ITMI20090458A1 - FORMULATION AND METHOD OF MANUFACTURE OF CORRECTIVE VANADIUM-NICKEL-CERIO BRIQUETTES FOR MEDIUM-CARBON STEEL WITH HIGH CHARACTERISTICS OF RESISTANCE TO SHOCK AND CONCENTRATED EFFORTS - Google Patents

FORMULATION AND METHOD OF MANUFACTURE OF CORRECTIVE VANADIUM-NICKEL-CERIO BRIQUETTES FOR MEDIUM-CARBON STEEL WITH HIGH CHARACTERISTICS OF RESISTANCE TO SHOCK AND CONCENTRATED EFFORTS Download PDF

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ITMI20090458A1
ITMI20090458A1 IT000458A ITMI20090458A ITMI20090458A1 IT MI20090458 A1 ITMI20090458 A1 IT MI20090458A1 IT 000458 A IT000458 A IT 000458A IT MI20090458 A ITMI20090458 A IT MI20090458A IT MI20090458 A1 ITMI20090458 A1 IT MI20090458A1
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point
briquette
corrective
weight
calcium
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IT000458A
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Leonardo Valentini
Annalisa Vignati
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Leonardo Valentini
Annalisa Vignati
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0037Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 by injecting powdered material
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/023Alloys based on nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/007Alloys based on nickel or cobalt with a light metal (alkali metal Li, Na, K, Rb, Cs; earth alkali metal Be, Mg, Ca, Sr, Ba, Al Ga, Ge, Ti) or B, Si, Zr, Hf, Sc, Y, lanthanides, actinides, as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0056Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires
    • C21C2007/0062Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00 using cored wires with introduction of alloying or treating agents under a compacted form different from a wire, e.g. briquette, pellet

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Description

“Formulazione e metodo di fabbricazione di bricchetti correttivi al Vanadio-Nichel-Cerio per acciai a medio tenore di carbonio con elevate caratteristiche di resistenza agli urti e a sforzi concentrati†⠀ œFormulation and manufacturing method of corrective Vanadium-Nickel-Cerium briquettes for medium carbon content steels with high impact resistance and concentrated stress characteristicsâ €

TESTO DELLA DESCRIZIONE TEXT OF THE DESCRIPTION

La presente invenzione riguarda la formulazione di bricchetti di aggiunta correttiva, a base di Vanadio-Nichel-Cerio, per acciai a medio tenore di carbonio, il metodo di produzione di tali bricchetti correttivi e utilizzo di tali bricchetti correttivi all’ interno del processo di fabbricazione dell’acciaio, allo scopo di incrementarne le doti di resilienza, tenacità e duttilità. The present invention relates to the formulation of corrective addition briquettes, based on Vanadium-Nickel-Cerium, for medium carbon content steels, the production method of such corrective briquettes and the use of such corrective briquettes within the process of steel manufacturing, in order to increase its resilience, toughness and ductility qualities.

Vasta e numerosa à ̈ la gamma di acciai disponibili sul mercato per soddisfare le diverse esigenze costruttive, ed essa spazia dagli unificati e normalizzati ai prodotti tipizzati. The range of steels available on the market is vast and numerous to meet the various construction requirements, and it ranges from unified and standardized to typed products.

Gli utilizzatori, per ragioni gestionali, tendono a circoscrivere e a standardizzare le proprie scelte in relazione agli impieghi dei manufatti in acciaio; per motivi di economicità si stabiliscono così settori di impiego abbastanza definiti. Users, for management reasons, tend to limit and standardize their choices in relation to the uses of steel products; in this way, fairly defined sectors of use are established for reasons of cost-effectiveness.

Il campo di utilizzo dei manufatti in acciaio per costruzioni antisismiche attualmente non à ̈ ancora molto fiorente, anche se, in seguito al definirsi di più rìgidi criteri di sicurezza costruttiva, soprattutto per il rifacimento epocale (termine della vita operativa delle strutture), ed all’introduzione di proposte strategiche per il rilancio dell’ economi a globale, subirà presumibilmente nel prossimo futuro una notevole espansione. The field of use of steel products for anti-seismic constructions is not yet very flourishing, even if, following the definition of more rigid constructive safety criteria, especially for the epochal renovation (end of the operational life of the structures), and with the introduction of strategic proposals for the relaunch of the global economy, it will presumably undergo considerable expansion in the near future.

