JP2000005502A - Tray type gas-liquid containing device - Google Patents

Tray type gas-liquid containing device

Info

Publication number
JP2000005502A
JP2000005502A JP10192401A JP19240198A JP2000005502A JP 2000005502 A JP2000005502 A JP 2000005502A JP 10192401 A JP10192401 A JP 10192401A JP 19240198 A JP19240198 A JP 19240198A JP 2000005502 A JP2000005502 A JP 2000005502A
Authority
JP
Japan
Prior art keywords
trays
liquid
shelf
gas
cutout
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10192401A
Other languages
Japanese (ja)
Inventor
Ikuo Yamada
幾穂 山田
Yasuhito Kawase
泰人 川瀬
Yukiyoshi Takahashi
幸良 高橋
Houshiba Ryu
芳芝 劉
Akimasa Oda
昭昌 小田
Chizuko Aida
千津子 会田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Refine Co Ltd
Original Assignee
Nippon Refine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Refine Co Ltd filed Critical Nippon Refine Co Ltd
Priority to JP10192401A priority Critical patent/JP2000005502A/en
Publication of JP2000005502A publication Critical patent/JP2000005502A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To narrow the gap the trays and to improve space utilization factor by placing a number of trays each of which has no perforated hole, but provided with a cutout in the edge part, within a column so that the cutouts of every adjacent two of the trays are positioned on the opposite sides to each other and the space between every adjacent two of the trays is a specified value. SOLUTION: This vapor-liquid contact equipment such as distillation column or gas absorption column is provided with a number of trays each of which, for example, each of arbitrary adjacent two trays 1 and 2 of which has only a cutout 3 formed in an edge part of the tray 1 or 2, wherein the cutouts 3 of the trays 1 and 2 are positioned alternately on the opposite sides to each other and also the space between the trays 1 and 2 is set to 10 to 150 mm. Thus, by providing each of the trays 1 and 2 with no downcomer, breakage of a liquid film is promoted and a gas is passed through the broken parts of the liquid film. Also, at the time of causing any back mixing or flooding due to entrainment in the cutout 3 of each of the trays 1 and 2, the liquid film breakage is promoted by setting a means such as formation of recessed and projecting parts, notches or downward projections in the cutout 3 of each of the trays 1 and 2.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、棚段式気液接触装
置における棚段と棚段との間隔をはるかに小さくするこ
とのできる新規な棚段式気液接触装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a novel plate-type gas-liquid contacting device in a plate-type gas-liquid contacting device, in which the distance between the plates can be made much smaller.

【0002】[0002]

【従来の技術】従来、蒸留塔、ガス吸収塔、ガス放散塔
などの気液接触装置の分離能力を上げるためには、棚段
式の場合はその段数を増やすことにより、充填式の場合
には充填部分の高さを高くすることにより、それぞれ対
応してきた。
2. Description of the Related Art Conventionally, in order to increase the separation capacity of a gas-liquid contacting device such as a distillation tower, a gas absorption tower, a gas stripping tower, etc., in the case of a tray type, the number of stages is increased, and in the case of a packed type. Have responded by increasing the height of the filling portion.

【0003】しかしながら、この装置を室内に設置しな
ければならないときには、その高さは当然に制限を受
け、棚段の数を増やしたり、充填部分の高さを目的とす
る高さとすることができなくなる。そのため、塔を分割
するなどの手段により高さを抑えることができるが、付
帯設備の増加、配管の複雑化などの問題を生じていた。
However, when this apparatus must be installed indoors, its height is naturally limited, and the number of shelves can be increased, and the height of the filling portion can be set to a desired height. Disappears. For this reason, the height can be suppressed by means such as dividing the tower, but there have been problems such as an increase in additional facilities and complicated piping.

