ITMI20010861A1 - PROCEDURE FOR THE PREPARATION OF POLYOLIC BASED COMPOSITIONS CONTAINING A FINELY DIVIDED AND STABLE POLYMER CHARGE - Google Patents
PROCEDURE FOR THE PREPARATION OF POLYOLIC BASED COMPOSITIONS CONTAINING A FINELY DIVIDED AND STABLE POLYMER CHARGE Download PDFInfo
- Publication number
- ITMI20010861A1 ITMI20010861A1 IT2001MI000861A ITMI20010861A ITMI20010861A1 IT MI20010861 A1 ITMI20010861 A1 IT MI20010861A1 IT 2001MI000861 A IT2001MI000861 A IT 2001MI000861A IT MI20010861 A ITMI20010861 A IT MI20010861A IT MI20010861 A1 ITMI20010861 A1 IT MI20010861A1
- Authority
- IT
- Italy
- Prior art keywords
- polyol
- process according
- weight
- reaction
- stabilizing agent
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims description 50
- 238000000034 method Methods 0.000 title claims description 31
- 238000002360 preparation method Methods 0.000 title claims description 17
- 229920000642 polymer Polymers 0.000 title description 3
- 229920005862 polyol Polymers 0.000 claims description 69
- 150000003077 polyols Chemical class 0.000 claims description 69
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 46
- 229920000570 polyether Polymers 0.000 claims description 42
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 34
- 239000003381 stabilizer Substances 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 20
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 17
- -1 unsaturated cyclic anhydride Chemical class 0.000 claims description 14
- 239000000945 filler Substances 0.000 claims description 13
- 239000011541 reaction mixture Substances 0.000 claims description 13
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 12
- 229920002554 vinyl polymer Polymers 0.000 claims description 12
- 125000003277 amino group Chemical group 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 229920005749 polyurethane resin Polymers 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 6
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 239000007858 starting material Substances 0.000 claims description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical class C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical class CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical class CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 4
- 125000004185 ester group Chemical group 0.000 claims description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000003153 chemical reaction reagent Substances 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 239000011261 inert gas Substances 0.000 claims description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 3
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- DJOWTWWHMWQATC-KYHIUUMWSA-N Karpoxanthin Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1(O)C(C)(C)CC(O)CC1(C)O)C=CC=C(/C)C=CC2=C(C)CC(O)CC2(C)C DJOWTWWHMWQATC-KYHIUUMWSA-N 0.000 claims description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 2
- 125000005910 alkyl carbonate group Chemical group 0.000 claims description 2
- 238000000149 argon plasma sintering Methods 0.000 claims description 2
- 230000001588 bifunctional effect Effects 0.000 claims description 2
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 2
- 125000005442 diisocyanate group Chemical group 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- DYDNPESBYVVLBO-UHFFFAOYSA-N formanilide Chemical compound O=CNC1=CC=CC=C1 DYDNPESBYVVLBO-UHFFFAOYSA-N 0.000 claims description 2
- 125000003827 glycol group Chemical group 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 239000003999 initiator Substances 0.000 claims description 2
- 150000002924 oxiranes Chemical class 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 150000003440 styrenes Chemical class 0.000 claims description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims 1
- 150000004984 aromatic diamines Chemical class 0.000 claims 1
- 125000003118 aryl group Chemical group 0.000 claims 1
- 150000004985 diamines Chemical class 0.000 claims 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 claims 1
- 239000003921 oil Substances 0.000 claims 1
- 230000007928 solubilization Effects 0.000 claims 1
- 238000005063 solubilization Methods 0.000 claims 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 24
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 18
- 235000019400 benzoyl peroxide Nutrition 0.000 description 14
- 239000004342 Benzoyl peroxide Substances 0.000 description 13
- 229910052757 nitrogen Inorganic materials 0.000 description 12
- 238000009472 formulation Methods 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 239000002585 base Substances 0.000 description 9
- 239000012467 final product Substances 0.000 description 8
- 229920001228 polyisocyanate Polymers 0.000 description 7
- 239000005056 polyisocyanate Substances 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000011496 polyurethane foam Substances 0.000 description 5
- FIXBBOOKVFTUMJ-UHFFFAOYSA-N 1-(2-aminopropoxy)propan-2-amine Chemical compound CC(N)COCC(C)N FIXBBOOKVFTUMJ-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 238000003760 magnetic stirring Methods 0.000 description 3
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethanethiol Chemical compound CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 2
- 229920005906 polyester polyol Polymers 0.000 description 2
- SUVIGLJNEAMWEG-UHFFFAOYSA-N propane-1-thiol Chemical compound CCCS SUVIGLJNEAMWEG-UHFFFAOYSA-N 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 2
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- WTFAGPBUAGFMQX-UHFFFAOYSA-N 1-[2-[2-(2-aminopropoxy)propoxy]propoxy]propan-2-amine Chemical compound CC(N)COCC(C)OCC(C)OCC(C)N WTFAGPBUAGFMQX-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- ZMBQZWCDYKGVLW-UHFFFAOYSA-N 1-methylcyclohexa-3,5-diene-1,2-diamine Chemical compound CC1(N)C=CC=CC1N ZMBQZWCDYKGVLW-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- WHNBDXQTMPYBAT-UHFFFAOYSA-N 2-butyloxirane Chemical compound CCCCC1CO1 WHNBDXQTMPYBAT-UHFFFAOYSA-N 0.000 description 1
- IFXDUNDBQDXPQZ-UHFFFAOYSA-N 2-methylbutan-2-yl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CC IFXDUNDBQDXPQZ-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- YQHLDYVWEZKEOX-UHFFFAOYSA-N cumene hydroperoxide Chemical compound OOC(C)(C)C1=CC=CC=C1 YQHLDYVWEZKEOX-UHFFFAOYSA-N 0.000 description 1
- VTXVGVNLYGSIAR-UHFFFAOYSA-N decane-1-thiol Chemical compound CCCCCCCCCCS VTXVGVNLYGSIAR-UHFFFAOYSA-N 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000005828 hydrofluoroalkanes Chemical class 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- QWTDNUCVQCZILF-UHFFFAOYSA-N isopentane Chemical compound CCC(C)C QWTDNUCVQCZILF-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- PGYPOBZJRVSMDS-UHFFFAOYSA-N loperamide hydrochloride Chemical compound Cl.C=1C=CC=CC=1C(C=1C=CC=CC=1)(C(=O)N(C)C)CCN(CC1)CCC1(O)C1=CC=C(Cl)C=C1 PGYPOBZJRVSMDS-UHFFFAOYSA-N 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical class 0.000 description 1
- QJAOYSPHSNGHNC-UHFFFAOYSA-N octadecane-1-thiol Chemical compound CCCCCCCCCCCCCCCCCCS QJAOYSPHSNGHNC-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- XCRBXWCUXJNEFX-UHFFFAOYSA-N peroxybenzoic acid Chemical compound OOC(=O)C1=CC=CC=C1 XCRBXWCUXJNEFX-UHFFFAOYSA-N 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
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- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- C08G18/40—High-molecular-weight compounds
- C08G18/63—Block or graft polymers obtained by polymerising compounds having carbon-to-carbon double bonds on to polymers
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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- C08G18/40—High-molecular-weight compounds
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Description
Titolo: Procedimento per la preparazione di composizioni a base poliolica contenenti una carica polimerica finemente suddivisa e stabile. Title: Process for the preparation of polyol-based compositions containing a finely divided and stable polymeric filler.
