

[0006]

Means of the present invention taken to achieve the above object are as follows. In the first invention, the mattress body and a fur layered on the upper surface thereof include a mattress body, and the mattress body includes a base and a hard cotton stacked on the upper surface of the base, and the hard cotton is It is a mattress using fur, characterized by being mutually fixed to the base.

According to a second aspect of the present invention, there is provided a step of placing a hard cotton on an upper surface of a base and fixing the same to form a mattress body, and placing a fur on the upper surface of the hard cotton constituting the mattress body to form the mattress body. And sewing the periphery of the fur, and cutting the outer periphery of the sewn portion of the fur mat body and the sewn portion of the fur to sew the periphery to adjust the shape of the fur. This is a method of manufacturing a mattress using the same.

According to a third aspect of the present invention, there is provided a step of placing a hard cotton on an upper surface of a base and fixing the same to form a mattress main body, and placing a fur on the upper surface of the hard cotton constituting the mattress main body. Temporarily fixing the fur and the fur, the step of sewing the temporarily fixed mattress main body and the peripheral edge of the fur, and the step of cutting the outer periphery of the mattress main body and the fur sewn portion with the peripheral edge sewn. And shaping the shape of the quilt using fur.

The mattress according to the present invention has a relatively small shape and a substantially square shape, for example, a concept including a cushion. The hard cotton is formed from natural fiber cotton, wool fiber cotton, polyester fiber cotton, polypropylene fiber cotton, or a mixture of these fibers into a desired shape using a needle punch or the like. However, the type of the material is not limited to the above. Fur is
For example, sheep, bear, tiger, etc. fur is used, but sheep fur is preferred because it has good touch and is excellent in hygroscopicity, air permeability, heat retention and the like. However, the type of fur is not limited to the above. In addition, since the area of the fur obtained from one sheep is relatively small, the sheep fur is often used for a wide mattress by joining small pieces or the like to a required area. In this way, it is possible to use the fur completely without waste.

(Function) A mattress using fur according to the present invention includes a mattress main body and fur laminated on the upper surface thereof, and the mattress main body includes a base and a hard cotton laminated on the upper surface of the base. And the base and the hard cotton are fixed. As described above, the mattress according to the present invention differs from the mattresses proposed hitherto, in that no middle ground is used on the upper surface of the hard cotton, so that the mattress is relatively light and the material cost can be made relatively low.

In the method of manufacturing a mattress using fur according to the present invention, a step of placing hard cotton on the upper surface of the base to fix it to form a mattress main body, and placing the fur on the upper surface of the hard cotton constituting the mattress main body. Sewing the mattress body and the peripheral edge of the fur, and cutting the outer periphery of the mattress main body and the fur sewn portion with the perimeter sewn to adjust the shape. . Therefore, unlike the conventionally proposed method of manufacturing a mattress using fur, there is no need to provide a step of providing a middle ground on the upper surface of the hard cotton, so that the manufacturing cost can be reduced.

[0012] The method for producing a mattress using the fur described above includes:
The manufacturing method that includes the step of temporarily fixing the mattress body and the fur is also different from the conventionally proposed method of manufacturing a mattress using fur, because it does not require a step of providing a middle layer on the upper surface of the hard cotton, Cost can be reduced. Further, when the mattress body and the peripheral edge of the fur are sewn, the mattress body and the fur are hardly displaced from each other, so that the sewing operation can be easily performed.

[0013]

Embodiments of the present invention will be described in more detail with reference to the drawings. FIG. 1 is a perspective view of a mattress using fur according to the present invention. FIG. 2 is an explanatory view taken along the line AA of FIG.

The mattress 1 using fur is a mattress body 2
And wool fur 3 laminated on the upper surface thereof. The mattress main body 2 includes a base 21 and a hard cotton 22 placed on the upper surface of the base 21. The hard cotton 22 is formed by processing ordinary cotton by a needle punch or the like to form a sheet. A quilting 23 is provided so that the base 21 and the hard cotton 22 do not shift during use. Wool fur 3
Has a structure in which peripheral portions of a plurality of small pieces 31 are sewn and joined by the sewn portions 32. The base material 21 and the wool fur 3 of the mattress body 2 laminated as described above are subjected to temporary stitching 4 at the peripheral edge, and the peripheral portion to which the temporary stitching 4 is applied is provided with an edge tape (also referred to as a hem tape) 5. It is covered and subjected to edging 6, thereby forming the mattress 1.