【0004】直交流気液接触をもつ従来の棚段式の場
合、ある制限高さ内で棚段数を増やそうとして、単純に
段間隔を小さくすると、フラッディング(流下液が上昇
蒸気の圧力により降下できなくなる現象)をおこした
り、飛沫同伴率(上昇蒸気に液滴が同伴され、分離能力
が低下する現象)が増加してしまうので、このような手
段は採用できない。
[0004] In the case of a conventional shelf system having a cross-flow gas-liquid contact, if the number of shelf stages is increased within a certain limit height and the stage interval is simply reduced, flooding (flowing liquid drops due to rising steam pressure). However, such a means cannot be adopted because the droplet entrainment rate (a phenomenon in which droplets are entrained in the rising steam and the separation ability is reduced) increases.

【0005】[0005]

【発明が解決しようとする課題】本発明の目的は、棚段
式気液接触装置における棚段と棚段との間隔を従来不可
能とされていた狭い間隔に詰めることができる新規な棚
段式気液接触装置を提供する点にある。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a novel shelf in which the gap between the shelves in the shelf type gas-liquid contact device can be reduced to a narrow space which has been impossible in the past. Another object of the present invention is to provide a gas-liquid contact device.

【0006】[0006]

【課題を解決するための手段】本発明は、孔を有しない
で端部に切り欠き部を設けた棚段を、切り欠き部の位置
が左右交互に、かつ段間隔が10〜150mm、好まし
くは10〜100mmになるよう塔内に多数設置するこ
とを特徴とする棚段式気液接触装置に関する。
SUMMARY OF THE INVENTION The present invention is directed to a shelf having no cutout at the end without a hole, wherein the cutouts are alternately arranged on the left and right and the step interval is preferably 10 to 150 mm. The present invention relates to a plate-type gas-liquid contact device, which is installed in a tower so as to have a thickness of 10 to 100 mm.

【0007】従来の棚段には、いずれの方式のものにし
ろ、ガスを通過させるための多数の孔が設けられている
が、本発明の棚段にはこのような孔は存在しない。その
ため従来型のものは棚段上を液がほぼ水平方向に移動
し、ガスは棚段の孔を抜けて液中を通過し、上昇するオ
リフィス効果のため、一段当りの圧力損失が大きかった
(図4参照)。しかし、本発明においては、棚段には孔
が設けられていないので、棚段端部から液が流下する開
口部からのみガスが通過するという形を採るため、ガス
と液の接触はいわば水平向流が主である。したがって、
棚段一段当りの圧力損失が極めて小さい。
[0007] The conventional shelf is provided with a large number of holes for allowing gas to pass through, regardless of the type, but the shelf of the present invention does not have such holes. Therefore, in the conventional type, the liquid moves in a substantially horizontal direction on the plate, and the gas passes through the liquid through the hole of the plate and rises due to the rising orifice effect. (See FIG. 4). However, in the present invention, since no holes are provided in the shelf, the gas only passes through the opening through which the liquid flows down from the end of the shelf, so that the gas and the liquid come into contact with each other horizontally. Countercurrent is the main. Therefore,
The pressure loss per shelf is extremely small.

【0008】本発明では、棚段の面積が大きくなればな
るほど、棚段上の液流が不均一になるおそれが生じるの
で、この場合は液流方向に平行な整流板を設置すること
が望ましい。その態様例を図2に示す。
In the present invention, as the area of the shelf increases, the liquid flow on the shelf may become non-uniform. In this case, it is desirable to install a straightening plate parallel to the liquid flow direction. . FIG. 2 shows an example of this mode.