La presente invenzione si riferisce ad un procedimento per la preparazione di composizioni a base di poi ioli contenenti una carica polimerica finemente suddivisa e stabile. The present invention relates to a process for the preparation of compositions based on polyols containing a finely divided and stable polymeric filler.
Più in particolare, la presente invenzione si riferisce ad un procedimento per la preparazione di composizioni a base poliolica contenenti una carica polimerica finemente suddivisa e stabile, alle composizioni così ottenute ed al loro impiego nella preparazione di resine poliuretaniche. More particularly, the present invention relates to a process for the preparation of polyol-based compositions containing a finely divided and stable polymeric filler, to the compositions thus obtained and to their use in the preparation of polyurethane resins.
Sono noti in letteratura scientifica procedimenti per preparare composizioni poi ioli che contenenti in dispersione, o parzialmente aggraffate alle catene, particelle solide polimeriche preparate in si tu per polimerizzazione dei corrispondenti monomeri. Nel brevetto USA 4.357.430, ad esempio, si descrive un procedimento per preparare dispersioni stabili di polimeri in poi ioli polieteri che consiste essenzialmente nel poi imerizzare una miscela di acrilonitrile e stirene, in rapporto ponderale compreso fra 80:20 e 20:80, in una base poliolica costituita da un poliolo polietere con peso molecolare numerico Mn di almeno 500 e da un poliolo polietere ottenuto come prodotto di reazione fra un poliolo polietere, con funzionalità superiore a 2, ed un poliisocianato in proporzioni tali che il rapporto fra i gruppi idrossilici ed i gruppi isocianici sia maggiore di 1. La composizione così ottenuta può essere utilizzata come componente poiiolico nella preparazione di espansi poliuretanici . Methods for preparing polyol compositions containing in dispersion, or partially grafted to the chains, polymeric solid particles prepared in situ by polymerization of the corresponding monomers are known in the scientific literature. In US patent 4,357,430, for example, a process is described for preparing stable dispersions of polymers in polyethers which essentially consists in then imerising a mixture of acrylonitrile and styrene, in a weight ratio between 80:20 and 20:80, in a polyol base consisting of a polyether polyol with a molecular weight Mn of at least 500 and a polyether polyol obtained as a reaction product between a polyether polyol, with functionality greater than 2, and a polyisocyanate in such proportions that the ratio between the groups hydroxyl and isocyanic groups is greater than 1. The composition thus obtained can be used as a polyol component in the preparation of polyurethane foams.
Nel brevetto USA 6.013.731 si descrive un procedimento per la preparazione di dispersioni stabili di cariche polimeriche in basi polioliche che prevede di modificare parzialmente le catene polioliche in modo che possano contenere insaturazioni etileniche in concentrazione inferiore a 0,02 meq/g e di poiimerizzare in situ, nel poliolo così modificato, uno o più monomeri vinilici . In US patent 6,013,731 a process is described for the preparation of stable dispersions of polymeric fillers in polyol bases which envisages partially modifying the polyol chains so that they can contain ethylene unsaturations in a concentration lower than 0.02 meq / g and then polymerize in situ, in the polyol thus modified, one or more vinyl monomers.
La Richiedente ha, ora, trovato un nuovo procedimento per la preparazione di composizioni a base poliolica contenenti una carica polimerica caratterizzate da una elevata concentrazione di solido, una notevole stabilità ed una granulometria media delle particelle polimeriche in grado di permettere la filtrabilità delle composizioni attraverso filtri da 40 micrometri. The Applicant has now found a new process for the preparation of polyol-based compositions containing a polymeric filler characterized by a high concentration of solid, a remarkable stability and an average particle size of the polymeric particles capable of allowing the filterability of the compositions through filters. from 40 micrometers.
Costituisce, pertanto, oggetto della presente invenzione un procedimento per la preparazione di composizioni a base poliolica contenenti una carica polimerica finemente suddivisa e stabile che comprende: a) poiimerizzare almeno un monomero vinilico in un componente poiiolico a funzionalità maggiore o uguale a 2 e di peso molecolare medio compreso fra 1000 e 8000 in presenza di un agente stabilizzante ottenuto dalla reazione fra almeno un poliolo polietere terminato con almeno un gruppo amminico, di peso molecolare medio compreso fra 1500 e 8000, ed un’anidride comprendente almeno un’anidride ciclica insatura ed in cui la concentrazione di gruppi amminici del poliossi polietere è tale che alla fine della reazione con l’anidride il rapporto T/C fra i doppi legami di tipo trans (T) ed i doppi legami di tipo cis (C) è compreso fra 0,1 e 10; Therefore, the object of the present invention is a process for the preparation of polyol-based compositions containing a finely divided and stable polymeric filler which comprises: a) then polymerizing at least one vinyl monomer into a polyol component with functionality greater than or equal to 2 and of weight average molecular weight between 1000 and 8000 in the presence of a stabilizing agent obtained from the reaction between at least one polyether polyol terminated with at least one amino group, of average molecular weight between 1500 and 8000, and an anhydride comprising at least one unsaturated cyclic anhydride and in which the concentration of amino groups of the polyoxy polyether is such that at the end of the reaction with the anhydride the T / C ratio between the double bonds of the trans type (T) and the double bonds of the cis type (C) is between 0 , 1 and 10;
b) eliminare dalla miscela di reazione i monomeri non reagiti. b) eliminating the unreacted monomers from the reaction mixture.
Secondo la presente invenzione la polimerizzazione del monomero vinilico è realizzata in una base poliolica. La base poliolica è essenzialmente di tipo eterea o esterea e può essere scelta fra i polioli polieteri, i polioli polieteri contenenti gruppi esterei, i polioli polieteri contenenti gruppi amminici, i polioli poliesteri. Base poliolica preferita è quella costituita da uno o più polioli polieteri ottenuti per condensazione di ossidi olefini ci C2-C6 su composti (starter) aventi almeno due atomi di idrogeno attivi. Come ossidi olefinici sono preferiti l’ossido di etilene, l’ossido di propilene o le loro miscele. According to the present invention, the polymerization of the vinyl monomer is carried out in a polyol base. The polyol base is essentially of the ether or ester type and can be selected from polyether polyols, polyether polyols containing ester groups, polyether polyols containing amino groups, polyester polyols. The preferred polyol base is that consisting of one or more polyether polyols obtained by condensation of C2-C6 olefin oxides on compounds (starters) having at least two active hydrogen atoms. Ethylene oxide, propylene oxide or their mixtures are preferred as olefinic oxides.
La condensazione si fa avvenire su starter come glicoli, trioli, tetroli, ammine, al canol ammi ne , poliammine o loro miscele. Condensation occurs on starters such as glycols, triols, tetrols, amines, canol amine, polyamines or their mixtures.
