IT202100010604A1 - COMPOSITE FILTER MATERIAL FOR THE CONSTRUCTION OF FABRICS AND THE MANUFACTURING PROCESS OF THE SAME - Google Patents

COMPOSITE FILTER MATERIAL FOR THE CONSTRUCTION OF FABRICS AND THE MANUFACTURING PROCESS OF THE SAME Download PDF

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Publication number
IT202100010604A1
IT202100010604A1 IT102021000010604A IT202100010604A IT202100010604A1 IT 202100010604 A1 IT202100010604 A1 IT 202100010604A1 IT 102021000010604 A IT102021000010604 A IT 102021000010604A IT 202100010604 A IT202100010604 A IT 202100010604A IT 202100010604 A1 IT202100010604 A1 IT 202100010604A1
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IT
Italy
Prior art keywords
constraints
layers
micrometric
nanomaterials
filtering
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Application number
IT102021000010604A
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Italian (it)
Inventor
Stefano Linari
Original Assignee
Linari Medical S R L
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Publication date
Application filed by Linari Medical S R L filed Critical Linari Medical S R L
Priority to IT102021000010604A priority Critical patent/IT202100010604A1/en
Priority to EP22729770.2A priority patent/EP4330036A1/en
Priority to PCT/IB2022/053842 priority patent/WO2022229828A1/en
Publication of IT202100010604A1 publication Critical patent/IT202100010604A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/08Filter cloth, i.e. woven, knitted or interlaced material
    • B01D39/083Filter cloth, i.e. woven, knitted or interlaced material of organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1615Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of natural origin
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    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
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    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B7/04Interconnection of layers
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • D04H1/43838Ultrafine fibres, e.g. microfibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2239/02Types of fibres, filaments or particles, self-supporting or supported materials
    • B01D2239/025Types of fibres, filaments or particles, self-supporting or supported materials comprising nanofibres
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2239/02Types of fibres, filaments or particles, self-supporting or supported materials
    • B01D2239/0258Types of fibres, filaments or particles, self-supporting or supported materials comprising nanoparticles
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0442Antimicrobial, antibacterial, antifungal additives
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
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    • B01D2239/065More than one layer present in the filtering material
    • B01D2239/0677More than one layer present in the filtering material by spot-welding
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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Filtering Materials (AREA)

Description

MATERIALE COMPOSITO FILTRANTE PER LA REALIZZAZIONE DI COMPOSITE FILTER MATERIAL FOR THE CONSTRUCTION OF

TESSUTI E PROCESSO DI FABBRICAZIONE DELLO STESSO FABRICS AND MANUFACTURING PROCESS OF THE SAME

CAMPO TECNICO TECHNICAL FIELD

La presente invenzione concerne in generale un materiale composito filtrante, preferibilmente un materiale composito filtrante attivo, per la realizzazione di tessuti e un processo di fabbricazione di tale materiale. In particolare, la presente invenzione concerne un materiale composito comprendente almeno uno strato addizionato con nanomateriali. The present invention generally relates to a filtering composite material, preferably an active filtering composite material, for making fabrics and to a manufacturing process of this material. In particular, the present invention relates to a composite material comprising at least one layer added with nanomaterials.

STATO DELL?ARTE STATE OF ART

Allo stato dell?arte ? noto realizzare filtri in grado di trattenere agenti patogeni -quali virus, batteri e spore - polveri o allergeni, applicando uno strato di nanofibre su un substrato traspirante, realizzando in questo modo un materiale composito filtrante. Le nanofibre che definiscono lo strato sono disposte in modo tale da definire, tra le stesse, interspazi di dimensioni nanometriche, dunque sufficientemente piccoli da trattenere le particelle che si desidera filtrare. L'efficienza di filtrazione di questi materiali ? estremamente elevata e il principio di filtrazione ? meccanico. Le particelle nell'aria sono pi? grandi dei pori nella rete di nanofibre, ma gas e vapori li possono attraversare con limitate perdite di pressione. In questo modo, il substrato mantiene le proprie propriet? traspiranti. State of the art ? it is known to produce filters capable of retaining pathogenic agents - such as viruses, bacteria and spores - dusts or allergens, by applying a layer of nanofibres on a transpiring substrate, thus realizing a composite filtering material. The nanofibers that define the layer are arranged in such a way as to define, between them, interspaces of nanometric dimensions, therefore small enough to retain the particles to be filtered. The filtration efficiency of these materials ? extremely high and the filtration principle ? mechanical. The particles in the air are more? pores in the nanofiber network, but gases and vapors can pass through them with limited pressure losses. In this way, the substrate maintains its properties? breathable.

Le nanofibre impiegate consistono in filamenti di materiale flessibile, tipicamente polimerico, che pu? avere origine naturale o sintetica. Esempi di polimeri naturali includono collagene, cellulosa, fibroina di seta, cheratina, gelatina e polisaccaridi come chitosano e alginato. Esempi di polimeri sintetici includono poli (acido lattico) (PLA), policaprolattone (PCL), poliuretano (PU), acido poli (lattico-co-glicolico) (PLGA), poli (3-idrossibutirrato-co-3-idrossivalerato) (PHBV) e poli (etilene-co-vinilacetato) (PEVA). The nanofibers used consist of filaments of flexible material, typically polymeric, which can be of natural or synthetic origin. Examples of natural polymers include collagen, cellulose, silk fibroin, keratin, gelatin, and polysaccharides such as chitosan and alginate. Examples of synthetic polymers include poly(lactic acid) (PLA), polycaprolactone (PCL), polyurethane (PU), poly(lactic-co-glycolic) acid (PLGA), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) ( PHBV) and poly(ethylene-co-vinyl acetate) (PEVA).

Allo stato dell?arte sono noti molti metodi per produrre nanofibre, tra cui il pi? comunemente utilizzato ? l?elettrofilatura. Tra le altre cose, l'elettrofilatura permette di generare fibre ultrasottili con diametri, composizioni e orientamenti controllabili. Many methods for producing nanofibers are known in the state of the art, among which the most? commonly used ? electrospinning. Among other things, electrospinning makes it possible to generate ultra-thin fibers with controllable diameters, compositions and orientations.

Le nanofibre sono inoltre estremamente flessibili rispetto a una loro funzionalizzazione. E? pertanto noto funzionalizzare lo strato di nanofibre con additivi chimici, anch?essi di dimensioni nanometriche, quali nanoparticelle ceramiche o metalliche ? a esempio rame o argento, per conferire al materiale composito propriet? germicide. Tali particelle sono infatti in grado di degradare per via ossidativa le membrane cellulari, inattivandole. Nanofibers are also extremely flexible with respect to their functionalization. AND? therefore it is known to functionalize the layer of nanofibers with chemical additives, also of nanometric dimensions, such as ceramic or metal nanoparticles? for example copper or silver, to give the composite material properties? germicidal. These particles are in fact capable of oxidatively degrading cell membranes, inactivating them.

Di particolare interesse ? l?applicazione in cui, quale additivo chimico, ? impiegato un catalizzatore ossidativo in grado di mantenere inalterata nel tempo la sua azione germicida. Il catalizzatore ossidativo, se opportunamente attivato, da un lato promuove l?ossidazione del patogeno e dall?altro ? in grado di rigenerarsi. Tra i catalizzatori ossidativi risulta notevolmente diffuso l?impiego di catalizzatori attivabili attraverso l?irraggiamento di luce (fotocatalizzatori), tra cui in particolare il biossido di titanio (TiO2), il quale viene attivato dalle radiazioni ultraviolette. Di particolare interesse risulta inoltre il fatto che l?azione fotocatalitica delle nanoparticelle di biossido di titanio permette di decomporre i composti organici volatili (COV), i quali sono i principali responsabili dei cattivi odori all?interno degli ambienti chiusi. Of particular interest? l?application in which, as a chemical additive,? used an oxidative catalyst able to keep its germicidal action unchanged over time. The oxidative catalyst, if suitably activated, on the one hand promotes the oxidation of the pathogen and on the other ? able to regenerate. Among the oxidative catalysts, the use of catalysts that can be activated through the irradiation of light (photocatalysts) is remarkably widespread, including in particular titanium dioxide (TiO2), which is activated by ultraviolet radiation. Of particular interest is also the fact that the photocatalytic action of titanium dioxide nanoparticles allows the decomposition of volatile organic compounds (VOCs), which are mainly responsible for bad odors in closed environments.