Atualmente in commercio sono disponibili due grandi categorie di prodotti: Two broad categories of products are currently available on the market:

- acciai per costruzioni antisismiche di modeste caratteristiche e a basso costo, come gli acciai duttili al rame, il cui impiego resta però limitato ad opere minori; - steels for anti-seismic constructions with modest characteristics and low cost, such as ductile copper steels, the use of which is however limited to minor works;

- acciai con elevate caratteristiche meccaniche, ma che, per ragioni legate alla complessità produttiva ed al largo impiego di costituenti pregiati, presentano costi molto elevati, con la conseguenza che il loro uso appare giustificabile solo per opere dì grande importanza (centrali nucleari, rifugi antiatomici, ecc.). - steels with high mechanical characteristics, but which, for reasons related to production complexity and the wide use of valuable constituents, have very high costs, with the consequence that their use appears justifiable only for works of great importance (nuclear power plants, shelters antiatomic, etc.).

La disponibilità diffusa di acciai performanti con elevate proprietà meccaniche, in primis la resilienza, e costi contenuti potrebbe soddisfare le richieste del mercato di una categoria specifica di manufatti per l’impiego massivo antisismico. The widespread availability of high-performance steels with high mechanical properties, primarily resilience, and low costs could satisfy the market demands of a specific category of products for massive anti-seismic use.

Da questa necessità tecnica nasce quindi l’esigenza e l’opportunità di produrre peculiari trovati siderurgici, senza apportare modifiche impiantistiche nelle acciaierie e limitando di conseguenza i costi di fabbricazione. From this technical necessity arises the need and the opportunity to produce particular iron and steel foundations, without making plant modifications in the steel mills and consequently limiting manufacturing costs.

Il trovato oggetto della presente domanda di brevetto si propone di ottenere acciai con elevate doti di duttilità, resilienza e tenacità con modesti costi aggiuntivi. The invention which is the subject of the present patent application aims to obtain steels with high qualities of ductility, resilience and toughness with modest additional costs.

La tecnologia qui rivendicata permette infatti, attraverso l’integrazione di un bricchetto correttivo, i cui costituenti in bassa percentuale svolgono una marcata azione sinergica, su bagno d’acciaio fuso a medio tenore di carbonio (C da 0.2% a 0.28%), di fabbricare acciai molto performanti con costi contenuti, rendendo possibile la diffusione su larga scala nel settore delle costruzioni civili. The technology claimed here allows in fact, through the integration of a corrective briquette, whose constituents in a low percentage perform a marked synergistic action, on a medium carbon content molten steel bath (C from 0.2% to 0.28%) , to manufacture high-performance steels with low costs, making it possible to spread them on a large scale in the civil construction sector.

Le notevoli caratteristiche meccaniche della categoria di acciai fabbricati secondo la tecnologia rivendicata, derivano da due fattori concomitanti: The remarkable mechanical characteristics of the category of steels manufactured according to the claimed technology derive from two concomitant factors:

- la formulazione qualitativa e quantitativa del bricchetto correttivo - il sistema di fabbricazione del bricchetto correttivo. - the qualitative and quantitative formulation of the corrective briquette - the manufacturing system of the corrective briquette.