Esempi rappresentativi di polioli polieteri da utilizzare secondo la presente invenzione sono quelli a base di etilenossido e/o propi lenossi do ed in cui lo starter è un glicol come di propil engl icol o un oligomero del propi lenossi do con peso molecolare inferiore a 500; un triolo come glicerina o trimetilolpropano; un tetrolo come pentaeritrolo; una di ammi na come etilendiammina; una di ammi na aromatica come orto-toluendiammina; una al canol ammi na come tri etanol ammi na; oppure un idrossi alcano poi i funzionai e come xi litoio, arabi tolo, sorbitolo, mannitolo. Representative examples of polyether polyols to be used according to the present invention are those based on ethylene oxide and / or propylene oxide and in which the starter is a glycol such as propyl englene or a propylene oxide oligomer with a molecular weight lower than 500; a triol such as glycerin or trimethylolpropane; a tetrol such as pentaerythritol; one of amine such as ethylenediamine; one of aromatic amine such as ortho-toluenediamine; one amine canol as tri ethanol amine; or a hydroxy alkane then the functions and as xi litoio, Arab tolo, sorbitol, mannitol.
Qualsiasi monomero vinilico in grado di sol ubi 1 i zzarsi nella base poliolica può essere utilizzata nel procedimento oggetto della presente invenzione. Esempi illustrativi sono acidi acrilico e metacrilico, metilacrilato, metilmetacrilato, etilacrilato, acrilmmetacrilammide , cloruro di vinile e cloruro di vinilidene, acrilonitrile, metacrilonitrile, stirene, stireni bromurati, butadiene, isoprene, isobutene e loro miscele. Ulteriori esempi di monomeri sono citati in F. E. Bailey, 3. V. Koleske “Alkylene Oxides and Their Polymers” Marcel Dekker. Prodotti preferiti sono acrilonitrile e stirene utilizzati singolarmente o in miscela fra loro in rapporti stirene/acrilonitrile compresi 80:20-40:60. Any vinyl monomer capable of dissolving in the polyol base can be used in the process object of the present invention. Illustrative examples are acrylic and methacrylic acids, methyl acrylate, methyl methacrylate, ethyl acrylate, acrylamethacrylamide, vinyl chloride and vinylidene chloride, acrylonitrile, methacrylonitrile, styrene, brominated styrenes, butadiene, isoprene, isobutene and mixtures thereof. Further examples of monomers are cited in F. E. Bailey, 3. V. Koleske “Alkylene Oxides and Their Polymers” Marcel Dekker. Preferred products are acrylonitrile and styrene used singly or mixed together in styrene / acrylonitrile ratios including 80: 20-40: 60.
Questi monomeri possono essere polimerizzati secondo tecniche convenzionali. In particolare essi sono disciolti nella base poliolica in quantità pari al 20-60% in peso sul totale e, quindi, fatti reagire a temperatura compresa fra 80 e 150’C in presenza di iniziatori radicalici e regolatori di peso molecolare o trasferitori di catena. These monomers can be polymerized according to conventional techniques. In particular, they are dissolved in the polyol base in an amount equal to 20-60% by weight of the total and, therefore, reacted at a temperature between 80 and 150'C in the presence of radical initiators and molecular weight regulators or chain transfer agents.
Gli iniziatori radicalici di polimerizzazione vengono aggiunti alla base poliolica in quantità generalmente comprese fra 0,05 e 3% in peso, rispetto alla miscela dei monomeri vinilici, e possono essere scelti fra i perossidi, i persolfati, i perborati, i percarbonati e gli azo derivati. Esempi sono dibenzoil perossido, lauril perossido, di-t-butil perossido, t-butil-perossi 2-etilesanoato, t-amil-perossi 2-etil esanoato, dicumil perossido, benzoil idroperossido, t-butil idroperossido, cumil idroperossido, 2,2'-azobis(isobutirronitrile), 2,2’-azobis(2 ,4-dimetilvaleronitrile), ecc. The radical polymerization initiators are added to the polyol base in quantities generally comprised between 0.05 and 3% by weight, with respect to the mixture of vinyl monomers, and can be selected from peroxides, persulfates, perborates, percarbonates and azo derivatives. Examples are dibenzoyl peroxide, lauryl peroxide, di-t-butyl peroxide, t-butyl-peroxy 2-ethylhexanoate, t-amyl-peroxy 2-ethyl hexanoate, dicumyl peroxide, benzoyl hydroperoxide, t-butyl hydroperoxide, cumyl hydroperoxide, 2, 2'-azobis (isobutyronitrile), 2,2'-azobis (2, 4-dimethylvaleronitrile), etc.
I trasferitori di catena sono aggiunti alla base poliolica in quantità generalmente compresa fra 0,1 e 2% in peso e possono essere scelti fra i mercaptani quali il dodecilmercaptano, etil mercaptano, propil mercaptano, butil mercaptano, esil mercaptano, ottil mercaptano, decil mercaptano, ottadecil mercaptano, 2-mercapto etanolo, ecc. The chain transfer agents are added to the polyol base in quantities generally comprised between 0.1 and 2% by weight and can be selected from mercaptans such as dodecyl mercaptan, ethyl mercaptan, propyl mercaptan, butyl mercaptan, hexyl mercaptan, octyl mercaptan, decyl mercaptan , octadecyl mercaptan, 2-mercapto ethanol, etc.
Insieme al monomero vinilico viene aggiunto anche l’agente stabilizzante in quantità pari allo 0,5-20% in peso, preferibilmente 2-10%, rispetto al totale. L’agente stabilizzante viene preparato partendo da almeno un poliolo polietere animino terminato, preferibilmente scelto fra un poliossietilenglicole o un poi iossipropi lengli cole animino terminato, contenente almeno un gruppo amminico terminale primario, preferibilmente da 1 a 3 gruppi amminici terminali primari. Questi polioli sono disponibili in commercio con il nome JEFFAMINE della HUNTSMAN POLYURETHANES o possono essere preparati industrialmente con tecniche convenzionali descritte, ad esempio, nel testo “Saunders & Frisch - Poiyurethanes , Chemistry and Technology” Interscience , New York, 1964 oppure nel testo di Bailey e Kuleske precedentemente citato. Together with the vinyl monomer, the stabilizing agent is also added in an amount equal to 0.5-20% by weight, preferably 2-10%, with respect to the total. The stabilizing agent is prepared starting from at least one amino terminated polyether polyol, preferably selected from a polyoxyethylene glycol or a polyoxyethylene glycol terminated polyethylene glycol, containing at least one primary terminal amino group, preferably from 1 to 3 primary terminal amino groups. These polyols are commercially available under the name JEFFAMINE from HUNTSMAN POLYURETHANES or can be industrially prepared with conventional techniques described, for example, in the text "Saunders & Frisch - Poiyurethanes, Chemistry and Technology" Interscience, New York, 1964 or in the text by Bailey and Kuleske previously quoted.
L’agente stabilizzante viene preparato per reazione del poliolo ammino terminato con un’anidride ciclica insatura, ovvero con miscele contenenti sia un’anidride ciclica insatura che satura in rapporti molari anidride insatura/satura maggiori o uguali a 0,5, preferibilmente fra l e 10. Esempi di anidridi insature possono essere anidride maleica, citraconica, 2,5-dimetilmaleica, ecc. La reazione è condotta operando in massa a temperatura tra 60 e 180°C, preferibilmente tra 100 e 150°C, mantenendo i reagenti in contatto per tempi compresi fra 1 e 8 ore. I rapporti molari tra i gruppi amminici e l’anidride sono compresi fra 5 e 1. The stabilizing agent is prepared by reaction of the amino polyol terminated with an unsaturated cyclic anhydride, i.e. with mixtures containing both an unsaturated and saturated cyclic anhydride in unsaturated / saturated anhydride molar ratios greater than or equal to 0.5, preferably between 1 and 10. Examples of unsaturated anhydrides can be maleic, citraconic, 2,5-dimethylmaleic anhydride, etc. The reaction is carried out by operating in bulk at a temperature between 60 and 180 ° C, preferably between 100 and 150 ° C, keeping the reactants in contact for times between 1 and 8 hours. The molar ratios between the amino groups and the anhydride are between 5 and 1.