【0009】従来型の棚段には堰が設けられており、こ
の堰により棚段上に液を保持し、ガスはこの液中を通過
することにより気液接触が行われていたが、本発明では
ガスが液中を通過する方式を採らず、液を膜状とし、そ
の膜面上をガスが通過する形を採ることになる。そのた
め必要に応じて棚段上に金網などを張り付ける(図3参
照)あるいは棚段の棚板に液の流れに対して直角方向あ
るいはやや斜め方向に凹凸あるいは突起をつけるなどし
て液膜面が疑似乱流状態、すなわち液膜に破断部分が生
じないで、気液の接触面積が大きくなるようにして棚段
上での物質移動を促進することが望ましい。
Conventional shelves are provided with a weir, and the weir holds the liquid on the shelves, and gas passes through the liquid to make gas-liquid contact. The invention does not adopt a method in which a gas passes through a liquid, but adopts a form in which the liquid is formed into a film and the gas passes over the film surface. Therefore, if necessary, a wire mesh is stuck on the shelf (see FIG. 3), or the surface of the shelf is provided with irregularities or projections in a direction perpendicular or slightly oblique to the flow of the liquid. It is desirable to promote mass transfer on the shelf by increasing the gas-liquid contact area without causing a turbulent flow state, that is, a break portion in the liquid film.

【0010】前記手段は液体側の処理により棚段上での
物質移動を促進する手段であるが、このような考え方は
液体側に限るものではなく、気体側に対しても採用する
ことができる。そのためには、棚段上のガス流路部分に
適当な配置の邪魔板などを設置することにより、気体の
流れを乱すことができる。この具体例としては、上部棚
段の下部に下向きの三角板のような邪魔板を適当な方向
と間隔で設置し、気体の流れを乱すことができる。この
ように気液の流れを乱す手段は、フラッディングや飛沫
同伴を起こさない範囲で前述の手段以外にも任意の手段
を採用することができる。
The above-mentioned means is a means for promoting the mass transfer on the shelf by the treatment on the liquid side, but such a concept is not limited to the liquid side but can also be applied to the gas side. . For this purpose, a gas flow can be disturbed by installing an appropriately arranged baffle plate or the like in the gas flow path portion on the shelf. In this specific example, a baffle plate such as a downwardly facing triangular plate may be provided at an appropriate direction and at an interval below the upper shelf to disturb the gas flow. As the means for disturbing the gas-liquid flow in this manner, any means other than the above-described means can be adopted as long as flooding and entrainment do not occur.

【0011】従来の棚段方式においては、下降液は棚段
端部に設けられた溢流管(ダウンカマー)を通って下段
に流れていたが、本発明においてはこのような溢流管
(ダウンカマー)は設けないで棚段の端部に切り欠き部
のみを設ける。このように溢流管(ダウンカマー)を設
けないことにより液膜の破断を促進させ、ガスが液の破
断部分を通過するようにする。なお、この切り欠き部に
おいて飛沫同伴による逆混合やフラッディングが発生す
る場合には、棚段の切り欠き部に、(1)凹凸を付ける
〔図1の(a)参照〕、(2)切り込みを入れる、
(3)下方に向けて突起物を付ける〔図1の(b)参
照〕、などして液膜の破断を促進する機構を設けること
により、気液がスムースに流れるようにすることが好ま
しい。逆に、切り欠き部で液の偏流が生じて流れが局所
的になる場合には、前述の切り込みを入れたり、下方向
に向けて突起物を付けるなどの偏流防止機構を設けるこ
とができる。
In the conventional tray system, the descending liquid flows to the lower stage through an overflow pipe (downcomer) provided at the end of the shelf. In the present invention, such an overflow pipe (downcomer) is used. Without a downcomer), only a cutout is provided at the end of the shelf. By not providing an overflow pipe (downcomer) in this manner, the breakage of the liquid film is promoted, and the gas passes through the broken portion of the liquid. If back mixing or flooding due to entrainment occurs in the cutout, the cutout of the shelf is provided with (1) unevenness (see FIG. 1 (a)) and (2) cutout. Put in,
(3) It is preferable to provide a mechanism for promoting the breakage of the liquid film by attaching a projection downward (see FIG. 1B) so that the gas-liquid flows smoothly. Conversely, in the case where the liquid flows unevenly in the notch portion and the flow is localized, a drift preventing mechanism such as making the above-described cut or attaching a projection downward can be provided.