La Richiedente ha osservato che lo strato filtrante di nanofibre del materiale composito risulta particolarmente delicato. Tale strato filtrante aderisce in genere al substrato in maniera precaria, potendo staccarsi dal substrato o rilasciare le nanofibre in caso di abrasione. Questo non solo porta al degrado dello strato filtrante, ma genera per di pi? nanopolveri che possono essere particolarmente dannose se inalate. The Applicant has observed that the nanofibre filtering layer of the composite material is particularly delicate. This filtering layer generally adheres to the substrate in a precarious manner, being able to detach from the substrate or release the nanofibers in the event of abrasion. This not only leads to the degradation of the filter layer, but generates more? nanopowders which can be particularly harmful if inhaled.

Con particolare riferimento alle nanoparticelle di biossido di titanio, la Richiedente ha altres? osservato che tali nanoparticelle vengono fissate agli strati di nanofibre, rivestendo gli stessi con una dispersione di resine e nanoparticelle. Tale rivestimento offre, tuttavia, una scarsa resistenza al lavaggio e all?abrasione, operazioni che generalmente causano una rimozione della resina dallo strato di nanofibre, e con essa, delle nanoparticelle fotocatalitiche cos? vincolate. With particular reference to titanium dioxide nanoparticles, the Applicant has also observed that these nanoparticles are fixed to the layers of nanofibres, coating them with a dispersion of resins and nanoparticles. However, this coating offers poor resistance to washing and abrasion, operations which generally cause a removal of the resin from the nanofiber layer, and with it, of the photocatalytic nanoparticles so constrained.

Allo stato dell?arte ? noto utilizzare un tale materiale composito filtrante in combinazione con strati in tessuto traspirante, a esempio nei dispositivi di protezione oro-nasale. In particolare, i dispositivi di protezione oro-nasale composti di due strati di tessuto, prevedono in genere una tasca attraverso la quale ? possibile inserire il materiale composito per disporlo tra i due starti di tessuto. In tali dispositivi gli strati di tessuto devono necessariamente essere sufficientemente sottili da permettere il passaggio d?aria, per garantire la traspirabilit?, ed eventualmente della luce per l?attivazione di un eventuale fotocatalizzatore. State of the art ? it is known to use such a filtering composite material in combination with breathable fabric layers, for example in oro-nasal protection devices. In particular, oral-nasal protection devices made up of two layers of fabric generally have a pocket through which It is possible to insert the composite material to arrange it between the two layers of fabric. In these devices, the layers of fabric must necessarily be thin enough to allow the passage of air, to guarantee breathability, and possibly of light for the activation of a possible photocatalyst.

In questi dispositivi generalmente il patogeno, attraversando un primo strato in tessuto traspirante, viene bloccato dalle nanofibre presenti sul materiale composito per un tempo sufficiente all?inattivazione per effetto dell?azione ossidativa, eventualmente supportata da un effetto fotocatalitico. In these devices, the pathogen, generally passing through a first layer of transpiring fabric, is blocked by the nanofibres present on the composite material for a time sufficient for inactivation due to the effect of the oxidative action, possibly supported by a photocatalytic effect.

La Richiedente ha rilevato che per via della delicatezza dello strato in nanofibre del materiale composito filtrante sopra esposta, gi? le operazioni di inserimento di tale materiale composito tra i due strati di tessuto comportano generalmente un degrado parziale dell?effetto filtrante e/o dell?effetto germicida che si vanno a sommare al deterioramento generato dal normale uso. The Applicant has found that due to the delicacy of the nanofibre layer of the filtering composite material described above, already the operations of inserting this composite material between the two layers of fabric generally involve a partial degradation of the filtering effect and/or of the germicidal effect which adds to the deterioration generated by normal use.

La Richiedente ha infatti evidenziato che il dispositivo risultante dall?insieme del materiale composito filtrante inserito tra i due strati in tessuto non pu? essere sottoposto alle tradizionali operazioni di manutenzione di un tessuto tradizionale, senza con questo subire un deterioramento. Infatti, lo sfregamento del materiale composito contro i due strati di tessuto dovuto ad esempio alle operazioni di lavaggio o di stiro porta a un naturale distacco dei nanomateriali presenti nello strato filtrante del materiale composito, rendendolo dunque non pi? efficace n? con riferimento alla sua azione filtrante, n? con riferimento alla sua eventuale ulteriore azione germicida. The Applicant has in fact pointed out that the device resulting from the whole of the filtering composite material inserted between the two layers of fabric cannot? be subjected to the traditional maintenance operations of a traditional fabric, without suffering deterioration. In fact, the rubbing of the composite material against the two layers of fabric due, for example, to washing or ironing operations leads to a natural detachment of the nanomaterials present in the filtering layer of the composite material, thus making it no longer? effective n? with reference to its filtering action, n? with reference to its possible further germicidal action.

Per ovviare a tali problemi ? stato considerato di caricare il materiale composito con molti pi? nanomateriali di quanti effettivamente servirebbero per avere una buona azione filtrante e/o germicida. Infatti, la perdita di parte dei nanomateriali (nanofibre e nanoparticelle) in seguito al maneggiamento del dispositivo verrebbe compensata da un quantitativo superiore previsto in partenza. To overcome these problems? been considered to load the composite material with many pi? nanomaterials than those actually needed to have a good filtering and/or germicidal action. In fact, the loss of part of the nanomaterials (nanofibers and nanoparticles) following handling of the device would be compensated by a higher quantity foreseen at the outset.

Tale soluzione, tuttavia, comporta costi superiori rispetto a quelli effettivamente necessari. Inoltre, pur prevedendo grandi quantitativi di nanomateriali non ? possibile escludere che il degrado porti prima o poi a compromettere definitivamente gli effetti filtrante e/o germicida del materiale. This solution, however, involves higher costs than those actually necessary. Furthermore, while providing for large quantities of nanomaterials, it is not It is possible to exclude that the degradation will sooner or later lead to definitively compromising the filtering and/or germicidal effects of the material.

Non ultimo, una maggiore quantit? di nanomateriali nello strato filtrante del materiale composito introduce una maggiore perdita di carico all?attraversamento dell?aria, rendendo ad esempio l?impiego di tale materiale composito all?interno di un dispositivo di protezione oro-nasale poco confortevole. Last but not least, a greater quantity? of nanomaterials in the filtering layer of the composite material introduces a greater pressure drop as the air passes through, making, for example, the use of this composite material inside an oral-nasal protection device not very comfortable.

SCOPI E RIASSUNTO DELL'INVENZIONE OBJECTS AND SUMMARY OF THE INVENTION

Alla luce di quanto sopra, il problema alla base della presente invenzione ? quello di ideare un materiale composito filtrante che sia sufficientemente robusto da non essere sostanzialmente soggetto a degrado nell?ambito delle normali operazioni di lavorazione, utilizzo e manutenzione dello stesso. In the light of the above, the problem underlying the present invention? that of devising a filtering composite material which is strong enough not to be substantially subject to degradation in the normal operations of processing, use and maintenance of the same.