Al termine della reazione i gruppi carbossilici liberi possono essere trasformati in gruppi ossidrilici mediante reazione con epossidi, quali ossido di etilene, ossido di propilene, ossido di butene, ossido di esene, epicloridrina, glicidolo, o con carbonati alchilici come il carbonato di etilene o il carbonato di propilene. La reazione viene condotta in massa, in condizioni di catalisi basica e a temperatura compresa fra 60 e 180°C. At the end of the reaction the free carboxy groups can be transformed into hydroxyl groups by reaction with epoxides, such as ethylene oxide, propylene oxide, butene oxide, hexene oxide, epichlorohydrin, glycidol, or with alkyl carbonates such as ethylene carbonate or propylene carbonate. The reaction is carried out in bulk, under basic catalysis conditions and at a temperature between 60 and 180 ° C.
Completata la polimerizzazione del monomero vinilico, i monomeri non reagiti sono eliminati mediante tecniche note, ad esempio per stripping con un gas inerte oppure per evaporazione sotto vuoto a 80-140°c. Le composizioni finali così ottenute si presentano con un contenuto di carica solida compreso fra circa 20% e circa 60% in peso, una granulometria media delle particelle solide, misurata con apparecchiatura “Light Scattering” secondo il modello ottico di Fraunhofer, inferiore a 5 micrometri e completa filtrabilità attraverso un filtro con maglie da 40 micrometri. Conservate in un recipiente chiuso per 28 giorni, non hanno dato luogo ad alcuna forma di sedimento. Once the polymerization of the vinyl monomer is completed, the unreacted monomers are eliminated by known techniques, for example by stripping with an inert gas or by evaporation under vacuum at 80-140 ° C. The final compositions thus obtained have a solid filler content between about 20% and about 60% by weight, an average particle size of the solid particles, measured with a "Light Scattering" apparatus according to the Fraunhofer optical model, of less than 5 micrometers and complete filterability through a 40 micrometer mesh filter. Kept in a closed container for 28 days, they did not give rise to any form of sediment.
Le composizioni a base poliolica contenenti una carica polimerica finemente suddivisa e stabile oggetto della presente invenzione possono essere utilizzate nella preparazione di resine poliuretaniche e, in particolare, nella preparazione di resine poliuretaniche espanse rigide o flessibili, in combinazione con i convenzionali reagenti isocianici . The polyol-based compositions containing a finely divided and stable polymeric filler object of the present invention can be used in the preparation of polyurethane resins and, in particular, in the preparation of rigid or flexible polyurethane foam resins, in combination with conventional isocyanic reagents.
Secondo la presente invenzione qualsiasi isocianato organico almeno bifunzionale può essere utilizzato in combinazione con le presenti composizioni poiioliche. in particolare, si possono usare i diisocianati a basso o medio peso molecolare di formula generale (I): According to the present invention any at least bifunctional organic isocyanate can be used in combination with the present polyol compositions. in particular, low or medium molecular weight diisocyanates of general formula (I) can be used:
(I) (THE)
dove R rappresenta un radicale (iso)alchi1ico cicloalchilico o aromatico eventualmente sostituiti con radicali alchilici Esempi di tali prodotti sono esametilene diisocianato , meta e/o parafenilene diisocianato, 2,4-toluenediisocianato (TDI), sia da solo che in miscela con l'isomero 2,6-toluenediisocianato, 4,4’-difenilmetano-diisocianato (NIDI), eventualmente in miscela con l’isomero 2,4’, 4,4’-dicicloesil metano diisocianato, l-isocianato-3isocianatometi1-3,3,5-trimeti1cicloesano, ecc. where R represents a cycloalkyl or aromatic alkyl radical (iso) possibly substituted with alkyl radicals Examples of such products are hexamethylene diisocyanate, meta and / or paraphenylene diisocyanate, 2,4-toluene diisocyanate (TDI), either alone or mixed with the isomer 2,6-toluene diisocyanate, 4,4'-diphenylmethane-diisocyanate (NIDI), optionally in mixture with the isomer 2,4 ', 4,4'-dicyclohexyl methane diisocyanate, l-isocyanate-3isocyanatomethi1-3,3, 5-trimethylcyclohexane, etc.
In alternativa si possono usare poliisocianati ad alto peso molecolare, a vario grado di condensazione, ottenuti dalla fosgenazione di condensati anilinaformaldeide. Questi prodotti sono costituiti da miscele di polimetilenepolifenil poliisocianati di formula generale Alternatively, high molecular weight polyisocyanates with varying degrees of condensation can be used, obtained from the phosgenation of anilineformaldehyde condensates. These products consist of mixtures of polymethylenepolyphenyl polyisocyanates of general formula
dove Φ rappresenta un gruppo fenile ed n è un numero intero maggiore o uguale a 1. where Φ represents a phenyl group and n is an integer greater than or equal to 1.
Poiiisocianati a medio o alto peso molecolare preferiti secondo la presente invenzione sono i polimetilenepolifenil poiiisocianati di funzionalità media compresa fra 2,6 e 2,8. Tali prodotti sono disponibili in commercio sotto nomi diversi come “TEDIMON 31" (ENICHEM S.p.A.), “SUPRASEC DNR” (HUNTSMAN POLYURETHANES) 0 DESMODUR 44 V20 (BAYER). Preferred medium or high molecular weight polyisocyanates according to the present invention are polymethylenepolyphenyl polyisocyanates having an average functionality comprised between 2.6 and 2.8. These products are commercially available under different names such as "TEDIMON 31" (ENICHEM S.p.A.), "SUPRASEC DNR" (HUNTSMAN POLYURETHANES) or DESMODUR 44 V20 (BAYER).
Ulteriori esempi di poiiisocianati sono i prepolimeri isocianici ottenuti facendo reagire un eccesso in equivalenti di uno o più isocianati di formula generale (I) o (II) con almeno un poliolo polietere e/o poliestere, eventualmente contenente gruppi misti eterei o esterei e/o gruppi di natura animinica, avente una funzionalità compresa fra 2 e 8 ed un peso equivalente compreso fra circa 50 e Nella preparazione di resine poliuretaniche, in particolare di resine poliuretaniche espanse, oltre ai reagenti tradizionali la miscela di reazione comprende anche ulteriori additivi comunemente impiegati per questo tipo di polimerizzazioni quali catalizzatori amminici, come trietilendiammina, e/o metallici come ottoato stannoso, regolatori di celle, stabilizzanti alla termo-ossidazione, pigmenti, ecc. Dettagli sulla polimerizzazione dei poliuretani sono descritti nel testo “Saunders & Frisch -Polyurethanes , Chemistry and Technology” Interscienee, New York, 1964. Further examples of polyisocyanates are the isocyanic prepolymers obtained by reacting an excess in equivalents of one or more isocyanates of general formula (I) or (II) with at least one polyether and / or polyester polyol, optionally containing mixed ether or ester groups and / or groups of an animine nature, having a functionality between 2 and 8 and an equivalent weight between about 50 and In the preparation of polyurethane resins, in particular of expanded polyurethane resins, in addition to the traditional reagents, the reaction mixture also includes further additives commonly used for this type of polymerization such as amine catalysts, such as triethylenediamine, and / or metal such as stannous octoate, cell regulators, thermo-oxidation stabilizers, pigments, etc. Details on the polymerization of polyurethanes are described in the text “Saunders & Frisch -Polyurethanes, Chemistry and Technology” Interscienee, New York, 1964.