(Operation) The operation of the mattress 1 using fur will be described with reference to FIGS. The mattress 1 is
Since no middle ground is used on the upper surface of the hard cotton 22, it is relatively light and the material cost can be relatively low. By using the wool fur 3 in which small pieces are joined together, even a relatively small animal fur, such as a sheep, can be fur with a large area and a wide mattress 1 can be obtained. In addition, it can be used without waste at every corner of the wool fur 3.

A method of manufacturing the mattress 1 using fur will be described. FIG. 3 is an explanatory view corresponding to FIG. 2 for explaining a method of manufacturing a mattress. The hard cotton 22 is placed on the upper surface of the base 21. The hard cotton 22 is formed by processing ordinary cotton by a needle punch or the like to form a sheet.

The quilt 23 is applied so that the base 21 and the hard cotton 22 do not shift during use, and the mattress body 2 is obtained. Peripheral edges of the plurality of small pieces 31 are sewn on the upper surface of the hard cotton 22, and the wool skin 3 having a structure joined by the sewn portions 32 is placed. The three-layered member placed in this manner is subjected to temporary sewing 4 near the peripheral edge, and cut along a cutting line 7 set slightly outside. Next, the peripheral edge after cutting is covered with an edge tape 5 and further subjected to edge stitching 6 (see FIG. 2) to obtain a mattress 1 using fur.

Unlike the method of manufacturing a mattress using fur which has been conventionally proposed, when the mattress body 2 is obtained,
Since there is no need for a step of providing a middle ground on the upper surface of 2, the manufacturing cost can be reduced.

It should be noted that the terms and expressions used in the present specification are for explanation only, are not restrictive, and do not exclude the terms and expressions equivalent to the above-mentioned terms and expressions. Further, the present invention is not limited to the illustrated embodiment, and various modifications are possible within the scope of the technical idea.

[0020]

The present invention has the above configuration and has the following effects. (A) The mattress using the fur according to the present invention, unlike the mattresses proposed hitherto, is relatively light because the inner layer is not used on the upper surface of the hard cotton constituting the mattress body, and the material cost is low. Can also be relatively cheap.

(B) The method of manufacturing a mattress using fur according to the present invention is different from the method of manufacturing a mattress using fur which has been conventionally proposed. Since no provision step is required, the manufacturing cost can be reduced.

(C) The method of manufacturing a mattress using fur and the step of temporarily fixing the mattress body and the fur are also different from the conventionally proposed method of manufacturing a mattress using fur. Since a step of providing a middle ground on the upper surface of the first embodiment is not required, the manufacturing cost can be reduced. Further, when the mattress body and the peripheral edge of the fur are sewn, the mattress body and the fur are hardly displaced from each other, so that the sewing operation can be easily performed.

[Brief description of the drawings]

FIG. 1 is a perspective view of a mattress using fur according to the present invention.

FIG. 2 is an explanatory view taken along the line AA in FIG. 1;

FIG. 3 is an explanatory view corresponding to FIG. 2 for explaining a method of manufacturing a mattress;

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Mattress 2 Mattress main body 21 Substrate 22 Hard cotton 23 Quilting 3 Wool fur 31 Small piece 32 Sewing part 4 Temporary sewing 5 Edge tape 6 Edge sewing 7 Cutting line

Claims (3)

[Claims] 1. A mattress main body and fur laminated on an upper surface thereof, wherein the mattress main body includes a base and a hard cotton laminated on the upper surface of the base.
A mattress using fur, wherein the hard cotton is mutually fixed to the base. 2. A step of placing a hard cotton on an upper surface of a base and fixing it to form a mattress main body. A fur is mounted on an upper surface of the hard cotton constituting the mattress main body, and a peripheral portion of the mattress main body and the fur is surrounded. A method of manufacturing a mattress using fur, comprising: a step of sewing; and a step of trimming a shape of the mattress main body with the perimeter sewn on the outer periphery of the sewn portion of the fur to trim the shape. . 3. A step of placing a hard cotton on an upper surface of a base to form a mattress main body, placing a fur on an upper surface of the hard cotton constituting the mattress main body, and temporarily fixing the mattress main body and the fur. A step of sewing the temporarily fixed mattress body and the peripheral edge of the fur; a step of trimming the outer periphery of the mattress main body and the fur sewn portion with the perimeter sewn to adjust the shape; A method for producing a mattress using fur.