Nell?ambito di tale problema, uno scopo della presente invenzione ? quello di realizzare un materiale composito filtrante in grado di mantenere sostanzialmente inalterato nel tempo il proprio effetto filtrante a prescindere dalla tipologia di utilizzo che ne viene fatto. Within the scope of this problem, an object of the present invention is that of creating a filtering composite material capable of maintaining its filtering effect substantially unchanged over time regardless of the type of use made of it.

Ulteriore scopo della presente invenzione ? quello di produrre un materiale composito filtrante che richieda un quantitativo minimo di nanomateriali per esplicare i propri effetti filtrante e germicida nel tempo. Another purpose of the present invention ? that of producing a filtering composite material that requires a minimum quantity of nanomaterials to exert its filtering and germicidal effects over time.

Altro scopo della presente invenzione ? quello di ottenere un materiale composito filtrante che sostanzialmente non rilasci nanopolveri durante il proprio utilizzo. Another purpose of the present invention? that of obtaining a filtering composite material which substantially does not release nanodust during its use.

In accordo con un suo primo aspetto, l'invenzione riguarda dunque un materiale filtrante composito comprendente almeno uno strato intermedio in nanomateriali accoppiato tra a strati in materiale traspirante e in interposizione tra gli stessi, lo strato intermedio e gli strati in materiale traspirante essendo vincolati reciprocamente mediante una pluralit? di vincoli micrometrici realizzati lungo una superficie di sovrapposizione degli strati, laddove i vincoli micrometrici hanno dimensioni misurabili in termini di diametro di una circonferenza che inscrive ciascun vincolo, con il diametro d di tale circonferenza essendo inferiore o pari a 1,0 mm. In accordance with a first aspect thereof, the invention therefore relates to a composite filtering material comprising at least one intermediate layer of nanomaterials coupled between layers of breathable material and interposed between them, the intermediate layer and the layers of breathable material being mutually bonded through a plurality of micrometric constraints made along an overlapping surface of the layers, where the micrometric constraints have dimensions that can be measured in terms of the diameter of a circumference that inscribes each constraint, with the diameter d of this circumference being less than or equal to 1.0 mm.

La Richiedente ha individuato che grazie alla realizzazione di vincoli micrometrici, quali a esempio microsaldature o micropunti di incollaggio, con opportune dimensioni micrometriche, ? possibile di fatto vincolare gli strati gli uni agli altri, mantenendo inalterate le caratteristiche di filtrazione del materiale composito e al contempo annullando le sollecitazioni meccaniche sullo strato intermedio, le quali vengono scaricate dai punti di vincolo. Has the Applicant identified that thanks to the creation of micrometric constraints, such as for example microwelding or microgluing dots, with suitable micrometric dimensions, ? it is in fact possible to constrain the layers to each other, maintaining the filtration characteristics of the composite material unaltered and at the same time canceling the mechanical stresses on the intermediate layer, which are discharged from the constraint points.

Inoltre, la presenza dei vincoli micrometrici permette di prevenire il distacco dagli strati traspiranti, distacco che comporterebbe una perdita dell?effetto filtrante, senza tuttavia essere individuabile mediante ispezione visiva del materiale composito, in quanto celato dal materiale traspirante stesso. Furthermore, the presence of the micrometric constraints makes it possible to prevent detachment from the breathable layers, detachment which would lead to a loss of the filtering effect, without however being identifiable by visual inspection of the composite material, since it is concealed by the breathable material itself.

In buona sostanza, la presenza dei vincoli micrometrici permette di ovviare al degrado dello strato intermedio in nanomateriali. Basically, the presence of micrometric constraints makes it possible to remedy the degradation of the intermediate layer in nanomaterials.

In accordo con un suo secondo aspetto, l'invenzione riguarda un processo di fabbricazione di un materiale composito filtrante comprendente le fasi che consistono nel: In accordance with a second aspect thereof, the invention relates to a process for manufacturing a composite filter material comprising the steps consisting of:

- realizzare uno strato in nanomateriali; - create a layer in nanomaterials;

- vincolare lo strato in nanomateriali tra due strati in materiale traspirante e in interposizione tra gli stessi mediante la realizzazione di vincoli micrometrici distribuiti lungo una superficie di sovrapposizione degli strati, laddove i vincoli micrometrici hanno dimensioni misurabili in termini di diametro di una circonferenza che inscrive ciascun vincolo, con il diametro d di tale circonferenza inferiore o pari a 1,0 mm. - binding the layer of nanomaterials between two layers of breathable material and interposed between them by creating micrometric constraints distributed along an overlapping surface of the layers, where the micrometric constraints have dimensions that can be measured in terms of the diameter of a circumference that inscribes each constraint, with the diameter d of this circumference less than or equal to 1.0 mm.

Vantaggiosamente il processo di fabbricazione di un materiale composito filtrante cos? configurato permette di raggiungere i medesimi vantaggi descritti con riferimento al materiale composito filtrante secondo l?invenzione. Advantageously, the manufacturing process of a filtering composite material so? configured it allows to achieve the same advantages described with reference to the filtering composite material according to the invention.

La presente invenzione pu? presentare almeno una delle caratteristiche preferite che seguono, queste ultime sono in particolare combinabili tra loro a piacere allo scopo di soddisfare specifiche esigenze applicative. The present invention can have at least one of the preferred characteristics listed below, the latter in particular being combinable with one another as desired in order to satisfy specific application requirements.

Preferibilmente, i vincoli micrometrici hanno il diametro d inferiore o pari a 0,5 mm, pi? preferibilmente inferiore o pari a 0,2 mm. Preferably, the micrometric constraints have the diameter d less than or equal to 0.5 mm, more? preferably less than or equal to 0.2 mm.

Preferibilmente, i vincoli micrometrici sono distribuiti su almeno una porzione della superficie di sovrapposizione degli strati con una distribuzione superficiale di almeno 1 vincolo/cm<2>, preferibilmente almeno 5 vincoli/cm<2>, pi? preferibilmente almeno 25 vincoli/cm<2>. Preferably, the micrometric constraints are distributed over at least a portion of the overlapping surface of the layers with a surface distribution of at least 1 constraint/cm<2>, preferably at least 5 constraints/cm<2>, more? preferably at least 25 constraints/cm<2>.

In una forma di realizzazione alternativa, particolarmente idonea ad aree della superficie di sovrapposizione destinate a essere sottoposte a sollecitazioni meccaniche pi? intense, i vincoli micrometrici sono distribuiti su almeno una porzione della superficie di sovrapposizione degli strati con una distribuzione superficiale di almeno 45 vincolo/cm<2>, preferibilmente almeno 70 vincoli/cm<2>, pi? preferibilmente almeno 160 vincoli/cm<2>. In an alternative embodiment, particularly suitable for areas of the overlapping surface intended to be subjected to more mechanical stresses, intense, the micrometric constraints are distributed on at least a portion of the overlapping surface of the layers with a surface distribution of at least 45 constraints/cm<2>, preferably at least 70 constraints/cm<2>, more? preferably at least 160 constraints/cm<2>.

In una forma di realizzazione preferita, i vincoli micrometrici sono realizzati in modo tale da definire almeno due aree comprese nella superficie di sovrapposizione aventi distribuzione superficiale dei vincoli micrometrici differente. In a preferred embodiment, the micrometric constraints are made in such a way as to define at least two areas included in the overlapping surface having different surface distribution of the micrometric constraints.

In una variante dell?invenzione, i vincoli micrometrici presentano una distribuzione sostanzialmente a griglia con un passo di interspaziatura p compreso tra 0,4 mm e 10 mm. In a variant of the invention, the micrometric constraints have a substantially grid distribution with an interspacing pitch p comprised between 0.4 mm and 10 mm.

Pi? preferibilmente, il passo di interspaziatura p ? compreso tra 0,6 mm e 5 mm. Pi? preferably, the interspacing step p ? between 0.6 mm and 5 mm.