Nella realizzazione di espansi poliuretanici, l'agente d’espansione è costituito principalmente da acqua che può essere impiegata da sola o in combinazione con agenti d’espansione secondari. Nella preparazione di espansi poliuretanici l’acqua ha una funzione critica in quanto attraverso essa si ha formazione di legami ureici associata a sviluppo di anidride carbonica che provoca il processo di espansione/rigonfiamento della resina poliuretanica con l’ottenimento di espansi flessibili. Quantità d’acqua comprese fra 3 e 6 parti in peso rispetto a 100 parti del componente poiiolico sono quelle più comunemente usate. In the production of polyurethane foams, the expansion agent consists mainly of water which can be used alone or in combination with secondary expansion agents. In the preparation of polyurethane foams, water has a critical function as through it there is the formation of urea bonds associated with the development of carbon dioxide which causes the process of expansion / swelling of the polyurethane resin with the obtainment of flexible foams. Amounts of water between 3 and 6 parts by weight compared to 100 parts of the polyol component are the most commonly used.
Secondo la tecnologia convenzionale, pertanto, per l’espansione della resina poliuretanica si impiega preferibilmente come agente primario l’anidride carbonica sviluppata in situ per la reazione chimica tra acqua ed i gruppi NCO del poliisocianato. Il metodo per introdurre l’espandente primario nella massa di polimerizzazione non deve, però, essere inteso come limitativo in quanto si possono impiegare altri gas ed altre tecniche come, ad esempio, gorgoglicimento di aria, azoto o altro gas inerte, nella massa di reazione per iniezione dall’esterno, che permettono di ottenere prodotti analoghi. According to conventional technology, therefore, for the expansion of the polyurethane resin, carbon dioxide developed in situ for the chemical reaction between water and the NCO groups of the polyisocyanate is preferably used as the primary agent. The method for introducing the primary expander into the polymerization mass must not, however, be construed as limiting as other gases and other techniques can be used, such as, for example, bubbling of air, nitrogen or other inert gas, into the reaction mass. by injection from the outside, which allow to obtain similar products.
Tuttavia, nella preparazione di espansi poliuretanici a densità ridotta, ad esempio aventi densità uguale o inferiore a 25 Kg/m3, la funzione espandente della sola acqua può non essere sufficiente a raggiungere tali valori di densità senza incorrere in inconvenienti (bruciature o “scorching") dovuti all’esotermia della reazione tra acqua e i gruppi isocianici. Per questa ragione, l’azione espandente dell'acqua può essere supportata da agenti espandenti di natura fisica, scelti fra gli idrofluoro alcani, il CO2 liquido, gli idrocarburi come n-pentano, ipentano, ciclopentano, ecc. il dimetilcarbonato, o le loro miscele. However, in the preparation of polyurethane foams with reduced density, for example having a density equal to or lower than 25 Kg / m3, the expanding function of the water alone may not be sufficient to reach these density values without incurring problems (burning or "scorching" ) due to the exothermic reaction between water and isocyanic groups. For this reason, the expanding action of water can be supported by expanding agents of a physical nature, chosen from hydrofluoro alkanes, liquid CO2, hydrocarbons such as n-pentane , ipentane, cyclopentane, etc., dimethylcarbonate, or their mixtures.
Allo scopo di meglio comprendere la presente invenzione e per mettere in pratica la stessa di seguito si riportano alcuni esempi illustrativi e non limitativi. In order to better understand the present invention and to put it into practice, some illustrative and non-limiting examples are given below.
ESEMPIO 1 EXAMPLE 1
in un pallone a due colli munito di rubinetto per l’introduzione di azoto, raccordo collegato ad un contabolle e agitazione magnetica vengono introdotti sotto flusso di azoto B0,2 g (7,5 mmoli) di poli(propilen glicole)bis(2-amminopropil etere) di peso molecolare 4000 e 1,47 g (15 mmoli) di anidride maleica. Dopo aver interrotto il flusso di azoto, la miscela di reazione viene scaldata a 130°C per 24 ore. B0.2 g (7.5 mmol) of poly (propylene glycol) bis (2- aminopropyl ether) of molecular weight 4000 and 1.47 g (15 mmoles) of maleic anhydride. After stopping the nitrogen flow, the reaction mixture is heated to 130 ° C for 24 hours.
Il prodotto finale presenta un rapporto l/C pari a 2. ESEMPIO 2 The final product has a l / C ratio equal to 2. EXAMPLE 2
In un’autoclave in acciaio AISI 316 da 100 mi sono stati introdotti 50 g di una miscela di reazione, la cui sintesi è riportata nell’esempio 1, contenente 0,22 meq/g di gruppi carbossilici. Sono stati quindi introdotti 0,62 g (11 mmoli) di KOH ed il reattore è stato caricato con azoto fino a portare la pressione ad un valore di 2 atm. Sono stati quindi introdotti 5 g (115 mmoli) di ossido di etilene e la miscela di reazione è stata scaldata gradualmente a 125°C per 2 ore. In a 100 ml AISI 316 steel autoclave, 50 g of a reaction mixture was introduced, the synthesis of which is reported in Example 1, containing 0.22 meq / g of carboxylic groups. 0.62 g (11 mmoles) of KOH were then introduced and the reactor was charged with nitrogen until the pressure was brought to a value of 2 atm. 5 g (115 mmoles) of ethylene oxide were then introduced and the reaction mixture was gradually heated to 125 ° C for 2 hours.
Il prodotto finale presenta un rapporto l/C pari a 2,5. The final product has a l / C ratio of 2.5.
ESEMPIO 3 EXAMPLE 3
In un pallone a due colli munito di rubinetto per l'introduzione di azoto, raccordo collegato ad un contabolle e agitazione magnetica vengono introdotti sotto flusso di azoto 30 g (7,5 mmoli) di poii(propi1en glicole)bis(2-amminopropil etere) di peso molecolare 4000 e 1,49 g (15 mmoli) di anidride maleica e 0,009 g (0,5% in peso) di Irganox 1010. Dopo aver interrotto il flusso di azoto, la miscela di reazione viene scaldata a 180’C per 4 ore. In a two-necked flask equipped with a tap for the introduction of nitrogen, a fitting connected to a bubble counter and magnetic stirring, 30 g (7.5 mmol) of poly (propylene glycol) bis (2-aminopropyl ether) are introduced under nitrogen flow. ) of molecular weight 4000 and 1.49 g (15 mmoles) of maleic anhydride and 0.009 g (0.5% by weight) of Irganox 1010. After stopping the nitrogen flow, the reaction mixture is heated to 180 ° C for 4 hours.