【0012】従来型の棚段方式では、ガスが液中を通過
するため、単位面積当りの物質移動係数が大きい。一
方、本発明の場合は気液接触が液膜面上のみであるた
め、単位面積当りの物質移動係数は小さい。しかしこの
点は、(a)塔径を大きくし、気液接触面積を大きくす
る、(b)段間隔を小さくして、ある制限高さ内での全
段数を増す、ことにより充分補うことができた。
In the conventional tray system, since the gas passes through the liquid, the mass transfer coefficient per unit area is large. On the other hand, in the case of the present invention, since the gas-liquid contact is only on the liquid film surface, the mass transfer coefficient per unit area is small. However, this point can be sufficiently compensated for by (a) increasing the tower diameter and increasing the gas-liquid contact area, and (b) reducing the step interval to increase the total number of steps within a certain limit height. did it.

【0013】本発明においては、従来型の棚段方式に比
べて液流速が小さいため、Re(レイノルズ数)が小さ
く、物質移動係数が小さくなるが、これを改善するため
には、棚段上に金網などを張り付けるなどして液表面を
波立たせ、疑似乱流状態を形成し、気液の接触効率や物
質移動速度を改善することができる。
In the present invention, since the liquid flow velocity is smaller than that of the conventional tray system, Re (Reynolds number) is small and the mass transfer coefficient is small. The surface of the liquid can be ruffled by attaching a wire net or the like to the surface to form a pseudo-turbulent state, thereby improving the gas-liquid contact efficiency and the mass transfer speed.

【0014】[0014]

【実施例】以下に、実施例、比較例を挙げて本発明を説
明するが、本発明はこれらにより何ら限定されるもので
はない。
The present invention will be described below with reference to examples and comparative examples, but the present invention is not limited to these examples.

【0015】実施例1および比較例1〜2 本発明の実施例1に相当する蒸留塔の装置仕様を表1に
示す。なお、比較のため従来の棚段式蒸留塔であるシー
ブトレイ蒸留塔(比較例1)の装置仕様と、金属規則充
填塔(比較例2)の装置仕様も表1に示す。また、処理
原液の組成、操作条件は下記のとおりである。 原液:トルエン 45.0wt% m−キシレン 55.0wt% 操作条件:還流比 1.0 操作圧力 760mmHg 留出率 45.0%
Example 1 and Comparative Examples 1-2 Table 1 shows the apparatus specifications of a distillation column corresponding to Example 1 of the present invention. For comparison, Table 1 also shows the device specifications of a conventional tray-type distillation column, a sieve tray distillation column (Comparative Example 1), and the device specifications of an ordered metal packed column (Comparative Example 2). The composition of the stock solution and the operating conditions are as follows. Stock solution: toluene 45.0 wt% m-xylene 55.0 wt% Operating conditions: reflux ratio 1.0 Operating pressure 760 mmHg Distillation rate 45.0%

【0016】[0016]

【表1】 金属規則充填塔は塔頂部に液分散器、原液供給位置に再分散器が設置されてい る。[Table 1] The metal packed tower has a liquid disperser at the top and a redispersor at the feed position of the undiluted solution.

【0017】実施例1および比較例1、2の操業結果を
下記表2に示す。
The operation results of Example 1 and Comparative Examples 1 and 2 are shown in Table 2 below.

【表2】 *1:蒸気側境膜基準総括移動単位数 (Number of Transfer Unit) *2:蒸気側境膜基準総括移動単位高さ(Height of Transfer Unit) これが小さいほど高さ当りの分離能力が高い。 塔高さ=NTUOG×HTUOG *3:実施例1のHTUに対する比較例のHTUの比[Table 2] * 1: Total number of transfer units based on steam-side membrane (Number of Transfer Unit) * 2: Height of Transfer Unit based on steam-side membrane reference (Height of Transfer Unit) The smaller this value is, the higher the separation capacity per height. Tower height = NTU OG × HTU OG * 3: Ratio of HTU of Comparative Example to HTU of Example 1