Ancora pi? preferibilmente, il passo di interspaziatura p ? compreso tra 0,8 mm e 2 mm. even more preferably, the interspacing step p ? between 0.8 mm and 2 mm.

In una variante dell?invenzione, lo strato in nanomateriali presenta uno spessore, misurato in densit? di nanomateriali, compreso tra 1 gr/mq e 10 gr/mq. In a variant of the invention, the nanomaterial layer has a thickness, measured in density, of of nanomaterials, between 1 g/m2 and 10 g/m2.

Preferibilmente, lo strato in nanomateriali presenta uno spessore, misurato in densit? di nanomateriali, compreso tra 1,2 gr/mq e 5 gr/mq. Preferably, the nanomaterial layer has a thickness, measured in density, of nanomaterials, between 1.2 g/m2 and 5 g/m2.

Pi? preferibilmente, lo strato in nanomateriali presenta uno spessore, misurato in densit? di nanomateriali, compreso tra 1,5 gr/mq e 3 gr/mq. Pi? preferably, the nanomaterial layer has a thickness, measured in density? of nanomaterials, between 1.5 g/m2 and 3 g/m2.

In una variante dell?invenzione, i nanomateriali che compongono lo strato intermedio comprendono nanofibre in materiale flessibile, tipicamente polimerico di origine naturale o sintetica. In a variant of the invention, the nanomaterials which make up the intermediate layer comprise nanofibres in flexible material, typically polymeric of natural or synthetic origin.

Preferibilmente, i nanomateriali che compongono lo strato intermedio comprendono additivi chimici con effetto germicida in forma di nanoparticelle. Preferably, the nanomaterials which make up the intermediate layer comprise chemical additives with a germicidal effect in the form of nanoparticles.

Pi? preferibilmente, le nanoparticelle di additivi chimici con effetto germicida comprendono nanoparticelle di: Pi? preferably, the nanoparticles of chemical additives with a germicidal effect include nanoparticles of:

- Rame (Cu), - Copper (Cu),

- Argento (Ag) - Silver (Ag)

- Biossido di Titanio drogato con azoto (N-TiO2), - Nitrogen-doped titanium dioxide (N-TiO2),

- Ossido di Zinco (ZnO), e - Zinc Oxide (ZnO), e

- Silice (SiO2). - Silica (SiO2).

In una variante preferita dell?invenzione, i nanomateriali che compongono lo strato intermedio comprendono nanoparticelle di additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro degli ultravioletti o nello spettro del visibile. In a preferred variant of the invention, the nanomaterials which make up the intermediate layer comprise nanoparticles of chemical additives which can be activated by electromagnetic radiation with wavelength ? included in the ultraviolet spectrum or in the visible spectrum.

Preferibilmente, le nanoparticelle di additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro degli ultravioletti o nello spettro del visibile comprendono nanoparticelle di: - biossido di titanio drogato con azoto (N-TiO2), Preferably, the nanoparticles of chemical additives which can be activated through electromagnetic radiation with a wavelength ? included in the ultraviolet spectrum or in the visible spectrum include nanoparticles of: - nitrogen-doped titanium dioxide (N-TiO2),

- ossido di zinco (ZnO), e - zinc oxide (ZnO), e

- silice (SiO2). - silica (SiO2).

Preferibilmente, lo strato in nanomateriali presenta una capacit? filtrante di grado almeno pari al grado FFP1 definito nella norma UNI EN 149:2009 o equivalenti. Preferably, the nanomaterial layer has a capacity filtering grade at least equal to the FFP1 grade defined in the UNI EN 149:2009 standard or equivalent.

Pi? preferibilmente, lo strato in nanomateriali presenta una capacit? filtrante di grado almeno pari al grado FFP2 definito nella norma UNI EN 149:2009 o equivalenti.. Pi? preferably, the layer in nanomaterials has a capacity? filtering grade at least equal to the FFP2 grade defined in the UNI EN 149:2009 standard or equivalent.

Preferibilmente, almeno uno dei due strati in materiale traspirante ? realizzato in forma di tessuto, tessuto non tessuto o stoffa. Preferably, at least one of the two layers in breathable material? made in the form of fabric, non-woven fabric or cloth.

Preferibilmente, almeno uno dei due strati in materiale traspirante ? realizzato in tessuto, tessuto non tessuto o stoffa sufficientemente leggero da permettere il passaggio di luce attraverso lo stesso, in particolare il passaggio della luce solare. Preferably, at least one of the two layers in breathable material? made of fabric, non-woven fabric or cloth which is light enough to permit the passage of light therethrough, in particular the passage of sunlight.

Preferibilmente, almeno uno dei due strati in materiale traspirante ? realizzato in mussola, jersey o altro materiale tessile di impiego nella confezione di capi di abbigliamento, arredi e biancheria. Preferably, at least one of the two layers in breathable material? made of muslin, jersey or other textile material used in the manufacture of clothing, furnishings and linen.

Preferibilmente, i vincoli micrometrici sono microsaldature e gli strati in materiale traspirante sono realizzati in materiali termoplastici. Preferably, the micrometric constraints are microweldings and the layers of transpiring material are made of thermoplastic materials.

In alternativa, i vincoli micrometrici sono punti micrometrici di colla. Alternatively, the micrometer constraints are micrometer dots of glue.

In una variante dell?invenzione, la fase di realizzazione di uno strato in nanomateriali comprende funzionalizzare le microfibre mediante un agente chimico germicida, preferibilmente un agente chimico germicida fotocatalitico, pi? preferibilmente un agente chimico germicida fotocatalitico attivabile attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro visibile. In a variant of the invention, the step of realizing a layer in nanomaterials comprises functionalizing the microfibers by means of a chemical germicidal agent, preferably a photocatalytic germicidal chemical agent, more preferably a photocatalytic germicidal chemical agent that can be activated by electromagnetic radiation with a wavelength ? included in the visible spectrum.

In una variante dell?invenzione, il processo di fabbricazione comprende una fase di trasformazione del materiale composito filtrante comprendente la realizzazione di tagli, cuciture e rifiniture. In a variant of the invention, the manufacturing process comprises a transformation step of the filtering composite material comprising the creation of cuts, stitching and finishing.

Vantaggiosamente, a partire dal materiale composito filtrante secondo l?invenzione si possono realizzare prodotti tessili quali tovaglie, tende, rivestimenti, capi di abbigliamento o anche dispositivi di protezione oro-nasale in grado sostanzialmente di sanitizzarsi autonomamente nell?arco di pochi secondi di esposizione alla luce. Inoltre, grazie alla propriet? di decomposizione dei composti organici volatili (COV) delle nanoparticelle attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro degli ultravioletti o nello spettro del visibile ? possibile realizzare prodotti tessili in grado di fatto di non assorbire i cattivi odori presenti negli ambienti in cui stazionano e di contribuire alla loro eliminazione dall?ambiente stesso. Advantageously, starting from the filtering composite material according to the invention, it is possible to make textile products such as tablecloths, curtains, coverings, clothing or even oro-nasal protection devices capable substantially of sanitizing themselves autonomously within a few seconds of exposure to the light. Furthermore, thanks to the property of decomposition of volatile organic compounds (VOC) of nanoparticles activatable through electromagnetic radiation with wavelength ? in the ultraviolet spectrum or in the visible spectrum? It is possible to create textile products which are able in fact not to absorb the bad smells present in the environments in which they are stationed and to contribute to their elimination from the environment itself.

BREVE DESCRIZIONE DEI DISEGNI BRIEF DESCRIPTION OF THE DRAWINGS

Ulteriori caratteristiche e vantaggi della presente invenzione risulteranno meglio dalla seguente descrizione dettagliata di alcune sue forme di realizzazione preferite, fatta con riferimento ai disegni allegati. Further characteristics and advantages of the present invention will become clearer from the following detailed description of some of its preferred embodiments, made with reference to the attached drawings.