Il prodotto finale presenta un rapporto T/C pari a 2,8 The final product has a T / C ratio of 2.8
ESEMPIO 4 EXAMPLE 4
In un pallone a due colli munito di rubinetto per l’introduzione di azoto, raccordo collegato ad un contabolle e agitazione magnetica vengono introdotti sotto flusso di azoto 30,2 g (7,5 mmoli) di poli(propilen glicole)bis(2-amminopropil etere) di peso molecolare 4000 e 1,47 g (15 mmoli) di anidride maleica. Dopo aver interrotto il flusso di azoto, la miscela di reazione viene scaldata a 130"C per 4 ore. 30.2 g (7.5 mmol) of poly (propylene glycol) bis (2- aminopropyl ether) of molecular weight 4000 and 1.47 g (15 mmoles) of maleic anhydride. After stopping the nitrogen flow, the reaction mixture is heated at 130 ° C for 4 hours.
Il prodotto finale presenta un rapporto T/C pari a 0,2. The final product has a T / C ratio of 0.2.
ESEMPIO 5 EXAMPLE 5
In un reattore di vetro resistente alla pressione munito di manometro e di agitazione magnetica vengono introdotti rispettivamente: In a pressure-resistant glass reactor equipped with a manometer and magnetic stirrer, the following are respectively introduced:
10,41 g (52,5% in peso) di un poliolo polietere trifunzionaie a peso molecolare medio MW di 3500 (Glendion FG 3504 della ENICHEM), 10.41 g (52.5% by weight) of a three-function polyether polyol with an average molecular weight MW of 3500 (Glendion FG 3504 from ENICHEM),
1,42 g (7% in peso) di stabilizzante dell’esempio 1, 5,7 g (28% in peso) di stirene, 1.42 g (7% by weight) of stabilizer of example 1, 5.7 g (28% by weight) of styrene,
2,39 g (12% in peso) di acrilonitrile, 2.39 g (12% by weight) of acrylonitrile,
0,06 g di dodecantiolo, 0.06 g of dodecantiol,
0,062 g di benzoilperossido. 0.062 g of benzoyl peroxide.
Il reattore viene chiuso e la miscela viene scaldata a 110°C per 360 minuti. La miscela di reazione viene lasciata raffreddare ed i prodotti volatili che non hanno reagito vengono eliminati tenendo inizialmente sotto vuoto a 50°C per 90 minuti e quindi sotto vuoto a 100°C ancora per 360 minuti, il prodotto finale si presenta come una dispersione viscosa di colore bianco. The reactor is closed and the mixture is heated to 110 ° C for 360 minutes. The reaction mixture is left to cool and the volatile products that have not reacted are eliminated by initially holding under vacuum at 50 ° C for 90 minutes and then under vacuum at 100 ° C for another 360 minutes, the final product appears as a viscous dispersion. white in color.
ESEMPIO 6 EXAMPLE 6
Si opera come nell'esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
10,51 g (52,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.51 g (52.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1,42 g (7% in peso) di stabilizzante dell’esempio 1, 6,4 g (32% in peso) di stirene, 1.42 g (7% by weight) of stabilizer of example 1, 6.4 g (32% by weight) of styrene,
1,6 g (8% in peso) di acrilonitrile, 1.6 g (8% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,061 g di benzoilperossido. 0.061 g of benzoyl peroxide.
ESEMPIO 7 EXAMPLE 7
Si opera come nell’esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
10,96 g (54,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.96 g (54.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1,03 g (5% in peso) di stabilizzante dell’esempio 1, 1.03 g (5% by weight) of stabilizer of example 1,
5,6 g (28% in peso) di stirene, 5.6 g (28% by weight) of styrene,
2,41 g (12% in peso) di acrilonitrile, 2.41 g (12% by weight) of acrylonitrile,
0,06 g di dodecantiolo, 0.06 g of dodecantiol,
0,062 g di benzoilperossido. 0.062 g of benzoyl peroxide.
ESEMPIO 8 EXAMPLE 8
Si opera come nell’esempio 5 utilizzando la seguente formulazione. We operate as in example 5 using the following formulation.
11,33 g (56,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 11.33 g (56.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
0,6 g (3% in peso) di stabilizzante dell'esempio 1, 0.6 g (3% by weight) of stabilizer of Example 1,
5,6 g (28% in peso) di stirene, 5.6 g (28% by weight) of styrene,
2.4 g (12% in peso) di acrilonitrile, 2.4 g (12% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,062 g di benzoilperossido. 0.062 g of benzoyl peroxide.
ESEMPIO 9 EXAMPLE 9
Si opera come nell’esempio 5 utilizzando la seguente formulazione. We operate as in example 5 using the following formulation.
8.5 g (42,5% in peso) di un poliolo polietere trifunzionai e (Glendion FG 3504 della ENICHEM), 8.5 g (42.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 from ENICHEM),
1,4 g (7% in peso) di stabilizzante dell’esempio 1, 7,08 g (35% in peso) di stirene, 1.4 g (7% by weight) of stabilizer of example 1, 7.08 g (35% by weight) of styrene,
2,92 g (15% in peso) di acrilonitrile, 2.92 g (15% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,061 g di benzoliperossido. 0.061 g of benzol peroxide.
ESEMPIO 10 EXAMPLE 10
Si opera come nell’esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
8,9 g (44,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 8.9 g (44.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1,02 g (5% in peso) di stabilizzante dell’esempio 1, 1.02 g (5% by weight) of stabilizer of example 1,
7,1 g (35% in peso) di stirene, 7.1 g (35% by weight) of styrene,
2,92 g (15% in peso) di acrilonitrile, 2.92 g (15% by weight) of acrylonitrile,
0,06 g di dodecantiolo, 0.06 g of dodecantiol,
0,066 g di benzoliperossido. 0.066 g of benzol peroxide.
ESEMPIO 11 EXAMPLE 11
Si opera come nell'esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
6,57 g (32,5% in peso) di un poliolo polietere trifunzionaie (Glendion FG 3504 della ENICHEM), 6.57 g (32.5% by weight) of a three-function polyether polyol (Glendion FG 3504 from ENICHEM),
1,42 g (7% in peso) di stabilizzante dell’esempio 1, 1.42 g (7% by weight) of stabilizer of example 1,
8,44 g (42% in peso) di stirene, 8.44 g (42% by weight) of styrene,
3,56 g (18% in peso) di acrilonitrile, 3.56 g (18% by weight) of acrylonitrile,
0,06 g di dodecantiolo, 0.06 g of dodecantiol,
0,062 g di benzoliperossido. 0.062 g of benzol peroxide.
ESEMPIO 12 EXAMPLE 12
Si opera come nell'esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
10,51 g (52,5% in peso) di un poliolo polietere trifunzionaie (Glendion FG 3504 della ENICHEM), 10.51 g (52.5% by weight) of a three-function polyether polyol (Glendion FG 3504 from ENICHEM),
1,46 g (7% in peso) di stabilizzante dell’esempio 1, 1.46 g (7% by weight) of stabilizer of example 1,
8,02 g (40% in peso) di stirene, 8.02 g (40% by weight) of styrene,
0,08 g di dodecantiolo, 0.08 g of dodecantiol,
0,062 g di benzoilperossido. 0.062 g of benzoyl peroxide.