La fig. 1 mostra la natura dei costituenti ed il range delle proporzioni ottimali: l’elemento Vanadio, forte innalzatore della resilienza, l’elemento Nichel determinante per un aumento della tenacità e della duttilità, esaltata dalla compresenza dell’elemento Cerio. Le proprietà di tali elementi ad azione congiunta sì esercitano integralmente quando nella lega risulta praticamente assente il fosforo: tale elemento fragilizzante dell’acciaio inibisce infatti i meccanismi di formazione dì particolari strutture metallografiche, che con effetti macroscopici determinerebbero l’innalzamento delle caratteristiche meccaniche. E pertanto necessario operare nella lega in alligazione una defosforazione molto spinta, ottenibile atraverso l’azione del Calcio di pjroscissione, contenuto anch’esso nel bricchetto alligante. L’elemento Calcio, costituente del mix presente nel bricchetto correttivo, subisce una piroscissione e si combina con le piccolissime quantità di Fosforo presente nella massa di acciaio fuso, separandosi poi nelle scorie. Fig. 1 shows the nature of the constituents and the range of optimal proportions: the Vanadium element, a strong resilience enhancer, the Nickel element, which is decisive for an increase in toughness and ductility, enhanced by the coexistence of the Cerium element. The properties of these joint action elements are fully exercised when phosphorus is practically absent in the alloy: this fragilizing element of the steel inhibits the mechanisms of formation of particular metallographic structures, which with macroscopic effects would determine the raising of the mechanical characteristics. It is therefore necessary to perform a very thorough dephosphoration in the alloyed alloy, obtainable through the action of the pjroscission calcium, also contained in the alloying briquette. The Calcium element, a constituent of the mix present in the corrective briquette, undergoes a cracking and combines with the very small quantities of Phosphorus present in the molten steel mass, then separating in the slag.

Come descritto in fig. 1 il bricchetto correttivo alligante à ̈ fonnato da un crogiuolo contenitore 3 in lega binaria Nichel 80% - Vanadio 20%, e dal mix 2, formato da Cerio (β) in piccola pezzatura (50% in volume e 81.4% in peso del mix) e Calcio (a) sotto forma polverulenta (50% in volume e 18.6% in peso del mix), che viene caricato nel crogiuolo contenitore 3. As described in fig. 1 the corrective alligating briquette is made from a container crucible 3 in binary alloy Nickel 80% - Vanadium 20%, and from mix 2, formed by Cerium (β) in small size (50% by volume and 81.4% by weight of the mix ) and Calcium (a) in powder form (50% by volume and 18.6% by weight of the mix), which is loaded into the container crucible 3.

Il crogiuolo contenitore 3 rappresenta il 62% in peso del bricchetto finale, mentre il mix 2 il 38% in peso del bricchetto finale. The container crucible 3 represents 62% by weight of the final briquette, while the mix 2 represents 38% by weight of the final briquette.

La fìg. 2 illustra il metodo di fabbricazione impiegato per ottenere il bricchetto alligante. 11 crogiuolo 3 viene posto tramite il supporto 8, trasmettitore delle onde sonore, sopra all’oscillatore ad alta frequenza 9, alimentato dal generatore 7 (da 12000 Hz a 30000 H z), raffreddato mediante circolazione di liquido refrigerante. La base massiva 10 consente la diffusione degli ultrasuoni al crogiuolo 3, circondato da induttori di riscaldamento 6. mix 2 viene caricato, mediante il dosatore automatico 4, nel crogiuolo 3; la cappa 5 aspira i fumi che si sviluppano nel mix durante il riscaldamento amalgamante di a e β alla temperatura di circa 850°C. Dopo il trattamento ad elevata temperatura, il crogiuolo 3 viene sigillato con il coperchio 1 in acciaio inox. The fìg. 2 illustrates the manufacturing method used to obtain the alloying briquette. The crucible 3 is placed by means of the support 8, transmitter of the sound waves, above the high frequency oscillator 9, powered by the generator 7 (from 12000 Hz to 30000 H z), cooled by the circulation of refrigerant liquid. The massive base 10 allows the diffusion of the ultrasounds to the crucible 3, surrounded by heating inductors 6. mix 2 is loaded, by means of the automatic dispenser 4, into the crucible 3; hood 5 sucks in the fumes that develop in the mix during the amalgamating heating of a and β at a temperature of about 850 ° C. After the high temperature treatment, the crucible 3 is sealed with the stainless steel lid 1.

L’aggregazione alligante sull’acciaio di base a medio tenore di carbonio si effettua immettendo le prestabilite quantità di bricchetti nel bagno fuso; si procede quindi omogeneizzando la lega e si prosegue nelle operazioni di laminazione, trafilatura o fusione per ottenimento dei semilavorati. The alloying aggregation on the base steel with medium carbon content is carried out by introducing the predetermined quantities of briquettes into the molten bath; we then proceed by homogenizing the alloy and continuing with the rolling, drawing or casting operations to obtain the semi-finished products.