Le differenti caratteristiche nelle singole configurazioni possono essere combinate tra loro a piacere secondo la descrizione precedente, qualora ci si dovesse avvalere dei vantaggi risultanti in modo specifico da una particolare combinazione. The different features in the individual configurations can be combined with each other as desired according to the previous description, if one has to make use of the advantages specifically resulting from a particular combination.

In tali disegni, In such designs,

- la figura 1 ? una vista prospettica, in spaccato e ingrandita di una porzione di un materiale composito filtrante secondo una prima forma di realizzazione della presente invenzione; - figure 1 ? an enlarged, broken away perspective view of a portion of a composite filter material according to a first embodiment of the present invention;

- la figura 2 ? uno schema di dettaglio che illustra i microvincoli applicati sul materiale composito filtrante in accordo con una seconda forma di realizzazione della presente invenzione; - figure 2 ? a detailed diagram illustrating the micro-constraints applied to the filtering composite material in accordance with a second embodiment of the present invention;

- le figure 3a e 3b sono rappresentazioni schematiche ingrandite di un materiale composito filtrante secondo rispettivamente una terza e una quarta forma di realizzazione della presente invenzione; Figures 3a and 3b are enlarged schematic representations of a filtering composite material according to a third and a fourth embodiment of the present invention, respectively;

- la figura 4 ? uno schema a blocchi del processo di fabbricazione di un materiale composito filtrante secondo la presente invenzione; e - figure 4 ? a block diagram of the manufacturing process of a composite filter material according to the present invention; And

- la figura 5 ? una vista schematica ingrandita di una nanofibra funzionalizzata con additivi chimici in forma di nanoparticelle. - figure 5 ? an enlarged schematic view of a nanofiber functionalized with chemical additives in the form of nanoparticles.

DESCRIZIONE DETTAGLIATA DELL?INVENZIONE DETAILED DESCRIPTION OF THE INVENTION

Nella seguente descrizione, per l'illustrazione delle figure si ricorre a numeri o simboli di riferimento identici per indicare elementi costruttivi con la stessa funzione. Inoltre, per chiarezza di illustrazione, alcuni riferimenti possono non essere ripetuti in tutte le figure. In the following description, for the illustration of the figures, identical reference numbers or symbols are used to indicate construction elements with the same function. Furthermore, for clarity of illustration, some references may not be repeated in all the figures.

Mentre l?invenzione ? suscettibile di varie modifiche e costruzioni alternative, alcune forme di realizzazione preferite sono mostrate nei disegni e saranno descritte qui di seguito in dettaglio. Si deve intendere, comunque, che non vi ? alcuna intenzione di limitare l?invenzione alla specifica forma di realizzazione illustrata, ma, al contrario, l?invenzione intende coprire tutte le modifiche, costruzioni alternative ed equivalenti che ricadano nell?ambito dell?invenzione come definito nelle rivendicazioni. While the invention? susceptible to various modifications and alternative constructions, some preferred embodiments are shown in the drawings and will be described in detail below. It must be understood, however, that there is no no intention of limiting the invention to the specific embodiment illustrated, but, on the contrary, the invention intends to cover all modifications, alternative constructions and equivalents which fall within the scope of the invention as defined in the claims.

L?uso di ?a esempio?, ?ecc?, ?oppure? indica alternative non esclusive senza limitazione a meno che non altrimenti indicato. L?uso di ?comprende? e ?include? significa ?comprende o include, ma non limitato a? a meno che non altrimenti indicato. The use of ?a example?, ?etc?, ?or? indicates non-exclusive alternatives without limitation unless otherwise indicated. The use of ?includes? and ?include? means ?includes or includes, but not limited to? unless otherwise indicated.

Con riferimento alla Fig. 1, ? illustrata una forma di realizzazione preferita di un materiale composito filtrante secondo la presente invenzione, complessivamente indicato con 10. Referring to Fig. 1 , ? illustrated a preferred embodiment of a filtering composite material according to the present invention, indicated as a whole with 10.

Il materiale composito filtrante 10 comprende almeno uno strato intermedio 11 in nanofibre accoppiato a sandwich tra due strati contigui in materiale traspirante 12,13. Come nanofibre sono preferibilmente impiegate nanofibre in materiale flessibile, tipicamente polimerico, che pu? avere origine naturale o sintetica. The filtering composite material 10 comprises at least one intermediate layer 11 of nanofibres sandwiched between two contiguous layers of transpiring material 12,13. As nanofibres, nanofibers in flexible material, typically polymeric, which can be used are preferably used. be of natural or synthetic origin.

Gli strati in materiale traspirante 12,13 sono realizzati con qualsiasi tipo di fibra e sotto forma di tessuto, tessuto non tessuto o stoffa. Fibre idonee alla realizzazione degli strati in materiale traspirante 12,13 sono a esempio le fibre naturali, quali il cotone, la seta, la lana e cos? via, le fibre artificiali, quali la viscosa, il lyocell, il modal e cos? via o le fibre sintetiche, quali il poliestere (PS), il polietilene (PE), il polipropilene (PP) e cos? via. The breathable material layers 12,13 are made of any type of fiber and in the form of fabric, non-woven fabric or cloth. Suitable fibers for making the layers in transpiring material 12,13 are, for example, natural fibres, such as cotton, silk, wool and so on. away, artificial fibers, such as viscose, lyocell, modal and so on? via or synthetic fibers, such as polyester (PS), polyethylene (PE), polypropylene (PP) and so on? Street.

Almeno uno dei due strati in materiale traspirante 12,13 ? inoltre realizzato in tessuto o stoffa sufficientemente leggera da permettere il passaggio di luce attraverso lo stesso, in particolare il passaggio della luce solare. Un esempio di tessuto idoneo a permettere il passaggio di luce ? la mussola; un esempio di stoffa idonea a permettere il passaggio di luce ? il jersey. Un esempio di tessuto non tessuto idoneo a permettere il passaggio di luce ? un panno in microfibra sufficientemente sottile. At least one of the two layers in breathable material 12.13 ? also made of fabric or cloth light enough to permit the passage of light therethrough, in particular the passage of sunlight. An example of fabric suitable for allowing the passage of light? the muslin; an example of fabric suitable to allow the passage of light? the jersey. An example of non-woven fabric suitable for allowing the passage of light? a sufficiently thin microfiber cloth.

Come meglio illustrato in Fig. 2, l?almeno uno strato intermedio 11 in nanofibre ? vincolato ai due strati in materiale traspirante 12,13 mediante vincoli micrometrici realizzati lungo una superficie di sovrapposizione degli strati 11,12,13. Ciascun vincolo ha dimensioni misurabili in termini di diametro di una circonferenza che inscrive il vincolo, avente diametro d inferiore o al pi? pari a 1,0 mm, preferibilmente inferiore o al pi? pari a 0,5 mm, pi? preferibilmente inferiore o al pi? pari a 0,2 mm. As better illustrated in Fig. 2, the at least one intermediate layer 11 made of nanofibers is bound to the two layers of transpiring material 12,13 by means of micrometric bonds made along an overlapping surface of the layers 11,12,13. Each constraint has dimensions that can be measured in terms of the diameter of a circle that inscribes the constraint, having a diameter d smaller than or at most? equal to 1.0 mm, preferably less or more? equal to 0.5 mm, pi? preferably lower or at the pi? equal to 0.2 mm.