ESEMPIO 13 EXAMPLE 13
In un reattore di vetro resistente alla pressione munito di manometro e di agitazione magnetica vengono introdotti rispettivamente: In a pressure-resistant glass reactor equipped with a manometer and magnetic stirrer, the following are respectively introduced:
10,47 g (52,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.47 g (52.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1,42 g (7% in peso) di stabilizzante dell’esempio 1, 1.42 g (7% by weight) of stabilizer of example 1,
8,0 g (40% in peso) di stirene, 8.0 g (40% by weight) of styrene,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,095 g di benzoilperossido. 0.095 g of benzoyl peroxide.
Dopo aver caricato il poliolo, lo stabilizzante, lo stirene il dodecantiolo e 0,047 g di benzoilperossido, il reattore viene chiuso e la miscela viene scaldata a 125°c per 300 minuti. Successivamente la miscela di reazione viene lasciata raffreddare e dopo aver scaricato la pressione residua si aggiungono nel reattore 0,048 g di benzoil perossido sotto flusso di azoto. Si scalda a 125°C per altri 300 minuti. I prodotti volatili che non hanno reagito vengono eliminati tenendo inizialmente sotto vuoto a 50°C per 90 minuti e quindi sotto vuoto a 100°C ancora per 360 minuti. After having loaded the polyol, the stabilizer, the styrene, the dodecantiol and 0.047 g of benzoyl peroxide, the reactor is closed and the mixture is heated at 125 ° C for 300 minutes. Subsequently, the reaction mixture is allowed to cool and after having discharged the residual pressure, 0.048 g of benzoyl peroxide are added to the reactor under a nitrogen flow. The mixture is heated to 125 ° C for another 300 minutes. The volatile products which have not reacted are eliminated by initially holding under vacuum at 50 ° C for 90 minutes and then under vacuum at 100 ° C for a further 360 minutes.
ESEMPIO 14 EXAMPLE 14
Si opera come nell’esempio 5 utilizzando la seguente formulazione . We operate as in example 5 using the following formulation.
10,52 g (52,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.52 g (52.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1,41 g (7% in peso) di stabilizzante dell’esempio 3, 1.41 g (7% by weight) of stabilizer of example 3,
5,61 g (28% in peso) di stirene, 5.61 g (28% by weight) of styrene,
2,45 g (12% in peso) di acrilonitrile, 2.45 g (12% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,066 g di benzoilperossido. 0.066 g of benzoyl peroxide.
ESEMPIO 15 EXAMPLE 15
Si opera come nell’esempio 5 utilizzando la seguente formulazione. We operate as in example 5 using the following formulation.
10,52 g (52,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.52 g (52.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1.41 g (7% in peso) di stabilizzante dell’esempio 4, 1.41 g (7% by weight) of stabilizer of example 4,
5,61 g (28% in peso) di stirene, 5.61 g (28% by weight) of styrene,
2.42 g (12% in peso) di acrilonitrile, 2.42 g (12% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,064 g di benzoilperossido. 0.064 g of benzoyl peroxide.
ESEMPIO COMPARATIVO A COMPARATIVE EXAMPLE A
in un reattore di vetro resistente alla pressione munito di manometro e di agitazione magnetica vengono introdotti rispettivamente: into a pressure-resistant glass reactor equipped with a manometer and magnetic stirrer, the following are respectively introduced:
9,0 g (44,5% in peso) di un poliolo polietere trifunzionaie (Glendion FG 3504 della ENICHEM), 0,964 g (0,24 mmoli) di poli(propilenglicole)bis( 2 amminopropil etere), 9.0 g (44.5% by weight) of a three-functional polyether polyol (Glendion FG 3504 from ENICHEM), 0.964 g (0.24 mmoles) of poly (propylene glycol) bis (2 aminopropyl ether),
0,038 g (0,48 mmoli) di acido acrilico 0.038 g (0.48 mmol) of acrylic acid
7,07 g (35% in peso) di stirene, 7.07 g (35% by weight) of styrene,
2,91 g (15% in peso) di acrilonitrile, 2.91 g (15% by weight) of acrylonitrile,
0,07 g di dodecantiolo, 0.07 g of dodecantiol,
0,061 g di benzoliperossido. 0.061 g of benzol peroxide.
Il reattore viene chiuso e la miscela viene scaldata a 110°C per 360 minuti. La miscela di reazione viene lasciata raffreddare ed i prodotti volatili che non hanno reagito vengono eliminati tenendo inizialmente sotto vuoto a 50°C per 90 minuti e quindi sotto vuoto a 100°C ancora per 360 minuti. Il prodotto finale si presenta come una dispersione viscosa di colore giallo. The reactor is closed and the mixture is heated to 110 ° C for 360 minutes. The reaction mixture is allowed to cool and the volatile products which have not reacted are removed by initially holding under vacuum at 50 ° C for 90 minutes and then under vacuum at 100 ° C for a further 360 minutes. The final product appears as a viscous yellow dispersion.
ESEMPIO COMPARATIVO B COMPARATIVE EXAMPLE B
In una beuta vengono introdotti rispettivamente: In a flask are respectively introduced:
0,041 g (0,73 mmoli) di KOH in pasticche, 0.041 g (0.73 mmol) of KOH in tablets,
0,1 g di poliolo polietere (Glendion FG 3504), 0,041 g di acqua distillata 0.1 g of polyether polyol (Glendion FG 3504), 0.041 g of distilled water
La soluzione viene posta sotto agitazione magnetica fino a completo discioglimento di KOH e quindi si aggiungono 0,2 g di poliolo ottenendo al termine un'emulsione . The solution is placed under magnetic stirring until KOH is completely dissolved and then 0.2 g of polyol are added to obtain an emulsion at the end.
In un reattore di vetro resistente alla pressione munito di manometro e di agitazione magnetica vengono introdotti rispettivamente 107 g di Glendion FG 3504 e l’emulsione sopra descritta. La miscela di reazione viene scaldata alla temperatura interna di 105°C e mediante un capillare viene fatto gorgogliare azoto per 4 ore. Quindi dopo aver lasciato raffreddare la miscela sotto azoto vengono aggiunti 1,79 g (18,2 mmoli) di anidride maleica. Si scalda a 120°C per 8 ore. il prodotto finale presenta un rapporto T/C pari a 0. 107 g of Glendion FG 3504 and the emulsion described above are introduced into a pressure-resistant glass reactor equipped with a pressure gauge and magnetic stirring. The reaction mixture is heated to an internal temperature of 105 ° C and nitrogen is bubbled through a capillary for 4 hours. Then after allowing the mixture to cool under nitrogen, 1.79 g (18.2 mmoles) of maleic anhydride are added. The mixture is heated at 120 ° C for 8 hours. the final product has a T / C ratio of 0.