La quantità ottimale di bricchetti da immettere nel bagno fuso à ̈ nella proporzione del 3% in peso; con tale aggiunta si ottiene un acciaio con la composizione finale ottimale: Carbonio (C) 0.25%, Vanadio (V) 0.4%, Cerio (Ce) 1%, Nichel (Ni) 1.6%, Ferro 96.75% in peso. Ϊ manufatti realizzati impiegando la lega così ottenuta, pur con modesto contenuto di alliganti, presentano notevoli performances per valori di resilienza e per la capacità di sopportare concentrazioni di sforzo localizzate ed ostacolare la propagazione di cricche e fratture. Le applicazioni tipiche di questi acciai sono le armature speciali per il confinamento delle tensioni nel calcestruzzo armato e la realizzazione di vincoli, giunti, nodi di strutture dinamicamente sollecitate con carichi pulsanti e di fatica, come quelli presentì nelle costruzioni ferroviarie. The optimal quantity of briquettes to be introduced into the molten bath is in the proportion of 3% by weight; with this addition a steel with the optimal final composition is obtained: Carbon (C) 0.25%, Vanadium (V) 0.4%, Cerium (Ce) 1%, Nickel (Ni) 1.6%, Iron 96.75% by weight. Ϊ artifacts made using the alloy thus obtained, albeit with a modest content of alligants, show remarkable performances for resilience values and for the ability to withstand localized stress concentrations and hinder the propagation of cracks and fractures. The typical applications of these steels are special reinforcements for the confinement of stresses in reinforced concrete and the creation of constraints, joints, nodes of structures dynamically stressed with pulsating and fatigue loads, such as those present in railway constructions.

Claims (10)