I vincoli micrometrici sono inoltre distribuiti sulla superficie del sandwich 11,12,13 con una distribuzione superficiale di almeno 1 vincolo/cm<2>, preferibilmente almeno 5 vincoli/cm<2>, pi? preferibilmente 25 vincoli/cm<2>. The micrometric constraints are furthermore distributed on the surface of the sandwich 11,12,13 with a surface distribution of at least 1 constraint/cm<2>, preferably at least 5 constraints/cm<2>, more? preferably 25 constraints/cm<2>.

In particolare, i vincoli micrometrici sono distribuiti sulla superficie del sandwich 11,12,13 con distribuzioni superficiali scelte in funzione delle sollecitazioni meccaniche a cui una particolare area della superficie pu? essere sottoposta. In particular, the micrometric constraints are distributed on the surface of the sandwich 11,12,13 with surface distributions chosen according to the mechanical stresses to which a particular area of the surface can be subjected.

Ad esempio, nel caso di un materiale composito 10 destinato all?impiego come dispositivo di protezione oro-nasale, come quello illustrato in Fig. 3a, ? identificabile un?area centrale A1 nella quale ? prevista una distribuzione superficiale superiore, ad esempio pari a 280 vincoli/cm<2>, rispetto a una distribuzione superficiale di un?area perimetrale A2, ad esempio pari a 10 vincoli/cm<2>. Nella forma di realizzazione di Fig. 3a, i microvincoli sono realizzati secondo una distribuzione randomica. For example, in the case of a composite material 10 intended for use as an oro-nasal protection device, such as the one illustrated in Fig. 3a, ? identifiable a? central area A1 in which ? a higher surface distribution is expected, for example equal to 280 constraints/cm<2>, compared to a surface distribution of a perimeter area A2, for example equal to 10 constraints/cm<2>. In the embodiment of Fig. 3a , the microconstraints are made according to a random distribution.

Nel caso invece di un materiale composito 10 destinato all?impiego come ad esempio una tovaglia, come quello illustrato in Fig. 3b, ? identificabile un?area centrale A1 nella quale ? prevista una distribuzione superficiale inferiore, ad esempio pari a 5 vincoli/cm<2>, rispetto a una distribuzione superficiale di un?area perimetrale A2, ad esempio pari a 160 vincoli/cm<2>. Nella forma di realizzazione di Fig. 3b, i microvincoli sono realizzati secondo una distribuzione regolare a griglia. In the case instead of a composite material 10 intended for use as for example a tablecloth, such as the one illustrated in Fig. 3b, ? identifiable a? central area A1 in which ? a lower surface distribution is expected, for example equal to 5 constraints/cm<2>, compared to a surface distribution of a perimeter area A2, for example equal to 160 constraints/cm<2>. In the embodiment of Fig. 3b, the microconstraints are made according to a regular grid distribution.

In caso di distribuzione regolare a griglia, i vincoli micrometrici sono preferibilmente spaziati tra loro di un passo di interspaziatura p compreso tra 0,4 mm e 10 mm, preferibilmente tra 0,6 mm e 5 mm, pi? preferibilmente tra 0,8 mm e 2 mm. In the case of a regular grid distribution, the micrometric constraints are preferably spaced apart by an interspacing pitch p comprised between 0.4 mm and 10 mm, preferably between 0.6 mm and 5 mm, more? preferably between 0.8 mm and 2 mm.

Preferibilmente, i vincoli micrometrici sono microsaldature in caso gli strati in materiale traspirante 12,13 siano realizzati in materiali termoplastici, o, in alternativa, punti micrometrici di colla. Preferably, the micrometric constraints are microweldings in case the layers of transpiring material 12,13 are made of thermoplastic materials, or, alternatively, micrometric dots of glue.

Lo strato intermedio 11 ? configurato per non essere di ostacolo alla termosaldatura o all?incollaggio e dunque sufficientemente sottile da permettere la compenetrazione degli strati in materiale traspirante 12,13 nei punti di fusione o il passaggio del collante. The middle layer 11 ? configured so as not to be an obstacle to heat-sealing or gluing and therefore sufficiently thin to allow the interpenetration of the layers of transpiring material 12,13 at the melting points or the passage of the adhesive.

Al contempo, lo strato intermedio 11 comprende uno spessore e un grado di uniformit? sufficiente a garantire una capacit? filtrante di almeno il grado FFP1 con la capacit? filtrante misurata secondo lo standard UNI EN 149:2009 o equivalenti. At the same time, the intermediate layer 11 comprises a thickness and a degree of uniformity sufficient to guarantee a capacity? filtering at least grade FFP1 with the capacity? filtering measured according to the UNI EN 149:2009 standard or equivalent.

La Richiedente ha individuato che per permettere di realizzare i microvincoli descritti sopra, lo spessore - misurato in densit? di nanofibre - deve essere inferiore o al massimo pari a 10 gr/mq. Per contro, al fine di garantire una capacit? filtrante di grado FFP1 misurata secondo lo standard UNI EN 149:2009 ? la quale implica un elevato grado di uniformit? dello stato intermedio 11 sostanzialmente privo di aggregati (cluster) o bandoli (bundle) di fibre - lo spessore dello strato intermedio 11 deve essere pari almeno a 1 gr/mq. Preferibilmente, lo spessore dello strato intermedio ? compreso tra 1,2 gr/mq e 5 gr/mq, pi? preferibilmente lo spessore dello strato intermedio ? compreso tra 1,5 gr/mq e 3 gr/mq. The Applicant has identified that to allow the micro-constraints described above to be achieved, the thickness - measured in density? of nanofibres - must be less than or at most equal to 10 g/m2. On the other hand, in order to guarantee a capacity? filter grade FFP1 measured according to the UNI EN 149:2009 standard ? which implies a high degree of uniformity? of the intermediate layer 11 substantially free of aggregates (clusters) or bundles of fibers - the thickness of the intermediate layer 11 must be equal to at least 1 g/m². Preferably, the thickness of the intermediate layer is between 1.2 g/m2 and 5 g/m2, more? preferably the thickness of the intermediate layer ? between 1.5 g/m2 and 3 g/m2.

Secondo una forma di realizzazione preferita, lo strato intermedio comprende, in aggiunta alle microfibre almeno un additivo chimico germicida in forma di nanoparticelle. Nello specifico della forma di realizzazione illustrata il materiale germicida ? un additivo chimico fotocatalitico. In alternativa possono essere impiegati additivi chimici non fotocatalitici come Rame (Cu) o Argento (Ag). According to a preferred embodiment, the intermediate layer comprises, in addition to the microfibres, at least one germicidal chemical additive in the form of nanoparticles. Specifically in the illustrated embodiment, the germicidal material ? a photocatalytic chemical additive. Alternatively, non-photocatalytic chemical additives such as Copper (Cu) or Silver (Ag) can be used.

Tra gli additivi chimici fotocatalitici si rivelano particolarmente idonei gli additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro visibile (ossia, sostanzialmente 400 nm ? ? ? 740 nm) o nello spettro degli ultravioletti (ossia, sostanzialmente 100 nm ? ? ? 400 nm). A titolo di esempio, catalizzatori noti attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro visibile o nello spettro degli ultravioletti sono il biossido di titanio drogato con azoto (N-TiO2), l?ossido di zinco (ZnO) e la silice (SiO2). Among the photocatalytic chemical additives, the chemical additives that can be activated by electromagnetic radiation with wavelength ? comprised in the visible spectrum (that is, substantially 400 nm ? ? 740 nm) or in the ultraviolet spectrum (that is, substantially 100 nm ? ? 400 nm). By way of example, known catalysts that can be activated by electromagnetic radiation with a wavelength ? Included in the visible or ultraviolet spectrum are nitrogen-doped titanium dioxide (N-TiO2), zinc oxide (ZnO), and silica (SiO2).