ESEMPIO COMPARATIVO C COMPARATIVE EXAMPLE C
In un reattore di vetro resistente alla pressione munito di manometro e di agitazione magnetica vengono introdotti rispettivamente: In a pressure-resistant glass reactor equipped with a pressure gauge and magnetic stirrer, the following are respectively introduced:
10.4 g (52,5% in peso) di un poliolo polietere trifunzionale (Glendion FG 3504 della ENICHEM), 10.4 g (52.5% by weight) of a trifunctional polyether polyol (Glendion FG 3504 by ENICHEM),
1.4 g (7% in peso) di stabilizzante dell’esempio comparativo B, 1.4 g (7% by weight) of stabilizer of comparative example B,
5,7 g (28% in peso) di stirene, 5.7 g (28% by weight) of styrene,
2.4 g (12% in peso) di acrilonitrile, 2.4 g (12% by weight) of acrylonitrile,
0,05 g di dodecantiolo, 0.05 g of dodecantiol,
0,061 g di benzoilperossido. 0.061 g of benzoyl peroxide.
il reattore viene chiuso e la miscela viene scaldata a 110 “C per 360 minuti. La miscela di reazione viene lasciata raffreddare ed i prodotti volatili che non hanno reagito vengono eliminati tenendo inizialmente sotto vuoto a 50°C per 90 minuti e quindi sotto vuoto a 100°C ancora per 360 minuti, il prodotto finale si presenta come una dispersione viscosa di colore giallo. the reactor is closed and the mixture is heated at 110 ° C for 360 minutes. The reaction mixture is left to cool and the volatile products that have not reacted are eliminated by initially holding under vacuum at 50 ° C for 90 minutes and then under vacuum at 100 ° C for another 360 minutes, the final product appears as a viscous dispersion. yellow in color.
Nella tabella successiva si riportano le proprietà dei poiioli contenenti la carica polimerica secondo quanto descritto negli esempi precedenti. The following table shows the properties of the polyols containing the polymeric filler as described in the previous examples.
ESEMPIO 16 EXAMPLE 16
In un reattore da un litro, dotato di agitatore interno e di linee per il vuoto e per l’alimentazione di azoto, sono alimentati 40 g di stabilizzante dell’esempio 1 e 254 g di poliolo polietere trifunzionaie (Glendion FG In a one-liter reactor, equipped with an internal stirrer and lines for the vacuum and for the nitrogen supply, 40 g of stabilizer from Example 1 and 254 g of three-function polyether polyol (Glendion FG
3504 della ENICHEM). Si carica poi nel reattore, mantenuto a 110°C, la seguente formulazione in 2 ore: 3504 of ENICHEM). The following formulation is then loaded into the reactor, maintained at 110 ° C in 2 hours:
235,2 g di stirene, 235.2 g of styrene,
- .100,8 g di acriIonitri!e, - .100.8 g of acriIoniters! And,
2,1 g di dodecantiolo, 2.1 g of dodecantiol,
0,99 g di benzoilperossido, 0.99 g of benzoyl peroxide,
169,6 g di Glendion FG 3504. 169.6 g of Glendion FG 3504.
Al termine della reazione, i monomeri residui sono eliminati per stripping sotto vuoto per 90 minuti. Il prodotto ha una viscosità di 24.000 mPa.sec a 25°c. At the end of the reaction, the residual monomers are removed by stripping under vacuum for 90 minutes. The product has a viscosity of 24,000 mPa.sec at 25 ° c.
ESEMPIO 17 EXAMPLE 17
In un reattore da un litro, dotato di agitatore interno e di linee per il vuoto e per l'alimentazione di azoto, sono alimentati 16 g di stabilizzante dell’esempio 1 e 320 g di poliolo polietere trifunzionaie (Glendion FG 3504 della ENICHEM). Si carica poi nel reattore, mantenuto a 110°C, la seguente formulazione in 2 ore: In a one-liter reactor, equipped with an internal stirrer and lines for vacuum and nitrogen feeding, 16 g of stabilizer from Example 1 and 320 g of three-function polyether polyol (Glendion FG 3504 from ENICHEM) are fed. The following formulation is then loaded into the reactor, maintained at 110 ° C in 2 hours:
168 g di stirene, 168 g of styrene,
72 g di acrilonitrile, 72 g of acrylonitrile,
1,5 g di dodecantiolo, 1.5 g of dodecantiol,
0,71 g di benzoilperossido, 0.71 g of benzoyl peroxide,
224 g di Tercarol 909SAO (MW = 3600, funzionalità = 3). 224 g of Tercarol 909SAO (MW = 3600, functionality = 3).
Al termine della reazione, i monomeri residui sono eliminati per stripping sotto vuoto per 90 minuti, il prodotto ha una viscosità di 2260 mPa.sec a 25°C. At the end of the reaction, the residual monomers are removed by stripping under vacuum for 90 minutes, the product has a viscosity of 2260 mPa.sec at 25 ° C.
Claims (24)
Priority Applications (3)
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IT2001MI000861A ITMI20010861A1 (en) | 2001-04-24 | 2001-04-24 | PROCEDURE FOR THE PREPARATION OF POLYOLIC BASED COMPOSITIONS CONTAINING A FINELY DIVIDED AND STABLE POLYMER CHARGE |
AU2002338403A AU2002338403A1 (en) | 2001-04-24 | 2002-04-24 | Method for the preparation of a polyol based composition containing a stable polymeric filler |
PCT/EP2002/004510 WO2002085964A2 (en) | 2001-04-24 | 2002-04-24 | Method for the preparation of a polyol based composition containing a stable polymeric filler |
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IT2001MI000861A ITMI20010861A1 (en) | 2001-04-24 | 2001-04-24 | PROCEDURE FOR THE PREPARATION OF POLYOLIC BASED COMPOSITIONS CONTAINING A FINELY DIVIDED AND STABLE POLYMER CHARGE |
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US7605216B2 (en) * | 2004-11-10 | 2009-10-20 | Basf Corporation | Method of reducing a content of a residual styrene monomer in a polyol |
CN100376616C (en) * | 2005-12-21 | 2008-03-26 | 中国科学院山西煤炭化学研究所 | Method for preparing polyester type polymer polyatomic alcohol |
CN102066490B (en) * | 2008-06-16 | 2013-09-04 | 三洋化成工业株式会社 | Polymer polyol and method for producing polyurethane |
PL3436496T3 (en) * | 2016-03-31 | 2021-08-16 | Dow Global Technologies, Llc | Process making polymer polyol having monodisperse dispersed polymer particles |
CN111349229B (en) * | 2018-12-21 | 2021-06-29 | 万华化学集团股份有限公司 | Stable dispersants and their use in the preparation of copolymer polyols |
CN113248660B (en) * | 2021-04-14 | 2022-11-25 | 上海抚佳精细化工有限公司 | Comb-type polycarboxylic acid dispersant, and preparation method and application thereof |
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US4652589A (en) * | 1985-02-08 | 1987-03-24 | Union Carbide Corporation | Polymer/polyols having improved combustion resistance and intrinsic viscosity, methods of making same and polyurethanes prepared therefrom |
EP0325818A1 (en) * | 1988-01-21 | 1989-08-02 | Arco Chemical Technology, Inc. | Polymer polyols derived from novel dispersing media |
US4954561A (en) * | 1989-06-30 | 1990-09-04 | Union Carbide Chemicals And Plastics Company Inc. | Stabilizers for polymer/polyols |
US5196476A (en) * | 1990-06-12 | 1993-03-23 | Arco Chemical Technology, L.P. | Polymer/polyol and preformed stabilizer systems |
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WO2002085964A3 (en) | 2003-02-20 |
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