【0018】(考察) (1)HTUの項目をみると、本発明の実施例1が1で
あるのに対して、比較例1は4.34、比較例2は2.
47であるから、本発明の実施例1と同じ分離効率を得
るために必要な高さは、比較例1では4.34倍、比較
例2では、2.47倍必要であることが判る。 (2)実施例1では、1040mmの高さの蒸留塔に5
2段の棚段を設けることができ、その棚段の間隔はわず
か20mmであるのに対して、比較例1のものは、33
00mmの高さの蒸留塔にわずか22段の棚段しか設け
られず、その棚段の間隔は150mmも必要であること
が判る。
(Discussion) (1) Looking at the items of HTU, Comparative Example 1 is 4.34 and Comparative Example 2 is 2.
Since it is 47, the height required to obtain the same separation efficiency as in Example 1 of the present invention is 4.34 times in Comparative Example 1 and 2.47 times in Comparative Example 2. (2) In the first embodiment, the distillation column having a height of 1040 mm
Two shelves can be provided, and the distance between the shelves is only 20 mm, whereas that of Comparative Example 1 is 33
It can be seen that only 22 trays are provided in a distillation column having a height of 00 mm, and the interval between the trays needs to be 150 mm.

【0019】[0019]

【効果】(1)本発明により、従来の棚段式蒸留塔にお
ける棚段と棚段との間隔を大幅に小さくすることができ
た。 (2)これにより、高さ制限を伴う室内設置においても
塔を分割して並列する必要がなくなり、その分高い経済
性を達成することができ、かつ室内面積の利用率も高め
ることができた。
(1) According to the present invention, the interval between trays in a conventional tray-type distillation column can be greatly reduced. (2) This eliminates the necessity of dividing and arranging the towers even in an indoor installation with height restrictions, thereby achieving high economic efficiency and increasing the utilization rate of the indoor area. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】(a)と(b)は、本発明の棚段の上下二枚の
みを描いた部分斜視図であり、(a)は棚段切り欠き部
に凹凸を付けた場合を示し、(b)は棚段切り欠き部
に、垂直下方に向けた突起物を付けた場合を示す。
(c)は(a)や(b)の棚段表面を流れる液膜が破断
される状態をモデル的に示す上面図である。
1 (a) and 1 (b) are partial perspective views showing only two upper and lower shelves of the present invention, and FIG. 1 (a) shows a case where a notch in a shelf is provided with irregularities; (B) shows a case where a vertically downward projection is attached to the notch of the shelf.
(C) is a top view schematically showing a state in which a liquid film flowing on the shelf surface in (a) or (b) is broken.

【図2】本発明において、棚段表面に整流板を設けた態
様を示すモデル的斜視図である。
FIG. 2 is a model perspective view showing a mode in which a current plate is provided on the surface of a shelf in the present invention.

【図3】本発明において、棚段上に金網を張り付ける態
様を示すモデル的斜視図である。
FIG. 3 is a model perspective view showing a mode of attaching a wire net on a shelf in the present invention.

【図4】図4は、従来の棚段式蒸留塔の気液の流れをモ
デル的に示す断面図である。
FIG. 4 is a cross-sectional view schematically showing a gas-liquid flow of a conventional tray type distillation column.

【符号の説明】[Explanation of symbols]

1 棚段 2 棚段 3 棚段の切り欠き部 4 蒸留塔の壁 5 切り欠き部の凹凸 6 切り欠き部の垂直下方の突起部 7 棚段と切り欠き部の境界 8 棚段上に設けられた整流板 9 棚段上に設けられた金網 11 従来型の孔あき棚板 12 従来型の孔あき棚板 13 孔 14 蒸留塔の壁 DESCRIPTION OF REFERENCE NUMERALS 1 shelf 2 shelf 3 notch of shelf 4 distillation column wall 5 unevenness of notch 6 protrusion vertically below notch 7 boundary between shelf and notch 8 provided on shelf Rectifying plate 9 wire mesh provided on a shelf 11 conventional perforated shelf 12 conventional perforated shelf 13 holes 14 wall of distillation column