Vantaggiosamente, gli additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro visibile o nello spettro degli ultravioletti sono catalizzatori molto energici che richiedono meno energia dall?esterno, potendo essere attivati anche solo dalla radiazione generata dal sole o anche dalle lampade da interni. Advantageously, the chemical additives that can be activated through electromagnetic radiation with wavelength ? included in the visible spectrum or in the ultraviolet spectrum, they are very energetic catalysts that require less energy from the outside, as they can also be activated only by the radiation generated by the sun or even by indoor lamps.

Il processo di fabbricazione di un materiale composito filtrante 10 secondo la presente invenzione ? schematicamente illustrato in Fig.4. The manufacturing process of a filtering composite material 10 according to the present invention ? schematically illustrated in Fig.4.

Viene realizzato (fase 110) uno strato in nanofibre 11 avente spessore - misurato in densit? di nanofibre - compreso tra 1 gr/mq e 10 gr/mq, preferibilmente tra 1,2 gr/mq e 5 gr/mq, pi? preferibilmente tra 1,5 gr/mq e 3 gr/mq. Is obtained (step 110) a layer of nanofibers 11 having thickness - measured in density? of nanofibres - between 1 g/m2 and 10 g/m2, preferably between 1.2 g/m2 and 5 g/m2, plus? preferably between 1.5 g/m2 and 3 g/m2.

Lo strato in nanofibre 11 ? preferibilmente funzionalizzato (fase 115) mediante un agente chimico germicida, in particolare un agente chimico germicida fotocatalitico sotto forma di nanoparticelle disperse nella matrice delle nanofibre stesse. In tal modo sono mantenuti alti i valori di reattivit? chimica e bassa probabilit? di rilascio delle nanoparticelle in seguito a sollecitazioni. Le nanoparticelle 20 risultano infatti inglobate all?interno della nanofibra 21 come schematicamente illustrato in Fig.5. The nanofiber layer 11 ? preferably functionalized (step 115) by means of a germicidal chemical agent, in particular a photocatalytic germicidal chemical agent in the form of nanoparticles dispersed in the matrix of the nanofibers themselves. In this way the reactivity values are kept high? chemistry and low probability release of the nanoparticles following stress. The nanoparticles 20 are in fact incorporated within the nanofiber 21 as schematically illustrated in Fig.5.

Preferibilmente, lo strato in nanofibre 11 ? funzionalizzato mediante un agente chimico germicida attivabile attraverso radiazioni elettromagnetiche con lunghezza d'onda ? compresa nello spettro visibile. Preferably, the nanofiber layer 11 is functionalized by means of a germicidal chemical agent that can be activated through electromagnetic radiation with a wavelength ? included in the visible spectrum.

Lo strato in nanofibre 11 ? dunque vincolato (fase 120) tra due strati in materiale traspirante 12,13 mediante la realizzazione di vincoli micrometrici distribuiti sulla superficie del sandwich creato dai tre strati 11,12,13. Ciascun vincolo ? realizzato di dimensioni misurabili in termini di diametro di una circonferenza che inscrive il vincolo, avente diametro d inferiore o al pi? pari a 1,0 mm, preferibilmente inferiore o al pi? pari a 0,5 mm, pi? preferibilmente inferiore o al pi? pari a 0,2 mm The nanofiber layer 11 ? therefore bound (step 120) between two layers of transpiring material 12,13 through the creation of micrometric bonds distributed on the surface of the sandwich created by the three layers 11,12,13. Each constraint? made of measurable dimensions in terms of the diameter of a circumference that inscribes the constraint, having a diameter d less than or at most? equal to 1.0 mm, preferably less or more? equal to 0.5 mm, pi? preferably lower or at the pi? equal to 0.2 mm

I vincoli micrometrici sono realizzati sulla superficie del sandwich 11,12,13 con una distribuzione superficiale di almeno 1 vincolo/cm<2>, preferibilmente almeno 5 vincoli/cm<2>, pi? preferibilmente 25 vincoli/cm<2>. The micrometric constraints are made on the surface of the sandwich 11,12,13 with a surface distribution of at least 1 constraint/cm<2>, preferably at least 5 constraints/cm<2>, more? preferably 25 constraints/cm<2>.

Preferibilmente, i vincoli micrometrici sono realizzati in modo tale da definire almeno due aree A1,A2 con distribuzione superficiale differente. Preferably, the micrometric constraints are made in such a way as to define at least two areas A1,A2 with different surface distribution.

Secondo una forma di realizzazione preferita, i vincoli micrometrici sono realizzati secondo una disposizione a griglia, preferibilmente avente passo di interspaziatura p nell?ordine del millimetro. In particolare, il passo p ? compreso tra 0,4 mm e 10 mm, preferibilmente tra 0,6 mm e 5 mm, pi? preferibilmente tra 0,8 mm e 2 mm. According to a preferred embodiment, the micrometric constraints are made according to a grid arrangement, preferably having an interspacing pitch p in the order of a millimetre. In particular, the step p ? between 0.4 mm and 10 mm, preferably between 0.6 mm and 5 mm, more? preferably between 0.8 mm and 2 mm.

In particolare, i vincoli micrometrici sono realizzati mediante l?applicazione di spot di materiale collante di dimensioni micrometriche. Tale tecnica si rivela particolarmente idonea in caso gli strati in materiale traspirante 12,13 siano realizzati con fibre naturali o artificiali, anche divere tra loro. In particular, the micrometric constraints are created by applying micrometric spots of adhesive material. This technique is particularly suitable if the layers of transpiring material 12,13 are made with natural or artificial fibres, even if they are different from each other.

In alternativa, in caso di strati in materiale traspirante 12,13 in fibre sintetiche, i vincoli micrometrici sono realizzati mediante saldatura, a esempio a ultrasuoni, termica o laser. Alternatively, in the case of layers in transpiring material 12,13 in synthetic fibers, the micrometric constraints are made by welding, for example by ultrasound, thermal or laser.

Il materiale composito 10 cos? realizzato pu? essere dunque trasformato (fase 130) realizzando tagli, cuciture e rifiniture senza comportare il degrado dello strato in nanomateriali 11. A partire da tale materiale composito filtrante 10 si possono dunque realizzare prodotti tessili quali tovaglie, tende, rivestimenti, capi di abbigliamento o anche dispositivi di protezione oro-nasale in grado sostanzialmente di auto sanitizzarsi nell?arco di pochi secondi di esposizione alla luce, oltre a eventualmente a ridurre i composti organici volatili (COV) presenti sul tessuto e causa di cattivi odori. The composite material 10 cos? made can? therefore be transformed (step 130) by making cuts, seams and finishes without involving the degradation of the nanomaterial layer 11. Starting from this filtering composite material 10, it is therefore possible to make textile products such as tablecloths, curtains, coverings, clothing or even devices oral-nasal protection essentially able to sanitize itself within a few seconds of exposure to light, as well as possibly reducing the volatile organic compounds (VOCs) present on the fabric and causing bad odours.

Inoltre, i tessuti e le stoffe composite cos? ottenute possono essere trattati, a esempio sottoponendoli a lavaggio e/o stiratura sempre in assenza di degrado delle capacit? filtranti ed eventualmente delle capacit? germicide e di riduzione dei cattivi odori dello strato in nanomateriali 11. Furthermore, composite fabrics and fabrics are so? obtained can be treated, for example by subjecting them to washing and / or ironing always in the absence of degradation of the capacity? filters and possibly the capacity? germicidal and odor reduction of the nanomaterial layer 11.