RIVENDICAZIONI i ) Si rivendica un bricchetto correttivo da aggiungere al bagno fuso d’acciaio a medio tenore di carbonio (C da 0.2% a 0.28%) formato, come proporzioni ottimali, da Calcio (Ca) 7%, Vanadio (V) 12.4%, Cerio (Ce) 31%, Nichel (Ni) 49.6% in peso, per ottenere un acciaio dotato di incrementate proprietà di resilienza, duttilità e tenacità . CLAIMS i) A corrective briquette is claimed to be added to the molten steel bath with a medium carbon content (C from 0.2% to 0.28%) formed, as optimal proportions, by Calcium (Ca) 7%, Vanadium (V) 12.4% , Cerium (Ce) 31%, Nickel (Ni) 49.6% by weight, to obtain a steel with increased properties of resilience, ductility and toughness. 2) Si rivendica l’impiego del Calcio, come componente del bricchetto correttivo come rivendicato al punto 1, come agente per effettuare la defosforazione spìnta del bagno di acciaio fuso: il Calcio subisce una pìroscissione e si combina con le piccole quantità di fosforo, separandosi nelle scorie. 2) The use of Calcium is claimed, as a component of the corrective briquette as claimed in point 1, as an agent to carry out the deep dephosphoration of the molten steel bath: Calcium undergoes a breakdown and combines with small amount of phosphorus, separating in the slag. 3) Si rivendica la composizione finale ottimale dell’acciaio ricavato dall’aggregazione con il bricchetto correttivo come rivendicato al punto 2 formato da Carbonio (C) 0.25%, Vanadio (V) 0.4%, Cerio (Ce) 1%, Nichel (Ni) 1.6%, Ferro 96.75% in peso. 3) The optimal final composition of the steel obtained from the aggregation with the corrective briquette as claimed in point 2 is claimed, consisting of Carbon (C) 0.25%, Vanadium (V) 0.4%, Cerium (Ce) 1%, Nickel (Ni) 1.6%, Iron 96.75% by weight. 4) Si rivendica la quantità ottimale di bricchetti da immettere nel bagno fuso nella proporzione del 3% in peso, per ottenere la composizione ottimale finale dell’acciaio come rivendicato al punto 3 . 4) The optimal quantity of briquettes to be introduced into the molten bath is claimed in the proportion of 3% by weight, in order to obtain the final optimal composition of the steel as claimed in point 3. 5) Si rivendica la conformazione del bricchetto correttivo come rivendicato al punto 2, formato da un crogiuolo contenitore in lega binaria e da un mix di Cerio (Ce) e Calcio (Ca) immesso nel crogiuolo, sigillato da un coperchio di acciaio inox. 5) The conformation of the corrective briquette is claimed as claimed in point 2, consisting of a container crucible in binary alloy and a mix of Cerium (Ce) and Calcium (Ca) placed in the crucible, sealed by a stainless steel lid. 6) Si rivendica la composizione della lega binaria metallica del crogiuolo contenitore come rivendicato al punto 5 con Nichel (Ni) 80%, Vanadio (V) 20% con rapporto in peso Ni/V = 4, per un totale del 62% in peso sul bricchetto finito. 6) The composition of the binary metal alloy of the container crucible as claimed in point 5 is claimed with Nickel (Ni) 80%, Vanadium (V) 20% with a weight ratio Ni / V = 4, for a total of 62% by weight on the finished briquette. 7) Si rivendica la composizione del mix come rivendicato al punto 5 costituito da Cerio (Ce) 81.4% e Calcio (Ca) 18,6% in peso (Cerio 50% e Calcio 50% in volume), per un totale del 38% in peso sul bricchetto finito. 7) The composition of the mix as claimed in point 5 is claimed consisting of Cerium (Ce) 81.4% and Calcium (Ca) 18.6% by weight (Cerium 50% and Calcium 50% by volume), for a total of 38% by weight on the finished briquette. 8) Si rivendica il sistema di fabbricazione del bricchetto ricavato con tecnologia ad ultrasuoni in azione sul sistema crogiuolo contenitore mix come rivendicato al punto 5. 8) The manufacturing system of the briquette obtained with ultrasound technology in action on the crucible container mix system as claimed in point 5 is claimed. 9) Si rivendica la frequenza di alimentazione del generatore ad ultrasuoni con bobina induttrice oscillante alla frequenza tra 12 e 30 KHz, ma preferibilmente al valore ottimale di 20 KHz nel processo di fabbricazione come rivendicato al punto 8. 9) The power supply frequency of the ultrasonic generator with induction coil oscillating at the frequency between 12 and 30 KHz, but preferably at the optimum value of 20 KHz in the manufacturing process as claimed in point 8, is claimed. 10) Si rivendicano i valori di temperatura del crogiuolo contenitore, all’ interno del processo di fabbricazione come rivendicato al punto 8, ne intervallo tra 840°C e 920°C, ma preferibilmente a 850°C.10) The temperature values of the container crucible are claimed, within the manufacturing process as claimed in point 8, in the range between 840 ° C and 920 ° C, but preferably at 850 ° C.
ITMI2009A000458A 2009-03-24 2009-03-24 FORMULATION AND METHOD OF MANUFACTURE OF CORRECTIVE VANADIUM-NICKEL-CERIO BRIQUETTES FOR MEDIUM-CARBON STEEL WITH HIGH CHARACTERISTICS OF RESISTANCE TO SHOCK AND CONCENTRATED EFFORTS IT1398625B1 (en)

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ITMI2009A000458A IT1398625B1 (en) 2009-03-24 2009-03-24 FORMULATION AND METHOD OF MANUFACTURE OF CORRECTIVE VANADIUM-NICKEL-CERIO BRIQUETTES FOR MEDIUM-CARBON STEEL WITH HIGH CHARACTERISTICS OF RESISTANCE TO SHOCK AND CONCENTRATED EFFORTS

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1705390A1 (en) * 1990-04-04 1992-01-15 Всесоюзный Заочный Политехнический Институт Alloying additive for steel
US20080156392A1 (en) * 2006-09-29 2008-07-03 Tatsuoki Kohno Hydrogen storage alloy, hydrogen separation membrane, hydrogen storage tank, and hydrogen absorption and desorption method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1705390A1 (en) * 1990-04-04 1992-01-15 Всесоюзный Заочный Политехнический Институт Alloying additive for steel
US20080156392A1 (en) * 2006-09-29 2008-07-03 Tatsuoki Kohno Hydrogen storage alloy, hydrogen separation membrane, hydrogen storage tank, and hydrogen absorption and desorption method

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