───────────────────────────────────────────────────── フロントページの続き (72)発明者 高橋 幸良 東京都中央区日本橋室町一丁目3番9号 一越ビル7階 日本リファイン株式会社内 (72)発明者 劉 芳芝 東京都中央区日本橋室町一丁目3番9号 一越ビル7階 日本リファイン株式会社内 (72)発明者 小田 昭昌 東京都中央区日本橋室町一丁目3番9号 一越ビル7階 日本リファイン株式会社内 (72)発明者 会田 千津子 東京都中央区日本橋室町一丁目3番9号 一越ビル7階 日本リファイン株式会社内 Fターム(参考) 4D020 AA08 BA15 BB04 CB19 CC08 CC13 DB13 4D076 AA13 AA22 AA24 BB05 CA13 CA15 CA16 CC07 FA31 FA37 JA03  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Yukiyoshi Takahashi 1-3-9, Nihonbashi-Muromachi, Chuo-ku, Tokyo Ichikoshi Building 7th Floor Inside Nippon Refine Co., Ltd. (72) Inventor Liu Yoshiba Nihonbashi Muromachi, Chuo-ku, Tokyo 1-3-9-1 Ichikoshi Building 7F Nippon Refine Co., Ltd. (72) Inventor Akimasa Oda 1-3-9 Nihonbashi Muromachi 1-chome, Nihonbashi, Chuo-ku, Tokyo Nippon Refine Co., Ltd. (72) Inventor Chitako Aida 1-3-9, Nihonbashi-Muromachi, Chuo-ku, Tokyo F-term (reference) 4F020 AA08 BA15 BB04 CB19 CC08 CC13 DB13 4D076 AA13 AA22 AA24 BB05 CA13 CA15 CA16 CC07 FA31 FA37 JA03

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 孔を有しないで端部に切り欠き部を設け
た棚段を、切り欠き部の位置が左右交互に、かつ段間隔
が10〜150mmになるよう塔内に多数設置すること
を特徴とする棚段式気液接触装置。
1. A large number of shelves having a notch at the end without a hole are provided in a tower such that the positions of the notches are alternately left and right and the step interval is 10 to 150 mm. A shelf type gas-liquid contact device characterized by the above-mentioned.
【請求項2】 前記棚段の表面構造を、その棚段上の液
膜面が疑似乱流状態を形成できるようなものとした請求
項1記載の棚段式気液接触装置。
2. The plate-type gas-liquid contact device according to claim 1, wherein the surface structure of the plate is such that a liquid film surface on the plate can form a pseudo-turbulent state.
【請求項3】 前記棚段の気体流路に邪魔板を設置した
請求項1または2記載の棚段式気液接触装置。
3. The plate-type gas-liquid contact device according to claim 1, wherein a baffle plate is provided in the gas flow path of the plate.
【請求項4】 棚段の切欠き部に液膜の破断を促進する
機構および/または液の偏流防止機構を設けた請求項1
〜3いずれか記載の棚段式気液接触装置。
4. A mechanism for facilitating breakage of a liquid film and / or a mechanism for preventing drift of a liquid is provided in a notch of a shelf.
4. The tray-type gas-liquid contact device according to any one of items 1 to 3.
JP10192401A 1998-06-23 1998-06-23 Tray type gas-liquid containing device Pending JP2000005502A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10192401A JP2000005502A (en) 1998-06-23 1998-06-23 Tray type gas-liquid containing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10192401A JP2000005502A (en) 1998-06-23 1998-06-23 Tray type gas-liquid containing device

Publications (1)

Publication Number Publication Date
JP2000005502A true JP2000005502A (en) 2000-01-11

Family

ID=16290710

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10192401A Pending JP2000005502A (en) 1998-06-23 1998-06-23 Tray type gas-liquid containing device

Country Status (1)

Country Link
JP (1) JP2000005502A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1781389A2 (en) * 2004-07-23 2007-05-09 Velocys, Inc. Distillation process using microchannel technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1781389A2 (en) * 2004-07-23 2007-05-09 Velocys, Inc. Distillation process using microchannel technology

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