Claims (10)

RIVENDICAZIONI 1. Materiale composito filtrante (10) comprendente almeno uno strato intermedio in nanomateriali (11) accoppiato a due strati in materiale traspirante (12,13) e in interposizione tra gli stessi (12,13), lo strato intermedio (11) e gli strati in materiale traspirante (12,13) essendo vincolati reciprocamente mediante una pluralit? di vincoli micrometrici realizzati lungo una superficie di sovrapposizione degli strati (11,12,13), laddove i vincoli micrometrici hanno dimensioni misurabili in termini di diametro di una circonferenza che inscrive ciascun vincolo, con il diametro (d) di tale circonferenza inferiore o pari a 1,0 mm.1. Filtering composite material (10) comprising at least one intermediate layer in nanomaterials (11) coupled to two layers in transpiring material (12,13) and interposed between them (12,13), the intermediate layer (11) and the layers of transpiring material (12,13) being mutually constrained by means of a plurality? of micrometric constraints created along an overlapping surface of the layers (11,12,13), where the micrometric constraints have dimensions that can be measured in terms of the diameter of a circumference that inscribes each constraint, with the diameter (d) of this circumference smaller or equal to 1.0mm. 2. Materiale composito filtrante (10) secondo la rivendicazione 1, in cui i vincoli micrometrici sono distribuiti su almeno una porzione della superficie di sovrapposizione degli strati (11,12,13) con una distribuzione superficiale di almeno 1 vincolo/cm<2>, preferibilmente almeno 5 vincoli/cm<2>, pi? preferibilmente almeno 25 vincoli/cm<2>.2. Composite filter material (10) according to claim 1, wherein the micrometric constraints are distributed over at least a portion of the overlapping surface of the layers (11,12,13) with a surface distribution of at least 1 constraint/cm<2> , preferably at least 5 constraints/cm<2>, pi? preferably at least 25 constraints/cm<2>. 3. Materiale composito filtrante (10) secondo la rivendicazione 1 o 2, in cui i vincoli micrometrici presentano una distribuzione sostanzialmente a griglia con un passo di interspaziatura (p) nell?ordine del millimetro, preferibilmente con un passo di interspaziatura (p) compreso tra 0,4 mm e 10 mm, pi? preferibilmente con un passo di interspaziatura (p) compreso tra 0,6 mm e 5 mm, ancora pi? preferibilmente con un passo di interspaziatura (p) compreso tra 0,8 mm e 2 mm.3. Filtering composite material (10) according to claim 1 or 2, wherein the micrometric constraints have a substantially grid-like distribution with an interspacing pitch (p) in the order of a millimetre, preferably with an interspacing pitch (p) between between 0.4 mm and 10 mm, more? preferably with an interspacing pitch (p) between 0.6 mm and 5 mm, even more? preferably with an interspacing pitch (p) between 0.8 mm and 2 mm. 4. Materiale composito filtrante (10) secondo una qualsiasi delle rivendicazioni precedenti, in cui lo strato intermedio in nanomateriali (11) presenta uno spessore, misurato in densit? di nanomateriali, compreso tra 1 gr/mq e 10 gr/mq, preferibilmente compreso tra 1,2 gr/mq e 8 gr/mq, pi? preferibilmente compreso tra 1,5 gr/mq e 3 gr/mq.4. Composite filtering material (10) according to any one of the preceding claims, wherein the intermediate layer made of nanomaterials (11) has a thickness, measured in density? of nanomaterials, between 1 g/m2 and 10 g/m2, preferably between 1.2 g/m2 and 8 g/m2, plus? preferably between 1.5 g/m2 and 3 g/m2. 5. Materiale composito filtrante (10) secondo una qualsiasi delle rivendicazioni precedenti, in cui i nanomateriali che compongono lo strato intermedio (11) comprendono nanofibre in materiale flessibile, tipicamente polimerico di origine naturale o sintetica.5. Filtering composite material (10) according to any one of the preceding claims, wherein the nanomaterials which make up the intermediate layer (11) comprise nanofibres in flexible material, typically polymeric, of natural or synthetic origin. 6. Materiale composito filtrante (10) secondo la rivendicazione 5, in cui in cui i nanomateriali che compongono lo strato intermedio (11) comprendono additivi chimici fotocatalici in forma di nanoparticelle, preferibilmente nanoparticelle di additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda (?) compresa nello spettro visibile o nello spettro degli ultravioletti.6. Composite filter material (10) according to claim 5, wherein the nanomaterials that make up the intermediate layer (11) comprise photocatalytic chemical additives in the form of nanoparticles, preferably nanoparticles of chemical additives activatable through electromagnetic radiation with wavelength (?) included in the visible spectrum or in the ultraviolet spectrum. 7. Materiale composito filtrante (10) secondo la rivendicazione 6, in cui le nanoparticelle di additivi chimici attivabili attraverso radiazioni elettromagnetiche con lunghezza d'onda (?) compresa nello spettro visibile o nello spettro degli ultravioletti comprendono nanoparticelle di:7. Composite filter material (10) according to claim 6, wherein the nanoparticles of chemical additives activatable by electromagnetic radiation with a wavelength (?) included in the visible spectrum or in the ultraviolet spectrum comprise nanoparticles of: - biossido di titanio drogato con azoto (N-TiO2),- nitrogen-doped titanium dioxide (N-TiO2), - ossido di zinco (ZnO),- zinc oxide (ZnO), - silice (SiO2),- silica (SiO2), 8. Processo di fabbricazione (100) di un materiale composito filtrante (10) comprendente le fasi che consistono nel:8. Manufacturing process (100) of a filtering composite material (10) comprising the steps consisting of: - realizzare (fase 110) uno strato in nanomateriali (11);- forming (step 110) a layer of nanomaterials (11); - vincolare lo strato in nanomateriali (11) a due strati in materiale traspirante (12,13) e in interposizione tra gli stessi (12,13) mediante la realizzazione di vincoli micrometrici distribuiti lungo una superficie di sovrapposizione degli strati (11,12,13), laddove i vincoli micrometrici hanno dimensioni misurabili in termini di diametro di una circonferenza che inscrive ciascun vincolo, con il diametro (d) di tale circonferenza inferiore o pari a 1,0 mm.- constrain the nanomaterial layer (11) to two layers of transpiring material (12,13) and interposed between them (12,13) by creating micrometric constraints distributed along an overlapping surface of the layers (11,12, 13), where the micrometric constraints have dimensions that can be measured in terms of the diameter of a circumference that inscribes each constraint, with the diameter (d) of this circumference less than or equal to 1.0 mm. 9. Processo di fabbricazione (100) secondo la rivendicazione 8, in cui la fase di vincolo (120) comprende realizzare vincoli micrometrici distribuiti su almeno una porzione della superficie di sovrapposizione degli strati (11,12,13) con una distribuzione superficiale di almeno 1 vincolo/cm<2>, preferibilmente almeno 5 vincoli/cm<2>, pi? preferibilmente almeno 25 vincoli/cm<2>.9. Manufacturing process (100) according to claim 8, wherein the constraint step (120) comprises making micrometric constraints distributed over at least a portion of the overlapping surface of the layers (11,12,13) with a surface distribution of at least 1 constraint/cm<2>, preferably at least 5 constraints/cm<2>, more? preferably at least 25 constraints/cm<2>. 10. Processo di fabbricazione (100) secondo la rivendicazione 9, in cui la fase di realizzazione (110) di uno strato in nanomateriali (11) comprende funzionalizzare (115) le nanofibre mediante un agente chimico germicida, preferibilmente un agente chimico germicida fotocatalitico, pi? preferibilmente un agente chimico germicida fotocatalitico attivabile attraverso radiazioni elettromagnetiche con lunghezza d'onda (?) compresa nello spettro visibile. The manufacturing process (100) according to claim 9, wherein the step of making (110) a layer of nanomaterials (11) comprises functionalizing (115) the nanofibers by means of a chemical germicidal agent, preferably a photocatalytic germicidal chemical agent, more preferably a photocatalytic germicidal chemical agent which can be activated by electromagnetic radiation with a wavelength (?) included in the visible spectrum.
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